WO2006038493A1 - Fluorine-containing water- and oil-repellent composition - Google Patents

Fluorine-containing water- and oil-repellent composition Download PDF

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Publication number
WO2006038493A1
WO2006038493A1 PCT/JP2005/017739 JP2005017739W WO2006038493A1 WO 2006038493 A1 WO2006038493 A1 WO 2006038493A1 JP 2005017739 W JP2005017739 W JP 2005017739W WO 2006038493 A1 WO2006038493 A1 WO 2006038493A1
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polymer
fluorine
monomer
group
water
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PCT/JP2005/017739
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French (fr)
Japanese (ja)
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Hitoharu Hachisuka
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Daikin Industries, Ltd.
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Priority to JP2006539231A priority Critical patent/JP4930058B2/en
Publication of WO2006038493A1 publication Critical patent/WO2006038493A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • D06M15/277Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof containing fluorine
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • C09D133/16Homopolymers or copolymers of esters containing halogen atoms

Definitions

  • the present invention relates to a water / oil repellent composition capable of imparting excellent water / oil repellency to an object to be treated.
  • an addition-polymerizable monomer containing a polyfluoroalkyl group (hereinafter, polyfluoroalkyl group is referred to as R f group) (hereinafter, the addition-polymerizable monomer is simply referred to as monomer).
  • R f group polyfluoroalkyl group
  • monomer the addition-polymerizable monomer
  • a polymerization unit (hereinafter, the term polymer is used in the meaning of homopolymer and copolymer) is treated as an organic solvent solution or an aqueous dispersion on textiles, paper, etc. A technique for imparting water repellency and oil repellency to these surfaces is known.
  • an aqueous medium dispersion in which a polymer having a monomer having the structure of formula (1) as a polymerization unit is dispersed in an aqueous medium is water repellent. It is widely used as an oil agent composition.
  • n is an integer of 6 to about 12
  • R 1 represents a hydrogen atom or a methyl group
  • R 2 represents a hydrogen atom, a methyl group or an ethyl group.
  • n in the formula (1) that is, the number of carbon atoms of the perfluoroalkyl group is substantially 8 or more.
  • Such a carbon number of 8 or more Pafuruo port alkyl group (hereinafter, carbon atoms referred to 8 or more per full O b alkyl long chain R F group.)
  • the polymer having as a side chain, long chain R It is known that there is a microcrystalline melting point derived from the F group.
  • the strong crystallinity of the long-chain group effectively aligns the surface of the long-chain group.
  • a polymer having a polymer having a structure of formula (1) as a polymer unit is a major factor that has excellent water and oil repellency. It is said that there is.
  • monomers which contain long chain R F group as a side chain (hereinafter, referred to monomer containing a long chain R F group as a side chain crystalline R F group-containing monomer.) Is generally in the other Since the compatibility with the monomer is extremely poor, many organic solvents are required to obtain a homogeneous copolymer. In addition, it is known that when a textile product or the like is treated with a polymer containing them, the flexible texture of the object to be treated is likely to be impaired due to the strong side chain crystallinity of the long chain group.
  • the melting point derived from the crystallites of the R F group Among crystalline R F group-containing monomer High (usually 70 ° C or higher) crystalline R F group-containing monomer is indispensable.
  • the ozone layer such as a water-based and oil-repellent medium mainly composed of water, an alcohol-based solvent, a petroleum-based solvent called a weak solvent, or a hydrofluorocarbon.
  • a water-based and oil-repellent medium mainly composed of water, an alcohol-based solvent, a petroleum-based solvent called a weak solvent, or a hydrofluorocarbon.
  • the use of fluorinated solvents that are less affected by this is required.
  • water and oil repellents mainly composed of polymers composed of conventional crystalline group-containing monomers, from the viewpoint of solubility, dispersibility, etc., so-called strong compounds such as aromatics, ketones, esters, etc.
  • a fluorine-based solvent that has a large influence on the ozone layer, such as a solvent, a chlorine-based solvent, and black fluorocarbon.
  • polyatarylate poly having perfluoropolyether chains Ma W02_103103, W003_99904.
  • Polymers consisting of monomers containing R f groups with 6 or less carbon atoms include fluorine with side-chain crystallinity.
  • Copolymer with a monomer (WO02-83809), copolymer with a monomer without an Rf group having a crosslinkable functional group (WO04-35708), a sulfone containing an Rf group having a carbon number of less than
  • amide acrylate (Special Table 2003-513123)
  • copolymers with vinylidene chloride or butyl chloride (WO03-62521).
  • no water- and oil-repellent agents that give satisfactory practical performance have been found.
  • a technique using a mixture of a plurality of polymers and a technique using composite particles of a plurality of polymers are known. It is.
  • the durability is improved and the crosslinkable polymer containing a blocked isocyanate group is used as a blender or polymer extender (Japanese Patent Laid-Open Seki 54-128992, JP 10-501306), and polyamine polymers mixed with cationic polymers (JP 6-49319, JP 2002-220539).
  • a homopolymer has a non-fluorine-based mode having a specific glass transition temperature (T).
  • a technique for preparing a copolymer containing a noma is known. For example, if the homopolymer ⁇ is
  • Copolymers containing non-fluorinated monomers as polymerized units at a temperature below JP 60152585, JP 9 328677, such that the T of the homopolymer is above a specific temperature
  • Copolymers containing non-fluorinated monomers as polymerized units Japanese Patent Laid-Open Nos. 62-577 and 63-2 7585, as well as non-fluorinated monomers and monomers having a T above a specific temperature.
  • Copolymers contained therein Japanese Patent Laid-Open No. 53-50078
  • a water- and oil-repellent agent containing composite particles containing a monomer whose homopolymer T is not lower than a specific temperature as a polymerization unit may be used.
  • An object of the present invention is to provide a water / oil repellent composition that can be used as a substitute for a water / oil repellent containing a compound having the structure of the above formula (1) as a polymerized unit. That is, the polymer component despite being composed of only a polymer containing no crystalline R F group-containing monomer as polymerized units, water- and oil-repellent agent which can impart excellent water and oil repellency to a substrate pairs To provide a composition.
  • the present invention provides:
  • a polymer having as a unit, as well as polymer is (a 1) the amount of (a 1) and (a 2) a total of 50 mass 0/0 or more with respect to the
  • a Lima, quantity (a 1) and (a 2) Total fluorinated water repellent oil repellent composition comprising a polymer in excess of 50 mass 0/0 for in (a 2)
  • the present inventor has studied in detail the mechanism of the water and oil repellency and its strengthening method. As a result, the homopolymer has a T (glass transition temperature) of 50 ° C or higher.
  • a fluorine-containing monomer having a T of less than 50 ° C is referred to as “low T-containing F monomer”.
  • a copolymer with more than 50% by mass of the copolymer for example, 55% by mass or more, particularly 60% by mass or more, particularly 80% by mass or more and 100% by mass or less
  • the base material can be provided with performance that exceeds water repellency and the balance between water repellency and oil repellency, when used alone, and excellent repellent properties can be obtained without using a crystalline group-containing monomer.
  • the above-mentioned problem of imparting water / oil repellency to an object to be treated has been solved, and the invention has been completed.
  • the reason why water / oil repellency is improved by the above polymer blend is not necessarily clear, but the most reasonable explanation is as follows. It is.
  • the surface of the fibers constituting the cloth is (a) a region where the fibers are in contact with each other, and (b) a contact between the fibers.
  • the oil contact angle on the surface treated with the water / oil repellent agent is smaller than that of water, and it is considered that the oil is uniformly in contact with the surface of the cloth in the oil repellency test. Therefore, the presence or absence of minute defects in the water / oil repellent polymer film formed on the fiber greatly affects its oil repellency.
  • the mechanical load is easily exerted, so that defects in the polymer coating are likely to occur. Therefore, it is important to reduce the defects of the polymer film in this region in order to improve the oil repellency.
  • amorphous polymers are hard and brittle at temperatures below T, so fabrics are treated with high T polymers.
  • the polymer existing in the (a) region has a very high T and is somewhat softer than desirable.
  • Polymers that are essential constituents have low fluidity, so it is considered that most of them remain in the region (b). That is, a polymer mainly composed of a high T-containing F monomer and a low T-containing F
  • the conventional technology using a combination of different polymers in the water / oil repellent is based on the concept of role sharing at the interface between the outermost surface and the substrate in the water / oil repellent polymer film. While many cases can be explained, this is difficult to explain in the present invention, and can only be understood by assuming a completely new principle as described above.
  • T in the homopolymer of the F-containing monomer constituting the polymer is water- and oil-repellent in the polymer chain.
  • the temperature of 50 ° C, which separates the high Tg monomer from the low Tg monomer, is considered reasonable in that respect.
  • the water / oil repellent composition according to the present invention is conventionally required to obtain sufficient water / oil repellent performance, and does not have a long-chain RF group. There is no concern about a decrease in texture due to chain crystallinity, and excellent water and oil repellency can be imparted to the substrate. In particular, it is possible to achieve both water repellency and oil repellency for textile products.
  • the water / oil repellent composition of the present invention comprises a polymer (A) and a polymer (B) as essential components, and if necessary, an aqueous medium (C), a surfactant (D), an organic solvent (E ), A thermosetting agent (F), other poly 7 (G) (for example, non-fluorine polymer), an additive and the like.
  • the ratio of the polymer (A) and the polymer (B) in the water / oil repellent composition is such that the ratio of the polymer (A) to the total amount of the polymer (A) and the polymer (B) is 5 to 95% by mass, for example It may be 10-90% by weight, especially 20-80% by weight.
  • “parts” or “%” means “parts by mass” or “mass%” unless otherwise specified.
  • the polymer (A) and the polymer (B) need not be a single polymer, but may be a combination of two or more types of polymers.
  • the polymer (A) is a polymer containing a monomer (a) containing fluorine in the molecule, a polymer containing a fluorine atom in the molecule, and a monomer (b) as necessary.
  • the proportion of the monomer (b) is less than 40 mass 0/0, such as less than 20 wt%.
  • the proportion of monomer (b) in polymer (A) may be 0% by mass.
  • the lower limit of the proportion of the polymer monomers in (A) (b) is 0.1 mass 0/0, may in particular 1% by weight.
  • the polymer (B) is a polymer containing a monomer (a) containing fluorine in the molecule and a monomer (b) containing no fluorine atom in the molecule as necessary.
  • the proportion of the monomer (b) is 70%. Less than, for example, less than 50% by weight, especially less than 30% by weight.
  • the proportion of monomer (b) in polymer (B) may be 0% by mass.
  • the lower limit of the proportion of monomer (b) in polymer (A) may be 0.1% by weight, in particular 1% by weight.
  • the monomer (a) contained in the polymer (A) has a high T-containing F monomer (a 1 ) and, if necessary, a low T gg-containing F monomer (a 2 ) force.
  • the proportion of monomer (a 2 ) in the monomer (a) constituting the polymer (A) is less than 50% by mass, for example less than 35% by mass, in particular less than 20% by mass.
  • the proportion of the polymer (A) monomer to total monomers constituting (a) the (a 2) is 0 mass% or more, for example 5 wt% or more, it may be in particular 10 mass 0/0 above.
  • the monomer (a) contained in the polymer (B) comprises a low T-containing F g monomer (a 2 ) and, if necessary, a high T-containing F monomer (a 1 ). Construct polymer (B)
  • the proportion of monomer (a 1 ) in monomer (a) is less than 50% by weight, for example less than 35% by weight, in particular less than 20% by weight.
  • the proportion of the monomer (a 1 ) in the monomer (a) constituting the polymer (B) may be 0% by mass or more, for example, 5% by mass or more, particularly 10% by mass or more.
  • the monomer (a 1 ), monomer (a 2 ), and monomer (b) used in the polymer (A) or polymer (B) are each composed of two or more types of monomer forces even if they are a single monomer. Also good.
  • the monomer (a 1 ), monomer (a 2 ), and monomer (b) used for the polymer (B) may be the same as, or partially the same as, those used for the polymer (A). It doesn't matter.
  • the polymer (A) and the polymer (B) are copolymers, they are not limited to random copolymers, and may be blocks, graft copolymers, and the like.
  • the monomer composition is such that the average value of the polymer satisfies the above conditions.
  • the homopolymer T is the DSC g described in differential calorimetry tiIS _K_ 7121 _ 1987.
  • the molecular weight of the homopolymer here is about 10,000 or more. This is because if the molecular weight of the homopolymer is 10,000 or more, the T of the homopolymer hardly depends on the molecular weight.
  • the T-force of the homopolymer from the side chain amorphous fluorine-containing monomer (a a ) or the T-force of the homopolymer is 0 ° C or higher. Less than 0 ° C
  • One or more monomers can be selected and used Side chain amorphous fluorine-containing monomer (a a ) is a direct or bonded bond of monovalent or divalent polymerizable unsaturated group and one or more amorphous R f groups (R fa groups).
  • the compound is indirectly bonded through a group, and is preferably indirectly bonded.
  • the polymerizable unsaturated group an alkylene group, particularly an ethylene group is preferable.
  • the amorphous R f group (R fa group) as used herein is generally a perfluoroalkyl group having 6 or less carbon atoms, or 30 or less carbon atoms, such as 20 or less carbon atoms, particularly 10 carbon atoms.
  • the carbon number of the perfluoroalkyl group may be 1 or more, for example, 2 or more.
  • the carbon number of the perfluoro (poly) ether group may be 3 or more, for example, 5 or more.
  • the perfluoro (poly) ether group is preferably represented by the structure of the following formula (2). FR fPFPE- [CF (CF)]-(CF)-(2)
  • R fPFPE represents the perfluoropolyether chain structure, [CF (CF) CF ⁇ ] [CF CFCF ⁇ ] [CF CF O] [CF O].
  • a preferred side chain amorphous fluorine-containing monomer (a a ) can be represented by the following general formula (3).
  • n 1 or 2
  • X is a polymerizable unsaturated group
  • represents a substituted or unsubstituted phenylene group. Is a hydrogen atom, halogen atom, cyano group, alkyl group having 1 to 6 carbon atoms, halogen-substituted alkyl group having carbon atoms:! To 6 or phenyl group. or represents a base Njinore group
  • R b is a hydrogen atom, the number of carbon atoms:.! represents an alkyl group or phenylene Le group 1-6).
  • R fa is the above-mentioned amorphous R f group
  • Y is a divalent organic group or a single bond.
  • a preferred structure of Y which is a divalent organic group can be represented by the following formula (4). -(CH) T (CH) (CHR a )-(4)
  • R a is the same as described above.
  • T is a single bond
  • _CH CH-, -CONR b-, -OCONR b -,-SO NR b -,-SO one, one NHCONH-, -CH (OH)-
  • side chain amorphous fluorine-containing monomers (a a )
  • a compound in which the side chain mobility is limited due to short side chains or branching, particularly its metatalylate and ⁇ Rogen-substituted attalylates have a homopolymer wrinkle of 50 ° C or higher.
  • side chain amorphous g (a a )
  • the glass transition temperature T is lower than T.
  • T can be considered to be 50 ° C or less even when no clear transition point is found by the above DSC measurement method.
  • T force 5 of monomer (a 1 ). C or more, for example 60 to: 160. Be C.
  • T of the monomer (a 2 ) is gg
  • a monomer (a 2 ) homopolymer may be in a molten state at room temperature.
  • the T of the monomer (a 2 ) is, for example, _100. C ⁇ +45. C, especially _80. C ⁇ + 40. G in C
  • F (CF) (CH) OCOCCl CH (T: 45 ° C)
  • F (CF) (CH) OCOCH CH (T: 42 ° C)
  • the polymer (A) and the polymer (B) may be a copolymer containing a monomer containing a fluorine atom other than the monomer (a) or a copolymerizable monomer (b) singly or in combination.
  • a polymer can also be used.
  • Examples of the copolymerizable monomer (b) include the following (hereinafter, acrylate, methacrylate and ⁇ -halogen (for example, black mouth) substituted acrylate are generically named. This is also referred to as attalylate analog, and the same applies to acrylamide analog, acrylic acid analog, etc.) That is, an acrylate analog; an acrylamide analog (b 1 ); an acrylonitrile analog; a 2-alkyl ether (halogenated alkyl) vinyl ether; an ethylene, propylene, isoprene, butene, dodecylethylene, heter Olefins and gens such as xene and butadiene; halogen-substituted ethylenes such as vinyl chloride, vinyl bromide, vinylidene chloride and black-opened plane; 2-chloro-1,3-butane, 2,3-dichloro-opened 1,3 _Halogen-substituted butadienes such
  • attalylate analog examples include an acrylate arylate having a benzene ring such as phenyl acrylate, benzyl acrylate, and the like.
  • acrylate arylate having a benzene ring such as phenyl acrylate, benzyl acrylate, and the like.
  • Cyclohexenorea tallylate analogues Cyclododecyl attalate analogues, Dicyclopentyl acrylate derivatives such as dicyclopentyl acrylate analogues; Methyl acrylate derivatives , Ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, t-butyl acrylate, 3,3-dimethyl_2-butyl acrylate C1-C12 saturated alkyl such as analog, hexyl acrylate, octyl acrylate, 2_ethyl hexyl acrylate, decyl acrylate, lauryl acrylate Alkyl acrylate derivatives having a group; Silatalylate analog, cetyl (meth) acrylate, hexadecyl acrylate, stearyl acrylate
  • acrylamide analogs (b 1 ) include acrylamide analogs, N_methyl atrylamide analogs, N-stearyl acrylamide, N-cetyl acrylamide, N, N-dimethyl acrylamide analogs, N, N-J Tylacrylamide analog, N, N-diisopropylacrylamide analog, N-methoxymethylacrylamide analog, N-ethoxymethylacrylamide analog, N-butoxymethylacrylamide analog, N-methylolacrylamide analog, N-butoxymethylol Acrylamide analogs, N-butyrolol athlamide analogs, diacetone acrylamide analogs, methylol-diacetone acrylamide Preferred examples thereof include:
  • the monomer (b) may be a monomer having a reactive group other than the polymerizable unsaturated bond, including the above acrylamide analog.
  • reactive groups include an epoxy group, a hydroxyxenore group, Carboxyl group, acid anhydride group, amide group, amino group, alkoxysilyl group
  • Monomers having a reactive group other than the polymerizable unsaturated bond include blocked isocyanate group-containing acrylate (b 2 ); 3-chloro-2-hydroxypropyl acrylate, 2-hydroxyethyl Atalylate analogs, 2-hydroxypropyl atallylate analogs, 4-hydroxybutyl atarylate analogs, glycerin monotalylate analogs, trimethylolpropane monoatarylate analogs, glycerin monoatarylate analogs, 2-hydride Atoxylates with hydroxyl groups such as xyloxy-3-phenoxypropyl attalylate analogues; Ataliates with epoxy groups such as glycidyl acrylate, aziridinyl acrylate derivatives, aziridinyl ethyl acrylate derivatives Rate analogs; N, N, N-stearyldimethylammo Nittalylate analogues, N, N, N-cetyldimethylammonium attalylate analogue
  • the blocked isocyanate group-containing acrylate ester (b 2 ) includes 2_isocyanate acetylate analogue, or an acrylate derivative having a functional group capable of binding to the isocyanate group and a polyisocyanate.
  • a reaction product obtained by reacting cyanate (b 3 ) in a ratio in which at least one isocyanate group remains is preferred.
  • a mono- or diester of an acrylic acid analog and a polyhydric alcohol which is preferable to an acrylate arylate analog, is particularly preferable.
  • the polyhydric alcohol include ethylene glycol, polyoxyethylene glycol, propylene glycol, polyoxypropylene glycol, glycerol, trimethylolpropane monoalkylene oxide adduct, pentaerythritol and the like.
  • polyisocyanates (b 3 ) examples include aromatic polyisocyanates such as 4,4'-diphenylmethane diisocyanate and tolylene diisocyanate, hexamethylene diisocyanate. , Aliphatic polyisocyanates such as lysine diisocyanate, isophorone diisocyanate
  • alicyclic polyisocyanates such as bis (isocyanatemethyl) cyclohexane and norbornene diisocyanate, and modified products such as nurate modified products, prepolymer modified products and burette modified products.
  • modified products such as nurate modified products, prepolymer modified products and burette modified products.
  • Particularly preferred are aliphatic isocyanates, alicyclic isocyanates, and their nurate modified products, prepolymer modified products, and burette modified products.
  • Preferred blocking agents for the isocyanate group (b 4 ) include oximes, alkyl ketoximes, phenols, alkanols, ⁇ -diketones, malonic esters, ratatas and the like. Specific examples include pyrazole, 3-methylbiazole, 3,5-dimethylbiazole, indazole, methyl ethyl ketoxime, cyclohexanone oxime, ⁇ -force prolatatam, acetoacetate ethyl, acetylacetone, phenol, cresol, and methanol.
  • 2 butanone oxime, 3-methyl virazole, 3, 5 dimethylpyrazole, cyclohexane oxime, methyl ketyl ketoxime, ethyl acetoacetate, ⁇ -force prolatatam, jetyl Malonate and pyrazole are preferred.
  • Specific examples of the blocked isocyanate group-containing attalylate analogs include the following. 2_ Compound that isocyanate group of isocyanate acetyl acrylate is blocked with methyl ketyl oxime, 2_ Isocyanate group of isocyanate acetyl acrylate is blocked with ⁇ -force prolatatam, A compound in which the isocyanate group of the 1: 1 reaction (molar ratio) of isophorone dicyanoate and 2-hydroxyethyl acrylate is blocked with methyl ethyl ketoxime, isophorone diisocyanate and 2-hydroxypropyl alicyclic 1: 1 (molar ratio) to the rate analog 1: 1 Molar ratio of norbornene diisocyanate and 2-hydroxyethyl atylate analog, the isocyanate group of the reactant blocked with methyl ethyl ketoxime 1 (Molar ratio) A compound blocked with luketoxime.
  • the method for preparing the polymer (A) and the polymer (B) as the active ingredients is not particularly limited, and for example, a solution polymerization method using an organic solvent, a non-aqueous method, or the like.
  • Conventional polymerization techniques such as dispersion polymerization, dispersion polymerization using water as a dispersion medium, emulsion polymerization, suspension polymerization, and bulk polymerization can be employed.
  • an emulsion polymerization method When the polymerization is performed in an aqueous medium, it is preferable to apply an emulsion polymerization method or a dispersion polymerization method, and an emulsion polymerization method is particularly preferable.
  • the emulsion polymerization method it is preferable to start polymerization after sufficiently emulsifying the monomer using a high-pressure emulsifier or the like.
  • a mixture of a monomer, a surfactant, and an aqueous medium is mixed and dispersed in advance with a homomixer or a high-pressure emulsion machine before the polymerization is started, thereby improving the yield of the finally obtained polymer. It is possible.
  • a liquid (also referred to as a dispersion) in which the polymer (A) is dispersed as particles in an aqueous medium and a dispersion of the polymer (B), or a mixture thereof are obtained.
  • the obtained copolymer solution, dispersion, and emulsion can be used as a composition as it is or after dilution.
  • a copolymer obtained by solution polymerization, emulsion polymerization, or other polymerization method may be separated and dissolved, dispersed, or emulsified in a solvent, dispersion medium, or emulsification medium as necessary to obtain a composition.
  • an aqueous medium (C) is used as a polymerization medium.
  • the aqueous medium (C) is a medium containing water, and may be water alone or an organic solvent as a polymerization auxiliary solvent if desired.
  • one or more water-soluble organic solvents (c) selected from the group consisting of ketones, ethers, alcohols (particularly monohydric alcohols and saturated polyhydric alcohols) and nitrogen compounds are preferable.
  • ketones methyl ether ketone, methyl isobutyl ketone, acetone, etc. are preferred.
  • Monoethers of saturated polyhydric alcohols, dialkyl ethers, monoalkyl ether monoacyl esters, dioxanes, etc. are preferred, and nitrogen compounds are preferred.
  • N-methylpyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide and the like are preferable.
  • ether-based organic solvents are most preferable from the viewpoint of low flammability.
  • the water-soluble organic solvent (c) can be used alone or in combination.
  • Water in aqueous media The amount of the soluble organic solvent (c) is preferably 10 to 50 parts by mass, more preferably 5 to 100 parts by mass with respect to 100 parts by mass of the total amount of the polymer (A) and the polymer (B). If there is too much water-soluble organic solvent (c), the durability of water and oil repellency against washing may be reduced. Further, the amount of the aqueous medium may be 10 to 5000 parts by mass, for example 100 to 1000 parts by mass, with respect to 100 parts by mass of the polymer to be polymerized.
  • Specific examples of the monohydric alcohol used in the aqueous medium include ethyl alcohol and isopropyl alcohol.
  • saturated polyhydric alcohol compounds having 2 to 4 hydroxyl groups are preferable.
  • saturated polyhydric alcohol compounds having 2 to 4 hydroxyl groups are preferable. Examples include tripropylene glycol, tetrapropylene glycol, hexylene glycol, glycerin, trimethylolethane, and trimethylolpropane.
  • (mono or poly) alkyl ethers of saturated polyhydric alcohols include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, and acetates thereof; diethylene glycol mono Methyl ether, diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, and their acetates; triethylene glycol monomethyl ethere, triethyleneglycol monoethylenoleateol, triethyleneglycol monomonopropylene ether, and their acetates; Propylene glycol monomethyl ether, propylene glycol monomethino ethenore, propylene glycol mono mono propylenoate, And their acetates; dipropylene glycol monomethyl ether, dipropylene glycol monoethyl enoate ethere, dipropylene glycol monomono propinoate ethere, and their acetates thereof; diethylene glyco
  • diethylene glycol monomethyl ether dipropylene glycol monomethyl ether, and dipropylene glycol dimethyl ether are particularly preferred.
  • dipropylene glycol tripropylene glycol, tetrapropylene glycol, and polypropylene glycol in which five or more oxypropylene groups are connected are preferable.
  • the polymerization reaction for obtaining the polymer (A) and the polymer (B) can be initiated by heat, light, radiation, a radical polymerization initiator, an ionic polymerization initiator, etc., but it is water-soluble or oil-soluble.
  • General purpose initiators such as azo-type, peroxide-type, persulfate, redox-type, etc. that are preferably used with radical polymerization initiators can be used depending on the polymerization temperature, especially azo-type compounds and their Salts are preferred.
