固液分离机 技术领域 Solid-liquid separator
本发明涉及固液分离技术领域, 具体地说, 是一种将牲畜家禽粪 便中的粪渣和污水充分分离的机器。 背景技术 The present invention relates to the field of solid-liquid separation technology, and more particularly to a machine for sufficiently separating fecal residue and sewage from livestock and poultry manure. Background technique
根据 1995年的统计, 随着规模化养殖业的快速发展, 我国牲畜 家禽粪便的年排放量约 17.3 亿吨, 是同期工业固体废弃物排放量的 2.7倍。 未经固液处理的牲畜家禽粪便存在以下缺点: 一是污水浓度 高, 若不处理直接排放, 对环境的污染严重, 若进行达标处理, 工程 投资费用大, 运行费用也相当高; 二是粪便无法回收利用, 从而浪费 了可以再利用的有机肥料资源。 发明内容 ' According to statistics in 1995, with the rapid development of large-scale aquaculture, the annual discharge of livestock and poultry manure in China is about 1.73 billion tons, which is 2.7 times that of industrial solid waste in the same period. The livestock and poultry manure without solid-liquid treatment has the following disadvantages: First, the sewage concentration is high. If the direct discharge is not treated, the pollution to the environment is serious. If the standard treatment is carried out, the project investment cost is high and the operation cost is also quite high. Second, the feces Unable to recycle, wasting organic fertilizer resources that can be reused. SUMMARY OF THE INVENTION
本发明针对现有技术中所存在的上述问题提供了一种固液分离 机, 能够将牲畜家禽粪便中的粪渣和污水进行充分分离, 从而有利于 污水处理和粪渣有机肥料的回收利用。 The present invention provides a solid-liquid separator for the above problems existing in the prior art, which is capable of sufficiently separating fecal residue and sewage in livestock and poultry manure, thereby facilitating sewage treatment and recycling of organic fertilizer of manure.
实现本发明目的的技术方案为: The technical solution for achieving the object of the present invention is:
固液分离机, 包括机架, 其特征在于, 还包括由电机驱动的振动 筛、 储渣槽、 污水承接盘和送渣挤压装置; 在机架上装设斜置的振动 筛,该振动筛的两侧分别固接有侧板,振动筛的上端具有污物进入口、 下端具有排渣口; 所述送渣挤压装置固设于排渣口的前下部,'送渣挤 压装置与排渣口之间通过储渣槽相连通;所述污水承接盘位于振动筛 的下方。 The solid-liquid separator, comprising a frame, further comprising a vibrating screen driven by a motor, a slag storage tank, a sewage receiving tray and a slag-squeezing device; and an inclined vibrating screen is arranged on the frame, the vibrating screen The two sides of the vibrating screen are respectively fixed with a side plate, the upper end of the vibrating screen has a dirt inlet port, and the lower end has a slag discharge port; the slag squeezing device is fixed at the front lower part of the slag discharge port, and the slag squeezing device is The slag discharge ports are connected by a slag storage tank; the sewage receiving tray is located below the vibrating screen.
所述送渣挤压装置包括两端封闭的机壳、 螺旋体; 螺旋体可转动 地穿设于机壳内,位于机壳内的螺旋体的周面固装有螺旋叶片; 所述 机壳与储渣槽相对的部分壳壁上开有进渣缺口,其机壳底部间隔设置 有排水细孔、 末端底部设置有出渣口。
所述螺旋体的末端装设有径向布置的挡块,所述出渣口位于挡块 的前方。 The slag squeezing device comprises a casing and a spiral body closed at both ends; the spiral body is rotatably disposed in the casing, and a spiral blade is fixed on a circumferential surface of the spiral body located in the casing; the casing and the slag A part of the shell wall opposite to the groove is provided with a slag gap, and a bottom of the casing is provided with a drainage hole, and a bottom portion is provided with a slag outlet. The end of the spiral body is provided with a radially arranged stop, and the slag opening is located in front of the stop.
