WO2005045539A1 - Plateforme de donnees servant a construire des installations de production - Google Patents

Plateforme de donnees servant a construire des installations de production Download PDF

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Publication number
WO2005045539A1
WO2005045539A1 PCT/EP2004/052770 EP2004052770W WO2005045539A1 WO 2005045539 A1 WO2005045539 A1 WO 2005045539A1 EP 2004052770 W EP2004052770 W EP 2004052770W WO 2005045539 A1 WO2005045539 A1 WO 2005045539A1
Authority
WO
WIPO (PCT)
Prior art keywords
data
platform
planning
stored
identifier
Prior art date
Application number
PCT/EP2004/052770
Other languages
German (de)
English (en)
Inventor
Christof Carl
Rolf-Peter Hofmann
Dirk Schaumburg
Original Assignee
Siemens Aktiengesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Aktiengesellschaft filed Critical Siemens Aktiengesellschaft
Publication of WO2005045539A1 publication Critical patent/WO2005045539A1/fr

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41885Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4188Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by CIM planning or realisation
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31054Planning, layout of assembly system
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31342Design of process control system
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31343Design of factory, manufacturing system control
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/35Nc in input of data, input till input file format
    • G05B2219/35027Design for assembly DFA, ease of object assembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the present invention relates to a data platform for the creation of production plants.
  • Operating resources such as an emergency stop switch or a drive, consist of a single component.
  • equipment such as a roller conveyor, can also consist of several electrical and mechanical components.
  • a planner already has a variety of different planning tools available for this purpose.
  • planning means are used to draw up corresponding plans, such as, for example, a mechanical layout, an electrical engineering layout or a control flow chart for the system.
  • a mechanical layout For example, in a CAD program, individual drawing elements that are intended to represent equipment or components in the layout are selected and connected to form a mechanical layout of the production system. At the end makes this mechanical layout, then a mechanical structure plan for the facility.
  • nem other planning tools creates an electrical layout with ei ⁇ by in turn, drawing elements, the operating represent medium and electrical components, selected and interconnected.
  • the necessary automation functions are then configured, that is to say the creation of a control flow chart for the later operation of the production plant.
  • the object of the present invention is therefore to provide a data platform which avoids the disadvantages just described and offers a solution which is as universal and therefore inexpensive as possible for the production of production plants.
  • the data platform is designed as a common data platform for the creation of production systems by means of any planning platforms, it being connectable to a planning platform.
  • Drawing elements that represent the operating resources or components of a production system can be selected in a planning means on the planning platform.
  • Data can be assigned to these drawing elements, these data and their relationships being stored on the data platform and being able to be represented in a data field on the planning platform.
  • each of the planning means is uniquely identified by a drawing file name and each of the drawing elements in each of the planning means is identified by an identifier for this planning means, so that the data associated with one of the drawing elements is determined by the identifier and the drawing file name for the same on the data platform Drawing element with other data is summarized and saved.
  • this ge ⁇ stored information can be retrieved from any, associated with the data platform, planning platforms.
  • drawing elements can be selected from one or more arbitrary planning platforms connected to the data platform, and new or further data can be assigned to these drawing elements, which in turn are then stored centrally on the data platform.
  • the data assigned to a drawing element are determined by combining and storing an identifier and the file name with further built-in data for a drawing element on the data platform. Since each Pla ⁇ voltage medium is uniquely identified by a separate drawing file name, and the ⁇ the drawing element in any planning means by an identifier, so there is an easy way with each other clearly defined data and their relationships to a drawing element, and therefore also the for a resource or a component notwen ⁇ -ended data and their interrelationships. If a drawing element is selected in a planning means on one of the planning platforms connected to the data platform and data associated with these drawing elements are stored on the data platform, these assigned data are displayed in a data field on the planning platform.
  • the device according to the invention thus now offers an integrated solution, from the first step in the preparation of the offer, to the creation of the plant layout, the project planning, to the commissioning and documentation of the production plant.
  • the central storage of the data and thus essentially the omission of multiple entries of additional component data in different work packages leads to a reduction in planning and project planning times.
  • the present invention thus offers a cost-effective solution for the construction of production plants.
  • the present invention promotes interdisciplinary cooperation, in particular between mechanics and automation technology, in the planning of the production plants. Entries and changes to component data, their assignments to drawing elements and thus the interrelation of the data with each other are stored centrally and are for every planner, be it the planner of the mechanical layout or the planner for the necessary automation functions can be called up using one of the planning tools.
  • the additional data entered and saved at the start of planning, for example when creating the mechanical layout, is now available centrally for all further work steps.
