WO2005037876A1 - Polymer having oxetanyl group and cation-curable resin composition containing the same - Google Patents

Polymer having oxetanyl group and cation-curable resin composition containing the same Download PDF

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Publication number
WO2005037876A1
WO2005037876A1 PCT/JP2004/015236 JP2004015236W WO2005037876A1 WO 2005037876 A1 WO2005037876 A1 WO 2005037876A1 JP 2004015236 W JP2004015236 W JP 2004015236W WO 2005037876 A1 WO2005037876 A1 WO 2005037876A1
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group
compound
formula
polymer
polybutadiene
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PCT/JP2004/015236
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French (fr)
Japanese (ja)
Inventor
Kazumasa Inata
Nobuaki Koike
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Toagosei Co., Ltd.
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Priority to JP2005514789A priority Critical patent/JP4497095B2/en
Publication of WO2005037876A1 publication Critical patent/WO2005037876A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08CTREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C19/00Chemical modification of rubber
    • C08C19/30Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
    • C08C19/34Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with oxygen or oxygen-containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08CTREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C19/00Chemical modification of rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G61/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G61/12Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule

Definitions

  • the present invention relates to a curable composition which is cationically polymerized by irradiation of active energy rays such as ultraviolet rays or electron beams and Z or heating, and a cationically polymerizable polymer to be used as a compounding material thereof, and
  • the present invention relates to a resin composition comprising: Further, the present invention provides a cationically curable resin composition having good curability, which is capable of producing a cured product having excellent flexibility, low elastic modulus at room temperature and excellent resilience after shape change. About things.
  • epoxy resins are generally excellent in heat resistance, adhesiveness, chemical resistance and the like, but most of them are two-part type thermosetting types by an addition reaction of an amine acid anhydride or the like. Curing systems based on cationic polymerization are not as widely used as epoxy resins. However, a cationically cured system does not have a polar group such as an amine ester, and is therefore advantageous in reducing the water absorption of a cured product.
  • a one-part type thermosetting resin can be obtained by using a latent thermal cationic polymerization initiator.
  • Epoxy-based and oxetane-based light-powered thione-curable resin compositions containing a light-powered thione polymerization initiator have recently been receiving attention for the following reasons.
  • epoxy compounds and oxetane compounds have a small shrinkage ratio during curing, have excellent adhesion to substrates, and have a low water absorption, as compared with (meth) acrylate resins, which account for the majority of photocurable resins. This has the advantage that polymerization is not inhibited by oxygen in the air.
  • cation-curable resin compositions especially photo-cation-curable resin compositions, have attracted attention.
  • it since it is more expensive than a hardening system using epoxy and amine, etc., it has attracted much attention in fields requiring special physical properties, such as electronic materials and optical materials, rather than general-purpose materials. .
  • One of the unique physical properties required for electronic materials and optical materials is, for example, room temperature (25 ° C (In the vicinity) is as soft as or more than the pressure-sensitive adhesive, but has excellent resilience after shape change. In other words, it is a physical property that the storage elastic modulus (G ') is low and the tan ⁇ is low in the dynamic viscoelasticity measurement (hereinafter, low elastic modulus is abbreviated as low tan ⁇ ).
  • the storage elastic modulus (G ') is low and the tan ⁇ is low in the dynamic viscoelasticity measurement (hereinafter, low elastic modulus is abbreviated as low tan ⁇ ).
  • no conventional epoxy-based cationically curable resin composition can be found excellent in such physical properties except for silicone-based.
  • a cured product of a silicone resin is generally difficult to adhere to other materials, and thus its use is limited.
  • an epoxy-based composition using epoxy-modified polybutadiene is known.
  • an epoxy resin for improving flexibility over the currently available epoxidized polybutadiene a polybutadiene having a carboxyl group at a terminal and a structure of two cyclohexene oxides in one molecule are provided.
  • an epoxy conjugate having the formula for example, see Patent Document 1.
  • this compound can exhibit its performance in view of its curability and low elastic modulus and low tan ⁇ .
  • a method for producing a macromonomer having an oxetane-containing group at a terminal is disclosed (for example, see Patent Document 3), and as a compound, polyisoprene containing an oxetane ring at one terminal is disclosed.
  • the physical properties of the cationically curable resin have not been clarified, and the terminal structure does not show the structure in the present invention.
  • this compound contains many double bonds in the molecule, it is susceptible to deterioration due to oxidation.
  • the production method of this patent can be obtained by adding a polymerization terminator having an oxetane ring to the active terminal of an aeon-polymerized polymer.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2001-329045 (Claims)
  • Patent Document 2 JP-A-10-168165 (Claims)
  • Patent Document 3 JP-A-7-309856 (Claims, Examples)
  • An object of the present invention is to provide a cationically polymerizable polymer that can widely adjust the viscosity of the composition to several lOmPa's to several lOPa's.
  • the composition has excellent curability, and the cured product has good adhesion, excellent flexibility, flexibility, and low elastic modulus at room temperature (for example, around 25 ° C.). However, it also has excellent resilience after shape change.
  • Another object of the present invention is to provide a composition containing the polymer.
  • R 1 of [0012] Formula (1) is to display the optionally branched alkyl group having a hydrogen atom or a C 1 one to six carbons.
  • a compound obtained from maleated polybutadiene and Z or maleated polyisoprene and formula (1) Is a polymer having oxetal groups.
  • Hydroxy group-containing polybutadiene, hydroxyl group-containing polyisoprene, hydroxyl group-containing ethylene butylene copolymer, hydroxyl group-containing hydrogenated polybutadiene, and hydroxyl group-containing hydrogenated polyisoprene force At least one or more types selected from the formula (1) And a polymer having an oxetanyl group.
  • a cationically curable resin composition comprising the polymer having an oxetanyl group described above, a cationic polymerization initiator activated by active energy rays, and a cationic polymerization initiator activated by Z or heat.
  • the polymer having an oxetal group of the present invention is a compound having an oxetal group obtained from the maleated polybutadiene and Z or maleylene polyisoprene and the formula (1) (Referred to as maleated compound).
  • the polymer having an oxetal group of the present invention is at least one selected from the group consisting of hydroxyl group-containing polybutadiene, hydroxyl group-containing polyisoprene, hydroxyl group-containing hydrogenated polybutadiene, and hydroxyl group-containing hydrogenated polyisoprene.
  • equation (1) The compound is a compound having two or more oxetanyl groups at the terminal represented by the following formula (2) (referred to as a compound represented by the formula (2)). It is included in polymers having oxetal groups. [0016] [Formula 2]
  • R 1 represents a hydrogen atom or an alkyl group having 1 16 carbon atoms which may have a branch
  • R 2 represents polybutadiene, polyisoprene, hydrogenated polybutadiene, or hydrogenated
  • R 2 is a polymer having a branch, which represents polyisoprene
  • the formula (3) may be bonded to the branched terminal.
  • the alkyl group R 1 has a branched hydrogen atom or a C 1 one six carbon of Formula (3).
  • the polymer having an oxetal group of the present invention includes a hydroxyl group-containing polybutadiene, a hydroxyl group-containing polyisoprene, a hydroxyl group-containing ethylene butylene copolymer, a hydroxyl group-containing hydrogenated polybutadiene, and a hydroxyl group-containing hydrogenated polyisoprene. It is obtained from at least one or more selected and formula (1).
  • This is a compound having an oxetanyl group represented by the following formula (4) (referred to as a compound represented by the formula (4)). included.
  • R 1 represents a hydrogen atom or an alkyl group having 1 16 carbon atoms which may have a branch
  • R 2 represents polybutadiene, polyisoprene, an ethylenebutylene copolymer, Represents hydrogenated polybutadiene or hydrogenated polyisoprene.
  • the polymer having an oxetanyl group of the present invention is a maleated compound having an oxetanyl group, a compound represented by the formula (2), and a compound represented by Z or the formula (4) .
  • the polymer having an oxetanyl group of the present invention is a mixture, they may be individually synthesized and mixed.
  • the compound represented by the formula (2) and the compound represented by the formula (4) can be obtained as a mixture depending on the synthesis method.
  • the resin containing a polymer having an oxetanyl group of the present invention which is obtained by using a hydrogenated product as a synthesis raw material, has a high stability and has good stability.
  • the polymer having an oxetanyl group of the present invention using a polymer having a double bond, such as polybutadiene, as a raw material for synthesis has good compatibility when producing a composition.
  • the cationically curable resin composition of the present invention comprises a cationic polymerization initiator activated by an active energy ray and / or a cation activated by heat with the polymer having an oxetanyl group of the present invention. And a polymerization initiator.
  • the cationically curable resin composition of the present invention comprises a polymer having an oxetanyl group of the present invention, a compound having an epoxy group and an oxetane group other than Z or a polymer having an oxetanal group of the present invention.
  • the cationically curable resin composition of the present invention comprises a compound represented by the formula (2):
  • a compound represented by formula (4) a maleidary compound having a Z or oxetanyl group, a cationic polymerization initiator activated by an active energy ray, and an active compound by Z or heat. It is compounded with a cationic polymerization initiator for imparting properties.
  • the cationically curable resin composition of the present invention comprises a compound represented by the formula (2), a compound represented by the formula (4), and a cationic polymerization initiator activated by an active energy ray and / or heat. It is a blend of a cation polymerization initiator that activates.
  • the composition of the present invention may contain a compound having an oxetanyl group other than these, or may contain an epoxidized compound.
  • the present invention is a cured product obtained by irradiating the above-mentioned cationically curable resin composition with an active energy ray, and applying Z or heating.
  • the cationically curable resin composition of the present invention comprises a compound represented by the formula (2) and a cationic polymerization initiator activated by an active energy line and / or a force activated by heat.
  • Curable resin composition containing a compound having an epoxy group and a compound having an oxetanyl group other than the compound represented by Z or the compound represented by the above formula (2). .
  • the cationically curable resin composition of the present invention comprises a compound represented by the formula (4), a cationic polymerization initiator activated by an active energy line, and / or a force activated by heat. It is a mixture of a polymerization initiator.
  • the cationically curable resin composition of the present invention is a cationically curable resin composition which may further contain a compound containing an epoxy group and a compound having Z or two or more oxetal groups in one molecule. is there. Alternatively, a compound having one oxetanyl group in one molecule other than the above formula (4) may be included.
  • the cationically curable resin composition of the present invention is activated by a maleic compound having an oxetal group, a cationic polymerization initiator activated by an active energy ray, and Z or heat. It contains a cationic polymerization initiator. Furthermore, a maleated compound having an oxetanyl group, a cationic polymerization initiator activated by an active energy ray and a cationic polymerization initiator activated by Z or heat, a compound having an epoxy group and a Z or oxetanyl group The compound contains a compound having an oxetal group other than the maleated compound. When emphasis is placed on curability, it is preferable to incorporate an epoxy compound.
  • an elastic adhesive or the like should be used to appropriately adjust the low elastic modulus and toughness
  • polybutadiene or polyisoprene having a low maleation ratio When polybutadiene or polyisoprene having a low maleation ratio is used as a raw material, two or more compounds per molecule other than a compound having two or more epoxy groups and a maleated compound having a Z or oxetal group in one molecule are used.
  • a compound having two or more oxetanyl groups can be also blended.
  • a compound containing both an epoxy group and an oxetanyl group in one molecule may be blended.
  • the production of the compound represented by the formula (2) does not require a strict dehydration step, difficult handling, and no compound.
  • polybutadiene, polyisoprene, hydrogenated polybutadiene and Z or hydrogenated polyisoprene having two or more terminal hydroxyl groups are tosylated or mesylated, and then reacted with a compound of the formula (1) to give a compound of the formula (2)
  • the compounds represented can be obtained.
  • the method for producing the compound represented by the formula (4) does not require a strict dehydration step, difficult handling, and does not require a compound.
  • ethylene butylene copolymer having one hydroxyl group at one end, polybutadiene, polyisoprene, hydrogenated polybutadiene and Z or hydrogenated polyisoprene are reacted with a compound of formula (1) after reacting with a compound of formula (1).
  • the compound represented by (4) can be obtained.
  • Another example is the reaction of a polybutadiene, polyisoprene, hydrogenated polybutadiene and Z or a part of the hydroxyl groups of hydrogenated polyisoprene having hydroxyl groups at both ends with a compound of formula (1) after tosylation or mesylation.
  • a compound having two or more oxetadyl groups may be contained in the product.
  • maleated polybutadiene or maleated polyisoprene used in the synthesis of the maleated compound having an oxetal group of the present invention various ones can be used. This may be derived from a radical polymerization or an ion polymerization. These molecular weights are not particularly limited, but are preferably 500-100,000 in terms of viscosity average molecular weight, more preferably 1,000-80,000, and most preferably 1,000-80,000. 5,000 to 40,000. If the molecular weight is less than 500, it may be difficult for the cured product to obtain a cationically curable resin having a low elastic modulus.
  • the ratio of maleic anhydride that is, the number of acid anhydrides introduced per molecule of polymer, is preferably 1 or more per molecule on average, more preferably 2 to 10 on average. , Particularly preferably an average of 2 There are five.
  • the maleidation ratio is 1 or less on average, the amount of non-reactive polymer increases, which tends to cause bleed-out and increase in tan ⁇ , which are hardened properties, and is also not preferable because of poor solvent resistance.
  • Examples of the maleilei polybutadiene used in the present invention include Nisso Nisso- ⁇ 1015, Nihon Shonen Petroleum Danigaku 1000-80, and Idemitsu Petroleum Danigaku Poly bd R-45M. A and the like.
  • Examples of the maleiledipolyisoprene used in the present invention include LIR403 manufactured by Kuraray.
  • the maleated compound having an oxetal group of the present invention can be easily synthesized by adding the compound represented by the formula (1) to the above-mentioned maleated polybutadiene or maleinido polyisoprene.
