WO2006007764A1 - A low temperature polysilicon thin film transistor and method of manufacturing the same - Google Patents

A low temperature polysilicon thin film transistor and method of manufacturing the same Download PDF

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Publication number
WO2006007764A1
WO2006007764A1 PCT/CN2004/000848 CN2004000848W WO2006007764A1 WO 2006007764 A1 WO2006007764 A1 WO 2006007764A1 CN 2004000848 W CN2004000848 W CN 2004000848W WO 2006007764 A1 WO2006007764 A1 WO 2006007764A1
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Prior art keywords
layer
amorphous silicon
silicon layer
patterned
thin film
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PCT/CN2004/000848
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French (fr)
Chinese (zh)
Inventor
Zhengzhang Guo
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Quanta Display Inc.
Quanta Display Japan Inc.
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Priority to PCT/CN2004/000848 priority Critical patent/WO2006007764A1/en
Publication of WO2006007764A1 publication Critical patent/WO2006007764A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/78651Silicon transistors
    • H01L29/7866Non-monocrystalline silicon transistors
    • H01L29/78672Polycrystalline or microcrystalline silicon transistor
    • H01L29/78678Polycrystalline or microcrystalline silicon transistor with inverted-type structure, e.g. with bottom gate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66742Thin film unipolar transistors
    • H01L29/6675Amorphous silicon or polysilicon transistors
    • H01L29/66765Lateral single gate single channel transistors with inverted structure, i.e. the channel layer is formed after the gate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/78606Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device
    • H01L29/78618Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure
    • H01L29/78621Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure with LDD structure or an extension or an offset region or characterised by the doping profile

Definitions

  • the present invention relates to a structure of a transistor and a method of fabricating the same, and, in particular, to a low temperature poly-silicon (LTPS) transistor and a method of fabricating the same.
  • LTPS low temperature poly-silicon
  • switches are required to drive the operation of the components.
  • an active display element it is usually a Thin Film Transistor (TFT) as a driving switch.
  • TFT Thin Film Transistor
  • Thin film transistors can be classified into amorphous silicon (abbreviated as a-Si) thin film transistors and poly-silicon thin film transistors according to the material of the channel layer.
  • the thin film transistor can be divided into a top-gate TFT and a bottom-gate TFT according to the relative positions of the channel layer and the gate.
  • bottom gate type thin film transistor process has a relatively uncontaminated interface (insulating layer/amorphous silicon layer) and can be combined with mature back-channel etch technology
  • current generations of liquid crystals Panel manufacturers generally use amorphous silicon bottom gate thin film transistors as the switching elements of liquid crystal displays.
  • polycrystalline silicon thin film transistors have received increasing attention from the market because they consume less power and have higher electron mobility than amorphous silicon thin film transistors.
  • the processing temperature of early polysilicon thin film transistors was as high as 1000 degrees Celsius, so the choice of substrate material was greatly limited. However, due to the development of laser technology, the process temperature can be reduced to below 600 degrees Celsius, and the process is formed by using such a process.
  • a polysilicon thin film transistor is called a low temperature polysilicon thin film transistor.
  • the main technique of this process is to use a laser annealing process to melt and crystallize the amorphous silicon film formed on the substrate (Re-ciystallization). It becomes a polysilicon film, and the commonly used laser annealing process is excimer laser annealing.
  • ELA Excimer Laser Annealing
  • the polysilicon thin film transistor having a high carrier mobility and a high driving current (approximately 10.4 microamperes) excellent properties, but relatively speaking, which also has a high leakage current (leakage current) (about 10_ 9 microamperes), and it is easy to induce a hot carrier effect at the drain, which in turn leads to component degradation. Therefore, the design of Light Doped Drain (LDD) is added between the channel layer and the source/drain in the transistor to avoid the hot carrier effect.
  • LDD Light Doped Drain
  • FIG. 1A to 1E are schematic cross-sectional views showing a manufacturing process of a conventional low-gate polysilicon thin film transistor of a bottom gate type.
  • a gate 102, a gate dielectric layer 104, and an amorphous silicon layer 106 are sequentially formed on the substrate 100.
  • the ELA process is performed, and the amorphous silicon layer 106 is irradiated with the excimer laser beam 118 to be melted and then crystallized to become a polysilicon layer.
  • the polysilicon layer 106a is patterned to define the active region of the thin film transistor.
  • a silicon oxide layer 108 is formed on the polysilicon layer 106a over the gate 102, and the doping process implants the ions 130 with the silicon oxide layer 108 as a mask/mask to define the ohmic contact of the transistor.
  • the polysilicon layer 106a above the gate 102 is the channel layer 112 of the transistor.
  • another shallow silicon oxide layer 108a is used as a mask to perform a shallow doping drain process, and a lower concentration of ions 140 is implanted to form a shallow doping between the channel layer 112 and the ohmic contact layer 110. Miscellaneous drain 114. Finally, a source/drain layer 116 is formed on the ohmic contact layer 110 and the gate dielectric layer 104, and a portion of the silicon oxide layer 108a is covered, that is, the low-temperature polysilicon thin film transistor 120 of the bottom gate type is completed, as shown in FIG. 1E. .
  • Another object of the present invention is to provide a method for fabricating a low temperature polysilicon thin film transistor which can save manufacturing cost, and can also appropriately arrange an amorphous silicon thermal carrier suppression region in a transistor to improve element characteristics of the transistor.
  • the present invention provides a low temperature polysilicon thin film transistor which is mainly composed of a gate, a gate dielectric layer, a patterned silicon layer, a patterned insulating layer, an ohmic contact layer and a source/drain layer which are sequentially disposed on a substrate.
  • the patterned silicon layer is disposed on the gate dielectric layer and is located directly above the gate.
  • the patterned silicon layer comprises a polysilicon channel region and an amorphous silicon thermal carrier suppression region on both sides of the polysilicon channel region, and the amorphous silicon thermal carrier suppression region herein can be used to reduce the heat carrier generated during operation of the transistor. The probability of degradation due to effects.
  • the patterned insulating layer covers the patterned silicon layer, and the ohmic contact layer is disposed on a portion of the insulating layer and a portion of the insulating layer above the amorphous silicon thermal carrier suppression region to expose the patterned insulating layer above the polysilicon channel region, and Amorphous silicon hot carrier suppression zone is connected.
  • the source/drain layers are disposed on the ohmic contact layer, even on a portion of the substrate.
  • the low temperature polysilicon thin film transistor further includes a protective layer disposed on the source/drain layer and covering the insulating layer.
  • the ohmic contact layer of the present invention may be an n-type doped ohmic contact layer or a p-type doped ohmic contact layer.
  • the low temperature polysilicon thin film transistor of the present invention may be an n-type transistor or a p-type transistor.
  • the material of the insulating layer is, for example, silicon nitride or silicon oxide.
  • the invention provides a method for manufacturing a low temperature polysilicon thin film transistor, first forming a gate on a substrate, and then forming a gate dielectric layer on the gate and the substrate. Then form the first non-order a crystalline silicon layer, a patterned insulating layer, and a second amorphous silicon layer.
  • the patterned insulating layer is disposed on a portion of the first amorphous silicon layer and directly above the gate.
  • the second patterned amorphous silicon layer is disposed on the first patterned amorphous silicon layer and the patterned insulating layer.
  • the first and second amorphous silicon layers are then patterned to form first and second patterned amorphous silicon layers to expose portions of the gate dielectric layer.
  • the second patterned amorphous silicon layer simultaneously exposes a portion of the patterned insulating layer.
  • a portion of the first patterned amorphous silicon layer is then melted and then recrystallized to form a polysilicon channel region directly above the gate.
  • an amorphous silicon thermal carrier suppression region is naturally formed under the overlap of the second patterned amorphous silicon layer and the patterned insulating layer.
  • a source/drain layer is then formed over the second patterned amorphous silicon layer.
  • the present invention also provides a method of fabricating a low temperature polysilicon thin film transistor by first forming a gate on a substrate and then forming an intermediate dielectric layer on the interpole and the substrate. Then, a first amorphous silicon layer, a patterned insulating layer, and a second amorphous silicon layer are sequentially formed. Wherein, the patterned insulating layer is disposed on a portion of the first amorphous silicon layer and directly above the gate. The second patterned amorphous silicon layer is disposed on the first patterned amorphous silicon layer and the patterned insulating layer. The first and second amorphous silicon layers are then patterned to form first and second patterned amorphous silicon layers to expose portions of the gate dielectric layer. Wherein, the second patterned amorphous silicon layer simultaneously exposes a portion of the patterned insulating layer.
  • the source/drain layer is formed on the second patterned amorphous silicon layer, and the source/drain layer is made of metal or other conductive material. material.
  • a portion of the first patterned amorphous silicon layer above the gate is then melted and recrystallized to form a polysilicon channel region. Wherein, an amorphous silicon thermal carrier suppression region is naturally formed on both sides of the polysilicon channel region.
  • the method of forming the polysilicon channel region is, for example, a laser annealing process, which in an embodiment is, for example, an excimer laser annealing process.
  • the first amorphous silicon layer is further doped before the forming the patterned insulating layer and before forming the source/drain layer.
  • the first amorphous silicon layer and the second amorphous silicon layer are doped simultaneously or simultaneously after forming the second amorphous silicon layer and before forming the source/drain layer.
  • the portion of the polysilicon channel region and the amorphous silicon hot carrier suppression region may be first after forming the polysilicon channel region and before forming the source/drain layer.
  • the patterned amorphous silicon layer and the second patterned amorphous silicon layer are doped.
  • a portion of the first patterned amorphous silicon layer and the second patterned amorphous silicon layer doped with impurities may be activated.
  • the first patterned amorphous silicon layer and the second patterned amorphous silicon outside the polysilicon channel region and the amorphous silicon hot carrier suppression region may be simultaneously simultaneously formed.
  • the layer is melted and then recrystallized to form a polysilicon ohmic contact layer.
  • the source/drain layer after forming the source/drain layer, further comprising forming a protective layer on the source/drain layer and the substrate and covering the patterned insulating layer.
  • the process of the low-temperature polysilicon thin film transistor of the present invention is less than the process of the conventional low-temperature polysilicon thin film transistor, a LDD process and a photomask can be eliminated, thereby saving manufacturing costs. Further, the low temperature polysilicon thin film transistor of the present invention can have both a high driving current of a polysilicon thin film transistor and a low leakage current of an amorphous silicon thin film transistor.
  • FIGS. 1A to 1E are schematic cross-sectional views showing a manufacturing process of a conventional low-temperature polysilicon thin film transistor of a bottom gate type.
  • FIGS. 2A to 2H are schematic cross-sectional views showing a manufacturing process of a low temperature polysilicon thin film transistor according to a preferred embodiment of the present invention.