  • oil-soluble polymerization initiator examples include 2, 2'-azobis (2-methylpropionitryl), 2, 2, 1azobis (2-methylbutyronitrile), 2, 2'-azobis ( 2, 4-dimethyl valeronitrile), 2, 2, 1-azobis (2, 4-dimethyl 4-methoxyvaleronitryl), 1, 1 '_ azobis (cyclohexane 1-carbonitryl), dimethinole 2, 2 , Monoazobis (2-methyl propionate), 2, 2, monoazobis (2-isobutyronitrile), benzoyl peroxide, di-tertiary monobutyl peroxide, lauryl peroxide, tamenhydro Preferred examples include peroxide, t_butyl peroxybivalate, diisopropyl peroxydicarbonate, t_butyl perpivalate, and the like.
  • water-soluble polymerization initiator examples include 2, 2'-azobisisobutylamidine dihydrochloride, 2, 2'-azobis (2_methylpropionamidine) hydrochloride, 2, 2 '—Azobis [2 _ (2—imidazoline _ 2_yl) propane] hydrochloride, 2, 2'—Azobis [2— (2—imidazoline _ 2_yl) propane] sulfate hydrate, 2, 2'—azobis [2— (5-methyl_2_imidazoline-2-yl) propane] hydrochloride, 1-hydroxycyclohexyl hydroperoxide, 3_Carboxypropionyl peroxide, acetyl peroxide, sodium peroxide, potassium persulfate, barium persulfate, ammonium persulfate, hydrogen peroxide, etc. are preferred.
  • the polymerization temperature in emulsion polymerization is not particularly limited, but 20 to: 150 ° C is preferred, and 30 to 80 ° C is particularly preferred.
  • the molecular weight of the polymer can be determined by a polystyrene conversion value by gel permeation chromatography.
  • the mass average molecular weights of the polymer (A) and the polymer (B) are preferably in the range of 5,000 to 500,000, and particularly preferably 10,000 to 250,000. When the average molecular weight of the polymer is in the range of 5,000 to 500,000, the polymer can sufficiently cover the substrate, so that high water / oil repellency can be imparted and high durability can be obtained.
  • the molecular weight can be adjusted by using a chain transfer agent, and it is generally desirable to use a chain transfer agent.
  • the chain transfer agent is particularly preferably an alkylthiol which is preferably a mercaptan such as alkylthiol, alkylenedithiol or thiocyanouric acid or an aromatic compound.
  • the emulsion polymerization is preferably carried out using a surfactant (D).
  • a surfactant D
  • Nonionic surfactants (d n ), cationic surfactants (d c ), anionic surfactants (d a ), and amphoteric surfactants (d b ) are not particularly limited in the surfactant used.
  • One or more of the known or well-known surfactants may be employed, but nonionic surfactants (d n ), cationic surfactants (cf) or amphoteric surfactants are particularly preferred.
  • Agent (d n ) is preferred.
  • nonionic surfactant (d n ) and cationic surfactant (d c ), or nonionic surfactant (d n ) and amphoteric surfactant ( A combination of d b ) is preferred. It is also possible to use a polymer surfactant.
  • the amount of the surfactant (D) is preferably from 0.0:! To 30 parts by mass, particularly from 0.5 to 15 parts per 100 parts by mass of the total amount of the polymer (A) and the polymer (B). About mass parts are preferred. If the amount of the surfactant is too small, the stability of the dispersion may be lowered.
  • the amount of the surfactant may be reduced.
  • nonionic surfactant (d n ) a polyoxyalkylene monoalkyl ether, a mono-alkenyl ether, a polyoxyalkylene monoalkyl polyenyl ether, a polyoxyethylene mono (substituted phenyl) ether condensate , Polyoxyethylene mono (substituted phenyl) ether, polyoxyethylene polyoxyalkylene, alkylamine polyoxyethylene, alkylamido polyoxyethylene, alkylamine oxide, alkane (C — C) thiol, ethylene oxide and alkyl (C — C) with Amin
  • Examples thereof include a combined product, a condensation product of ethylene oxide and oleic acid, and a condensation product of ethylene oxide and sorbitan monofatty acid (C C).
  • nonionic surfactant (d n ) examples include polyoxyethylene lauryl ether, polyoxyethylene tridecyl ether, polyoxyethylene octyl ether, polyoxyethylene hexadecyl ether, polyoxyethylene octyl ether.
  • a cationic surfactant comprising a substituted ammonium salt.
  • a cationic surfactant comprising a substituted ammonium salt one or more hydrogen atoms bonded to the nitrogen atom of the ammonium salt are substituted with an alkyl group, an alkenyl group, or a polyoxyalkylene group having a terminal hydroxyl group.
  • mono (long-chain alkyl) amine hydrochloride mono (long-chain alkyl) dimethylamine hydrochloride, mono (long-chain alkyl) dimethylamine acetate, mono (long Amine salts such as alkenyl) dimethylamine hydrochloride, di (long chain alkyl) monomethylamine hydrochloride, mono (long chain alkyl) trimethylammonium chloride, di (long chain alkyl) dimethylammonium chloride, mono (long chain) Alkyl) monomethyldi (polyoxyethylene) ammonium chloride, di (long chain alkyl) monomethyl Quaternary ammonium salts such as tilmono (polyoxyethylene) ammonium chloride, mono (long-chain alkyl) dibenzyldodecyldi (hydropolyoxyethylene) ammonium chloride, methylamine'ethyl sulfate and the like.
  • mono (long Amine salts such as alkenyl) dimethylamine hydroch
  • the counter ion is preferably a chlorine ion, an ethyl sulfate ion, or an acetate ion.
  • Long chain alkyls and long chain alkenyls may have 8 to 50 carbon atoms, for example 12 to 22 carbon atoms.
  • cationic surfactant (d c ) examples include dimethylmonococonutamine acetate, tetradecylamine acetate, octadecylamine acetate, beef tallow alkylpropylene diamine acetate, N -[2- (Jetylamino) ethyl] oleamide hydrochloride, octadecyltrimethylammonium chloride, dodecyltrimethylammonium acetate, trimethyltetradecylammonium chloride, hexadecyltrimethylammonium chloride, trimethylo Kutadecyl ammonium chloride, behenyl trimethyl ammonium chloride, (Dodeci Nium chloride, benzyl tetradecyl dimethyl ammonium chloride, benzyl otadecyl dimethyl ammonium chloride, biphenyl trimethyl ammonium chloride, oct
  • amphoteric surface active agent (d b) is Aranin acids, imidazo linear ⁇ beam betaines, Ryo Midobetain acids, or amphoteric surface active agent comprising acetic betaine, etc.
  • amphoteric surfactant (d b ) include dodecyl betaine, octadecyl betaine, dodecyl carboxymethyl hydroxyethyl imidazolinium betaine, dodecyl dimethylaminoacetic acid betaine, fatty acid amidopropyldimethylamino. Examples include betaine acetate.
  • anionic surfactant (d a ) examples include sodium lauryl sulfate, triethanolamine lauryl sulfate, sodium polyoxyethylene lauryl ether sulfate, sodium polyoxyethylene nouryl phenyl ether sulfate, polyoxyethylene lauryl ether.
  • the water / oil repellent composition of the present invention may contain an organic solvent or an aqueous medium (C) as a medium in addition to the polymer (A) and the polymer (B).
  • the aqueous medium (C) the same emulsion polymerization medium as described above can be used.
  • the medium used for the polymerization can be used as it is, but after polymerization, water or a water-soluble organic solvent (c) One or both may be added.
  • the water-soluble organic solvent (c) used in this case may be the same or different or partially different from that used during polymerization. ,.
  • the polymer (A) and the polymer (B) or a solution thereof may be dispersed and emulsified in the aqueous medium (C) together with the surfactant (D) to form a water / oil repellent composition.
  • the same surfactant (D) as in the aforementioned emulsion polymerization can be used.
  • the content of the aqueous medium (C) is preferably 40 to 98% by mass and more preferably 70 to 90% by mass with respect to the water / oil repellent composition.
  • a monomer having a short-chain R f group used in the present invention is generally more compatible with other monomers not containing fluorine than a monomer containing a crystalline R F group. Even if the amount of the soluble organic solvent (c) is small, a homogeneous polymer can be obtained immediately, and since it does not contain the water-soluble organic solvent (c) at all, a water- and oil-repellent composition having a low environmental impact due to volatile organic substances is obtained. It is also possible.
  • the polymer (A) and the polymer (B) are preferably present as dispersed in the medium as fine particles.
  • the average particle size of the fine particles is 10 to: OOOnm force 10 to 300 nm force S, and particularly preferable particle size range is 10 to 200 nm. If the particle size is too small, a large amount of emulsifier or self-emulsifying monomer is required to obtain a stable dispersion, resulting in decreased water and oil repellency or when processed into dyed fabrics. There is a risk of discoloration. Also, if the particle size is too large, it will be difficult for the dispersed particles to stably exist in the medium and may settle out. Therefore, it is not preferable.
  • the average particle diameter can be measured with a dynamic light scattering device, an electron microscope or the like.
  • the polymer (A) and the polymer (B) are not present in the same particle even if they are present in the same particle, and separate particles are used. It may be formed or may be an intermediate one.
  • a water / oil repellent composition in which the polymer (A) and the polymer (B) are not present in the same particle and form separate particles, for example, the polymer (A) and the polymer (B)
  • a method of mixing and preparing each dispersion is preferably used.
  • the polymer (B) is polymerized into the emulsion dispersion of the polymer (A).
  • a method in which monomers are added all at once or divided into several stages, followed by polymerization by adding a polymerization initiator, so-called seed polymerization, or a method of polymer (B) emulsified dispersion with polymer (B) This can be achieved by a method in which a monomer and an initiator for polymerizing A) are prepared and a multi-stage polymerization such as seed polymerization is performed.
  • the polymer (A) and the polymer (B) are present in the same particle, they may have a homogeneous structure with no restrictions on the phase structure, or the so-called core-shell type layer separation structure, Phase separation structures such as island type phase separation structure and spinodal type phase separation structure can be freely adopted.
  • the repellent and oil repellent composition of the present invention may contain a thermosetting agent (F).
  • thermosetting agent (F) include a blocked isocyanate compound (f 1 ), an amino resin compound (f 2 ), a polymer (f 3 ) not containing a fluorine-containing monomer having a crosslinkable monomer as an essential polymerization unit, Examples include urethane resin compounds. Blocked isocyanate compounds (f and amino resin compounds (f 2 ) are preferred.
  • the blocked isocyanate compound (f 1 ) is a compound having no polymerizable unsaturated group, and the isocyanate group of the polyisocyanate (b 3 ) is converted into the blocking agent described above.
  • a compound having a structure completely blocked by (b 4 ) is preferred.
  • an acrylate amide analog (b 1 ) or a blocked isocyanate group-containing acrylate copolymer. (B 2 ) is preferred, especially N-methylol acrylamide and 2-isocyanate ethyl methacrylate block. Preferred are isomers.
  • the amino resin compound (f 2 ) is a compound obtained by addition condensation of an amino group-containing compound and a compound having a reactive group with an amino group, and includes alcohols such as melamine, guanamine, or urea. Furthermore, addition condensates of amines and formaldehyde, and addition condensates of melamine, guanamine, urea and the like with formaldehyde further include alcohols, compounds obtained by addition condensation of amines, and derivatives thereof.
  • amino resin compound (f 2 ) examples include urea resins; alkylated urea resins such as butylated urea resins; melamine resins such as trimethylol melamine and hexamethylol melamine; methylated melamine resins and n-butylated Alkyl melamine resin such as melamine resin, methylated n-butylated melamine resin, i-butylated melamine resin; benzoguanamine resin; n-butylated benzoguanamine resin, i Examples include alkyl benzoamine amine resins, alkyl benzoamine amine resins, petit laur urea melamine resins, and aceto guanamine resins.
  • alkylated urea resins such as butylated urea resins
  • melamine resins such as trimethylol melamine and hexamethylol melamine
  • the amino resin compound (f 2 ) in the present invention is preferably substantially soluble in water at room temperature.
  • amino succinic compounds (f 2 ) such as those manufactured by Sumitomo Chemical Co., Ltd. (for example, trade name Sumtex Resin), manufactured by Dainippon Ink Co., Ltd., Mitsui Chemicals, etc. Things are available.
  • the amount of the thermosetting agent (F) is preferably 5 to 100 parts by mass, and more preferably 5 to 70 parts by mass with respect to 100 parts by mass of the polymer (A) + the polymer (B).
  • the polymer (A), the polymer (B), and the above-mentioned polymer heat are used as a filler extender or to develop various physical properties in the article to be treated.
  • Polymers (G) other than the curing agents (f 2 , f 3 ) can be blended.
  • the other polymer (G) may be a non-fluorine polymer.
  • the other polymer (G) is a polymer containing no R f group, such as a water-soluble polymer and organopolysiloxanes. Examples of the water-soluble polymer include polyacrylamide, polybutyl alcohol, and derivatives thereof.
  • organopolysiloxanes examples include methylnoid diene polysiloxanes typified by silicone water repellents, terminal OH group-blocked dimethylpolysiloxanes, bur group-containing polysiloxanes, and silicone softeners. Amino group, epoxy group, polyether in side chain And various modified silicone oils modified by introducing a group, a carboxyl group, a hydroxyl group, a trifluoroalkyl group, an alcohol ester group, an alkyl group, and the like.
  • Silicone desperation is a solution in which a silicone resin or silicone rubber in an initial polymerization state is dissolved in a solvent, and when heated, it condenses to form a film having a three-dimensional network structure.
  • onoreganopolysiloxanes there are many types of commercial products of these onoreganopolysiloxanes. Examples of the line of products sold include SH200, PRX413, SH8011, SD8000 (product names of Toray Industries, Inc., Silicone Co.), KP-801M, KPN-3504 (product names of Shin-Etsu Chemical Co., Ltd.), and the like.
  • the amount of the polymer (G), for example, the amount of the organopolysiloxane is preferably about 0.05 to about 10% by mass, preferably about 0.5 to 5% by mass with respect to the water / oil repellent composition of the present invention. .
  • the water / oil repellent composition in the present invention contains an antifoaming agent as necessary.
  • an antifoaming agent various water-based ones can be used, for example, lower alcohols such as methanol, ethanol, butanol, etc .; higher alcohols such as amyl alcohol, polypropylene alcohol and derivatives thereof; oleic acid, tall Fats and oils such as oil, mineral oil, stone wall, etc .; surfactants such as sorbitan fatty acid ester, polyethylene glycol fatty acid ester, and plenoronic type nonionic surfactant; silicone surfactants such as siloxane and silicone resin Can be used alone or in combination.
  • Typical commercial antifoam products include Ade forcenate B, Adecanate B1068, etc. B-series (Asahi Denka Kogyo Co., Ltd.); Formaster DL, Nopco NXZ, SN deformers 113, 325, 308, 368 SN Deformer series; Dehydran 129 3, Dehydran 1513 (manufactured by Sannopco); Furonon SB_110N, SB_210, 510, 551, Aqualen 800, 805, Aqualen 1488 (Kyoeisha Chemical Co., Ltd.); Surfynol 104E (Acetylene-based antifoaming agent manufactured by Air Products & Chemical Co., Ltd.); KS-607A (manufactured by Shin-Etsu Chemical Co., Ltd.); FS Antifoam (manufactured by Dowco Jung); BYK_020, 031, 073, W (manufactured by Big Chemi Co., Ltd.) Dehydr
  • a so-called film forming aid may be used.
  • a film-forming aid one or more compounds selected from generally used alcohols, glycol ethers, linear or cyclic silicones, esters, diesters, ketones and ethers are used. Can be used without limitation. These compounds may contain a fluorine atom in the molecule.
  • film forming aids include methyl acetate, ethyl acetate, butyl acetate, dipropylene glycol monomethyl ether, 1-methoxy-2-propanol, acetic acid diethylene glycol monoethyl ether, di-ethylene adipate ⁇ -butyl, butyl carbide
  • examples include tall acetate, otamethyl trisiloxane, decamethylcyclopentane siloxane, dimethyl phthalate, and jetyl succinate.
  • the amount of the film-forming aid used is in the range of 0.:! To 70 parts by mass per 100 parts by mass of the polymer, and particularly preferably 5 to 60 parts by mass. Further, by using these compounds together with the aqueous medium (C) at the time of emulsion polymerization, a homogeneous copolymer having a small composition distribution can be obtained.
  • additive components can be blended as necessary.
  • other water and oil repellents stin blockers, softeners, cross-linking promoting catalysts, texture modifiers, penetrants, insect repellents, antibacterial agents, flame retardants, antistatic agents, polishes, antifungal agents
  • a water absorbing agent, an anti-shrinking agent, a dye, a pigment, a dye stabilizer, an antioxidant, a deoxidizing agent, a wrinkle adjusting agent and the like can be appropriately used in combination.
  • the total amount of polymer ( ⁇ ) and polymer ( ⁇ ) is 50% by mass or more, preferably 75% by mass or more of the total solid content.
  • the water / oil repellent composition of the present invention is diluted to an arbitrary concentration according to the purpose and application, and is treated by an arbitrary method according to the type of article to be treated, the preparation form of the composition, and the like.
  • Applicable to goods For example, dipping, coating, spraying, padding, roll coating, spin coating A method of adhering to the surface of the article to be treated and drying by using a combination of these methods is employed.
  • a method for processing the article a method in which the article is immersed in a water / oil repellent treatment liquid containing the polymer (A) and the polymer (B) is preferable, but the article containing the polymer (B) and not containing the polymer (A) is preferable.
  • the polymer (A) containing polymer (B) After immersing the article in the composition, the polymer (A) containing polymer (B), the method of immersing in the water / oil repellent treatment liquid, and the polymer (A) containing polymer (B) It is also preferable to immerse the article in the water / oil repellent treatment solution and then immerse it in the water / oil repellent treatment solution containing the polymer (B) and not containing the polymer (A).
  • An effective method is to remove the excess treatment liquid with a roll or the like and then dry it.
  • Articles to be treated with the water / oil repellent composition of the present invention are not particularly limited, fiber products such as fibers, fiber woven fabrics, fiber knitted fabrics, and nonwoven fabrics, and ceramics such as glass, gypsum, asbestos, bricks, cement, and concrete. Products, leather products such as fur, wood, paper, pulp products, metals and their oxides, stones, resins, painted surfaces and plasters.
  • An article treated with the water / oil repellent composition of the present invention has both excellent water repellency and oil repellency, and is excellent in durability.
  • Uses of these items include sportswear, coats, blousons, surgical clothes, work clothes, uniforms and other clothing items, dust masks, shoes, bags, umbrellas, Rikiichi, curtains, wallpaper, tents, architecture Materials, filtration materials, electronics or optical system parts and elements, etc.
  • the water / oil repellent composition of the present invention is suitable for treating textile products.
  • textile products include animal and vegetable natural fibers such as cotton, hemp, wool, and silk, polyamides, polyesters, polybulal alcohol, polyacrylonitrile, polysalts, and polypropylene, synthetic fibers such as rayon and acetate.
  • Semi-synthetic fiber, glass fiber, carbon fiber, tuss Preferable examples include inorganic fibers such as the best fiber, and blended fibers thereof, and any form such as fiber, yarn, fabric, and nonwoven fabric may be used.
  • the water repellency is shown by the water repellency (see Table 1 below) by the spray method of JIS-L-1092.
  • Oil repellency is according to AATCC _TM118-1966. Drop the test solution shown in Table 2 below into two places on the test cloth, observe the penetration state after 30 seconds, and give a test solution that does not show immersion. The highest point of oil repellency was shown as an oil repellency pick-up.
  • Polymerization Examples 2 to 7 polymerization was performed in the same manner as in Polymerization Example 1 with the monomer compositions shown in Table 3 below, to obtain polymers P2 to P7, respectively.
  • Example 5F A (a1 HFIP-MA (a1 9FMA (a2 6FOMA1 (a2 t A (a1 HFIP-MA (a1 9FMA (a2 6FOMA1 (a2 t A (a1 HFIP-MA (a1 9FMA (a2 6FOMA1 (a2 t A (a1 HFIP-MA (a1 9FMA (a2 6FOMA1 (a2 t A)
  • StA Stearyl Atarylate
  • Polymers P1 to P7 obtained by the above method were mixed at a ratio (mass%) shown in Table 4 to prepare a treatment liquid as a 1 mass% solution of the fluorinated solvent HCFC-225.
  • Nylon taffeta cloth (force Nebo Naturine, nylon 6, amber-dyed cloth) is immersed in the treatment solution, treated at 500 rpm for 18 seconds in a centrifuge, air-dried at room temperature for 1 second, and then heat treated at 150 ° C for 5 minutes. Then, the water and oil repellency of the treated cloth was evaluated. The results are shown in Table 5.
  • the + mark in the table indicates slightly better than the performance shown in each.

Abstract

A fluorine-containing water- and oil-repellent composition which comprises (A) a polymer comprising units derived from a fluorine-containing monomer (a1) which gives a homopolymer having a glass transition temperature (Tg) of 50˚C or above and optional units derived from a fluorine-containing monomer (a2) which gives a homopolymer having Tg lower than 50˚C with the proviso that the units derived from the monomer (a1) account for at least 50% by mass of the total amount of the units derived from the monomers (a1) and (a2) and (B) a polymer comprising optional units derived from a fluorine-containing monomer (a1) which gives a homopolymer having Tg of 50˚C or above and units derived from a fluorine-containing monomer (a2) which gives a homopolymer having Tg lower than 50˚C with the proviso that the units derived from the monomer (a2) account for more than 50% by mass of the total amount of the units derived from the monomers (a1) and (a2).

Description

明 細 書  Specification
含フッ素撥水撥油剤組成物  Fluorine-containing water and oil repellent composition
技術分野  Technical field
[0001] 本発明は、被処理物に優れた撥水撥油性を付与することが可能な撥水撥油剤組 成物に関する。  The present invention relates to a water / oil repellent composition capable of imparting excellent water / oil repellency to an object to be treated.
背景技術  Background art
[0002] 従来、ポリフルォロアルキル基(以下、ポリフルォロアルキル基を Rf基と記す。 )を含 有する付加重合性単量体 (以下、付加重合性単量体を単にモノマと記す。)を重合 単位として有するホモ重合体や共重合体 (以下、ホモ重合体及び共重合体の意味で ポリマという語を用いる。)を有機溶媒溶液または水系分散液として繊維製品や紙等 に処理し、それらの表面に撥水撥油性を付与する技術が知られている。 Conventionally, an addition-polymerizable monomer containing a polyfluoroalkyl group (hereinafter, polyfluoroalkyl group is referred to as R f group) (hereinafter, the addition-polymerizable monomer is simply referred to as monomer). ) As a polymerization unit (hereinafter, the term polymer is used in the meaning of homopolymer and copolymer) is treated as an organic solvent solution or an aqueous dispersion on textiles, paper, etc. A technique for imparting water repellency and oil repellency to these surfaces is known.
[0003] その中でも、式(1)の構造を有するモノマを重合単位として含むポリマを水系媒体( 水または水と水溶性有機溶剤等の混合溶媒)に分散させた水系媒体分散液が撥水 撥油剤組成物として広く用いられている。  Among them, an aqueous medium dispersion in which a polymer having a monomer having the structure of formula (1) as a polymerization unit is dispersed in an aqueous medium (water or a mixed solvent such as water and a water-soluble organic solvent) is water repellent. It is widely used as an oil agent composition.
CH =CR1COOCH CH (NR2SO ) (CF ) F (1) CH = CR 1 COOCH CH (NR 2 SO) (CF) F (1)
2 2 2 2 m 2 n  2 2 2 2 m 2 n
(ただし、式中、 mは 0または 1、 nは 6〜: 12程度の整数、 R1は水素原子またはメチル 基、 R2は水素原子、メチル基またはェチル基をそれぞれ表す。) (Wherein, m is 0 or 1, n is an integer of 6 to about 12, R 1 represents a hydrogen atom or a methyl group, and R 2 represents a hydrogen atom, a methyl group or an ethyl group.)
[0004] この水系媒体分散液の製造方法としては、乳化重合により製造する方法や、ポリマ を界面活性剤の存在下で水系媒体に乳化分散して製造する方法等が知られている 通常使用されている撥水撥油剤において、式(1)中の n、すなわちパーフルォロア ルキル基の炭素数は実質的に 8以上である。このような炭素数が 8以上のパーフルォ 口アルキル基(以下、炭素数が 8以上のパーフルォロアルキル基を長鎖 RF基と記す。 )を側鎖として有するポリマには、長鎖 RF基に由来する微結晶融点が存在することが 知られている。この長鎖 基の強い結晶性によって長鎖 基が効果的に表面配向 すること力 式(1)の構造を有するモノマを重合単位として含むポリマが優れた撥水 撥油性能を有する主要な要因であるとされている。 [0005] しかしながら、長鎖 RF基を側鎖として含有するモノマ (以下、長鎖 RF基を側鎖として 含有するモノマを結晶性 RF基含有モノマと記す。)は一般的に他のモノマとの相溶性 が極めて悪いため、均質な共重合体を得るためには多くの有機溶剤を必要とする。 また、それらを含むポリマで繊維製品等を処理した場合、おそらく長鎖 基の強い側 鎖結晶性のため、被処理物の柔軟な風合いが損なわれることが知られている。 [0004] As a method for producing this aqueous medium dispersion, there are known a method of producing by emulsion polymerization, a method of producing a polymer by emulsifying and dispersing the polymer in an aqueous medium in the presence of a surfactant, and the like. In the water / oil repellent, n in the formula (1), that is, the number of carbon atoms of the perfluoroalkyl group is substantially 8 or more. Such a carbon number of 8 or more Pafuruo port alkyl group (hereinafter, carbon atoms referred to 8 or more per full O b alkyl long chain R F group.) The polymer having as a side chain, long chain R It is known that there is a microcrystalline melting point derived from the F group. The strong crystallinity of the long-chain group effectively aligns the surface of the long-chain group. A polymer having a polymer having a structure of formula (1) as a polymer unit is a major factor that has excellent water and oil repellency. It is said that there is. [0005] However, monomers which contain long chain R F group as a side chain (hereinafter, referred to monomer containing a long chain R F group as a side chain crystalline R F group-containing monomer.) Is generally in the other Since the compatibility with the monomer is extremely poor, many organic solvents are required to obtain a homogeneous copolymer. In addition, it is known that when a textile product or the like is treated with a polymer containing them, the flexible texture of the object to be treated is likely to be impaired due to the strong side chain crystallinity of the long chain group.