  • the preferred addition rate of the compound represented by the formula (1) in the maleixiary compound having an oxetal group according to the present invention is different depending on the maleidary index, and is an average of 1 per unit weight of the applied polymer per molecule.
  • the number is preferably 20 and more preferably 2 to 5 on average. If the average is less than one, the amount of non-reactive polymer increases, which tends to cause premature out of the cured product and increase in tan ⁇ , and is inferior in solvent resistance. Conversely, when the average is more than 20, it is not preferable to realize the low elastic modulus which is a feature of the present invention.
  • the maleated compound having an oxetanyl group of the present invention may be obtained by adding other alcohols other than the compound represented by the formula (1) to maleated polybutadiene or maleated polyisoprene.
  • the alcohol used herein those having one hydroxyl group in one molecule are preferable, and have a functional group that inhibits cationic polymerization of an amine compound or the like. If not, various things can be suitably used. Further, a carboxylic acid generated after adding an alcohol to an acid anhydride may be esterified with these alcohols.
  • the polybutadiene, polyisoprene, hydrogenated polybutadiene or hydrogenated polyisoprene having two or more terminal hydroxyl groups used for synthesizing the compound represented by the formula (2) used in the composition of the present invention is: If two or more terminals are hydroxyl groups, the polymerization method is not particularly limited, and the polymerization method may be radical polymerization or radical polymerization. Examples of the product obtained by Ayuon polymerization include G-1000, GI-2000, GI-3000 manufactured by Nippon Soda, and Polytail HA manufactured by Mitsubishi Idani Gaku. The one produced by a-one polymerization has two hydroxyl groups because it has no branch.
  • Examples of products obtained by radical polymerization include R45HT manufactured by Idemitsu Petrochemical Co., Ltd., and Polytail H obtained by hydrogenating the mixture with Mitsubishi Idani. Radical polymerization has branches, so most of them have two hydroxyl groups, but also those with more hydroxyl groups. When importance is placed on oxidation resistance, those obtained by hydrogenating them are preferable.
  • the polymerization method used for synthesizing the compound represented by the formula (2) is not particularly limited, but the hydrogenated product derived from the radical polymerization is a solid, Hydrogenated polybutadiene derived from aeon polymerization is particularly preferred in view of ease of production because of poor solubility in a solvent.
  • the molecular weight of the compound used for synthesizing the compound represented by the formula (2) is not particularly limited, it is preferably 500 to 50,000 in terms of polystyrene equivalent average molecular weight (Mw) by GPC. Even more preferably, it is 1,000 to 10,000. If the molecular weight is less than 500, the cured product may not be able to obtain a cationically curable resin having a low elastic modulus, which is not preferable. If the molecular weight is more than 50,000, the other It is not preferable because the compatibility with the monomer and the polymerization initiator is deteriorated.
  • the compound represented by the formula (2) of the present invention can be obtained, for example, from a product obtained by tosylating or mesylating the hydroxyl group of the above-mentioned raw material polymer (referred to as a tosyli sword or a mesyl sill). .
  • the tosylated compound or mesylidani is obtained, for example, by a method in which the raw material polymer and a tertiary amine or pyridine (hereinafter simply referred to as tertiary amines) are dissolved in a solvent, and the mixture is heated with calo-heat by adding tosyl or mesyl chloride.
  • tertiary amines used herein include triethylamine, triethylamine and triethylamine.
  • Triethylamine can be particularly preferably used because of its low toxicity and easy availability, such as butyramine, N, N-dimethylbenzylamine, 4- (N, N-dimethyl) -aminopyridine.
  • the solvent include ether solvents such as tetrahydrofuran (THF), 1,2-diethoxetane, and dibutyl ether; aliphatic hydrocarbon solvents such as heptane; aromatic hydrocarbon solvents such as toluene; And the like. Particularly preferred are ether solvents.
  • the charged amount of tosyl chloride or mesyl chloride and tertiary amines is preferably at least 1.2 to 6 moles, more preferably at least equimolar to the hydroxyl group of the polymer. Further, it is preferable that the tertiary amine is used in an excess amount as compared with the tosyl sulfide.
  • the reaction temperature is not particularly limited as long as it does not involve a side reaction or decomposition and a sufficient reaction rate can be obtained, but is preferably in the range of room temperature to 150 ° C, more preferably 50 ° C to 150 ° C. It is preferable to be in the range of C.
  • the atmosphere of the reaction system does not require strict dehydration as in the anion polymerization, and may be in the air. However, it is preferable to pass through an inert gas such as nitrogen gas.
  • the compound represented by the formula (1) can be directly injected after the above-mentioned Tosylido or Messilido.
  • the ether compound for example, di (1-ethyl (3-oxetal)
  • the ether compound for example, di (1-ethyl (3-oxetal)
  • the compound represented by the formula (1) May be generated.
  • these compounds have a high boiling point and are difficult to separate from the desired compound represented by the formula (2). It is preferable to purify the sword or mesirui sword and use the power.
  • Examples of the purification of the toshiroi swords or the mesyli stalks are as follows. First, a solution of the reaction product is poured into a solvent in which the tosylated product or mesylated product is insoluble and the tosyl sulfide or mesyl sulfide is soluble, for example, a ketone solvent such as alcohol having 13 to 13 carbon atoms or acetone, and the target substance is added. It is a method of collecting by precipitation.
  • this precipitate is dissolved in a hydrocarbon solvent such as hexane and heptane, or an ether solvent such as THF, 1,2-jetoxetane and dibutyl ether, and purified by reprecipitation. repeat Method.
  • a more preferable method is to mix a solution of the compound represented by the formula (2) in a hydrocarbon solvent with an alcohol having 13 to 13 carbon atoms, separate the mixture into two layers, and wash the mixture. is there.
  • the solvent used can be reduced.
  • a method of washing with water according to a conventional method is also included. Since this method may emulsify, washing with an alcohol having 13 to 13 carbon atoms, particularly methanol, is particularly preferable.
  • the tosylated product or the mesylated product is capable of binding an oxetal group by reacting with the compound represented by the formula (1). It is preferable to add an alkali catalyst during this reaction. This reaction can be carried out without a solvent, but it is preferable that the solvent be dissolved in a solvent.
  • the alkali catalyst used in this reaction include alkali metal hydroxides and tertiary amines. Preferred are sodium hydroxide sodium and potassium hydroxide, and particularly preferred is water hydroxide. It is potassium salt.
  • the compound represented by the formula (1) is converted to alkoxide by sodium hydride or the like, but it is not easy to handle industrially, so it is more preferable to use an alkali metal hydroxide.
  • the solvent in this reaction include hydrocarbon solvents such as hexane and heptane, and ether solvents such as THF, 1,2-diethoxyethane and dibutyl ether.
  • Preferred solvents are ether solvents. Among them, those having a high boiling point, for example, 1,2-diethoxytan and dibutyl ether can be particularly preferably used.
  • the amount of the compound represented by the formula (1) with respect to the tosyl stilt or the mesyl stilt is not particularly limited as long as it is at least equimolar with the tosyl or mesyl group of the polymer in terms of mole. , 1.2 times or more.
  • the upper limit is not particularly limited, but is preferably 100 times or less from the viewpoint of the yield relative to the volume of the reactor.
  • the reaction temperature is preferably from 60 ° C to 150 ° C, particularly preferably from 90 ° C to 130 ° C.
  • the atmosphere of this reaction system is used for the decomposition of tosylate and mesylate by water and the generation of peroxide. In terms of suppression, it is preferable to use a nitrogen atmosphere.
  • the polymerization method of polyisoprene is not particularly limited as long as it has a hydroxyl group at one end. Examples thereof include an ethylene butylene copolymer by coordination polymerization, polybutadiene / polyisoprene having a hydroxyl group at one end obtained by a-on living polymerization, and a hydrogenated product thereof.
  • the polymerization method is also particularly limited when using polybutadiene, polyisoprene, hydrogenated polybutadiene, or Z and hydrogenated polyisoprene having hydroxyl groups at both ends for the synthesis of the compound represented by the formula (4).
  • it may be an a-on living polymerization or a radical polymerization.
  • the molecular weight of the substance used for synthesizing the formula (1) is not particularly limited, but is preferably 500 to 50,000, more preferably 1 to 500,000 in terms of polystyrene-equivalent average molecular weight (Mw) by GPC. , 000— 10,000. If the molecular weight is less than 500, it may not be possible to obtain a low-elasticity cationically curable resin.If the molecular weight is more than 50,000, it is not preferable. This is not preferred because of poor compatibility with the agent.
  • the compound represented by the formula (4) of the present invention can be synthesized in the same manner as the compound represented by the formula (2).
  • a mole of tosyl or mesyl chloride having a smaller number of hydroxyl groups than that of the hydroxyl group is charged, and then directly tosilied or mesiled.
  • the method of introducing the compound represented by the formula (1) is preferred because of its simplicity.
  • the polymer may contain less than two oxetal groups on average. Individual.
  • the above-mentioned tosyl rid or mesyl rid can be combined with a compound represented by the formula (1) to bind an oxetal group.
  • An alkali catalyst is inserted during this reaction. Is preferred. This reaction can be carried out without solvent, but it is preferable to dissolve it in a solvent.
  • the alkali catalyst used in the present reaction include alkali metal hydroxides and tertiary amines. Preferred are sodium hydroxide sodium and potassium hydroxide, and particularly preferred are hydroxides. It is dani potassium.
  • an alkali metal hydroxide since it is not easy to handle industrially, it is preferable to use an alkali metal hydroxide. Is preferred.
  • the solvent used in this reaction include hydrocarbon solvents such as hexane and heptane, and ether solvents such as THF, 1,2-diethoxytan, and dibutyl ether. Among them, those having a high boiling point, for example, 1,2-diethoxyxetane and dibutyl ether can be particularly preferably used.
  • the amount of the compound represented by the formula (1) to be added to the above-mentioned tosyl- or mesyl-irridated product is particularly limited as long as it is at least equimolar to the tosyl group or the mesyl group of the polymer in terms of mole. However, it is preferably 1.2 times or more.
  • the upper limit is not particularly limited, but is preferably 100 times or less from the viewpoint of the yield relative to the volume of the reactor.
  • the reaction temperature is preferably from 60 ° C to 150 ° C, particularly preferably from 90 ° C to 130 ° C.
  • the atmosphere of the present reaction system is preferably a nitrogen atmosphere, from the viewpoint of suppressing the formation of peroxidized products.
  • the maleimide compound having an oxetal group according to the present invention, the compound represented by the formula (2) and the compound represented by the formula (4) are excellent in cationic polymerizability, so that the cation activated by an active energy ray is excellent.
  • a polymerization initiator and a cationic polymerization initiator activated by Z or heat it can be used as a cationically curable resin composition.
  • the active energy ray-curable resin of the cationically curable resin composition can achieve physical properties that are difficult to achieve with conventional ones.
  • R 2 in the formula is an ethylene-butylene copolymer, hydrogen It is preferably added polybutadiene or hydrogenated polyisoprene.
  • Cationic polymerization initiators for initiating cationic polymerization of the cationically curable resin composition of the present invention upon irradiation with active energy rays include diazopam salts, odonium salts, sulfonium salts, selenium salts, selenium salts, and pyridiniums. Salts, ferrosenium salts, phosphonium salts, and chopyrylium salts, and the like, preferably edoniadium salts and sulfodium salts, and more preferably diaryldonium salts and dialkylphenacyl sulfonium salts. It is a salt, and in particular, a diaryodonium salt can be suitably used.
  • it is SbF— or B (C F) —.
  • the active energy ray for curing the cationically curable resin composition of the present invention X-rays, electron beams, ultraviolet rays, visible light, and the like can be used, and preferably, ultraviolet rays or visible light are used. And particularly preferably ultraviolet light.
  • ultraviolet light its wavelength range is not particularly limited, but is preferably 150 to 400 nm, more preferably 200 to 380 nm.
  • ultraviolet rays are used, cationic polymerization can be started efficiently.
  • the cationically curable resin composition of the present invention may further contain a sensitizer, if necessary, in order to further enhance the activity of the photoinitiated thione polymerization initiator.
  • a sensitizer that can be used in the present invention, it is possible to use, for example, the compounds disclosed by Krivero in Advanced in Polymer Science (Ad v. In Plymer Sci., 62, 1 (1984)). Specifically, there are pyrene, perylene, ataridine orange, thioxanthone, 2-cloth thioxanthone and benzoflavin.
  • compounds widely used as photoradical polymerization initiators can also be used, and specific examples thereof include benzophenone, 2,4-diethylthioxanthone, 2-isopropylthioxanthone, and 2,4-dichlorothioxanthone.
  • Benzoin ethers such as thioxanthones, benzoin methyl ether, benzoin ethyl ether and benzoin isopropyl ether; benzyl dimethyl ketals such as 2,2-dimethoxy-1,2-diphenyl-one 1one; 2-hydroxy-2 —Methyl-1 —Phenylpropane 1one, 1- (4 isopropylphenyl) -2-hydroxy-2-methylpropane 1one, 1-hydroxycyclohexylphenyl ketone, etc., ⁇ -hydroxyalkylenones, camphorquinone, etc. — Dicarborini dari products and the like.
  • thioxanthones and a-hydroxyalkylphenones can be particularly preferably used.
  • the blending amount of the photovoltaic thione polymerization initiator in the cationically curable resin composition of the present invention can be appropriately adjusted according to the type of active energy ray and the amount of irradiation. For example, in the case of ultraviolet rays
  • the amount is preferably 0.1 to 10 parts by mass, more preferably 0.5 to 5 parts, and still more preferably 13 to 13 parts by mass, based on a total of 100 parts by mass of the cationically curable resin composition. is there. If the amount of the cationic polymerization initiator is less than 0.1 part, the curability may be poor.On the other hand, if the amount is more than 10 parts by mass, the components which are truly necessary for the cured product may be reduced and the cured product Low physical properties In some cases, the color of the cured product may be intensified, or the coloring of the cured product may become intense.
