WO2005102854A1 - Receptacle de blocage leger - Google Patents

Receptacle de blocage leger Download PDF

Info

Publication number
WO2005102854A1
WO2005102854A1 PCT/US2004/032251 US2004032251W WO2005102854A1 WO 2005102854 A1 WO2005102854 A1 WO 2005102854A1 US 2004032251 W US2004032251 W US 2004032251W WO 2005102854 A1 WO2005102854 A1 WO 2005102854A1
Authority
WO
WIPO (PCT)
Prior art keywords
container
tray
containers
lid
recesses
Prior art date
Application number
PCT/US2004/032251
Other languages
English (en)
Inventor
Donald R. Close
Original Assignee
United States Postal Service
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by United States Postal Service filed Critical United States Postal Service
Publication of WO2005102854A1 publication Critical patent/WO2005102854A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00—Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02—Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0235—Containers stackable in a staggered configuration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00—Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02—Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209—Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0217—Containers with a closure presenting stacking elements
    • B65D21/0223—Containers with a closure presenting stacking elements the closure and the bottom presenting local co-operating elements, e.g. projections and recesses

Definitions

  • This invention relates generally to a light weight container, and more particularly, to a lightweight container having interlocking capabilities.
  • the postal service receives millions of pieces of mail every day. This mail is then sorted and transported to the various destinations. Generally, the sorting process involves placing mail with the same general destinations into trays. The trays may be placed on pallets, which are loaded on trucks or other vehicles for transportation to the appropriate destinations. The pallets, on which the trays are placed and transported, may be lightweight and flexible enough that column-stacked trays are unstable when lifted by a fork truck. [004] Historically, the stability of a pallet loaded with trays has been established by stretch wrapping or strapping the columns of stacked trays to the pallet. However, stretch-wrapping or strapping the trays to the pallets increases the time and labor associated with the transporting process.
  • the present disclosure is directed to a container having a tray and a lid.
  • the tray includes a base, two side panels connected along one edge to the base, and two end panels connected along one edge to the base and along one edge to each of the side panels.
  • the lid is configured to engage the tray.
  • the tray and the lid each include at least one of protrusions and recesses configured to restrict lateral movement of the lid of the container relative to the tray of another substantially identical container.
  • the present disclosure is directed to a method of stacking containers. The method includes positioning a first layer of containers, each having a tray and a lid.
  • the lid includes one of protrusions and recesses.
  • the method further includes positioning a second layer of containers on top of the first layer of containers, each of the second layer of containers having a tray and a lid.
  • the tray of the second layer of containers includes the other of protrusions and recesses.
  • the other of protrusions and recesses of the second layer of containers engage the one of protrusions and recesses of the first layer of containers to restrict lateral movement of the second layer of containers relative to the first layer of containers.
  • Figure 1 is a perspective view diagrammatic illustration of a container according to an exemplary embodiment of the present invention
  • Figure 2A is a top view diagrammatic illustration of a tray of a container according to an exemplary embodiment of the present invention
  • Figure 2B is a front view diagrammatic illustration of a tray of a container according to an exemplary embodiment of the present invention
  • Figure 2C is an end view diagrammatic illustration of a tray of a container according to an exemplary embodiment of the present invention
  • Figure 2D is a cross-section view illustration of a label holder according to an exemplary embodiment of the present invention
  • Figure 3A is a top view diagrammatic illustration of a lid of a container according to an exemplary embodiment of the present invention
  • Figure 3B is a front view diagrammatic illustration of a lid of a container according to an exemplary embodiment of the present invention
  • Figure 3C is an end view diagram
  • FIG. 1 illustrates an exemplary embodiment of a container 10.
  • Container 10 may include a lid 12 and a tray 14.
  • Lid 12 may be configured to engage tray 14 to complete an enclosure.
  • Lid 12 may or may not include a locking mechanism that secures lid 12 to tray 14.
  • Lid 12 may be separate from tray 14 or hinged to tray 14.
  • Container 10 may be formed from a polyolefin material such as, for example, polypropylene or polyethylene.
  • container 10 may be formed from a material other than polyolefin such as ABS (Acrylonitrile Butadiene Styrene), aluminum, or any other suitable material that provides a lightweight protection for the contents of container 10.
  • tray 14 may include a base 16, two side panels 18, two end panels 20, and a curved rim 22.
  • Each of side and end panels 18 and 20 may be connected to base 16 along one edge.