[0006] 従来の撥水撥油剤において、洗濯、ドライクリーニング、摩擦等に対する高い耐久 性を付与するためには、結晶性 RF基含有モノマのうちでも RF基の微結晶に由来する 融点が高い(通常の場合 70°C以上)結晶性 RF基含有モノマを用いることが不可欠と されている力 撥水撥油性の高い均質なコーティング処理をおこなうには微結晶の融 点以上の高温処理が一般的に必要で、このことは、繊維製品の処理において、染色 堅牢性の低下、風合いの硬化、変色等の問題を生じる可能性があり、好ましくない。 [0006] In the conventional water and oil repellent, washing, dry cleaning, in order to impart a high durability against friction or the like, the melting point derived from the crystallites of the R F group Among crystalline R F group-containing monomer High (usually 70 ° C or higher) crystalline R F group-containing monomer is indispensable. Highly water- and oil-repellent high-temperature processing above the melting point of microcrystals for uniform coating processing. This is not preferable because it may cause problems such as a decrease in dyeing fastness, hardening of the texture, and discoloration in the processing of textile products.
[0007] また、近年 EPA (米国環境保護庁)は環境保全や安全衛生の視点から、式(1)の 構造を有する化合物をはじめとする炭素数 8以上のパーフルォロアルキル基を含有 する化合物が環境 ·生体中で分解して生成する可能性のある化合物であるところの P 蓄積性等の懸念を表明し、 PFOAに関する科学的調査を強化すると発表している (EPAレポート" PRELIMINARY RISK ASSESSMENT OF THE DEVELOPMENTAL T OXICITY ASSOCIATED WITH EXPOSURE TO PERFLUOROOCTANOIC ACID A ND ITS SALTS (http://www.epa.gov/opptintr/pfoa/pfoara.pdf) '照)。  [0007] Further, in recent years, EPA (US Environmental Protection Agency) contains perfluoroalkyl groups having 8 or more carbon atoms including compounds having the structure of formula (1) from the viewpoint of environmental conservation and health and safety. It has announced that it will strengthen scientific research on PFOA, expressing concerns about P accumulation, etc., where the compound is a compound that can be decomposed in the environment and in the living body (EPA report “PRELIMINARY RISK ASSESSMENT” OF THE DEVELOPMENTAL T OXICITY ASSOCIATED WITH EXPOSURE TO PERFLUOROOCTANOIC ACID A ND ITS SALTS (http://www.epa.gov/opptintr/pfoa/pfoara.pdf)
[0008] また、近年、作業環境および地球環境に対する配慮から、撥水撥油剤の媒体として 水を主体とする媒体、アルコール系溶剤、弱溶剤と呼ばれる石油系溶剤またはハイド 口フルォロカーボン等のオゾン層への影響が少ないフッ素系溶剤の使用が求められ ている。し力しながら、従来の結晶性 基含有モノマからなるポリマを主要成分とする 撥水撥油剤の場合、溶解性、分散性等の点から、芳香族系、ケトン系、エステル系等 のいわゆる強溶剤、塩素系溶剤、クロ口フルォロカーボン等のオゾン層への影響が大 きいフッ素系溶剤を使用する必要があるという問題点があった。 [0008] In recent years, from the consideration of the working environment and the global environment, to the ozone layer such as a water-based and oil-repellent medium mainly composed of water, an alcohol-based solvent, a petroleum-based solvent called a weak solvent, or a hydrofluorocarbon. The use of fluorinated solvents that are less affected by this is required. However, in the case of water and oil repellents mainly composed of polymers composed of conventional crystalline group-containing monomers, from the viewpoint of solubility, dispersibility, etc., so-called strong compounds such as aromatics, ketones, esters, etc. There has been a problem that it is necessary to use a fluorine-based solvent that has a large influence on the ozone layer, such as a solvent, a chlorine-based solvent, and black fluorocarbon.
[0009] このようなこと等から、長鎖 RF基を含まない撥水撥油剤として、以下のような技術が 提案されている。たとえば、パーフルォロポリエーテル鎖を有するポリアタリレートポリ マ(W〇02_ 103103、 W〇03 _ 99904)。炭素数 6以下の Rf基(以下、炭素数 6以 下の Rf基を「短鎖の Rf基」と記す。)を含むモノマからなるポリマとして、側鎖結晶性を 有するフッ素を含まないモノマとの共重合体 (WO02— 83809)、架橋しうる官能基 を有する Rf基を含まないモノマとの共重合体 (WO04— 35708)、炭素数力 以下の Rf基を含有するスルホンアミドアタリレートのポリマ(特表 2003— 513123)、及び塩 化ビニリデンまたは塩化ビュルとの共重合体 (WO03— 62521)等がある。しかしな がら、撥水撥油剤として満足な実用性能を与えるものは見いだされていない。 [0009] For these reasons, the following techniques have been proposed as water and oil repellents that do not contain long chain RF groups. For example, polyatarylate poly having perfluoropolyether chains Ma (W02_103103, W003_99904). Polymers consisting of monomers containing R f groups with 6 or less carbon atoms (hereinafter R f groups with 6 or less carbon atoms are referred to as “short-chain R f groups”) include fluorine with side-chain crystallinity. Copolymer with a monomer (WO02-83809), copolymer with a monomer without an Rf group having a crosslinkable functional group (WO04-35708), a sulfone containing an Rf group having a carbon number of less than There are polymers of amide acrylate (Special Table 2003-513123), and copolymers with vinylidene chloride or butyl chloride (WO03-62521). However, no water- and oil-repellent agents that give satisfactory practical performance have been found.
[0010] 一方、高い耐久性の付与等、撥水撥油剤としての性能向上や経済性を目的として 、複数のポリマを混合して用いる技術や、複数のポリマの複合粒子を利用する技術 が公知である。たとえば、他のフッ素を含まないポリマと同時に用いることによって、耐 久性ゃ定着性を向上するものとして、ブロック化されたイソシァネート基を含む架橋性 ポリマをブレンダもしくはポリマエキステンダとして用いるもの(特開昭 54— 128992、 特表平 10— 501306)、ポリアミン重合体などカチオン性高分子を混合するもの(特 開平 6— 49319、特開 2002— 220539)等力 S挙げられる。  [0010] On the other hand, for the purpose of improving performance as a water and oil repellent, such as imparting high durability, and for the purpose of economic efficiency, a technique using a mixture of a plurality of polymers and a technique using composite particles of a plurality of polymers are known. It is. For example, when used simultaneously with other fluorine-free polymers, the durability is improved and the crosslinkable polymer containing a blocked isocyanate group is used as a blender or polymer extender (Japanese Patent Laid-Open Seki 54-128992, JP 10-501306), and polyamine polymers mixed with cationic polymers (JP 6-49319, JP 2002-220539).
[0011] また、フッ素を含むポリマとフッ素を含まないポリマの組み合わせ(特公昭 49 428 78、特開昭 61— 264081、米国特許 3378609号、米国特許 4043964号)、フッ素 含有モノマ量またはフッ素含有量の異なるポリマの組み合わせ(特開昭 49— 24890 、特開平 5— 279541、特開 2000— 160148、特開 2002—201463、米国特許: 33 47812号)、塩素原子や水酸基といった基材との親和性、結合性に関与すると思わ れる構造を有するモノマ量を限定するもの(特開 2000— 282015、特開 2003— 13 364)等を挙げることができる。これらは基本的に、フッ素含有量が多く表面に偏析す ることによって被処理物の表面エネルギーを低下させる効果の高いポリマと、フッ素 含有量が少ないためまたは特定の官能基の存在によって被処理物との親和性や結 合性がより高いと考えられるポリマとの組み合わせになっている。このようなポリマの 組み合わせによって撥水撥油性能を損なうことなぐその耐久性を向上させることが 可能である理由としては、フッ素含有量の違い等によって最表面部と基材との界面部 とで何らかのポリマ組成分布が生じ、最表面部に多く存在すると考えられる(フッ素量 の多レ、)ポリマによって高い撥水撥油性が発現し、基材との親和性のより高い(フッ素 量のより少なレ、)ポリマが基材との界面部に多く存在することによって、その耐久性が 実現されたものと考えることが合理的である。これら公知例に代表される当分野の技 術は、基本的に Rf基、特に結晶性 基を有するポリマが本来有する撥水撥油性を損 なうことなぐそれ以外に要求される機能の面からの改良をおこなうものであり、単独 重合体において結晶性 RF基含有モノマを含むポリマに比べ撥水撥油性能が劣るとさ れている短鎖の Rf基のみを含むポリマの撥水撥油性能を向上させる効果は報告され ていない。 [0011] In addition, a combination of a fluorine-containing polymer and a fluorine-free polymer (Japanese Patent Publication No. 49 428 78, Japanese Patent Laid-Open No. 61-264081, US Pat. No. 3,378609, US Pat. No. 4043964), fluorine-containing monomer amount or fluorine content Of different polymers (JP 49-24890, JP 5-279541, JP 2000-160148, JP 2002-201463, US Pat. No. 33 47812), affinity with substrates such as chlorine atoms and hydroxyl groups Examples thereof include those that limit the amount of monomer having a structure that is considered to be involved in binding properties (Japanese Patent Laid-Open No. 2000-282015, Japanese Patent Laid-Open No. 2003-13364). These are basically polymers that have a high fluorine content and are highly effective in reducing the surface energy of the object to be treated by segregating on the surface, and the object to be treated because of the low fluorine content or the presence of specific functional groups. It is a combination with a polymer that is considered to have higher affinity and binding properties. The reason why such a combination of polymers can improve the durability without impairing the water and oil repellency is that the difference between the fluorine content, etc. Some polymer composition distribution occurs, and it is considered that there is a large amount on the outermost surface (high amount of fluorine), and the polymer exhibits high water and oil repellency and higher affinity with the substrate (fluorine It is reasonable to think that the durability has been realized by the presence of a smaller amount of polymer at the interface with the substrate. The technology in this field, represented by these known examples, basically has the Rf group, in particular, the functions required other than that which does not impair the water and oil repellency inherent in the polymer having a crystalline group. and performs the improvement of the homopolymerization crystalline R F group-containing monomer water repellent polymer comprising only the R f group of short-chain which is a water and oil repellency is inferior to the polymer containing the body No effect to improve oil repellency has been reported.
[0012] また、高い耐久性を付与することや低温造膜性等といった撥水撥油剤としての性能 向上を目的として、単独重合体が特定のガラス転移温度 (T )を有する非フッ素系モ  [0012] Further, for the purpose of improving performance as a water and oil repellent such as imparting high durability and low-temperature film-forming properties, a homopolymer has a non-fluorine-based mode having a specific glass transition temperature (T).
g  g
ノマを含む共重合体とする技術が公知である。たとえば、単独重合体の τが特定の  A technique for preparing a copolymer containing a noma is known. For example, if the homopolymer τ is
g  g
温度以下であるような非フッ素系モノマを重合単位として含む共重合体(特開昭 60 152585、特開平 9 328677)、単独重合体の Tが特定の温度以上であるような  Copolymers containing non-fluorinated monomers as polymerized units at a temperature below (JP 60152585, JP 9 328677), such that the T of the homopolymer is above a specific temperature
g  g
非フッ素系モノマを重合単位として含む共重合体(特開昭 62— 577、特開昭 63— 2 7585)、また単独重合体の Tが特定の温度以上であるような非フッ素系モノマと単  Copolymers containing non-fluorinated monomers as polymerized units (Japanese Patent Laid-Open Nos. 62-577 and 63-2 7585), as well as non-fluorinated monomers and monomers having a T above a specific temperature.
g  g
独重合体の Tが特定の温度以下であるような非フッ素系モノマの両者を重合単位と  Both non-fluorinated monomers whose homopolymer T is below a specific temperature are referred to as polymerized units.
g  g
して含む共重合体(特開昭 53— 50078)等が公知である。さらには、単独重合体の Tが特定温度以上のモノマを重合単位として含む複合粒子を含む撥水撥油剤が温 g  Copolymers contained therein (Japanese Patent Laid-Open No. 53-50078) are known. Furthermore, a water- and oil-repellent agent containing composite particles containing a monomer whose homopolymer T is not lower than a specific temperature as a polymerization unit may be used.
和な熱処理条件でも基材に高い撥水撥油性を付与できることが知られている(特開 平 7— 278442)。しかしながら、当該明細書の本文、及び実施例に開示されている 高 Tのモノマはすべてフッ素を含まないものであり、含フッ素モノマの Tに着目し、そ g g の効果を示したものではない。また、その効果はあくまでも複合粒子においてのみ発 現するとされている。これらは、いずれも基本的にポリマを構成する非フッ素系モノマ の選択に注目したものといえる。  It is known that high water and oil repellency can be imparted to a substrate even under mild heat treatment conditions (JP-A-7-278442). However, all the high-T monomers disclosed in the text of this specification and the examples do not contain fluorine, and the effect of g g is not shown by focusing on T of the fluorine-containing monomer. In addition, it is said that the effect appears only in composite particles. These can be said to be focused on the selection of non-fluorinated monomers that basically constitute polymers.
[0013] また、含フッ素モノマーの Tと繊維に対する撥水撥油剤としての性能の関係につい [0013] Further, regarding the relationship between T of the fluorinated monomer and the performance as a water and oil repellent for fibers.
g  g
て、 Roitmanらの研究によれば、その T力 25°C以上である含フッ素(メタ)アタリレー  According to the research of Roitman et al., The fluorine-containing (meth) atrelay whose T force is 25 ° C or more
g  g
トのホモ重合体の撥油性は T力^ 5°C未満であるそれに比べ著しく劣ることが指摘さ  It has been pointed out that the oil repellency of the homopolymer of Toh is significantly inferior to that of T force less than 5 ° C.
g  g
れてレ、る(J. N. Roitmanら, Textile Res. J., 43, 500 (1973) )。したカつて、そ のホモ重合体の Tが 25°C以上である含フッ素モノマを含むポリマは、これまで撥水 撥油剤として実用的に用いられたことはなかった。 Reru (JN Roitman et al., Textile Res. J., 43, 500 (1973)). Therefore, polymers containing fluorine-containing monomers whose homopolymer T is 25 ° C or higher have been water-repellent so far. It has never been used practically as an oil repellent.
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0014] 本発明の目的は、上記式(1)の構造の化合物を重合単位として含む撥水撥油剤の 代替物として利用可能な撥水撥油剤組成物を提供することにある。すなわち、ポリマ 成分としては結晶性 RF基含有モノマを重合単位として含まないポリマのみから構成さ れるにもかかわらず、基材に優れた撥水撥油性を与えることが可能な撥水撥油剤組 成物を提供することにある。 An object of the present invention is to provide a water / oil repellent composition that can be used as a substitute for a water / oil repellent containing a compound having the structure of the above formula (1) as a polymerized unit. That is, the polymer component despite being composed of only a polymer containing no crystalline R F group-containing monomer as polymerized units, water- and oil-repellent agent which can impart excellent water and oil repellency to a substrate pairs To provide a composition.
課題を解決するための手段  Means for solving the problem
[0015] 本発明は、 [0015] The present invention provides:
(A)ホモポリマのガラス転移温度 (T )が 50°C以上である含フッ素単量体(a1)、およ (A) a fluorine-containing monomer (a 1 ) having a glass transition temperature (T) of a homopolymer of 50 ° C or higher, and
g  g
びホモポリマの Tが 50°C未満である必要により存在する含フッ素単量体(a2)を重合 Polymerization of existing fluorine-containing monomer (a 2 ) if necessary and T of homopolymer is less than 50 ° C
g  g
単位として有するポリマであって、(a1)の量が(a1)と(a2)の合計に対して 50質量0 /0 以上であるポリマ、ならびに A polymer having as a unit, as well as polymer, is (a 1) the amount of (a 1) and (a 2) a total of 50 mass 0/0 or more with respect to the
(B)ホモポリマの Tが 50°C以上である必要により存在する含フッ素単量体(a1)、およ (B) a fluorine-containing monomer (a 1 ) present if necessary because the T of the homopolymer is 50 ° C or higher, and
g  g
びホモポリマの Tが 50°C未満である含フッ素単量体(a2)を重合単位として有するポ And a polymer having a fluorinated monomer (a 2 ) having a T of less than 50 ° C as a polymerized unit.
g  g
リマであって、(a2)の量が(a1)と(a2)の合計に対して 50質量0 /0を越えるポリマ を含んでなる含フッ素撥水撥油剤組成物 A Lima, quantity (a 1) and (a 2) Total fluorinated water repellent oil repellent composition comprising a polymer in excess of 50 mass 0/0 for in (a 2)
を提供する。  I will provide a.
[0016] 本発明者は、撥水撥油性の発現機構およびその強化方法について詳細に検討し た。その結果、そのホモポリマの T (ガラス転移温度)が 50°C以上である含フッ素モノ  [0016] The present inventor has studied in detail the mechanism of the water and oil repellency and its strengthening method. As a result, the homopolymer has a T (glass transition temperature) of 50 ° C or higher.
g  g
マ(以下、そのホモポリマの T力 0。C以上である含フッ素モノマを「高 Tg含 Fモノマ」  Ma (hereinafter, the homopolymer's T force is 0. Fluorine-containing monomer having a C or higher is called “high Tg-containing F monomer”)
g  g
と記す。)を主要構成成分 (例えば、共重合体の 50質量%以上、例えば 55質量%以 上、特に 60質量%以上、特別には 80質量%以上、 100質量%以下)とする共重合 体と、そのホモポリマの T力 0°C未満である含フッ素モノマ(以下、そのホモポリマの  . ) As a main constituent (for example, 50% by mass or more, for example 55% by mass or more, particularly 60% by mass or more, particularly 80% by mass or more, 100% by mass or less) Fluorine-containing monomer whose homopolymer T force is less than 0 ° C (hereinafter the homopolymer
g  g
Tが 50°C未満である含フッ素モノマを「低 T含 Fモノマ」と記す。)を主要構成成分( g g  A fluorine-containing monomer having a T of less than 50 ° C is referred to as “low T-containing F monomer”. ) The main component (g g
例えば、共重合体の 50質量%超、例えば 55質量%以上、特に 60質量%以上、特 別には 80質量%以上、 100質量%以下)とする共重合体を組み合わせて用いること により、撥水性や、撥水性と撥油性のバランスなどにおいて、それぞれ単独で用いた 場合を超える性能を基材に付与しうることを見出し、結晶性 基含有モノマを使用す ることなく優れた撥水撥油性を被処理物に与えるという上記課題を解決し、発明を完 成させるに至った。なぜ、上記のようなポリマブレンドによって撥水撥油性が向上する のかという理由については必ずしも全てが明らかになつている訳ではなレ、が、最も合 理的と思われる説明は以下のようなものである。 For example, a copolymer with more than 50% by mass of the copolymer, for example, 55% by mass or more, particularly 60% by mass or more, particularly 80% by mass or more and 100% by mass or less) may be used in combination. Thus, it has been found that the base material can be provided with performance that exceeds water repellency and the balance between water repellency and oil repellency, when used alone, and excellent repellent properties can be obtained without using a crystalline group-containing monomer. The above-mentioned problem of imparting water / oil repellency to an object to be treated has been solved, and the invention has been completed. The reason why water / oil repellency is improved by the above polymer blend is not necessarily clear, but the most reasonable explanation is as follows. It is.
[0017] たとえば、布に対して撥水撥油剤を処理する場合、布を構成する繊維の表面には、 (a)繊維同士で接触してレ、る領域、および (b)繊維同士で接触してレ、なレ、領域とレ、う 2 種類の領域がある。 [0017] For example, when a water / oil repellent agent is treated on a cloth, the surface of the fibers constituting the cloth is (a) a region where the fibers are in contact with each other, and (b) a contact between the fibers. There are two types of areas.
[0018] 撥水撥油剤によって処理された表面における水の接触角は一般に大きいので、撥 水試験などにおいて十分撥水性が発揮されている状態では、布の表面の一部しか 水に触れておらず、主に (b)の領域が水と接触していると考えられる。高い撥水性を 発現させるためには、水との接触によってポリマ分子内の親水部が表面に移動 ·配向 するといつた環境応答性を押さえる必要があり、高分子鎖のミクロブラウン運動性の 尺度である Tが高いことが望ましい。またこの際に重要なのは、高分子鎖の中で撥水  [0018] Since the contact angle of water on the surface treated with the water / oil repellent is generally large, only a part of the surface of the cloth is in contact with water in a state where the water repellency is sufficiently exhibited in a water repellency test or the like. Therefore, it is thought that the area (b) is mainly in contact with water. In order to express high water repellency, it is necessary to suppress the environmental responsiveness when the hydrophilic part in the polymer molecule moves and orients to the surface by contact with water, which is a measure of the micro-brown mobility of polymer chains. It is desirable that a certain T is high. Also important here is the water repellency in the polymer chain.
g  g
性に対する寄与が大きい部分、すなわち、含フッ素モノマが連続したドメインの運動 性を押さえることであり、フッ素を含まない高 Tモノマ(そのホモポリマの T力 ¾o°c以  This is to suppress the motility of the domain in which the fluorine-containing monomer is continuous, that is, the fluorine-containing monomer does not contain fluorine.
g g  g g
上であるモノマ)との共重合によってポリマ全体の Tを高くすることよりも、高 Τ含フッ  Rather than increasing the T of the entire polymer by copolymerization with the monomer
g g 素モノマを主要構成成分とするポリマとすることが効果的である。  It is effective to use a polymer containing g g elementary monomer as a main constituent.
[0019] 一方、撥水撥油剤によって処理された表面における油の接触角は水のそれに比べ て小さぐ撥油試験において油は布の表面に一様に接触していると考えられる。した 力 Sつて、繊維上に形成された撥水撥油剤ポリマ被膜の微小な欠陥の有無がその撥 油性能に大きく影響する。特に、繊維と繊維が接触する(a)の領域は、機械的負荷が 力かりやすいためにポリマ被膜の欠陥が生じやす 欠陥が生じた場合、毛細管現 象によって空隙に液体が侵入しやすいといった理由により、この領域におけるポリマ 被膜の欠陥を少なくすることが撥油性を向上させるために重要である。一般的に、非 晶質ポリマは T以下の温度では硬い半面、脆くなるため、 Tの高いポリマで布を処  On the other hand, the oil contact angle on the surface treated with the water / oil repellent agent is smaller than that of water, and it is considered that the oil is uniformly in contact with the surface of the cloth in the oil repellency test. Therefore, the presence or absence of minute defects in the water / oil repellent polymer film formed on the fiber greatly affects its oil repellency. In particular, in the area (a) where the fibers are in contact with each other, the mechanical load is easily exerted, so that defects in the polymer coating are likely to occur. Therefore, it is important to reduce the defects of the polymer film in this region in order to improve the oil repellency. In general, amorphous polymers are hard and brittle at temperatures below T, so fabrics are treated with high T polymers.
g g  g g
理した場合、機械的負荷の力かりやすい領域でポリマ被膜に欠陥が生じ易ぐ十分 な撥油性を発揮できないものと考えられる。したがって、撥油性を向上させるために は、特に(a)領域に存在するポリマはあまり高い Tのものは望ましくなぐある程度柔 If this is done, defects in the polymer film are likely to occur in areas where mechanical loads are easily applied. It is considered that the oil repellency cannot be exhibited. Therefore, in order to improve the oil repellency, the polymer existing in the (a) region has a very high T and is somewhat softer than desirable.
g  g
軟性を有する状態が望ましレ、。  Desirable, soft state.
[0020] このことは、側鎖結晶性を持たず、フッ素含有量がそれほど変わらなレ、含フッ素ァク リレートホモポリマー間の比較において、 Tが高いものは撥水性が高いが撥油性が [0020] This is because, in comparisons between the fluorine-containing acrylate homopolymers that do not have side chain crystallinity and the fluorine content changes so much, those having a high T have a high water repellency but an oil repellency.
g  g
悪ぐ一方、 τが低レ、ものは撥油性が高いが撥水性が低い傾向があるという実験事  On the other hand, τ is low, and the thing that oil has high oil repellency but tends to have low water repellency
g  g
実をよく説明している。また、低 T含 Fモノマを主要構成成分とするポリマは高 T含 F  Explains the fruit well. Polymers mainly composed of low T-containing F monomers are high T-containing F
g g モノマを主要構成成分とするポリマに比べ流動性が高いと考えられるために、布など を撥水撥油剤で処理する過程、特に熱処理時において、毛細管現象によって移動し 、布上の(a)の領域に多く存在するようになると考えられ、逆に、高 T含 Fモノマを主  gg Because it is considered to have higher fluidity than a polymer mainly composed of a monomer, it moves by capillary action in the process of treating a cloth with a water / oil repellent, especially during heat treatment, and (a) In contrast, high T-containing F monomers are mainly used.
g  g
要構成成分とするポリマは流動性が低いため、相対的にその多くが(b)の領域にとど まると考えられる。すなわち、高 T含 Fモノマを主要構成成分とするポリマと低 T含 F  Polymers that are essential constituents have low fluidity, so it is considered that most of them remain in the region (b). That is, a polymer mainly composed of a high T-containing F monomer and a low T-containing F
g g モノマを主要構成成分とするポリマを混合して布に処理を施した場合、適切な熱処 理などによって撥油性に重要な影響をもっと思われる繊維表面の(a)領域には低 T  g g When a polymer is mixed with a monomer as the main constituent and the fabric is treated, low T is present in the (a) region of the fiber surface where the oil repellency is more likely to be affected by appropriate heat treatment.
g 含 Fモノマを主要構成成分とするポリマが、撥水性に重要な影響をもっと思われる(b )領域には高 T含 Fモノマを主要構成成分とするポリマが多く存在するようになると考  g Polymers containing F-containing monomers as main constituents seem to have a more important impact on water repellency. (b) Many polymers with high T-containing F monomers as main constituents will be present in the region.
g  g
えられる。このことが、該ポリマをブレンドすることによって、それぞれ単独で使用した り、共重合したりしたときと比べて顕著な性能の向上が可能になるという、通常の予想 を越えた効果が生じる理由であると考えられる。  available. This is because blending the polymers has the effect of exceeding the usual expectation that it is possible to significantly improve the performance compared to the case where each is used alone or copolymerized. It is believed that there is.
