WO2005047185A1 - Photocatalyst composition and preparing method thereof - Google Patents

Photocatalyst composition and preparing method thereof Download PDF

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Publication number
WO2005047185A1
WO2005047185A1 PCT/KR2003/002546 KR0302546W WO2005047185A1 WO 2005047185 A1 WO2005047185 A1 WO 2005047185A1 KR 0302546 W KR0302546 W KR 0302546W WO 2005047185 A1 WO2005047185 A1 WO 2005047185A1
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WO
WIPO (PCT)
Prior art keywords
photocatalyst
sol
solution
preparing
titanium dioxide
Prior art date
Application number
PCT/KR2003/002546
Other languages
French (fr)
Inventor
Cheong-Sik Jeong
Original Assignee
Cpc Co., Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cpc Co., Ltd filed Critical Cpc Co., Ltd
Priority to AU2003282430A priority Critical patent/AU2003282430A1/en
Publication of WO2005047185A1 publication Critical patent/WO2005047185A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/02Sulfur, selenium or tellurium; Compounds thereof
    • B01J27/057Selenium or tellurium; Compounds thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/02Sulfur, selenium or tellurium; Compounds thereof
    • B01J27/057Selenium or tellurium; Compounds thereof
    • B01J27/0573Selenium; Compounds thereof
    • B01J35/39
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G23/00Compounds of titanium
    • C01G23/04Oxides; Hydroxides
    • C01G23/047Titanium dioxide
    • C01G23/053Producing by wet processes, e.g. hydrolysing titanium salts
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/64Nanometer sized, i.e. from 1-100 nanometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/60Optical properties, e.g. expressed in CIELAB-values

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Nanotechnology (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Composite Materials (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Catalysts (AREA)

Abstract

The present invention relates to a method for preparing a photocatalyst composition which is comprised of following steps: adding base to water solution of titanium isopropoxide and discarding supernatant ; adding acid to the obtained solution and stirring , adding base to neutralize solution, adding selenium sol to the resulting titanium dioxide sol and mixing; and heating mixed sol for drying.