  • the amount of the sensitizer added to the cationically curable resin composition of the present invention can be appropriately adjusted according to the type of active energy ray and the amount of irradiation.
  • the amount is preferably 5 parts by mass or less, more preferably 0.2-2 parts by mass, based on 100 parts by mass of the total thione curable resin composition. If the compounding amount of the sensitizer is more than 5 parts by mass, the physical properties of the cured product may be reduced by reducing the components necessary for the cured product, or the cured product may be colored intensely.
  • the active energy ray is ultraviolet light or visible light
  • the cation-curable resin composition is exposed to air.
  • the humidity of the atmosphere is preferably low, preferably 80% RH or less, More preferably, it is 70% RH or less.
  • ultraviolet or visible light is installed in the production line, a method of sending dry air before the light irradiation device or a method of installing a heating device to reduce humidity can be adopted.
  • a compound that initiates cationic polymerization by being activated by heat ie, a thermal cationic polymerization initiator, can also be used in the cationically curable resin composition of the present invention. As this one
  • quaternary salts such as quaternary ammonium salts, phosphonium salts and sulfodium salts, and combinations of alkoxysilanes and aluminum complexes.
  • Available products include Adeka Opton CP-66 and Adeka Opton CP-77 (with a trade name of Asahi Den-I-Dai Kogyo Co., Ltd.), San-Aid SI-60L, San-Aid SI-80L, and San-Aid SI-10OL ( V, deviations are trade names, manufactured by Sanshin Chemical Industry Co., Ltd., and CI series (manufactured by Nippon Soda Co., Ltd.).
  • the mixing ratio of the thermal cationic polymerization initiator to the cationically curable resin composition of the present invention is in the range of 0.01 to 10 parts by mass with respect to 100 parts by mass of the cationically curable resin composition. Is more preferably 0.1 to 5 parts, and even more preferably 0.5 to 3 parts. If the compounding ratio is less than 0.01 parts by mass, the ring-opening reaction of the ring-opening polymerizable group may not be able to proceed sufficiently even if the compound is activated by the action of heat. Further, even if it is added in an amount of more than 10 parts by mass, the effect of promoting the polymerization is not further increased, and the physical properties of the cured product may be undesirably reduced.
  • a maleated disulfide having an oxetanyl group can be used.
  • the oxetane compound has better polymerizability than the epoxy compound, but the reaction at the initiation stage of the polymerization is slow, so that a small amount of the oxetane conjugate is added to the composition containing the oxetane conjugate. By doing so, the overall curability is improved.
  • the epoxy compound used for improving the overall curability may be monofunctional or polyfunctional.
  • the epoxy group of the epoxy compound may be a compound obtained by oxidizing a double bond in a molecule or a glycidyl ether.
  • a compound obtained by oxidizing a double bond in a molecule a compound obtained by oxidizing a chain molecule such as olefin or polybutadiene which is not limited to an alicyclic epoxy may be used.
  • blending for obtaining a cured product at room temperature for example, around 25 ° C.
  • room temperature for example, around 25 ° C.
  • One is a composition containing a maleated compound, a compound represented by Z or the formula (2), a compound having one oxetanyl group in one molecule, and a cationic polymerization initiator.
  • the composition further contains a compound containing an epoxy group from the viewpoint of curability.
  • compositions comprising a compound represented by the formula (4), a compound having two or more cationically polymerizable groups in one molecule, and a cationic polymerization initiator.
  • a compound having one oxetal group in one molecule it is preferable to further add a compound having one oxetal group in one molecule to the composition.
  • the composition further contains a compound containing an epoxy group from the viewpoint of curability.
  • a compound having one oxetanyl group in one molecule is more preferable than a compound having one epoxy group in one molecule from the viewpoint of not only curability but also safety. That is, most of epoxy conjugates having a low molecular weight are suspected to be mutagenic, but in the case of oxetane compounds, for example, 3-oxyl-3- (2-ethylhexyloxymethyl) having a small molecular weight is used. ) Oxetane is negative for mutagenicity.
  • a polymer is a viscoelastic material, so it is difficult to clearly distinguish between a solid and a liquid.
  • a material having a tan ⁇ force ⁇ or less in dynamic viscoelasticity measurement is referred to as a solid. I do.
  • a cured product having a small tan ⁇ is excellent in restorability after a shape change even if the elastic modulus is low.
  • room temperature refers to around 25 ° C, and is actually in the range of 0 ° C to 40 ° C because it is often used inside electronic equipment used indoors.
  • the glass transition temperature is preferably -10 ° C or less, more preferably -10 ° C or less, in order to make the cured product excellent in resilience after shape change while having low elastic modulus. Is below 25 ° C, particularly preferably below 40 ° C.
  • the cured product obtained from the composition of the present invention has a dynamic viscoelastic modulus (G ′) at 25 ° C. of 1 ⁇ 10 8 by adjusting the content of the compound of the present invention and the compound to be blended. What is less than Pa can be obtained, or less than 10 7 Pa can be obtained, or less than 10 6 Pa can be obtained.
  • G ′ dynamic viscoelastic modulus
  • R 2 is an ethylene butylene copolymer, hydrogenated polybutadiene, or hydrogenated polyisoprene.
  • a compound containing both an epoxy group and an oxetal group in one molecule may be blended.
  • ⁇ -olefin epoxides such as 1,2-epoxyhexadecane, phenol glycidyl ether, 2-ethylhexyl glycidyl ether, dodecyl glycidyl ether, Glycidyl metathallate and the like are mentioned.
  • a compound containing two or more epoxy groups used in the cationically curable resin composition of the present invention can be used as the product.
  • Examples of commercially available compounds include dicyclopentagendioxide, limonenedioxide, 4 bulcyclohexenedioxide, and (3,4 epoxycyclohexynolemethinole 3,4-epoxycyclohexanol oleboxylate.
  • Di (3,4-epoxycyclyl hexyl) adipate bisphenol A epoxy resin, halogenated bisphenol A epoxy resin, hydrogenated bisphenol A epoxy resin, bisphenol S diglycidyl ether, Bisphenol F type epoxy resin, omp-cresol novolak type epoxy resin, phenol novolak type epoxy resin, 1, 6 xandiol diglycidyl ether, polytetramethylene glycol diglycidyl ether, trimethylolpropane triglycidyl ether, pen Erythritol tetraglycidyl ether, internal epoxidized polybutadiene, compound in which both ends of polybutadiene are glycidyl etherified, compound in which butadiene double bond in styrene butadiene copolymer is partially epoxidized, and ethylene butylene A compound in which a part of polyisoprene of a block copolymer of a polymer
  • Examples of the compound having one oxetal group in one molecule used in the cationically curable resin composition of the present invention include 3-ethyl-3 — (2-Ethylhexyloxymethyl) oxetane (Aronoxetane OXT—212 (EHOX)) 3-Ethyl-3— (Cyclohexyloxymethyl) oxetane (CHOX) 3-Ethyl-3- (dodecyximethyl) oxetane (OXR— 12) 3-Ethyl-3- (octadecasiloxymethyl) oxetane (OXR-18) 3-Ethyl-3- (phenoxymethyl) oxetane (Aron oxetane OXT- 211 (POX)) 3-Ethyl-3-hydroxymethyloxxetane (Aron oxetane OXT- 211 (POX)) 3-Ethy
  • the compound containing two or more oxetal groups used in the cationically curable resin composition of the present invention various compounds can be used.
  • Product name or developed product name manufactured by Toagosei Co., Ltd., 1,4 bis ⁇ [(3-Ethyl 3-3-xetal-methyl) methoxy] methyl ⁇ benzene (aronoxetane OXT-121 (XDO)), di [1-ethyl (3- Oxeta-l)] Methyl ether (Aronoxetane OXT-221 (DOX)), Oxetael lucesquioxane (OX-SQ), phenol novolak oxetane (PNOX-1009), norbornane dimethanol and 3-ethyl-3-chloromethyl Oxetane (hereinafter abbreviated as OXC) ether (NDMOX), trimethylolpropane and
  • the number of oxetal groups per molecule is not particularly limited, but is preferably 20 or less, more preferably 5 or less, and particularly preferably 3 or less.
  • the composition containing these is finally dissolved uniformly and transparently.
  • Preferred in terms of compatibility when blended into the composition are KRATON's L207, 1,2 epoxyhexadecane, norbornane dimethanol dioxetane, 3-ethyl-3- (2-ethylhexyloxy) Examples thereof include methyl) oxetane (EHOX), 3-ethyl-3- (cyclohexyloxymethyl) oxetane (CHOX), and 3-ethyl-3- (dodecyximethyl) oxetane (OXR-12).
  • the composition of the present invention may optionally contain a filler such as silica, alumina, or other metal oxides. Thereby, thixotropy can be imparted.
  • a filler such as silica, alumina, or other metal oxides.
  • thixotropy can be imparted.
  • a material having an ion exchange ability more preferably an inorganic material, and particularly preferably an anion exchange ability.
  • suitable inorganic anion exchangers include IXE-500, IXE-530, IXE-550, IXE-700, IXE-800 and the like (the deviations are also manufactured by Toagosei).
  • a coupling agent such as a silane coupling agent can be added to the composition of the present invention for the purpose of improving adhesion to an inorganic material.
  • the silane coupling agent is j8 (3,4-epoxycyclohexyl) ethyltrimethoxysilane K-Danigaku KBM-303), y-glycidoxypropyltrimethoxysilane (Shin-Etsu Chemical KB M-403), ⁇ -glycidoxypropyltriethoxysilane (Shin-Etsu Chemical ⁇ -403), ⁇ -glycidide Xypropylmethyljetoxysilane (Shin-Etsu Chemical Co., Ltd. 402), 3-ethyl-3-([3 (triethoxysilyl) propoxy] methyl ⁇ oxetane (Toagosei Co., Ltd., 610) and the like.
  • R 2 is an ethylenebutylene copolymer, a hydrogenated polybutadiene, or a hydrogenated polyisoprene. Especially preferred! / ,.
  • antioxidants to be contained in the composition of the present invention include a phenol-based antioxidant, an antioxidant, a phosphorus-based antioxidant, and an amine-based antioxidant. Particularly preferred are phenolic antioxidants.
  • phenolic antioxidants examples include hydroquinone monomethyl ether, 2,6-di-tert-butylhydroxytoluene, 2,2'-methylenebis (4-methyl-6-t-butylphenol), 4,4, butylidenebis (3-methyl-6 — T-butylphenol), triethyleneglycol-rubis— [3- (3,1-tert-butyl-4-hydroxy-5-methylphenyl)] propionate, pentaerythritol-tetrakis [3- (3,5-di-tert-butyl-4) —Hydroxyphenyl) propionate] (Tinoku's Specialty Chemicals, Irganox 1010), n-octadecyl — 3— (3,, 5, z-t-butyl-4, -hydroxyphenyl) propionate, 4,4, — And thiobis (3-methyl-6-t-butyl) phenol.
  • the cationically curable resin composition of the present invention can give a cured product that is at least as soft as an adhesive from a soft cured product generally called a flexible resin. Further, the cationically curable resin composition of the present invention can be a material having excellent elasticity after shape change while having a low elasticity comparable to that of an adhesive. Accordingly, the cationically curable resin composition of the present invention is suitably used as an adhesive, a coating agent, a sealing agent, a sealing agent, an insulating material, etc., mainly for electronic materials and optical materials. it can.
  • the cation-curable resin composition of the present invention which is obtained by curing with an active energy ray, is preferable since physical properties that cannot be achieved by conventional ones can be realized.
  • the use of ultraviolet or visible light as the active energy ray is particularly preferable because it can be produced by a relatively inexpensive and small production line.
  • the cationically curable resin composition of the present invention is selected from an active energy ray-curable system and a thermosetting system can be properly used depending on the application.
  • an active energy ray-curable system such as an ultraviolet curing system is suitable.
  • a curing system using an active energy ray is suitable in terms of high production speed and energy saving.
  • thermosetting system In applications where active energy rays cannot reach the resin, such as sealing of parts containing metal, etc., a thermosetting system is suitable. However, even in applications such as bonding between opaque materials, for example, after irradiating light to a photocurable resin applied to an opaque material, another dark It is also possible to bond various materials together and complete the curing by a dark reaction. Further, after the curing by the active energy ray, the heating and curing can be performed together.
  • this crude reaction product was slowly added to 950 g of methanol stirred at room temperature, further stirred for 30 minutes, and then left for 1 hour. It was. After standing, the methanol layer was removed by decantation, and 190 g of n-xane was added to the precipitate to dissolve it. This was transferred to a separatory funnel, and the methanol layer separated into two layers was removed. Then, 25 g of methanol was added, shaken vigorously, and allowed to stand. Then, the methanol layer was removed. This operation was repeated twice. At the last washing, 48 g of n-xane was added.
  • n-xane layer containing the product was transferred to a separable flask, and the solvent was distilled off under reduced pressure in an oil bath at 65 ° C or lower to obtain 80 g of a pale yellow transparent product. From the 'H-NMR ⁇ vector, it was confirmed that the hydroxyl group of the polymer was tosylated.
  • the precipitate was washed with 100 g of n-xane, and the washed solution was also added to the separatory funnel by decantation. Since the liquid had separated into two layers, the lower layer containing OXA was removed. Next, 123 g of methanol was added, and the mixture was shaken vigorously. After adding 24 g of n-xane, the mixture was gently mixed and allowed to stand, separated into two layers, and the lower layer was removed. Thereafter, washing with 62 g of methanol was repeated three times. At this time, n-xane was appropriately added in the range of 30 to 90 g to speed up the separation of the two layers.
  • a 2 L separable flask was charged with 240 g (about 60 mmol as a hydroxyl group) of ethylene butylene copolymer having a hydroxyl group at one end (manufactured by KRATON Polymers, about 60 mmol), 328 g of tetrahydrofuran (THF), and 36.4 g of triethylamine.