  • 3A to 3C illustrate a low temperature polysilicon thin film transistor according to another embodiment of the present invention.
  • 4A to 4B are cross-sectional views showing a process of manufacturing a low temperature polysilicon thin film transistor according to still another embodiment of the present invention.
  • 5A to 5B are schematic cross-sectional views showing a process of manufacturing a low temperature polysilicon thin film transistor according to another embodiment of the present invention. detailed description
  • the invention designs a region composed of amorphous silicon between the channel region and the source/drain region of the low temperature polysilicon thin film transistor to reduce the impact of high-speed electrons in the source/drain regions under high electric field, thereby avoiding heat The occurrence of the carrier effect.
  • the low temperature polysilicon film transistor of the present invention can be completed in a variety of different processes, as will be described in the following examples. It is to be noted that the following embodiments are intended to illustrate the low temperature polysilicon thin film transistor of the present invention and a method of fabricating the same, and are not intended to limit the present invention. Those skilled in the art can make appropriate modifications and variations in accordance with the teachings of the present invention, which are also within the scope of the present invention.
  • FIG. 2A to 2H are schematic cross-sectional views showing a manufacturing process of a low temperature polysilicon thin film transistor according to a preferred embodiment of the present invention.
  • a gate 202, a gate dielectric layer 204, a first amorphous silicon layer 206, and a patterned insulating layer 208 are sequentially formed on the substrate 200.
  • the patterned insulating layer 208 is disposed on the first amorphous silicon layer 206 and above the gate 202.
  • the material of the patterned insulating layer 208 is, for example, silicon oxide or silicon nitride.
  • a doping process is performed by patterning the insulating layer 208 as a mask, for example, performing an ion implantation process to dope the dopant ions 230 into a portion of the first non-patterned insulating layer 208.
  • the impedance within the first amorphous silicon layer 206 is reduced to facilitate the ohmic contact layer of the transistor in subsequent processes.
  • 230 cases of ions If it is an n-type or p-type dopant ion, those skilled in the art can choose an n-type transistor or a p-type transistor according to the actual process.
  • a second amorphous silicon layer 210 is formed on the first amorphous silicon layer 206 to cover the patterned insulating layer 208.
  • the second amorphous silicon layer 210 is, for example, an amorphous silicon layer having a dopant.
  • the method for forming the second amorphous silicon layer 210 having a dopant is, for example, in a deposition process of the second amorphous silicon layer 210 (for example, a plasma gain chemical vapor deposition process), and simultaneously performing a doping process, that is, a so-called doping process. In-situ doping method.
  • the first amorphous silicon layer 206 and the second amorphous silicon layer 210 are patterned to form a first patterned amorphous silicon layer 206a and a second patterned amorphous silicon layer 210a to expose portions.
  • the gate dielectric layer 204 is adapted to define the active region of the transistor. It should be noted that the second patterned amorphous silicon layer 210a simultaneously exposes a portion of the patterned insulating layer above the gate 202.
  • the method of patterning the first amorphous silicon layer 206 and the second amorphous silicon layer 210 is, for example, a lithography/etching process.
  • a laser annealing process is then performed, and the laser annealing process used in the embodiment is, for example, an excimer laser annealing process.
  • the structure formed in Fig. 2D is irradiated with an excimer laser beam 222 such that a portion of the first patterned amorphous silicon layer 206a is melted and then recrystallized to form a polysilicon channel region 212, as shown in Fig. 2F.
  • the second patterned amorphous silicon layer 210a can be considered as an energy-absorbing mask in a laser annealing process.
  • the second patterned amorphous silicon layer 210a can absorb the thermal energy of the excimer laser beam 222 to form the ohmic contact layer 214 of the silicon atom partially or completely in a crystalline state, the excimer laser beam 222
  • the energy in the second patterned amorphous silicon layer 210a is gradually attenuated and cannot be transferred to a portion of the first patterned amorphous silicon layer 206a below it.
  • the patterned insulating layer 208 does not absorb the thermal energy of the excimer laser beam 222, a portion of the first patterned amorphous silicon layer 206a under the patterned insulating layer 208 will absorb the thermal energy of the excimer laser beam 222 to form polysilicon. Channel area 212.
  • a portion of the first patterned amorphous silicon layer 206a under the patterned insulating layer 208 does not have a dopant, so the portion below the overlap between the second patterned amorphous silicon layer 210a and the patterned insulating layer 208
  • An amorphous silicon thermal carrier suppression region 216 having no dopants is naturally formed in the first patterned amorphous silicon layer 206a.
  • the present invention can accurately determine the growth regions of polycrystalline silicon and amorphous silicon. And because the impedance of the amorphous silicon to electron migration is high, the amorphous silicon hot carrier suppression region 216 can effectively reduce the leakage current in the transistor. In other words, the electric field here is suppressed by the amorphous silicon, so that the carrier is not easily emitted from the source/drain of the transistor to become a leak current.
  • the excimer laser annealing process performed at this time can not only recrystallize part of the amorphous silicon but also recrystallize it into polycrystalline silicon, and simultaneously repair the lattice damaged in the doping process to rearrange it. Reduce the lattice defects in it. It can be seen from this that this embodiment can save an activation process for repairing a crystal lattice.
  • a source/drain layer 218 is formed on the ohmic contact layer 214 and the dummy dielectric layer 204, and the material thereof is made of, for example, metal or other conductive material. It should be noted that when the present invention is applied to the process of the display device, since the source/drain layer 218 of the thin film transistor is to be connected to the data wiring (not shown) in the display device, the source can be formed. / Drain layer 218 simultaneously performs a data wiring process to reduce the process steps.
  • the fabrication of the low temperature polysilicon thin film transistor is substantially completed in FIG. 2G, but in general, the protective layer 220 is further formed to cover the source/drain layer 218 and the patterned insulating layer after the source/drain layer 218 is formed.
  • Layer 208 as shown in Figure 2H, protects the internal components of the low temperature polysilicon thin film transistor 400 from damage during processing.
  • Second embodiment 3A to 3C are schematic cross-sectional views showing a process of manufacturing a low temperature polysilicon thin film transistor according to another embodiment of the present invention.
  • the substrate 200 and the second patterned non- A source/drain layer 218 is formed on the crystalline silicon layer 210a.
  • the second patterned amorphous silicon layer 210a is an ohmic contact layer as a thin film transistor.
  • the structure completed in FIG. 3A is irradiated with, for example, an excimer laser beam 222, so that a portion of the first patterned amorphous silicon layer 206a located above the gate 202 is melted and then recrystallized to form a polysilicon channel region. 212, as shown in Figure 3C.
  • the thermal conductivity of the source/drain layer is good, the second patterned amorphous silicon layer 210a and the first patterned amorphous silicon layer 206a located underneath cannot absorb the thermal energy of the excimer laser beam 222. .
  • the undoped first patterned amorphous silicon layer 206a on both sides of the polysilicon channel region 212 will naturally form an amorphous silicon thermal carrier suppression region 216.
  • a protective layer (not shown) is then formed on the source/drain layer 218, depending on the actual situation, whether or not the process of Figure 2H is desired.
  • the present invention can also adjust the timing of the complicated process according to the actual process requirements.
  • the embodiments will be described in detail below, and the components of the drawings in the following embodiments are the same as those of the above-described embodiments, and the materials are the same as or similar to those in the above embodiments. No longer. Third embodiment
  • FIG. 4A to 4B are cross-sectional views showing a process of manufacturing a low temperature polysilicon thin film transistor according to still another embodiment of the present invention.
  • a second amorphous silicon layer 310 is formed on the first amorphous silicon layer 206 to cover the patterned insulating layer 208.
  • the second amorphous silicon layer 310 may be an amorphous silicon layer with or without dopants.
  • the first patterned amorphous silicon layer 206a and the second patterned amorphous silicon layer 310a are formed as described in the description of FIG. 2D.
  • a doping process is performed with the patterned insulating layer 208 as a mask to dope the dopant ions 230 into a portion of the first patterned amorphous silicon layer 206a and the second patterned amorphous silicon layer 310a.
  • the subsequent process is as described in the foregoing two embodiments.
  • the laser annealing process may be performed before the doping process illustrated in Fig. 4B of the third embodiment, and the fourth embodiment will be described below.
  • an excimer laser annealing process is performed, for example, with an excimer laser beam 222, so that a portion of the first patterned amorphous silicon layer 206a is melted and then recrystallized to form a pattern.
  • the polysilicon channel region 212 is depicted by 5B.
  • the second patterned amorphous silicon layer 310a also absorbs the thermal energy of the excimer laser beam 222 in the laser annealing process to form the patterned polysilicon layer 311 (as shown in FIG. 5B).
  • a doping process is then performed to dope the cerium ions 230 into the patterned polysilicon layer 311 and a portion of the first patterned amorphous silicon layer 206a that is not covered by the patterned insulating layer 208.
  • the ohmic contact layer 214 and naturally forms an undoped amorphous silicon thermal carrier suppression region 216 on either side of the polysilicon channel region 212, as shown in Figure 2F.
  • an annealing activation process (not shown) must be performed to repair the ohmic contact layer 214 and below.
  • a portion of the first patterned amorphous silicon layer 206a has a lattice defect.
  • the energy of the laser beam used in the process of the present invention is dominated by the ability to form a polysilicon channel region.
  • the laser beam used in the present invention is, for example, insufficient to penetrate the second patterned amorphous silicon layer, and even, for example, can only make the second patterned non-
  • the silicon atoms in the crystalline silicon layer near the surface are melted and then recrystallized into polycrystalline silicon. Therefore, the ohmic contact layer of the present invention may have a silicon atom in an amorphous state, or may have a silicon atom in a crystalline state, which may depend on actual process parameters.
  • the present invention provides a variety of different fabrication processes for producing the low temperature polysilicon thin film transistor of Figure 2H. Therefore, those skilled in the art can choose one of these processes according to the actual process requirements.
  • the structure of the low temperature polysilicon thin film transistor 400 shown in Fig. 2H will be described in detail below, and the method of forming each element has been described in the above embodiment, and will not be described below.
  • the low temperature polysilicon thin film transistor 400 is mainly composed of a substrate 200 and a structure disposed on the substrate 200.
  • the structure includes a gate 202, a gate dielectric layer 204, a patterned insulating layer 208, a patterned silicon layer 402, an ohmic contact layer 214, a source/drain layer 218, and a protective layer 220.
  • the gate 202 and the gate dielectric layer 204 are sequentially disposed on the substrate 200, the patterned silicon layer 402 is disposed on the gate dielectric layer 204, and in particular, the patterned silicon layer 402 is disposed above the gate 202.
