WO2005075894A1 - Thermal energy distribution system - Google Patents
Thermal energy distribution system Download PDFInfo
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- WO2005075894A1 WO2005075894A1 PCT/SE2005/000161 SE2005000161W WO2005075894A1 WO 2005075894 A1 WO2005075894 A1 WO 2005075894A1 SE 2005000161 W SE2005000161 W SE 2005000161W WO 2005075894 A1 WO2005075894 A1 WO 2005075894A1
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- conduits
- conduit
- building
- buildings
- branching
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D10/00—District heating systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/17—District heating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/14—Combined heat and power generation [CHP]
Definitions
- TITLE THERMAL ENERGY DISTRIBUTION SYSTEM FIELD OF THE INVENTION
- Thermal energy systems typically in the form of networks of conduits forming part of a district heating and / or district cooling system supplying a few, or more commonly, many buildings with heat and / or cold for space heating / cooling, as well as hot service water inside buildings.
- district heating in the UK sometimes termed: 'community heating'
- district heating comprises heating services to a majority of all buildings.
- district cooling systems for air conditioning and other cooling services inside buildings, have been built as well, often alongside with existing district heating systems.
- the term: 'thermal energy distribution systems' will be used, to stress the generality of the invention.
- the invention can be adapted to pure district heating systems, to pure district cooling systems, and to combinations of the two types of system.
- Hot service water can be produced centrally to be distributed to, but is normally provided locally in the building by heating of cold drinking water, either in a heat exchanger or via a coil or some other heat transfer sur- face inside a hot water storage tank.
- water is by far the most common carrier of thermal energy for heating or cooling, attempts have been made to use other fluids or fluid-like flows, such as for instance ice-slurry flows for district cooling.
- Thermal energy distribution systems tend to be costly and time consuming to install and may cause inconvenience to traffic during underground installation, especially in centres of cities.
- heat / cold load density amount of thermal services per square unit of land
- specific installation costs costs per unit of heat / cold connected load
- thermal energy distribution tend to be rather high, sometimes making thermal energy distribution less competitive when there is an alternative solution to the heating / cooling problem, such as for instance a local boiler inside the building . Therefore, much work has been invested into developing distribution systems with as a high a degree of pre-fabrication as possible.
- the introduction some 30 years ago of pre-insulated, plastic shield pipe systems represents a major step forward in this direction.
- flexible conduits are nowadays often used instead of stiff conduits.
- One of the advantages of flexible conduits is that they can be supplied in great lengths, to be rolled out from a spool on- site, avoiding a lot of joints, compensators and other piping elements.
- Another attractive feature is that flexible pipes can rather easily be adapted to follow curved lines, for instance to circumvent obstacles (trees of gardens, for instance) on their way through the landscape.
- a third attraction with flexible pipes is that they, as flexible electrical cables, optical cables, etc., are more adapted to speedy installation underground, such as horisontal drilling of holes or automated processes for trenching, such as e.g.
- thermal energy distribution conduits calls for quite an amount of on-site work, for instance caused by the necessity of establishing branching by T-elements at many points of a network, such as where service pipes lead up to buildings.
- a particularly problematic case can arise when at some later stage of network expansion there is a wish to connect an extra building, already situated or new- built amongst already connected buildings.
- An energy company would usually welcome such a situation, since a new customer will become a contributor to amortisation of investments already made, and the relative size of heat losses vs. heat deliveries will decrease.
- a solution can be to install meters in a casing outside the building, to be opened by a key; but such a casing will not always be appreciated from an architectural point of view.
- a method of arranging underground pipes for district heating is based on placing un-insulated pipes made of cross-bounded polyethylene (PEX) in grooves of insulation blocks made of expanded polystyrene (EPS) . Due to the simple way such a system can be arranged it offers a number of interesting possibilities compared with state-of-the art systems, for instance reduced installation time. Still, tested systems require branching of pipes which call for special elements, and where branchings occur they represent a potential weakness of the system.
- a prior art document EP 0027676 discloses a pipe system for conveying a heating fluid to a plurality of edifices or houses to be separately heated, by supply and return pipes extending from a common division gully, avoiding branchings of the pipes to be arranged directly in the ground by instead arranging branchings in one or more division gullies, each gully within a container. Such an arrangement can speed up the time needed to install the system, as well as further advantages pointed at in the document.
- the purpose of the invention is to develop a new kind of thermal energy distribution system, applicable to buildings and edifices mainly situated apart from each other within a built-up area, which: * Increases the degree of pre-fabrication of con- duits further from what has been achieved by state-of- the art technology and thereby reduces the need for site work, not only when installing equipment in an initial phase of system development, but also in later phases when there a need to connect further buildings arises, especially within an existing supply area, * Speeds up installation work, which will tend to reduce first costs and reduce disturbance to traffic during installation, * Reduces the risk of malfunction caused by defi- ciencies in manual work on site, * Increases possibilities of standardisation and mass-production in pre-fabrication of conduits and other equipment, * Reduces first costs for metering and facilitates meter reading, as well as checks of metering accuracy / reliability, * Makes cheap and fast detection of leaks possible, thereby reducing the need for heat exchangers inside buildings, * Is suitable for occasional or
- a key idea of the invention is to concentrate branching of network elements to a single, or a limited, number of branching stations, STA, from which flexible conduits, CON, typically of equal outer cross- section, run adjacent to each other to form an assembly of conduits extending from the branching station, each conduit leaving the assembly of conduits by a curvature, typically to proceed along a line running roughly perpendicular to the initial main direction.
- the chain-type topology does not omit branchings, but they can be established inside buildings which simplifies work and omits a number of weak points, whereby joints of sleeve pipes are exposed to the ground and in-situ after-insulation has to be done at T-branchings .
- Such chain-typology appears especially attractive with semi-detached houses, where conduits can be installed mainly in basements of buildings.
- the chain arrangement involves conduits not solely serving a given building to be installed in the ground surrounding the building. Sometimes it even becomes necessary to install conduits on private property ground owned by people who are not connected to the district heating or cooling system. This in practice can cause a lot of trouble to the energy service company.
- connection of buildings at a later stage can be handled rather easily by drawing an extra conduit from the branching station, where hydraulical connection is established with a minimum of work to be done.
- Another advantage of the invention is that the number of conduit sizes can be reduced significantly, compared to standards in state-of-the art conduit tech- nology. This is favourable to pre- and mass-fabrication, which will lower costs.
- metering equipment can be concentrated, as opposed to conventional systems where metering equipment has to be installed in each building.
- Fig. 1 is a simplified view from above of a first embodiment of the invention.
- Fig. la is another simplified view from above, showing how the system of the invention can be arranged in an urban landscape.
- Fig. 2 is an (compared to fig. 1) enlarged, cross- sectional view of the first embodiment.
- Fig. 3 is schematic showing the branching station of the first embodiment more in detail.
- Fig. 4a is a cross-sectional view of an assembly of conduits, and a longitudinal section of a single conduit, according to a second embodiment of the inven- tion.
- Fig. 1 is a simplified view from above of a first embodiment of the invention.
- Fig. la is another simplified view from above, showing how the system of the invention can be arranged in an urban landscape.
- Fig. 2 is an (compared to fig. 1) enlarged, cross- sectional view of the first embodiment.
- Fig. 3 is schematic showing the branching station of the first embodiment more in detail.
- Fig. 4a is
- Fig. 4b is an enlarged view of a detail of the second embodiment
- Fig. 5a is a cross-sectional view of of an assembly of conduits according to a third embodiment of the invention.
- Fig. 5b is an enlarged, cross-sectional view of a single conduit of the third embodiment.
- Fig. 6 is a cross-sectional view of a fourth embodiment of the invention, being the first of several examples of how super-insulators can be integrated into conduit design.
- Fig. 7 is a cross-sectional view of a single conduit according to a fifth embodiment of the invention.
- Fig. 8a is a cross-sectional view of a single con- duit according to a sixth embodiment of the invention.
- FIG. 8b is a schematic of a 2-line system, supplemented by a vacuum line, according to the sixth embodiment .
- Fig. 9 is a schematic of a less common, but per se known type of 2-line system, which can be incorporated into the invention according to a seventh embodiment.
- Fig. 10 is a schematic of a 4-line system according to an eighth embodiment of the invention.
- Fig. 10a is an alternative schematic of a 4-line system according to the eighth embodiment of the invention .
- Fig. 11 is a drawing of a branching element according to any embodiment of the invention.
- Fig. 12 is a cross-sectional view of a ninth em- bodiment of the invention.
- Fig. 13a is a cross-sectional view of a tenth embodiment of the invention.
- FIG. 13b is an enlargement of one conduit of the tenth embodiment.
- Fig. 14 is a longitudinal sectional view from above of the tenth embodiment.
- Fig. 15 is a longitudinal sectional view of an eleventh embodiment of the invention.
- Fig. 16 is a view from above of the eleventh embodiment .