  • a stirring rod, a thermometer, and a cooling tube were attached to the mouth lid, and the mixture was stirred and dissolved in an oil bath while passing nitrogen gas through. After dissolution, 51.5 g (270 mmol) of tosyl sulfide was added thereto, and the mixture was stirred and reacted at 62 ° C for 27 hours.
  • IPA isopropyl alcohol
  • the crude reaction product was slowly added to 2.5 kg of isopropyl alcohol (IPA) stirred at room temperature, and then stirred for 30 minutes and left for 1 hour.
  • 700 g of n-hexane was added to dissolve the precipitate. This was transferred to a 2 L separatory funnel, stirred with 120 g of methanol, stirred, and further mixed with 300 g of n-hexane and lightly mixed to separate two layers. After the lower methanol layer was removed, 120 g of methanol was further kneaded, shaken, and allowed to stand for 15 minutes to remove the lower methanol layer.
  • the n-xane layer containing the product was transferred to a 2 L separable flask, and most of the solvent was distilled off in an oil bath at 100 to 110 ° C while passing nitrogen gas through. Then, a small amount of the remaining solvent was removed. The pressure was reduced in an oil bath at 150 ° C for 5 hours to obtain 183 g of a pale yellow transparent product.
  • L-12 03 and product 1 H- NMR ⁇ vectors are shown in FIGS. 3 and 4, respectively. From this, it was confirmed that the tosyl group at the terminal of the polymer was replaced by OXA. Further, the molecular weight distribution was confirmed by measuring the GPC of the product, and the polystyrene equivalent Mw was 5630 Mw / Mn was 1.04. On the other hand, the raw material polymer has Mw of 5510 and MwZMn of 1.03.
  • reaction rate was determined from the peak of the acid anhydride in the IR spectrum (the absorbance at 1790 cm and the peak at 2930 cm 1 as CH stretching vibration. The reaction rate after 16 hours was 81%.
  • the product here is a composition containing a maleated compound having an oxetanyl group (58%), EH OX (40%), and OXA (2%), with a pale yellow transparent appearance and a viscosity at 25 ° C. Was 10.9 Pa's.
  • IPDI isophorone diisocyanate
  • BHT 2,6-di-t-butyl-4 methylphenol
  • UVR6216 1,2 Epoxyhexadecane (Dow Chemical Japan 11 ⁇ ⁇ 6216)
  • EHOX 3-Ethyl-3- (2-ethylhexyloxymethyl) oxetane (Toagosei Aronoxetane OXT-212)
  • L207 L207 manufactured by KRATON Polymers (block copolymer of ethylene butylene copolymer and epoxy diisoprene, molecular weight based on hydroxyl group in NMR is about 6000, epoxy equivalent is about 670 gZmol, Tg-53.C)
  • POX 3-Ethyl-3- (phenoxymethyl) oxetane (Toagosei Aronoxetane OXT-211)
  • L 1203 L 1203 manufactured by KRATON Polymers (Ethylene butylene copolymer having a hydroxyl group at one end, ⁇ The molecular weight based on the hydroxyl group of NMR is about 4000, Tg-63 ° C)
  • NDMOX norbornane dimethanol dioxetane (Toagosei Co., Ltd., aronoxetane NDMOX (development product))
  • BADMA Bimethanol A dimethatalylate of alcohol prepared by adding four ethylene oxides to bisphenol A (Light ester BP—4EM, manufactured by Kyoeisha-Danigaku)
  • Irgl84 Photo-radical polymerization initiator Irgacurel 84 (1-hydroxycyclohexyl roof ketone, manufactured by Specialty Chemicals Co., Ltd., used as a sensitizer for photo-thione polymerization in the present invention)
  • a lmm-thick frame was made on a polytetrafluoroethylene plate, and the compositions of Examples and Comparative Examples shown in Table 1 were poured into each frame, and then ultraviolet rays were irradiated with a 60 WZcm high-pressure mercury lamp. Was irradiated. Irradiation was performed at an intensity of 150 mWZcm 2 at 365 nm for 2 minutes, and after confirming that the back surface was cured, the film was turned upside down and irradiated under the same conditions. The dynamic viscoelasticity of the obtained cured product was measured at a frequency of 1 Hz using RDS-II made by TA Instruments Then, the storage modulus (G ') and tan ⁇ were evaluated. Table 3 shows the physical property values at 25 ° C. For the cured products of Examples 8 and 9, the dynamic viscoelastic spectrum (temperature dependence) is shown in FIG.
  • the curing process by light irradiation and the viscoelasticity after curing were measured using a photocuring viscoelasticity measuring device manufactured by Reologia (Sweden). That is, the composition of Comparative Example 1 shown in Table 1 and the compositions of Comparative Examples 2 and 3 shown in Table 2 were placed on a quartz plate and sandwiched from above with a rotor having a diameter of 10 mm (gap 0.2 mm). The viscoelasticity was measured by irradiating a mercury xenon lamp (L8222 manufactured by Hamamatsu Photonitas, adjusted to 50 mW Zcm 2 (intensity at 365 nm)) from the lower part of the quartz plate at 25 ° C.
  • a mercury xenon lamp L8222 manufactured by Hamamatsu Photonitas, adjusted to 50 mW Zcm 2 (intensity at 365 nm)
  • compositions of Examples 6-9 and Comparative Example 1 were coated on a PET film with a bar coater to a film thickness of 20 microns, and this was coated with a 80 WZcm high-pressure mercury lamp (1 lamp) and a lamp height of 1 Ocm.
  • the curability was evaluated by the number of passes until the coating film changed to a solid. The results are shown in Table 3 (through solidification). Enter the number of times.
  • the description of the curability is the same. o At this time, the atmosphere was at a temperature of 26 ° C and a relative humidity of 66%.
  • Example 6-9 show the following about the cationically curable resin composition of the present invention. That is, the viscosity before curing can be adjusted to a wide range, and a solid having good curability and a very low elastic modulus and excellent resilience after shape change can be provided.
  • the cationically curable resin composition of the present invention is superior in heat resistance as compared with a composition using the existing epoxy resin L207 as a crosslinking component.
  • compositions of Examples 12 and 13 and Comparative Example 6 described in Table 4 were coated on a PET film to a film thickness of 20 ⁇ m using a bar coater, and this was applied to a 80 WZcm high-pressure mercury lamp (one lamp) and a lamp height. At 10 cm, at a conveyor speed of 50 mZ or 80 mZ, the curability was evaluated by the number of passes until the coating changed to a solid. The atmosphere at this time was a temperature of 26 ° C and a relative humidity of 66%. Table 6 shows the results.
  • a lmm-thick frame was formed on a polytetrafluoroethylene plate, and after pouring the compositions of Examples 12 and 13 shown in Table 4, ultraviolet rays were irradiated from a high-pressure mercury lamp. Irradiation was performed for 2 minutes at an intensity of 365 mWZcm 2 at 365 nm, and after confirming that the back surface was cured, the film was turned upside down and irradiated under the same conditions. The dynamic viscoelasticity of the obtained cured product was measured at a frequency of 1 Hz using a RDS-II trowel manufactured by TA Instruments, and the storage modulus (G,) and tan were measured. ⁇ was evaluated. Figure 6 shows the temperature dependence of this dynamic viscoelastic spectrum.
  • Example 19 A composition described in Table 8 (Examples 19 to 21) was coated on a PET film to a film thickness of 20 microns using a bar coater, and a high-pressure mercury lamp of 160 WZcm (1 lamp), a lamp height of 10 cm, and a conveyor were used. At a speed of 10 mZ, the curability was evaluated by the number of passes when the coating film changed to a solid. The results are shown in Table 8. The atmosphere at this time was a temperature of 26 ° C. and a relative humidity of 66%.
  • a lmm-thick frame was made on a plate made of polytetrafluoroethylene, and the compositions of Examples 14 and 16 were poured into the respective frames, and then irradiated with ultraviolet rays from a 60 WZcm high-pressure mercury lamp. . Irradiation was performed for 2 minutes at an intensity of 365 mWZcm 2 at 365 nm, and after it was confirmed that curing was performed up to the back surface, the film was turned upside down and irradiated under the same conditions. The dynamic viscoelastic spectrum (temperature dependence) of the obtained cured product was measured at a frequency of 1 Hz using VAR-100 manufactured by Reologia. FIG. 7 shows the viscoelastic spectrum.
  • the texture of the cured products of Examples 14 and 16 was very soft, but excellent in the resilience after shape change, and was not broken even when deformed significantly and had no brittleness. .
  • the polymer having an oxetal group of the present invention is excellent in cationic curability, it can be suitably used as a compounding material for a curable composition, and in particular, a cured product excellent in flexibility Also, it can be suitably used when a cured product having a low elastic modulus and excellent resilience after shape change is required at room temperature.
  • the composition of the present invention can be suitably used as an active energy ray-curable resin such as a photo-curable resin. It is also possible to make the viscosity before curing relatively high.
  • the cured product has a very low elastic modulus, excellent heat resistance, and is not brittle. Therefore, it can be suitably used as an electronic material or an optical material requiring the above physical properties.
  • the process for preparing the polymers of the present invention uses readily available materials and does not require rigorous dewatering equipment or operations, so relatively small amounts of specific electronic and optical materials, etc. It is a production method suitable for the production of Brief Description of Drawings
  • FIG. 1 shows a 1 H-NMR spectrum of a hydrogenated polybutadiene having hydroxyl groups at both ends (Polytail HA manufactured by Mitsubishi Chemical Corporation), which is a raw material polymer of Example 1.
  • FIG. 2 shows a 1 H-NMR ⁇ vector of a hydrogenated polybutadiene having an oxetal group at both terminals, which is a product of Example 1 (HAOX).
  • FIG. 3 shows a 1 H-NMR ⁇ vector of an ethylene butylene copolymer having a hydroxyl group at one end (L 1203 manufactured by KRATON), which is a raw material polymer of Example 2.
  • FIG. 4 shows a 1 H-NMR ⁇ vector of an ethylenebutylene copolymer having an oxetanyl group at one end, which is a product of Example 2.
  • FIG. 5 shows a dynamic viscoelastic spectrum (temperature dependence) of a cured product obtained by curing the compositions of Examples 8 and 9 with ultraviolet light.
  • FIG. 6 shows a dynamic viscosity spectrum (temperature dependence) of a cured product obtained by curing the compositions of Example 12 and Example 13 with ultraviolet light.
  • FIG. 7 shows a dynamic viscosity spectrum (temperature dependence) of a cured product obtained by curing the compositions of Examples 14 and 16 with ultraviolet light.
  • FIG. 5-7 Storage modulus (G,) value (Pa, logarithmic scale).
  • Thick broken line in FIG. 5 Curve showing tan ⁇ of a cured product obtained by curing the composition of Example 8 with ultraviolet light.
  • Thin dashed line in FIG. 5 tan ⁇ of a cured product obtained by curing the composition of Example 9 with ultraviolet light curve.
  • Bold solid line in FIG. 6 Curve showing the storage modulus (G ′) of a cured product obtained by curing the composition of Example 12 with ultraviolet light.
  • FIG. 6 thin solid line: curve showing the storage modulus (G ′) of a cured product obtained by curing the composition of Example 13 with ultraviolet light.
  • Thick broken line in FIG. 6 shows tan ⁇ of the cured product obtained by curing the composition of Example 12 with ultraviolet light.
  • Arrow broken line of FIG. 6 shows tan ⁇ of the cured product obtained by curing the composition of Example 13 with ultraviolet light.
  • 7 is a curve showing the storage modulus (G ') of a cured product obtained by curing the composition of Example 14 with ultraviolet light.
  • Thick solid line in FIG. 7 Curve indicating the storage modulus (G ′) of a cured product obtained by curing the composition of Example 16 with ultraviolet light.
  • Thin dashed line in FIG. 7 shows the tan ⁇ of the cured product obtained by curing the composition of Example 14 with ultraviolet light.
  • Bold broken line in FIG. 7 shows tan ⁇ of the cured product obtained by curing the composition of Example 16 with ultraviolet light.

Abstract

[PROBLEMS] To provide a cationically polymerizable polymer with which the viscosity of a composition can be regulated in a wide region of from several tens of mPa·s to several tens of Pa·s; and to provide a composition containing the polymer. The composition has excellent curability and gives a cured article which has satisfactory adhesion and excellent flexibility, is soft, and has excellent recovery from deformation at room temperature although it has a low modulus. [MEANS FOR SOLVING PROBLEMS] The polymer is one obtained from: at least one member selected from the group consisting of a maleic-modified polybutadiene, maleic-modified polyisoprene, hydroxylated polybutadiene, hydroxylated polyisoprene, hydroxylated ethylene/butylene copolymer, hydroxylated hydrogenated polybutadiene, and hydroxylated hydrogenated polyisoprene; and a compound of the formula (1). [Chemical formula 1] (In the formula (1), R1 represents hydrogen or optionally branched C1-6 alkyl.)

Description

明 細 書  Specification
ォキセタニル基を有するポリマー、及びこれを含むカチオン硬化性樹脂 組成物  Polymer having oxetanyl group, and cationically curable resin composition containing the same
技術分野  Technical field
[oooi] 本発明は、紫外線や電子線等のような活性エネルギー線の照射及び Z又は加熱 によりカチオン重合する硬化性組成物にぉ 、て、その配合原料となるカチオン重合 性ポリマー、及びこれを含む榭脂組成物に関する。また、本発明は、可撓性に優れ、 室温に於いて低弾性率で形状変化後の復元性にも優れた硬化物を作成することが 可能な、硬化性良好なカチオン硬化性榭脂組成物に関する。  [oooi] The present invention relates to a curable composition which is cationically polymerized by irradiation of active energy rays such as ultraviolet rays or electron beams and Z or heating, and a cationically polymerizable polymer to be used as a compounding material thereof, and The present invention relates to a resin composition comprising: Further, the present invention provides a cationically curable resin composition having good curability, which is capable of producing a cured product having excellent flexibility, low elastic modulus at room temperature and excellent resilience after shape change. About things.