Description

PHOTOCATALYST COMPOSITION AND PREPARING
METHOD THEREOF
BACKGROUND OF THE INVENTION
1. Field of the Invention The present invention relates to a photocatalyst composition and a preparing method thereof which have an excellent photocatalyst function even in a natural light and indoor light.
2. Description of the Background Art When a light having energy above band gap is irradiated to a metallic material having a semiconductor property, oxidation and reduction reactions occur in surrounding organic compounds. Here, a photocatalyst material having a property of semiconductor is referred to as a photocatalyst agent. For obtaining the above photocatalyst, there is a method in which a photocatalyst is carried on a substrate using a refractory binding agent by adapting a high molecule as a supporter. Another method is characterized in which a photocatalyst powder is adhered to a substrate of a fluorine group polymer or a silicon polymer and silicon sol of an inorganic group by binder. And, there is a method in which a photocatalyst is obtained from a metallic oxide sol as a carrier of a photocatalyst powder. Recently, an applicable range of the photocatalyst is sharply increased. Namely, the above photocatalyst is adapted in home, office and various industrial fields. The use of the photocatalyst is rapidly spread. Photocatalyst is used for decomposition of harmful substances to a human body and bad smells. It is also used for prevention of sliding in a public bath room, removal of smell component, purification of indoor air, removal of bad smell in the interior of a vehicle, or prevention of bacteria propagation in a food factory, etc. However, it is needed to implement the properties that photocatalyst particles are strongly adhered on a substrate, maintaining an inherent function of the photocatalyst and a long time efficacy of the same. In the case that an organic high molecule is adapted as a supporter of a photocatalyst, a semiconductor photocatalyst may receive a certain energy level above the energy of the band gap, so that the organic materials may be continuously and gradually oxidized and decomposed. Therefore, the efficacy of the same is very short, and it is impossible to implement a desired effect, so that a consumer is not satisfied. In addition, when rutile type photocatalyst or anatase type photocatalyst is coated on a substrate by spray or brush method using an organic group as a binder and inorganic silicon group polymer as a supporter and dried thereon, a certain crack may occur due to the binding of particles during a drying process or the surface of the catalyst may be rough.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide a photocatalyst composition and a manufacturing method thereof which overcome the problems encountered in the conventional art. It is another object of the present invention to provide a photocatalyst composition and a manufacturing method thereof which are capable of implementing a strong adhering force on the surface of a substrate without damaging the particles of a photocatalyst and the inherent functions of a photocatalyst. It is another object of the present invention to provide a photocatalyst composition and a manufacturing method thereof which are capable of implementing a long time efficacy of the photocatalyst. To achieve the above objects, there is provided a method for preparing a photocatalyst composition which is comprised of following steps: adding base to water solution of titanium isopropoxide and discarding supernatant ; adding acid to the obtaind solution and stirring , adding base to neutralize solution, adding selenium sol to the resulting titanium dioxide sol and mixing; and heating mixed sol for drying. In the present invention, it is possible to implement a uniform thin film coating process having a desired adherence without crystallization by a titanium dioxide and a crack during a drying process. Layers are separated by neutralization using an alkali property contained in NaOH, KOH, NaHC0 , ammonia water, etc. in a titanium aqueous solution like Ti((OCH ((^3)2)4, as a layer separation agent of a photocatalyst sol adapted in the present invention. Here, a separated supernatant has a base component. The supernatant is washed multiple times using distilled water thus discarding a base. The distilled water is added 1 or 3 times based on the volume of a precipitated agent, and a solid value is obtained based on the added amount of the distilled water. Here, HN03 solution is slowly added by 1 ,000ppm(0.1%) and is strongly agitated by high-speed agitator for 30 minutes thus obtaining pH of 1-2. In order to adjust color and pH of neutrality, NaOH, KOH, NaHC03, or ammonia water may be added in an aqueous solution within a range of 0.2% thus obtaining a neutral pH of 7-8. The obtained material is heated at above 100°C for more than 30 minutes, and then the crystal titanium dioxide sol of the anatase type is obtained. The photocatalyst is coated on a ceramic and is dried and heated to 400°C. As a result, the titanium dioxide of the anatase type is obtained. At this time, the titanium dioxide sol of the anatase type has a grain diameter of below 5-20nm, and pH is 7-8, and the outer appearance is white transparent color. As a component of the binder adapted in the present invention, there are Se, Co, Ce03, Ta205, Ru02, InPb, MoS3) MoS2, Sa02, Zno, SrTi03, CdS, CdO, CaP, Ti02, Si02, SiC, Ca, Fe, Mn, Mg, etc. Among the above components, a transparent selenium sol has an excellent adherence on the surface.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The preferred embodiments and references of the present invention will be described in detail. The scope of the present invention is not limited to the following examples.
[Example 1] Preparation of titania sol
In a high speed agitator, a distilled water of 12L was added to Titanium isopropoxide of 1kg, agitating for 10min and white solution was obtained. 300ml of NaOH solution (40%, supplied by Yongjin chemical corporation) was added and stirred for 5min at the speed of 60rpm. After confirming the layer was separated, the water residing in the upper layer of the solution was discarded. Supernatant was fully washed with silver nitrate solution of 1mol until chlorine contained in the supernatant was not detected thus obtaining 2,000ml of gel. The resultant solution was diluted with nitric acid (70%) supplied by Dongyang chemical corporation, and a solid value was freely controlled based on the ratio of the diluted nitric solution, thus obtaining a stable aqueous dispersion of about 5,000ml which has at least 10% of solid value.
