WO2006039761A1 - Système de cloison - Google Patents

Système de cloison Download PDF

Info

Publication number
WO2006039761A1
WO2006039761A1 PCT/AU2005/001599 AU2005001599W WO2006039761A1 WO 2006039761 A1 WO2006039761 A1 WO 2006039761A1 AU 2005001599 W AU2005001599 W AU 2005001599W WO 2006039761 A1 WO2006039761 A1 WO 2006039761A1
Authority
WO
WIPO (PCT)
Prior art keywords
panel element
partition wall
moulded
element according
wall system
Prior art date
Application number
PCT/AU2005/001599
Other languages
English (en)
Inventor
Geoff Wyett
Original Assignee
Ozwall Pty Ltd
Geoff Wyett
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2004905964A external-priority patent/AU2004905964A0/en
Application filed by Ozwall Pty Ltd, Geoff Wyett filed Critical Ozwall Pty Ltd
Priority to AU2005294062A priority Critical patent/AU2005294062B2/en
Publication of WO2006039761A1 publication Critical patent/WO2006039761A1/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/043—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7401—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using panels without a frame or supporting posts, with or without upper or lower edge locating rails
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38—Connections for building structures in general
    • E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
    • E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
    • E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
    • E04B1/6145—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with recesses in both frontal surfaces co-operating with an additional connecting element