述出渣口带有出渣量调整板;该调整板的一端活动铰接在所述 出渣口一侧的机壳上、 另一端通.过吊索挂设在出渣口另一侧的机壳 上。 The slag port is provided with a slag amount adjusting plate; one end of the adjusting plate is hingedly connected to the casing on one side of the slag tapping port, and the other end is connected to the machine on the other side of the tapping port through the sling On the shell.
所述污水承接盘延伸至所述机壳的下部。 The sewage receiving tray extends to a lower portion of the cabinet.
所述机架上固设有污物暂储箱,该污物暂储箱具有污物输入口和 输出口, 污物输入口连通污物输送泵输出管路、 输出口连通振动筛的 污物进入口。 A dirt temporary storage tank is fixed on the frame, the dirt temporary storage tank has a dirt input port and an output port, and the dirt input port communicates with the sewage pump output line and the output port communicates with the dirt of the vibrating screen Enter the mouth.
所述振动筛上游部的两侧板之间固设有横隔板;该横隔板与侧板 同高, 其两端部分别与振动筛的侧板固定连接, 其两端部的下表面紧 贴于振动筛的上表面、 中间部分的下表面与振动筛之间留有过渣间 隙; 所述横隔板与污物进入口之间的侧板之间固设有封板。 a horizontal partition plate is fixed between the two side plates of the upstream portion of the vibrating screen; the horizontal partition plate is at the same height as the side plate, and both end portions thereof are fixedly connected to the side plates of the vibrating screen respectively, and the lower surfaces of the two ends of the vibrating screen are respectively Adhering to the upper surface of the vibrating screen, a slag gap is left between the lower surface of the intermediate portion and the vibrating screen; and a sealing plate is fixed between the side plates between the transverse partition and the dirt inlet.
所述振动筛一侧的上下端部之间固设有高压喷水管,该高压喷水 管的内侧管壁上开有多个喷水孔。 · A high-pressure water spray pipe is fixed between the upper and lower ends of one side of the vibrating screen, and a plurality of water spray holes are formed in the inner pipe wall of the high-pressure water spray pipe. ·
所述振动筛的下部固设有电机支架,该电机支架的下部具有斜置 的电机安装板, 振动筛的驱动电机固装在电机安装板的背面。 The lower part of the vibrating screen is fixed with a motor bracket, and the lower part of the motor bracket has an inclined motor mounting plate, and the driving motor of the vibrating screen is fixed on the back of the motor mounting board.
所述机架与振动筛之间设置有减振块。 A vibration damping block is disposed between the frame and the vibrating screen.
使用时,.牲畜家禽排出的粪便由污物进入口进入到斜置的振动筛 上, 由于振动筛的振动, 将粪便经过振动筛落入储渣槽内。 而在沿着 振动筛斜落过程中, 绝大部分污水则穿过振动筛的筛网落入储水池 中。 在此过程中, 污水中的悬浮有机物及其它杂质能有效地从污水中 分离出来, 达到降低污水浓度, 减轻污水达标排放地后续处理压力。 此时,落入储渣槽的粪渣通过送渣挤压装置的螺旋叶片的螺旋推进作 用, 将粪渣送入机壳内, 经挤压后将粪渣挤出出渣口, 而由于挤压作 用使得粪渣挤出的水又可通过壳壁上的排水细排入污水承接盘。在工 作运行完毕前, 高压喷水管可对振动筛自动清洗, 以防筛网堵塞, 确 保机械的正常运行, 并便于管理使用。 经过固液分离机处理排出的粪 渣含水率低呈疏松状, 不仅便于集中收集运输、 不污染环境, 而且还
有利于堆肥加工利用, 制成有机肥料。 When in use, the feces discharged from livestock and poultry enters the inclined vibrating screen from the dirt inlet port. Due to the vibration of the vibrating screen, the feces are dropped into the slag tank through the vibrating screen. During the ramp down along the vibrating screen, most of the sewage falls through the screen of the vibrating screen into the reservoir. In this process, suspended organic matter and other impurities in the sewage can be effectively separated from the sewage to reduce the concentration of sewage and reduce the subsequent treatment pressure of the sewage discharge. At this time, the feces falling into the slag tank passes through the spiral propulsion of the spiral blades of the slag-squeezing device, and the slag is sent into the casing, and after being squeezed, the slag is extruded out of the slag port, and The pressure causes the water extruded from the slag to be discharged into the sewage receiving tray through the drainage on the shell wall. Before the operation is completed, the high-pressure water spray pipe can automatically clean the vibrating screen to prevent the screen from being clogged, ensure the normal operation of the machine, and facilitate management. The moisture content of the manure discharged through the solid-liquid separator is low and loose, which not only facilitates centralized collection and transportation, does not pollute the environment, but also It is beneficial to the processing and utilization of compost and is made into organic fertilizer.