- Figs. 17a-c are three cross-sectional views of the eleventh embodiment.
- Figs. 18a-g are seven views of a twelvth embodiment of the invention.
- Figs. 19a-f are six views of an apparatus and a method of arranging the twelvth embodiment of the invention .
- Figs. 20a-e are five views of a thirteenth embodiment of the invention.
- Figs. 1, la, 2, and 3 together show a first embodiment of the invention.
- Fig. 1 is a top view, for simplicity showing each conduit, CON / CON*, schematically as a single line, although, as shown in the sectional view given in fig. 2, each conduit comprises 2 channels, CHA, one being part of a forward line sending out fluid (typically pressurised water) flow to the building, BUILD, in question, the other line returning flow from the building.
- the channels are surrounded by heat insulating material, INS, typically contained within an outer shield pipe (here squared) .
- Fig. 1 is a top view, for simplicity showing each conduit, CON / CON*, schematically as a single line, although, as shown in the sectional view given in fig. 2, each conduit comprises 2 channels, CHA, one being part of a forward line sending out fluid (typically pressurised water) flow to the building, BUILD, in question, the other line returning flow from the building.
- the channels are surrounded by heat
- FIG. 3 shows how the per se known, closed loop type 2- line system is incorporated into the first embodiment and gives a more detailed, schematic view of the branching station, STA, including metering equipment, as well as monitoring equipment inside the building
- Fig. 1 shows a hierarchical system, in which the connection principle of the invention (as an example) has been utilised on two levels: The lowest level, in which all conduits lead up to buildings, is represented by the distribution system at the top, termed DISTR. Below, there are two more distribution systems at this level. From each lowest-level distribution system conduits, CON (and CONBIG) branch out from a branching element, BRA, inside a branching station, STA.
- CON and CONBIG
- conduits CON* branch out from a fourth branching sta- tion, STA*.
- Three of these conduits extend to the lower-order branching stations, STA, whereas a single conduit, CONBIG* extends to a single, big building, BUILDBIG*.
- All buildings, BUILD could be single-family dwellings, while the two bigger buildings, BUILDBIG and BUILDBIG* could be multifamily buildings, office buildings, a school, etc.
- BRA distribution systems, DISTRl ..., are connected to the higher-order level system, DISTR*, via heat exchangers, HE.
- Each conduit CON is composed of three parts: A first portion, CONa, arranged adjacent to other conduits, a small curved, second portion, CONb, leading the conduit away from the other conduits, and a third portion, CONc, running roughly perpendicular to CONa and up to the building, BUILD, in question .
- conduit first portions CONa are arranged within or along a STREET, forming part of a MAIN extending from a branching station, STA.
- Conduits are indicated in a way that is further simplified than the way adopted in fig. 1: Where conduit portions CONa of different conduits are arranged adjacent to each other, they are indicated by a single line only. This simplification has been made to provide a simple, geometrically realistic impression of how a system according to the invention can preferably be arranged in an urban landscape.
- a smaller STREET extends downwards (only an inlet part of STREET is shown, i.e. it extends further downward than shown in the figure) .
- Both streets are furnished with a pavement, PAV / PAV*, on both sides of the street proper.
- STA Close to the right-hand side of the corner where the streets meet a branching station, STA, according to the invention has been arranged on the ground or (wholly or partly) below the ground surface.
- Thermal fluids are led to STA by conduits CON* extending below pavements PAV* and across STREET.
- conduits CON From STA an assembly of conduits, CON, extend down STREET, under pavement PAV, such that all conduit portions CONa extend below PAV.
- Departing portions, CONb, of conduits are situated wholly or partly below PAV, depending on the size of curvatures of conduits.
- Conduit parts CONc leading up to buildings, BUILD, extend either to the right or to the left; in the latter case parts of CONc portions extend below the street proper.
- PAV should be considered a part belonging to, or not belonging to, STREET, is a matter of definition.
- PAV may or may not be part of the ground property belonging to a certain building, as defined by the limits, LIM of the property.
- STREET a certain building
- conduit parts CONa below the pavement will be convenient in that on the one hand there is a minimum of interference with an asphalt layer of STREET, and on the other hand legal conditions will permit an energy company to arrange CONa portions without separate agreements with each property owner. This can be especially convenient when there are property owners who prefer not to become district heating customers and therefore naturally may not be willing to permit that parts of the system are arranged within their properties.
- pavements can often easily be re-laid in such a way that there will be no visible signs of the district heating system in the street when site work has been finished.
- CONa portions in the middle of the STREET as indicated by alternative 1, ALT1. This may happen if the ground below pavements is already too crowded' with other types of mains, such as town's water lines, sewage pipes, underground electricity wires, optical fibre wires etc.
- ALT3 shows how one by arranging CONa portions below pavements on both sides of STREET can minimise the interference of underground work with asphalt layers of streets.
- STA' an extra branching station
- fig. 2 shows that conduits can be arranged directly underground (claim 9) and can be made of an outer, squared shape, with rounded edges, to make the conduit less sensitive when transported to the site and when being laid or drawn underground during installation. The squared shape minimises voids between conduits, which maximises the amount of heat insulating material.
- the channel providing part of the forward, F, line (carrying relatively high-temperature fluid) is arranged farther from the envelope of the assembly than is the channel pro- viding part of the return, R, line.
- All 9 conduits are of the same outer shape and dimensions; 8 conduits are in addition of identical cross-section, while the centre conduit, CONBIG has channels of bigger diameter, this conduit carrying a bigger flow rate to BUILDBIG.
- system DISTR displays much more standardisation of conduit sizes than what would be found in most corresponding distribution systems of a conventional design.
- Each conduit has the same cross-section all the way from the branching station, STA, to the building, BUILD, in question.
- the conduits are flexible, which is used for creating curved portions CONb of conduits, where they leave the other conduits, but can also be used for making bendings of conduit portions CONa and
- DISTR1 can be a conventional thermal energy dis- tribution system or it could be a further distribution system according to the invention, where conduits lead up to, either branching stations, STA*, or to a combination of one or more branching stations and one or more bigger buildings.
- conduits shown in fig. 2 one or more signal CABLE (s) has / have been integrated into each of the conduits. This is a possible facility, not a provision for, the invention.
- the idea of equipping a DH conduit with a signal cable, by which communication with internal systems of the building becomes possible, is not per se new.
- FIG. 3 shows an example of a connection scheme, from the branching station, STA, of fig. 1 to and including the connected buildings with their internal distribution systems and a local temperature recording unit providing information to the building owner and collecting signals for centralised handling in the branching station.
- STA branching station
- a local temperature recording unit providing information to the building owner and collecting signals for centralised handling in the branching station.
- FIG. 3 shows a (closed-loop), branched 2-line system, comprising a forward line, F, and a return line, R, respectively, providing space heating and hot service water, HW, being incorporated into the invention.
- BUILD internal distribution systems of one building
- RAD internal distribution systems of one building
- FAC hot water faucet
- Hot water, HW is produced from cold water, CW, in a heat exchanger HE1 inside the building, the HW distribution temperature being determined by a thermostatic valve control, THW.
- An expansion tank, EXP controls return line pressure and allows for thermal expansion and contraction of circulating water volume.
- Heat insulation should be applied to all pipes, heat exchanger, etc. inside the branching station, to minimise unwanted heat transfer with the surroundings and heat transfer between individual system elements operating at differing temperature .
- branched lines, BRAL are connected to channels, CHA, of the forward, F, and return, R, lines leading flow to and from each building.
- STA Signal handling equipment unit
- BRA branching element
- VA1 ... whose position can be controlled from SIG.
- the first embodiment of the invention shows a branching station capable of performing several metering and check procedures, as will be explained.
- the ambient temperature, TA is being recorded by SIG; thereby SIG can adjust the supply temperature TS ' , such that this temperature is raised above a minimum level when the ambient temperature TA falls below a certain level, say 0°C.
- a LEVEL indication from the expansion tank, EXP is transferred to the signal handling unit SIG.
- district heating supplied to a customer is accounted on the simple basis of the amount of flow sent to and returned from the building in question, irrespective of temperature levels.
- either flow meter FM1 ' or FM1 can be used for registration, for instance of the total amount of flow circulated in each quarter of the yearly season. More often, though, accounting is made on the basis of the amount of energy supplied. In that case, temperature sensors TS1' and TS1"' in combination with either flow meter FMl ' or
- FM1 ' can be used.
- the signal handling equipment in a known way can be equipped with calculation procedures for compensating for temperature dependence of water density and specific heat.
- some or all metering of services to individual buildings is concentrated to branching stations, instead of being provided for inside or close to each building.
- Concentrating metering equipment to the branching station has a number of advantages: A single signal handling unit, SIG, replaces individual signal handling units inside each building. This reduces first costs and allows for more advanced and reliable equipment to be chosen for this unit. Also, one might dispense with individual thermal sensors, TS1' ...