Definitions

  • the present invention relates to partition wall systems and in particular to partition wall construction.
  • the invention has been developed primarily for internal partition walls and will be described hereafter with reference to this application. However, it will be appreciated that the invention is not limited to this particular field of use.
  • partition walls include a frame portion made of timber or metal or a light concrete block structure and a finishing coating or cladding, made most commonly of a plaster based material. Installation of these partition walls normally requires the initial assembly of the frame portion followed by the affixing of the coating or cladding.
  • a wet render is applied to a concrete/brick based sub structure, which can be a highly skilled, time consuming and labour intensive process.
  • a plaster based skin coat is applied over the render coat.
  • a plasterboard material is used as the cladding material, as is the case on framed walls, trimming and setting of the cladding is often required to complete the partition wall installation, ready for painting.
  • a generally longitudinal moulded panel element for use in a partition wall system, the panel element including: generally planar front and rear formed finished surfaces; and connecting means defined on opposed longitudinal edges intermediate the formed finished surfaces, wherein the panel element is predominantly formed from a settable homogeneous mix material.
  • the homogeneous material preferably includes plaster.
  • at least the front and rear formed finished surfaces are predominantly formed from a plaster material.
  • a reinforcing material is included in the panel element.
  • the reinforcing material may be in the form of chopped rovings of fibreglass introduced into the homogeneous mix material during the moulding process and/or some form of reinforcing mesh incorporated into the product during moulding.
  • the homogeneous mix material preferably includes gypsum and may be aerated.
  • the homogeneous mix material may also include a lightweight aggregate.
  • the panel element is at least partially hollow.
  • the connecting means is in the form of tongue and groove formations respectively defined on opposite longitudinal edges of the panel element such that the panel element may interlockingly engage with another adjacent panel element to form a partition wall.
  • the connecting means is in the form of a groove defined on each longitudinal edge, the groove being connectable with a joining member such that the panel element may interlockingly engage with the joining member and an adjacent panel element to form the partition wall.
  • the connecting means is in the form of a pair of peripherally located longitudinally extending rebates defined on the opposed front and rear formed finished surfaces adjacent the edges, the rebates being adapted to receive some form of coverable connecting strip formation.
  • a method of moulding a panel element for use in a partition wall system of the type described in the first aspect including the steps of: i) introducing a wet mix of homogeneous material into a generally vertically orientated mould, the mould having means to define at least the planar front and rear surfaces of the panel element; and ii) removing the moulded panel element from the mould once the wet mix has set.
  • the homogeneous material includes plaster.
  • a reinforcing material is included in the panel element.
  • the reinforcing material may be in the form of chopped rovings of fibreglass introduced into the wet mix or during the moulding process and/or some form of reinforcing mesh incorporated into the panel element during moulding.
  • the wet mix may also be aerated.
  • the mould further includes a plurality of void forming plug members.
  • a single mould may be configured to produce multiple panel elements and may include one or more spacer elements that define the longitudinal edges of each of the panel elements.
  • a partition wall system including: one or more generally longitudinal moulded panel elements predominantly formed from homogeneous mix material, each panel element having: generally planar front and rear formed finished surfaces; connecting means defined on opposed longitudinal edges intermediate the formed finished surfaces; transversely extending mounting edges defined on opposed spaced apart ends; and upper and lower restraining means adapted to fixedly locate and retain the mounting edges of the panel elements whereby the connecting means on adjacent longitudinal edges are adjoined and the panel elements are contiguously arranged to form the partition wall.
  • the lower restraining means is in the form of a longitudinally extending channel section and the upper restraining means is in the form of a longitudinally extending angle section.
  • the lower restraining means is in the form of a longitudinally extending angle section and the upper restraining means is in the form of a longitudinally extending channel section.
  • Figure 1 is a perspective view of a plurality of first embodiment moulded panel elements disposed ready to form a partition wall system according to the invention
  • Figure Ia is an enlarged perspective view of area A of Figure 1;
  • Figure 2 is a perspective view of an assembled partition wall system using the first embodiment panel elements of Figure 1;
  • Figure 2a is an enlarged perspective view of area B of Figure 2
  • Figure 2b is an enlarged perspective view of area C of Figure 2;
  • Figure 3 is a perspective view of a plurality of second embodiment moulded panel elements disposed ready to form a partition wall system according to the invention
  • Figure 3 a is an enlarged perspective view of area D of Figure 3;
  • Figure 4 is a perspective view of an assembled partition wall system using the second embodiment panel elements of Figure 3;
  • Figure 4a is an enlarged perspective view of area E of Figure 4
  • Figure 4b is an enlarged perspective view of area F of Figure 4;
  • Figure 5 is a perspective view of a plurality of third embodiment moulded panel elements disposed ready to form a partition wall system according to the invention;
  • Figure 5a is an enlarged perspective view of area G of Figure 5;
  • Figure 6 is a perspective view of an assembled partition wall system using the third embodiment panel elements of Figure 5;
  • Figure 6a is an enlarged perspective view of area H of Figure 6; and Figure 6b is an enlarged perspective view of area I of Figure 6. DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • the partition wall system 10 includes a plurality of generally longitudinal moulded panel elements 12 each predominantly formed from a settable homogenous mix material.
  • Each panel element includes a generally planar front and rear formed finished surfaces 14 and 16 and connecting means 18 defined on opposed longitudinal edges 20, intermediate the formed finished surfaces.
  • Each panel element also includes transversely extending upper and lower mounting edges 22 and 24, which are respectively connectable or otherwise retained by an upper and a lower restraining means 24 and 28.
  • the arrangement is such that the connecting means on adjacent longitudinal edges are adjoined and the panel elements are contiguously arranged to form the partition wall.
  • the connecting means 18 is in the form of tongue and groove formations 30, which allow each panel element to interlockingly engage to form the desired partition wall.
  • the lower restraining means 28 is in the form of a channel section 32, transversely extending across the lower periphery 34 of the panel elements.
  • the upper restraining means 26 is in the form of an angle section 36, transversely extending across the upper periphery 38 of the panel elements.
  • the panel elements 12 are moulded by pumping a settable homogenous wet mix into a generally vertically orientated mould having means to define the planar front and rear surfaces 14 and 16.
  • a vertical mould allows the front and rear surfaces to be finished formed during the moulding process.
  • a horizontal moulding process capable of finish forming the front and rear surfaces may be used.
  • the mould is configured to produce large panel elements and includes one or more spacer elements that define the longitudinal edges of the panel elements.
  • the mould may be configured to produce multiple panel elements in one moulding step and can still also be used for producing large panels when these are required.
  • the mould may include a plurality of void forming plug members so as to produce the voids 40, thereby defining a panel element that is at least partially hollow.
  • the panel elements will typically include a reinforcing material in the form of chopped rovings of fibreglass introduced into the material mix or during the moulding process and/or some form of reinforcing mesh incorporated into the panel element during moulding.
  • a lightweight aggregate material may also be added to mix depending on the strength of panel element required.
  • the mix material may also be aerated to produce a panel element that is advantageously lighter.
  • the homogeneous mix material may separate such that the final set panel will include areas or layers of different material densities and/or compositions.
  • the front and rear formed finished surfaces are predominantly formed from plaster material.
  • the channel section 32 which is cut to match the overall length of the desired partition wall, is first laid down and secured to the floor at the installation location.
  • the angle section 36 is cut to size and affixed to a corresponding upper surface.
  • the angle section may be secured after the panel elements 12 are erected. It should be understood that the channel and angle sections would be secured to their corresponding surfaces using methods commonly known in the art.
  • the panel elements 12 are then erected, by respectively fitting and inserting each panel element into the channel section and then sliding them into place such that the longitudinal edge 20 from one panel element abuts and engages the corresponding longitudinal edge of the adjacent panel element, as shown on Figure 2b.
  • a suitable adhesive or fastening means may be used in conjunction with the tongue and groove interlocking formations 30 to locate and secure each panel element 12 with respect to each other.
  • the upper mounting edge 22 of each panel element can then be secured to the angle section 36.
  • join line defined between the longitudinal edges of each adjacent panel element is then skimmed with a suitable sealing compound to complete the partition wall installation process ready for painting.
  • FIG. 3 to 4b A partition wall system using second embodiment panel elements is illustrated in Figures 3 to 4b, where corresponding reference numerals denote corresponding features as described in the first embodiment.
  • this embodiment differs from the first embodiment in that the connecting means 18 is in the form of a groove 50 defined on each longitudinal edge 20.
  • the groove is connectable with a longitudinal joining member 52 such that the panel element 12 may interlockingly engage with the joining member, which inturn engages with an adjacent panel element 12 to form the desired partition wall.
  • FIG. 5 to 6b where corresponding reference numerals denote corresponding features as described in the first and second embodiments.
  • this embodiment differs from the first and second embodiments in that the connecting means 18 is in the form of a pair of peripheral longitudinally extending rebates 60 defined on the opposed front and rear surfaces 14 and 16 adjacent the longitudinal edges 20.
  • the rebates are adapted to receive a coverable connectable strip formation to form the desired partition wall.
  • the coverable connectable strip formation is in the form of longitudinal planar cover strips 62.
  • the upper restraining means 26 may in the form a channel section and the lower restraining means 28 may be in the form of an angle section or a combination thereof.
  • each panel element 12 effectively provides both a support structure and finish cladding in one component, that by virtue of the moulding process has consistent external dimensions, completion of the partition wall installation only requires finish skimming of the join lines to produce a high quality partition wall.
  • the present invention illustrated by the above embodiments provides a partition wall system that is relatively quick and easy to erect with relatively reduced labour costs.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)