[0021] 撥水撥油剤において異なるポリマを組み合わせて用いる従来の技術は、前述の通 り、撥水撥油剤ポリマ被膜における最表面部と基材との界面部での役割分担という考 え方で多くの場合が説明できるのに対し、本発明ではそのような説明は困難であり、 上記のような全く新しい原理を想定することによりはじめて理解することが可能になる [0021] As described above, the conventional technology using a combination of different polymers in the water / oil repellent is based on the concept of role sharing at the interface between the outermost surface and the substrate in the water / oil repellent polymer film. While many cases can be explained, this is difficult to explain in the present invention, and can only be understood by assuming a completely new principle as described above.
[0022] ポリマを構成する含 Fモノマのホモポリマにおける Tは、ポリマ鎖において撥水撥油 [0022] T in the homopolymer of the F-containing monomer constituting the polymer is water- and oil-repellent in the polymer chain.
g  g
性に大きく寄与すると思われる含 Fモノマが連続したドメインにおける分子運動の尺 度として適切なものである。ただ、界面におけるポリマ分子の運動性はバルタ状態と 異なるために、最表面に存在する含 Fモノマが連続したドメインのミクロブラウン運動 が室温で凍結されるためには該ホモポリマの Tが室温以上ある必要があり、本発明 This is an appropriate measure of molecular motion in a continuous domain of F-containing monomers that are thought to contribute greatly to the sex. However, because the mobility of the polymer molecules at the interface is different from the Balta state, the micro-Brownian motion of the domain with the continuous F-containing monomers present on the outermost surface. In order for the homopolymer to be frozen at room temperature, the T of the homopolymer must be above room temperature.
g  g
において高 Tgモノマと低 Tgモノマを分ける 50°Cという温度はその点で合理的なもの と考免られる。  The temperature of 50 ° C, which separates the high Tg monomer from the low Tg monomer, is considered reasonable in that respect.
[0023] 上記の考察による撥水撥油性の発現モデルは、本発明におけるポリマブレンドによ る撥水撥油性の向上を合理的に説明するものではあるが、あくまでも現時点におい て現象を説明するために単純化されたモデルに過ぎず、修正や変更などが今後なさ れる可能性がある。し力 ながら、そのことが本発明に影響を与えるものでないことは 言うまでもない。  [0023] The expression model of water and oil repellency based on the above considerations rationally explains the improvement of water and oil repellency by the polymer blend in the present invention, but is only for explaining the phenomenon at the present time. It is only a simplified model and may be modified or changed in the future. However, it goes without saying that this does not affect the present invention.
発明の効果  The invention's effect
[0024] 本発明における撥水撥油剤組成物は、十分な撥水撥油性能を得るために従来必 須とされてレ、た長鎖の RF基を有しなレ、ために、側鎖結晶性による風合レ、の低下など の懸念がなく、優れた撥水撥油性を基材に与えることができる。特に、繊維製品に対 して撥水性と撥油性の両立を達成することが可能である。 [0024] The water / oil repellent composition according to the present invention is conventionally required to obtain sufficient water / oil repellent performance, and does not have a long-chain RF group. There is no concern about a decrease in texture due to chain crystallinity, and excellent water and oil repellency can be imparted to the substrate. In particular, it is possible to achieve both water repellency and oil repellency for textile products.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0025] 本発明の撥水撥油剤組成物は、ポリマ (A)およびポリマ(B)を必須成分とし、必要 に応じて、水系媒体 (C)、界面活性剤 (D)、有機溶剤 (E)、熱硬化剤 (F)、他のポリ 7 (G) (例えば、非フッ素ポリマ)、添加剤などからなる群から選択された少なくとも 1 種の成分を含む。 [0025] The water / oil repellent composition of the present invention comprises a polymer (A) and a polymer (B) as essential components, and if necessary, an aqueous medium (C), a surfactant (D), an organic solvent (E ), A thermosetting agent (F), other poly 7 (G) (for example, non-fluorine polymer), an additive and the like.
[0026] 撥水撥油剤組成物におけるポリマ (A)とポリマ(B)の割合は、ポリマ (A)とポリマ(B )の合計量に対するポリマ (A)の割合が 5〜95質量%、例えば 10〜90質量%、特に 20〜80質量%となるようなものであってよレ、。なお、以下において部または%は特記 しない限り、質量部または質量%を表す。また、ポリマ (A)とポリマ(B)はそれぞれ単 一のポリマである必要はなぐ 2種類以上のポリマの組み合わせであっても良い。 ポリマ (A)は、分子内にフッ素を含むモノマ(a)を含み、分子内にフッ素原子を含ま なレ、モノマ(b)を必要に応じて含むポリマであり、モノマ(b)の割合は 40質量0 /0未満 、例えば 20質量%未満である。ポリマ (A)におけるモノマ(b)の割合は 0質量%であ つてもよレ、。ポリマ (A)におけるモノマ(b)の割合の下限は、 0. 1質量0 /0、特に 1質量 %であってよい。 ポリマ(B)は、分子内にフッ素を含むモノマ(a)を含み、分子内にフッ素原子を含ま ないモノマ(b)を必要に応じて含むポリマであり、モノマ(b)の割合は 70%未満、例え ば 50質量%未満、特に 30質量%未満である。ポリマ(B)におけるモノマ(b)の割合 は 0質量%であってもよい。ポリマ(A)におけるモノマ(b)の割合の下限は、 0. 1質量 %、特に 1質量%であってよい。 [0026] The ratio of the polymer (A) and the polymer (B) in the water / oil repellent composition is such that the ratio of the polymer (A) to the total amount of the polymer (A) and the polymer (B) is 5 to 95% by mass, for example It may be 10-90% by weight, especially 20-80% by weight. In the following, “parts” or “%” means “parts by mass” or “mass%” unless otherwise specified. The polymer (A) and the polymer (B) need not be a single polymer, but may be a combination of two or more types of polymers. The polymer (A) is a polymer containing a monomer (a) containing fluorine in the molecule, a polymer containing a fluorine atom in the molecule, and a monomer (b) as necessary. The proportion of the monomer (b) is less than 40 mass 0/0, such as less than 20 wt%. The proportion of monomer (b) in polymer (A) may be 0% by mass. The lower limit of the proportion of the polymer monomers in (A) (b) is 0.1 mass 0/0, may in particular 1% by weight. The polymer (B) is a polymer containing a monomer (a) containing fluorine in the molecule and a monomer (b) containing no fluorine atom in the molecule as necessary. The proportion of the monomer (b) is 70%. Less than, for example, less than 50% by weight, especially less than 30% by weight. The proportion of monomer (b) in polymer (B) may be 0% by mass. The lower limit of the proportion of monomer (b) in polymer (A) may be 0.1% by weight, in particular 1% by weight.
[0027] ポリマ(A)に含まれるモノマ(a)は、高 T含 Fモノマ(a1)、および必要に応じて低 T g g 含 Fモノマ(a2)力 なる。ポリマ (A)を構成するモノマ(a)に占めるモノマ(a2)の割合 は、 50質量%未満、例えば 35質量%未満、特に 20質量%未満である。ポリマ (A)を 構成するモノマ(a)に占めるモノマ(a2)の割合は、 0質量%以上、例えば 5質量%以 上、特に 10質量0 /0以上であってよい。ポリマ(B)に含まれるモノマ(a)は、低 T含 F g モノマ(a2)、および必要に応じて高 T含 Fモノマ(a1)からなる。ポリマ(B)を構成する The monomer (a) contained in the polymer (A) has a high T-containing F monomer (a 1 ) and, if necessary, a low T gg-containing F monomer (a 2 ) force. The proportion of monomer (a 2 ) in the monomer (a) constituting the polymer (A) is less than 50% by mass, for example less than 35% by mass, in particular less than 20% by mass. The proportion of the polymer (A) monomer to total monomers constituting (a) the (a 2) is 0 mass% or more, for example 5 wt% or more, it may be in particular 10 mass 0/0 above. The monomer (a) contained in the polymer (B) comprises a low T-containing F g monomer (a 2 ) and, if necessary, a high T-containing F monomer (a 1 ). Construct polymer (B)
g  g
モノマ(a)に占めるモノマ(a1)の割合は、 50質量%未満、例えば 35質量%未満、特 に 20質量%未満である。ポリマ(B)を構成するモノマ(a)に占めるモノマ(a1)の割合 は、 0質量%以上、例えば 5質量%以上、特に 10質量%以上であってよい。 The proportion of monomer (a 1 ) in monomer (a) is less than 50% by weight, for example less than 35% by weight, in particular less than 20% by weight. The proportion of the monomer (a 1 ) in the monomer (a) constituting the polymer (B) may be 0% by mass or more, for example, 5% by mass or more, particularly 10% by mass or more.
ポリマ(A)もしくはポリマ(B)に用いられるモノマ(a1)、モノマ(a2)、モノマ(b)はそれ ぞれ単一のモノマであっても 2種以上のモノマ力 構成されていてもよい。また、ポリ マ(B)に用いられるモノマ(a1)、モノマ(a2)、モノマ (b)はポリマ (A)に用いられるもの と同じであっても、部分的に同じでも、異なっていても構わない。 The monomer (a 1 ), monomer (a 2 ), and monomer (b) used in the polymer (A) or polymer (B) are each composed of two or more types of monomer forces even if they are a single monomer. Also good. The monomer (a 1 ), monomer (a 2 ), and monomer (b) used for the polymer (B) may be the same as, or partially the same as, those used for the polymer (A). It doesn't matter.
[0028] また、ポリマ (A)およびポリマ(B)が共重合体である場合、ランダム共重合体に限定 されず、ブロック、グラフト共重合体等であっても良い。この場合、上記モノマ組成は 重合体の平均値が上記条件を満たすものとする。 [0028] When the polymer (A) and the polymer (B) are copolymers, they are not limited to random copolymers, and may be blocks, graft copolymers, and the like. In this case, the monomer composition is such that the average value of the polymer satisfies the above conditions.
なお、ホモポリマの Tは、示差熱量測定 tiIS _K_ 7121 _ 1987に記載の DSC g  The homopolymer T is the DSC g described in differential calorimetry tiIS _K_ 7121 _ 1987.
測定法)により測定されたものである。ここでいうホモポリマの分子量はおよそ 10, 00 0以上である。なぜなら、ホモポリマの分子量が 10, 000以上であれば、ホモポリマの Tは分子量にほとんど依存しないからである。  Measured by the measurement method). The molecular weight of the homopolymer here is about 10,000 or more. This is because if the molecular weight of the homopolymer is 10,000 or more, the T of the homopolymer hardly depends on the molecular weight.
g  g
[0029] モノマ (a1)およびモノマ (a2)としては、側鎖非晶性含フッ素モノマ(aa)の中から、その ホモポリマの T力 0°C以上のモノマもしくはそのホモポリマの T力 0°C未満である [0029] As the monomer (a 1 ) and monomer (a 2 ), the T-force of the homopolymer from the side chain amorphous fluorine-containing monomer (a a ) or the T-force of the homopolymer is 0 ° C or higher. Less than 0 ° C
g g  g g
モノマをそれぞれ 1種もしくは複数を選択して用いることができる 側鎖非晶性含フッ素モノマ(aa)とは、 1価または 2価の重合性不飽和基と、 1個また は複数の非晶性 Rf基 (Rfa基)が、直接あるいは結合基を介して間接的に結合してい る化合物であり、間接的に結合している場合が好ましい。重合性不飽和基としては、 アルキレン基、特にエチレン基が好ましい。 One or more monomers can be selected and used Side chain amorphous fluorine-containing monomer (a a ) is a direct or bonded bond of monovalent or divalent polymerizable unsaturated group and one or more amorphous R f groups (R fa groups). The compound is indirectly bonded through a group, and is preferably indirectly bonded. As the polymerizable unsaturated group, an alkylene group, particularly an ethylene group is preferable.
[0030] ここでいう非晶性 Rf基 (Rfa基)とは、一般に、炭素数 6以下のパーフルォロアルキル 基、もしくは炭素数 30以下、例えば炭素数 20以下、特に炭素数 10以下のパーフル ォロ(ポリ)エーテル基、もしくはこれらの構造に含まれる全フッ素原子数の 20。/0を超 えない範囲でフッ素原子が水素原子に置き換えられた構造を表す。パーフルォロア ルキル基の炭素数は、 1以上、例えば、 2以上であってよい。パーフルォロ(ポリ)エー テル基の炭素数は、 3以上、例えば 5以上であってよい。 [0030] The amorphous R f group (R fa group) as used herein is generally a perfluoroalkyl group having 6 or less carbon atoms, or 30 or less carbon atoms, such as 20 or less carbon atoms, particularly 10 carbon atoms. The following perfluoro (poly) ether groups or 20 of the total number of fluorine atoms contained in these structures. / A structure in which fluorine atoms are replaced with hydrogen atoms within a range not exceeding 0 . The carbon number of the perfluoroalkyl group may be 1 or more, for example, 2 or more. The carbon number of the perfluoro (poly) ether group may be 3 or more, for example, 5 or more.
パーフルォロ(ポリ)エーテル基は以下の式(2)の構造で表されることが好ましい。 F-RfPFPE-[CF(CF )] - (CF ) - (2) The perfluoro (poly) ether group is preferably represented by the structure of the following formula (2). FR fPFPE- [CF (CF)]-(CF)-(2)
3 e 2 f  3 e 2 f
[式中、 eは 0〜1の整数、 fは 1〜2の整数を表す。 RfPFPEはパーフルォロポリエーテ ル鎖構造、 [CF(CF )CF〇] [CF CF CF〇] [CF CF O] [CF O]を表す。ただ [In the formula, e represents an integer of 0 to 1, and f represents an integer of 1 to 2. R fPFPE represents the perfluoropolyether chain structure, [CF (CF) CF〇] [CF CFCF〇] [CF CF O] [CF O]. However
3 2 a 2 2 2 b 2 2 c 2 d  3 2 a 2 2 2 b 2 2 c 2 d
し、 a、 b、 c、 dはそれぞれ 0〜6の整数を表す。また、 a + b + c + d= 1〜6であり、そ れぞれの繰り返し単位の出現順序は任意である。 ]。  A, b, c, and d each represent an integer of 0-6. Moreover, a + b + c + d = 1-6, and the appearance order of each repeating unit is arbitrary. ].
[0031] 好ましい側鎖非晶性含フッ素モノマ(aa)は以下の一般式(3)で表すことができる。 A preferred side chain amorphous fluorine-containing monomer (a a ) can be represented by the following general formula (3).
(Rfa-Y-) X (3) (R fa -Y-) X (3)
[式中、 nは 1または 2、 Xは重合性不飽和基であって、 nが 1の場合は— CRa=CH 、 [Wherein n is 1 or 2, X is a polymerizable unsaturated group, and n is 1, — CR a = CH,
2 2
-Q-COCRa=CH 、 -Q- (CH ) - φ— CRa=CH 、 -Q-CRa=CHまたは -Q-COCR a = CH, -Q- (CH)-φ— CR a = CH, -Q-CR a = CH or
2 2 m 2 2 2 2 m 2 2
— C〇— Q— CRa=CHであり、 nが 2の場合は— Q— C〇Ra=CRaCO— Q—または — C〇— Q— If CR a = CH and n is 2, then — Q— C〇R a = CR a CO— Q— or
2  2
-Q-COC(CH CO— Q— )=CHを表す(ここで、 mは 0〜3の整数。 Qは—〇—  -Q-COC (CH 2 CO— Q—) = CH (where m is an integer from 0 to 3. Q is —〇—
2 2  twenty two
、 _S—または _NRb_を表す。 (ί>は置換または無置換のフエ二レン基を表す。 は 水素原子、ハロゲン原子、シァノ基、炭素数 1〜6のアルキル基、炭素数:!〜 6のハロ ゲン置換アルキル基、フエニル基またはべンジノレ基を表す。 Rbは水素原子、炭素数 :!〜 6のアルキル基またはフエ二ル基を表す。)。また、 Rfaは前述の非晶性 Rf基、 Yは 2価の有機基または単結合である。 ] , _S— or _NR b _. (Ί represents a substituted or unsubstituted phenylene group. Is a hydrogen atom, halogen atom, cyano group, alkyl group having 1 to 6 carbon atoms, halogen-substituted alkyl group having carbon atoms:! To 6 or phenyl group. or represents a base Njinore group R b is a hydrogen atom, the number of carbon atoms:.! represents an alkyl group or phenylene Le group 1-6).. R fa is the above-mentioned amorphous R f group, and Y is a divalent organic group or a single bond. ]
[0032] 2価の有機基である Yの好ましい構造は、以下の式 (4)で表すことができる。 - (CH ) T (CH ) (CHRa) - (4) [0032] A preferred structure of Y which is a divalent organic group can be represented by the following formula (4). -(CH) T (CH) (CHR a )-(4)
2 p 2 q r  2 p 2 q r
[式中、 p及び qは、独立に 0以上の整数を示し、 p + qは 0〜22の整数である。 rは 0ま たは 1である。 Raは前述のものと同様である。 Tは単結合、 _CH = CH―、 -CONR b- 、 -OCONRb- 、 - SO NRb—、 - SO 一、一 NHCONH—、 -CH (OH) -[Wherein, p and q independently represent an integer of 0 or more, and p + q is an integer of 0 to 22. r is 0 or 1. R a is the same as described above. T is a single bond, _CH = CH-, -CONR b-, -OCONR b -,-SO NR b -,-SO one, one NHCONH-, -CH (OH)-
2 2 twenty two
、 _CH (〇CORa )―、 _〇C〇0_、 _CO〇_、 _OCO_、 _〇_、 _S―、 _C HRa―、一 CHC1—、一 CHBr―、一 CHI—、シクロへキセニレン基、フエ二レン基、 ビフエ二レン基、 -CH[ (CH ) Rfa]—を表す。ただし、 sは 0〜2の整数。 ] , _CH (〇COR a ) ―, _〇C〇0_, _CO〇_, _OCO_, _〇_, _S-, _C HR a- , one CHC1--, one CHBr-, one CHI-, cyclohexenylene group, Represents a phenylene group, a biphenylene group, or —CH [(CH 3) R fa ] —. However, s is an integer of 0-2. ]
2 s  2 s
[0033] 一般的に側鎖非晶性含フッ素モノマ(aa)の中でも側鎖が短ぐもしくは枝分かれが あるために側鎖の運動性が制限されている化合物、特にそのメタタリレート体や αハ ロゲン置換アタリレート体はそのホモポリマの Τが 50°C以上になる。また、側鎖非晶 g [0033] In general, among side chain amorphous fluorine-containing monomers (a a ), a compound in which the side chain mobility is limited due to short side chains or branching, particularly its metatalylate and α Rogen-substituted attalylates have a homopolymer wrinkle of 50 ° C or higher. In addition, side chain amorphous g
性含フッ素モノマ(aa)の中でも側鎖として分子運動性の大きいパーフルォロ(ポリ)ェ 一テル構造を含む化合物、特にそのアタリレート体はホモポリマの T力 S50°C未満で ある。 Among the functional fluorine-containing monomers (a a ), compounds containing a perfluoro (poly) ether structure having a large molecular mobility as a side chain, in particular, attalylates thereof, have a T force of homopolymer less than S50 ° C.
また、ポリマに融点 (T )が存在する場合、ガラス転移温度 Tは T よりも低いので、 m g m  If the polymer has a melting point (T), the glass transition temperature T is lower than T.
50°C未満の T を有するホモポリマの Τも 50°C未満であるといえる。さらには、室温 m g  It can be said that the soot of homopolymers with T below 50 ° C is also below 50 ° C. Furthermore, room temperature mg
で明らかな流動性を有するポリマについては上記 DSC測定法で明らかな転移点が 見られない場合でも Tが 50°C以下であるとみなすことができる。  For polymers with obvious fluidity, T can be considered to be 50 ° C or less even when no clear transition point is found by the above DSC measurement method.
g  g
[0034] モノマ(a1)の T力 5。C以上、例えば 60〜: 160。Cであってよレ、。モノマ(a2)の Tが g g[0034] T force 5 of monomer (a 1 ). C or more, for example 60 to: 160. Be C. T of the monomer (a 2 ) is gg
45°C以下、例えばモノマ(a2)のホモポリマが室温で溶融状態をとるようなものであつ てもよレ、。モノマ(a2)の Tは、例えば、 _ 100。C〜 + 45。C、特に _80。C〜 + 40。Cで g 45 ° C or less, for example, a monomer (a 2 ) homopolymer may be in a molten state at room temperature. The T of the monomer (a 2 ) is, for example, _100. C ~ +45. C, especially _80. C ~ + 40. G in C
あってよい。  It may be.
[0035] モノマ(a1)の具体例としては、 [0035] As a specific example of the monomer (a 1 ),
F (CF ) (CH ) OCOCCl = CH (T : 65。C)、  F (CF) (CH) OCOCCl = CH (T: 65. C),
2 4 2 2 2 g  2 4 2 2 2 g
F (CF ) CH OCOC (CH ) =CH (T : 77  F (CF) CH OCOC (CH) = CH (T: 77
2 2 2 3 2 g 。C)、  2 2 2 3 2 g. C),
(CF ) CHOCOC (CH ) =CH (T : 91  (CF) CHOCOC (CH) = CH (T: 91
3 2 3 2 g 。C)および  3 2 3 2 g. C) and
C (CH ) (CF ) CH OCOCH = CH (T : 133°C)等が挙げられる。  C (CH) (CF) CH OCOCH = CH (T: 133 ° C) and the like.
3 3 2 2 2 g  3 3 2 2 2 g
モノマ(a2)の具体例としては、 As a specific example of a monomer (a 2 ),
F (CF ) (CH ) OCOCCl = CH (T : 45°C)、 F (CF ) (CH ) OCOCH = CH (T : 42°C)、 F (CF) (CH) OCOCCl = CH (T: 45 ° C), F (CF) (CH) OCOCH = CH (T: 42 ° C),
2 4 2 2 2 m  2 4 2 2 2 m
F (CF ) (CH ) OCOCH = CH (T : _ 30。C)、  F (CF) (CH) OCOCH = CH (T: _30.C),
2 6 2 2 2 g  2 6 2 2 2 g
(CF ) CHOCOCH=CH (T : 15°C)、  (CF) CHOCOCH = CH (T: 15 ° C),
3 2 2 g  3 2 2 g
F (CF ) (CH ) OCOC (CH ) =CH (T : 37°C)、  F (CF) (CH) OCOC (CH) = CH (T: 37 ° C),
2 4 2 2 3 2 g  2 4 2 2 3 2 g
CF CF CF OCFCF CF OCFCF CH OCOC (CH ) =CH (T :— 34°C)等が CF CF CF OCFCF CF OCFCF CH OCOC (CH) = CH (T:-34 ° C)
3 2 2 3 2 3 2 3 2 g 3 2 2 3 2 3 2 3 2 g
挙げられる。  Can be mentioned.
[0036] ポリマ (A)及びポリマ(B)は、モノマ(a)以外のフッ素原子を含まなレ、共重合可能な モノマ (b)を必要に応じて単独でまたは複数を組み合わせて用いた共重合体とする ことも可能である。  [0036] The polymer (A) and the polymer (B) may be a copolymer containing a monomer containing a fluorine atom other than the monomer (a) or a copolymerizable monomer (b) singly or in combination. A polymer can also be used.
[0037] 共重合可能なモノマ (b)の例としては以下のようなものが挙げられる(なお、以下に おいて、アタリレート、メタクレート及び αハロゲン(例えばクロ口)置換アタリレートを総 称してアタリレート類縁体と記す。アクリルアミド類縁体、アクリル酸類縁体等の表記に おいても同様である。)。すなわち、アタリレート類縁体;アクリルアミド類縁体 (b1);ァ タリロニトリル類縁体; 2—クロ口ェチルビュルエーテルの如き(ハロゲン化アルキル) ビニルエーテル類;エチレン、プロピレン、イソプレン、ブテン、ドデシルエチレン、へ キセン、ブタジエンの如きォレフィンおよびジェン類;塩化ビエル、臭化ビニル、塩化 ビニリデン、クロ口プレンの如きハロゲン置換エチレン類; 2—クロロー 1 , 3—ブタジェ ン、 2, 3—ジクロ口一1 , 3 _ブタジエンの如きハロゲン置換ブタジエン類;スチレン及 びひ一メチルスチレン、 p—メチルスチレンの如きスチレン類;酢酸ビュル、プロピオン 酸ビュル、力プリル酸ビュル、ラウリル酸ビュル、オクタン酸ビュル、ドデカン酸ビュル 、ステアリン酸ビュルの如き脂肪酸のビュルエステル類;ヘプタン酸ァリル、カプリノレ 酸ァリル、力プロン酸ァリル、オクタン酸ァリル、へキサン酸ァリルの如き脂肪族ァリノレ エステル類;ビュルメチルケトン、ビュルェチルケトンの如きビュルアルキルケトン類; N -シクロへキシルマレイミド、 N _メチルマレイミドの如き N -アルキルマレイミド類; マレイン酸、フマル酸、クロトン酸、シトラコン酸、メサコン酸等の(ジ)アルキルエステ ル等である。 [0037] Examples of the copolymerizable monomer (b) include the following (hereinafter, acrylate, methacrylate and α-halogen (for example, black mouth) substituted acrylate are generically named. This is also referred to as attalylate analog, and the same applies to acrylamide analog, acrylic acid analog, etc.) That is, an acrylate analog; an acrylamide analog (b 1 ); an acrylonitrile analog; a 2-alkyl ether (halogenated alkyl) vinyl ether; an ethylene, propylene, isoprene, butene, dodecylethylene, heter Olefins and gens such as xene and butadiene; halogen-substituted ethylenes such as vinyl chloride, vinyl bromide, vinylidene chloride and black-opened plane; 2-chloro-1,3-butane, 2,3-dichloro-opened 1,3 _Halogen-substituted butadienes such as butadiene; styrene and monomethylstyrene, styrenes such as p-methylstyrene; acetic acid bull, propionic acid bull, strong prillic acid bull, lauric acid bull, octanoic acid bull, dodecanoic acid bull, Bull esters of fatty acids such as bull stearate Aliphatic arylenoesters such as heptanoic acid aryl, caplinoleic acid aryl, strong promonic acid aryl, octanoic acid aryl, hexanoic acid aryl; butyl alkyl ketones such as butyl methyl ketone and butyl ethyl ketone; N-alkylmaleimides such as N_methylmaleimide; (di) alkylesters such as maleic acid, fumaric acid, crotonic acid, citraconic acid, and mesaconic acid.