- TS9' since all should register essentially the same temperature, and replace them by a single, central sensor, for instance TS' adjacent to the central heat exchanger, HE, in fig. 3.
- Access to meters and sensors for reading, checking, and replacement becomes easier, in particular in the case of single-family houses, whose inhabitants may not be at home in daytime hours to give energy company personnel access to their house.
- First costs for meters and sensors can be lowered for several reasons: Fabrication costs of meters can be lowered, since measurement equipment can be built into a common mechanical unit. This will also significantly simplify exchange of meters and sensors for calibration in a laboratory rig, since all meters and sensor can then be taken out and replaced by a whole new assembly of meters and sensors, instead of such replacement work being done individually in each building.
- Flow meters and temperature sensors are known to be more or less susceptible to individual geometries of installation and surrounding piping. For instance, a bend may cause a distorted velocity profile within the pipe leading up to a flow meter inside a building, which will cause a measurement error. Accordingly, flow meter installation is usually made subject to requirements for certain minimum up- and downstream lengths of straight pipes (usually specified in terms of number of pipe diameters) . Temperature sensors are required to be installed in ways that will reduce measurement errors due to heat losses and / or thermal stratification within the fluid.
- On-line and other check procedures can be adopted in various ways to check the accuracy of meters and sensors installed in the branching station: For instance, if a flow meter is installed both in the forward line, FM1 ' , and in the return line, FM1 ' ' , as exemplified in fig. 3, and given there is no leakage in the flow route from FM1 ' to FM1 ' ' , they should read the same mass flowrate.
- Another kind of check possibility is provided if equipment is installed for measurement of overall flowrate (FM' and / or FM' ' ) and / or overall thermal energy rate. In the example of fig.
- supplied thermal energy rate can be registered by combining values read by temperature sensors TS' and TS'' with the flow rate measured by one of the flow meters, FM' and FM''. Such a registered overall flow rate and overall thermal energy can be compared with summed values recorded for individual supplies to buildings, and the size of any deviation will provide an evaluation of the reliability of the registered values.
- overall thermal energy rate is measured on the secondary side of the central heat exchanger, HE, inside branching station, STA. Another possibility is to make measurement on the primary side of the heat exchanger, which should give identical values, provided heat losses from the heat exchanger and pipes can be considered negligible, and no flow leakage occurs across the heat exchanger surface.
- a local status collection and display unit, STAT in each building collects a number of temperature recordings, for visual display to the building owner, and for further transmission to the central signal handling unit, SIG, via signal CABLE (s).
- Sensing supply and return temperatures both at STA and at BUILD provides a possibility of keeping check on individual heat losses in conduits CON, which can be used for fast detection of various defects that might arise. Recording and displaying all the temperatures as shown in fig. 3 also provides possibilities for various types of checks that may be useful to the customer. For instance, a satisfactorily high primary water temperature, TSl''', but a too low hot water temperature, THW, may indicate excessive heat exchanger fouling.
- valve, VA1 fitted into the return line from the first building.
- This valve can be used for several purposes: As has been noted, in the first embodiment of the invention illustrated in fig. 3, hydronic space heating systems of buildings are connected directly to the local distribution system, DISTR, i.e. for this service there is no heat exchanger to provide hydraulical separation. Some energy companies hesitate to dispense with such a further heat exchanger for various reasons.
- valve VA1 can be used for leak detection: By closing the valve and measuring the flow rate in the forward line by flow meter FMl ' any leak can be detected, provided the flow meter is capable of measuring relatively small flow rates, and measurement is made on a continuous basis, so that any transients attributable to thermal / pressure driven expansion / contraction of the loop can be assumed to have died out.
- a hierarchical system according to fig. 1 would typically be a beneficial arrangement with conduit designs with relatively small outer dimensions for a given energy rate transferred, so that the size of the outer envelope of conduits CON* extending from STA* will not be too large, and extensive use is being made of flexible conduits, saving time and money when installing conduits underground.
- a standardised, modularised branching station design can be adopted. For instance, differing stations may share a common outer shell design, which will lower costs.
- FIG. 4a shows a combined cross-sectional and longitudinal sectional view of a second embodiment of the invention.
- the outer shape of the thermally insu- lated (INS) conduits is sexangular, and conduit portions CONa are arranged to be surrounded by thermally insulating material, INSa, inside a common casing, CASa, as opposed to fig. 2 where conduits are placed directly in the ground.
- This casing may be essentially stiff, if it is appropriate that it follows a straight line, or the casing my be elastically or plastically deformable, when (such as demonstrated in fig.
- first conduit portions CONa
- the casing is provided with one or more openings where individual conduits depart from the conduit assembly.
- Such an opening can take the shape of individual holes, or the entire casing may have a cross- sectional shape of a circular arc not extending all 360 degrees round; this type of design makes later arrangement of extra conduits easier.
- a conduit portion CONc (and sometimes in addition curved portion CONb) can also be arranged to be surrounded by thermally insulating material, INSc, either arranged directly in the soil or, as shown in fig. 4, inside a casing, CASc.
- conduits can be cho- sen to be smaller than when the heat insulating material of the pipes (as in fig. 2) is supposed to provide virtually all heat insulation.
- Fig. 4b gives an enlarged view a detail of CONc, close to the forward, F, line channel, CHA, illustrat- ing a particularly appealing structure of the conduit:
- the conduit is made from a single, polymeric material; an integrated polymeric structure comprises a body part with heat insulating CELLs, as well as inner (at CHA, F) and outer surface layers, SURF, which are compact and smooth, making all surfaces of the conduit mechanically robust.
- channels, CHA providing parts of the forward line, F
- Fig. 4a illustrates a further possibility of reducing heat losses: Designing channels, CHA, of the forward line, F, with a smaller diameter than those of the return line, R.
- a bigger diameter of the return line channels has the further advantage that, due to a smaller pressure gradient along the return line, by using pressure reducing valves in forward lines at or inside buildings, BUILD, it becomes possible to operate pressurised equipment inside buildings at a relatively low pressure, when directly connected to the district heating system, i.e. when there is no hydraulical separation by heat exchangers.
- the flexibility of the conduits is of a purely or predominantly elastic nature (claim 7), and a casing CASa is used, as shown in fig. 4a, it becomes particularly easy to arrange conduits underground by drawing them inside the casing, either in the direction from the branching station, STA, or in the opposite direc- tion.
- Conduit parts CONb and CONc can also be drawn inside casings, or these conduit parts can be arranged underground in a more conventional way, for instance by laying them in a channel dug out in the ground.
- Conduits arranged by drawing should preferable have such surface finish and may be additionally prepared in an appropriate way (claim 6) , for instance by being lubricated or supplemented by a smooth folio, so that they can be drawn underground without use of excessive force .
- Branching elements can easily and at very low cost be prepared for this by use of blinded or valve-closed branch-off pipes, so that new conduits can be connected without interrupting thermal energy supply of already connected buildings. It is understood that in this way the invention in a convenient and robust manner facilitates later connections, avoiding the sometimes difficult establishment of branchings in previously established network parts according to prior art, as described when presenting here above the background of the invention. Both the squared and the sexangular shape of conduits according to figs. 2 and 4a, respectively, are somewhat unusual. Instead, as the third embodiment of the invention of figs. 5a and b illustrate, commonly used shapes, such as a circle or an ellipse may be used.
- Fig. 5b is an enlarged view of one of the conduits of fig. 5a.
- This cross-sectional view displays many features which are known from conventional, pre-fabri- cated, flexible district heating pipes: Inner pipes are made of copper, Cu, which is plastically deformable, and the insulation, INS, is a closed cell, flexible foam made of PEX, i.e. cross-bonded polyethylene, which can be supplied as a relatively heat-resistant polymer. Also the outer shield pipe is made of PEX. It can be seen that each conduit of the embodiment shown in figs.
- 5a and b comprises in total 4 medium carrying pipes or channels, CHA: A forward, F, and return line, R, both for carrying a space heating and / or cooling fluid, as well as a hot service water forward line, HWF, and a return water line WR of circulated water not being tapped off inside the connected building.
- the hot water, HW is assumed to be prepared centrally from cold water, CW arranged to be fed in at the branching station, STA.
- Lines HWF and WR are shown to be arranged adjacent to each other; there is no reason for reducing heat exchange between these two lines - heat insulating material is better used for preventing heat exhange with, and between, the two other lines, F and R, as well as heat exchange with the surroundings .
- PEX polymeric folio membranes
- the casing has been shown to be thin - it could be a metal pipe with thin inner and outer polymeric surface layers to make it corrosion resis- tant.
- Super-insulators constitute a class of per se known isolation arrangements of various types, whereby an enhanced insulation effect has been achieved by using vacuum inside the insulator.
- Some super-insulators which have been adopted for various applications include the following: - A multitude of radiation-reflecting, thin metal (e.g. aluminium) foils, kept apart to avoid heat conduction from layer to layer, - Powders made up of granules (e.g.