  • a large part of the planning for the creation of the production system can already be carried out by different planners using a single layout, such as the mechanical layout.
  • the data platform on a first spei ⁇ cher said first data memory is a knowledge base, and at least all project-independent data, in particular resource rules, grammar specifications customized operating and contains customized shares lists.
  • project-independent data in particular resource rules, grammar specifications customized operating and contains customized shares lists.
  • this project-independent data is thus preferably at a defined location on the data platform that while in a second data storage the Consequentlybezo ⁇ related data and their relationships are stored. This means that as soon as a new production plant is to be created, a new project is created and all the information required for this, such as the necessary resources, components, specifications and regulations and their assignments and relationships, are stored in the second data memory.
  • a system for the creation of production systems preferably comprises the data platform according to the invention described above and a planning platform connected to this data platform, wherein as soon as a drawing element is selected in one of the planning means on the planning platform, a means for connecting drawing elements with stored data includes the identifier recognizes the drawing element and the drawing file name of the planning means, compares whether this identifier is stored together with the drawing file name in the data memory and, if this identifier is stored, represents the associated data stored on the data platform in a data field assigned to the drawing element on the data platform.
  • This system can then advantageously be used for the virtual commissioning of the production system thus created.
  • the fact that all the data on the drawing elements stored on the data platform and thus ultimately also all the data on the individual resources and components are available on a single planning platform means that these stored data and relationships can be used to start from a single planning means to test the automated process of the production plant.
  • the availability of all information in one planning means means that additional work packages required to create the automation functions can be omitted and planning times for the creation of production systems can be shortened.
  • FIG. 1 shows a schematic representation of a system comprising a data platform and a planning platform for creating a production plant
  • FIG. 2 shows a pictorial representation of a possible layout with several drawing elements and a data field for one of the drawing elements
  • FIG. 3 shows a possible sequence for assigning component data to a drawing element
  • the system shown schematically in FIG. 1 consists of a planning platform 200 which is connected to the data platform 100 according to the invention.
  • the data platform 100 has two data stores 110 and 120.
  • the first data store 110 is referred to as a so-called knowledge store. It essentially contains the generally available project-independent data such as equipment regulations, customer-specific equipment specifications and customer-specific approval lists.
  • the second data storage 120 is used to store the project-dependent data. For each new project, that is, as soon as a new production plant is to be created, a project name is assigned.
  • all further information such as, for example, the equipment, components and all relevant data required for the system are added to this project name during the creation of the production system such as equipment identifiers, special project-related specifications and regulations and their assignments and relationships to one another, assigned and stored in the second data memory 120.
  • Any planning means such as a CAD application, with which the mechanical layout for the planned production plant can be created, is located on the planning platform 200.
  • this mechanical layout is made up of a number of interconnected ones
  • Drawing elements such as the drawing element 210 'constructed.
  • a data field 210 is now also shown on the planning platform 200 in addition to the layout. This shows the data already assigned to a drawing element selected in the layout and stored on the data platform. So that the data associated with a selected drawing element can be displayed in this data field, the planning platform 200 is connected to the data platform 100 according to the invention by means of connecting drawing elements with stored data.
  • FIG. 2 shows only part of a mechanical Layouts of the production plant to be planned.
  • drawing elements 210 in the present example are already connected to one another in the mechanical layout, drawing elements for roller conveyors with the names RBD01, RBD03 and further conveyors with the name LST01.
  • the arrows drawn in the layout are intended to indicate the path of the part to be machined, such as a car body, during the automated process in operation.
  • each of the drawing elements 210 ⁇ can now be assigned a data field 210 which can also be displayed on the planning platform 200. In this data field 210 while the drawing element to the already allocated 210 ⁇ and 100 stored data displayed on the data platform.
  • a planning engineer now has the option of having all the data assigned to one of the drawing elements 210 ⁇ and thus all the data relevant to the operating equipment represented by this drawing element 210 ⁇ displayed.
  • the assignment of drawing elements 210 ⁇ and the component data is preferably carried out by means of the identifier ID, which uniquely identifies a drawing element 210.
  • each planning means is uniquely determined by its own drawing file name, there is therefore a simple possibility to unequivocally define data for one of the drawing elements 210 ⁇ and thus also the relationships between the data.
  • the data field 210 belonging to the drawing element with the resource identifier + RB621 has the assigned data Z, ID, TYPE and 211-219.
  • the following data is already assigned to this drawing element: the coordinates 211, the alignment 212, the type of drive 213, the program 214 required for automation, the initiators necessary 215, the equipment identifier 216, the speed 217, the permissible Payload 218, as well as information on the supplier 219 of the equipment.