[0038] また、アタリレート類縁体の具体例としては、フエニルアタリレート類縁体、ベンジル アタリレート類縁体の如きベンゼン環を有するアタリレート類縁体及び、これらのベン ゼン環にメチル基、メトキシ基、塩素原子等が結合した化合物;シクロへキシノレアタリ レート類縁体、シクロドデシルアタリレート類縁体、ジシクロペンチルアタリレート類縁 体の如きシクロアルキルアタリレート類縁体;メチルアタリレート類縁体、ェチルアタリ レート類縁体、プロピルアタリレート類縁体、イソプロピルアタリレート類縁体、ブチル アタリレート類縁体、イソブチルアタリレート類縁体、 t_ブチルアタリレート類縁体、 3 , 3—ジメチル _ 2 _ブチルアタリレート類縁体、へキシルアタリレート類縁体、ォクチ ルアタリレート類縁体、 2 _ェチルへキシルアタリレート類縁体、デシルアタリレート類 縁体、ラウリルアタリレート類縁体の如き炭素数 1〜: 12の飽和アルキル基を有するァ ルキルアタリレート類縁体;ドデシルアタリレート類縁体、セチル (メタ)アクレート、へキ サデシルアタリレート類縁体、ステアリルアタリレート類縁体、イソステアリルアタリレー ト類縁体、ベへニルアタリレート類縁体、ィコシルアタリレート類縁体、ドコシルアタリレ ート類縁体、テトラコシルアタリレート類縁体の如き炭素数 13〜25の飽和アルキル基 を有するアタリレート類縁体;ジエチレングリコールモノアクリレートモノメチルエーテ ル類縁体、ポリエチレングリコールモノアクリレートモノメチルエーテル類縁体、ポリプ ロピレングリコールモノアクリレートモノメチルエーテル類縁体、ポリエチレングリコー ポリプロピレングリコールモノアクリレートモノメチルエーテル類縁体、ポリエチレンダリ コールモノアタリレート類縁体(2—ェチルへキシル)エーテルの如きエーテル構造を 有するアタリレート類縁体;イソボルニルアタリレート類縁体、ァダマンチルアタリレート 類縁体の如き脂環式構造を有するアタリレート類縁体;ポリジメチルシロキサン基を有 するアタリレート類縁体;クロ口ェチルアタリレート;ウレタン結合を有するアタリレート類 縁体等が好ましく挙げられる。 [0038] Further, specific examples of the attalylate analog include an acrylate arylate having a benzene ring such as phenyl acrylate, benzyl acrylate, and the like. Compounds in which a methyl group, a methoxy group, a chlorine atom, etc. are bonded to the zen ring; Cyclohexenorea tallylate analogues, Cyclododecyl attalate analogues, Dicyclopentyl acrylate derivatives such as dicyclopentyl acrylate analogues; Methyl acrylate derivatives , Ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, t-butyl acrylate, 3,3-dimethyl_2-butyl acrylate C1-C12 saturated alkyl such as analog, hexyl acrylate, octyl acrylate, 2_ethyl hexyl acrylate, decyl acrylate, lauryl acrylate Alkyl acrylate derivatives having a group; Silatalylate analog, cetyl (meth) acrylate, hexadecyl acrylate, stearyl acrylate, isostearyl acrylate, behenyl acrylate, icosyl acrylate , Acrylate derivatives having a saturated alkyl group having 13 to 25 carbon atoms such as docosyl acrylate, tetracosyl acrylate, analogs of diethylene glycol monoacrylate monomethyl ether, polyethylene glycol monoacrylate monomethyl ether, Polypropylene glycol monoacrylate monomethyl ether analogues, polyethylene glycol Polypropylene glycol monoacrylate monomethyl ether analogues, polyethylene glycol monoacrylate derivatives (2-ethylhexyloxy) ) Atarylate analogs having an ether structure such as ether; isobornyl acrylate, analogs having an alicyclic structure such as an adamantyl acrylate analog; acrylates having a polydimethylsiloxane group Preference is given to analogs; black octyl acrylate; and acrylate derivatives having a urethane bond.
アクリルアミド類縁体 (b1)の具体例としては、アクリルアミド類縁体、 N_メチルアタリ ルアミド類縁体、 N—ステアリルアクリルアミド、 N—セチルアクリルアミド、 N, N—ジメ チルアクリルアミド類縁体、 N, N—ジェチルアクリルアミド類縁体、 N, N—ジイソプロ ピルアクリルアミド類縁体、 N—メトキシメチルアクリルアミド類縁体、 N—ェトキシメチ ルアクリルアミド類縁体、 N—ブトキシメチルアクリルアミド類縁体、 N—メチロールァク リルアミド類縁体、 N—ブトキシメチロールアクリルアミド類縁体、 N—ブチロールアタリ ルアミド類縁体、ジアセトンアクリルアミド類縁体、メチロールィ匕ジアセトンアクリルアミ ド類縁体等が好ましく挙げられる。 Specific examples of acrylamide analogs (b 1 ) include acrylamide analogs, N_methyl atrylamide analogs, N-stearyl acrylamide, N-cetyl acrylamide, N, N-dimethyl acrylamide analogs, N, N-J Tylacrylamide analog, N, N-diisopropylacrylamide analog, N-methoxymethylacrylamide analog, N-ethoxymethylacrylamide analog, N-butoxymethylacrylamide analog, N-methylolacrylamide analog, N-butoxymethylol Acrylamide analogs, N-butyrolol athlamide analogs, diacetone acrylamide analogs, methylol-diacetone acrylamide Preferred examples thereof include:
モノマ (b)は、上記アクリルアミド類縁体をはじめとする、重合性不飽和結合以外の 反応性基を有するモノマであってもよぐこのような反応性基としては、エポキシ基、ヒ ドロキシノレ基、カルボシキル基、酸無水物基、アミド基、アミノ基、アルコキシシリル基 The monomer (b) may be a monomer having a reactive group other than the polymerizable unsaturated bond, including the above acrylamide analog. Examples of such reactive groups include an epoxy group, a hydroxyxenore group, Carboxyl group, acid anhydride group, amide group, amino group, alkoxysilyl group
、 N—メチロール基、 N—アルキルォキシ基、イソシァネート基、アタリロイル基、ブロッ ク化されたイソシアナート、イミノ基、シァノ基、基等が挙げられる。これらの反応性基 含有モノマを共重合させることによって、繊維など基材に対する付着性が強固になり 、耐久性、耐洗濯性、耐ドライクリーニング性等が向上する効果がみられ、また一般 的に乳化重合時の重合安定性も向上するという副次的効果もある。 , N-methylol group, N-alkyloxy group, isocyanate group, allyloyl group, blocked isocyanate, imino group, cyano group, group and the like. By copolymerizing these reactive group-containing monomers, adhesion to substrates such as fibers is strengthened, and the effects of improving durability, washing resistance, dry cleaning resistance, etc. are seen, and generally There is also a secondary effect of improving the polymerization stability during emulsion polymerization.
重合性不飽和結合以外の反応性基を有するモノマとしては、ブロック化イソシァネ ート基含有アタリレート類縁体 (b2) ; 3—クロロー 2—ヒドロキシプロピルアタリレート類 縁体、 2—ヒドロキシェチルアタリレート類縁体、 2—ヒドロキシプロピルアタリレート類 縁体、 4ーヒドロキシブチルアタリレート類縁体、グリセリンモノアタリレート類縁体、トリ メチロールプロパンモノアタリレート類縁体、グリセリンモノアタリレート類縁体、 2—ヒド 口キシー 3—フエノキシプロピルアタリレート類縁体の如き水酸基を有するアタリレート 類縁体;グリシジルアタリレート類縁体、アジリジニルアタリレート類縁体、アジリジニル ェチルアタリレート類縁体の如きエポキシ基を有するアタリレート類縁体; N, N, N- ステアリルジメチルアンモニゥムアタリレート類縁体、 N, N, N—セチルジメチルアン モニゥムアタリレート類縁体、メタクリル酸ヒドロキシプロピルトリメチルアンモニゥムクロ ライドの如き四級アンモニゥム構造を有するアタリレート類縁体;ジエチレングリコール モノアタリレート類縁体、ポリエチレングリコールモノアタリレート類縁体、ポリプロピレ ングリコールモノアタリレート類縁体、ポリエチレングリコーポリプロピレングリコールモ ノアクリレート類縁体の如きエーテル構造を有するアタリレート類縁体; N—ステアァリ ルアミノエチルアタリレート類縁体、 N—セチルアミノエチルアタリレート類縁体、 N, N —ジメチルアミノエチルアタリレート類縁体、 N, N—ジェチルアミノエチルアタリレート 類縁体、 N, N—ステアリルメチルアミノエチルアタリレート類縁体、 N, N—セチルメ チルアミノエチルアタリレート類縁体の如き置換アミノアルキルアタリレート類縁体;ァ リルアタリレート類縁体の如き炭素数 3以上の直鎖不飽和アルキル基を有するアタリ レート類縁体; 2 -アタリロイ口キシェチルへキサヒドロフタル酸、 2 -アタリロイロキシ ェチルフタル酸、 2—アタリロイロキシェチル _ 2—ヒドロキシェチルフタル酸、 β—了 クリロイルォキシェチルハイドロジェンサクシネート、 β—メタクリロイルォキシェチル ハイドロジヱンフタレートの如きカルボン酸基を有するアタリレート類縁体; Ί—トリメト キシシリルプロピルアタリレート類縁体の如き反応性シリル基を有するアタリレート類 縁体;エチレングリコールジアタリレート類縁体、ジエチレングリコールジアタリレート類 縁体、ネオペンチルグリコールジアタリレート類縁体、 1 , 4_ブタンジオールジアタリ レート類縁体、 1, 6—へキサンジオールジアタリレート類縁体、グリセリンジァクリレー ト類縁体、 2 ヒドロキシ 3 ァクロイロキシプロピルメタタリレート、ネオペンチルグリ コールビスアタリレート類縁体、ヒドロキシビバリン酸ネオペンチルグリコールジアタリレ ート類縁体、ポリオキシエチレンジアタリレート類縁体、ポリプロピレンジアタリレート類 縁体の如きポリアタリレート類縁体;アクリル酸類縁体、ィタコン酸、マレイン酸、クロト ン酸、無水マレイン酸の如き不飽和カルボン酸類及び酸無水物;その他、ァセトァセ トキシェチルアタリレート類縁体、 2— (メタ)アタリロイロキシェチルアシッドホスフエ一 ト、 2 アクリルアミドー 2 メチルプロパンスルホン酸、 4 シァノフエニルアタリレート 類縁体、アミ二ミド基(― CO— NNI^I^R3)含有アタリレート類縁体、 N ビニルカル バゾール、トリァリルシアヌレート、ァリルグリシジルエーテル、ビエルピロリドン等が挙 げられる。 Monomers having a reactive group other than the polymerizable unsaturated bond include blocked isocyanate group-containing acrylate (b 2 ); 3-chloro-2-hydroxypropyl acrylate, 2-hydroxyethyl Atalylate analogs, 2-hydroxypropyl atallylate analogs, 4-hydroxybutyl atarylate analogs, glycerin monotalylate analogs, trimethylolpropane monoatarylate analogs, glycerin monoatarylate analogs, 2-hydride Atoxylates with hydroxyl groups such as xyloxy-3-phenoxypropyl attalylate analogues; Ataliates with epoxy groups such as glycidyl acrylate, aziridinyl acrylate derivatives, aziridinyl ethyl acrylate derivatives Rate analogs; N, N, N-stearyldimethylammo Nittalylate analogues, N, N, N-cetyldimethylammonium attalylate analogues, attalylate analogues having a quaternary ammonium structure such as hydroxypropyltrimethylammonium chloride methacrylate; diethylene glycol monoacrylate N-stearyl aminoethyl acrylate analogs with ether structures such as analogs, polyethylene glycol monoacrylate derivatives, polypropylene glycol monoacrylate derivatives, polyethylene glycol polypropylene glycol monoacrylate analogs; , N-cetylaminoethyl acrylate, N, N —dimethylaminoethyl acrylate, N, N-jetylaminoethyl acrylate, N, N-stearylmethylaminoethyl Tallate analogs, substituted aminoalkyl acrylate derivatives such as N, N-cetylmethylaminoethyl acrylate, analogs having a straight-chain unsaturated alkyl group having 3 or more carbon atoms such as aryl acrylate Rate analogs; 2-Atariloy oral chechetylhexahydrophthalic acid, 2-Atarileurooxyethyl phthalic acid, 2-Atarileuroxetyl _ 2-hydroxyethyl phthalic acid, β-Acryloyloxetyl hydrogen Succinates, acrylate derivatives with carboxylic acid groups such as β-methacryloyloxychetyl hydrodiphthalate; Ίacrylate derivatives with reactive silyl groups such as trimethysilylpropyl acrylate derivatives Ethylene glycol ditalylate analogs, diethylene glycol ditalylate analogs, neopentyl glycol ditalylate analogs, 1,4_butanediol ditalylate analogs, 1,6-hexanediol ditalylate analogs , Glycerin dichlorate analog, 2 hydroxy 3 Such as chloroxypropyl metatalylate, neopentylglycol bis-atarylate analog, neopentylglycol diatalylate analog of hydroxybivalate, polyoxyethylene diatalylate analog, polypropylene diatalylate analog Polyatalylate analogs; acrylic acid analogs, unsaturated carboxylic acids and anhydrides such as itaconic acid, maleic acid, crotonic acid, maleic anhydride; other, acetatetoxetyl acrylate analogs, 2- (meta ) Atariloy Loxochetyl Acid Phosphate, 2 Acrylamide 2-Methylpropanesulfonic acid, 4 Cyanophenyl Atylate Analogue, Amidimide Group (—CO—NNI ^ I ^ R 3 ) Atalylate Analogue , N vinylcarbazole, triarylcyanurate, allylglycidyl a Tell, Bierpyrrolidone, etc.
また、ブロック化イソシァネート基含有アタリレート類縁体(b2)としては、 2 _イソシァ ネートェチルアタリレート類縁体、または、イソシァネート基と結合しうる官能基を有す るアタリレート類縁体とポリイソシァネート類 (b3)とを 1個以上のイソシァネート基が残 る割合で反応させて得られる反応生成物が好ましレ、。 In addition, the blocked isocyanate group-containing acrylate ester (b 2 ) includes 2_isocyanate acetylate analogue, or an acrylate derivative having a functional group capable of binding to the isocyanate group and a polyisocyanate. A reaction product obtained by reacting cyanate (b 3 ) in a ratio in which at least one isocyanate group remains is preferred.
イソシァネート基と結合しうる官能基を有するアタリレート類縁体としては、水酸基を 有するアタリレート類縁体が好ましぐアクリル酸類縁体と多価アルコールとのモノまた はジエステルが特に好ましレ、。多価アルコールとしては、エチレングリコール、ポリオ キシエチレングリコーノレ、プロピレングリコーノレ、ポリオキシプロピレングリコーノレ、グリ セリン、トリメチロールプロパン一アルキレンォキシド付加物、ペンタエリスリトール等が ある。 [0042] ポリイソシァネート類(b3)としては、 4, 4'—ジフエニルメタンジイソシァネート、トリレ ンジイソシァネート等の芳香族ポリイソシァネート類、へキサメチレンジイソシァネート 、リジンジイソシァネート等の脂肪族ポリイソシァネート類、イソホロンジイソシァネート As the attalylate analog having a functional group capable of binding to an isocyanate group, a mono- or diester of an acrylic acid analog and a polyhydric alcohol, which is preferable to an acrylate arylate analog, is particularly preferable. Examples of the polyhydric alcohol include ethylene glycol, polyoxyethylene glycol, propylene glycol, polyoxypropylene glycol, glycerol, trimethylolpropane monoalkylene oxide adduct, pentaerythritol and the like. [0042] Examples of the polyisocyanates (b 3 ) include aromatic polyisocyanates such as 4,4'-diphenylmethane diisocyanate and tolylene diisocyanate, hexamethylene diisocyanate. , Aliphatic polyisocyanates such as lysine diisocyanate, isophorone diisocyanate
、ビス(イソシァネートメチル)シクロへキサン、ノルボルネンジイソシァネート等の脂環 族ポリイソシァネート類、及びそれらのヌレート変性体、プレポリマー変性体、ビュレツ ト変性体等の変性体が好ましぐ特に脂肪族イソシァネート類、脂環族イソシァネート 類、及び、そのヌレート変性体、プレポリマー変性体、ビュレット変性体が好ましい。 And alicyclic polyisocyanates such as bis (isocyanatemethyl) cyclohexane and norbornene diisocyanate, and modified products such as nurate modified products, prepolymer modified products and burette modified products. Particularly preferred are aliphatic isocyanates, alicyclic isocyanates, and their nurate modified products, prepolymer modified products, and burette modified products.
[0043] イソシァネート基のブロック化剤(b4)としては、ォキシム類、アルキルケトォキシム類 、フエノール類、アル力ノール類、 β—ジケトン類、マロン酸エステル類、ラタタム類等 が好ましぐたとえば具体例として、ピラゾール、 3—メチルビラゾール、 3, 5—ジメチ ルビラゾール、インダゾール、メチルェチルケトォキシム、シクロへキサノンォキシム、 ε—力プロラタタム、ァセト酢酸ェチル、ァセチルアセトン、フエノール、クレゾール、メ タノール、ジェチルマロネート、マレイン酸イミド、重亜硫酸塩 2—ブタノンォキシム、 マロン酸ジェチル、イソプロピルアルコール、 t ブチルアルコール、マレイミド、重亜 硫酸ナトリウム等を挙げることができる。特に、安定性または反応性のバランスの点か ら、 2 ブタノンォキシム、 3—メチルビラゾール、 3, 5 ジメチルピラゾール、シクロへ キサンォキシム、メチルェチルケトォキシム、ァセト酢酸ェチル、 ε—力プロラタタム、 ジェチルマロネート、ピラゾールが好ましい。 [0043] Preferred blocking agents for the isocyanate group (b 4 ) include oximes, alkyl ketoximes, phenols, alkanols, β-diketones, malonic esters, ratatas and the like. Specific examples include pyrazole, 3-methylbiazole, 3,5-dimethylbiazole, indazole, methyl ethyl ketoxime, cyclohexanone oxime, ε-force prolatatam, acetoacetate ethyl, acetylacetone, phenol, cresol, and methanol. , Jetyl malonate, maleic imide, bisulfite 2-butanone oxime, jetyl malonate, isopropyl alcohol, t-butyl alcohol, maleimide, sodium bisulfite and the like. In particular, 2 butanone oxime, 3-methyl virazole, 3, 5 dimethylpyrazole, cyclohexane oxime, methyl ketyl ketoxime, ethyl acetoacetate, ε -force prolatatam, jetyl Malonate and pyrazole are preferred.
[0044] ブロック化イソシァネート基含有アタリレート類縁体の具体例としては、以下のもの 等が挙げられる。 2 _イソシァネートェチルアタリレート類縁体のイソシァネート基をメ チルェチルケトォキシムでブロックした化合物、 2_イソシァネートェチルアタリレート 類縁体のイソシァネート基を ε—力プロラタタムでブロックした化合物、イソホロンジィ ソシァネートと 2—ヒドロキシェチルアタリレート類縁体との 1: 1 (モル比)反応物のイソ シァネート基をメチルェチルケトォキシムでブロックした化合物、イソホロンジイソシァ ネートと 2—ヒドロキシプロピルアタリレート類縁体との 1: 1 (モル比)反応物のイソシァ ネート基をメチルェチルケトォキシムでブロックした化合物、ノルボルネンジイソシァネ ートと 2—ヒドロキシェチルアタリレート類縁体との 1: 1 (モル比)反応物をメチルェチ ルケトォキシムでブロックした化合物。 [0044] Specific examples of the blocked isocyanate group-containing attalylate analogs include the following. 2_ Compound that isocyanate group of isocyanate acetyl acrylate is blocked with methyl ketyl oxime, 2_ Isocyanate group of isocyanate acetyl acrylate is blocked with ε -force prolatatam, A compound in which the isocyanate group of the 1: 1 reaction (molar ratio) of isophorone dicyanoate and 2-hydroxyethyl acrylate is blocked with methyl ethyl ketoxime, isophorone diisocyanate and 2-hydroxypropyl alicyclic 1: 1 (molar ratio) to the rate analog 1: 1 Molar ratio of norbornene diisocyanate and 2-hydroxyethyl atylate analog, the isocyanate group of the reactant blocked with methyl ethyl ketoxime 1 (Molar ratio) A compound blocked with luketoxime.
[0045] 本発明の撥水撥油剤組成物において、有効成分となるポリマ (A)とポリマ(B)の調 製方法は特に限定されず、たとえば、有機溶媒を用いた溶液重合法、非水分散重合 法、水を分散媒体とする分散重合法、乳化重合法、縣濁重合法、塊状重合法等通 常の重合手法を採用できる。  [0045] In the water / oil repellent composition of the present invention, the method for preparing the polymer (A) and the polymer (B) as the active ingredients is not particularly limited, and for example, a solution polymerization method using an organic solvent, a non-aqueous method, or the like. Conventional polymerization techniques such as dispersion polymerization, dispersion polymerization using water as a dispersion medium, emulsion polymerization, suspension polymerization, and bulk polymerization can be employed.
[0046] 水系媒体中で重合をおこなう場合、乳化重合法または分散重合法を適用すること が好ましぐ特に乳化重合法が好ましい。また、乳化重合法では高圧乳化機等を用 レ、てモノマを十分乳化した後に重合を開始することが好ましい。たとえば、モノマ、界 面活性剤及び水系媒体からなる混合物を、重合開始前にホモミキサーまたは高圧乳 化機等であらかじめ混合分散させることにより、最終的に得られる重合体の収率を向 上させることが可能である。  [0046] When the polymerization is performed in an aqueous medium, it is preferable to apply an emulsion polymerization method or a dispersion polymerization method, and an emulsion polymerization method is particularly preferable. In the emulsion polymerization method, it is preferable to start polymerization after sufficiently emulsifying the monomer using a high-pressure emulsifier or the like. For example, a mixture of a monomer, a surfactant, and an aqueous medium is mixed and dispersed in advance with a homomixer or a high-pressure emulsion machine before the polymerization is started, thereby improving the yield of the finally obtained polymer. It is possible.
[0047] 乳化重合等により、ポリマ (A)が水系媒体中に粒子として分散した状態の液 (分散 体ともいう)及びポリマ(B)の分散体、またはその混合物が得られる。得られた共重合 体の溶液、分散液、乳化液は、そのまままたは希釈して組成物として使用できる。溶 液重合、乳化重合、その他の重合法によって得られた共重合体を分離し、必要に応 じて溶媒や分散媒体、乳化媒体に溶解、分散、乳化して組成物としてもよい。  [0047] By emulsion polymerization or the like, a liquid (also referred to as a dispersion) in which the polymer (A) is dispersed as particles in an aqueous medium and a dispersion of the polymer (B), or a mixture thereof are obtained. The obtained copolymer solution, dispersion, and emulsion can be used as a composition as it is or after dilution. A copolymer obtained by solution polymerization, emulsion polymerization, or other polymerization method may be separated and dissolved, dispersed, or emulsified in a solvent, dispersion medium, or emulsification medium as necessary to obtain a composition.
[0048] 乳化重合では水系媒体 (C)を重合媒体として用いる。水系媒体 (C)は水を含む媒 体であり、水単独であっても所望により重合補助溶剤として有機溶剤を含ませてもよ レ、。  [0048] In emulsion polymerization, an aqueous medium (C) is used as a polymerization medium. The aqueous medium (C) is a medium containing water, and may be water alone or an organic solvent as a polymerization auxiliary solvent if desired.
有機溶剤としては、ケトン、エーテル、アルコール(特に、 1価アルコールおよび飽 和多価アルコール)、窒素化合物からなる群から選ばれた 1種以上の水溶性有機溶 剤(c)が好ましい。ケトンでは、メチルェチルケトン、メチルイソブチルケトン、アセトン 等が好ましぐエーテルでは、飽和多価アルコールのモノアルキルエーテル、ジアル キルエーテル、モノアルキルエーテルモノァシルエステル、ジォキサン等が好ましく、 窒素化合物では、 N—メチルピロリドン、 N, N—ジメチルホルムアミド、 N, N—ジメチ ルァセトアミド等が好ましい。これらのうち、引火性が低い等の点からエーテル系の有 機溶剤が最も好ましい。  As the organic solvent, one or more water-soluble organic solvents (c) selected from the group consisting of ketones, ethers, alcohols (particularly monohydric alcohols and saturated polyhydric alcohols) and nitrogen compounds are preferable. As ketones, methyl ether ketone, methyl isobutyl ketone, acetone, etc. are preferred. Monoethers of saturated polyhydric alcohols, dialkyl ethers, monoalkyl ether monoacyl esters, dioxanes, etc. are preferred, and nitrogen compounds are preferred. N-methylpyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide and the like are preferable. Of these, ether-based organic solvents are most preferable from the viewpoint of low flammability.
[0049] 水溶性有機溶剤(c)は、単独または混合して用いることができる。水系媒体中の水 溶性有機溶剤(c)の量は、ポリマ (A)とポリマ(B)の合計量 100質量部に対して 5〜1 00質量部が好ましぐ 10〜50質量部が特に好ましい。水溶性有機溶剤(c)が多す ぎると洗濯に対する撥水撥油性の耐久性を低下させるおそれがある。また、水系媒 体の量は、重合するポリマ 100質量部に対して、 10〜5000質量部、例えば 100〜1 000質量部であってよレ、。 [0049] The water-soluble organic solvent (c) can be used alone or in combination. Water in aqueous media The amount of the soluble organic solvent (c) is preferably 10 to 50 parts by mass, more preferably 5 to 100 parts by mass with respect to 100 parts by mass of the total amount of the polymer (A) and the polymer (B). If there is too much water-soluble organic solvent (c), the durability of water and oil repellency against washing may be reduced. Further, the amount of the aqueous medium may be 10 to 5000 parts by mass, for example 100 to 1000 parts by mass, with respect to 100 parts by mass of the polymer to be polymerized.
