WO2005114345A1 - Systeme de reglage et commande pour une presse d'injection - Google Patents
Systeme de reglage et commande pour une presse d'injection Download PDFInfo
- Publication number
- WO2005114345A1 WO2005114345A1 PCT/EP2005/052154 EP2005052154W WO2005114345A1 WO 2005114345 A1 WO2005114345 A1 WO 2005114345A1 EP 2005052154 W EP2005052154 W EP 2005052154W WO 2005114345 A1 WO2005114345 A1 WO 2005114345A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- control
- actuator
- machine control
- regulation system
- machine
- Prior art date
Links
- 238000001746 injection moulding Methods 0.000 title claims description 28
- 230000033001 locomotion Effects 0.000 claims abstract description 15
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000004886 process control Methods 0.000 abstract 1
- 101100408464 Caenorhabditis elegans plc-1 gene Proteins 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76531—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76648—Sequence, e.g. the order in which operations are conducted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76993—Remote, e.g. LAN, wireless LAN
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34273—Pc and plc and nc integrated, pcnc concept
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34287—Plc and motion controller combined
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45244—Injection molding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the present invention relates to a machine control and regulation system according to the preamble of claim 1 and in particular to an actuator according to the preamble of claim 8, which is provided for the machine control and regulation system and has the functionality of a machine control (PLC).
- PLC machine control
- the present invention is described below with reference to a machine control and regulation system for an injection molding machine.
- a conventional machine control and regulating system for an injection molding machine as shown in Figs. 3 and 4 of the present invention includes various devices. These devices have, for example, the functionality of an injection molding machine controller 1 ', 1''(hereinafter referred to as PLC), of axis controllers 2', 2 '', an axis 3A, 3B, analog and digital I / O inputs and outputs 4, 4 ' , Temperature controllers 5, heaters 6 or a human-machine interface (hereinafter referred to as HMI) 7. As shown in FIG.
- high-speed BMI buses for example CAN bus or Profibus-DP
- CAN bus or Profibus-DP connect the individual devices and enable the construction of a modular machine control and regulation system.
- a PLC 1 'of a machine control and regulation system provided with the functions of the sequence control and the coordination of the movement sequences also contains the required axis controllers 2'.
- Figure 4 of US 6 275 741 B1 discloses such a machine control and regulation system in which existing axes are controlled by means of a central control.
- the second concept is a "decentralized concept", which is disclosed in US Pat. No. 6,289,259 B1. As shown in FIG. 4 of the present invention, the required axis controllers 2 ′′ in the decentralized concept are each arranged on corresponding axes 3A, 3B and are not contained in a PLC 1 ′′. US Pat. No.
- 6,289,259 B1 shows, for example, a machine control and Control system in which the axis controllers are arranged on a hydraulic block, however, this machine control and regulation system still has a spatially separate PLC (referred to in the publication as System Control Processor) which is provided with the functions of sequence control and the coordination of the movement sequences
- System Control Processor referred to in the publication as System Control Processor
- the axis controller 2 ' in the decentralized concept are consequently implemented in separate electronics on the respective axis 3A, 3B.
- such electronics have the functionality of the control devices for servomotors.
- controllers are arranged in separate electronics directly on the respective axis (see DE 100 12 409 A1).
- both the machine control and regulation systems described above and the components mentioned are constructed in such a way that a device separate from the axes with the functionality of a PLC is required to control and / or regulate the machine control and regulation system.
- the costs associated with the hardware of this PLC adversely affect the cost-effective implementation of the injection molding machine.
- the present invention is accordingly based on the object of developing a machine control and regulation system in accordance with the preamble of claim 1 in such a way that the costs associated with separate PLC hardware can be saved.
- the present invention is intended to further develop an actuator according to the preamble of claim 8 in such a way that it can be used in the machine control and regulating system for the purpose of the invention.
- the core idea of the present invention is therefore to implement a machine control and regulation system for an injection molding machine, in which the functions of the sequence control and the coordination of the movement sequences for this machine control and regulation system are provided via a decentralized actuator hardware (hereinafter referred to as axis control hardware) of the actuator mentioned are.
- axis control hardware decentralized actuator hardware
- the above core idea is realized according to the invention in that the functions of the sequence control and the coordination of the movement sequences for the machine control and regulation system are provided in the form of additional control software via the decentralized axis control hardware (digital electronics) of an actuator which is already present in the machine. that the machine control and regulation system no longer requires spatially separate PLC hardware.
- the axis control hardware of the actuator thus has, in addition to existing axis control functions for the corresponding axis, the functionality of a PLC. According to the invention, the above measures result in significant cost savings with regard to the required achieved hardware for a machine control and regulation system.
- a further advantage of the present invention lies in one of the subclaims in that the transit times of important information (e.g. the target values) with respect to an axis can be minimized.
- the axis control hardware in which the functions of the sequence control and the coordination of the movement sequences for the injection molding machine are additionally integrated, is arranged on the axis with the highest real-time requirements.