[Example 2] Preparation of inorganic binder A distilled water of 30ml was added to a solution of a nitric acid (70% ) of 100 ml supplied by Dongyang chemical corporation thus preparing diluted HN03 solution. Se of 13g was added to diluted HN03. The resultant solution was neutralized with KOH (30%) solution supplied by Duksan chemical corporation, and pH was adjusted to 8-9. The pH was fixed at 7.5-8 using lactic acid for preventing a layer separation, and the solid value was adjusted using distilled water. It was preferred that the solid component does not exceed 3% of the solid content of photocatalyst when it is used as a binder for a photocatalyst according to the present invention.
[Example 3] Preparation of photocatalyst composition The inorganic binder prepared by the example 2 was mixed with a photocatalyst and was heated at below 100°C within 10 minutes thus preparing an anatase type titanium dioxide. The photocatalyst sol of transparent white color was obtained.
[Experimental example 1] The decomposition force test for the organic materials of the photocatalyst sol of the example 3 including the inorganic binder was implemented based on the following methods. A cubic box was formed by plastic material in size of 2m3. A 20W UV fluorescent light was attached to each rectangular corner of the box. A bad smell gas (for example, ammonia, SOx, NOx, etc.) of 2,000ppm was injected into the box one time for every one minute for 24 hours totally 1 ,440 times using a pump. Photocatalyst sol containing inorganic binder was injected for 1 minute by 10CC using an air spray gun by a compressor for removing particles of the bad smell gas. Thereafter, a smell removing ability was checked one time for every hour. As a result of the above processes for researching and checking the efficiency of the removal of the bad smell gas, photocatalyst sol containing inorganic binder was proved to be capable of decomposing organic materials completely only in 1 minute.
[Experimental example 2] The decrease rate of the bacteria was checked with respect to the strain 1 of Staphylococcus aureus having an initial number of bacteria of 1.3x106 after 24 hours based on FC-TM-20 in the antimicrobial susceptibility test. As a result of the check, an extinction ability of 99.9% was obtained. In addition, the decrease rate of the bacteria was checked with respect to the strain 2 of the Escherichia coli having an initial number of bacteria of 1.5x104 after 24 hours based on the same manner. As a result of the check, an extinction ability of 99.9% was obtained.
[Experimental example 3] A photocatalyst sol was adjusted to solid value of 1% using distilled water and was fully diluted and sprayed on a transparent glass test sample having a dimension of 10cmx5.5cmx5cm using a spray, so that a coating layer having a thickness of 1μm~2μm was formed thereon. Thereafter, an adhering strength test was performed with respect to the resultant coating layer under a natural environment at a room temperature through 200°C. [Adhering strength test 1] A photocatalyst having water was placed indoor at a room temperature of 15°C for 2 hours. The water contained in the photocatalyst was fully evaporated. It was visually checked that a rainbow was outputted from a glass test sample coated with a photocatalyst, viewing the same in a lateral direction. In addition, the strength of the glass test sample coated with the photocatalyst was tested using a 4H pencil. As a result of the test, there was not any scratch on the glass test sample.
[Adhering strength test 2] The above glass test sample was coated using a spray at a room temperature, and water contained in the glass test sample was evaporated at a temperature of 50°C. The strength of the glass test sample coated with a photocatalyst was tested using a 4H pencil. As a result of the test, there was not any scratch on the glass test sample.
[Adhering strength test 3] The glass test sample was coated using a spray at a room temperature, and water contained in the glass test sample was evaporated for 5 minutes at a temperature of 50°C and was heated for 10 minutes at a temperature of 100°C. The strength of the glass test sample coated with the photocatalyst was tested using a 4H pencil. As a result of the test, there was not any scratch on the glass test sample. In order to test the adherence of the photocatalyst on the surface, the strength of the glass test sample coated with the photocatalyst was tested using a 4H pencil. As a result of the test, there was not any scratch on the surface of the same. In addition, the glass test sample coated with the photocatalyst was rubbed 50 times with a common towel using a neutral detergent having a density of 1.OOOpprn for performing an adhesive force test on the surface. As a result of the test, it was possible to obtain the same result as the original state.
[Experimental example 4] In order to perform a storing property test with respect to a photocatalyst sol having an inorganic binder, the photocatalyst sol was inputted into an ample bottle having a volume of 100CC by 50CC and was frozen in a freezing room of a common environment for 24 hours at -5°C. A resultant sol was placed at a room temperature for 3 hours. Thereafter, the state of the recoupling of the nano-size particles was visually checked. The conventional local products and conventional Japanese products each having pH value of 7-8 were frozen or defrozen. As a result of the above process, when the particles were recoupled, the products were damaged, so that there was not any value as a product. However, in the case of the products according to the present invention, when it was frozen and defrozen multiple times, it was possible to visually check no changes in the products. Therefore, even when the products according to the present invention are frozen by mistake during the transportation of the products, there will be no problems in the products. Hence, it is possible to sell and use the products without any damages. As described above, in the preparing method of the present invention, it is possible to prepare a photocatalyst composition having a good adhering property, spreading property, durability, cold-resistant property, etc. when coating on a surface of a thing without decreasing an inherent function of a photocatalyst. As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described examples are not limited by any of the details of the foregoing description, unless otherwise specified, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.