[0050] 水系媒体に用いられる 1価アルコールの具体例としてはエチルアルコール、イソプ 口ピルアルコールを挙げることができる。  [0050] Specific examples of the monohydric alcohol used in the aqueous medium include ethyl alcohol and isopropyl alcohol.
飽和多価アルコールとしては、 2〜4個の水酸基を有する化合物が好ましぐ具体 例として、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリェチ レングリコール、テトラエチレンダリコール、プロピレングリコール、ジプロピレングリコ ール、トリプロピレングリコール、テトラプロピレングリコール、へキシレングリコール、グ リセリン、トリメチロールェタン、トリメチロールプロパンを挙げることができる。  As specific examples of the saturated polyhydric alcohol, compounds having 2 to 4 hydroxyl groups are preferable. Examples include tripropylene glycol, tetrapropylene glycol, hexylene glycol, glycerin, trimethylolethane, and trimethylolpropane.
[0051] 飽和多価アルコールの(モノまたはポリ)アルキルエーテル類の具体例として、ェチ レングリコールモノメチルエーテル、エチレングリコールモノェチルエーテル、ェチレ ングリコールモノプロピルエーテル、及びそれらのアセテート;ジエチレングリコールモ ノメチルエーテル、ジエチレングリコールモノェチルエーテル、ジエチレングリコール モノプロピルエーテル、及びそれらのアセテート;トリエチレングリコールモノメチルェ ーテノレ、トリエチレングリコーノレモノェチノレエーテノレ、トリエチレングリコーノレモノプロピ ノレエーテル、及びそれらのアセテート;プロピレングリコールモノメチルエーテル、プロ ピレングリコーノレモノェチノレエーテノレ、プロピレングリコーノレモノプロピノレエーテノレ、 及びそれらのアセテート;ジプロピレングリコールモノメチルエーテル、ジプロピレング リコーノレモノェチノレエーテノレ、ジプロピレングリコーノレモノプロピノレエーテノレ、及びそ れらのアセテート;トリプロピレングリコールモノメチルエーテル、トリプロピレングリコー ノレモノェチルエーテル、及びそれらのアセテート;エチレングリコールジメチルエーテ ノレ、エチレングリコーノレジェチノレエーテノレ、エチレングリコーノレジプロピノレエーテノレ、 ジエチレングリコーノレジメチノレエーテノレ、ジエチレングリコーノレジェチノレエーテノレ、ジ エチレングリコーノレジプロピノレエーテノレ、トリエチレングリコーノレジメチノレエーテノレ、ト リエチレングリコールジェチルエーテル、トリエチレングリコールジプロピルエーテル、 プロピレングリコーノレジメチノレエーテノレ、プロピレングリコーノレジェチノレエーテノレ、プ ロピレングリコーノレジプロピノレエーテノレ、ジプロピレングリコーノレジメチノレエーテノレ、ジ プロピレングリコーノレジェチノレエーテノレ、ジプロピレングリコーノレジプロピノレエーテノレ 、トリプロピレングリコーノレジメチノレエーテノレ、トリプロピレングリコーノレジェチノレエーテ ノレ等を挙げることができる。 [0051] Specific examples of (mono or poly) alkyl ethers of saturated polyhydric alcohols include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, and acetates thereof; diethylene glycol mono Methyl ether, diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, and their acetates; triethylene glycol monomethyl ethere, triethyleneglycol monoethylenoleateol, triethyleneglycol monomonopropylene ether, and their acetates; Propylene glycol monomethyl ether, propylene glycol monomethino ethenore, propylene glycol mono mono propylenoate, And their acetates; dipropylene glycol monomethyl ether, dipropylene glycol monoethyl enoate ethere, dipropylene glycol monomono propinoate ethere, and their acetates; tripropylene glycol monomethyl ether, tripropylene glycol monomole Chill ethers, and their acetates; ethylene glycol dimethyl ether, ethylene glycol eno chineno ethenore, ethylene glycol enores propino eno enore, diethylene glucono lesino methino ree noeno, diethylene glucono lesino eno eno enore, di Ethylene glyconoresin propinoleateol, triethyleneglycoresin methinoreatenore, triethylene glycol jetyl ether, triethylene glycol Over distearate propyl ether, Propylene glyconoresininoatenore, Propyleneglyco-reno-Chinoleatenore, Propyleneglyco-noresi-propenoleatenore, Dipropyleneglyco-noresinino-leinotenole, Dipropyleneglyco-no-resinotinoreatenore, Dipropyleneglyco-no-le Examples thereof include resipropino enoate, tripropylene glycono lesino methino reeenore, and tripropylene glucono lesino enoate.
[0052] そのなかでジエチレングリコールモノメチルエーテル、ジプロピレングリコールモノメ チルエーテル、ジプロピレングリコールジメチルエーテルが特に好ましレ、。飽和多価 アルコールとエチレンォキシド及び/またはプロピレンォキシドとの反応物としては、 ジプロピレングリコール、トリプロピレングリコール、テトラプロピレングリコール、ォキシ プロピレン基が 5個以上連なったポリプロピレングリコールが好ましい。  [0052] Among them, diethylene glycol monomethyl ether, dipropylene glycol monomethyl ether, and dipropylene glycol dimethyl ether are particularly preferred. As a reaction product of a saturated polyhydric alcohol and ethylene oxide and / or propylene oxide, dipropylene glycol, tripropylene glycol, tetrapropylene glycol, and polypropylene glycol in which five or more oxypropylene groups are connected are preferable.
[0053] ポリマ (A)及びポリマ(B)を得る重合反応は、熱、光、放射線、ラジカル性重合開始 剤、イオン性重合開始剤等によって開始することができるが、水溶性または油溶性の ラジカル重合開始剤を用いておこなうことが好ましぐァゾ系、過酸化物系、過硫酸塩 、レドックス系等の汎用の開始剤が重合温度に応じて使用でき、特にァゾ系化合物 及びその塩が好ましい。  [0053] The polymerization reaction for obtaining the polymer (A) and the polymer (B) can be initiated by heat, light, radiation, a radical polymerization initiator, an ionic polymerization initiator, etc., but it is water-soluble or oil-soluble. General purpose initiators such as azo-type, peroxide-type, persulfate, redox-type, etc. that are preferably used with radical polymerization initiators can be used depending on the polymerization temperature, especially azo-type compounds and their Salts are preferred.
[0054] 油溶性重合開始剤の具体例としては、 2, 2'—ァゾビス(2—メチルプロピオ二トリル )、 2, 2,一ァゾビス(2—メチルブチロニトリル)、 2, 2 '—ァゾビス(2、 4—ジメチルバ レロニトリル)、 2, 2,一ァゾビス(2、 4—ジメチル 4—メトキシバレロ二トリル)、 1 , 1 ' _ ァゾビス(シクロへキサン一 1 _カルボ二トリル)、ジメチノレ 2, 2,一ァゾビス(2—メチル プロピオネート)、 2, 2,一ァゾビス(2—イソブチロニトリル)、ベンゾィルパーォキシド 、ジ一第三級一ブチルパーォキシド、ラウリルパーォキシド、タメンヒドロパーォキシド 、 t_ブチルパーォキシビバレート、ジイソプロピルパーォキシジカーボネート、過ピ バル酸 t_ブチル等が好ましく挙げられる。  [0054] Specific examples of the oil-soluble polymerization initiator include 2, 2'-azobis (2-methylpropionitryl), 2, 2, 1azobis (2-methylbutyronitrile), 2, 2'-azobis ( 2, 4-dimethyl valeronitrile), 2, 2, 1-azobis (2, 4-dimethyl 4-methoxyvaleronitryl), 1, 1 '_ azobis (cyclohexane 1-carbonitryl), dimethinole 2, 2 , Monoazobis (2-methyl propionate), 2, 2, monoazobis (2-isobutyronitrile), benzoyl peroxide, di-tertiary monobutyl peroxide, lauryl peroxide, tamenhydro Preferred examples include peroxide, t_butyl peroxybivalate, diisopropyl peroxydicarbonate, t_butyl perpivalate, and the like.
[0055] また、水溶性重合開始剤の具体例としては、 2, 2'—ァゾビスイソブチルアミジン 2 塩酸塩、 2, 2'—ァゾビス(2_メチルプロピオナミジン)塩酸塩、 2, 2'—ァゾビス [2 _ (2—イミダゾリン _ 2_ィル)プロパン]塩酸塩、 2, 2'—ァゾビス [2— (2—イミダゾ リン _ 2_ィル)プロパン]硫酸塩水和物、 2, 2'—ァゾビス [2— (5—メチル _ 2_イミ ダゾリンー2—ィル)プロパン]塩酸塩、 1ーヒドロキシシクロへキシルヒドロ過酸化物、 3 _カルボキシプロピオニル過酸化物、過酸化ァセチル、過酸化ナトリウム、過硫酸 カリウム、過硫酸バリウム、過硫酸アンモニゥム、過酸化水素等が好ましく挙げられる [0055] Specific examples of the water-soluble polymerization initiator include 2, 2'-azobisisobutylamidine dihydrochloride, 2, 2'-azobis (2_methylpropionamidine) hydrochloride, 2, 2 '—Azobis [2 _ (2—imidazoline _ 2_yl) propane] hydrochloride, 2, 2'—Azobis [2— (2—imidazoline _ 2_yl) propane] sulfate hydrate, 2, 2'—azobis [2— (5-methyl_2_imidazoline-2-yl) propane] hydrochloride, 1-hydroxycyclohexyl hydroperoxide, 3_Carboxypropionyl peroxide, acetyl peroxide, sodium peroxide, potassium persulfate, barium persulfate, ammonium persulfate, hydrogen peroxide, etc. are preferred.
[0056] 乳化重合における重合温度は特に限定されなレ、が、 20〜: 150°Cが好ましぐ 30〜 80°Cが特に好ましい。 [0056] The polymerization temperature in emulsion polymerization is not particularly limited, but 20 to: 150 ° C is preferred, and 30 to 80 ° C is particularly preferred.
上記ポリマの分子量は、ゲルパーミエーシヨンクロマトグラフィー法によるポリスチレ ン換算値等で求めることができる。ポリマ (A)及びポリマ(B)の質量平均分子量は、 それぞれ5,000〜500,000の範囲内にぁることカ 子ましく、特に 10,000〜250,000 であることが好ましい。ポリマの平均分子量が 5,000〜500,000の範囲内にある場 合には、ポリマが基材を十分に被覆できるので、高い撥水撥油性を付与でき、高い 耐久性が得られる。  The molecular weight of the polymer can be determined by a polystyrene conversion value by gel permeation chromatography. The mass average molecular weights of the polymer (A) and the polymer (B) are preferably in the range of 5,000 to 500,000, and particularly preferably 10,000 to 250,000. When the average molecular weight of the polymer is in the range of 5,000 to 500,000, the polymer can sufficiently cover the substrate, so that high water / oil repellency can be imparted and high durability can be obtained.
[0057] 分子量は連鎖移動剤を用いることにより調節することができ、一般的に連鎖移動剤 の使用が望ましい。連鎖移動剤としてはアルキルチオールやアルキレンジチオール 、チオシァヌル酸等のメルカブタン類または芳香族系化合物が好ましぐアルキルチ オールが特に好ましい。連鎖移動剤の具体例としては、 n—ォクチルメルカプタン、 n ードデシルメルカプタン、 tードデシルメルカプタン、 2—ヒドロキシェチルメルカプタン 、ラウリルメルカプタン、ステアリルメルカプタン(ォクタデシルメルカプタン)または α —メチルスチレンダイマー(CH =CPhCH C (CH ) Ph [ただし Phはフエニル基で  [0057] The molecular weight can be adjusted by using a chain transfer agent, and it is generally desirable to use a chain transfer agent. The chain transfer agent is particularly preferably an alkylthiol which is preferably a mercaptan such as alkylthiol, alkylenedithiol or thiocyanouric acid or an aromatic compound. Specific examples of the chain transfer agent include n-octyl mercaptan, n-dodecyl mercaptan, t-decyl mercaptan, 2-hydroxyethyl mercaptan, lauryl mercaptan, stearyl mercaptan (octadecyl mercaptan) or α-methylstyrene dimer ( CH = CPhCH C (CH) Ph (where Ph is a phenyl group
2 2 3 2  2 2 3 2
ある] )等が好ましく挙げられる。また、 SH基含有シリコーン類を用いることも可能であ る。  And the like are preferred. It is also possible to use SH group-containing silicones.
[0058] 乳化重合は、界面活性剤 (D)を用いておこなうことが好ましい。使用される界面活 性剤に特に制限はなぐノニオン性界面活性剤 (dn)、カチオン性界面活性剤 (dc)、 ァニオン性界面活性剤(da)、両性界面活性剤 (db)の公知ないしは周知の界面活性 剤の 1種以上が採用され得るが、ノニオン性界面活性剤(dn)、カチオン性界面活性 剤(cf)または両性界面活性剤が好ましぐ特にノニオン性界面活性剤(dn)が好まし レ、。イオン性の異なる界面活性剤を併用する場合には、ノニオン性界面活性剤(dn) とカチオン性界面活性剤 (dc)、またはノニオン性界面活性剤(dn)と両性界面活性剤 (db)の組み合わせが好ましい。また、高分子界面活性剤を用いることも可能である。 [0059] 界面活性剤(D)の量はポリマ (A)及びポリマ(B)の合計量 100質量部に対して 0. 0:!〜 30質量部が好ましぐ特に 0. 5〜: 15質量部程度が好ましい。界面活性剤 ) の量が少なすぎると分散液の安定性が低下するおそれがあり、多すぎると撥水撥油 性能の耐久性が低下することや力卩ェ浴相溶性の低下、染色堅牢度を損ねるおそれ がある。ただし、重合体を構成するモノマ (b)として自己乳化性のあるモノマを含んで レ、る場合には、界面活性剤の量を減らしてもよい。 [0058] The emulsion polymerization is preferably carried out using a surfactant (D). Nonionic surfactants (d n ), cationic surfactants (d c ), anionic surfactants (d a ), and amphoteric surfactants (d b ) are not particularly limited in the surfactant used. One or more of the known or well-known surfactants may be employed, but nonionic surfactants (d n ), cationic surfactants (cf) or amphoteric surfactants are particularly preferred. Agent (d n ) is preferred. When using surfactants with different ionicity, nonionic surfactant (d n ) and cationic surfactant (d c ), or nonionic surfactant (d n ) and amphoteric surfactant ( A combination of d b ) is preferred. It is also possible to use a polymer surfactant. [0059] The amount of the surfactant (D) is preferably from 0.0:! To 30 parts by mass, particularly from 0.5 to 15 parts per 100 parts by mass of the total amount of the polymer (A) and the polymer (B). About mass parts are preferred. If the amount of the surfactant is too small, the stability of the dispersion may be lowered. If the amount is too large, the durability of the water and oil repellency will be reduced, the compatibility of the power bath will be lowered, and the fastness to dyeing. May be damaged. However, when the monomer (b) constituting the polymer contains a self-emulsifying monomer, the amount of the surfactant may be reduced.
[0060] ノニオン性界面活性剤 (dn)としては、ポリオキシアルキレンモノアルキルエーテル、 ンモノアルケニルエーテル、またはポリオキシアルキレンモノアルキルポリェニルエー テル、ポリオキシエチレンモノ(置換フエニル)エーテルの縮合物、ポリオキシエチレン モノ(置換フエニル)エーテル、ポリオキシエチレンポリオキシアルキレン、アルキルァ ミンポリオキシエチレン、アルキルアミドポリオキシエチレン、アルキルアミンォキシド、 アルカン(C — C )チオール、エチレンォキシドとアルキル(C — C )ァミンとの縮 [0060] As the nonionic surfactant (d n ), a polyoxyalkylene monoalkyl ether, a mono-alkenyl ether, a polyoxyalkylene monoalkyl polyenyl ether, a polyoxyethylene mono (substituted phenyl) ether condensate , Polyoxyethylene mono (substituted phenyl) ether, polyoxyethylene polyoxyalkylene, alkylamine polyoxyethylene, alkylamido polyoxyethylene, alkylamine oxide, alkane (C — C) thiol, ethylene oxide and alkyl (C — C) with Amin
12 18 12 18  12 18 12 18
合生成物、エチレンォキシドとォレイン酸との縮合生成物、エチレンォキシドとソルビ タンモノ脂肪酸 (C C )との縮合生成物等が挙げられる。  Examples thereof include a combined product, a condensation product of ethylene oxide and oleic acid, and a condensation product of ethylene oxide and sorbitan monofatty acid (C C).
7 18  7 18
[0061] ノニオン界面活性剤 (dn)の具体例としては、ポリオキシエチレンラウリルエーテル、 ポリオキシエチレントリデシルエーテル、ポリオキシエチレンォクチルエーテル、ポリオ キシエチレンへキサデシルエーテル、ポリオキシエチレンォクチルフエニルエーテル[0061] Specific examples of the nonionic surfactant (d n ) include polyoxyethylene lauryl ether, polyoxyethylene tridecyl ether, polyoxyethylene octyl ether, polyoxyethylene hexadecyl ether, polyoxyethylene octyl ether. Enil ether
、ポリオキシエチレンイソォクチルフエニルエーテル、ポリオキシエチレンへキシルフ ェニルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンポリオキシ プロピレンセチルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシェチ レンォレイルエーテル、ポリオキシエチレンノユルフェニルエーテル、ポリオキシェチ レンォクチルフエ二ルエーテル、ポリオキシエチレンモノラウレート、ポリオキシェチレ ンモノステアレート、ポリオキシエチレンモノォレエート、ソルビタンモノラウレート、ソル ビタンモノステアレート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソル ビタンモノォレエート、ソルビタンセスキォレエート、ソルビタントリオレエート、ポリオキ ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタンモノォレ エート、ポリオキシエチレンポリオキシプロピレンブロックポリマー、ポリグリセリン脂肪 酸エステル、ポリエーテル変性シリコーンオイル(商品名: SH3746、 SH3748、 SH3 749、 SH3771 (東レ'ダウコーユング 'シリコーン(株)製))、パーフルォロアルキルェ チレンォキシド付加物 (商品名:ュニダイン DS— 401、 DS— 403(ダイキン工業 (株)製 )、フルォロアルキルエチレンォキシド付加物 (商品名:ュニダイン DS_406(ダイキン 工業 (株)製)、パーフルォロアルキルオリゴマー (商品名:ュニダイン DS— 451 (ダイキ ン工業 (株))等を挙げることができる。 , Polyoxyethylene isooctyl phenyl ether, polyoxyethylene hexyl phenyl ether, polyoxyethylene cetyl ether, polyoxyethylene polyoxypropylene cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene polyol ether, polyoxyethylene Urphenyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene monolaurate, polyoxyethylene monostearate, polyoxyethylene monooleate, sorbitan monolaurate, sorbitan monostearate, sorbitan monopalmitate, sorbitan monostearate , Sorbitan monooleate, sorbitan sesquioleate, sorbitan trioleate, polyoxypolyoxyethylene Sorbitan monostearate, polyoxyethylene sorbitan mono-O-les , Polyoxyethylene polyoxypropylene block polymer, polyglycerin fatty acid ester, polyether-modified silicone oil (trade names: SH3746, SH3748, SH3 749, SH3771 (manufactured by Toray Dow Cowing Silicone)), Perfluo Loalkylene Tylene Oxide Adduct (Product Name: Tunidain DS—401, DS—403 (Daikin Industries, Ltd.), Fluoroalkyl Ethylene Oxide Adduct (Product Name: Tunidain DS_406, Daikin Industries, Ltd.) And perfluoroalkyl oligomer (trade name: Unidyne DS-451 (Daikin Industries Co., Ltd.)).
[0062] カチオン性界面活性剤 (dc)としては、置換アンモニゥム塩からなるカチオン性界面 活性剤を用いるのが好ましい。置換アンモニゥム塩からなるカチオン性界面活性剤と しては、アンモニゥム塩の窒素原子に結合する水素原子の 1個以上が、アルキル基、 アルケニル基、または末端が水酸基であるポリオキシアルキレン基に置換された化合 物からなるカチオン性界面活性剤が好ましぐたとえば、モノ(長鎖アルキル)アミン塩 酸塩、モノ(長鎖アルキル)ジメチルァミン塩酸塩、モノ(長鎖アルキル)ジメチルァミン 酢酸塩、モノ(長鎖ァルケニル)ジメチルァミン塩酸塩、ジ(長鎖アルキル)モノメチル ァミン塩酸塩等のアミン塩ゃモノ(長鎖アルキル)トリメチルアンモニゥムクロリド、ジ( 長鎖アルキル)ジメチルアンモニゥムクロリド、モノ(長鎖アルキル)モノメチルジ(ポリ ォキシエチレン)アンモニゥムクロリド、ジ(長鎖アルキル)モノメチルモノ(ポリオキシェ チレン)アンモニゥムクロリド、モノ(長鎖アルキル)ジベンジルドデシルジ(ヒドロポリオ キシエチレン)アンモニゥムクロライド、メチルァミン'ェチル硫酸塩等の第 4級アンモ ニゥム塩が挙げられる。対イオンとしては、塩素イオン、ェチル硫酸イオン、または酢 酸イオンが好ましい。長鎖アルキルおよび長鎖アルケニルの炭素数は、 8〜50、例え ば 12〜22であってよレヽ。 [0062] As the cationic surfactant (d c ), it is preferable to use a cationic surfactant comprising a substituted ammonium salt. As a cationic surfactant comprising a substituted ammonium salt, one or more hydrogen atoms bonded to the nitrogen atom of the ammonium salt are substituted with an alkyl group, an alkenyl group, or a polyoxyalkylene group having a terminal hydroxyl group. For example, mono (long-chain alkyl) amine hydrochloride, mono (long-chain alkyl) dimethylamine hydrochloride, mono (long-chain alkyl) dimethylamine acetate, mono (long Amine salts such as alkenyl) dimethylamine hydrochloride, di (long chain alkyl) monomethylamine hydrochloride, mono (long chain alkyl) trimethylammonium chloride, di (long chain alkyl) dimethylammonium chloride, mono (long chain) Alkyl) monomethyldi (polyoxyethylene) ammonium chloride, di (long chain alkyl) monomethyl Quaternary ammonium salts such as tilmono (polyoxyethylene) ammonium chloride, mono (long-chain alkyl) dibenzyldodecyldi (hydropolyoxyethylene) ammonium chloride, methylamine'ethyl sulfate and the like. The counter ion is preferably a chlorine ion, an ethyl sulfate ion, or an acetate ion. Long chain alkyls and long chain alkenyls may have 8 to 50 carbon atoms, for example 12 to 22 carbon atoms.
[0063] カチオン界面活性剤 (dc)の具体例としては、ジメチルモノココナッツァミン酢酸塩、 テトラデシルァミン酢酸塩、ォクタデシルァミン酢酸塩、牛脂アルキルプロピレンジアミ ン酢酸塩、 N- [2- (ジェチルァミノ)ェチル]ォレアミド塩酸塩、ォクタデシルトリメチ ルアンモニゥムクロライド、ドデシルトリメチルアンモニゥムアセテート、トリメチルテトラ デシルアンモニゥムクロリド、へキサデシルトリメチルアンモニゥムクロライド、トリメチル ォクタデシルアンモニゥムクロリド、ベへニルトリメチルアンモニゥムクロライド、 (ドデシ ニゥムクロライド、ベンジルテトラデシルジメチルアンモニゥムクロライド、ベンジルオタ タデシルジメチルアンモニゥムクロライド、ビフヱニルトリメチルアンモニゥムクロライド、 ォクタデシルジメチルベンジルアンモニゥムクロライド、ォクタデシルジメチルモノェチ ルアンモニゥム硫酸塩、メチルドデシルジ(ヒドロポリオキシエチレン)アンモニゥムクロ ムクロライド、ジォレイルジメチルアンモニゥムクロライド、アルキル(牛脂)ジメチルべ ンジルアンモニゥムクロライド、アルキル(牛脂)トリメチルアンモニゥムクロライド、テト ラデシルメチルベンジルアンモニゥムクロライド、ポリオキシエチレンドデシルモノメチ ルアンモニゥムクロライド、ポリオキシエチレンラウリルモノメチルアンモニゥムクロライ ド、アルキル (牛脂)イミダゾリン 4級塩、 1ーヒドロキシェチルー 2—アルキル(牛脂)ィ ミダゾリン 4級塩、疎水基としてシロキサン基を有するシリコーン系カチオン界面活性 剤、疎水基としてフルォロアルキル基を有するフッ素系カチオン界面活性剤(商品名 :ュニダイン DS— 202(ダイキン工業 (株)製))等が挙げられ、その中でも特にォクタデ シルトリメチルアンモニゥムクロリド、ォクタデシルジメチルモノェチルアンモニゥム硫 酸塩、モノ(長鎖アルキル)モノメチルジ(ポリエチレングリコール)アンモニゥムクロリド 、ジ (牛脂アルキル)ジメチルアンモニゥムクロリド、ジメチルモノココナッツァミン酢酸 塩等が好ましい。 [0063] Specific examples of the cationic surfactant (d c ) include dimethylmonococonutamine acetate, tetradecylamine acetate, octadecylamine acetate, beef tallow alkylpropylene diamine acetate, N -[2- (Jetylamino) ethyl] oleamide hydrochloride, octadecyltrimethylammonium chloride, dodecyltrimethylammonium acetate, trimethyltetradecylammonium chloride, hexadecyltrimethylammonium chloride, trimethylo Kutadecyl ammonium chloride, behenyl trimethyl ammonium chloride, (Dodeci Nium chloride, benzyl tetradecyl dimethyl ammonium chloride, benzyl otadecyl dimethyl ammonium chloride, biphenyl trimethyl ammonium chloride, octadecyl dimethyl benzyl ammonium chloride, octadecyl dimethyl monoammonium sulfate, Methyldodecyldi (hydropolyoxyethylene) ammonium chloride, dioleyldimethylammonium chloride, alkyl (beef tallow) dimethylbenzyl ammonium chloride, alkyl (beef tallow) trimethylammonium chloride, tetraradecylmethylbenzylammonium Um chloride, polyoxyethylene dodecyl monomethyl ammonium chloride, polyoxyethylene lauryl monomethyl ammonium chloride, Rukyll (beef tallow) imidazoline quaternary salt, 1-hydroxyethyl 2-alkyl (beef tallow) imidazoline quaternary salt, silicone-based cationic surfactant having a siloxane group as a hydrophobic group, fluorine-based cation having a fluoroalkyl group as a hydrophobic group Surfactants (trade name: Unidyne DS-202 (manufactured by Daikin Industries, Ltd.)), etc., among which octadecyltrimethylammonium chloride, octadecyldimethylmonoethylammonium sulfate, Mono (long-chain alkyl) monomethyldi (polyethylene glycol) ammonium chloride, di (tallow alkyl) dimethylammonium chloride, dimethylmonococonutamine acetate and the like are preferable.