  • each side panel 18 may be connected to each end panel 20 along one edge.
  • Curved rim 22 may be disposed along an upper outer periphery of tray 14 and connected to side and end panels 18 and 20.
  • Base 16 may be a planar rectangular-shaped part having a length direction and a width direction. It is also contemplated that base 16 may have a shape other than rectangular such as, for example, square or any other shape known in the art.
  • Base 16 may include one or more channels 24. Channels 24 may be linearly disposed on a bottom surface 28 of base 16 in the width direction.
  • Channels 24 may extend through base 16 and result in projections from a top surface 30 of base 16, as depicted in Figs. 2A and 2B. It is also contemplated that channels 24 only extend a portion of the distance through base 16. It is contemplated that there may be more or fewer of channels 24 than those depicted in Figs. 2A and 2B, and that channels 24 may extend in the length direction rather than the width direction. It is also contemplated that base 16 may include channels in both the width and length direction or that channels 24 may be absent from base 16 and only included in lid 12, as will be described below. Channels 24 may be configured to retain container securing straps (not shown) in a predetermined position relative to container 10.
  • Base 16 may also include one or more positioning recesses 26.
  • the positioning recesses 26 may be disposed in bottom surface 28 of base 16.
  • Recesses 26 may extend through base 16 and result in projections from top surface 30 of base 16, as depicted in Figs. 2A and 2B. It is also contemplated that recesses 26 only extend a portion of the distance through base 16. Recesses 26 may each have a circular, square, L-shaped, rectangular, or any other appropriate cross-sectional shape known in the art. It is further contemplated that recesses 26 may be absent and projections included.
  • Recesses 26 may be disposed in rows 32 and columns 34 after a particular pattern. As illustrated in Fig. 2A, the distance between rows 32 and columns 34 of recesses 26 may be equal. It is also contemplated that there may be a greater or lesser number of rows 32 and columns 34, that recesses 26 may be disposed in another pattern other than rows 32 and columns 34, and that the spacing between recesses 26 may or may not be equal. [032] As illustrated in Fig. 2B, side panels 18 may be planar trapezoidal-shaped parts having a first length generally equal to that of base 16 and a second length greater than the first. A width dimension, between the two parallel edges of side panels 18, may be less than both the first and second lengths.
  • each of side panels 18 may include vertical corrugations 40 longitudinally extended in the width direction.
  • Each of corrugations 40 may extend through both an inner surface 41 and outer surface 43 of each side panel 18. Alternately, corrugations 40 may only extend through one of inner and outer surfaces 41 or 43, or may be disposed between inner and outer surfaces 41 and 43. Corrugations 40 may be continuous along side panel 18 or may, alternately, include interrupted sections of corrugations.
  • Corrugations 40 may extend from a bottom edge 45 of each side panel 18 to a top edge 47 of each side panel 18. It is contemplated that corrugations 40 may or may not begin and end on an edge of respective side panels 18, and that corrugations 40 may or may not be orthogonal to the bottom and top edges 45, 47. Corrugations 40 may be configured to add strength to container 10 vertically and/or transversely. It is also contemplated that corrugations 40 may be absent and another means for strengthening container 10 present such as, for example, reinforcement members, creases, or another means for strengthening known in the art. [034] Fig. 2C illustrates end panels 20 as being planar trapezoidal-shaped parts having a first length generally equal to the width of base 16 and a second length greater than the first.
  • the width of end panels 20 may be generally equal to the width of side panels 18.
  • Each of end panels 20 may include a corrugated section 36.
  • Corrugated section 36 may include two sets of corrugations 40a and 40b longitudinally extended in the width direction.
  • Each of corrugations 40 may extend through both an inner surface 42 and an outer surface 44 of each end panel 20. Alternately, corrugations 40 may only extend through one of inner and outer surfaces 42 or 44, or may be disposed between inner and outer surfaces 42 and 44.
  • One set of corrugations 40a may be angled towards the other set of corrugations 40b and may extend from a bottom edge 46 of each end panel 20 to a top edge 48 of each end panel 20.
  • corrugations 40 may or may not begin and end on an edge of respective end panels 20, and that corrugations 40 may or may not be angled. Corrugations 40 may be configured to add strength to container 10 vertically and/or transversely. It is also contemplated that corrugations 40 may be absent and another means for strengthening container 10 present such as, for example, reinforcement members, creases, or another means for strengthening known in the art.
  • Each of end panels 20 may also include one or more nesting stops 38. Nesting stops 38 may be protrusions extending outward from an outer surface of end panels 20.