  • the patterned insulating layer 208 is disposed on the patterned silicon layer 402, and the material thereof is, for example, silicon oxide or silicon nitride.
  • the ohmic contact layer 214 is disposed on a portion of the gate dielectric layer 204 and the partially patterned insulating layer 208 over the amorphous silicon thermal carrier suppression region 216, exposing a portion of the patterned insulating layer 208 over the polysilicon channel region 212, and It is connected to the amorphous silicon thermal carrier suppression zone 216.
  • the ohmic contact layer 214 is, for example, an n-type polysilicon doped ohmic contact layer or a p-type polysilicon doped ohmic contact layer.
  • the low temperature polysilicon thin film transistor 400 is, for example, an n-type transistor or a p-type transistor.
  • the source/drain layer 218 is disposed on the ohmic contact layer 214 and the gate dielectric layer 204, and the protective layer 220 is disposed on the source/drain layer 218 and the patterned insulating layer 208 for protecting the low temperature polysilicon thin film transistor. 400 internal components to avoid damage in subsequent processes.
  • the present invention has the following advantages: 1. Compared with the existing low temperature polysilicon thin film transistor process, one LDD process and mask can be saved to save manufacturing cost.
  • the second patterned amorphous silicon layer is used as an absorption mask in the laser annealing process, thereby effectively controlling the growth region of polysilicon and amorphous silicon.
  • the amorphous silicon hot carrier suppression region allows the grains to grow from the sides of the polysilicon channel region to the center, thereby allowing the grains in the polysilicon channel region to have better dimensional uniformity.

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Abstract

A low temperature polysilicon thin film transistor is provided. It comprises a gate electrode, a gate dielectric layer, a patterned silicon layer, a patterned insulating layer, an ohmic contact layer and a source/drain electrode layer. The gate electrode and the gate dielectric layer are disposed sequently on a substrate. The patterned silicon layer and the patterned insulating layer are disposed sequently above the gate dielectric layer. And the patterned silicon layer comprises a polysilicon channel region and a amorphous silicon hot carrier suppressing region. The ohmic contact layer is disposed on a part of the patterned insulating layer,which is over the gate dielectric layer and the amorphous silicon hot carrier suppressing region, and connects to the amorphous silicon hot cagier region. The source/drain electrode layer is disposed on the gate dielectric layer and the ohmic contact layer. The amorphous silicon hot carrier suppressing region is positioned between the ohmic contact layer and the polysilicon channel region, to suppress hot carrier effect, to reduce leakage current, thus it improves efficiency of the transistor.

Description

低温多晶硅薄膜晶体管及其制造方法 技术领域  Low-temperature polysilicon thin film transistor and manufacturing method thereof
本发明涉及一种晶体管的结构及其制造方法, 特别是涉及一种低温 多晶硅薄膜 (low temperature poly-silicon, 简称为 LTPS) 晶体管及其制 造方法。 背景技术  The present invention relates to a structure of a transistor and a method of fabricating the same, and, in particular, to a low temperature poly-silicon (LTPS) transistor and a method of fabricating the same. Background technique
在一般元件中, 都需配置开关以驱动元件的运作。 以主动式显示元 件为例,其通常是以薄膜晶体管 (Thin Film Transistor, TFT)来作为驱动开 关。而薄膜晶体管又可依通道层的材质分为非晶硅 (amorphous silicon,简 称 a-Si)薄膜晶体管以及多晶硅 (poly-silicon)薄膜晶体管。此外, 薄膜晶体 管亦可依照通道层与闸极的相对位置而区分为顶闸极型态 (top-gate TFT) 以及底闸极型态 (bottom-gate TFT)。 由于底闸极型态的薄膜晶体管制程上 具有较不受污染的界面(绝缘层 /非晶硅层),且可配合成熟的后通道蚀刻 (back-channel etch) 技术, 因此目前各世代的液晶面板厂一般都是以非 晶硅的底闸极薄膜晶体管作为液晶显示器的开关元件。 然而, 由于多晶 硅薄膜晶体管相较于非晶硅薄膜晶体管其消耗功率小且电子迁移率大, 因此逐渐受到市场的重视。  In general components, switches are required to drive the operation of the components. Taking an active display element as an example, it is usually a Thin Film Transistor (TFT) as a driving switch. Thin film transistors can be classified into amorphous silicon (abbreviated as a-Si) thin film transistors and poly-silicon thin film transistors according to the material of the channel layer. In addition, the thin film transistor can be divided into a top-gate TFT and a bottom-gate TFT according to the relative positions of the channel layer and the gate. Since the bottom gate type thin film transistor process has a relatively uncontaminated interface (insulating layer/amorphous silicon layer) and can be combined with mature back-channel etch technology, current generations of liquid crystals Panel manufacturers generally use amorphous silicon bottom gate thin film transistors as the switching elements of liquid crystal displays. However, polycrystalline silicon thin film transistors have received increasing attention from the market because they consume less power and have higher electron mobility than amorphous silicon thin film transistors.
早期的多晶硅薄膜晶体管的制程温度高达摄氏 1000度, 因此基板材 质的选择受到大幅的限制, 不过, 近来由于激光技术的发展, 制程温度 可降至摄氏 600度以下, 而利用此种制程所形成的多晶硅薄膜晶体管即 称为低温多晶硅薄膜晶体管。 此制程的主要技术是利用激光退火制程将 形成在基板上的非晶硅薄膜熔融(Melting)后再结晶(Re-ciystallization) 成为多晶硅薄膜, 而一般常用的激光退火制程为准分子激光退火The processing temperature of early polysilicon thin film transistors was as high as 1000 degrees Celsius, so the choice of substrate material was greatly limited. However, due to the development of laser technology, the process temperature can be reduced to below 600 degrees Celsius, and the process is formed by using such a process. A polysilicon thin film transistor is called a low temperature polysilicon thin film transistor. The main technique of this process is to use a laser annealing process to melt and crystallize the amorphous silicon film formed on the substrate (Re-ciystallization). It becomes a polysilicon film, and the commonly used laser annealing process is excimer laser annealing.
( Excimer Laser Annealing, 简称为 ELA )制程。 (Excimer Laser Annealing, referred to as ELA) process.
然而,虽然多晶硅薄膜晶体管具有高载子迁移率以及高驱动电流(约 为 10·4微安培)的优异特性,但相对来说,其也具有较高的漏电流 (leakage current) (约为 10_9微安培),而且容易在漏极(drain)诱发热载子效应(hot carrier effect), 进而导致元件退化。 因此, 现今多在晶体管中的通道层与 源极 /漏极之间加入浅掺杂漏极(Light Doped Drain, 简称 LDD)的设计, 以避免产生热载子效应。 However, although the polysilicon thin film transistor having a high carrier mobility and a high driving current (approximately 10.4 microamperes) excellent properties, but relatively speaking, which also has a high leakage current (leakage current) (about 10_ 9 microamperes), and it is easy to induce a hot carrier effect at the drain, which in turn leads to component degradation. Therefore, the design of Light Doped Drain (LDD) is added between the channel layer and the source/drain in the transistor to avoid the hot carrier effect.
图 1A至图 1E所示为现有底闸极型态的低温多晶硅薄膜晶体管的制 造流程的剖面示意图。请参照图 1A,首先在基板 100上依序形成闸极 102、 闸介电层 104以及非晶硅层 106。 接着再进行 ELA制程, 以准分子激光 光束 118照射非晶硅层 106,使其熔融后再结晶而成为多晶硅层。请参照 图 1B, 然后再图案化多晶硅层 106a, 以定义出薄膜晶体管的主动区域。  1A to 1E are schematic cross-sectional views showing a manufacturing process of a conventional low-gate polysilicon thin film transistor of a bottom gate type. Referring to FIG. 1A, a gate 102, a gate dielectric layer 104, and an amorphous silicon layer 106 are sequentially formed on the substrate 100. Then, the ELA process is performed, and the amorphous silicon layer 106 is irradiated with the excimer laser beam 118 to be melted and then crystallized to become a polysilicon layer. Referring to FIG. 1B, the polysilicon layer 106a is patterned to define the active region of the thin film transistor.
请参照图 1C,之后在闸极 102上方的多晶硅层 106a上形成氧化硅层 108, 并以氧化硅层 108为罩幕 /掩膜进行掺杂制程植入离子 130, 以定义 出晶体管的欧姆接触层 110。 而闸极 102上方的多晶硅层 106a即为晶体 管的通道层 112。  Referring to FIG. 1C, a silicon oxide layer 108 is formed on the polysilicon layer 106a over the gate 102, and the doping process implants the ions 130 with the silicon oxide layer 108 as a mask/mask to define the ohmic contact of the transistor. Layer 110. The polysilicon layer 106a above the gate 102 is the channel layer 112 of the transistor.
请参照图 1D, 接着以另一氧化硅层 108a为罩幕, 进行浅掺杂漏极 的制程,植入浓度较低的离子 140, 以于通道层 112与欧姆接触层 110之 间形成浅掺杂漏极 114。最后在欧姆接触层 110以及闸介电层 104上形成 源极 /漏极层 116, 并覆盖部分的氧化硅层 108a, 即完成底闸极型态的低 温多晶硅薄膜晶体管 120, 如图 1E所示。  Referring to FIG. 1D, another shallow silicon oxide layer 108a is used as a mask to perform a shallow doping drain process, and a lower concentration of ions 140 is implanted to form a shallow doping between the channel layer 112 and the ohmic contact layer 110. Miscellaneous drain 114. Finally, a source/drain layer 116 is formed on the ohmic contact layer 110 and the gate dielectric layer 104, and a portion of the silicon oxide layer 108a is covered, that is, the low-temperature polysilicon thin film transistor 120 of the bottom gate type is completed, as shown in FIG. 1E. .
由上述制程可知, 至少需要 5道光罩才能完成现有的低温多晶硅薄 膜晶体管 120, 而且 LDD制程较为复杂, 因而使低温多晶硅薄膜晶体管 具有较高的制造成本。 发明内容 It can be seen from the above process that at least five masks are required to complete the existing low temperature polysilicon thin film transistor 120, and the LDD process is complicated, so that the low temperature polysilicon thin film transistor has a high manufacturing cost. Summary of the invention
因此, 本发明的目的是提供一种低温多晶硅薄膜晶体管, 以通过其 中的非晶硅热载子抑制区来改善晶体管的元件特性。  SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a low temperature polysilicon thin film transistor for improving the element characteristics of a transistor through an amorphous silicon hot carrier suppression region therein.