[0064] 両性界面活性剤(db)を含む場合には、ァラニン類、イミダゾリニゥムベタイン類、了 ミドベタイン類、または酢酸べタイン等からなる両性界面活性剤(db)が好ましい。両 性界面活性剤(db)の具体例としては、ドデシルベタイン、ォクタデシルべタイン、ドデ シルカルボキシメチルヒドロキシェチルイミダゾリニゥムベタイン、ドデシルジメチルアミ ノ酢酸べタイン、脂肪酸アミドプロピルジメチルァミノ酢酸べタイン等が挙げられる。 [0064] When containing amphoteric surface active agent (d b) is Aranin acids, imidazo linear © beam betaines, Ryo Midobetain acids, or amphoteric surface active agent comprising acetic betaine, etc. (d b) is preferred. Specific examples of the amphoteric surfactant (d b ) include dodecyl betaine, octadecyl betaine, dodecyl carboxymethyl hydroxyethyl imidazolinium betaine, dodecyl dimethylaminoacetic acid betaine, fatty acid amidopropyldimethylamino. Examples include betaine acetate.
[0065] ァニオン界面活性剤 (da)の具体例としては、ラウリル硫酸ナトリウム、ラウリル硫酸ト リエタノールアミン、ポリオキシエチレンラウリルエーテル硫酸ナトリウム、ポリオキシェ チレンノユルフェニルエーテル硫酸ナトリウム、ポリオキシエチレンラウリルエーテル硫 酸トリエタノールァミン、ココイルサルコシンナトリウム、ナトリウム N—ココイルメチルタ ゥリン、ポリオキシエチレンヤシアルキルエーテル硫酸ナトリウム、ジエーテルへキシ ルスルホコハク酸ナトリウム、 ひ一ォレフインスルホン酸ナトリウム、ラウリルリン酸ナトリ ゥム、ポリオキシエチレンラウリルエーテルリン酸ナトリウム、パーフルォロアルキル力 ルボン酸塩 (商品名ュニダイン DS— 101、 102 (ダイキン工業 (株)製) )等を挙げるこ とがでさる。 [0065] Specific examples of the anionic surfactant (d a ) include sodium lauryl sulfate, triethanolamine lauryl sulfate, sodium polyoxyethylene lauryl ether sulfate, sodium polyoxyethylene nouryl phenyl ether sulfate, polyoxyethylene lauryl ether. Triethanolamine sulfate, sodium cocoyl sarcosine, sodium N-cocoyl methyl taurine, sodium polyoxyethylene coconut alkyl ether sulfate, diether hexyl Sodium sulfosulfosuccinate, sodium monosulfine sulfonate, sodium lauryl phosphate, sodium polyoxyethylene lauryl ether phosphate, perfluoroalkyl sulfonate (trade name: Unidyne DS—101, 102 (Daikin Kogyo Co., Ltd.))).
[0066] 本発明の撥水撥油剤組成物は、ポリマ (A)とポリマ(B)以外に媒体としての有機溶 媒または水系媒体 (C)を含むことができる。水系媒体 (C)は前述の乳化重合用媒体 と同様のものを用いることができる。ポリマ (A)とポリマ(B)が乳化重合など水系媒体( C)中で製造された場合は重合に用いた媒体をそのまま用いることができるが、重合 後に水または水溶性有機溶媒(c)の片方または両者を追加しても良ぐこの場合に 使用される水溶性有機溶媒 (c)は重合時に用レヽられたものと同じであつても異なって いても部分的に異なっていてもよレ、。また、ポリマ (A)とポリマ(B)またはその溶液を 界面活性剤 (D)とともに水系媒体 (C)に分散、乳化して撥水撥油剤組成物としてもよ レ、。この場合、前述の乳化重合と同様の界面活性剤(D)を用いることができる。また 、乳化重合で得られた水系分散体に界面活性剤 (D)を追加することも可能である。 水系媒体 (C)の含有量は、撥水撥油剤組成物に対して、 40〜98質量%が好ましく 、 70〜90質量%がより好ましい。  [0066] The water / oil repellent composition of the present invention may contain an organic solvent or an aqueous medium (C) as a medium in addition to the polymer (A) and the polymer (B). As the aqueous medium (C), the same emulsion polymerization medium as described above can be used. When the polymer (A) and the polymer (B) are produced in an aqueous medium (C) such as emulsion polymerization, the medium used for the polymerization can be used as it is, but after polymerization, water or a water-soluble organic solvent (c) One or both may be added. The water-soluble organic solvent (c) used in this case may be the same or different or partially different from that used during polymerization. ,. Alternatively, the polymer (A) and the polymer (B) or a solution thereof may be dispersed and emulsified in the aqueous medium (C) together with the surfactant (D) to form a water / oil repellent composition. In this case, the same surfactant (D) as in the aforementioned emulsion polymerization can be used. It is also possible to add the surfactant (D) to the aqueous dispersion obtained by emulsion polymerization. The content of the aqueous medium (C) is preferably 40 to 98% by mass and more preferably 70 to 90% by mass with respect to the water / oil repellent composition.
[0067] 本発明に用いられる短鎖の Rf基を有するモノマは、結晶性 RF基含有モノマに比べ フッ素を含まない他のモノマとの相溶性が一般的に高いため、乳化重合において水 溶性有機溶媒 (c)の量が少なくても均質なポリマを得られやすぐ水溶性有機溶媒 (c )を全く含まないために、揮発性有機物による環境負荷が少ない撥水撥油剤組成物 を得ることも可能である。 [0067] A monomer having a short-chain R f group used in the present invention is generally more compatible with other monomers not containing fluorine than a monomer containing a crystalline R F group. Even if the amount of the soluble organic solvent (c) is small, a homogeneous polymer can be obtained immediately, and since it does not contain the water-soluble organic solvent (c) at all, a water- and oil-repellent composition having a low environmental impact due to volatile organic substances is obtained. It is also possible.
[0068] 水系媒体(C)を用いる場合、ポリマ (A)及びポリマ(B)は、媒体中で微粒子として 分散して存在することが好ましい。通常、微粒子の平均粒子径は 10〜: !OOOnmであ る力 10〜300nm力 S好ましく、特に好ましい粒子径の範囲は 10〜200nmである。 粒子径が小さすぎる場合は、安定な分散液を得るために多量の乳化剤または自己 乳化性のあるモノマが必要となり、撥水撥油性能が低下したり、染色された布帛類に 処理した場合に色落ちが発生したりする恐れがある。また、粒子径が大きすぎる場合 は、媒体中で分散粒子が安定して存在することが困難になり、沈降するおそれがある ために好ましくない。本発明において、平均粒子径は、動的光散乱装置、電子顕微 鏡等により測定することができる。 [0068] When the aqueous medium (C) is used, the polymer (A) and the polymer (B) are preferably present as dispersed in the medium as fine particles. Usually, the average particle size of the fine particles is 10 to: OOOnm force 10 to 300 nm force S, and particularly preferable particle size range is 10 to 200 nm. If the particle size is too small, a large amount of emulsifier or self-emulsifying monomer is required to obtain a stable dispersion, resulting in decreased water and oil repellency or when processed into dyed fabrics. There is a risk of discoloration. Also, if the particle size is too large, it will be difficult for the dispersed particles to stably exist in the medium and may settle out. Therefore, it is not preferable. In the present invention, the average particle diameter can be measured with a dynamic light scattering device, an electron microscope or the like.
[0069] 本発明の撥水撥油剤組成物において、ポリマ (A)とポリマ(B)は、同一の粒子内に 存在していても、同一の粒子内に存在せず、それぞれ別々の粒子を形成してもよぐ その中間的なものであってもよい。ポリマ (A)とポリマ(B)が同一の粒子内に存在せ ず、それぞれ別々の粒子を形成している撥水撥油剤組成物を得るには、たとえば、 ポリマ (A)とポリマ(B)を得るためにそれぞれについて別々に重合反応を行って、異 なる種類のポリマ粒子からなる複数の分散体を得た後、それぞれの分散体を混合し て調製する手法が好ましく用いられる。また、ポリマ (A)とポリマ(B)が同一の粒子内 に存在している撥水撥油剤組成物を得るには、ポリマ (A)の乳化分散体にポリマ(B) を重合するためのモノマを一括、または数段階に分割して加え、次に重合開始剤を 加えて重合をおこなう、いわゆるシード重合等の多段階重合をおこなう方法、または、 ポリマ(B)の乳化分散体にポリマ (A)を重合するためのモノマ及び開始剤等をカロえ てシード重合等の多段階重合をおこなう方法等によって可能である。ポリマ (A)とポリ マ(B)が同一の粒子内に存在する場合、その相構造についての制限はなぐ均質な 構造をとつていてもよいし、いわゆるコア シェル型層分離構造、海一島型相分離構 造、スピノーダル型相分離構造等の相分離構造を自由にとることができる。  [0069] In the water- and oil-repellent composition of the present invention, the polymer (A) and the polymer (B) are not present in the same particle even if they are present in the same particle, and separate particles are used. It may be formed or may be an intermediate one. In order to obtain a water / oil repellent composition in which the polymer (A) and the polymer (B) are not present in the same particle and form separate particles, for example, the polymer (A) and the polymer (B) In order to obtain a plurality of dispersions composed of different kinds of polymer particles by separately carrying out a polymerization reaction for each, a method of mixing and preparing each dispersion is preferably used. In addition, in order to obtain a water / oil repellent composition in which the polymer (A) and the polymer (B) are present in the same particle, the polymer (B) is polymerized into the emulsion dispersion of the polymer (A). A method in which monomers are added all at once or divided into several stages, followed by polymerization by adding a polymerization initiator, so-called seed polymerization, or a method of polymer (B) emulsified dispersion with polymer (B This can be achieved by a method in which a monomer and an initiator for polymerizing A) are prepared and a multi-stage polymerization such as seed polymerization is performed. When the polymer (A) and the polymer (B) are present in the same particle, they may have a homogeneous structure with no restrictions on the phase structure, or the so-called core-shell type layer separation structure, Phase separation structures such as island type phase separation structure and spinodal type phase separation structure can be freely adopted.
[0070] 本発明の撥剤撥油組成物は、熱硬化剤(F)を含んでいてもよい。熱硬化剤(F)とし ては、ブロック化イソシァネートイ匕合物(f1)、ァミノ樹脂化合物(f2)、架橋性モノマを 必須重合単位とする含フッ素モノマを含まないポリマ (f3)、ウレタン樹脂化合物等が 挙げられる。ブロック化イソシァネートイ匕合物(f およびァミノ樹脂化合物(f2)が好ま しい。 [0070] The repellent and oil repellent composition of the present invention may contain a thermosetting agent (F). Examples of the thermosetting agent (F) include a blocked isocyanate compound (f 1 ), an amino resin compound (f 2 ), a polymer (f 3 ) not containing a fluorine-containing monomer having a crosslinkable monomer as an essential polymerization unit, Examples include urethane resin compounds. Blocked isocyanate compounds (f and amino resin compounds (f 2 ) are preferred.
[0071] ここで、ブロック化イソシァネートイ匕合物(f1)は、重合性不飽和基を有しない化合物 であり、前述のポリイソシァネート類(b3)のイソシァネート基を前述のブロック化剤(b4 )で完全にブロックした構造の化合物が好ましい。また、架橋性モノマを必須重合単 位とする含フッ素モノマを含まなレ、ポリマ(f3)を構成するモノマとしては、アクリルアミ ド類縁体 (b1)またはブロック化イソシァネート基含有アタリレート類縁体 (b2)が好まし く、特に N—メチロールアクリルアミド、 2—イソシァネートェチルメタタリレートのブロッ ク化体が好ましい。 Here, the blocked isocyanate compound (f 1 ) is a compound having no polymerizable unsaturated group, and the isocyanate group of the polyisocyanate (b 3 ) is converted into the blocking agent described above. A compound having a structure completely blocked by (b 4 ) is preferred. In addition, as a monomer constituting a polymer (f 3 ) that does not contain a fluorine-containing monomer having a crosslinkable monomer as an essential polymerization unit, an acrylate amide analog (b 1 ) or a blocked isocyanate group-containing acrylate copolymer. (B 2 ) is preferred, especially N-methylol acrylamide and 2-isocyanate ethyl methacrylate block. Preferred are isomers.
[0072] ァミノ樹脂化合物 (f 2)は、アミノ基含有化合物とァミノ基と反応性の基を有する化合 物とを付加縮合させた化合物であり、メラミン、グアナミン、または尿素等と、アルコー ル類、アミン類、ホルムアルデヒドとの付加縮合物および、メラミン、グアナミン、尿素 等とホルムアルデヒドとの付加縮合物に、アルコール類、アミン類をさらに付加縮合し た化合物、または、これらの誘導体が挙げられる。ァミノ樹脂化合物 (f2)の具体例とし ては、尿素樹脂;ブチル化尿素樹脂等のアルキル化尿素樹脂;トリメチロールメラミン 、へキサメチロールメラミン等のメラミン樹脂;メチル化メラミン樹脂、 n—ブチル化メラミ ン樹脂、メチル化 n ブチル化メラミン樹脂、 i-ブチル化メラミン樹脂等のアルキル ィ匕メラミン樹脂;ベンゾグアナミン樹脂; n ブチル化べンゾグアナミン樹脂、 i プチ ルイ匕べンゾグアナミン樹脂、メチル化 n プチルイ匕べンゾグアナミン樹脂等のアルキ ルイ匕べンゾグアナミン樹脂;プチルイ匕尿素メラミン樹脂;ァセトグアナミン樹脂等が挙 げられる。 [0072] The amino resin compound (f 2 ) is a compound obtained by addition condensation of an amino group-containing compound and a compound having a reactive group with an amino group, and includes alcohols such as melamine, guanamine, or urea. Furthermore, addition condensates of amines and formaldehyde, and addition condensates of melamine, guanamine, urea and the like with formaldehyde further include alcohols, compounds obtained by addition condensation of amines, and derivatives thereof. Specific examples of the amino resin compound (f 2 ) include urea resins; alkylated urea resins such as butylated urea resins; melamine resins such as trimethylol melamine and hexamethylol melamine; methylated melamine resins and n-butylated Alkyl melamine resin such as melamine resin, methylated n-butylated melamine resin, i-butylated melamine resin; benzoguanamine resin; n-butylated benzoguanamine resin, i Examples include alkyl benzoamine amine resins, alkyl benzoamine amine resins, petit laur urea melamine resins, and aceto guanamine resins.
[0073] また、本発明におけるァミノ樹脂化合物 (f2)は、常温状態で実質的に水に可溶であ るものが好ましい。このようなアミノ榭脂化合物(f2)のなかには市販されているものが 数多くあり、たとえば、住友化学社製 (たとえば商品名スミテックスレジン)、大日本ィ ンキ社製、三井化学社製等のものが入手可能である。熱硬化剤(F)の量は、ポリマ( A) +ポリマ(B) 100質量部に対して、 5〜: 100質量部が好まし 特に 5〜70質量部 とすることが好ましい。 [0073] The amino resin compound (f 2 ) in the present invention is preferably substantially soluble in water at room temperature. There are many such commercially available amino succinic compounds (f 2 ), such as those manufactured by Sumitomo Chemical Co., Ltd. (for example, trade name Sumtex Resin), manufactured by Dainippon Ink Co., Ltd., Mitsui Chemicals, etc. Things are available. The amount of the thermosetting agent (F) is preferably 5 to 100 parts by mass, and more preferably 5 to 70 parts by mass with respect to 100 parts by mass of the polymer (A) + the polymer (B).
[0074] 本発明の撥水撥油剤組成物には、プレンダーゃ増量剤として、または被処理物品 に種々の物性を発現させるため、ポリマ (A)、ポリマ (B)、及び前述の高分子熱硬化 剤(f2、 f3)以外のポリマ (G)を配合することができる。他のポリマ (G)は、非フッ素ポリ マであってよい。他のポリマ(G)は水溶性ポリマやオルガノポリシロキサン類などの Rf 基を含まないポリマである。水溶性ポリマとしてはポリアクリルアミド、ポリビュルアルコ ールおよびそれらの誘導体が挙げられる。 [0074] In the water / oil repellent composition of the present invention, the polymer (A), the polymer (B), and the above-mentioned polymer heat are used as a filler extender or to develop various physical properties in the article to be treated. Polymers (G) other than the curing agents (f 2 , f 3 ) can be blended. The other polymer (G) may be a non-fluorine polymer. The other polymer (G) is a polymer containing no R f group, such as a water-soluble polymer and organopolysiloxanes. Examples of the water-soluble polymer include polyacrylamide, polybutyl alcohol, and derivatives thereof.
[0075] オルガノポリシロキサン類としては、シリコーン系撥水剤に代表されるメチルノヽイド口 ジエンポリシロキサン、末端 OH基封鎖ジメチルポリシロキサン、ビュル基含有ポリシ口 キサンや、シリコーン柔軟剤に代表される側鎖にアミノ基、エポキシ基、ポリエーテル 基、カルボキシル基、水酸基、トリフロロアルキル基、アルコールエステル基、アルキ ル基等を導入して変性させた各種の変性シリコーンオイル等がある。また、シリコーン デイスパージヨンは重合初期状態にあるシリコーン樹脂やシリコーンゴムを溶剤に溶 解したもので、加熱すると縮合をおこして三次元網状構造の皮膜を形成するものであ る。本発明では以上に挙げたものに限らず各種のオノレガノポリシロキサンを使用する ことが出来る。これらのオノレガノポリシロキサンには、多くの種類の市販品がある。巿 販品の ί列としては、 SH200, PRX413, SH8011, SD8000 (東レ'タ、、ゥコーユング' シリコーン社製品名)、 KP— 801M、 KPN— 3504 (信越化学工業社製品名)等が 例示できる。ポリマ(G)の量、例えばオルガノポリシロキサンの量としては、本発明の 撥水撥油剤組成物に対して、約 0. 05〜約 10質量%、好ましくは約 0.5〜5質量% 程度が好ましい。 [0075] Examples of organopolysiloxanes include methylnoid diene polysiloxanes typified by silicone water repellents, terminal OH group-blocked dimethylpolysiloxanes, bur group-containing polysiloxanes, and silicone softeners. Amino group, epoxy group, polyether in side chain And various modified silicone oils modified by introducing a group, a carboxyl group, a hydroxyl group, a trifluoroalkyl group, an alcohol ester group, an alkyl group, and the like. Silicone desperation is a solution in which a silicone resin or silicone rubber in an initial polymerization state is dissolved in a solvent, and when heated, it condenses to form a film having a three-dimensional network structure. In the present invention, not only those mentioned above, but also various kinds of onoreganopolysiloxanes can be used. There are many types of commercial products of these onoreganopolysiloxanes. Examples of the line of products sold include SH200, PRX413, SH8011, SD8000 (product names of Toray Industries, Inc., Silicone Co.), KP-801M, KPN-3504 (product names of Shin-Etsu Chemical Co., Ltd.), and the like. The amount of the polymer (G), for example, the amount of the organopolysiloxane is preferably about 0.05 to about 10% by mass, preferably about 0.5 to 5% by mass with respect to the water / oil repellent composition of the present invention. .
本発明における撥水撥油剤組成物は必要に応じて消泡剤を含有する。特に界面 活性剤を含有させることにより泡立ちが大きくなることが懸念される場合は、消泡剤を 含有させる必要がある。消泡剤としては、各種水性用のものが使用でき、たとえば、メ タノール、エタノール、ブタノール等の如き低級アルコール;ァミルアルコール、ポリプ ロピレンダリコール及びその誘導体等の如き高級アルコール;ォレイン酸、トール油、 ミネラルオイル、石鹼等の如き油脂;ソルビタン脂肪酸エステル、ポリエチレングリコー ル脂肪酸エステル、プノレロニック型ノニオン界面活性剤等の如き界面活性剤;シロキ サン、シリコーン樹脂等の如きシリコーン系界面活性剤が挙げられ、単独あるいは、 併用して使用される。代表的な消泡剤の市販品としては、アデ力ネート B、アデカネ ート B1068等の B—シリーズ(旭電化工業社製);フォーマスター DL、ノプコ NXZ、 S Nデフォーマー 113, 325, 308, 368等の SNデフォーマーシリーズ;デヒドラン 129 3、デヒドラン 1513〔サンノプコ(株)製〕;フロノン SB_ 110N、 SB_ 210、 510、 551 、アクアレン 800、 805、アクアレン 1488〔共栄社化学(株)製〕;サーフィノール 104E (エアプロダクト &ケミカル社製アセチレン系消泡剤); KS— 607A〔信越化学社 (株) 製〕; FSアンチフォーム(ダウコーユング社製); BYK_020、 031、 073、 W (ビッグ ケミ一社製);デヒドラン 981 (ヘンケノレ白水社製);ェパン一 410、 710、 720〔第一ェ 業製薬 (株)製〕; Tego Foamexシリーズ (テゴ 'ゴールドシュミット社製);フォームレツ タス— 747、 TY_ 10、 ΕΡシリーズ(日華化学社製)等が挙げられる。消泡剤の含有 量は、撥水撥油剤組成物(例えば水性樹脂エマルシヨン)に対して、 0. 01〜: 10質量 %が好ましぐ 0. 05〜5質量%が特に好ましい。 The water / oil repellent composition in the present invention contains an antifoaming agent as necessary. In particular, when there is a concern that foaming will increase due to the inclusion of a surfactant, it is necessary to contain an antifoaming agent. As the antifoaming agent, various water-based ones can be used, for example, lower alcohols such as methanol, ethanol, butanol, etc .; higher alcohols such as amyl alcohol, polypropylene alcohol and derivatives thereof; oleic acid, tall Fats and oils such as oil, mineral oil, stone wall, etc .; surfactants such as sorbitan fatty acid ester, polyethylene glycol fatty acid ester, and plenoronic type nonionic surfactant; silicone surfactants such as siloxane and silicone resin Can be used alone or in combination. Typical commercial antifoam products include Ade forcenate B, Adecanate B1068, etc. B-series (Asahi Denka Kogyo Co., Ltd.); Formaster DL, Nopco NXZ, SN deformers 113, 325, 308, 368 SN Deformer series; Dehydran 129 3, Dehydran 1513 (manufactured by Sannopco); Furonon SB_110N, SB_210, 510, 551, Aqualen 800, 805, Aqualen 1488 (Kyoeisha Chemical Co., Ltd.); Surfynol 104E (Acetylene-based antifoaming agent manufactured by Air Products & Chemical Co., Ltd.); KS-607A (manufactured by Shin-Etsu Chemical Co., Ltd.); FS Antifoam (manufactured by Dowco Jung); BYK_020, 031, 073, W (manufactured by Big Chemi Co., Ltd.) Dehydran 981 (Henkenore Hakusui); Epanichi 410, 710, 720 (Daiichi Pharmaceutical Co., Ltd.); Tego Foamex series (Tego Goldschmidt); Foamlet Tas 747, TY_10, Sakai series (manufactured by Nikka Chemical Co., Ltd.) and the like. The content of the antifoaming agent is preferably 0.01 to 10% by mass, particularly preferably 0.05 to 5% by mass with respect to the water / oil repellent composition (for example, aqueous resin emulsion).
[0077] また、重合体を溶解、膨潤または軟化させ、少量の熱量で重合体を造膜させる作 用があると考えられる化合物、いわゆる造膜助剤を使用してもよい。造膜助剤として は、一般に使用されるアルコール類、グリコールエーテル類、直鎖状または環状シリ コーン類、エステル類、ジエステル類、ケトン類、エーテル類から選ばれる 1種または 2種以上の化合物を制限なく用いることができる。これらの化合物は分子内にフッ素 原子を含んでいてもよい。具体的な造膜助剤の例としては、酢酸メチル、酢酸ェチル 、酢酸ブチル、ジプロピレングリコールモノメチルエーテル、 1ーメトキシー 2—プロパ ノール、酢酸ジエチレングリコールモノェチルエーテル、アジピン酸ジー η—ブチル、 ブチルカルビトールアセテート、オタタメチルトリシロキサン、デカメチルシクロペンタン シロキサン、フタル酸ジメチル、コハク酸ジェチル等を挙げることができる。通常、造 膜助剤の使用量は重合体 100質量部当たり、 0.:!〜 70質量部の範囲であり、特に 5 〜60質量部が好ましい。また、これらの化合物を乳化重合時に水系媒体 (C)とともに 用いることによって、組成分布の少ない均質な共重合体を得ることもできる。  [0077] In addition, a compound that is considered to have an action of dissolving, swelling, or softening the polymer and forming the polymer with a small amount of heat, a so-called film forming aid may be used. As a film-forming aid, one or more compounds selected from generally used alcohols, glycol ethers, linear or cyclic silicones, esters, diesters, ketones and ethers are used. Can be used without limitation. These compounds may contain a fluorine atom in the molecule. Specific examples of film forming aids include methyl acetate, ethyl acetate, butyl acetate, dipropylene glycol monomethyl ether, 1-methoxy-2-propanol, acetic acid diethylene glycol monoethyl ether, di-ethylene adipate η-butyl, butyl carbide Examples include tall acetate, otamethyl trisiloxane, decamethylcyclopentane siloxane, dimethyl phthalate, and jetyl succinate. Usually, the amount of the film-forming aid used is in the range of 0.:! To 70 parts by mass per 100 parts by mass of the polymer, and particularly preferably 5 to 60 parts by mass. Further, by using these compounds together with the aqueous medium (C) at the time of emulsion polymerization, a homogeneous copolymer having a small composition distribution can be obtained.