背景技術  Background art
[0002] 紫外線や電子線等のような活性エネルギー線の照射又は加熱によりカチオン重合 する硬化性榭脂組成物のほとんどのものは、エポキシ榭脂である。エポキシ榭脂は、 一般に耐熱性、接着性、及び耐薬品性等に優れているが、その多くは、アミンゃ酸 無水物等の付加反応による二液型の熱硬化型である。カチオン重合による硬化系は エポキシ榭脂ほど広く使用されていない。しかし、カチオン硬化系では、アミンゃエス テル等の極性基を有さないため、硬化物の吸水率を小さくする上で有利である。また 、カチオン硬化系では、潜在性の熱カチオン重合開始剤を使用することで、一液型 の熱硬化性榭脂とすることができる。また、光力チオン重合開始剤を配合したェポキ シ系及びォキセタン系の光力チオン硬化性榭脂組成物は、次のような理由で近年注 目されている。すなわち、光硬化性榭脂の大部分を占める (メタ)アタリレート系に比 ベてエポキシ化合物及びォキセタン化合物は硬化時の収縮率が小さぐ基材への密 着性に優れ、吸水率が低ぐそして空気中の酸素により重合が阻害されない等の長 所を有するためである。このような理由から、カチオン硬化性榭脂組成物、とりわけ光 カチオン硬化性榭脂組成物が注目されている。しかし、エポキシとァミン等とによる硬 化系等に比べると高価であるため、汎用の材料よりはむしろ電子材料や光学材料等 、特異な物性を必要とする分野にぉ 、て注目されて 、る。  [0002] Almost all curable resin compositions which undergo cationic polymerization upon irradiation with active energy rays such as ultraviolet rays or electron beams or upon heating are epoxy resins. Epoxy resins are generally excellent in heat resistance, adhesiveness, chemical resistance and the like, but most of them are two-part type thermosetting types by an addition reaction of an amine acid anhydride or the like. Curing systems based on cationic polymerization are not as widely used as epoxy resins. However, a cationically cured system does not have a polar group such as an amine ester, and is therefore advantageous in reducing the water absorption of a cured product. In the cationically curable system, a one-part type thermosetting resin can be obtained by using a latent thermal cationic polymerization initiator. Epoxy-based and oxetane-based light-powered thione-curable resin compositions containing a light-powered thione polymerization initiator have recently been receiving attention for the following reasons. In other words, epoxy compounds and oxetane compounds have a small shrinkage ratio during curing, have excellent adhesion to substrates, and have a low water absorption, as compared with (meth) acrylate resins, which account for the majority of photocurable resins. This has the advantage that polymerization is not inhibited by oxygen in the air. For these reasons, cation-curable resin compositions, especially photo-cation-curable resin compositions, have attracted attention. However, since it is more expensive than a hardening system using epoxy and amine, etc., it has attracted much attention in fields requiring special physical properties, such as electronic materials and optical materials, rather than general-purpose materials. .
[0003] 電子材料や光学材料に求められる特異な物性の一つとして、例えば、室温(25°C 付近)に於いて粘着剤と同程度もしくはそれ以上に軟らかいにも関わらず、形状変化 後の復元性に優れるというものがある。これは言い換えると、動的粘弾性測定におい て、貯蔵弾性率 (G' )が低ぐ且つ tan δも低いという物性である(以後、低弾性率'低 tan δと略す)。ところが、従来のエポキシ系カチオン硬化性榭脂組成物は、シリコー ン系を除くと、このような物性の点で優れたものは見出せない。なお、シリコーン系榭 脂の硬化物は、一般に他の材料と接着させることが困難であるため、用途が限定され る。 [0003] One of the unique physical properties required for electronic materials and optical materials is, for example, room temperature (25 ° C (In the vicinity) is as soft as or more than the pressure-sensitive adhesive, but has excellent resilience after shape change. In other words, it is a physical property that the storage elastic modulus (G ') is low and the tan δ is low in the dynamic viscoelasticity measurement (hereinafter, low elastic modulus is abbreviated as low tan δ). However, no conventional epoxy-based cationically curable resin composition can be found excellent in such physical properties except for silicone-based. In addition, a cured product of a silicone resin is generally difficult to adhere to other materials, and thus its use is limited.
[0004] しかし、一般に可撓性榭脂と呼ばれるレベルの軟らかさを求める場合には、ェポキ シ化ポリブタジエンを使用したエポキシ系の組成物が知られている。また、現在上巿 されているエポキシィ匕ポリブタジエンよりも可撓性を向上させるためのエポキシ榭脂と して、末端にカルボキシル基を有するポリブタジエンと、 1分子中に 2個のシクロへキ センオキサイド構造を有するエポキシィ匕合物との付加反応物等がある (例えば、特許 文献 1参照)。しかし、この化合物力 低弾性率'低 tan δの点で、硬化性も踏まえて、 どこまでの性能を発現できるかは明らかでない。  [0004] However, to obtain a level of softness generally called a flexible resin, an epoxy-based composition using epoxy-modified polybutadiene is known. In addition, as an epoxy resin for improving flexibility over the currently available epoxidized polybutadiene, a polybutadiene having a carboxyl group at a terminal and a structure of two cyclohexene oxides in one molecule are provided. There is an addition reaction product with an epoxy conjugate having the formula (for example, see Patent Document 1). However, it is not clear to what extent this compound can exhibit its performance in view of its curability and low elastic modulus and low tan δ.
[0005] エポキシィ匕合物、ォキセタンィ匕合物及び光力チオン重合開始剤力 なる光学的立 体造形用光硬化性榭脂組成物が開示されている (例えば、特許文献 2参照)。これに は、考えられる種々の化合物や組成物が幅広く列挙されているが、本発明が目的と する低弾性率榭脂とは異なるものである。  [0005] An epoxy conjugate, an oxetane conjugate, and a photocurable resin composition for optical stereolithography having a photoinitiated thione polymerization initiator have been disclosed (see, for example, Patent Document 2). Although a wide variety of possible compounds and compositions are listed therein, they are different from the low-modulus resin targeted by the present invention.
[0006] 末端にォキセタン含有基を有するマクロモノマーの製造方法が開示されており(例 えば、特許文献 3参照)、化合物としては片末端にォキセタン環を含有するポリイソプ レンが示されている。しかし、カチオン硬化性榭脂としての物性は明らかにされておら ず、また末端の構造も、本発明における構造を示していない。また、この化合物は分 子内に二重結合を数多く含んでいるため、酸化による劣化を受けやすい。しかも、当 該特許の製造方法は、ァ-オン重合したポリマーの活性末端にォキセタン環を有す る重合停止剤を付加させることで得られるが、この方法は、空気中の水分や反応溶 液中の微量の水分によって阻害されるため厳密な脱水工程が必要であり、またこの ような精密な反応に適した製造設備が必要である。また、ブチルリチウム等のァ-ォ ン重合の開始剤は、空気中の水分によって分解するため、取り扱いは容易でない。 [0007] 特許文献 1:特開 2001— 329045号 (特許請求の範囲) [0006] A method for producing a macromonomer having an oxetane-containing group at a terminal is disclosed (for example, see Patent Document 3), and as a compound, polyisoprene containing an oxetane ring at one terminal is disclosed. However, the physical properties of the cationically curable resin have not been clarified, and the terminal structure does not show the structure in the present invention. In addition, since this compound contains many double bonds in the molecule, it is susceptible to deterioration due to oxidation. In addition, the production method of this patent can be obtained by adding a polymerization terminator having an oxetane ring to the active terminal of an aeon-polymerized polymer. Strict dehydration steps are required because they are inhibited by a small amount of water in the water, and production equipment suitable for such precise reactions is required. In addition, an initiator for ion polymerization such as butyllithium is not easy to handle because it is decomposed by moisture in the air. Patent Document 1: Japanese Patent Application Laid-Open No. 2001-329045 (Claims)
特許文献 2:特開平 10-168165号 (特許請求の範囲)  Patent Document 2: JP-A-10-168165 (Claims)
特許文献 3:特開平 7— 309856号 (特許請求の範囲、実施例)  Patent Document 3: JP-A-7-309856 (Claims, Examples)
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0008] 本発明の課題は、組成物の粘度を数 lOmPa' s—数 lOPa' sと幅広く調整すること ができるカチオン重合性ポリマーを提供することである。尚、当該組成物は、硬化性 が優れ、この硬化物は、密着性が良ぐ可撓性に優れ、柔軟で、及び室温 (例えば、 25°C付近)にお 、て低弾性率でありながら形状変化後の復元性にも優れたものであ る。また、当該ポリマーを含有する組成物を提供することである。 [0008] An object of the present invention is to provide a cationically polymerizable polymer that can widely adjust the viscosity of the composition to several lOmPa's to several lOPa's. The composition has excellent curability, and the cured product has good adhesion, excellent flexibility, flexibility, and low elastic modulus at room temperature (for example, around 25 ° C.). However, it also has excellent resilience after shape change. Another object of the present invention is to provide a composition containing the polymer.
課題を解決するための手段  Means for solving the problem
[0009] 本発明者らは、前記課題を解決するため鋭意検討を重ねた結果、以下のことにより 前記課題を解決し得ることを見出し、本発明を完成させた。  [0009] The present inventors have conducted intensive studies to solve the above problems, and as a result, have found that the following problems can be solved by the following, and completed the present invention.
[0010] 1.マレイン化ポリブタジエン、マレイン化ポリイソプレン、水酸基含有ポリブタジエン、 水酸基含有ポリイソプレン、水酸基含有エチレン -ブチレン共重合体、水酸基含有水 素添加ポリブタジエン、及び水酸基含有水素添加ポリイソプレン力もなる群力も選ば れる少なくとも 1種以上のものと式( 1)とから得られるォキセタニル基を有するポリマー である。  [0010] 1. Maleated polybutadiene, maleated polyisoprene, hydroxyl-containing polybutadiene, hydroxyl-containing polyisoprene, hydroxyl-containing ethylene-butylene copolymer, hydroxyl-containing hydrogen-added polybutadiene, and hydroxyl-containing hydrogenated polyisoprene It is a polymer having an oxetanyl group obtained from at least one or more selected compounds and the formula (1).
[0011] [化 1]  [0011] [Formula 1]
Figure imgf000005_0001
Figure imgf000005_0001
[0012] 式(1)の R1は水素原子又は炭素数 1一 6個の分岐を有してもよいアルキル基を表 す。 R 1 of [0012] Formula (1) is to display the optionally branched alkyl group having a hydrogen atom or a C 1 one to six carbons.
[0013] 2.マレイン化ポリブタジエン及び Z又はマレイン化ポリイソプレンと式(1)とから得ら れるォキセタ -ル基を有するポリマーである。 [0013] 2. A compound obtained from maleated polybutadiene and Z or maleated polyisoprene and formula (1) Is a polymer having oxetal groups.
3.水酸基含有ポリブタジエン、水酸基含有ポリイソプレン、水酸基含有エチレンーブ チレン共重合体、水酸基含有水素添加ポリブタジエン、及び水酸基含有水素添加ポ リイソプレン力 なる群力 選ばれる少なくとも 1種以上のものと式( 1)とから得られる ォキセタニル基を有するポリマーである。  3. Hydroxy group-containing polybutadiene, hydroxyl group-containing polyisoprene, hydroxyl group-containing ethylene butylene copolymer, hydroxyl group-containing hydrogenated polybutadiene, and hydroxyl group-containing hydrogenated polyisoprene force At least one or more types selected from the formula (1) And a polymer having an oxetanyl group.
4.上記に記載のォキセタニル基を有するポリマーと活性エネルギー線によって活性 化するカチオン重合開始剤及び Z又は熱によって活性ィ匕するカチオン重合開始剤 とを含むカチオン硬化性榭脂組成物である。  4. A cationically curable resin composition comprising the polymer having an oxetanyl group described above, a cationic polymerization initiator activated by active energy rays, and a cationic polymerization initiator activated by Z or heat.
5.上記に記載のォキセタニル基を有するポリマーと、エポキシ基を有する化合物及 び Z又はォキセタ-ル基を有するポリマー以外のォキセタニル基を有する化合物と、 活性エネルギー線によって活性ィ匕するカチオン重合開始剤及び z又は熱によって 活性ィ匕するカチオン重合開始剤とを含むカチオン硬化性榭脂組成物である。  5. A polymer having an oxetanyl group as described above, a compound having an epoxy group and a compound having an oxetanyl group other than a polymer having a Z or oxetal group, and a cationic polymerization initiator activated by an active energy ray. And a cationic polymerization initiator which is activated by z or heat or a cationic polymerization initiator.
6.上記に記載のカチオン硬化性榭脂組成物に活性エネルギー線照射及び Z又は 加熱してなる硬化物である。  6. A cured product obtained by irradiating the cationically curable resin composition described above with active energy rays and Z or heating.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0014] 本発明のォキセタ-ル基を有するポリマーは、マレイン化ポリブタジエン及び Z又 はマレインィ匕ポリイソプレンと式(1)とから得られるォキセタ-ル基を有する化合物 (ォ キセタ二ル基を有するマレイン化化合物と称する)を含むものである。  [0014] The polymer having an oxetal group of the present invention is a compound having an oxetal group obtained from the maleated polybutadiene and Z or maleylene polyisoprene and the formula (1) (Referred to as maleated compound).