- the information relevant to this axis is thus generated on the axis on which it is also processed.
- FIG. 1 shows a block diagram of a machine control and regulation system according to the invention for an injection molding machine according to a first exemplary embodiment of the present invention
- FIG. 2 shows a block diagram of a machine control and regulation system according to the invention for a plurality of injection molding machines according to a second exemplary embodiment of the present invention
- 3 shows a block diagram of a machine control and regulation system according to the prior art, which is constructed according to a central concept for injection molding machine control;
- Fig. 4 is a block diagram of a machine control and regulation system according to the prior art, which is constructed according to a decentralized concept for injection molding machine control.
- FIG. 1 shows a block diagram of a machine control and regulation system for an injection molding machine according to a first exemplary embodiment of the present invention.
- a machine control and regulating system has a bus system BMI, which connects a plurality of bus users to one another.
- Bus participants are: an actuator arranged on an axis 3A, which has at least one axis controller 2 with decentralized axis control hardware, at least one further possible axis 3B, a device 4 which contains other I / O (analog and digital I / O inputs and outputs) ), a temperature controller 5, which is connected to at least one heater 6, and an HMI (Human-Machine Interface) 7.
- I / O analog and digital I / O inputs and outputs
- HMI Human-Machine Interface
- the functions of the sequence control and the coordination of the movement sequences for the machine control and regulation system are provided via the axis control hardware of the actuator in the form of additional control software. That is, the functions of the injection molding machine control system 1 (hereinafter referred to as PLC 1) are integrated into digital electronics of an actuator already present in the machine.
- Machine control and regulation systems which can have such axis control hardware, are, for example, a control pump with integrated digital electronics Control valve with integrated digital electronics or a motor controller for machines with electronic actuators.
- the functions of the PLC 1 are provided via its axis control hardware in the form of additional control software.
- a machine control and regulation system with several actuators e.g. a multi-pump system
- such functions are integrated via the axis control hardware of the actuator, which has a master functionality. It is possible for several actuators to have axis control hardware.
- the functions of the sequence control and the coordination of the motion sequences for the machine control and regulation system are integrated via the axis control hardware of the actuator, which is arranged on an axis with the highest "real-time requirements (usually the injection axis, which also has the highest quality valve) minimizes the running times of important information (for example, the setpoints) with regard to the system arranged on the corresponding axis, since the information relevant to this axis is generated where it is processed.
- the bus subscribers serving the machine control and regulation system each have individual functionalities.
- axis control these are, for example, a replacing speed-pressure control (for example based on the minimum value principle) for all axes, the pressure control including force control.
- the axis controller receives two setpoints (v, p) at any time.
- An additional axis positioning is possible as a further regulation (e.g. a path-dependent total braking (WAB) possible with a clamping unit).
- WAB path-dependent total braking
- the PLC 1 processes both digital input values DI (from buttons and switches, for example) and analog input values AI (eg, distances and pressures), determines a status (k + 1) from a status (k) and the input values and gives both digital Output values DI (switching signals) and analog output values AI (setpoints v, F) in accordance with the determined state.
- the temperature controller 5 can be used for cylinder heating, tool temperature control and temperature control of hot runner tools.
- the HMI 7 can be used, for example, to enter setpoints, display the process status, the actual and setpoint trends as well as error messages, save data and communicate with a higher-level control system. Furthermore, quality and technology programs can optionally be carried out with regard to the system.
- the PLC 1 with the functions of the sequence control and the coordination of the movement sequences which according to the prior art is provided as a single device of the system with its own hardware (see FIG. 4), is completely saved in the present invention with regard to these hardware components.
- the associated reduction in costs is a major advantage when implementing such a machine control and regulation system.
- FIG. 2 of the present invention shows a block diagram of a machine control and regulation system for a plurality of injection molding machines according to a second embodiment of the present invention.
- the machine control and regulation system used here corresponds to the machine control and regulation system of the first exemplary embodiment except for the differences described below. consequently For reasons of redundancy, explanations and relationships relating to individual components of the machine control and regulation system, which are evident from the above description, are omitted and only supplementary essential features are emphasized.
- the tasks independent of the operator as described above are taken over by a higher-level computer 8, which is constructed in such a way that it can record the data of the systems connected to it. This enables him to monitor quality and productivity, to save the relevant data and to send emergency signals if necessary.
- the computer 8 is connected via a bus system BMI of the injection molding machine or via another bus system L to the actuator, which has the functions of the PLC 1.
- the other bus system L is e.g. a local area network (LAN) to which at least one further injection molding machine (SN) is connected in this exemplary embodiment.