Abstract

L'invention concerne un système de cloison, qui utilise un élément de panneau (12) généralement moulé longitudinalement comprenant des surfaces finies formées (14, 16) avant et arrière généralement planes et des moyens de connexion (18) définis sur les bords longitudinaux (20) opposés situés entre les surfaces finies formées. L’élément de panneau est également principalement formé à partir d’un matériau mixte homogène.
PCT/AU2005/001599 2004-10-14 2005-10-14 Système de cloison WO2006039761A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2005294062A AU2005294062B2 (en) 2004-10-14 2005-10-14 Partition wall system

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2004905964A AU2004905964A0 (en) 2004-10-14 Partition wall system
AU2004905964 2004-10-14

Publications (1)

Publication Number Publication Date
WO2006039761A1 true WO2006039761A1 (fr) 2006-04-20

Family

ID=36147977

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2005/001599 WO2006039761A1 (fr) 2004-10-14 2005-10-14 Système de cloison

Country Status (1)

Country Link
WO (1) WO2006039761A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010094432A1 (fr) 2009-02-20 2010-08-26 Delignum S.A.R.L. Procédé de production d'un corps de construction tridimensionnel
CN102661011A (zh) * 2012-06-04 2012-09-12 杨立峰 条形砌块式建筑内隔墙
CN111706001A (zh) * 2020-06-28 2020-09-25 北新集团建材股份有限公司 一种墙体模块、装配式墙体及其安装方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993021406A1 (fr) * 1992-04-10 1993-10-28 BAILEY, Michael, Leonard Panneaux de construction et batiments realises avec ceux-ci
JPH07108582A (ja) * 1993-10-14 1995-04-25 Japan Synthetic Rubber Co Ltd 一体型高強度パネルおよびその製造方法
US5600930A (en) * 1995-04-10 1997-02-11 Drucker; Ernest R. Construction system using lightweight fire-resistant panels
JPH1046712A (ja) * 1996-08-01 1998-02-17 Misawa Homes Co Ltd 間仕切り壁

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993021406A1 (fr) * 1992-04-10 1993-10-28 BAILEY, Michael, Leonard Panneaux de construction et batiments realises avec ceux-ci
JPH07108582A (ja) * 1993-10-14 1995-04-25 Japan Synthetic Rubber Co Ltd 一体型高強度パネルおよびその製造方法
US5600930A (en) * 1995-04-10 1997-02-11 Drucker; Ernest R. Construction system using lightweight fire-resistant panels
JPH1046712A (ja) * 1996-08-01 1998-02-17 Misawa Homes Co Ltd 間仕切り壁

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
DATABASE WPI Week 199525, Derwent World Patents Index; Class A93, AN 1995-190520, XP002997296 *
DATABASE WPI Week 199817, Derwent World Patents Index; Class Q43, AN 1998-190081, XP002997295 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010094432A1 (fr) 2009-02-20 2010-08-26 Delignum S.A.R.L. Procédé de production d'un corps de construction tridimensionnel
RU2516354C2 (ru) * 2009-02-20 2014-05-20 Делигнум С.А.Р.Л. Способ изготовления трехмерного строительного элемента
CN102661011A (zh) * 2012-06-04 2012-09-12 杨立峰 条形砌块式建筑内隔墙
CN111706001A (zh) * 2020-06-28 2020-09-25 北新集团建材股份有限公司 一种墙体模块、装配式墙体及其安装方法

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