本发明的另一目的是提供一种低温多晶硅薄膜晶体管的制造方法, 其可节省制造成本, 还可在晶体管内适当配设非晶硅热载子抑制区, 以 改善晶体管的元件特性。  Another object of the present invention is to provide a method for fabricating a low temperature polysilicon thin film transistor which can save manufacturing cost, and can also appropriately arrange an amorphous silicon thermal carrier suppression region in a transistor to improve element characteristics of the transistor.
本发明提出一种低温多晶硅薄膜晶体管, 其主要由依序配置在基板 上的闸极、 闸介电层、 图案化硅层、 图案化绝缘层、 欧姆接触层以及源 极 /漏极层所构成。 其中, 图案化硅层配置于闸介电层上, 并位于闸极正 上方。 且图案化硅层包括多晶硅通道区以及位于多晶硅通道区两侧的非 晶硅热载子抑制区, 而此处的非晶硅热载子抑制区可用以降低晶体管在 运作过程中产生热载子效应而退化的几率。 图案化绝缘层覆盖住图案化 硅层, 欧姆接触层配置在部分闹介电层以及非晶硅热载子抑制区上方的 部分绝缘层上而暴露出多晶硅通道区上方的图案化绝缘层, 并连接非晶 硅热载子抑制区。 源极 /漏极层则配置在欧姆接触层上, 甚至是部分的基 板上。  The present invention provides a low temperature polysilicon thin film transistor which is mainly composed of a gate, a gate dielectric layer, a patterned silicon layer, a patterned insulating layer, an ohmic contact layer and a source/drain layer which are sequentially disposed on a substrate. Wherein, the patterned silicon layer is disposed on the gate dielectric layer and is located directly above the gate. And the patterned silicon layer comprises a polysilicon channel region and an amorphous silicon thermal carrier suppression region on both sides of the polysilicon channel region, and the amorphous silicon thermal carrier suppression region herein can be used to reduce the heat carrier generated during operation of the transistor. The probability of degradation due to effects. The patterned insulating layer covers the patterned silicon layer, and the ohmic contact layer is disposed on a portion of the insulating layer and a portion of the insulating layer above the amorphous silicon thermal carrier suppression region to expose the patterned insulating layer above the polysilicon channel region, and Amorphous silicon hot carrier suppression zone is connected. The source/drain layers are disposed on the ohmic contact layer, even on a portion of the substrate.
依照本发明的实施例所述, 此低温多晶硅薄膜晶体管还包括有一保 护层, 其配置在源极 /漏极层上, 且覆盖绝缘层。  According to an embodiment of the invention, the low temperature polysilicon thin film transistor further includes a protective layer disposed on the source/drain layer and covering the insulating layer.
依照本发明的实施例所述, 本发明的欧姆接触层可以是 n型掺杂欧 姆接触层或是 p型掺杂欧姆接触层。 换言之, 本发明的低温多晶硅薄膜 晶体管可以是 n型晶体管或是 p型晶体管。 而在另一实施例中, 绝缘层 的材质例如是氮化硅或氧化硅。  According to an embodiment of the present invention, the ohmic contact layer of the present invention may be an n-type doped ohmic contact layer or a p-type doped ohmic contact layer. In other words, the low temperature polysilicon thin film transistor of the present invention may be an n-type transistor or a p-type transistor. In yet another embodiment, the material of the insulating layer is, for example, silicon nitride or silicon oxide.
本发明提出一种低温多晶硅薄膜晶体管的制造方法, 首先在基板上 形成闸极, 接着在闸极与基板上形成闸介电层。 然后再依序形成第一非 晶硅层、 图案化绝缘层以及第二非晶硅层。 其中, 图案化绝缘层配置在 部分的第一非晶硅层上, 并位于闸极的正上方。 而第二图案化非晶硅层 配置于第一图案化非晶硅层以及图案化绝缘层上。 之后再图案化第一及 第二非晶硅层而形成第一以及第二图案化非晶硅层, 以暴露出部分的闸 介电层。 其中, 第二图案化非晶硅层并同时暴露出部分的图案化绝缘层。 The invention provides a method for manufacturing a low temperature polysilicon thin film transistor, first forming a gate on a substrate, and then forming a gate dielectric layer on the gate and the substrate. Then form the first non-order a crystalline silicon layer, a patterned insulating layer, and a second amorphous silicon layer. Wherein, the patterned insulating layer is disposed on a portion of the first amorphous silicon layer and directly above the gate. The second patterned amorphous silicon layer is disposed on the first patterned amorphous silicon layer and the patterned insulating layer. The first and second amorphous silicon layers are then patterned to form first and second patterned amorphous silicon layers to expose portions of the gate dielectric layer. Wherein, the second patterned amorphous silicon layer simultaneously exposes a portion of the patterned insulating layer.
在基板上完成第二图案化非晶硅层的配置之后, 接着使部分第一图 案化非晶硅层熔融后再结晶, 以形成位于闸极正上方的多晶硅通道区。 其中, 在第二图案化非晶硅层与图案化绝缘层重迭处的下方自然形成一 非晶硅热载子抑制区。 然后在第二图案化非晶硅层上形成源极 /漏极层。  After the second patterned amorphous silicon layer is disposed on the substrate, a portion of the first patterned amorphous silicon layer is then melted and then recrystallized to form a polysilicon channel region directly above the gate. Wherein, an amorphous silicon thermal carrier suppression region is naturally formed under the overlap of the second patterned amorphous silicon layer and the patterned insulating layer. A source/drain layer is then formed over the second patterned amorphous silicon layer.
本发明还提出一种低温多晶硅薄膜晶体管的制造方法, 首先在基板 上形成闸极, 接着在间极与基板上形成间介电层。 然后再依序形成第一 非晶硅层、 图案化绝缘层以及第二非晶硅层。 其中, 图案化绝缘层配置 在部分的第一非晶硅层上, 并位于闸极的正上方。 而第二图案化非晶硅 层配置于第一图案化非晶硅层以及图案化绝缘层上。 之后再图案化第一 及第二非晶硅层而形成第一及第二图案化非晶硅层, 以暴露出部分的闸 介电层。其中, 第二图案化非晶硅层并同时暴露出部分的图案化绝缘层。  The present invention also provides a method of fabricating a low temperature polysilicon thin film transistor by first forming a gate on a substrate and then forming an intermediate dielectric layer on the interpole and the substrate. Then, a first amorphous silicon layer, a patterned insulating layer, and a second amorphous silicon layer are sequentially formed. Wherein, the patterned insulating layer is disposed on a portion of the first amorphous silicon layer and directly above the gate. The second patterned amorphous silicon layer is disposed on the first patterned amorphous silicon layer and the patterned insulating layer. The first and second amorphous silicon layers are then patterned to form first and second patterned amorphous silicon layers to expose portions of the gate dielectric layer. Wherein, the second patterned amorphous silicon layer simultaneously exposes a portion of the patterned insulating layer.
在基板上完成第二图案化非晶硅层的配置之后, 接着在第二图案化 非晶硅层上形成源极 /漏极层,而源极 /漏极层的材质例如是金属或其他导 电材料。然后使位于闸极上方的部分第一图案化非晶硅层熔融后再结晶, 以形成多晶硅通道区。 其中, 多晶硅通道区的两侧自然形成一非晶硅热 载子抑制区。  After the second patterned amorphous silicon layer is disposed on the substrate, the source/drain layer is formed on the second patterned amorphous silicon layer, and the source/drain layer is made of metal or other conductive material. material. A portion of the first patterned amorphous silicon layer above the gate is then melted and recrystallized to form a polysilicon channel region. Wherein, an amorphous silicon thermal carrier suppression region is naturally formed on both sides of the polysilicon channel region.
依照本发明的实施例所述, 多晶硅通道区的形成方法例如是进行激 光退火制程, 在一实施例中其例如是准分子激光退火制程。  In accordance with an embodiment of the present invention, the method of forming the polysilicon channel region is, for example, a laser annealing process, which in an embodiment is, for example, an excimer laser annealing process.
依照本发明的实施例所述, 在形成图案化绝缘层之后与形成源极 /漏 极层之前, 还包括对第一非晶硅层进行掺杂。 在另一实施例中, 其例如 是在形成第二非晶硅层之后与形成源极 /漏极层之前, 同时或同步对第一 非晶硅层以及第二非晶硅层进行掺杂。 此外, 在本发明的又一实施例中, 其还可以是在形成多晶硅通道区之后与形成源极 /漏极层之前, 对多晶硅 通道区与非晶硅热载子抑制区以外的部分第一图案化非晶硅层以及第二 图案化非晶硅层进行掺杂。 而且, 在完成惨杂制程后, 可以对掺有杂质 的部分第一图案化非晶硅层以及第二图案化非晶硅层进行活化According to an embodiment of the invention, before the forming the patterned insulating layer and before forming the source/drain layer, the first amorphous silicon layer is further doped. In another embodiment, it is for example The first amorphous silicon layer and the second amorphous silicon layer are doped simultaneously or simultaneously after forming the second amorphous silicon layer and before forming the source/drain layer. In addition, in still another embodiment of the present invention, the portion of the polysilicon channel region and the amorphous silicon hot carrier suppression region may be first after forming the polysilicon channel region and before forming the source/drain layer. The patterned amorphous silicon layer and the second patterned amorphous silicon layer are doped. Moreover, after completing the cumbersome process, a portion of the first patterned amorphous silicon layer and the second patterned amorphous silicon layer doped with impurities may be activated.
(activation)制程以修补其内的晶格缺陷 (defects of crystal latticed (activation) process to repair the crystal lattice defects (defects of crystal latticed
依照本发明的实施例所述, 在形成多晶硅通道区时, 还可以同时使 多晶硅通道区以及非晶硅热载子抑制区以外的第一图案化非晶硅层以及 第二图案化非晶硅层熔融后再结晶, 以形成多晶硅欧姆接触层。  According to the embodiment of the present invention, when the polysilicon channel region is formed, the first patterned amorphous silicon layer and the second patterned amorphous silicon outside the polysilicon channel region and the amorphous silicon hot carrier suppression region may be simultaneously simultaneously formed. The layer is melted and then recrystallized to form a polysilicon ohmic contact layer.
依照本发明的实施例所述, 在形成源极 /漏极层之后, 还包括在源极 / 漏极层以及基板上形成保护层, 并覆盖住图案化绝缘层。  According to an embodiment of the invention, after forming the source/drain layer, further comprising forming a protective layer on the source/drain layer and the substrate and covering the patterned insulating layer.