- silica-gel of a suitable (complicated) micro-shape, such that the contact surface between adjacent granules becomes very small, - Fibrous structures, where the fibres can be predominantly oriented in parallel planes, so that the aggregate heat conduction in the direction perpendicular to the direction of the planes becomes smaller .
- Powder / fibrous structures are sometimes mixed, and platelets of radiation reflecting metal can be added to reduce heat transmission by radiation.
- Technological fields in which super-insulators have gained general acceptance include : Cryo-technology (e.g. in pipelines for transport of liquefied gases, such as nitrogen) , cooling technologies (including household refrigerators), and spacecrafts.
- Closed-cell foams such as polyurethane foam commonly used in DHC conduits, exhibit heat conductivity in the order of 0.030 W/mK.
- Super-insulators generally have conductivities below 0.010 W/mK.
- the most sophisticated (and expensive) super-insulators can attain a conductivity even below 0.00010 W/mK.
- a basic problem in most applications is that the super-insulator and its surrounding design elements generally must be capable of transmitting force in a mechanical design. Separate design members, themselves not being super-insulators, will transmit heat in addition to force, which calls for ingenuity in devising the whole structure of high heat-insulating capability.
- Super-insulators offer a possibility of keeping the ratio between inner and outer dimensions moderate, with acceptable heat losses, even in the absence of supplementary insulation mem- bers:
- a thin casing CASa as shown in fig. 5a can used, and conduit parts CONb and CONc, outside casing CASa, could be disposed of altogether.
- super-insulators also provide the possibility of lowering heat losses.
- the designs adopted have mainly been for stiff conduits, whereas in the concept adopted in this invention flexible conduits are called for.
- Fig. 6 shows a cross-sectional view of a fourth embodiment of the invention in the form of a novel type of flexible conduit, incorporating super-insulating material for part of the heat insulation, a type which has been devised directly aiming at DHC applications.
- An inner PIPE e.g made of PEX, surrounds a channel CHA, which could be both a forward or a return flow channel.
- the outermost SHELL and the insulator, INS can be made of dense and foamy PEX, respectively.
- INS has an inner circulator surface, which in combination with PIPE gives an annular space.
- 4 flexible supports, RUB, made of rubber, are interposed, as well as 4 bags containing super-insulator material, SUP, held under vacuum.
- the bags can be made according to known methods in prior art, of laminated foils, to provide good barriers to any diffusion of gas or vapour from the outside, which would destroy the vacuum, as well as good mechanical strength, which in combination with powder inside the bags provide a substantially constant shape of the bags in operation.
- the powder can be supplemented by granules of a so-called better material which captures any molecules that might transverse diffusion barriers, thereby helping keep up the vacuum condition of the superinsulator .
- the rubber supports are compressed so that they exert radial inward forces on PIPE.
- the residual segments of the annular spacing are not completely filled out by the 4 bags containing SUP, which allows for some deformation when bending the conduit, without any significant outer forces being exerted on the bags.
- the 4 RUBs constitute some resistance to heat transfer, they are less effective than are the 4 SUPs; therefore, RUBs have been positioned diagonally i relation to the outer square of the conduit, so that the thickness of INS has maxima where INS is in contact with RUB. Fig.
- FIG. 7 shows a cross-sectional view of a conduit according to a fifth embodiment of the invention.
- a super-insulator, SUP fills out the space between two metal pipes, PIPE2 and PIPE3.
- the outer PIPE1 could also be made of metal, or of a polymer.
- the insulator, INS, inside PIPEl could be made of some polymer which combines flexibility with sufficient mechanical stability, so that the 3 inward protrusions of INS to establish contact with PIPE2 provide sufficient support for PIPE2 where the conduit is bent, i.e. its axis perpendicular to the cross-section showed follows a curved line.
- CHA, R we have the forward flow, CHA, F. That is, return flow essentially circumvents return flow.
- CHA, R the forward flow
- the super-insulator, SUP should be of sufficient compression strength to hold the inner pipe in such a position, that the thickness of INS nowhere becomes too small in cross-sections of a bend of the conduit. At the same time SUP should behave flexibly in bending of the conduit.
- FIGs. 8a and b show a sixth embodiment of the invention where vacuum inside super-insulators, SUP,F and SUP, R, surround a forward flow channel CHA, F, and a return flow channel, CHA, R, respectively.
- a vacuum suction channel, CHA, EVA is arranged adjacent to both flow channels, communicating with the super-insulating insulators by perforations, PERF. All three channels are embedded in an outer, flexible insulator, INS.
- the perforations should be sufficiently small to prevent any grains from the super-insulator to be sucked into the evacuation channel; alternatively, either the outer envelopes of the super-insulators or the perforations as such may be provided with a textile web with minute perforations, smaller than the size of any grains, but large enough that no excessive pressure drop occurs over the textile.
- An evacuation pump, EVAP maintains vacuum by connection to the evacuation channel, EVS .
- Each conduit, CON has its evacuation channel closed off at or inside the building by a SEAL. From fig.
- Criterion B New conduits for which an average heat conductivity is defined as the conductivity of a theoretical conduit of uniform conductivity, completely filling out the space between inner and outer envelopes of the conduit in question, that is including parts of the conduits which are not made of material with exceptionally low heat conductivity, this average heat con- ductivity being equal to 0.03, less than 0.03, less than 0.015, less than 0.007, less than 0.003, pr even less than 0.001 W /mK.
- Criterion C New conduits having the same, or only moderately higher, or lower heat loss per unit length of conduit than that of a comparable state-of- the art conduit operation at the same fluid temperature (s), transporting the same amount of heat rate, the new conduits having outer envelope size being less than 0.7, 0.5, 0.3, or even 0.1 times the size of the outer envelope of the state-of-the-art conduit. All the embodiments shown in figs. 6, 7, and 8a offer a possibility of designing flexible conduits with outer dimensions that are no more than roughly twice the size of the fluid medium-carrying, inner pipes. Such pipes can be supplied to the building site for arranging the thermal supply system on rolls carried on a truck.
- FIG. 9 shows a schematic of a seventh embodiment of the invention, in which a less common, but per se previously known, 2-line system (displayed simplified with only one building etc., as in fig. 3), where cold (drinking) town's water, CW is arranged to be fed into the distribution system centrally, i.e. into the branching station, STA, to be heated for supply of hot service water, HW, to the buildings:
- the same fluid is also used for space heating services, giving off heat, via a heat exchanger, HERAD to a hydronic heating system with internal radiators, RAD, since oxygen is dissolved in the water.
- Big district heating systems with centrally produced hot service water have been built in a number of Russian cities. Smaller systems, according to fig.
- FIG. 10 shows (like-wise simplified, to show only one building etc.) an eighth embodiment of the inven- tion, incorporating a 4-line distribution system (claim 21), composed of a 2-line closed loop forward, F, and return, R, line system for building heating or cooling, depending on the season (claim 22), and a 2-line loop for loading a tank, Ta, inside each of the buildings, with hot water to be supplied via a forward line, HWF, when cold water is taken out from the bottom of the tank and fed into return line, RW, for centralised heating of cold water, CW, into hot water, HW, in the branching station, STA.
- a 4-line distribution system (claim 21) composed of a 2-line closed loop forward, F, and return, R, line system for building heating or cooling, depending on the season (claim 22), and a 2-line loop for loading a tank, Ta, inside each of the buildings, with hot water to be supplied via a forward line, HWF, when cold water is taken out from the bottom of the tank and fed into
- Heat and / or cold is supplied to the branching station, STA, from a 4-line district heating (HEAT) and district cooling (COLD) system, DISTR*.
- HEAT 4-line district heating
- COLD district cooling
- HE1 4-line district heating
- COLD district cooling
- HE1 heat exchanger
- forward line, F serves distribution of district heating water, which is heated in heat exchanger HE2
- the same line serves distribution of district cooling water which is cooled in heat exchanger HE3. That is, the 2-line system composed of F and R operates as a switch-over system.
- 3-way valves 3VA', 3VA' ' , and 3VA' ' ' in the forward and return lines in- side the branching station and in the building, respectively, will determine which of the two alternative modes is in operation.
- the 3-way valves in the branching station are shown to be shifted automatically by signals from the signal handling unit, SIG, according to recorded level of the ambient temperature, TA.
- SIG signal handling unit
- radiators, RAD are in operation in the cooler part of the season
- fan coils, FC are in operation in the warmer part of the season, as determined by controller C'.
- a simpler variation of the system shown in fig. 10 does not include cooling services, whereby a number of components, including 3-way valves, become superfluous.
- a tank storage system of the kind shown in fig. 10 is known from district heating and from other methods of serving buildings with heat energy, e.g. local heat pumps serving individual buildings, except for the fact that in fig.