Claims

What was claimed is: 1. A method for preparing a photocatalyst composition which is comprised of following steps: adding base to water solution of titanium isopropoxide and discarding supernatant ; adding acid to the obtaind solution and stirring , adding base to neutralize solution, adding selenium sol to the resulting titanium dioxide sol and mixing; and heating mixed sol for drying.
2. The method of claim 1, wherein the amount of said solid selenium is below 3% of the solid titanium dioxide photocatalyst.
3. The method of claim 1 , wherein mixed sol is heated for 10 - 60 minutes at 100°C for drying.
4. A method for preparing a titania sol which is comprised of following steps: adding base to water solution of titanium isopropoxide and discarding supernatant ; adding acid to the obtaind solution and stirring , adding base to neutralize solution.
PCT/KR2003/002546 2003-11-14 2003-11-25 Photocatalyst composition and preparing method thereof WO2005047185A1 (en)

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Application Number Priority Date Filing Date Title
KR10-2003-0080447 2003-11-14
KR1020030080447A KR100611632B1 (en) 2003-11-14 2003-11-14 photocatalyst composition and manufacturing method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100453165C (en) * 2006-06-02 2009-01-21 安徽大学 Nanometer titanium dioxide/selenium dioxide composition and its prepn. method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6121191A (en) * 1996-09-20 2000-09-19 Teruo Komatsu Ultrafine metal particle carrying photocatalyst, highly function material loaded with the photocatalyst, and method of manufacturing them
JP2001130912A (en) * 1999-11-01 2001-05-15 Noevir Co Ltd Porous titanium oxide, method for producing the same, and cosmetic containing the same
JP2001246247A (en) * 2000-03-08 2001-09-11 Mitsubishi Heavy Ind Ltd Method for producing photocatalyst
US20020045545A1 (en) * 1999-08-12 2002-04-18 Sumitomo Chemical Company, Limited Porous titania, catalyst comprising the porous titania
US6420437B1 (en) * 1998-01-27 2002-07-16 Nihon Parkerizing Co., Ltd. Titanium oxide colloidal sol and process for the preparation thereof

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JPS62207718A (en) * 1986-03-06 1987-09-12 Taki Chem Co Ltd Sol of crystalline titanium oxide and its preparation
DE4431788A1 (en) * 1994-09-07 1996-03-14 Huels Chemische Werke Ag Catalyst and process for the decomposition of HCN in gases
KR100421243B1 (en) * 2000-12-01 2004-03-12 (주) 에이엔티케미칼 The fabrication method of highly crystalline and dispersive photocatalyst of anatase-type titanium oxidesol by way of hydrothermal treatment
US20050079977A1 (en) * 2002-01-15 2005-04-14 Kwang-Soo Choi Liquid composition for promoting plant growth, which includes nano-particle titanium dioxide
KR20040107315A (en) * 2003-06-13 2004-12-20 주식회사 씨피씨 photocatalyst composition and manufacturing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6121191A (en) * 1996-09-20 2000-09-19 Teruo Komatsu Ultrafine metal particle carrying photocatalyst, highly function material loaded with the photocatalyst, and method of manufacturing them
US6420437B1 (en) * 1998-01-27 2002-07-16 Nihon Parkerizing Co., Ltd. Titanium oxide colloidal sol and process for the preparation thereof
US20020045545A1 (en) * 1999-08-12 2002-04-18 Sumitomo Chemical Company, Limited Porous titania, catalyst comprising the porous titania
JP2001130912A (en) * 1999-11-01 2001-05-15 Noevir Co Ltd Porous titanium oxide, method for producing the same, and cosmetic containing the same
JP2001246247A (en) * 2000-03-08 2001-09-11 Mitsubishi Heavy Ind Ltd Method for producing photocatalyst

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100453165C (en) * 2006-06-02 2009-01-21 安徽大学 Nanometer titanium dioxide/selenium dioxide composition and its prepn. method

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AU2003282430A8 (en) 2005-06-06
KR100611632B1 (en) 2006-08-11
AU2003282430A1 (en) 2004-06-06
KR20050046846A (en) 2005-05-19

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