由于本发明的低温多晶硅薄膜晶体管的制程与现有的低温多晶硅薄. 膜晶体管的制程相较之下, 可少一道 LDD制程与光罩, 因此可节省制造 成本。 此外, 本发明的低温多晶硅薄膜晶体管可兼具多晶硅薄膜晶体管 的高驱动电流以及非晶硅薄膜晶体管的低漏电流的特性。  Since the process of the low-temperature polysilicon thin film transistor of the present invention is less than the process of the conventional low-temperature polysilicon thin film transistor, a LDD process and a photomask can be eliminated, thereby saving manufacturing costs. Further, the low temperature polysilicon thin film transistor of the present invention can have both a high driving current of a polysilicon thin film transistor and a low leakage current of an amorphous silicon thin film transistor.
为使本发明的上述和其他目的、 特征和优点能更明显易懂, 下文特 举一较佳实施例并配合附图详细说明如下。 附图说明  The above and other objects, features and advantages of the present invention will become more < DRAWINGS
图 1A至图 1E所示为现有底闸极型态的低温多晶硅薄膜晶体管的制 造流程剖面示意图。  1A to 1E are schematic cross-sectional views showing a manufacturing process of a conventional low-temperature polysilicon thin film transistor of a bottom gate type.
图 2A至图 2H所示为本发明一较佳实施例的一种低温多晶硅薄膜晶 体管的制造流程剖面示意图。  2A to 2H are schematic cross-sectional views showing a manufacturing process of a low temperature polysilicon thin film transistor according to a preferred embodiment of the present invention.
图 3A至图 3C所示为本发明的另一实施例的低温多晶硅薄膜晶体管 的制造部分流程剖面示意图。 3A to 3C illustrate a low temperature polysilicon thin film transistor according to another embodiment of the present invention. A schematic diagram of the process section of the manufacturing section.
图 4A至图 4B所示为本发明的再一实施例的低温多晶硅薄膜晶体管 的制造部分流程剖面图。  4A to 4B are cross-sectional views showing a process of manufacturing a low temperature polysilicon thin film transistor according to still another embodiment of the present invention.
图 5A至图 5B所示为本发明的另一实施例的低温多晶硅薄膜晶体管 的制造部分流程剖面示意图。 具体实施方式  5A to 5B are schematic cross-sectional views showing a process of manufacturing a low temperature polysilicon thin film transistor according to another embodiment of the present invention. detailed description
本发明在低温多晶硅薄膜晶体管的通道区与源极 /漏极区之间设计有 以非晶硅所构成的区域, 以降低高电场下源极 /漏极区受到高速电子的冲 击, 进而避免热载子效应的发生。 而且, 本发明的低温多晶硅薄膜晶体 管可以多种不同的制程来完成, 下文将举数个实施例加以说明。 值得注 意的是, 以下实施例用以说明本发明的低温多晶硅薄膜晶体管及其制造 方法, 并非用以限定本发明。 熟习此技术者可依据本发明所揭露的技术 作适当的修改与变化, 其也落于本发明的范围内。 第一实施例  The invention designs a region composed of amorphous silicon between the channel region and the source/drain region of the low temperature polysilicon thin film transistor to reduce the impact of high-speed electrons in the source/drain regions under high electric field, thereby avoiding heat The occurrence of the carrier effect. Moreover, the low temperature polysilicon film transistor of the present invention can be completed in a variety of different processes, as will be described in the following examples. It is to be noted that the following embodiments are intended to illustrate the low temperature polysilicon thin film transistor of the present invention and a method of fabricating the same, and are not intended to limit the present invention. Those skilled in the art can make appropriate modifications and variations in accordance with the teachings of the present invention, which are also within the scope of the present invention. First embodiment
图 2A至图 2H所示为本发明一较佳实施例的一种低温多晶硅薄膜晶 体管的制造流程剖面示意图。 请参照图 2A, 首先在基板 200上依序形成. 闸极 202、 闸介电层 204、 第一非晶硅层 206以及图案化绝缘层 208。 其 中, 图案化绝缘层 208置在第一非晶硅层 206上, 并位于闸极 202上方。 在本实施例中, 图案化绝缘层 208的材质例如是氧化硅或是氮化硅。  2A to 2H are schematic cross-sectional views showing a manufacturing process of a low temperature polysilicon thin film transistor according to a preferred embodiment of the present invention. Referring to FIG. 2A, a gate 202, a gate dielectric layer 204, a first amorphous silicon layer 206, and a patterned insulating layer 208 are sequentially formed on the substrate 200. The patterned insulating layer 208 is disposed on the first amorphous silicon layer 206 and above the gate 202. In this embodiment, the material of the patterned insulating layer 208 is, for example, silicon oxide or silicon nitride.
请参照图 2B, 以图案化绝缘层 208为罩幕进行掺杂制程, 其例如是 进行离子植入制程, 以将掺质离子 230掺入未被图案化绝缘层 208覆盖 住的部分第一非晶硅层 206内, 以降低此处的第一非晶硅层 206内的阻 抗, 以便于在后续制程中做为晶体管的欧姆接触层。 其中, 离子 230例 如是 n型或 p型的掺质离子, 熟习此技术者可依实际制程所需为 n型晶 体管或 p型晶体管来做选择。 Referring to FIG. 2B, a doping process is performed by patterning the insulating layer 208 as a mask, for example, performing an ion implantation process to dope the dopant ions 230 into a portion of the first non-patterned insulating layer 208. Within the crystalline silicon layer 206, the impedance within the first amorphous silicon layer 206 is reduced to facilitate the ohmic contact layer of the transistor in subsequent processes. Among them, 230 cases of ions If it is an n-type or p-type dopant ion, those skilled in the art can choose an n-type transistor or a p-type transistor according to the actual process.
请参照图 2C, 在第一非晶硅层 206上形成第二非晶硅层 210覆盖住 图案化绝缘层 208。其中,第二非晶硅层 210例如是具有掺质的非晶硅层。 而具有掺质的第二非晶硅层 210的形成方法例如是在第二非晶硅层 210 的沉积制程 (例如是电浆增益化学气相沉积制程) 中, 同时进行掺杂制 程, 也就是所谓的临场 (in-situ) 掺杂法。  Referring to FIG. 2C, a second amorphous silicon layer 210 is formed on the first amorphous silicon layer 206 to cover the patterned insulating layer 208. The second amorphous silicon layer 210 is, for example, an amorphous silicon layer having a dopant. The method for forming the second amorphous silicon layer 210 having a dopant is, for example, in a deposition process of the second amorphous silicon layer 210 (for example, a plasma gain chemical vapor deposition process), and simultaneously performing a doping process, that is, a so-called doping process. In-situ doping method.
请参照图 2D,然后再图案化第一非晶硅层 206以及第二非晶硅层 210 而形成第一图案化非晶硅层 206a以及第二图案化非晶硅层 210a, 以暴露 出部分的闸介电层 204,以便于定义出晶体管的主动区域。值得注意的是, 第二图案化非晶硅层 210a同时暴露出闸极 202上方的部分图案化绝缘层 Referring to FIG. 2D, the first amorphous silicon layer 206 and the second amorphous silicon layer 210 are patterned to form a first patterned amorphous silicon layer 206a and a second patterned amorphous silicon layer 210a to expose portions. The gate dielectric layer 204 is adapted to define the active region of the transistor. It should be noted that the second patterned amorphous silicon layer 210a simultaneously exposes a portion of the patterned insulating layer above the gate 202.
208。而图案化第一非晶硅层 206以及第二非晶硅层 210的方法例如是微 影 /蚀刻制程。 208. The method of patterning the first amorphous silicon layer 206 and the second amorphous silicon layer 210 is, for example, a lithography/etching process.
请参照图 2E, 接着进行激光退火制程, 而本实施例所使用的激光退 火制程例如是准分子激光退火制程。其以准分子激光光束 222照射图 2D 中所形成的结构, 以使部分的第一图案化非晶硅层 206a熔融后再结晶, 以形成多晶硅通道区 212, 如图 2F所示。  Referring to FIG. 2E, a laser annealing process is then performed, and the laser annealing process used in the embodiment is, for example, an excimer laser annealing process. The structure formed in Fig. 2D is irradiated with an excimer laser beam 222 such that a portion of the first patterned amorphous silicon layer 206a is melted and then recrystallized to form a polysilicon channel region 212, as shown in Fig. 2F.
特别的是, 第二图案化非晶硅层 210a可视为激光退火制程中的吸收 罩幕(energy-absorbing mask)。 请参照图 2D至图 2E, 由于第二图案化 非晶硅层 210a可以吸收准分子激光光束 222的热能而形成部分或完全具 有结晶状态的硅原子的欧姆接触层 214,因此准分子激光光束 222的能量 将于第二图案化非晶硅层 210a中逐渐衰减而无法传递至其下方的部分第 一图案化非晶硅层 206a中。 同时, 由于图案化绝缘层 208不会吸收准分 子激光光束 222的热能, 因此图案化绝缘层 208下方的部分第一图案化 非晶硅层 206a将可吸收准分子激光光束 222的热能而形成多晶硅通道区 212。 再加上图案化绝缘层 208下方的部分第一图案化非晶硅层 206a并 不具有掺质, 所以在第二图案化非晶硅层 210a与图案化绝缘层 208重迭 处的下方的部分第一图案化非晶硅层 206a中会自然形成未具有掺质的非 晶硅热载子抑制区 216。 由此可知,本发明可精确地决定多晶硅与非晶硅 的成长区域。 且由于非晶硅对电子迁移的阻抗较高, 因此非晶硅热载子 抑制区 216可有效地降低晶体管内的漏电流。 换言之, 此处的电场会受 到非晶硅的抑制而使得载子不易由晶体管的源极 /漏极内射出成为漏电 流。 In particular, the second patterned amorphous silicon layer 210a can be considered as an energy-absorbing mask in a laser annealing process. Referring to FIG. 2D to FIG. 2E, since the second patterned amorphous silicon layer 210a can absorb the thermal energy of the excimer laser beam 222 to form the ohmic contact layer 214 of the silicon atom partially or completely in a crystalline state, the excimer laser beam 222 The energy in the second patterned amorphous silicon layer 210a is gradually attenuated and cannot be transferred to a portion of the first patterned amorphous silicon layer 206a below it. Meanwhile, since the patterned insulating layer 208 does not absorb the thermal energy of the excimer laser beam 222, a portion of the first patterned amorphous silicon layer 206a under the patterned insulating layer 208 will absorb the thermal energy of the excimer laser beam 222 to form polysilicon. Channel area 212. In addition, a portion of the first patterned amorphous silicon layer 206a under the patterned insulating layer 208 does not have a dopant, so the portion below the overlap between the second patterned amorphous silicon layer 210a and the patterned insulating layer 208 An amorphous silicon thermal carrier suppression region 216 having no dopants is naturally formed in the first patterned amorphous silicon layer 206a. It can be seen from the above that the present invention can accurately determine the growth regions of polycrystalline silicon and amorphous silicon. And because the impedance of the amorphous silicon to electron migration is high, the amorphous silicon hot carrier suppression region 216 can effectively reduce the leakage current in the transistor. In other words, the electric field here is suppressed by the amorphous silicon, so that the carrier is not easily emitted from the source/drain of the transistor to become a leak current.