- hot service water, HW is prepared from cold water, CW, which is (via WR) led to the branching station, STA (claim 15) , and heat- ing is catered for by distribution lines separate from lines serving hot water preparation.
- Friction-Reducing Additives such as tensides, which in the last few years have been developed, tested and applied (not least in Japan) with success.
- Such additives can be tailored (by modifying their chemical composition) to perform optimally at in various temperature intervals .
- FRAs newer types have been shown to be bio-de- gradable in soil. Still, so far, in some countries, like the Scandinavian countries, FRAs have mainly been considered for use in big district heating transmission systems, separated from local heat distribution networks by heat exchangers. For most existing district heating systems the use of FRAs is considered problematic, since one always has to consider the risk of district heating water by accident leaking into drinking water systems. Although the tensides in question are not considered particularly poisonous (as for in- stance the de-oxidising substance hydrazine, sometimes being added to district heating water) , the mere possibility of a 'foreign' chemical substance leaking into a drinking water system by authorities in most countries is not accepted.
- the tank 10 can be utilised for selecting small diameters of channels for space heating / cooling (F and R) .
- F and R space heating / cooling
- a conduit cross-section of the type shown in figs. 5a and b is modified for application in a 4-line system as described, one can select small diameters of channels for hot water provision (HWF and WR) .
- Fig. 10a shows another hydraulical configuration with essentially 4 lines that can be adopted, either directly in the form shown, or in combination with features shown in fig.
- Fig. 10a in particular exemplifies how conduits of relatively small diameter can be adopted even when there is no hot water tank, and how pressure drops in conduits can be handled in a relatively simple way.
- STA branching station
- nth building at relatively great distance from STA.
- Forward line FI and return line Rl are connected to the first building radiator system.
- Forward line Fn and return line Rn are connected to the nth building.
- Rn spilts up into two lines, Rn and Rn' . Thereby pressure drop along the relatively long return line is reduced, helping keep down the pressure level of the radiator system of the far-away building.
- the dual mode operation of the hot water systems is obtained by the connection arrangement with pipes comprising non-return valves VANR1 and VANR2.
- existing buildings comprising hydronic systems are being connected to the district heating system, they will commonly comprise existing expansion tanks EXP and EXPn .
- these expansion tanks may or may not suffice for proving sufficient thermal expansion of water.
- the expansion capacity can be extended by a dynamic pressure control system, by which water can be supplied from the primary water loop, via valve Vapc, and water can be drawn out via pump PUpc.
- the local expansion tanks will provide buffer capacity, so that the frequency of automatic switching between operation of Vapc and Pupc will not be excessively high.
- a central circulation pump maintains circulation of water in the extended radiator water loops .
- a central METER monitors the total amount of heat being transferred.
- Local meters in buildings, METER1 and METERn monitor the amount of heat supplied for building heating and for supply of hot water. These meters can be equipped such that the customer can read the two amounts of thermal commodities separately, which provides a more detailed information to the customer than is normally provided for. The sums of individual heat deliveries can be compared with readings of METER, the difference being a measure of heat losses in the distribution system.
- Pumps, valves, control equipment, and metering equipment arranged within or adjacent to a branching station may be driven by electric power supply via cables from the outside.
- FIG. 11 which is a drawing of a branching element of any embodiment of the invention, illustrates how such a concentration of metering can materialise.
- the total branching station, STA is understood to comprise an appropriate number of branching elements, all connected to the same signal handling unit, SIG (a number of arrows pointing towards SIG in fig.
- branching element 11 indicate signals to and from various elements not shown, including elements the branching element (s) not shown) .
- the branching element, BRA2, shown in fig. 11, can be almost identical for lines R and WR (cf. fig. 10), while branching elements serving lines F and HWF can be modified versions of BRA2 , for instance to comprise no flow meters, but instead each to comprise a common thermal sensor (upstream of branching) and valves fitted into each branched line.
- branching elements used in any of the previously shown embodiments of the invention can be designed as variations of BRA2 shown in fig. 11.
- the entire branching element, BRA2 is shown to include thermal insulation, INS, of all parts.
- 3 return line channels, RCHA1, RCHA2 , and RCHA3 are shown in the figure, and more such lines can be imagined.
- Each chan- nel includes a classical venturi type piping element,
- VI, V2, V3 ... in which the flow is narrowed down to a smaller pipe diameter from which the diameter in a diffuser part gradually expands back to the original diameter at flow outlet into a BOX, where mixing takes place, and from which a bigger pipe, CHA, leads the aggregate fluid flow further from the box, for heating in one the heat exchangers (not shown in fig. 11) of the branching station, STA.
- Flow meter FM2 can be of a type commonly used in district heating practice, such as e.g. an ultra-sonic flow meter.
- a flow straightener, STR2 is arranged upstream of the meter, to even out skewness and / or rotation set up in the flow profile at inlet to pipe CHA.
- Each venturi element is fitted with two pressure sensors to record the pressure dif- ferential, ⁇ pl ' ' , ⁇ p2 ' ' , ⁇ p3 ' ' , set up in the converging part of the venturi, the size of this pressure differential being a measure of the flowrate, i.e. the venturies fitted with pressure differential sensing are in fact flow meters, FMl'', FM2 ' ' , FM3 ' ' ..
- the pressure sensing elements can be of the piezoelectric type.
- each of the branched lines also includes a temperature sensor, TS1'', TS2 ' ' , TS3'', which can be of the resistance type or of the thermo-couple type.
- TS1'', TS2 ' ' , TS3'' can be of the resistance type or of the thermo-couple type.
- FM2 big flow meter
- all the small venture type flow meters are supplied with a flow straightener, STR''l, STR''2, STR''3, ... upstream of the meter, to reduce the effects on metering of flow profile skewness, which will be caused by bends and other deviations from a straight pipes upstream of the meters .
- Ad (3) The cheapness to some extent is related to the fact that point measurements are made instead of bulk flow measurement.
- Thermal sensors applied to a point can make temperature recording sensible to any thermal stratification of flow remaining downstream of the flow straightener. To a great extent, without increasing the dimensions of the branching element, this can be compensated for by designing the resistive sensor as a ring to extend all, or almost 360 degrees round the periphery of the pipe.
- Fig. 12 shows a ninth embodiment of the invention in which forward, F, and return, R, conduits, CON, defined as the inner pipes (not insulation and casings), serving the same building (not shown) run in different cavities, CAVa'and CAVa ' ' inside casing CASa, along their CONa portions and merge into a common casing CASc of their CASc portions.
- the CONc portions may be bonded to insulation INSc, or there may be a small spacing in- between, so that conduit parts CONc can slide axially inside insulation INSc.
- Conduits as they are definied according to this wording, do not themselves comprise any significant insulation.
- An alternative description would be to interpret the whole assembly: 2 times CONc, INSc, and CASc as a conduit whose central parts split up in the direction backwards to the branching station (not shown in fig. 12) . If CONb portions are short, it may be permissible to leave out insulation around these conduit parts.
- Fig. 12 shows instead an embodiment where additional insulation, INSb, has been arranged around curved portions CONb, inside a casing, CASb .
- FIG. 13a, b and 14 show a tenth embodiment of the invention where forward, F, and return, R, lines, serving the same building (not shown) are completely separated. Also, this embodiment shows how a system according to the invention can based on very simple conduits, keeping sizes of casings, CAS' and CAS'', rather small, those casings containing forward, F, and return, R, channel conduit parts CONa' and CONa'', respectively, inside cavities CAVa' and CAVa'', respectively.
- Fig. 13a is a cross-sectional side view
- fig. 14 is a sectional view from above.
- Fig. 13b shows an enlargement of one (forward- line) conduit CONa'.
- the conduit comprises an inner metal (e.g. copper) pipe, MET, and an outer, polymeric (e.g. high-density polyethylene) coating layer.
- This coating layer breaks any galvanic currents that might otherwise be set up outside the conduit and provides mechanical protection of MET.
- POL provides some 'residual' heat transfer resistance, i.e. a thermal resistance that on the one hand is not sufficient for generally providing insulation of conduits, but on the other hand, since polymers generally exhibit lower thermal conductivity than do metals, provides much better resistance to heat losses than do naked metal pipes; this can be of advantage with locally lowered heat insulation along conduits, e.g. at conduit portions CONb (curved parts leaving the assembly of co-extending conduits) .
- all conduits parts are provided with added heat insulation: INSa' to CONa'.
- Insulations CONb' and CONb'' are provided by re-fill soil, SOILins, having a lower heat conductivity than has other SOIL surrounding the embedded system. It can be seen that the system has been system designed that water can in fact percolate into cavities CAVa' and CAV ' ' as well as into annular clearings between insulations INSc' and INSc'' and conduit parts CONc' and CONc'', respectively. This can be acceptable under the premise that such water does not compromise the thermal integrity of any system parts being exposed to water. Insulations can be made such that they will not become soaked with water. After all, water which stands still does not conduct heat very efficiently.