  • Nesting stops 38 may be configured to abut curved rim 22 of a second container when tray 14 is inserted into the second container to thereby limit an engagement depth of tray 14 within the second container. It is contemplated that a greater or lesser number of nesting stops 38 may be included and that nesting stops 38 may alternately be disposed on side panels 18. It is also contemplated that another means for limiting the engagement depth of tray 14 within the second container may be implemented. These other means for limiting the engagement depth may include, for example, a stop protruding from bottom surface 28 of base 16, a stop protruding from top surface 30 of base 16, a rim disposed on an outer periphery of tray 14, or others as known in the art. [037] As illustrated in Figs.
  • end panels 20 may include a label holder 50 generally centrally positioned on outer surface 44.
  • Label holder 50 may be a snap-in type label holder having a recessed portion 50a, and two retaining portions 50b.
  • a flexible label 52 may be pressed into recessed portion 50a and retained in position by retaining portion 50b.
  • label holder 50 may be absent from end panels 20 and included in side panels 18 or in tray 14.
  • curved rim 22 may be disposed along an upper outer periphery of tray 14 relative to base 16 and connected to side and end panels 18 and 20.
  • Curved rim 22 may include an angled portion 56 extending at variable distances away from side and end panels 18 and 20. Curved rim 22 may be configured to provide support to an upper portion of tray 14 and provide a means for grasping container 10.
  • curved rim 22 may include a handle portion 58 located at each end of tray 14, adjacent end panels 20. Handle portion 58 may allow access from both the top and bottom of container 10 and may be in the form of a bar secured within rim 32.
  • Curved rim 22 may also include one or more pinch portions 59. Pinch portions 59 connect a lower outer edge of angled portion 56 to end panels 20 to provide support to angle portion 56.
  • lid 12 may include a main portion 60 and a peripheral portion 62.
  • Peripheral portion 62 may be connected to main portion 60 along an entire perimeter of main portion 60 and may have the same overall shape as rim 22 of tray 14 so that lid 12 fits on an upper surface of rim 22.
  • Main portion 60 and peripheral portion 62 may be a single integral part formed through a forming or molding process. Alternately, each part may be formed separately and joined together through a fabrication process.
  • Main portion 60 may be a planar rectangular-shaped part having a length direction and a width direction. It is also contemplated that main portion 60 may have another shape such as, for example, square, circular, or any other shape known in the art.
  • Main portion 60 may include one or more channels 64 and one or more positioning projections 66.
  • Channels 64 may be linearly disposed on a top surface 68 of main portion 60 in the width direction, aligned with channels 24 in base 16 of tray 14. Channels 64 may extend through base 16 and result in projections from a bottom surface 70 of main portion 60. It is contemplated that channels 64 may only extend a fraction of a distance through main portion 60. It is also contemplated that there may be a greater or lesser number of channels 64 than those depicted in Figs. 3A and 3B, and that channels 64 may extend in the length direction rather than the width direction. It is further contemplated that main portion 60 may include channels 64 in both the width and length directions, or that channels 64 may be absent and only channels 24 in base 16 included.
  • Projections 66 may include multiple projections disposed in main portion 60 of lid 12. Projections 66 may have a circular, square, L-shaped, rectangular, or any other appropriate cross-section known in the art. Projections 66 may be configured to be received within recesses 26 of tray 14 to restrict motion of container 10 relative to another substantially identical container 10, when containers 10 are stacked one on top of the other. As described above, it is contemplated that base 16 may alternately have projections. In this situation, projections 66 in the lid may be absent and recesses included.
  • both tray 14 and lid 12 may include projections that interact to restrict motion of one container 10 relative to another container 10, when containers 10 are stacked one on top of another [043]
  • Projections 66 in lid 12 may be disposed in rows 32 and columns 34 after a predetermined pattern. As illustrated in Fig. 3A, the distance between rows 32 and columns 34 of projections 66 may be equal.
  • the pattern of rows 32 and columns 34 of projections 66 in lid 12 may be substantially the same as the pattern of rows 32 and columns 34 of recesses 26 in base 16.
  • projections 66 may be disposed in another pattern other than rows 32 and columns 34, that there may be a greater or lesser number of rows 32 and columns 34, that the spacing between projections 66 may or may not be equal, and that the pattern of projections 66 in lid 12 may be different than the pattern of recesses 26 in tray 14.
  • Peripheral portion 62 may have a substantially constant cross-section and an inner surface 72 configured to mate against angled portion 56 of curved rim 22. Alternately, peripheral portion 62 may have a variable cross-section.
  • Figs. 4A-4E illustrate available vertical stacking arrangements of one exemplary container 10 relative to another.
  • Figs. 5-6 illustrate available stacking patterns for layers of exemplary containers 10 on a pallet 74.