而且, 此时所进行的准分子激光退火制程除了可以使部分的非晶硅 熔融后再结晶为多晶硅以外, 还可以同时对在掺杂制程中受损的晶格进 行修补, 使其重新排列以减少其中的晶格缺陷。 由此可知, 本实施例可 节省一道修补晶格的活化(activation)制程。  Moreover, the excimer laser annealing process performed at this time can not only recrystallize part of the amorphous silicon but also recrystallize it into polycrystalline silicon, and simultaneously repair the lattice damaged in the doping process to rearrange it. Reduce the lattice defects in it. It can be seen from this that this embodiment can save an activation process for repairing a crystal lattice.
请参照图 2G, 之后在欧姆接触层 214以及闹介电层 204上形成源极 /漏极层 218, 其材质例如是由金属或其他导电材料所构成。 值得注意的 是, 当本发明应用在显示元件的制程中时, 由于薄膜晶体管的源极 /漏极 层 218将连接于显示元件中的资料配线 (未绘示), 因此可在形成源极 / 漏极层 218的同时一并进行资料配线的制程, 以减少制程步骤。  Referring to FIG. 2G, a source/drain layer 218 is formed on the ohmic contact layer 214 and the dummy dielectric layer 204, and the material thereof is made of, for example, metal or other conductive material. It should be noted that when the present invention is applied to the process of the display device, since the source/drain layer 218 of the thin film transistor is to be connected to the data wiring (not shown) in the display device, the source can be formed. / Drain layer 218 simultaneously performs a data wiring process to reduce the process steps.
在图 2G大致上已完成低温多晶硅薄膜晶体管的制作, 但一般来说, 通常还会在形成源极 /漏极层 218之后,再形成保护层 220覆盖源极 /漏极 层 218以及图案化绝缘层 208, 如图 2H所示, 以保护低温多晶硅薄膜晶 体管 400的内部元件, 避免其在制程中受损。  The fabrication of the low temperature polysilicon thin film transistor is substantially completed in FIG. 2G, but in general, the protective layer 220 is further formed to cover the source/drain layer 218 and the patterned insulating layer after the source/drain layer 218 is formed. Layer 208, as shown in Figure 2H, protects the internal components of the low temperature polysilicon thin film transistor 400 from damage during processing.
此外, 在本发明的另一实施例中, 还可以先形成源极 /漏极层 218, 之后再进行激光退火制程。 以下将举第二实施例进行说明。 第二实施例 图 3A至图 3C所示为本发明的另一实施例的低温多晶硅薄膜晶体管 的制造部分流程剖面示意图。 请参照图 3A, 依照上述图 2A至图 2D的 流程所述的说明完成第一图案化非晶硅层 206a与第二图案化非晶硅层 210a之后, 接着在基板 200以及第二图案化非晶硅层 210a上形成源极 / 漏极层 218。 在此, 第二图案化非晶硅层 210a即是作为薄膜晶体管的欧 姆接触层。 In addition, in another embodiment of the present invention, the source/drain layer 218 may be formed first, and then the laser annealing process is performed. The second embodiment will be described below. Second embodiment 3A to 3C are schematic cross-sectional views showing a process of manufacturing a low temperature polysilicon thin film transistor according to another embodiment of the present invention. Referring to FIG. 3A, after the first patterned amorphous silicon layer 206a and the second patterned amorphous silicon layer 210a are completed according to the description of the flow of FIG. 2A to FIG. 2D, then the substrate 200 and the second patterned non- A source/drain layer 218 is formed on the crystalline silicon layer 210a. Here, the second patterned amorphous silicon layer 210a is an ohmic contact layer as a thin film transistor.
请参照图 3B, 之后再以例如准分子激光光束 222照射图 3A所完成 的结构, 以使位于闸极 202上方的部分第一图案化非晶硅层 206a熔融后 再结晶, 以形成多晶硅通道区 212, 如图 3C所示。 此时, 由于源极 /漏极 层的导热性佳, 因此位于其下的第二图案化非晶硅层 210a以及第一图案 化非晶硅层 206a并无法吸收到准分子激光光束 222的热能。 因此, 多晶 硅通道区 212两侧未掺杂的第一图案化非晶硅层 206a将会自然形成为非 晶硅热载子抑制区 216。之后可视实际情况所需选择是否欲进行图 2H所 述的制程而于源极 /漏极层 218上形成保护层 (未示出)。  Referring to FIG. 3B, the structure completed in FIG. 3A is irradiated with, for example, an excimer laser beam 222, so that a portion of the first patterned amorphous silicon layer 206a located above the gate 202 is melted and then recrystallized to form a polysilicon channel region. 212, as shown in Figure 3C. At this time, since the thermal conductivity of the source/drain layer is good, the second patterned amorphous silicon layer 210a and the first patterned amorphous silicon layer 206a located underneath cannot absorb the thermal energy of the excimer laser beam 222. . Therefore, the undoped first patterned amorphous silicon layer 206a on both sides of the polysilicon channel region 212 will naturally form an amorphous silicon thermal carrier suppression region 216. A protective layer (not shown) is then formed on the source/drain layer 218, depending on the actual situation, whether or not the process of Figure 2H is desired.
另外, 本发明还可以视实际制程所需来调整进行惨杂制程的时机。 以下将举实施例加以详细说明, 而下述实施例中的图式的元件标号与以 上所述的实施例的元件标号相同者, 其材质皆与上述实施例所述相同或 相似, 此处将不再赘述。 第三实施例  In addition, the present invention can also adjust the timing of the complicated process according to the actual process requirements. The embodiments will be described in detail below, and the components of the drawings in the following embodiments are the same as those of the above-described embodiments, and the materials are the same as or similar to those in the above embodiments. No longer. Third embodiment
图 4A至图 4B所示为本发明再一实施例的低温多晶硅薄膜晶体管的 制造部分流程剖面图。请参照图 4A,依照图 2A所述的流程而在基板 200 上形成图案化绝缘层 208之后, 接着先在第一非晶硅层 206上形成第二 非晶硅层 310覆盖图案化绝缘层 208。其中,第二非晶硅层 310可以是具 有掺质或是未具有掺质的非晶硅层。 请参照图 4B, 接着再依照图 2D的说明所述, 形成第一图案化非晶 硅层 206a以及第二图案化非晶硅层 310a。然后以图案化绝缘层 208为罩 幕进行糁杂制程,以将掺质离子 230掺入部分的第一图案化非晶硅层 206a 以及第二图案化非晶硅层 310a。而后续制程则如同前述二实施例的说明。 4A to 4B are cross-sectional views showing a process of manufacturing a low temperature polysilicon thin film transistor according to still another embodiment of the present invention. Referring to FIG. 4A, after the patterned insulating layer 208 is formed on the substrate 200 according to the flow of FIG. 2A, a second amorphous silicon layer 310 is formed on the first amorphous silicon layer 206 to cover the patterned insulating layer 208. . The second amorphous silicon layer 310 may be an amorphous silicon layer with or without dopants. Referring to FIG. 4B, the first patterned amorphous silicon layer 206a and the second patterned amorphous silicon layer 310a are formed as described in the description of FIG. 2D. Then, a doping process is performed with the patterned insulating layer 208 as a mask to dope the dopant ions 230 into a portion of the first patterned amorphous silicon layer 206a and the second patterned amorphous silicon layer 310a. The subsequent process is as described in the foregoing two embodiments.
此外, 在本发明的另一实施例中, 还可以在进行第三实施例的图 4B 所说明的掺杂制程前, 先进行激光退火制程, 以下将举第四实施例说明。 第四实施例  Further, in another embodiment of the present invention, the laser annealing process may be performed before the doping process illustrated in Fig. 4B of the third embodiment, and the fourth embodiment will be described below. Fourth embodiment
请参照图 5A, 在完成图 4A所示的结构后, 接着例如以准分子激光 光束 222进行准分子激光退火制程, 以使部分第一图案化非晶硅层 206a 熔融后再结晶, 以形成图 5B所绘示的多晶硅通道区 212。 在此, 如同第 一实施例所述, 在激光退火制程中第二图案化非晶硅层 310a也会吸收准 分子激光光束 222的热能而形成图案化多晶硅层 311 (如图 5B所示)。  Referring to FIG. 5A, after the structure shown in FIG. 4A is completed, an excimer laser annealing process is performed, for example, with an excimer laser beam 222, so that a portion of the first patterned amorphous silicon layer 206a is melted and then recrystallized to form a pattern. The polysilicon channel region 212 is depicted by 5B. Here, as in the first embodiment, the second patterned amorphous silicon layer 310a also absorbs the thermal energy of the excimer laser beam 222 in the laser annealing process to form the patterned polysilicon layer 311 (as shown in FIG. 5B).
请参照图 5B, 之后再进行掺杂制程, 以将揍质离子 230掺入图案化 多晶硅层 311 以及未被图案化绝缘层 208覆盖住的部分第一图案化非晶 硅层 206a中,而形成欧姆接触层 214,并自然形成位于多晶硅通道区 212 两侧的不具掺质的非晶硅热载子抑制区 216, 如图 2F所示。  Referring to FIG. 5B, a doping process is then performed to dope the cerium ions 230 into the patterned polysilicon layer 311 and a portion of the first patterned amorphous silicon layer 206a that is not covered by the patterned insulating layer 208. The ohmic contact layer 214, and naturally forms an undoped amorphous silicon thermal carrier suppression region 216 on either side of the polysilicon channel region 212, as shown in Figure 2F.
值得注意的是, 由于本实施例在激光退火制程之后进行掺杂制程, 因此在进行掺杂制程之后, 必须再进行退火活化 (Activation)制程(未 示出) 以修补欧姆接触层 214及其下方的部分第一图案化非晶硅层 206a 内的晶格缺陷。 而完成退火活化制程后, 其余后续制程即如前述实施例 的说明。  It should be noted that since the doping process is performed after the laser annealing process in this embodiment, after the doping process, an annealing activation process (not shown) must be performed to repair the ohmic contact layer 214 and below. A portion of the first patterned amorphous silicon layer 206a has a lattice defect. After the annealing activation process is completed, the remaining subsequent processes are as described in the foregoing embodiments.