较之已有的固液分离机而言, 本发明具有以下特点: Compared with the existing solid-liquid separator, the invention has the following characteristics:
1、 发明不仅具有结构简单, 使用时分离效果好的显著有点, 而 且避免了将粪便直接排放造成的污染。 1. The invention not only has a simple structure, but also has a significant separation effect when used, and avoids pollution caused by direct discharge of feces.
2、 分离后的粪渣含水率小, 其营养价值高, 回收率高, 可以作 为一种优质的有机肥料资源加以利用, 从而有利于农业生产。 2. The separated manure has a small water content, high nutritional value and high recovery rate. It can be used as a high-quality organic fertilizer resource, which is beneficial to agricultural production.
3、 分离后的污水降低了浓度, 减轻了后续处理的压力, 从而便 于污水的净化处理, 且易达到污水排放标准, 具有环保功能。 附图说明 图 1是本发明实施例的构造示意图。 3. The separated sewage reduces the concentration, reduces the pressure of subsequent treatment, and thus facilitates the purification of sewage, and easily meets the sewage discharge standard, and has an environmental protection function. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the configuration of an embodiment of the present invention.
图 2是沿图 1中 A向的示意图。 Fig. 2 is a schematic view taken along line A in Fig. 1.
图 3是沿图 1中 B向的示意图。 Fig. 3 is a schematic view taken along line B in Fig. 1.
下面结合附图对本发明作进一步详细说明。一 The invention will be further described in detail below with reference to the accompanying drawings. One
具体实施方式 detailed description
参照附图。 从附图中可见, 在机架 1上设有斜置的振动筛 2, 振 动筛 2 的两侧分别固接有侧板 21、 上端入口处布设有多个污物进入 口 23、 下端设有排渣口 24, 其下方固设有污水承接盘 6 ; 振动筛 2 的上游部横向固设有与侧板 21 同高的横隔板 22, 该横隔板 28 的两 端部向上折起并分别与振动筛的侧板 21 固定连狻, 其两端折起部分 的下表面紧贴于振动筛的上表面、中间部分的下表面与振动筛之间留 有过渣间隙 29。 位于横隔板 22与污物进入口 2 3之间的振动筛 2上 方固设有可拆式封板 22, 封板 28的两端部与侧板 21 的上表面固接、 下端部与横隔板 28的上表面固接, 封板 28、 侧板 21和横隔板 22组 成一个封闭罩, 以防止污物溢出。 振动筛 2 的下部固设有电机支架 26; 电机支架 26与振动筛 2联成一体, 其下部具有斜置的电机安装 板 27, 振动筛的驱动电机 25 固装在电机安装板 27 的背面。 上述横 隔板 22缓冲污物的下行速度,在横隔板 22上方的振动筛 2空间内可
将污物中的大部分污水排除, 降低进入振动筛 2 下游的污物的含水 率; 其两端折起以免在端部形成死角, 保证污物顺畅流通。 Refer to the attached drawings. As can be seen from the drawing, the frame 1 is provided with an inclined vibrating screen 2, the two sides of the vibrating screen 2 are respectively fixed with a side plate 21, a plurality of dirt inlets 23 are arranged at the upper end, and the lower end is provided. The slag discharge port 24 has a sewage receiving tray 6 fixed thereto; the upstream portion of the vibrating screen 2 is laterally fixed with a horizontal partition 22 which is the same height as the side plate 21, and both ends of the horizontal partition plate 28 are folded upward and They are respectively fixed to the side plate 21 of the vibrating