  • the disclosed container 10 may provide a lightweight sturdy support structure and environmental protection for its contents. Tray 14 of container 10 may be nestable, stackable, and interlockable with other substantially identical trays 14. In addition, container 10 may reduce or eliminate the need to stretch-wrap or strap containers 10 to a pallet 74 before handling or loading of pallet 74, may provide for secure placement of individual container retention straps, may provide for snap-in placement of a label, and may prevent binding of one container 10 relative to another when nested. As a result, container 10 and a method of stacking and interlocking trays 14 may reduce the material cost, time, and labor typically associated with handling, loading, and transporting of conventional containers.
  • tray 14 may be nested within a second identical tray 14.
  • Nesting is the loading of a portion of one tray 14 inside of another to either reduce the space displaced by one of the trays 14 or make empty containers 10 easier to transport.
  • Container 10 may be nested in a first orientation where the longitudinal directions of two containers 10 are aligned.
  • Container 10 may also be nested in a second orientation that is rotated 180° relative to the first orientation.
  • the engagement depth that a first container 10 is nested within a second container 10 may be limited to minimize the likelihood of separation difficulty.
  • nesting stops 38 may be provided on the first container 10 that are configured to engage curved rim 22 of the second container 10, within which the first container 10 is nested to limit engagement depth.
  • containers 10 may be interlocked in a number of ways because of the equally spaced pattern of projection and recess rows 32 and columns 34.
  • Fig. 4A shows two containers 10 longitudinally aligned, with an upper container 10 offset from a lower container 10 in a longitudinal direction.
  • one row 32 of projections 66 (two projections total) from the lower container lid 12 engage one row 32 of recesses 26 in base 16 of the upper container 10.
  • Fig. 4B also shows two containers 10 longitudinally aligned, but with the upper container 10 offset from the lower container 10 in a transverse direction.
  • Fig. 4A shows two containers 10 longitudinally aligned, but with the upper container 10 offset from the lower container 10 in a transverse direction.
  • a longitudinal column 34 of projections 66 (three projections total) from the lower container lid 12 engage a column 34 of recesses 66 in base 16 of the upper container 10, with the containers offset widthwise.
  • Fig. 4C shows two containers 10 orthogonally disposed relative to the longitudinal directions of each container 10. In Fig. 4C, two rows 32 of projections 66 (four projections total) from the lower container 10 engage two rows 32 of recesses 66 from each column 34 in base 16 of the upper container 10.
  • Fig. 4D similar to Fig. 4C, shows two orthogonal containers 10, but with only one row 32 of projections 66 (two projections total) from the lower container 10 engaging two recesses 26 from one column 34 in base 16 of the upper container 10.
  • FIG. 4E again shows two orthogonal containers 10, but with only one projection 66 from the lower container 10 engaged with one recess 26 in base 16 of the upper container 10. It is contemplated that other interlocking arrangements may be made, and that greater or fewer projections 66 and recesses 26 may be engaged.
  • a typical lightweight pallet may have the general dimensions of three feet wide and four feet long. Alternate embodiments may includes pallets one-half to one-third these dimensions as well.
  • Containers 10 may have a length generally two- fifths the length of pallet 74 and a width generally one third the width of pallet 74. Other relationships of container width and length to pallet width and length are also contemplated.
  • Fig. 5 shows a pattern A having all eight containers 10 longitudinally aligned in a single direction, with two columns of four containers 10 each.
  • Fig. 6 shows a pattern B having three rows of containers 10 including two outside rows that are longitudinally aligned in a first direction and one inside row longitudinally aligned in a second direction that is orthogonal to the first direction. Alternately, the inside row may be longitudinally aligned in the first direction and the outside row aligned in the second direction.
  • Different layers of containers 10 stacked on the same pallet 74 may have different patterns.
  • a first layer may be stacked after pattern A and a second layer stacked after pattern B.
  • a first layer may be stacked after pattern A and a second layer stacked after pattern C.
  • a first layer may be stacked after pattern B and a second pattern stacked after pattern C.
  • a first and a second layer may be stacked after only pattern A, only pattern B, or only pattern C. It is also contemplated that the pattern of one layer may be rotated a number of different ways relative to a second layer.
  • the containers may be a different shape, they may have different interlocking mechanisms, and there may be multiple shapes and sizes of containers configured to stack, interlock, and nest within each other. It is also contemplated that other patterns of layering containers may be implemented, that all of the patterns within a pallet load may have the same pattern, that all patterns with the same pallet load may have different patterns, or that the patterns may involve containers of different sizes and shapes. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit ot the invention being indicated by the following claims.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stackable Containers (AREA)