- LAN local area network
- SN further injection molding machine
- the second embodiment makes it possible to save the costs for n-1 HMI 7 when using n injection molding machines. This causes, in addition to the above-mentioned reduction in PLC hardware costs, a further reduction in costs the implementation of a machine control and regulation system according to the invention can be achieved.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004024907A DE102004024907A1 (de) | 2004-05-19 | 2004-05-19 | Maschinensteuerungs- und Regelungssystem für eine Spritzgießmaschine |
DE102004024907.5 | 2004-05-19 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005114345A1 true WO2005114345A1 (fr) | 2005-12-01 |
Family
ID=34969156
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2005/052154 WO2005114345A1 (fr) | 2004-05-19 | 2005-05-12 | Systeme de reglage et commande pour une presse d'injection |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE102004024907A1 (fr) |
WO (1) | WO2005114345A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110098206A1 (en) * | 2009-10-22 | 2011-04-28 | S. C. Johnson & Son, Inc. | Low voc hard surface treating composition providing anti-fogging and cleaning benefits |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008016869A1 (de) * | 2008-04-02 | 2009-10-15 | Sumitomo (Shi) Demag Plastics Machinery Gmbh | Maschinenanordnung mit einer Mehrzahl von Produktionsmaschinen, insbesondere von Kunststoff-Spritzgießmaschinen |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0643472B1 (fr) * | 1993-09-11 | 1998-04-22 | ProControl AG | Servo-contrÔle |
US6738388B1 (en) * | 1998-09-10 | 2004-05-18 | Fisher-Rosemount Systems, Inc. | Shadow function block interface for use in a process control network |
US6275741B1 (en) * | 1998-10-05 | 2001-08-14 | Husky Injection Molding Systems Ltd. | Integrated control platform for injection molding system |
US6289259B1 (en) * | 1998-10-16 | 2001-09-11 | Husky Injection Molding Systems Ltd. | Intelligent hydraulic manifold used in an injection molding machine |
DE10012409A1 (de) * | 2000-03-15 | 2001-09-20 | Mannesmann Rexroth Ag | Einrichtung zur Steuerung eines hydraulischen Aktuators |
DE10012405A1 (de) * | 2000-03-15 | 2001-09-20 | Mannesmann Rexroth Ag | Einrichtung zur Steuerung eines hydraulischen Aktuators |
AT5824U1 (de) * | 2001-10-18 | 2002-12-27 | Engel Gmbh Maschbau | Handlinggerät |
-
2004
- 2004-05-19 DE DE102004024907A patent/DE102004024907A1/de not_active Ceased
-
2005
- 2005-05-12 WO PCT/EP2005/052154 patent/WO2005114345A1/fr active Application Filing
Non-Patent Citations (6)
Title |
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"CNC STEUERT UND REGELT DIGITAL", WERKSTATT UND BETRIEB, HANSER, MUNCHEN, DE, vol. 129, no. 4, 1 April 1996 (1996-04-01), pages 251, XP000595334, ISSN: 0043-2792 * |
"NEUE HOCHLEISTUNGS-CNC", ZWF ZEITSCHRIFT FUR WIRTSCHAFTLICHE FERTIGUNG UND AUTOMATISIERUNG, CARL HANSER VERLAG. MUNCHEN, DE, vol. 91, no. 6, 1 June 1996 (1996-06-01), pages 258, XP000587782, ISSN: 0947-0085 * |
BERENDS P ET AL: "GEAR WHEEL PRODUCTION USING STADARD CONTROLS", ENGINEERING AND AUTOMATION, SIEMENS AKTIENGESELLSCHAFT, BERLIN, DE, vol. 16, no. 6, 1 November 1994 (1994-11-01), pages 11 - 13, XP000506345, ISSN: 0939-2068 * |
FELDMANN K ET AL: "Decentralization of control tasks using intelligent field devices illustrated by the example of an NC-axis controller based on PROFIBUS-FMS", FIELDCOMMS EUROPE. THE INDUSTRIAL NETWORKING SHOW AND CONFERENCE GGH MARKETING COMMUN TITCHFIELD, UK, 1996, pages 119 - 124, XP009052281 * |
KIWITT W: "FREI FUER ANDERES", ELEKTROTECHNIK, VOGEL VERLAG K.G. WURZBURG, DE, vol. 74, no. 3, 24 March 1992 (1992-03-24), pages 14,17 - 18,21, XP000291318, ISSN: 1431-9578 * |
STREBEL U: "OFFENE STEUERUNG MIT NEUER BEDIENPHILOSPHIE", TECHNISCHE RUNDSCHAU, HALLWAG, BERN, CH, vol. 85, no. 43, 29 October 1993 (1993-10-29), pages 48 - 51, XP000403618, ISSN: 0040-148X * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110098206A1 (en) * | 2009-10-22 | 2011-04-28 | S. C. Johnson & Son, Inc. | Low voc hard surface treating composition providing anti-fogging and cleaning benefits |
US8476214B2 (en) * | 2009-10-22 | 2013-07-02 | S.C. Johnson & Son, Inc. | Low voc hard surface treating composition providing anti-fogging and cleaning benefits |
Also Published As
Publication number | Publication date |
---|---|
DE102004024907A1 (de) | 2005-12-15 |
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