- Figs. 15 - 17a-c show an eleventh embodiment of the invention.
- Fig. 15 is a longitudinal, sectional view;
- fig. 16 is a view from above, earth on top of the embodiment having been removed;
- figs. 17a-c are three cross-sectional views, as indicated in the two preceding figures.
- conduits, CON are arranged inside a casing, CASa, departing from the casing by penetrating the top of the casing by elastic de- formation of the casing.
- the casing all along its longitudinal extension comprises a separation plane, SEP.
- the casing is such fabricated that the two meeting surfaces, SURF, at SEP are pressed together and/or a covering TAPE is fastened to cover the separation, so that it is water-tight from the outset.
- All surfaces of the casing comprising: the outer surface in contact with soil, the inner surface circumscribing the cavity, CAVa, and the assembly of conduits, as well as the two surfaces, SURF, in contact with each other at SEP, all the way round are compact, rugged and substantially impermeable to water.
- the casing together with its interior, insulating part, INSa, is deformable, preferably completely or at least partly elastically deformable, so that when separating, horizontal forces, FO (cf. fig.
- conduit portion CONc which is continued up to a building, BUILD (not shown) .
- Openings are thus created by deformation of the casing, not by taking away material from the casing by cutting, grinding etc. This speeds up installation, in particular when conduits are to be inserted at a later stage of network development. Openings are created in situ, where needed, either by simply drawing or press- ing the conduit through the casing, or with the assistance of one or more appropriate tools.
- a classical district heating culvert principle which has been used in old designs where conduits were placed inside concrete culverts and could be applied here as well, is to arrange the culvert / casing CASa with a slight longitudinal slope towards a location where drainage is provided for.
- insulations, INSa and INS of casing and conduits, respectively preferably are made such that they will not soaked if exposed to water. This can be achieved by using closed-cell foam as thermal insulation. As can be seen from fig.
- conduit portions CONc can be arranged rather close to the ground surface GS .
- This in combination with a conduit profile of small horizontal extension, allows for rather little earth (trench, TR) to be removed if conduits up to buildings are arranged underground by digging, carving etc in the ground.
- An alternative to the arrangement shown could be to turn the cross-section 90 or 180 degrees, so that conduits leave the casing from a side of the casing or downwards .
- Figs. 18a-g show a twevlth embodiment of the invention.
- Fig. 18a is a top view of an arrangement showing essentially un-insulated conduits being arranged mainly within casings that take the form of insulating blocks.
- BLOCKn-2', BLOCKn-1' , BLOCKn' , and BLOCKn+1' are arranged adjacent to each other, to acommodate portions CONa of conduits. It is understood that there are further blocks, both to the left of BLOCKn-2' and to the right of BLOCKn+1' , so that only parts of portions CONa' are shown in the figure.
- BLOCKbrl' is the uppermost of blocks providing a first part of a casing comprising conduit portion CONc' leading up to a building, not being shown in the figure.
- transitional, curved conduit portion CONb' is contained within an insulation, INS, that be a loose fill-in material, contained within a SHELL; alternatively, also portion CONb' could be contained between blocks of insulating material, with shapes adapted to the curvatures of conduits.
- Fig. 18b is a side view of assemblies of building blocks, BLOCKn, BLOCKn', BLOCKn", BLOCKn'", and BLOCKn' ' ' ' constituting the assembly shown in their full extensions, and placed on top of each other. To the left and right parts of further assemblies of blocks are shown.
- blocks are shown to have convexly and concavely curved shaped ENDs, respectively, where the blocks touch each other. They could also be glued together or, for instance, fastened together by means of not shown metallic clamps.
- the curved ENDs serve a double purpose: First, they provide some coherence of blocks, preventing relative moments in the vertical direction. Second, they permit some angular movement, such that blocks to some extent can follow geodetical variations of the lines of conduits in the vertical plane, as illustrated by the small angle indicated in the figure.
- Below the assemblies of blocks there is a layer, RU, of rubbles, which provides interface with the ground below and allows for drainage.
- Figure 18c shows a cross-sectional view of the assembly of blocks BLOCKn, BLOCKn' ... BLOCKn"" with conduit portions, as well as a section of the transitional portions CONb of conduits with SHELL and in-fil insulation INS, as well as a longitudinal section of a first part of conduit portions CONc arranged within and between further insulation blocks.
- Fig. 18d shows a cross-sectional view of these latter components .
- a SHIELD has been arranged which serves the double purpose of, first: stopping water seeping through the soil on top of the insulation arrangement from entering these elements by vertical motion downwards, and second: shielding them from being damaged if somebody digs in the ground, for instance when a building owner prepares for plantations by using a shovel .
- BLOCKn' to ⁇ " have a shape that has been adapted for branching off of a conduits .
- fig. 18a indicates that there is a mid-section 2 that deviates from the identical outer sections 1 and 3, whose shapes are shown in fig. 18c.
- Blockn' has a mid- section, 5, that lies deeper than the identical outer sections 4 and 6.
- the shapes of the blocks create cavities above mid-sections 5, where conduits are arranged.
- conduits HWF and WR have been placed on top of each other in the same cavity.
- WR is only being used as a return hot water line or as a temporary additional hot water supply line (according to fig. 10a)
- the type of arrangement shown serves the purpose of reducing the height Ha of the assembly of blocks.
- an elastic disc, ELA On top of conduits in mid- section 4 an elastic disc, ELA, has been arranged which helps keep conduits fixed, so that thermal expansion in axial direction can be prevented, provided conduits are designed for a relatively low modulus of elasticity, E. This will be the case if conduits are made of polymeric material. Even so, there may be a need for fixing conduits while arranging them in their respective places.
- a high degree of standardisation can be adopted in fabricating elements that can be combined to adapt to various local deviations from straightness and regularity.
- curved blocks like BLOCKn-1' can be fabricated from circular elements from which segments, covering varying degrees for various blocks, to be cut out.
- Another possibility is to use more adjacent conduits to increase the effective cross-sectional area of all conduits serving as HFW, WR, F, and R-lines, respectively.
- a further example, which has been indicated in a schematic way in fig. 10a, is to double the number of R-lines only, in order that the pressure drop in the this line be reduced. This can help reduce the pressure inside radiators of connected buildings . From fig.
- insulation blocks can preferably be made of an open-structured insulation material, such as Expanded Polystyrene, EPS, which is cheap and has a good record of use for heat insulation and mechanical support of lighter building structures, as well as other applications. EPS is amply available from many suppliers who are already tailoring element in this material in many different shapes.
- EPS Expanded Polystyrene
- EPS blocks are rather robust; thus, workers can walk on them without causing damage to them which their use in practice convenient .
- PUR polyvinyl urethane
- PEX polyethylene glycol
- Such materials that are more expensive, can preferably be chosen where insulation blocks are arranged below a high ground water table, which would cause EPS blocks to become fully soaked with water.
- any angle of deviation from a straight line, below a certain maximum angle could be realised with a selection of a limited number of standardized elements of, say 5, 10, 15, 20, 25, and 30 degrees of curvature.
- curved ENDs automatically provide a similar adaptability in the vertical plane.
- a high degree of standardisation of elements can be combined with an adaptability to various demands on the geometry in a way that does not require time consuming accuracy when arranging blocks and conduits. This helps speed up the installation process.
- conduits When blocks are made of a foamy material, such as EPS, that possesses some, but not very great mechanical strength, conduits may preferably by made of a predominantly polymeric material that has a sufficient creep rupture strength at elevated temperature. Polymeric materials are characterised by a much lower modulus of elasticity than metals, whereby obstructed thermal expansion of conduits will only create relatively small stresses, both in the material itself and in the insultaion blocks in which the conduits are embedded. PEX is currently the standard polymeric material used in district heating mains and can also conveniently be used in systems according to the invention. When F and R conduits circulate water that passes through a radiator system with steel components, it is essential to provide the pipe with a membrane that prevents oxygen from the ambient to become dissolved in the water.
- PEX is not weldable, but with systems according to the invention the number of fittings needed is limited. Above all, where a conduit ⁇ branches' off onto its route up to a building there is no need for a T-branch, which is required in a comparable, conventional system. Rather recently it has been discovered that currently used membranes that provide efficient blocking of oxygen diffusion unfortunately do not stop diffusion out from the medium pipe of water vapour, especially at elevated temperature. In PUR-foam, surrounded by a shield pipe, provided with its own membrane to counteract out-diffusion of insulation gas, for instance carbon-dioxide, the thermal gradient tends to cause such water vapour to condense on the inside of the shield pipe, which increases heat losses and may cause long-term degradation of the foam.
- insulation gas for instance carbon-dioxide
- PERT This new group a materials, termed PERT, in addition to being competitive with PEX in terms of price, possess several properties that are attractive in the context of the invention: Foremost, PERT is softer than PEX, which will make bending more easy. Also, PERT is weldable, a property that, though needed in most parts of the system, will be an advantage where conduits are to be united with components at the ends of the conduits, for instance at a branching station, at the building, and where a dummy conduit at a later stage is being extended to connect a new customer building to a system according to the twelvth embodiment of the invention. Figs.