值得特别注意的是, 本发明的制程中所使用的激光光束的能量以能 够形成多晶硅通道区为主。 而在此前提下, 本发明所使用的激光光束例 如是不足以穿透第二图案化非晶硅层, 甚至例如是仅能使第二图案化非 晶硅层中接近表面的硅原子熔融后再结晶为多晶硅。 因此, 本发明的欧 姆接触层中可以具有非结晶状态的硅原子, 也可以具有结晶状态的硅原 子, 这可视实际制程参数而定。 It is particularly noteworthy that the energy of the laser beam used in the process of the present invention is dominated by the ability to form a polysilicon channel region. Under this premise, the laser beam used in the present invention is, for example, insufficient to penetrate the second patterned amorphous silicon layer, and even, for example, can only make the second patterned non- The silicon atoms in the crystalline silicon layer near the surface are melted and then recrystallized into polycrystalline silicon. Therefore, the ohmic contact layer of the present invention may have a silicon atom in an amorphous state, or may have a silicon atom in a crystalline state, which may depend on actual process parameters.
本发明提供了多种不同的制造流程,均可制造出图 2H所示的低温多 晶硅薄膜晶体管。 因此, 熟习此技术者可依实际制程要求由这些制程中 择一而行。以下将详细说明图 2H所示的低温多晶硅薄膜晶体管 400的结 构, 而各元件的形成方法已于上述实施例中说明, 以下不再赘述。  The present invention provides a variety of different fabrication processes for producing the low temperature polysilicon thin film transistor of Figure 2H. Therefore, those skilled in the art can choose one of these processes according to the actual process requirements. The structure of the low temperature polysilicon thin film transistor 400 shown in Fig. 2H will be described in detail below, and the method of forming each element has been described in the above embodiment, and will not be described below.
请参照图 2H, 低温多晶硅薄膜晶体管 400主要由基板 200以及配置 在基板 200上的结构所构成。 而此结构包括闸极 202、 闸介电层 204、 图 案化绝缘层 208、 图案化硅层 402、 欧姆接触层 214、 源极 /漏极层 218以 及保护层 220。其中, 闸极 202、与闸介电层 204依序配置在基板 200上, 图案化硅层 402配置在闸介电层 204上, 且特别的是, 图案化硅层 402 包括位于闸极 202上方的多晶硅通道区 212以及位于多晶硅通道区 212 两侧的非晶硅热载子抑制区 216。而图案化绝缘层 208配置在图案化硅层 402上, 其材质例如是氧化硅或是氮化硅。  Referring to FIG. 2H, the low temperature polysilicon thin film transistor 400 is mainly composed of a substrate 200 and a structure disposed on the substrate 200. The structure includes a gate 202, a gate dielectric layer 204, a patterned insulating layer 208, a patterned silicon layer 402, an ohmic contact layer 214, a source/drain layer 218, and a protective layer 220. The gate 202 and the gate dielectric layer 204 are sequentially disposed on the substrate 200, the patterned silicon layer 402 is disposed on the gate dielectric layer 204, and in particular, the patterned silicon layer 402 is disposed above the gate 202. The polysilicon channel region 212 and the amorphous silicon thermal carrier suppression region 216 on either side of the polysilicon channel region 212. The patterned insulating layer 208 is disposed on the patterned silicon layer 402, and the material thereof is, for example, silicon oxide or silicon nitride.
欧姆接触层 214配置在部分的闸介电层 204以及非晶硅热载子抑制 区 216上方的部分图案化绝缘层 208上, 而暴露出多晶硅通道区 212上 方的部分图案化绝缘层 208, 并与非晶硅热载子抑制区 216连接。 其中, 欧姆接触层 214例如是 n型多晶硅掺杂欧姆接触层或 p型多晶硅掺杂欧 姆接触层。 换言之, 低温多晶硅薄膜晶体管 400例如是 n型晶体管或 p 型晶体管。  The ohmic contact layer 214 is disposed on a portion of the gate dielectric layer 204 and the partially patterned insulating layer 208 over the amorphous silicon thermal carrier suppression region 216, exposing a portion of the patterned insulating layer 208 over the polysilicon channel region 212, and It is connected to the amorphous silicon thermal carrier suppression zone 216. The ohmic contact layer 214 is, for example, an n-type polysilicon doped ohmic contact layer or a p-type polysilicon doped ohmic contact layer. In other words, the low temperature polysilicon thin film transistor 400 is, for example, an n-type transistor or a p-type transistor.
源极 /漏极层 218配置在欧姆接触层 214与闸介电层 204上, 而保护 层 220则配置在源极 /漏极层 218以及图案化绝缘层 208上, 用以保护低 温多晶硅薄膜晶体管 400内部元件, 以避免其在后续制程中受损。  The source/drain layer 218 is disposed on the ohmic contact layer 214 and the gate dielectric layer 204, and the protective layer 220 is disposed on the source/drain layer 218 and the patterned insulating layer 208 for protecting the low temperature polysilicon thin film transistor. 400 internal components to avoid damage in subsequent processes.
综上所述, 本发明具有下列优点: 1. 与现有的低温多晶硅薄膜晶体管的制程相比,可少一道 LDD制程 与光罩, 以节省制造成本。 In summary, the present invention has the following advantages: 1. Compared with the existing low temperature polysilicon thin film transistor process, one LDD process and mask can be saved to save manufacturing cost.
2.在本发明的低温多晶硅薄膜晶体管的制程中, 以第二图案化非晶 硅层做为激光退火制程中的吸收罩幕, 因此可有效地控制多晶硅与非晶 硅成长的区域。  2. In the process of the low temperature polysilicon thin film transistor of the present invention, the second patterned amorphous silicon layer is used as an absorption mask in the laser annealing process, thereby effectively controlling the growth region of polysilicon and amorphous silicon.
3. 非晶硅热载子抑制区可使晶粒由多晶硅通道区的两侧往中央成 长, 进而使多晶硅通道区中的晶粒具有较佳的尺寸均匀性。  3. The amorphous silicon hot carrier suppression region allows the grains to grow from the sides of the polysilicon channel region to the center, thereby allowing the grains in the polysilicon channel region to have better dimensional uniformity.
4. 同时兼具多晶硅薄膜晶体管的高驱动电流(I0N) 以及非晶硅薄膜 晶体管的低漏电流 (IOTF) 的特性, 因而具有较高的 ION/ IOFF比值, 以改 善低温多晶硅薄膜晶体管的电特性。 4. At the same time, it has the high driving current (I 0N ) of the polysilicon thin film transistor and the low leakage current (I OTF ) of the amorphous silicon thin film transistor, so it has a high ION/IOFF ratio to improve the low temperature polysilicon thin film transistor. Electrical characteristics.
5. 旧有非晶硅生产线转为生产底闸极多晶硅的可行性高, 可节省成 本。  5. The conversion of the old amorphous silicon production line to the production of the bottom gate polysilicon is highly feasible and can save costs.
虽然本发明已以较佳实施例揭露如上, 然其并非用以限定本发明, 任何熟习此技术者在不脱离本发明的精神和范围内, 当可作些许的变动 与润饰, 因此本发明的保护范围应以后附的权利要求书所界定的内容为 准。 附图标记说明  Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection shall be subject to the contents as defined in the appended claims. Description of the reference numerals
100、 200: 基板  100, 200: substrate
102、 202: 闸极  102, 202: Gate
104、 204: 闸介电层  104, 204: gate dielectric layer
106: 非晶硅层  106: amorphous silicon layer
106、 311: 图案化多晶硅层  106, 311: patterned polysilicon layer
108: 氧化硅层  108: silicon oxide layer
110、 214: 欧姆接触层 112: 通道层 110, 214: ohmic contact layer 112: channel layer
114: 浅惨杂漏极  114: shallow miscellaneous drain
116、 218: 源极 /漏极层  116, 218: source/drain layer
118、 222: 准分子激光光束 118, 222: Excimer laser beam
120、 400: 低温多晶硅薄膜晶体管120, 400: low temperature polysilicon thin film transistor
130、 140、 230: 离子 130, 140, 230: ion
206: 第一非晶娃层  206: first amorphous silicon layer
206a: 第一图案化非晶硅层  206a: first patterned amorphous silicon layer
208: 图案化绝缘层  208: patterned insulation
210、 310: 第二非晶硅层  210, 310: second amorphous silicon layer
210a> 310a: 第二图案化非晶硅层 210a> 310a: second patterned amorphous silicon layer
212: 多晶硅通道区 212: polysilicon channel area
216: 非晶硅热载子抑制区  216: Amorphous silicon hot carrier suppression zone
220: 保护层  220: Protective layer
402: 图案化硅层  402: patterned silicon layer

Claims

权 利 要 求 Rights request
1. 一种低温多晶硅薄膜晶体管, 其适于配置在一基板上, 其特征在 于, 该低温多晶硅薄膜晶体管包括: A low temperature polysilicon thin film transistor adapted to be disposed on a substrate, wherein the low temperature polysilicon thin film transistor comprises:
一闸极, 其配置于该基板上;  a gate disposed on the substrate;
一闸介电层, 其配置于该基板与该闸极上;  a gate dielectric layer disposed on the substrate and the gate;
一图案化硅层, 其配置于该闹介电层上, 并位于该闹极上方, 其中 该图案化硅层包括一多晶硅通道区以及位于该多晶硅通道区两侧之一上 的非晶硅热载子抑制区;  a patterned silicon layer disposed on the dummy dielectric layer and located above the sky electrode, wherein the patterned silicon layer includes a polysilicon channel region and amorphous silicon heat on one of the two sides of the polysilicon channel region Carrier suppression zone;
一图案化绝缘层, 其配置于该硅层上;  a patterned insulating layer disposed on the silicon layer;
一欧姆接触层, 其配置于部分的该闸介电层以及该非晶硅热载子抑 制区上方的部分图案化绝缘层上而暴露出该多晶硅通道区上方的部分图 案化绝缘层, 并连接该非晶硅热载子抑制区; 以及  An ohmic contact layer disposed on a portion of the gate dielectric layer and a portion of the patterned insulating layer above the amorphous silicon thermal carrier suppression region to expose a portion of the patterned insulating layer over the polysilicon channel region and connected The amorphous silicon hot carrier suppression zone;
一源极 /漏极层, 其配置于该欧姆接触层上。  A source/drain layer disposed on the ohmic contact layer.
2.如权利要求 1所述的低温多晶硅薄膜晶体管, 其特征在于, 还包 括一保护层, 其配置于该源极 /漏极层上, 并覆盖该绝缘层。  The low temperature polysilicon thin film transistor according to claim 1, further comprising a protective layer disposed on the source/drain layer and covering the insulating layer.
3.如权利要求 1所述的低温多晶硅薄膜晶体管, 其特征在于, 该欧 姆接触层包括一 n型掺杂欧姆接触层以及一 p型掺杂欧姆接触层中的一 个。  The low temperature polysilicon thin film transistor according to claim 1, wherein the ohmic contact layer comprises one of an n-type doped ohmic contact layer and a p-type doped ohmic contact layer.