screen, and the lower surface of the folded portion at both ends is in close contact with the upper surface of the vibrating screen, and the slag gap 29 is left between the lower surface of the intermediate portion and the vibrating screen. A detachable sealing plate 22 is fixed on the vibrating screen 2 between the diaphragm 22 and the dirt inlet port 23. The two ends of the sealing plate 28 are fixed to the upper surface of the side plate 21, and the lower end portion and the horizontal portion are horizontally fixed. The upper surface of the partition 28 is fixed, and the sealing plate 28, the side plate 21 and the horizontal partition 22 constitute a closed cover to prevent dirt from overflowing. The motor bracket 26 is fixed to the lower portion of the vibrating screen 2; the motor bracket 26 is integrated with the vibrating screen 2, and the lower portion thereof has an inclined motor mounting plate 27, and the driving motor 25 of the vibrating screen is fixed to the back surface of the motor mounting plate 27. The descending speed of the diaphragm 22 buffering the dirt can be in the space of the vibrating screen 2 above the diaphragm 22 Most of the sewage in the dirt is removed, and the moisture content of the dirt entering the downstream of the vibrating screen 2 is lowered; the ends are folded up to avoid forming dead spots at the ends, and the dirt is smoothly circulated.
上述振动筛 2的污物进入口 23的后上部连设一固定在机架 1上 的污物暂储箱 5, 该污物暂储箱 5具有污物输入口 51和振动筛的污 物进入口 23对应的多个污物输出口' 52, 每个污物输出口 52分别通 过管道连通振动筛的一个污物进入口 23, 污物输入口 5 1连通污物输 送泵输出管路 53。 需处理的污物被送入污物暂储箱 5, 以将污物平均 分配到各个污物进入口 23送至振动筛, 以免污物过分集中, 提高振 动筛的有效使用率。 振动筛排渣口 24的前部连设一斜置的储渣槽 3。 A dirt temporary storage tank 5 fixed to the frame 1 is connected to the rear upper portion of the dirt inlet port 23 of the vibrating screen 2, and the dirt temporary storage tank 5 has dirt input ports 51 and dirt entering the vibrating screen. A plurality of dirt outlets 52 corresponding to the ports 23, each of the dirt outlets 52 respectively communicates with a dirt inlet port 23 of the vibrating screen through a pipe, and the dirt input port 51 connects with the dirt conveying pump output pipe 53. The dirt to be treated is sent to the dirt storage tank 5 to distribute the dirt evenly to the respective dirt inlet ports 23 to the vibrating screen to prevent the dirt from being excessively concentrated and to increase the effective use rate of the vibrating screen. An inclined slag tank 3 is connected to the front portion of the vibrating screen slag discharge port 24.