- 18e, f, and g are: a side-view (A-A) , a front- end view (B-B) , and a top view (C-C) , respectively, of a branching station, STAbr, together a view of a right-hand part of a transfer station, STAtr and a left-hand part of a first assembly of insulation blocks BLOCK1, BLOCKl' , BLOCK1", BLOCKl'", and BLOCKl"".
- STAtr has an outer, casing part STAtrcas, providing mechanical and moisture protection, as well as heat insulation of the interior that can be heat exchangers, control equipment, etc.
- the assembly of insulation blocks mentioned constitute part of the MAIN conduit line, viz.
- the branching station interior contains four branching boxes, BOX', BOX", BOX'", and BOX"".
- Each box comprises a smaller primary chamber and a bigger secondary chamber, for instance CHAp' and CHAs' , respectively, constituting the inner parts of BOX' at the top.
- Each primary chamber is connected to a pipe, for instance pipe PIPEhwf that leads domestic Hot Water Forward (HWF) into BOX' from the transfer station and extends backwardly into the transfer station, through STAtrcas.
- HWF Hot Water Forward
- PIPEhwf is provided with a shot-off valve, VAhwf .
- ten conduits, CONl-10 are connected in such a way that they inside converging chamber part CHAcon of STAbrcas converge towards a certain of the four layers of conduit portions CONa.
- INS Inside loose insulation material, INS, provides thermal insulation between the various layers of converging conduits. Boxes ' and right-hand part of pipes are arranged inside an assembly of five insulating blocks, viz.
- BLOCKst, BLOCKst' , BLOCKst' ' , BLOCKst' ' ' and BLOCKst' " ' arranged on top of each other; they can be made of the same material as insulation blocks comprising conduit parts CONa, for instance EPS.
- the top view of fig. 18g is a view of a section (indicated by arrows C-C in fig. 18f) that appears if one imagines the top BLOCKst having being taken away.
- a fifth pipe, PIPEcw leads cold town's water into STAtr.
- each of the four flows HWF, RW, F, and R are divided into individual conduits outside STAtrcas in a compact way that forms a close-fit arrangement with STAbr. Boxes and other system parts inside STAbr can be made of corrosion resistant materials. Thus, it can be tolerated that insulation blocks of STAbr are made of a material that allows moderate amounts of water to enter the insulation blocks. Control equipment and possible metering equipment that tends to be sensitive to moisture are contained within STAtr, whose casing can be made of, for instance outer and inner layers of polyethylene, with an insulating polyurethane layer in between.
- FIG. 19a, b, c, d, e, and f show an apparatus intended for rapid and precise mounting of conduits according to the twelvth embodiment of the invention, as shown in figs. 18a-g.
- Fig. 19b is a top view from a horizontal plane section of the apparatus, as indicated in the side view 19c.
- Fig. 19a is a view from the rear of the apparatus, together with a cross-section of insulation blocks BLOCKn', BLOCKn", BLOCKn'", and BLOCKn” " , and with all four layers of adjacently conduit parts CONa, constituting the MAIN assembly for leading fluids HWF, CW, F, and R.
- conduit lines CONb and CONc can branch off to lead up to individual buildings.
- conduit lines CONb and CONc can branch off to lead up to individual buildings.
- the apparatus and MAIN are shown at a stage when the upper-most conduit layer, that of HWF, is being arranged, before the upper-most insulation BLOCKn has been laid down, with an elastic disc, ELA, (cf . Fig. 18c) to be arranged between this insulation block and the top layer of conduits.
- ELA elastic disc
- the apparatus is essentially a roll with conduits that is intended to be drawn along an already dug out DITCH for arranging conduit portions CONa underground, completed by a simple twin-roll tool for pressing conduits down to their final positions, as indicated in previous figures 18a-c of the last described embodiment of the invention. All conduit parts CONa belonging to a certain layer are rolled out simultaneously, which speeds up the procedure.
- the apparatus can be moved, either by hand or by a (not shown) remote control, while three wheels, WH1, WH2, and WH3 run on the surface of the ground, two wheels on one side of the ditch and the third wheel on the other side.
- a positioning system that (for instance by use of laser beams) can guide the apparatus to closely follow the course of tracks along insulation blocks arranged underground.
- Half of the roll (the right-hand part in fig. 19c) is being heat insulated from the surroundings by an insulating shield, INS; the apparatus may be provided with (not shown) a secondary, movable (by turning around the axis of the roll) shield that can insulate most of the left-hand part of the roll. This helps keep conduits warm while being mounted.
- the bundle of conduits CON are being pressed down by the weights of rolls ROl and R02, that may be supplemented by (not shown) an extra weight (or a manually operated stick) attached to connecting ARMl .
- the assembly of ROl, R02, and ARMl are attached to bottom FRAME of the apparatus by connecting ARM2.
- the ten conduits are rolled out from an assembly of ten DISCs, all shown in fig. 19d.
- fig. 19e is an enlarged view upper half part section of the right-hand outermost DISC (with windings of one conduit) is shown.
- each disc supports an appropriate length of a conduit, a length that initially (before movement of the roll has started) normally will comprise an entire conduit, from its connection to branching station STAbr to the particular building up to which the conduit extends when all parts of the conduit have been arranged underground.
- DISCs and conduit lengths have been sized and arranged such that conduit lengths increase towards the centre, both from the right and from the left.
- FIG. 19f shows a enlarged view of the central part of the assembly of DISCs, mounted onto the apparatus. From the right-hand and left-hand sides, respectively, the discs are pressed together by way of two cylindrical members, CYL1 and CY12, respectively, that are screwed inwardly. In addition, SCREWs hold the DISCs together, between two further, outer DlSCoutl and DISCout2.
- CYL1 and CYL2 are each arranged within bearings, BEARl and BEAR2 , respectively. Intermediate disks DISKintl and DISKint2 are inserted between bearings and the outer discs of the rotating assembley of DISCs. Finnally, nine, small DISCsmall are arranged between DISCs to assist in securing a concentric assembly of DISCs of the roll.
- the apparatus is intented to be operated in the following way: An assembly of DISCs with conduits CON, as shown in fig. 19d, will have been mounted in a shop, to arrive at the building site.
- An appropriate diameter of DISCs can for instance be 2.4 m, which in some countries is a common standard for rolls of many sorts of conduits (district heating flexible pipes, electric conduits, etc), permitting easy loading on standard trucks for road transportation. If, for example, conduits are sized to an outer diameter of 20 mm, this will allow for a conduit to have a length of up to around 300 meters, which in many cases will be sufficient for an unbroken conduit length from STAbr up to a farthest away building to be connected. If the distance is significantly greater, an extension conduit that can be connected onto a rolled-out conduit from DISCs will be added.
- the apparatus is taken to a MAIN trench where all BLOCKS, appropriate for positioning a certain layer of conduits, have been laid down into the trench.
- the apparatus is positioned on top of the TRENCH, close to a position where STAbr is intended to be situated or has been arranged already.
- An appropriate amount of MAIN elements, corresponding to the particular layer of conduits to be arranged will have been put in place. All conduits are rolled out a bit, so that ends of conduits can be fitted onto the particular box of STAbr. Then the entire apparatus is moved along the trench, by which ever longer lengths of CONa parts of all conduits of the layer are being arranged underground.
- the particular DISC comprising the rest of the conduit to depart is de-mounted from the apparatus. Thereafter the apparatus, with the rest of the DISCs is re-assembled, one of the intermediate discs (DlSCintl or DISC2) being replaced by a thicker one, so that there will be no need for moving the entire apparatus, including its wheels, sidewise.
- the apparatus is then moved further down the trench by one man, while the de-mounted disc remains behind. A second man can take care of this disc, forming the bend CONb of the conduit, rolling out the rest CONc of the conduit, arranging in its appropriate place, i.e. within an insulation block groove, as shown in fig. 18d.
- the conduit may be rolled out at once, or - especially if the rest of the conduit is relatively long - the disc may be mounted on a second apparatus with wheels, running either along the branch-off ditch, or on insulation blocks, i.e. close to where portion CONc of the conduit is to be arranged on its route up the building.
- a group of houses When a group of houses are connected to a district heating system, they will usually comprise the majority of houses within a certain area to be served by district heating. Yet there will often be a rest of houses not being connected initially but maybe at a later stage, for instance when the ownership of the building changes. With the embodiment of the invention shown by figs.
- a conduit need not be supported at all points round the innermost winding. Round bars or pins supporting at, for instance six points round the periphery, may be sufficient.
- the roll can be designed such that individual length assembly packages can be arranged onto the roll by inserting pins at various positions in arrays of holes in appropriately designed discs or other mechanical elements of a roll.
