METHOD FOR MAKING ELECTRODE TERMINAL OF PANEL USING POLYMER
AND LIQUID CRYSTAL COMPOUND
TECHNICAL FIELD
The present invention relates to a method for making electrode terminals of
panels of a display device, and more particularly to a method for forming electrode
terminals of the panels using a polymer and liquid crystal compound for current
transfer on a conductive film in which upper and lower electrodes are coated to
prevent a damage and a short between the electrodes.
BACKGROUND OF THE INVENTION
The polymer and liquid crystal compound is used for solving the problems of
the conventional liquid crystal display device by multiple free technology, such as
rubbing free, a polarizing plate free, a back light free and a substrate free. The
polymer and liquid crystal compound is formed on the basis of the polymer and the
droplets of the liquid crystal are dispersed and combined therein. The polymer and
liquid crystal compound displays information image on a panel by scattering or
absorbing a light in response to the applied voltage.
Such use modes with the polymer and liquid crystal includes PDLC (Polymer
Dispersed Liquid Crystal), PALC (Polymer Assembled Liquid Crystal) and PNLC
(Polymer Network Liquid Crystal).
Recently, the liquid crystal panels use a plastic film as an upper and lower
substrates for a super-slimmed structure and lightening weight thereof. Furthermore,
the manufacture of the panels using the polymer- and liquid crystal may be more
simplified since the rubbing process and a polarizing plate are not needed.
For example, the panel using the polymer and liquid crystal is prepared by
forming upper and lower substrates by using a plastic film such as, PET
(polyethylene terephthalate), PC (polycarbonate), acrylate and polyamide, forming
conductive films being formed upper and lower electrodes by coating ITO on the
upper and lower substrates, coating the polymer and liquid crystal compound on one
side of the conductive films, applying a sealant in a predetermined size on an upper
and lower conductive films, assembling and the upper and lower conductive films
integrally and curing them, and cutting the assembly in a predetermined size to
produce a panel using the polymer and liquid crystal compound.
The panel using the polymer and liquid crystal compound is further processed
to expose electrode terminals by cutting off a corresponding portion of the cured
polymer and liquid crystal for transferring a current from the driving circuit to the
upper and lower electrodes, and a conductive material such as a silver paste or a
copper tape is applied to exposed upper and lower electrode terminals and finally
wires are connected thereto.
However, the conventional method for manufacturing the electrode terminals
of the panel using the polymer and liquid crystal compound had a problem that the
electrodes may get damages during the removing the polymer and liquid crystal
compound coated on the upper and lower substrates, whereby the current can not be
applied thereto. In this case the panel can not be use and is discarded.
For solving such problem, it was proposed to apply a conductive material for
compensation to the region that the electrode terminals are formed. In this case,
other problem of short by contacting the counter electrode with the applied
conductive material is occurred.
DISCLOSURE OF INVENTION
The object of the present invention is to solve the problems of the prior art and
to provide a method for making electrode terminals of panels using a polymer and
liquid crystal compound improved to compensate the possible damages of the
electrodes and to prevent a short between the upper and lower electrodes.
To accomplish the object, the present invention provides a method for making
electrode terminals of panels using the polymer and liquid crystal compound, which
comprises forming upper and lower electrodes on upper and lower substrates made
of a plastic film by coating a conductive metal or metal oxide thereby forming
conductive films; coating a polymer and liquid crystal compound on one side of the
conductive films, applying sealant in a predetermined size thereon, assembling the
upper and lower substrates integrally to form a panel, and cutting the panel in a
predetermined size; wherein the method further comprises the steps of: removing a
portion of the conductive films on the upper and lower substrates to form electrode
terminals, the portion to be removed being 1.1 - 10 times wider than the area of the
electrode terminals to be exposed, exposing the electrode terminals by removing the
remained polymer and liquid crystal compound over the conductive films in the area
corresponding to the electrode terminal; and coating conductive material on the
exposed electrode terminals for compensation.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 is a sectional view for explanation the method for making electrode
terminals of the panel using the polymer and liquid crystal compound according to the
invention.
BEST MODE FOR CARRYING OUT THE INVENTION
Preferred embodiments of the present invention will be described more in
detail hereinafter.
Figure 1 sequentially shows a method for making electrode terminals of a
panel using a polymer and liquid crystal compound for a display device.
As shown in the drawing, upper and lower substrates 1 and 3 are made of a
plastic film such as PET, PC, acrylate or polyamide.
The upper and lower substrates 1 and 3 of the plastic film may be a circular
plate, which is coated with a metal thin layer or metal oxide such as ITO to form
upper and lower electrodes 5 and 7, thereby making a conductive film.
The polymer and liquid crystal compound 9 is coated on a surface of at least
of one of the upper and lower conductive films. The mode using the polymer and
liquid crystal compound may have a type of PDLC, PALC or PNLC.
The upper and lower conductive films are applied with a sealant in a desired
size and are integrally assembled and cured, such assembled circular plate type
panel is further cut in a desired size, thereby producing a panel P using a polymer
and liquid crystal compound as the first step shown in figure 1.
The panel P using the polymer and liquid crystal compound is formed with a
electrode terminal for applying current from a driving circuit, which is improved to
prevent a short or a damage as in the prior art.
For this purpose, one side (right side in figure 1 ) of the upper conductive film
of the panel in the first step of the figure 1 is removed, and one side (left side in figure
1 ) of the lower conductive film is removed. Particularly, the removed portion of the
upper and lower conductive films 1 and 3, respectively is 1.1 - 10 times wider
than desired electrode terminal 7a, thereby producing the panel P in the second
step.
In the third step, the cured polymer and liquid crystal compounds 9 remained
at the upper and lower conductive films in the panel P are further removed so that the
electrode terminal is exposed. At this time, the cured polymer and liquid crystal
compounds 9 are removed as the same area as that of the electrode terminal,
thereby forming a electrode terminal 7a in accordance with the present invention.
The exposed electrode terminal 7a is coated with a conductive material 11 for
compensation of the electrode terminal which may be damaged in the panel P using
the polymer and liquid crystal compound, thereby forming a pad, and the panel using
the polymer and liquid crystal compound according to the present invention is
completed.
Due to the pad, the ohmic resistance to the signal from the driving circuit may
be lowered and the connection of wires may be easily made.
A silver paste or a copper tape is preferably used as the conductive material
11 in accordance with the present invention, but other proper conductive materials
possible to be coated may be used.
Industrial Applicability
As described above, it is easily understood that the problems in the prior art
are solved by making electrode terminals of a panel using the polymer and liquid
crystal compound in accordance with the method of the present invention.
That is, the damage of the electrodes or short between the upper and lower
electrodes is prevented by removing the polymer and liquid crystal compound in the
conductive film wider than the area for the desired electrode terminals and then
further applying the conductive materials on the corresponding electrode terminals as
a compensation for any damage of the electrode terminals.
Furthermore, in accordance with the present invention, the ohmic resistance in
the electrode terminals may be lowered, thereby improving the photoelectrical
characteristics of the panel.