  • the data represented in a data field 210 are stored centrally on the data platform 100.
  • the corresponding data assigned to this drawing element and stored on the data platform 100 are to be displayed in the data field on the planning platform 200.
  • This connection between the data stored on the data platform 100 according to the invention and the drawing elements present in a layout on a planning platform is carried out by a corresponding means 300 for connecting drawing elements to stored data, in particular by a suitable computer program product which, for a selected drawing element, has the identifier ID and reads the drawing file name Z and determines whether there is already saved data.
  • the means for connecting drawing elements with stored data 300 recognizes the identifier ID of this drawing element 210 ⁇ and the drawing file name Z of the planning means in which the drawing element 210 was selected, compares whether this identifier ID is stored together with the drawing file name Z in a data table for this drawing element 210 ⁇ in the data memory 100. If there is a corresponding data table in the data memory, the identifier ID is combined with the assigned data in one data field 210 linked to the drawing element 210 ⁇ .
  • drawing elements 210 ⁇ already present in the layout and the representation of the correspondingly assigned data have been described.
  • other drawing elements 210 ⁇ can also be easily added.
  • a new drawing element 210 ⁇ could be drawn in the layout, which for example depicts a roller conveyor.
  • the drawing element 210 ⁇ could also be just a simple rectangle or circle. Because a new identifier ID ⁇ is automatically defined in the planning program for the newly drawn drawing element 210 ⁇ , the data 300 can then be used to assign corresponding data to this new drawing element 210 ⁇ as previously described.
  • a new data table is first generated in the second data memory 120 on the data platform 100, in which the identifier ID, the drawing file name Z and the coordinates / orientation of this new drawing element 210 ⁇ are adopted. It is then determined for this drawing element 210 ⁇ which type of equipment or component it should represent. Further data are added, for example, by taking project-independent data from the first data storage 110, which is, however, mandatory for this resource. Corresponding data can continue in the data tables for the individual drawing elements are received, a group assignment for the drawing members 210 ⁇ , or a predecessor-successor relationship defi ne.
  • the basis for the planning of the production plant is the specification 10 created by a customer.
  • this specifies the framework conditions desired by the customer for the production plant to be built and the corresponding regulations and specifications.
  • a project is created in a first step 20 by planning, for example, on a planning platform 200, such as a CAD system, for example, by assigning a project name to a new mechanical layout.
  • This project name is then also stored in the second data memory 120 of the data platform 100 at the same time.
  • Step 30 started by inserting drawing elements 210 ⁇ , which represent equipment or components, into the mechanical layout and connecting them to each other in accordance with the specification in the specification.
  • drawing elements 210 ⁇ which represent equipment or components
  • a roller conveyor should be used for this.
  • a drawing element that represents such a roller conveyor is selected and inserted at the appropriate point in the mechanical layout, and this information is also stored in the second data memory 120.
  • only certain drives are permitted for this roller conveyor. This information as to which drive is suitable for which roller conveyor can either be specified in the specification 10 or can already be stored as a customer-specific specification in the knowledge base 110.
  • the second data store 120 thus collects all the data that are developed during the planning and project planning of a production plant on the central data platform 100.
  • the knowledge base 110 provides general data for this, such as, for example, the corresponding specifications, regulations, customer-specific approval lists, and so on , ready.
  • the Planning means 210 on the planning platform 200 is used to create the layout and at the same time as an observation platform for qualifying the existing layout information.
  • the existing component data can be permanently detailed in the course of a project, that is to say all relevant data can be assigned to a drawing element 210 ⁇ and thus also their relationships among themselves.
  • These stored data and their relationships between drawing elements, resources and specific component data can then be adopted directly for further planning, such as the creation of further layouts, without the same information having to be entered again.
  • the system comprising the data platform 100 according to the invention and a planning platform 200 connected to this data platform 100 can preferably be used to virtually start up the production system thus created and thus in particular to check the configured automation functions.
  • the qualified layout previously created with the help of the present invention in the present case the mechanical layout, is called up and, based on the data assigned to the individual drawing elements, additional elements such as drives, actuators, sensors and the body part to be moved are recorded and positioned ,
  • a simulation module 400 is used to establish a connection between the planning platform 200 with the qualified layout and a controller 500 and user interface 600 constructed according to the hardware.
  • the system can now be commissioned virtually and tested by virtually starting the system via the configured user interface 600.
  • the simulation assembly 400 then communicates with the planning platform 200 and controls the elements in the mechanical layout accordingly.
  • a roller conveyor shown in FIG. 2 will move the body part at the speed VI in the direction of the arrow before it is then taken over by the next roller conveyor.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • General Factory Administration (AREA)