4.如权利要求 1所述的低温多晶硅薄膜晶体管, 其特征在于, 该绝 缘层的材质包括氧化硅以及氮化硅中的一个。  The low temperature polysilicon thin film transistor according to claim 1, wherein the insulating layer is made of one of silicon oxide and silicon nitride.
5.一种低温多晶硅薄膜晶体管的制造方法, 其特征在于, 它包括: 在一基板上形成一闸极;  A method of fabricating a low temperature polysilicon thin film transistor, comprising: forming a gate on a substrate;
在该基板与该间极上形成一闸介电层;  Forming a gate dielectric layer on the substrate and the interpole;
在该闸介电层上依序形成一第一非晶硅层、 一图案化绝缘层以及一 第二非晶硅层, 其中该图案化绝缘层配置于部分该第一非晶硅层上, 且 位于该闸极上方, 而该第二非晶硅层配置于该第一非晶硅层以及该图案 化绝缘层上; Forming a first amorphous silicon layer, a patterned insulating layer, and a layer on the gate dielectric layer a second amorphous silicon layer, wherein the patterned insulating layer is disposed on a portion of the first amorphous silicon layer and above the gate, and the second amorphous silicon layer is disposed on the first amorphous silicon layer and The patterned insulating layer;
图案化该第一非晶硅层以及该第二非晶硅层而形成一第一图案化非 晶硅层与一第二图案化非晶硅层, 以暴露出部分的该闸介电层, 其中该 第二图案化非晶硅层并暴露出部分的该图案化绝缘层;  Patterning the first amorphous silicon layer and the second amorphous silicon layer to form a first patterned amorphous silicon layer and a second patterned amorphous silicon layer to expose a portion of the gate dielectric layer, Wherein the second patterned amorphous silicon layer exposes a portion of the patterned insulating layer;
使部分的第一图案化非晶硅层熔融后再结晶, 以在该闸极上方形成 一多晶硅通道区, 其中在该第二图案化非晶硅层与该图案化绝缘层重迭 处下方的部分第一图案化非晶硅层中自然形成一非晶硅热载子抑制区; 以及  And partially recrystallizing a portion of the first patterned amorphous silicon layer to form a polysilicon channel region over the gate, wherein the second patterned amorphous silicon layer overlaps the patterned insulating layer An amorphous silicon hot carrier suppression region is naturally formed in a portion of the first patterned amorphous silicon layer;
在该第二图案化非晶硅层上形成一源极 /漏极层。  A source/drain layer is formed on the second patterned amorphous silicon layer.
6.如权利要求 5所述的低温多晶硅薄膜晶体管的制造方法, 其特征 在于, 形成该多晶硅通道区的步骤中包括进行一激光退火制程。  6. The method of fabricating a low temperature polysilicon thin film transistor according to claim 5, wherein the step of forming the polysilicon channel region comprises performing a laser annealing process.
7.如权利要求 6所述的低温多晶硅薄膜晶体管的制造方法, 其特征 在于, 该激光退火制程包括一准分子激光退火制程。  7. The method of fabricating a low temperature polysilicon thin film transistor according to claim 6, wherein the laser annealing process comprises an excimer laser annealing process.
8.如权利要求 5所述的低温多晶硅薄膜晶体管的制造方法, 其特征 在于, 在形成该图案化绝缘层之后与形成该第二非晶硅层之前, 还包括 对部分的该第一非晶硅层进行惨杂。  The method of manufacturing a low temperature polysilicon thin film transistor according to claim 5, further comprising: after forming the patterned insulating layer and before forming the second amorphous silicon layer, further comprising a portion of the first amorphous The silicon layer is miserable.
9.如权利要求 5所述的低温多晶硅薄膜晶体管的制造方法, 其特征 在于, 在形成该第二非晶硅层之后与形成该源极 /漏极层之前, 还包括对 部分的该第一非晶硅层以及该第二非晶硅层进行掺杂。  The method of manufacturing a low temperature polysilicon thin film transistor according to claim 5, further comprising: after forming the second amorphous silicon layer and before forming the source/drain layer The amorphous silicon layer and the second amorphous silicon layer are doped.
10.如权利要求 9所述的低温多晶硅薄膜晶体管的制造方法,其特征 在于, 在形成该多晶硅通道区之后与形成该源极 /漏极层之前, 还包括对 部分的该第一非晶硅层以及该第二图案化非晶硅层进行掺杂。  The method of manufacturing a low temperature polysilicon thin film transistor according to claim 9, further comprising: after forming the polysilicon channel region and before forming the source/drain layer, a portion of the first amorphous silicon The layer and the second patterned amorphous silicon layer are doped.
11. 如权利要求 10所述的低温多晶硅薄膜晶体管的制造方法, 其特 征在于, 在对部分的该第一非晶硅层以及该第二图案化非晶硅层进行掺 杂之后与形成该源极 /漏极层之前, 还包括对部分的该第一非晶硅层以及 该第二图案化非晶硅层进行一退火活化制程。 11. The method of fabricating a low temperature polysilicon thin film transistor according to claim 10, wherein The method further includes: after doping the portion of the first amorphous silicon layer and the second patterned amorphous silicon layer, and before forming the source/drain layer, further comprising a portion of the first amorphous silicon The layer and the second patterned amorphous silicon layer are subjected to an annealing activation process.
12.如权利要求 5所述的低温多晶硅薄膜晶体管的制造方法,其特征 在于, 还包括在该源极 /漏极层上形成一保护层, 并覆盖住该绝缘层。  The method of fabricating a low temperature polysilicon thin film transistor according to claim 5, further comprising forming a protective layer on the source/drain layer and covering the insulating layer.
13.如权利要求 5所述的低温多晶硅薄膜晶体管的制造方法,其特征 在于, 在形成该多晶硅通道区时, 还包括同时使该第二图案化非晶硅层 熔融后再结晶。  The method of manufacturing a low-temperature polysilicon thin film transistor according to claim 5, wherein when the polysilicon channel region is formed, the second patterned amorphous silicon layer is simultaneously melted and then recrystallized.
14.一种低温多晶硅薄膜晶体管的制造方法, 其特征在于, 它包括: 在一基板上形成一闸极;  A method of fabricating a low temperature polysilicon thin film transistor, comprising: forming a gate on a substrate;
在该基板与该闸极上形成一闸介电层;  Forming a gate dielectric layer on the substrate and the gate;
依序形成一第一非晶硅层、 一图案化绝缘层以及一第二非晶硅层, 其中该图案化绝缘层配置于部分该第一非晶硅层上, 且位于该闸极上方, 而该第二非晶硅层配置于该第一非晶硅层以及该图案化绝缘层上;  Forming a first amorphous silicon layer, a patterned insulating layer, and a second amorphous silicon layer, wherein the patterned insulating layer is disposed on a portion of the first amorphous silicon layer and above the gate The second amorphous silicon layer is disposed on the first amorphous silicon layer and the patterned insulating layer;
图案化该第一非晶硅层以及该第二非晶硅层而形成一第一图案化非 晶硅层与一第二图案化非晶硅层, 以暴露出部分的该闸介电层, 其中该 第二图案化非晶硅层并暴露出部分的该图案化绝缘层;  Patterning the first amorphous silicon layer and the second amorphous silicon layer to form a first patterned amorphous silicon layer and a second patterned amorphous silicon layer to expose a portion of the gate dielectric layer, Wherein the second patterned amorphous silicon layer exposes a portion of the patterned insulating layer;
在该第二图案化非晶硅层上形成一源极 /漏极层; 以及  Forming a source/drain layer on the second patterned amorphous silicon layer;
使部分的第一图案化非晶硅层熔融后再结晶, 以在该闹极上方形成 一多晶硅通道区, 其中在该第二图案化非晶硅层与该图案化绝缘层重迭 处下方的部分该第一图案化非晶硅层中自然形成一非晶硅热载子抑制 区。  And partially re-crystallizing a portion of the first patterned amorphous silicon layer to form a polysilicon channel region over the drain electrode, wherein the second patterned amorphous silicon layer overlaps the patterned insulating layer A portion of the first patterned amorphous silicon layer naturally forms an amorphous silicon thermal carrier suppression region.
15.如权利要求 14所述的低温多晶硅薄膜晶体管的制造方法, 其特 征在于, 形成该多晶硅通道区的步骤中包括进行一激光退火制程。  A method of fabricating a low temperature polysilicon thin film transistor according to claim 14, wherein the step of forming the polysilicon channel region comprises performing a laser annealing process.
16.如权利要求 15所述的低温多晶硅薄膜晶体管的制造方法, 其特 征在于, 该激光退火制程包括一准分子激光退火制程。 16. The method of fabricating a low temperature polysilicon thin film transistor according to claim 15, wherein The laser annealing process includes an excimer laser annealing process.
17.如权利要求 14所述的低温多晶硅薄膜晶体管的制造方法, 其特 征在于, 在形成该图案化绝缘层之后与形成该第二非晶硅层之前, 还包 括对部分的第一非晶硅层进行掺杂。  The method of manufacturing a low temperature polysilicon thin film transistor according to claim 14, further comprising: after forming the patterned insulating layer and before forming the second amorphous silicon layer, further comprising a portion of the first amorphous silicon The layers are doped.
18. 如权利要求 14所述的低温多晶硅薄膜晶体管的制造方法, 其特 征在于, 在形成该第二非晶硅层之后与形成该源极 /漏极层之前, 还包括 对部分的第一非晶硅层以及该第二非晶硅层进行掺杂。  18. The method of fabricating a low temperature polysilicon thin film transistor according to claim 14, further comprising: after forming the second amorphous silicon layer and before forming the source/drain layer, further comprising a portion of the first non- The crystalline silicon layer and the second amorphous silicon layer are doped.
19. 如权利要求 18所述的低温多晶硅薄膜晶体管的制造方法, 其特 征在于, 在对部分的第一非晶硅层以及该第二非晶硅层进行掺杂之后, 还包括对部分的该第一非晶硅层以及该第二非晶硅层进行一活化制程。  The method of manufacturing a low temperature polysilicon thin film transistor according to claim 18, further comprising: after doping a portion of the first amorphous silicon layer and the second amorphous silicon layer The first amorphous silicon layer and the second amorphous silicon layer are subjected to an activation process.
PCT/CN2004/000848 2004-07-22 2004-07-22 A low temperature polysilicon thin film transistor and method of manufacturing the same WO2006007764A1 (en)

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CN1489189A (en) * 2002-09-04 2004-04-14 Lg. ������Lcd��ʽ���� Method for making platfond-shape film transistor with low-temp. polysilicon

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