[0015] 本発明のォキセタ-ル基を有するポリマーは、水酸基含有ポリブタジエン、水酸基 含有ポリイソプレン、水酸基含有水素添加ポリブタジエン、及び水酸基含有水素添 加ポリイソプレン力 なる群力 選ばれる少なくとも 1種以上のものと式( 1)とから得ら れるものである。そして、このものは、下記式(2)で表される 2個以上の末端にォキセ タニル基を有する化合物 (式 (2)で表される化合物と称する)であり、このものは本発 明のォキセタ-ル基を有するポリマーに含まれる。 [0016] [化 2] The polymer having an oxetal group of the present invention is at least one selected from the group consisting of hydroxyl group-containing polybutadiene, hydroxyl group-containing polyisoprene, hydroxyl group-containing hydrogenated polybutadiene, and hydroxyl group-containing hydrogenated polyisoprene. And equation (1). The compound is a compound having two or more oxetanyl groups at the terminal represented by the following formula (2) (referred to as a compound represented by the formula (2)). It is included in polymers having oxetal groups. [0016] [Formula 2]
Figure imgf000007_0001
Figure imgf000007_0001
[0017] 式(2)中、 R1は水素原子又は炭素数 1一 6個の分岐を有してもよいアルキル基を表 し、 R2はポリブタジエン、ポリイソプレン、水素添加ポリブタジエン、又は水素添加ポリ イソプレンを表し、 R2が分岐を有するポリマーである場合は、分岐した末端に式(3) が結合していても良い。 [0017] In the formula (2), R 1 represents a hydrogen atom or an alkyl group having 1 16 carbon atoms which may have a branch, and R 2 represents polybutadiene, polyisoprene, hydrogenated polybutadiene, or hydrogenated When R 2 is a polymer having a branch, which represents polyisoprene, the formula (3) may be bonded to the branched terminal.
[0018] [化 3]  [0018] [Formula 3]
Figure imgf000007_0002
Figure imgf000007_0002
[0019] 式(3)の R1は水素原子又は炭素数 1一 6個の分岐を有してもょ 、アルキル基を表 す。 [0019] to Table Yo, the alkyl group R 1 has a branched hydrogen atom or a C 1 one six carbon of Formula (3).
[0020] 本発明のォキセタ-ル基を有するポリマーは、水酸基含有ポリブタジエン、水酸基 含有ポリイソプレン、水酸基含有エチレンーブチレン共重合体、水酸基含有水素添加 ポリブタジエン、及び水酸基含有水素添加ポリイソプレン力もなる群力 選ばれる少 なくとも 1種以上のものと式(1)とから得られるものである。そして、このものは、下記式 (4)で表されるォキセタニル基を有する化合物 (式 (4)で表される化合物と称する)で あり、このものは本発明のォキセタ-ル基を有するポリマーに含まれる。 [0021] [化 4] The polymer having an oxetal group of the present invention includes a hydroxyl group-containing polybutadiene, a hydroxyl group-containing polyisoprene, a hydroxyl group-containing ethylene butylene copolymer, a hydroxyl group-containing hydrogenated polybutadiene, and a hydroxyl group-containing hydrogenated polyisoprene. It is obtained from at least one or more selected and formula (1). This is a compound having an oxetanyl group represented by the following formula (4) (referred to as a compound represented by the formula (4)). included. [0021] [Formula 4]
Figure imgf000008_0001
Figure imgf000008_0001
[0022] 式 (4)中、 R1は水素原子又は炭素数 1一 6個の分岐を有してもよいアルキル基を表 し、 R2はポリブタジエン、ポリイソプレン、エチレンーブチレン共重合体、水素添加ポリ ブタジエン、又は水素添加ポリイソプレンを表す。 [0022] In the formula (4), R 1 represents a hydrogen atom or an alkyl group having 1 16 carbon atoms which may have a branch, and R 2 represents polybutadiene, polyisoprene, an ethylenebutylene copolymer, Represents hydrogenated polybutadiene or hydrogenated polyisoprene.
[0023] 即ち、本発明のォキセタニル基を有するポリマーは、ォキセタ-ル基を有するマレ イン化化合物、式(2)で表される化合物、及び Z又は式 (4)で表される化合物である 。なお、本発明のォキセタニル基を有するポリマーが混合物であるときは、それぞれ 個別に合成して混ぜてもよい。なお、式 (2)で表される化合物と式 (4)で表される化 合物とは、合成の仕方によりこれらの混合物を得ることもできる。  That is, the polymer having an oxetanyl group of the present invention is a maleated compound having an oxetanyl group, a compound represented by the formula (2), and a compound represented by Z or the formula (4) . When the polymer having an oxetanyl group of the present invention is a mixture, they may be individually synthesized and mixed. In addition, the compound represented by the formula (2) and the compound represented by the formula (4) can be obtained as a mixture depending on the synthesis method.
水素添加したものを合成原料に用いた本発明のォキセタニル基を有するポリマー を含有する組成物力も得た榭脂は、安定性が良い。ポリブタジエン等のように二重結 合が存在するものを合成原料に用いた本発明のォキセタニル基を有するポリマーは 、組成物を作製するときの相溶性が良い。  The resin containing a polymer having an oxetanyl group of the present invention, which is obtained by using a hydrogenated product as a synthesis raw material, has a high stability and has good stability. The polymer having an oxetanyl group of the present invention using a polymer having a double bond, such as polybutadiene, as a raw material for synthesis has good compatibility when producing a composition.
[0024] 本発明のカチオン硬化性榭脂組成物は、本発明のォキセタニル基を有するポリマ 一と活性エネルギー線によって活性ィ匕するカチオン重合開始剤及び/又は熱によつ て活性ィ匕するカチオン重合開始剤とを含むものである。又は、本発明のカチオン硬 化性榭脂組成物は、本発明のォキセタニル基を有するポリマーと、エポキシ基を有 する化合物及び Z又は本発明のォキセタ-ル基を有するポリマー以外のォキセタ- ル基を有する化合物と、活性エネルギー線によって活性ィ匕するカチオン重合開始剤 及び Z又は熱によって活性ィ匕するカチオン重合開始剤とを含むものである。  [0024] The cationically curable resin composition of the present invention comprises a cationic polymerization initiator activated by an active energy ray and / or a cation activated by heat with the polymer having an oxetanyl group of the present invention. And a polymerization initiator. Alternatively, the cationically curable resin composition of the present invention comprises a polymer having an oxetanyl group of the present invention, a compound having an epoxy group and an oxetane group other than Z or a polymer having an oxetanal group of the present invention. And a cationic polymerization initiator activated by an active energy ray and a cationic polymerization initiator activated by Z or heat.
[0025] 本発明のカチオン硬化性榭脂組成物は、式 (2)で表される化合物、及び Z又は式  [0025] The cationically curable resin composition of the present invention comprises a compound represented by the formula (2):
(4)で表される化合物、及び Z又はォキセタニル基を有するマレインィ匕化合物と、活 性エネルギー線によって活性ィ匕するカチオン重合開始剤及び Z又は熱によって活 性ィ匕するカチオン重合開始剤とを配合したものである。本発明のカチオン硬化性榭 脂組成物は、式(2)で表される化合物と式 (4)で表される化合物と、活性エネルギー 線によって活性ィ匕するカチオン重合開始剤及び/又は熱によって活性ィ匕するカチ オン重合開始剤とを配合したものである。本発明の組成物には、これら以外のォキセ タニル基を有する化合物を含むこともあり、またエポキシィ匕合物を含むこともある。 本発明は、上記に記載のカチオン硬化性榭脂組成物に活性エネルギー線を照射 及び Z又は加熱してなる硬化物である。 A compound represented by formula (4), a maleidary compound having a Z or oxetanyl group, a cationic polymerization initiator activated by an active energy ray, and an active compound by Z or heat. It is compounded with a cationic polymerization initiator for imparting properties. The cationically curable resin composition of the present invention comprises a compound represented by the formula (2), a compound represented by the formula (4), and a cationic polymerization initiator activated by an active energy ray and / or heat. It is a blend of a cation polymerization initiator that activates. The composition of the present invention may contain a compound having an oxetanyl group other than these, or may contain an epoxidized compound. The present invention is a cured product obtained by irradiating the above-mentioned cationically curable resin composition with an active energy ray, and applying Z or heating.
[0026] 本発明のカチオン硬化性榭脂組成物は、式 (2)で表される化合物と活性エネルギ 一線によって活性ィ匕するカチオン重合開始剤及び/又は熱によって活性ィ匕する力 チオン重合開始剤とを含むカチオン硬化性榭脂組成物であり、これにエポキシ基を 有する化合物及び Z又は上記式(2)で表される化合物以外のォキセタニル基を有 する化合物を更に含んでも良いものである。  [0026] The cationically curable resin composition of the present invention comprises a compound represented by the formula (2) and a cationic polymerization initiator activated by an active energy line and / or a force activated by heat. Curable resin composition containing a compound having an epoxy group and a compound having an oxetanyl group other than the compound represented by Z or the compound represented by the above formula (2). .
[0027] 本発明のカチオン硬化性榭脂組成物は、式 (4)で表される化合物と、活性エネル ギ一線によって活性ィ匕するカチオン重合開始剤及び/又は熱によって活性ィ匕する力 チオン重合開始剤とを配合したものである。本発明のカチオン硬化性榭脂組成物は 、更にエポキシ基を含有する化合物及び Z又は 1分子中にォキセタ-ル基を 2個以 上有する化合物を含むこともあるカチオン硬化性榭脂組成物である。又は、これら〖こ 式 (4)以外の 1分子中にォキセタニル基を 1個有する化合物を含むこともあるもので める。  The cationically curable resin composition of the present invention comprises a compound represented by the formula (4), a cationic polymerization initiator activated by an active energy line, and / or a force activated by heat. It is a mixture of a polymerization initiator. The cationically curable resin composition of the present invention is a cationically curable resin composition which may further contain a compound containing an epoxy group and a compound having Z or two or more oxetal groups in one molecule. is there. Alternatively, a compound having one oxetanyl group in one molecule other than the above formula (4) may be included.
[0028] 本発明のカチオン硬化性榭脂組成物は、ォキセタ-ル基を有するマレイン化化合 物と、活性エネルギー線によって活性ィ匕するカチオン重合開始剤及び Z又は熱によ つて活性ィ匕するカチオン重合開始剤とを配合したものである。さらに、ォキセタニル 基を有するマレイン化化合物と、活性エネルギー線によって活性ィ匕するカチオン重 合開始剤及び Z又は熱によって活性化するカチオン重合開始剤と、エポキシ基を有 する化合物及び Z又はォキセタニル基を有するマレイン化化合物以外のォキセタ- ル基を有する化合物を配合したものである。硬化性を重視する場合、エポキシ化合 物を配合することが好まし 、。  [0028] The cationically curable resin composition of the present invention is activated by a maleic compound having an oxetal group, a cationic polymerization initiator activated by an active energy ray, and Z or heat. It contains a cationic polymerization initiator. Furthermore, a maleated compound having an oxetanyl group, a cationic polymerization initiator activated by an active energy ray and a cationic polymerization initiator activated by Z or heat, a compound having an epoxy group and a Z or oxetanyl group The compound contains a compound having an oxetal group other than the maleated compound. When emphasis is placed on curability, it is preferable to incorporate an epoxy compound.
[0029] 一方、弾性接着剤等にお!ヽて、低弾性率と強靭性とを適度に調整すべき場合や、 マレイン化率の少な 、ポリブタジエンやポリイソプレンを原料とした場合では、 1分子 中に 2個以上のエポキシ基を有する化合物及び Z又はォキセタ-ル基を有するマレ イン化化合物以外の 1分子中に 2個以上のォキセタニル基を有する化合物を配合す ることもできる。ここで、 1分子中にエポキシ基とォキセタニル基とを両方含む化合物 を配合してもよい。 [0029] On the other hand, when an elastic adhesive or the like should be used to appropriately adjust the low elastic modulus and toughness, When polybutadiene or polyisoprene having a low maleation ratio is used as a raw material, two or more compounds per molecule other than a compound having two or more epoxy groups and a maleated compound having a Z or oxetal group in one molecule are used. A compound having two or more oxetanyl groups can be also blended. Here, a compound containing both an epoxy group and an oxetanyl group in one molecule may be blended.
[0030] 式(2)で表される化合物の製造は、厳密な脱水工程や取り扱!/、の難 、化合物を 必要としない。例えば 2個以上の末端が水酸基であるポリブタジエン、ポリイソプレン 、水素添加ポリブタジエン及び Z又は水素添加ポリイソプレンを、トシル化又はメシル 化した後、式(1)の化合物と反応させて式 (2)で表される化合物を得ることができる。  [0030] The production of the compound represented by the formula (2) does not require a strict dehydration step, difficult handling, and no compound. For example, polybutadiene, polyisoprene, hydrogenated polybutadiene and Z or hydrogenated polyisoprene having two or more terminal hydroxyl groups are tosylated or mesylated, and then reacted with a compound of the formula (1) to give a compound of the formula (2) The compounds represented can be obtained.
[0031] 式 (4)で表される化合物の製造方法は、厳密な脱水工程や取り扱!/、の難 、ィ匕合 物を必要としない。例えば片末端が水酸基であるエチレンーブチレン共重合体、ポリ ブタジエン、ポリイソプレン、水素添加ポリブタジエン及び Z又は水素添加ポリイソプ レンをトシルイ匕又はメシルイ匕した後、式(1)の化合物と反応させて式 (4)で表される化 合物を得ることができる。別の例は、両末端が水酸基であるポリブタジエン、ポリイソ プレン、水素添加ポリブタジエン及び Z又は水素添加ポリイソプレンの水酸基の一部 をトシル化又はメシル化した後、式(1)の化合物と反応させるもので、この方法ではォ キセタ二ル基を 2個以上有する化合物が生成物の中に含まれることもある。  [0031] The method for producing the compound represented by the formula (4) does not require a strict dehydration step, difficult handling, and does not require a compound. For example, ethylene butylene copolymer having one hydroxyl group at one end, polybutadiene, polyisoprene, hydrogenated polybutadiene and Z or hydrogenated polyisoprene are reacted with a compound of formula (1) after reacting with a compound of formula (1). The compound represented by (4) can be obtained. Another example is the reaction of a polybutadiene, polyisoprene, hydrogenated polybutadiene and Z or a part of the hydroxyl groups of hydrogenated polyisoprene having hydroxyl groups at both ends with a compound of formula (1) after tosylation or mesylation. In this method, a compound having two or more oxetadyl groups may be contained in the product.