Abstract

L'invention concerne une plateforme de données servant à construire des installations de production. Cette plateforme de données (100) peut être reliée avec une plateforme de planification (200), et des éléments de dessin (210`,220`,230`,...) qui représentent des moyens de fonctionnement ou des composants d'une installation de production peuvent être sélectionnés sur ladite plateforme de planification (200). Selon l'invention, des données de composant (211, 212, 213, 214, ) peuvent être associées aux éléments de dessin (210`) sélectionnables, et lesdites données de composant (211, 212, 213, 214, ) et leur contexte peuvent être représentés dans un champ de données (210) sur la plateforme de planification (200) et sont enregistrés sur la plateforme de données (100). Dans la mesure où les données de composant et leur contexte sont enregistrés sur la plateforme de données, ces informations sont disponibles, de manière centrale, pour toutes les étapes de travail ultérieures, et peuvent être extraites par une quelconque plateforme de planification. Ainsi, il est enfin possible d'écourter la durée nécessaire à la construction d'une installation de production.
PCT/EP2004/052770 2003-11-10 2004-11-03 Plateforme de donnees servant a construire des installations de production WO2005045539A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10352376.6 2003-11-10
DE10352376A DE10352376A1 (de) 2003-11-10 2003-11-10 Datenplattform für die Erstellung von Produktionsanlagen

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WO2005045539A1 true WO2005045539A1 (fr) 2005-05-19

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Publication number Priority date Publication date Assignee Title
JP2017535875A (ja) * 2014-11-13 2017-11-30 シーメンス アクチエンゲゼルシヤフトSiemens Aktiengesellschaft 製品の生産計画方法および自己記述情報を備えた生産モジュール

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Publication number Priority date Publication date Assignee Title
WO1997015877A2 (fr) * 1995-10-27 1997-05-01 Siemens Aktiengesellschaft Systeme de travail et d'information assiste par ordinateur et module associe
EP1048993A1 (fr) * 1999-04-26 2000-11-02 ABBPATENT GmbH Procédé pour la planification d'un processus technique complexe basé sur la connaissance
EP1052581A1 (fr) * 1999-05-08 2000-11-15 PHOENIX CONTACT GmbH & Co. Kg Dispositif et méthode pour la planification d'un système de bus
EP1087275A1 (fr) * 1999-09-21 2001-03-28 ABB Research Ltd. Système informatique pour la conception de systèmes de commande industrielle
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DE19630415A1 (de) * 1996-07-12 1998-01-15 Siemens Ag Software-Werkzeug

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WO1997015877A2 (fr) * 1995-10-27 1997-05-01 Siemens Aktiengesellschaft Systeme de travail et d'information assiste par ordinateur et module associe
EP1048993A1 (fr) * 1999-04-26 2000-11-02 ABBPATENT GmbH Procédé pour la planification d'un processus technique complexe basé sur la connaissance
EP1052581A1 (fr) * 1999-05-08 2000-11-15 PHOENIX CONTACT GmbH & Co. Kg Dispositif et méthode pour la planification d'un système de bus
EP1087275A1 (fr) * 1999-09-21 2001-03-28 ABB Research Ltd. Système informatique pour la conception de systèmes de commande industrielle
WO2002101596A2 (fr) * 2001-06-13 2002-12-19 Robert Bosch Gmbh Procede et systeme pour soutenir les projets de construction d'usines

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GERSTNER T ET AL: "RATIONELLES PROJEKTIEREN VON AUTOMATISIERUNGSSYSTEMEN RATIONAL PLANNING OF AUTOMATION SYSTEMS", AUTOMATISIERUNGSTECHNISCHE PRAXIS - ATP, OLDENBOURG VERLAG. MUNCHEN, DE, vol. 36, no. 12, 1 December 1994 (1994-12-01), pages 42 - 45, XP000483710, ISSN: 0178-2320 *
WECK M ET AL: "ABTEILUNGSUEBERGREIFENDES PROJEKTIEREN KOMPLEXER MASCHINEN UND ANLAGEN METHODIK UND SYSTEMKONZEPT ZUR VERBESSERUNG DER ZUSAMMENARBEIT", VDI Z, VDI VERLAG GMBH. DUSSELDORF, DE, vol. 137, no. 10, 1 October 1995 (1995-10-01), pages 54,57 - 60, XP000535816, ISSN: 0042-1766 *

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