上述储渣槽 3的前下部固设有送渣挤压装置,所述送 挤压装置 包括两端封闭的管状机壳 41、 由电机 44 驱动的螺旋体 42 ; 螺旋体 42可转动地穿设于机壳 41 内,位于机壳 41 内的螺旋体 42 的周面固 装有螺旋叶片 42, 机壳 41 内的螺旋体 42的末端具有径向挡块 45。 机壳 41固设在上述储渣槽 3前部的机架 1上, 其与储渣精 3相对的 部分壳壁上开有进渣缺口 48,机壳 41的底部间隔设置有^^水细孔 47、 末端底部设置有出渣口 46。 位于进渣缺口 46处的螺旋 片 43可将 储渣槽 3 内的粪渣推入后部的机壳内并挤压粪渣, 并通过出渣口 46 将挤压后的粪渣送出。 上述污水承接盘 6延伸至机壳 41 的下部, 一 并承接送渣挤压装置挤压粪渣过程中由排水细孔 47排出的污水。 出 渣口 46带有出渣量调整板. 81 , 该调整板 81 的一端活动效接在所述 出渣口一侧的机壳 1上、 另一端通过吊索 82挂设在出渣口另一侧的 机壳 1上, 通过调整吊索 82的长度, 可控制调整板 81 与出渣口 46 的间距以限制出渣量。 The front lower portion of the slag tank 3 is fixed with a slag squeezing device, and the squeezing device includes a tubular casing 41 closed at both ends and a spiral body 42 driven by a motor 44; the spiral body 42 is rotatably worn on the machine In the casing 41, the spiral surface 42 of the spiral body 42 located in the casing 41 is fixed, and the end of the spiral body 42 in the casing 41 has a radial stopper 45. The casing 41 is fixed on the frame 1 at the front part of the slag storage tank 3, and a part of the shell wall opposite to the slag slag 3 is provided with a slag notch 48, and the bottom of the casing 41 is spaced apart from the water. The hole 47 and the bottom of the end are provided with a tap hole 46. The spiral piece 43 located at the slag notch 46 can push the slag in the slag tank 3 into the rear casing and press the slag, and the extruded slag is sent out through the slag opening 46. The sewage receiving tray 6 extends to the lower portion of the casing 41, and simultaneously receives the sewage discharged from the drainage pores 47 during the process of pressing the slag by the transfer slag pressing device. The slag opening 46 is provided with a slag amount adjusting plate. 81. One end of the adjusting plate 81 is movably attached to the casing 1 on the side of the slag outlet, and the other end is hung at the slag outlet by a sling 82. On the casing 1 on one side, by adjusting the length of the sling 82, the distance between the adjustment plate 81 and the tap hole 46 can be controlled to limit the amount of slag.
上述振动筛 2的一侧上方设有髙压喷水管 7, 该高压喷水管 7连 设于振动筛 2的上、 下端之间, 其内侧管壁上开多个喷 7j 孔 71 并通 过管道与清水水箱 74内的潜水泵 73输出口相连接。髙压喷水管 7用 于清洗振动筛 2, 以免污物粘连影响振动筛的过水效果。 Above one side of the vibrating screen 2, a rolling water spout pipe 7 is disposed. The high-pressure water spout pipe 7 is connected between the upper and lower ends of the vibrating screen 2, and a plurality of spray holes 7j are opened in the inner pipe wall and pass through The pipe is connected to the outlet of the submersible pump 73 in the clean water tank 74. The pressure spray pipe 7 is used to clean the vibrating screen 2 to prevent the dirt adhesion from affecting the water passing effect of the vibrating screen.
为了有利于本装置的减振降噪, 延长实用寿命, 机架 1与振动筛 之间设置有减振弹性橡胶块 1 1。上述的电机安装板 27也就是挡水板,
可将振动筛 2落下的污水集中导入污水承接盘 6。 In order to facilitate the vibration and noise reduction of the device and prolong the utility life, a vibration-damping elastic rubber block 11 is disposed between the frame 1 and the vibrating screen. The motor mounting plate 27 described above is also a water retaining plate. The sewage falling from the vibrating screen 2 can be concentrated into the sewage receiving tray 6.
为了避免振动筛受到腐蚀, 振动筛 2最好选用铸铝材料 工业实用性 本发明构造新颖, 设计合理, 将粪渣与污水分离效果好, 既给污 水的后续处理带来了方便, 又能将粪渣直接利用作为有机肥料资源, 对环保和农业均十分有利, 故具有较大的推广应用价值。
In order to avoid the corrosion of the vibrating screen, the vibrating screen 2 is preferably made of cast aluminum material. The utility model has the advantages of novel structure, reasonable design, good separation effect between the fecal residue and the sewage, and brings convenience to the subsequent treatment of the sewage, and can The direct use of manure as an organic fertilizer resource is very beneficial to both environmental protection and agriculture, so it has a large promotion and application value.