[0032] 〇ォキセタニル基を有するマレイン化化合物  [0032] Maleated compound having dioxetanyl group
本発明のォキセタ-ル基を有するマレイン化化合物の合成に使用するマレインィ匕 ポリブタジエンやマレイン化ポリイソプレンとしては種々のものが利用できる。これはラ ジカル重合由来であってもァ-オン重合由来であっても良 、。これらの分子量は特 に限定するものではないが、粘度平均分子量で 500— 100, 000であることが好まし く、さら【こ好ましく ίま 1, 000一 80, 000、特【こ好ましく ίま 5, 000一 40, 000である。こ の分子量が 500未満であると、硬化物が低弾性率のカチオン硬化性榭脂を得ること が困難である場合がある。また分子量が 100, 000より大きい場合はその他のモノマ 一や重合開始剤との相溶性が悪くなるので好ましくな 、。マレインィ匕率すなわちポリ マー 1分子当りに導入される酸無水物の個数につ!、ては、 1分子当り平均 1個以上導 入されていることが好ましぐさらに好ましくは平均 2— 10個、特に好ましくは平均 2— 5個である。マレインィ匕率が平均 1個以下の場合、非反応性のポリマーが増えることに なり、硬化物力ものブリードアウトや tan δの上昇を引き起こしやすくなり、また耐溶剤 性にも劣るため好ましくない。逆にマレインィ匕率が平均 10個を超える場合、本発明の 特徴である低弾性率を実現するために式(1)で表されるものの付加率を下げる必要 がでてくるが、その場合無用の酸無水物が残るので、耐水性や低吸水性の点力も好 ましくない。 As the maleated polybutadiene or maleated polyisoprene used in the synthesis of the maleated compound having an oxetal group of the present invention, various ones can be used. This may be derived from a radical polymerization or an ion polymerization. These molecular weights are not particularly limited, but are preferably 500-100,000 in terms of viscosity average molecular weight, more preferably 1,000-80,000, and most preferably 1,000-80,000. 5,000 to 40,000. If the molecular weight is less than 500, it may be difficult for the cured product to obtain a cationically curable resin having a low elastic modulus. On the other hand, if the molecular weight is more than 100,000, the compatibility with other monomers or polymerization initiators is deteriorated, which is not preferable. The ratio of maleic anhydride, that is, the number of acid anhydrides introduced per molecule of polymer, is preferably 1 or more per molecule on average, more preferably 2 to 10 on average. , Particularly preferably an average of 2 There are five. When the maleidation ratio is 1 or less on average, the amount of non-reactive polymer increases, which tends to cause bleed-out and increase in tan δ, which are hardened properties, and is also not preferable because of poor solvent resistance. On the other hand, if the average of the maled ridges exceeds 10 units, it is necessary to reduce the addition ratio of the one represented by the formula (1) in order to realize the low elasticity characteristic of the present invention. Since the acid anhydride remains, water resistance and low water absorbency are not preferred.
[0033] 本発明で使用するマレインィ匕ポリブタジエンとしては、 日本曹達製 NISSO— ΡΒ Β Ν— 1015、新曰本石油ィ匕学製 Μ— 1000— 80、出光石油ィ匕学製 Poly bd R-45M A等が挙げられる。本発明で使用するマレインィ匕ポリイソプレンとしては、クラレ製 LIR 403等が挙げられる。  [0033] Examples of the maleilei polybutadiene used in the present invention include Nisso Nisso- 達 1015, Nihon Shonen Petroleum Danigaku 1000-80, and Idemitsu Petroleum Danigaku Poly bd R-45M. A and the like. Examples of the maleiledipolyisoprene used in the present invention include LIR403 manufactured by Kuraray.
[0034] 本発明のォキセタ-ル基を有するマレイン化化合物は、上述のマレイン化ポリブタ ジェン又はマレインィ匕ポリイソプレンに式(1)で表される化合物を付加させることで容 易に合成される。  The maleated compound having an oxetal group of the present invention can be easily synthesized by adding the compound represented by the formula (1) to the above-mentioned maleated polybutadiene or maleinido polyisoprene.
[0035] 本発明のォキセタ-ル基を有するマレインィ匕化合物における式(1)で表される化合 物の好ましい付加率はマレインィ匕率によって異なる力 ポリマー 1分子あたりの付カロ 率で見ると平均 1一 20個であることが好ましぐさらに好ましくは平均 2— 5個である。 平均が 1個未満の場合、非反応性のポリマーが増えることになり、硬化物からのプリ ードアウトや tan δの上昇を引き起こしやすくなり、また耐溶剤性にも劣るため好ましく ない。逆に平均が 20個より多い場合、本発明の特徴である低弾性率を実現する上で 好ましくない。なお、グリシドール等の水酸基を有するエポキシィ匕合物をマレイン化ポ リブタジエン又はマレイン化ポリイソプレンに付加させると、この付加で発生するカル ボン酸が別のポリマーのエポキシ基に付カ卩してゲルィ匕する。しかし、本発明で使用す る式(1)で表される化合物はカルボキシル基と付加反応しにくいため、ォキセタ-ル 基を有するマレイン化化合物は容易に合成できる。  [0035] The preferred addition rate of the compound represented by the formula (1) in the maleixiary compound having an oxetal group according to the present invention is different depending on the maleidary index, and is an average of 1 per unit weight of the applied polymer per molecule. The number is preferably 20 and more preferably 2 to 5 on average. If the average is less than one, the amount of non-reactive polymer increases, which tends to cause premature out of the cured product and increase in tan δ, and is inferior in solvent resistance. Conversely, when the average is more than 20, it is not preferable to realize the low elastic modulus which is a feature of the present invention. When an epoxy conjugate having a hydroxyl group such as glycidol is added to maleated polybutadiene or maleated polyisoprene, the carboxylic acid generated by this addition is added to the epoxy group of another polymer to form a gel. Dagger. However, since the compound represented by the formula (1) used in the present invention hardly undergoes an addition reaction with a carboxyl group, a maleated compound having an oxetal group can be easily synthesized.
なお、本発明のォキセタニル基を有するマレイン化化合物は、マレインィ匕ポリブタジ ェン又はマレイン化ポリイソプレンに、式(1)で表される化合物だけでなぐ他のアル コールをも付加させて良い。ここでのアルコールとしては、 1分子中に 1個の水酸基を 有するものが好適であり、ァミン化合物等のカチオン重合を阻害する官能基を有して いなければ種々のものが好適に利用できる。また、酸無水物にアルコールを付加さ せた後に生成するカルボン酸を、これらのアルコールによりエステル化しても良い。 In addition, the maleated compound having an oxetanyl group of the present invention may be obtained by adding other alcohols other than the compound represented by the formula (1) to maleated polybutadiene or maleated polyisoprene. As the alcohol used herein, those having one hydroxyl group in one molecule are preferable, and have a functional group that inhibits cationic polymerization of an amine compound or the like. If not, various things can be suitably used. Further, a carboxylic acid generated after adding an alcohol to an acid anhydride may be esterified with these alcohols.
[0036] 〇式(2)で表される化合物について  [0036] 化合物 Compound represented by formula (2)
本発明の組成物で使用する式(2)で表される化合物を合成するために使用する 2 個以上の末端が水酸基であるポリブタジエン、ポリイソプレン、水素添加ポリブタジェ ン、又は水素添加ポリイソプレンは、 2個以上の末端が水酸基であれば重合方法を 特に限定するものではなぐァ-オン重合であってもラジカル重合であっても良い。ァ ユオン重合で得たものとしては、 日本曹達製の Gト 1000、 GI— 2000、 GI— 3000や 、三菱ィ匕学製のポリテール HA等が挙げられる。ァ-オン重合によるものは分岐がな いため水酸基を 2個有する。ラジカル重合で得たものとしては、出光石油化学製の R 45HTや、これを三菱ィ匕学にて水素添カ卩したポリテール H等が挙げられる。ラジカ ル重合によるものは分岐を有しているため、大部分のものは水酸基を 2個有するもの であるが、それ以上の水酸基を有するものも含まれる。なお、耐酸化性を重視する場 合、これらを水素添加したものが好ましい。ここで、本発明では、式(2)で表される化 合物を合成するために使用するものの重合方法を特に限定するものではないが、ラ ジカル重合由来の水素添加物は固体であり、溶媒への溶解性に劣るため、製造の 容易さの点でァ-オン重合由来の水素添加ポリブタジエンが特に好ましい。  The polybutadiene, polyisoprene, hydrogenated polybutadiene or hydrogenated polyisoprene having two or more terminal hydroxyl groups used for synthesizing the compound represented by the formula (2) used in the composition of the present invention is: If two or more terminals are hydroxyl groups, the polymerization method is not particularly limited, and the polymerization method may be radical polymerization or radical polymerization. Examples of the product obtained by Ayuon polymerization include G-1000, GI-2000, GI-3000 manufactured by Nippon Soda, and Polytail HA manufactured by Mitsubishi Idani Gaku. The one produced by a-one polymerization has two hydroxyl groups because it has no branch. Examples of products obtained by radical polymerization include R45HT manufactured by Idemitsu Petrochemical Co., Ltd., and Polytail H obtained by hydrogenating the mixture with Mitsubishi Idani. Radical polymerization has branches, so most of them have two hydroxyl groups, but also those with more hydroxyl groups. When importance is placed on oxidation resistance, those obtained by hydrogenating them are preferable. Here, in the present invention, the polymerization method used for synthesizing the compound represented by the formula (2) is not particularly limited, but the hydrogenated product derived from the radical polymerization is a solid, Hydrogenated polybutadiene derived from aeon polymerization is particularly preferred in view of ease of production because of poor solubility in a solvent.
[0037] 式 (2)で表される化合物を合成するために用いるものの分子量は特に限定するもの ではないが、 GPCによるポリスチレン換算平均分子量(Mw)で 500— 50, 000であ ることが好ましぐさらに好ましくは 1, 000— 10, 000である。分子量が 500未満であ ると、硬化物が低弾性率のカチオン硬化性榭脂を得られな ヽことがあるので好ましく なぐまた分子量が 50, 000より大きい場合は、組成物に配合するその他のモノマー や重合開始剤との相溶性が悪くなるので好ましくない。  Although the molecular weight of the compound used for synthesizing the compound represented by the formula (2) is not particularly limited, it is preferably 500 to 50,000 in terms of polystyrene equivalent average molecular weight (Mw) by GPC. Even more preferably, it is 1,000 to 10,000. If the molecular weight is less than 500, the cured product may not be able to obtain a cationically curable resin having a low elastic modulus, which is not preferable.If the molecular weight is more than 50,000, the other It is not preferable because the compatibility with the monomer and the polymerization initiator is deteriorated.
[0038] 本発明の式 (2)で表される化合物は、例えば、上述の原料ポリマーの水酸基をトシ ル化又はメシル化したもの(トシルイ匕物又はメシルイ匕物と称する)カゝら得られる。トシル 化物又はメシルイ匕物は、例えば、原料ポリマーと三級アミン又はピリジン (以後単に三 級ァミン類と略す)とを溶媒に溶かし、トシルク口ライド又はメシルク口ライドを加えてカロ 熱する方法により得られる。ここで用いる三級アミン類としては、トリェチルァミン、トリ ブチルァミン、 N, N—ジメチルベンジルァミン、 4— (N, N—ジメチル)—アミノビリジン 等が挙げられる力 有害性の低さや入手の容易さから、トリェチルァミンが特に好適 に使用できる。溶媒としては、テトラヒドロフラン (THF)、 1, 2-ジエトキシェタン、及 びジブチルエーテル等のエーテル系溶媒、ヘプタン等の脂肪族炭化水素系溶媒、ト ルェン等の芳香族炭化水素系溶媒、並びにクロ口ホルム等の塩素系溶媒等が挙げ られる力 特に好適なのはエーテル系溶媒である。トシルク口ライドとメシルク口ライド の選択については、取り扱い易さを考慮すると、トシルク口ライドの方が好ましい。トシ ルクロライド又はメシルク口ライドと三級アミン類との仕込み量は、ポリマーの水酸基と 等モル以上にすることが好ましぐ特に好ましくは 1. 2— 6倍モルである。また、三級 アミン類はトシルク口ライド等より過剰量とすることが好ましい。反応温度は、副反応や 分解等を伴わず、かつ十分な反応速度が得られれば特に限定するものではないが、 室温一 150°Cの範囲が好ましぐより好ましくは 50°C— 150°Cの範囲とすることが好 ましい。反応系の雰囲気は、ァニオン重合ほどの厳密な脱水は必要なぐまた大気中 でも良 、が窒素ガス等の不活性ガスを通じておくことが好まし 、。 [0038] The compound represented by the formula (2) of the present invention can be obtained, for example, from a product obtained by tosylating or mesylating the hydroxyl group of the above-mentioned raw material polymer (referred to as a tosyli sword or a mesyl sill). . The tosylated compound or mesylidani is obtained, for example, by a method in which the raw material polymer and a tertiary amine or pyridine (hereinafter simply referred to as tertiary amines) are dissolved in a solvent, and the mixture is heated with calo-heat by adding tosyl or mesyl chloride. Can be The tertiary amines used herein include triethylamine, triethylamine and triethylamine. Triethylamine can be particularly preferably used because of its low toxicity and easy availability, such as butyramine, N, N-dimethylbenzylamine, 4- (N, N-dimethyl) -aminopyridine. Examples of the solvent include ether solvents such as tetrahydrofuran (THF), 1,2-diethoxetane, and dibutyl ether; aliphatic hydrocarbon solvents such as heptane; aromatic hydrocarbon solvents such as toluene; And the like. Particularly preferred are ether solvents. Regarding the selection of the tossil mouth ride and the messyl mouth ride, the tossil mouth ride is preferable in consideration of ease of handling. The charged amount of tosyl chloride or mesyl chloride and tertiary amines is preferably at least 1.2 to 6 moles, more preferably at least equimolar to the hydroxyl group of the polymer. Further, it is preferable that the tertiary amine is used in an excess amount as compared with the tosyl sulfide. The reaction temperature is not particularly limited as long as it does not involve a side reaction or decomposition and a sufficient reaction rate can be obtained, but is preferably in the range of room temperature to 150 ° C, more preferably 50 ° C to 150 ° C. It is preferable to be in the range of C. The atmosphere of the reaction system does not require strict dehydration as in the anion polymerization, and may be in the air. However, it is preferable to pass through an inert gas such as nitrogen gas.