Abstract

L'invention porte sur un réceptacle de blocage léger comprenant un plateau et un couvercle. Le plateau comprend une base, deux panneaux latéraux raccordés à la base sur un bord et deux panneaux terminaux raccordés à la base sur un autre bord et sur un bord de chacun des panneaux latéraux. Le couvercle est configuré pour s'engager dans le plateau. Le plateau et le couvercle comprennent chacun au moins une des parties saillantes et creux configurés pour limiter le déplacement latéral du couvercle du réceptacle par rapport au plateau d'une autre réceptacle sensiblement identique.
PCT/US2004/032251 2004-04-08 2004-09-30 Receptacle de blocage leger WO2005102854A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US56027604P 2004-04-08 2004-04-08
US60/560,276 2004-04-08

Publications (1)

Publication Number Publication Date
WO2005102854A1 true WO2005102854A1 (fr) 2005-11-03

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ID=35196864

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/032251 WO2005102854A1 (fr) 2004-04-08 2004-09-30 Receptacle de blocage leger

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US (1) US20050224386A1 (fr)
WO (1) WO2005102854A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100006467A1 (en) * 2008-07-09 2010-01-14 Michael Joseph Storage container
US8540114B2 (en) * 2009-03-18 2013-09-24 Cup Techniques Ltd. Container apparatus with a body, plate, and lid
US20110180552A1 (en) * 2009-03-18 2011-07-28 Sarson George E Container apparatus and method for using the same
DK2990346T3 (da) * 2014-08-28 2020-02-03 Makel Mekanik Muehendislik Anonim Sirketi Stabelbar kasse

Citations (6)

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Publication number Priority date Publication date Assignee Title
US3103278A (en) * 1960-10-10 1963-09-10 Allied Chem Vertical and lateral interlocking packing case
US4819795A (en) * 1987-12-02 1989-04-11 Swaney John W Package for footwear
GB2242180A (en) * 1990-02-14 1991-09-25 Lin Pac Mouldings Ticket or label holder for container
US5344021A (en) * 1993-09-21 1994-09-06 Formall, Inc. Molded crate with interlocking rim appliances
US5507389A (en) * 1992-08-19 1996-04-16 Reckitt & Colman, Inc. Stackable container for premoistened wipes
US20040000557A1 (en) * 2002-05-23 2004-01-01 William Shepler Reusable storage container with latching mechanism

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3005572A (en) * 1959-09-28 1961-10-24 Prophylactic Brush Co Plastic case construction
US3264396A (en) * 1964-01-06 1966-08-02 Dow Chemical Co Method of injection molding a tote case
US4018338A (en) * 1975-11-03 1977-04-19 Midland-Ross Corporation Box and lid therefor
US5263635A (en) * 1992-09-18 1993-11-23 Richard L. Fleury Postal tray and support for stacking and transporting same
US5494214A (en) * 1992-09-18 1996-02-27 Richard L. Fleury Postal tray and support for stacking and transporting same
US6874650B2 (en) * 2002-12-19 2005-04-05 Home Products International, Inc. Storage container

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3103278A (en) * 1960-10-10 1963-09-10 Allied Chem Vertical and lateral interlocking packing case
US4819795A (en) * 1987-12-02 1989-04-11 Swaney John W Package for footwear
GB2242180A (en) * 1990-02-14 1991-09-25 Lin Pac Mouldings Ticket or label holder for container
US5507389A (en) * 1992-08-19 1996-04-16 Reckitt & Colman, Inc. Stackable container for premoistened wipes
US5344021A (en) * 1993-09-21 1994-09-06 Formall, Inc. Molded crate with interlocking rim appliances
US20040000557A1 (en) * 2002-05-23 2004-01-01 William Shepler Reusable storage container with latching mechanism

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