[0078] さらに、必要に応じて他の添加成分を配合することができる。たとえば、他の撥水剤 や撥油剤、スティンブロッカー、柔軟剤、架橋を促進させる触媒、風合い調節剤、浸 透剤、防虫剤、抗菌剤、難燃剤、帯電防止剤、つや出し剤、防皺剤、吸水剤、防縮 剤、染料、顔料、染料安定剤、酸化防止剤、除酸剤、 ΡΗ調整剤等を適宜添加併用 することが可能である。  [0078] Furthermore, other additive components can be blended as necessary. For example, other water and oil repellents, stin blockers, softeners, cross-linking promoting catalysts, texture modifiers, penetrants, insect repellents, antibacterial agents, flame retardants, antistatic agents, polishes, antifungal agents In addition, a water absorbing agent, an anti-shrinking agent, a dye, a pigment, a dye stabilizer, an antioxidant, a deoxidizing agent, a wrinkle adjusting agent and the like can be appropriately used in combination.
[0079] ただし、ポリマ (Α)および (Β)の合計量に対して撥水撥油剤組成物中に含まれる不 揮発性成分の量が多すぎると撥水撥油剤としての十分な性能を阻害するおそれがあ る。したがって、本発明における撥水撥油剤組成物においてポリマ (Α)およびポリマ (Β)の合計量は全固形分の 50質量%以上、好ましくは 75質量%以上である。  [0079] However, if the amount of the non-volatile component contained in the water / oil repellent composition is too large relative to the total amount of the polymers (Α) and (Β), sufficient performance as a water / oil repellent is inhibited. There is a risk. Therefore, in the water / oil repellent composition of the present invention, the total amount of polymer (Α) and polymer (Β) is 50% by mass or more, preferably 75% by mass or more of the total solid content.
[0080] 本発明の撥水撥油剤組成物は、 目的や用途等に応じて任意の濃度に希釈し、被 処理物品の種類や組成物の調製形態等に応じて、任意の方法で被処理物品に適 用される。たとえば、浸漬、塗布、吹きつけ、パッデイング、ロール被覆、スピンコーテ イングあるいはこれらの方法の組み合わせによって被処理物品の表面に付着させ乾 燥する方法が採用される。物品への加工方法としては、物品をポリマ (A)とポリマ(B) とを含む撥水撥油剤処理液に浸漬する方法が好ましいが、ポリマ(B)を含みポリマ( A)を含まなレ、組成物に物品を浸漬した後、ポリマ (A)を含みポリマ(B)を含まなレ、撥 水撥油剤処理液に浸漬する方法やポリマ (A)を含みポリマ (B)を含まなレ、撥水撥油 剤処理液に物品を浸漬した後、ポリマ (B)を含みポリマ (A)を含まなレ、撥水撥油剤 処理液に浸漬する方法も好ましい。繊維製品を処理する場合、ポリマ (A)とポリマ(B )の合計量が 0. 01〜: 10質量%、好ましくは 0.:!〜 3質量%になるように調製された 処理液に浸漬させた後、ロール等で過剰の処理液を除き、乾燥することにより処理す る方法が効果的である。 0. 01〜: 10質量%とすることによって、繊維の確実な被覆お よび結合が可能であり、性能付与が十分となり、繊維の風合いも良好である。また必 要ならば適当な架橋剤とともに適用し、キュアリングをおこなってもよい。この他にも、 ポリプロピレン、ナイロン等と混合して成型、繊維化することにより、それらに撥水撥油 性を付与することも可能である。 [0080] The water / oil repellent composition of the present invention is diluted to an arbitrary concentration according to the purpose and application, and is treated by an arbitrary method according to the type of article to be treated, the preparation form of the composition, and the like. Applicable to goods. For example, dipping, coating, spraying, padding, roll coating, spin coating A method of adhering to the surface of the article to be treated and drying by using a combination of these methods is employed. As a method for processing the article, a method in which the article is immersed in a water / oil repellent treatment liquid containing the polymer (A) and the polymer (B) is preferable, but the article containing the polymer (B) and not containing the polymer (A) is preferable. After immersing the article in the composition, the polymer (A) containing polymer (B), the method of immersing in the water / oil repellent treatment liquid, and the polymer (A) containing polymer (B) It is also preferable to immerse the article in the water / oil repellent treatment solution and then immerse it in the water / oil repellent treatment solution containing the polymer (B) and not containing the polymer (A). When processing textile products, it is immersed in a processing solution prepared so that the total amount of polymer (A) and polymer (B) is 0.01 to 10% by mass, preferably 0.:! To 3% by mass. An effective method is to remove the excess treatment liquid with a roll or the like and then dry it. 0.01-: By setting the content to 10% by mass, it is possible to surely cover and bond the fibers, the performance is sufficient, and the texture of the fibers is good. If necessary, it may be applied together with a suitable crosslinking agent and cured. In addition, it is also possible to impart water and oil repellency to them by mixing with polypropylene, nylon or the like and molding and fiberizing them.
本発明の撥水撥油剤組成物で処理される物品としては、特に限定はなぐ繊維、繊 維織物、繊維編み物、不織布等の繊維製品、ガラス、石膏、石綿、レンガ、セメント、 コンクリート等の窯業製品、毛皮等の皮革製品、木、紙、パルプ製品、金属及びその 酸化物、石材、樹脂、塗面及びプラスター等が挙げられる。本発明の撥水撥油剤組 成物を用いて処理された物品は、優れた撥水性と撥油性を兼ね備え、その耐久性に も優れる。これら物品の用途としては、スポーツウエア、コート、ブルゾン、手術着、作 業服、ユニフォーム等の衣料物品、防塵マスク、靴、鞫、傘、力一^ iット、カーテン、 壁紙、テント、建築材料、濾過材料、エレクトロニクスまたは光学系の部品や素子等 力 S挙げられる。特に繊維製品に処理した場合、皮膜が柔軟であるために、風合いを 損なうことなく耐洗濯性に優れた高品位な撥水撥油機能が付与された布帛類を得る ことが可能であるため、本発明の撥水撥油剤組成物は繊維製品の処理に適している 。繊維製品の例としては、綿、麻、羊毛、絹等の動植物性天然繊維、ポリアミド、ポリ エステル、ポリビュルアルコール、ポリアクリロニトリル、ポリ塩ィ匕ビュル、ポリプロピレン 等の合成繊維、レーヨン、アセテート等の半合成繊維、ガラス繊維、炭素繊維、ァス ベスト繊維等の無機繊維、またはこれらの混紡繊維が好ましく挙げられ、繊維、糸、 布帛、不織布等、いずれの形態であってもよい。 Articles to be treated with the water / oil repellent composition of the present invention are not particularly limited, fiber products such as fibers, fiber woven fabrics, fiber knitted fabrics, and nonwoven fabrics, and ceramics such as glass, gypsum, asbestos, bricks, cement, and concrete. Products, leather products such as fur, wood, paper, pulp products, metals and their oxides, stones, resins, painted surfaces and plasters. An article treated with the water / oil repellent composition of the present invention has both excellent water repellency and oil repellency, and is excellent in durability. Uses of these items include sportswear, coats, blousons, surgical clothes, work clothes, uniforms and other clothing items, dust masks, shoes, bags, umbrellas, Rikiichi, curtains, wallpaper, tents, architecture Materials, filtration materials, electronics or optical system parts and elements, etc. In particular, when processed into textile products, since the film is flexible, it is possible to obtain high-grade water- and oil-repellent functions with excellent washing resistance without impairing the texture. The water / oil repellent composition of the present invention is suitable for treating textile products. Examples of textile products include animal and vegetable natural fibers such as cotton, hemp, wool, and silk, polyamides, polyesters, polybulal alcohol, polyacrylonitrile, polysalts, and polypropylene, synthetic fibers such as rayon and acetate. Semi-synthetic fiber, glass fiber, carbon fiber, tuss Preferable examples include inorganic fibers such as the best fiber, and blended fibers thereof, and any form such as fiber, yarn, fabric, and nonwoven fabric may be used.
実施例  Example
[0082] 以下に重合例(1〜7)、実施例(1〜6)及び比較例(1〜10)をもって本発明をさら に具体的に説明するが、本発明がこれらの実施例に限定されるものでないことはいう までもない。なお、実施例及び比較例における各種評価は以下に示す方法及び基 準にしたがって実施した。なお、表においてモノマ名の後の符号(a1) , (a2)、(b)は 前記したモノマ(a1)、 (a2)、 (b)のどの範疇のモノマであるかを表す。 [0082] Hereinafter, the present invention will be described in more detail with reference to polymerization examples (1 to 7), examples (1 to 6) and comparative examples (1 to 10). However, the present invention is not limited to these examples. It goes without saying that it is not done. Various evaluations in Examples and Comparative Examples were performed according to the following methods and standards. In the table, the symbols (a 1 ), (a 2 ), and (b) after the monomer names indicate the category of monomers (a 1 ), (a 2 ), and (b) described above. .
[0083] [撥水性の評価] [0083] [Evaluation of water repellency]
撥水性は JIS— L— 1092のスプレー法による撥水度(下記表 1参照)をもって示した  The water repellency is shown by the water repellency (see Table 1 below) by the spray method of JIS-L-1092.
[0084] [表 1] [0084] [Table 1]
Figure imgf000031_0001
Figure imgf000031_0001
[0085] [撥油性の評価] [0085] [Evaluation of oil repellency]
撥油性は AATCC _TM118 - 1966に従レ、、下記表 2に示す試験溶液を試験布 上、 2箇所に数滴たらし、 30秒後の浸透状態を観察し、浸漬を示さない試験溶液が 与える撥油性の最高点を撥油性ナンパとして示した。  Oil repellency is according to AATCC _TM118-1966. Drop the test solution shown in Table 2 below into two places on the test cloth, observe the penetration state after 30 seconds, and give a test solution that does not show immersion. The highest point of oil repellency was shown as an oil repellency pick-up.
[0086] [表 2] 表面張力 [0086] [Table 2] surface tension
撥油性  Oil repellency
試験溶液 mN/Ίη  Test solution mN / Ίη
ナンパ  Nampa
(25°C)  (25 ° C)
8 n—ヘプタン 20. 0  8 n-heptane 20. 0
7 n—オクタン 21. 8 7 n — Octane 21. 8
6 π—丁カン  6 π—Ding can
5 π—ドデカン 25. 0  5 π—Dodecane 25. 0
4 n— r フ丁カン 6. フ  4 n— r
3 π—へキサデカン 27. 3  3 π-Hexadecane 27. 3
ヌジヨール 65咅 13  Nugiol 65 咅 13
2 /へキサデカン 35部 29, 6  2 / hexadecane 35 parts 29, 6
1 ヌジヨール ¾J 1 , £^  1 Nugiol ¾J 1, £ ^
0 1におよばないもの  0 Less than 1
[0087] 重合例 1 [0087] Polymerization Example 1
温度計、冷却管、攪拌翼を備えた 200mLガラス製四つ口反応器に(CF CF CH  In a 200 mL glass four-necked reactor equipped with a thermometer, condenser, and stirring blade (CF CF CH
3 2 2 3 2 2
〇COC(CH )=CH )を 16.7g、酢酸ェチル 100mlを仕込み、窒素置換をおこな ○ 16.7 g of COC (CH) = CH) and 100 ml of ethyl acetate are charged, and nitrogen substitution is performed.
3 2  3 2
つた。窒素雰囲気下 60°Cに昇温し、 t_ブチルペルォキシピバレート(日本油脂製パ 一ブチル PV)1.63gをカ卩え、反応液の温度を 60°Cに保ったまま 5時間攪拌を続け た。反応液を冷却後、メタノール 300mLに注ぎ、沈殿物をろ過、 60°Cにて 1晚真空 乾燥し、ポリマ(ポリマ P1) 13.7gを得た。得られたポリマの Tは 77°Cであった。  I got it. Raise the temperature to 60 ° C in a nitrogen atmosphere, add 1.63 g of t_butyl peroxypivalate (Nippon Yushi Fatty Butyl PV), and stir for 5 hours while maintaining the temperature of the reaction solution at 60 ° C. Continued. After cooling the reaction solution, it was poured into 300 mL of methanol, and the precipitate was filtered and vacuum dried at 60 ° C. for 1 hour to obtain 13.7 g of a polymer (polymer P1). The obtained polymer T was 77 ° C.
g  g
[0088] 重合例 2〜7  [0088] Polymerization examples 2 to 7
重合例 2〜7では、重合例 1と同様にして、以下の表 3に示すモノマ組成で重合を おこない、それぞれポリマ P2〜P7を得た。  In Polymerization Examples 2 to 7, polymerization was performed in the same manner as in Polymerization Example 1 with the monomer compositions shown in Table 3 below, to obtain polymers P2 to P7, respectively.
[0089] [表 3] [0089] [Table 3]
重合組成(質量 ¾) Polymerization composition (mass ¾)
ポリ  Poly
例 5F A(a1 HFIP-MA(a1 9FMA(a2 6FOMA1(a2 t A(  Example 5F A (a1 HFIP-MA (a1 9FMA (a2 6FOMA1 (a2 t A (
 Ma
) ) ) ) b)  )))) b)
重合例  Polymerization example
1 P1 100  1 P1 100
重合例  Polymerization example
2 P2 100  2 P2 100
重合例  Polymerization example
3 P3 70 30  3 P3 70 30
重合例  Polymerization example
4 P4 100  4 P4 100
重合例  Polymerization example
5 P5 100  5 P5 100
重合例  Polymerization example
6 P6 70 30  6 P6 70 30
重合例  Polymerization example
フ Pフ 85 15  Hu P Hu 85 15
[0090] 表 3における略号は以下の意味を表す。 [0090] The abbreviations in Table 3 represent the following meanings.
5FMA:CF CF CH OCOC(CH ) =CH (T :77°C)  5FMA: CF CF CH OCOC (CH) = CH (T: 77 ° C)
3 2 2 3 2 g  3 2 2 3 2 g
HFIP-MA: (CF ) CHOCOC(CH )=CH (T :91°C)  HFIP-MA: (CF) CHOCOC (CH) = CH (T: 91 ° C)
3 2 3 2 g  3 2 3 2 g
9FMA:F(CF ) (CH ) OCOC(CH ) =CH (T :37。C)  9FMA: F (CF) (CH) OCOC (CH) = CH (T: 37.C)
2 4 2 2 3 2 g  2 4 2 2 3 2 g
6FOMAl:CF CF CF OCFCF CF OCFCF CH OCOC (CH )=CH (T:- 6FOMAl: CF CF CF OCFCF CF OCFCF CH OCOC (CH) = CH (T:-
3 2 2 3 2 3 2 3 2 g3 2 2 3 2 3 2 3 2 g
34°C) (34 ° C)
StA:ステアリルアタリレート  StA: Stearyl Atarylate
[0091] 実施例:!〜 6および比較例:!〜 10  [0091] Examples:! -6 and comparative examples:! -10
上記の方法で得られたポリマ P1〜P7を表 4に示す割合 (質量%)で混合し、フッ素 系溶剤 HCFC— 225の 1質量%溶液として処理液を調製した。ナイロンタフタ布(力 ネボウ製ナチュレーヌ、ナイロン 6、紺色染色布)を処理液に浸漬し、遠心分離機にて 500rpmで 18秒処理し、室温で 1晚風乾した後、 150°Cで 5分間熱処理した後の処 理布の撥水撥油性を評価した。結果を表 5に示す。なお、表中の +印は、それぞれ に示された性能よりわずかに良好であることを示す。  Polymers P1 to P7 obtained by the above method were mixed at a ratio (mass%) shown in Table 4 to prepare a treatment liquid as a 1 mass% solution of the fluorinated solvent HCFC-225. Nylon taffeta cloth (force Nebo Naturine, nylon 6, amber-dyed cloth) is immersed in the treatment solution, treated at 500 rpm for 18 seconds in a centrifuge, air-dried at room temperature for 1 second, and then heat treated at 150 ° C for 5 minutes. Then, the water and oil repellency of the treated cloth was evaluated. The results are shown in Table 5. The + mark in the table indicates slightly better than the performance shown in each.
[0092] [表 4] 混合ポリマ組成(質量%) 例 [0092] [Table 4] Mixed polymer composition (mass%) Example
P1 P2 P 3 P4 P5 P6 P7 実施例 1 85 15 実施例 2 85 15 実施例 3 85 15 実施例 4 50 50  P1 P2 P 3 P4 P5 P6 P7 Example 1 85 15 Example 2 85 15 Example 3 85 15 Example 4 50 50
実施例 5 70 30 Example 5 70 30
実施例 6 85 15 Example 6 85 15
10  Ten
比較例 1 0 Comparative Example 1 0
10  Ten
比較倒 2 0 Comparison 2 0
10 比較例 3 0  10 Comparative Example 3 0
10  Ten
比較例 4 0 Comparative Example 4 0
10 比較例 5 0  10 Comparative Example 5 0
10 比較倒 6 0  10 Comparison 6 0
1 0 比較倒 7 0 比較例 8 50 50  1 0 Comparison 7 0 Comparison 8 50 50
比較例 9 50 50 Comparative Example 9 50 50
比較例 1 Comparative Example 1
0 50 50 表 5]  0 50 50 Table 5]
例 撥水性 撥油性 実施例 1 90 + 2 Example Water repellency Oil repellency Example 1 90 + 2
実施例 2 90 2 Example 2 90 2
実施例 3 90 + 2 Example 3 90 + 2
実施例 4 90 + 4 Example 4 90 + 4
実施例 5 90 + 3 Example 5 90 + 3
実施例 6 1 00 2 Example 6 1 00 2
比較例 1 90 + 1 Comparative Example 1 90 + 1
比較例 2 90 0 Comparative Example 2 90 0
比較例 3 80 + 0 Comparative Example 3 80 + 0
比較例 4 90 4 Comparative Example 4 90 4
比較例 5 50 0 Comparative Example 5 50 0
比較例 6 80 + 2 Comparative Example 6 80 + 2
比較例 7 90 1 Comparative Example 7 90 1
比較例 8 80 + 0 Comparative Example 8 80 + 0
比較例 9 80十 0 Comparative Example 9 80 10 0
比較例 1 0 80 + 2 Comparative Example 1 0 80 + 2

Claims

請求の範囲 The scope of the claims
[1] (A)ホモポリマのガラス転移温度 (T )が 50°C以上である含フッ素単量体(a1)、およ [1] (A) a fluorine-containing monomer (a 1 ) having a glass transition temperature (T) of a homopolymer of 50 ° C or higher, and
g  g
びホモポリマの Tが 50°C未満である必要により存在する含フッ素単量体(a2)を重合 Polymerization of existing fluorine-containing monomer (a 2 ) if necessary and T of homopolymer is less than 50 ° C
g  g
単位として有するポリマであって、(a1)の量が(a1)と(a2)の合計に対して 50質量0 /0 以上であるポリマ、ならびに A polymer having as a unit, as well as polymer, is (a 1) the amount of (a 1) and (a 2) a total of 50 mass 0/0 or more with respect to the
(B)ホモポリマの Tが 50°C以上である必要により存在する含フッ素単量体(a1)、およ (B) a fluorine-containing monomer (a 1 ) present if necessary because the T of the homopolymer is 50 ° C or higher, and
g  g
びホモポリマの Tが 50°C未満である含フッ素単量体(a2)を重合単位として有するポ And a polymer having a fluorinated monomer (a 2 ) having a T of less than 50 ° C as a polymerized unit.
g  g
リマであって、(a2)の量が(a1)と(a2)の合計に対して 50質量0 /0を越えるポリマ を含んでなる含フッ素撥水撥油剤組成物。 A Lima, quantity (a 1) and (a 2) Total fluorinated water repellent oil repellent composition comprising a polymer in excess of 50 mass 0/0 for the in (a 2).
[2] ポリマ (A)が含フッ素単量体と共重合可能なフッ素を含まなレヽ単量体 (b)を重合単 位としてさらに含み、単量体 (b)のポリマ (A)における質量分率が 40質量%未満で ある請求項 1に記載の含フッ素撥水撥油剤組成物。 [2] Polymer (A) further contains a fluorine-containing monomer (b) copolymerizable with the fluorine-containing monomer as a polymerization unit, and the mass of monomer (b) in polymer (A) The fluorine-containing water and oil repellent composition according to claim 1, wherein the fraction is less than 40% by mass.
[3] ポリマ(B)が含フッ素単量体と共重合可能なフッ素を含まない単量体 (b)を重合単 位としてさらに含み、単量体 (b)のポリマ(B)における質量分率が 70質量%未満であ る請求項 1に記載の含フッ素撥水撥油剤組成物。 [3] The polymer (B) further contains, as a polymerization unit, a fluorine-free monomer (b) copolymerizable with the fluorine-containing monomer, and the mass fraction of the monomer (b) in the polymer (B). The fluorine-containing water / oil repellent composition according to claim 1, wherein the ratio is less than 70% by mass.
[4] ポリマ (A)において(a1): (a2)の質量比が 100 : 0である請求項 1に記載の含フッ素 撥水撥油剤組成物。 4. The fluorine-containing water / oil repellent composition according to claim 1, wherein the mass ratio of (a 1 ) :( a 2 ) in the polymer (A) is 100: 0.
[5] ポリマ(B)において(a1): (a2)の質量比が 0 : 100である請求項 1に記載の含フッ素 撥水撥油剤組成物。 [5] The fluorine-containing water / oil repellent composition according to claim 1, wherein the mass ratio of (a 1 ): (a 2 ) in the polymer (B) is 0: 100.
[6] 前記含フッ素単量体(a1)および(a2)力 式: [6] The fluorinated monomer (a 1 ) and (a 2 ) force formula:
(Rfa - Y -) X (R fa -Y-) X
[式中、  [Where
Rfa :炭素数 6以下のパーフルォロアルキル基、炭素数 30以下のパーフルォロ(ポリ )エーテル基、もしくはこれらの基に含まれる全フッ素原子数の 20%を超えない範囲 でフッ素原子が水素原子に置き換えられた基、 R fa : Perfluoroalkyl group having 6 or less carbon atoms, perfluoro (poly) ether group having 30 or less carbon atoms, or fluorine atoms within a range not exceeding 20% of the total fluorine atoms contained in these groups A group replaced by an atom,
Y: 2価の有機基または単結合、  Y: Divalent organic group or single bond,
n : lまたは 2、  n: l or 2,
X:重合性不飽和基であって、 nが 1の場合は— CRa=CH、 -Q-COCRa=CH 、 -Q- (CH ) - φ -CRa=CH、 -Q-CRa=CHまたは _C〇_Q_CRa=CX: polymerizable unsaturated group, when n is 1 — CR a = CH, -Q-COCR a = CH , -Q- (CH)-φ -CR a = CH, -Q-CR a = CH or _C〇_Q_CR a = C
2 m 2 2 2 m 2 2
Hであり、 nが 2の場合は一 Q— C〇Ra=CRaC〇一 Q—または一 Q— C〇C (CH CIf H and n is 2, one Q— C〇R a = CR a C〇1 Q— or one Q— C〇C (CH C
2 2twenty two
O-Q-) =CHを表す。ただし、 mは 0〜3の整数。 Qは一〇一、一 S—または一 NR O-Q-) = CH. Where m is an integer from 0 to 3. Q is 101, 1 S— or 1 NR
2  2
b_を表す。 φは置換または無置換のフヱニレン基を表す。 Raは水素原子、ハロゲン 原子、シァノ基、炭素数 1〜6のアルキル基、炭素数 1〜6のハロゲン置換アルキル基 、フヱニル基またはベンジル基を表す。 Rbは水素原子、炭素数 1〜6のアルキル基ま たはフヱニル基を表す。 ] Represents b_. φ represents a substituted or unsubstituted phenylene group. R a represents a hydrogen atom, a halogen atom, a cyano group, an alkyl group having 1 to 6 carbon atoms, a halogen-substituted alkyl group having 1 to 6 carbon atoms, a phenyl group or a benzyl group. R b represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a phenyl group. ]
で表される化合物である、請求項 1〜5のいずれかに記載の含フッ素撥水撥油剤組 成物。  The fluorine-containing water / oil repellent composition according to any one of claims 1 to 5, which is a compound represented by the formula:
[7] 前記含フッ素単量体(a1)および(a2)力 S、側鎖として炭素数 6以下のパーフルォロア ルキル基を含むアタリレートもしくはメタタリレートまたは α位がハロゲン原子で置換さ れたアタリレートである、請求項 1〜6のいずれかに記載の含フッ素撥水剤組成物。 [7] The fluorine-containing monomer (a 1 ) and (a 2 ) force S, an talylate or a metatalylate containing a perfluoroalkyl group having 6 or less carbon atoms as a side chain, or an alicyclic in which the α- position is substituted with a halogen atom The fluorine-containing water repellent composition according to any one of claims 1 to 6, which is a rate.
[8] 前記ポリマ(Α)とポリマ(Β)の質量比が 5: 95-95: 5、全固形分に占めるポリマー( Α)とポリマ(Β)の合計の割合が 50質量%以上である請求項 1〜7のいずれかに記載 の含フッ素撥水撥油剤組成物。  [8] The mass ratio of the polymer (Α) to the polymer (Β) is 5: 95-95: 5, and the total proportion of the polymer (Α) and the polymer (Β) in the total solid content is 50% by mass or more. The fluorine-containing water and oil repellent composition according to any one of claims 1 to 7.
[9] モノマ(a1)の Τ力 5°C以上であり、モノマ(a2)の T力 ¾5°C以下である請求項:!〜 8 g g [9] The repulsive force of the monomer (a 1 ) is 5 ° C or more and the T force of the monomer (a 2 ) is ¾5 ° C or less.
のいずれかに記載の含フッ素撥水撥油剤組成物。  The fluorine-containing water / oil repellent composition according to any one of the above.
[10] 請求項:!〜 9のいずれかに記載の含フッ素撥水撥油剤組成物で基材を処理する方 法。 [10] A method of treating a substrate with the fluorine-containing water / oil repellent composition according to any one of claims:! To 9.
[11] 請求項 10に記載の方法で得られた、処理された基材。  [11] A treated substrate obtained by the method of claim 10.
PCT/JP2005/017739 2004-10-06 2005-09-27 Fluorine-containing water- and oil-repellent composition WO2006038493A1 (en)

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