- An alternative or complementary approach is to manufacture a few selections of standardised package rolls, such that there in most cases will be shorter or longer excess lengths of conduits. If conduits are rather cheap, a loss of, say 20% conduit length, due to such standardisation, may be fully acceptable, since the concept will save time when preparing rolls in a manufacturing plant.
- conduits may be pre-heated and that the heat insulation of rolls mounted in the apparatus can be complemented.
- a further way of controlling the temperature of the conduits is to provide the apparatus with heat storage and / or heating means, such as electrical resistance heating or an oil burner heating element. Such an element could be arranged centrally in the apparatus, and it could be arranged to blow hot air through each of the conduits.
- a careful control of conduit temperature when conduits are being arranged underground can help prevent damages, especially to oxygen diffusion barriers that may suffer damage if conduits are being bent in a cold condition.
- bending radii especially of conduit portions CONb, where individual conduits ⁇ branch off from MAIN, differing policies can be adopted. Figs.
- a first, simple modification could be to arrange transitional portions CONb of conduits to bend only in the horizontal plane, so that essentially all parts of a conduit (with the exception of end parts) extend at roughly the same depth below the surface on the ground.
- Another approach will instead rely on utilising a good control of conduit temperature when the conduit is being arranged underground, to allow for smaller bending radii, i. such that r/d ⁇ 10.
- This could be used to dispense with the rather bulky element containing loose insulation material, INS that is shown in figs. 18a and c. It is even possible to have all bending of a conduit, i.e. the entire conduit part CONb, arranged within the boundaries of MAIN.
- Fig. 20a is a cross-section of two insulation blocks and six conduits, each one arranged in a groove of the lower insulation block. Two grooves are empty; it can be imagined that two conduits have already ⁇ branched off at positions closer to a branching station than where conduits are shown in the figures . More insulation blocks and conduits (not shown) may be arranged beneath and/or above the two blocks shown in the figure.
- Fig. 20b is a top view of one insulation block and parts of adjacent blocks, as well as the six conduits. Conduit no. six (counting from the left in fig.
- Fig. 20c is a side view, showing a cross-section of the branched-off conduit, positioned within a flat element made of a bent steel plate, with the 180 degrees bend at the far left end of the element, and a polymeric, flat plate sandwiched between the upper and lower flat parts of the steel plate.
- the right-hand end of the plate, as shown in fig. 20c is rounded inwardly by a groove, to support part of the segment (a part to the left) of the conduit, so that there is more than a point contact (viz.
- a ⁇ segmental contact' between the plate and the conduit. From fig. 20b it can be seen that the groove follows the conduit backwards inwardly, even to provide a segmental contact between the plate and the last conduit part CONa, leading up to the transitional part, CONb. Thus, the conduit in its curvature is supported by double-curved contour of the plate on an inner segment of the contour of the conduit.
- Fig. 20c shows the plate in two positions: Its final position, drawn in full lines, and a position where the conduit to be bent is being temporarily bent upwardly, supplemented by a bending tool that in fig. 20d is shown as seen from above.
- a hole in the sandwiched plate is used as a pivot for a bar with a wheel that touches an outer segment contour of the conduit.
- the bar and the wheel are moved (downwardly in fig. 20d) the conduit is being bent.
- a clips (not shown) can be fastened round the conduit and pressed into polymeric plate.
- to tool is removed, and the sandwiched plate, together with the bent conduit can be laid down to their final position.
- a circular pipe is being bent its cross-section will tend to become ovalised, with a bigger diameter in the plane perpendicular to the curvature of the pipe and a smaller diameter within the plane.
- the arrangement shown in the figures could be designed to counteract such ovalisation.
- ovalisation may in the end lead to a local collapse of the conduit cross-section, a collapse that may take place at a point where the conduit happens to be relatively less stiff, due to geometric tolerances and / or a locally higher temperature.
- heating means not shown
- Fig. 20e shows a detailed geometry that can be used, either to dispense with such homogeneous heating, or in combination with it.
- the conduit cross-section Shown is an enlarged view of the conduit between the sandwich plate arrangement, the conduit cross-section being slightly oval, as is emphasized by comparing it with the initial, circular cross-section shown to the right of the oval.
- the thickness of the polymeric plate is somewhat bigger than the diameter of the circular conduit, allowing for ovalisation of the conduit being bent.
- a maximum is imposed on the vertical and bigger diameter of the oval.
- the sandwiched plate has been designed to prevent two phenomena during pipe bending: A local, smaller radius of curvature than r and a local over- ovalisation. Both phenomena are potentially dangerous from the point of view of harming the conduit, especially any oxygen-diffusion stopping barrier, such as an aluminium membrane, built into the conduit.
- de-aerated water can be circulated within conduits arranged in a test rig.
- the concentration of oxygen can be monitored, to detect any rise that may be attributable to damage to a membrane, caused by bending.
- a bent conduit can be monitored in parallel with a straight conduit.
- conduits can be exposed to various types of overload, such as high pressure, pressure transients, excessive water temperature, etc. Very small bending radii may be used as a further way of accelerating such tests.
- conduits are shown to have a circular cross-sections, thus being conduits that can be supplied directly from stock from manufacturers delivering conduits for under-floor heating systems and other applications.
- conduits can be provided to have a squared outer contour, which increases the surface of contact between adjacent conduits arranged, as shown in fig. 2.
- the surface may be conditioned, for instance roughened, to increase the coefficient of friction between a conduit and the contact surface of insulation blocks, to improve prevention of thermal expansion of conduits.
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002555494A CA2555494A1 (en) | 2004-02-10 | 2005-02-10 | Thermal energy distribution system |
EP05711033A EP1718901A1 (en) | 2004-02-10 | 2005-02-10 | Thermal energy distribution system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0400279A SE0400279L (en) | 2004-02-10 | 2004-02-10 | Thermal energy distribution system |
SE0400279-6 | 2004-02-10 |
Publications (1)
Publication Number | Publication Date |
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WO2005075894A1 true WO2005075894A1 (en) | 2005-08-18 |
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ID=31885277
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/SE2005/000161 WO2005075894A1 (en) | 2004-02-10 | 2005-02-10 | Thermal energy distribution system |
Country Status (4)
Country | Link |
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EP (1) | EP1718901A1 (en) |
CA (1) | CA2555494A1 (en) |
SE (1) | SE0400279L (en) |
WO (1) | WO2005075894A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010145040A1 (en) * | 2009-06-16 | 2010-12-23 | Dec Design Mechanical Consultants Ltd. | District energy sharing system |
US8956700B2 (en) | 2011-10-19 | 2015-02-17 | General Electric Company | Method for adhering a coating to a substrate structure |
US9175864B2 (en) * | 2011-03-10 | 2015-11-03 | Gu-Sung Engineering & Construction Co., Ltd. | Energy-saving central heating and hot water supply system |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
MX2021000557A (en) | 2018-07-17 | 2021-07-15 | Compart Systems Pte Ltd | Mounting structures for flow substrates. |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0027676A1 (en) * | 1979-10-19 | 1981-04-29 | Wavin B.V. | A pipe system for conveying heating fluids and a division gully for use in such a pipe system |
DE19729747A1 (en) * | 1997-07-12 | 1999-01-14 | Rose Udo | Distributor for liquid heat carrier medium, for building heating/cooling system |
-
2004
- 2004-02-10 SE SE0400279A patent/SE0400279L/en not_active Application Discontinuation
-
2005
- 2005-02-10 CA CA002555494A patent/CA2555494A1/en not_active Abandoned
- 2005-02-10 WO PCT/SE2005/000161 patent/WO2005075894A1/en active Application Filing
- 2005-02-10 EP EP05711033A patent/EP1718901A1/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0027676A1 (en) * | 1979-10-19 | 1981-04-29 | Wavin B.V. | A pipe system for conveying heating fluids and a division gully for use in such a pipe system |
DE19729747A1 (en) * | 1997-07-12 | 1999-01-14 | Rose Udo | Distributor for liquid heat carrier medium, for building heating/cooling system |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010145040A1 (en) * | 2009-06-16 | 2010-12-23 | Dec Design Mechanical Consultants Ltd. | District energy sharing system |
EA022321B1 (en) * | 2009-06-16 | 2015-12-30 | Дек Дизайн Микэникл Кэнсалтентс Лтд. | District energy sharing system |
US9175864B2 (en) * | 2011-03-10 | 2015-11-03 | Gu-Sung Engineering & Construction Co., Ltd. | Energy-saving central heating and hot water supply system |
US8956700B2 (en) | 2011-10-19 | 2015-02-17 | General Electric Company | Method for adhering a coating to a substrate structure |
Also Published As
Publication number | Publication date |
---|---|
SE0400279L (en) | 2005-05-18 |
CA2555494A1 (en) | 2005-08-18 |
SE0400279D0 (en) | 2004-02-10 |
EP1718901A1 (en) | 2006-11-08 |
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