[0039] 本発明では、上述のトシルイ匕又はメシルイ匕の後、直接式(1)で表される化合物を投 入することができる。しかし、トシルク口ライドゃメシルク口ライド等を水酸基に対して過 剰量使用する場合、一旦精製して力ゝら式(1)を投入する方が好ましい。その理由は、 式(1)で表される化合物のトシレート又はメシレートと、式 (1)で表される化合物の反応 によってエーテル化合物(例えばジ(1 ェチル(3—ォキセタ-ル))メチルエーテル) が生成することがあるからである。即ち、これらの物は高沸点であり目的とする式 (2)で 表される化合物と分離することが困難であるため、式 (2)で表される化合物の純度を 高めるためには、トシルイ匕物又はメシルイ匕物を精製して力も用いる方が好ま 、。  [0039] In the present invention, the compound represented by the formula (1) can be directly injected after the above-mentioned Tosylido or Messilido. However, when an excess amount of the tosyl-mouth ride / mes-silk-ride is used relative to the hydroxyl group, it is preferable to purify once and then use the formula (1). The reason is that the ether compound (for example, di (1-ethyl (3-oxetal)) methyl ether is obtained by reacting the tosylate or mesylate of the compound represented by the formula (1) with the compound represented by the formula (1). May be generated. In other words, these compounds have a high boiling point and are difficult to separate from the desired compound represented by the formula (2). It is preferable to purify the sword or mesirui sword and use the power.
[0040] トシルイ匕物又はメシルイ匕物の精製は、次のようなものが例示できる。まず反応物の 溶液をトシル化物又はメシル化物が不溶でかつトシルク口ライドゃメシルク口ライドが 可溶な溶媒、例えば炭素数 1一 3のアルコールやアセトン等のケトン系溶媒に投入し 、 目的物質を沈殿させて回収する方法である。さらに純度を高める方法としては、こ の沈殿物を、へキサン及びヘプタン等の炭化水素系溶媒や、 THF、 1, 2—ジェトキ シェタン、及びジブチルエーテル等のエーテル系溶媒に溶かし、再沈精製を繰り返 す方法が挙げられる。精製において、更に好ましい方法は、式(2)で表される化合物 の炭化水素系溶媒の溶液を、炭素数 1一 3のアルコールと混ぜた後、これを二層分 離させ、洗浄する方法である。この方法では、使用する溶媒を少なくできる。ここで、 常法に従い水で洗浄する方法も挙げられる力 この方法では乳化することがあるため 、炭素数 1一 3のアルコール、とりわけメタノールで洗浄することが特に好ましい。ここ で、水とメタノールの混合溶媒を使用することも可能である。 [0040] Examples of the purification of the toshiroi swords or the mesyli stalks are as follows. First, a solution of the reaction product is poured into a solvent in which the tosylated product or mesylated product is insoluble and the tosyl sulfide or mesyl sulfide is soluble, for example, a ketone solvent such as alcohol having 13 to 13 carbon atoms or acetone, and the target substance is added. It is a method of collecting by precipitation. As a method of further increasing the purity, this precipitate is dissolved in a hydrocarbon solvent such as hexane and heptane, or an ether solvent such as THF, 1,2-jetoxetane and dibutyl ether, and purified by reprecipitation. repeat Method. In the purification, a more preferable method is to mix a solution of the compound represented by the formula (2) in a hydrocarbon solvent with an alcohol having 13 to 13 carbon atoms, separate the mixture into two layers, and wash the mixture. is there. In this method, the solvent used can be reduced. Here, a method of washing with water according to a conventional method is also included. Since this method may emulsify, washing with an alcohol having 13 to 13 carbon atoms, particularly methanol, is particularly preferable. Here, it is also possible to use a mixed solvent of water and methanol.
[0041] トシル化物又はメシル化物は、式(1)で表される化合物と反応させることによりォキ セタ-ル基を結合させることができる力 この反応時にアルカリ触媒を入れておくこと が好ましい。また、本反応は、無溶媒でも可能であるが溶媒に溶力しておくことが好ま しい。本反応に用いるアルカリ触媒としては、アルカリ金属の水酸化物又は三級アミ ン等が挙げられるが、好ましいのは水酸ィ匕ナトリウムや水酸ィ匕カリウムであり、特に好 ましいのは水酸ィ匕カリウムである。ここで、水素化ナトリウム等により式(1)で表される 化合物をアルコキサイドとしておく方法も挙げられるが、工業的には取り扱いが容易 ではないため、アルカリ金属の水酸ィ匕物を用いる方が好ましい。本反応における溶 媒としては、へキサン及びヘプタン等の炭化水素系溶媒や、 THF、 1, 2—ジエトキシ ェタン、及びジブチルエーテル等のエーテル系溶媒が挙げられる力 好適なものは エーテル系溶媒であり、その中でも沸点の高いもの、例えば 1, 2—ジエトキシェタン やジブチルエーテルは特に好適に使用できる。 [0041] The tosylated product or the mesylated product is capable of binding an oxetal group by reacting with the compound represented by the formula (1). It is preferable to add an alkali catalyst during this reaction. This reaction can be carried out without a solvent, but it is preferable that the solvent be dissolved in a solvent. Examples of the alkali catalyst used in this reaction include alkali metal hydroxides and tertiary amines. Preferred are sodium hydroxide sodium and potassium hydroxide, and particularly preferred is water hydroxide. It is potassium salt. Here, a method in which the compound represented by the formula (1) is converted to alkoxide by sodium hydride or the like may be mentioned, but it is not easy to handle industrially, so it is more preferable to use an alkali metal hydroxide. preferable. Examples of the solvent in this reaction include hydrocarbon solvents such as hexane and heptane, and ether solvents such as THF, 1,2-diethoxyethane and dibutyl ether. Preferred solvents are ether solvents. Among them, those having a high boiling point, for example, 1,2-diethoxytan and dibutyl ether can be particularly preferably used.
[0042] トシルイ匕物又はメシルイ匕物に対する式(1)で表される化合物の仕込み量は、モル 換算でポリマーのトシル基又はメシル基と等モル以上であれば特に限定するもので はないが、 1. 2倍以上であることが好ましい。上限については特に限定するものでは ないが、反応器の容積に対する収量の点から 100倍以下とすることが好ましい。式(1 )で表される化合物を過剰に使用する場合は、 目的とするポリマーと式(1)で表される 化合物を含有する溶液とが二層分離することがあり、式(1)で表される化合物を含有 する層を回収して蒸留し、再使用することもできる。 [0042] The amount of the compound represented by the formula (1) with respect to the tosyl stilt or the mesyl stilt is not particularly limited as long as it is at least equimolar with the tosyl or mesyl group of the polymer in terms of mole. , 1.2 times or more. The upper limit is not particularly limited, but is preferably 100 times or less from the viewpoint of the yield relative to the volume of the reactor. When the compound represented by the formula (1) is used in excess, the target polymer and the solution containing the compound represented by the formula (1) may be separated into two layers. The layer containing the indicated compound can be recovered, distilled and reused.
本反応温度は、好ましくは 60°C— 150°Cであり、特に好ましくは 90°C— 130°Cであ る。  The reaction temperature is preferably from 60 ° C to 150 ° C, particularly preferably from 90 ° C to 130 ° C.
本反応系の雰囲気は、水によるトシレートゃメシレートの分解や過酸化物の生成を 抑制する点から、窒素雰囲気とすることが好ま 、。 The atmosphere of this reaction system is used for the decomposition of tosylate and mesylate by water and the generation of peroxide. In terms of suppression, it is preferable to use a nitrogen atmosphere.
[0043] 本反応後の精製にっ 、ては、常法に従 、、大量のメタノール等に投入して沈殿さ せる方法 (再沈精製)を実施することもできるが、使用する溶媒を少なくできる点で次 の方法が特に好ましい。すなわち、トシル酸塩の沈殿や二層分離してくる過剰の式( 1)で表される化合物を除いた後、へキサン等の炭化水素系溶媒とメタノールとの二 層系にて洗浄する方法である。ここで、水による洗浄は乳化を引き起こすことがあるた め、あまり好適ではない。精製された式 (2)で表される化合物は、炭化水素系溶媒層 に含まれるため、この層を脱溶媒することで得られる。  [0043] In the purification after the reaction, it is possible to carry out a method of reprecipitating by pouring into a large amount of methanol or the like (reprecipitation purification) according to a conventional method, but using less solvent. The following method is particularly preferable in view of the possibility. That is, a method of removing excess compound represented by the formula (1), which precipitates tosylate and separates into two layers, is followed by washing with a two-layer system of a hydrocarbon solvent such as hexane and methanol. It is. Here, washing with water is not preferred because it may cause emulsification. Since the purified compound represented by the formula (2) is contained in the hydrocarbon solvent layer, it can be obtained by desolvating this layer.
[0044] 〇式 (4)で表される化合物  [0044] 化合物 Compound represented by formula (4)
本発明の組成物で使用する式 (4)で表される化合物を合成するための片末端が水 酸基であるエチレンーブチレン共重合体、ポリブタジエン、ポリイソプレン、水素添カロ ポリブタジエン、及び水素添加ポリイソプレンは、片末端に水酸基を有する物であれ ば重合方法を特に限定するものではな 、。例えば配位重合によるエチレンーブチレ ン共重合体や、ァ-オンリビング重合で得た片末端水酸基のポリブタジエンゃポリイ ソプレン、及びこれらを水素添加したものが挙げられる。また、式 (4)で表される化合 物の合成に両末端が水酸基であるポリブタジエン、ポリイソプレン、水素添加ポリブタ ジェン、又は Z及び水素添加ポリイソプレンを使用する場合も、重合方法を特に限定 するものではなぐァ-オンリビング重合であってもラジカル重合であっても良い。式( 1)を合成するために用いる物の分子量は特に限定するものではないが、 GPCによる ポリスチレン換算平均分子量 (Mw)で 500— 50, 000であることが好ましぐさらに好 ましくは 1, 000— 10, 000である。分子量が 500未満であると、低弾性カチオン硬化 性榭脂を得ることができないことがあるので好ましくなぐまた分子量が 50, 000より大 き ヽ場合は、組成物に配合するその他のモノマーや重合開始剤との相溶性が悪くな るので好ましくない。  Ethylenebutylene copolymer having one end having a hydroxyl group, polybutadiene, polyisoprene, hydrogenated caropolybutadiene, and hydrogenated compound for synthesizing the compound represented by formula (4) used in the composition of the present invention The polymerization method of polyisoprene is not particularly limited as long as it has a hydroxyl group at one end. Examples thereof include an ethylene butylene copolymer by coordination polymerization, polybutadiene / polyisoprene having a hydroxyl group at one end obtained by a-on living polymerization, and a hydrogenated product thereof. Further, the polymerization method is also particularly limited when using polybutadiene, polyisoprene, hydrogenated polybutadiene, or Z and hydrogenated polyisoprene having hydroxyl groups at both ends for the synthesis of the compound represented by the formula (4). However, it may be an a-on living polymerization or a radical polymerization. The molecular weight of the substance used for synthesizing the formula (1) is not particularly limited, but is preferably 500 to 50,000, more preferably 1 to 500,000 in terms of polystyrene-equivalent average molecular weight (Mw) by GPC. , 000— 10,000. If the molecular weight is less than 500, it may not be possible to obtain a low-elasticity cationically curable resin.If the molecular weight is more than 50,000, it is not preferable. This is not preferred because of poor compatibility with the agent.
[0045] 本発明の式 (4)で表される化合物は、式 (2)で表される化合物と同様に合成できる トシルク口ライド又はメシルク口ライドの仕込み量は、片末端が水酸基であるポリマー を使用する場合、式 (2)の場合と同様、水酸基と等モル以上にすることが好ましぐさ らに好ましくは 1. 2— 6倍モルである。しかし、両末端が水酸基を有するような水酸基 が複数結合して ヽるポリマーを使用する場合、水酸基より少な 、モル数のトシルク口 ライド又はメシルク口ライドを仕込んでトシルイ匕又はメシルイ匕した後、直接式(1)で表さ れる化合物を投入する方法が、簡便であるため好ま 、。 [0045] The compound represented by the formula (4) of the present invention can be synthesized in the same manner as the compound represented by the formula (2). When using as in the case of formula (2), it is preferable that More preferably, it is 1.2 to 6 moles. However, when using a polymer in which a plurality of hydroxyl groups having a hydroxyl group at both ends are bonded, a mole of tosyl or mesyl chloride having a smaller number of hydroxyl groups than that of the hydroxyl group is charged, and then directly tosilied or mesiled. The method of introducing the compound represented by the formula (1) is preferred because of its simplicity.
なお、両末端が水酸基を有するような水酸基が複数結合しているポリマーを使用す る場合、当該ポリマー中には平均してォキセタ-ル基が 2個未満含有していてもよぐ 好ましくは 1個である。  When a polymer having a plurality of hydroxyl groups having hydroxyl groups at both ends is used, the polymer may contain less than two oxetal groups on average. Individual.
[0046] 上記のトシルイ匕した物又はメシルイ匕した物は、式(1)で表される化合物と反応させる ことによりォキセタ-ル基を結合させることができる力 この反応時にアルカリ触媒を 入れておくことが好ましい。また、本反応は、無溶媒でも可能であるが溶媒に溶かし ておくことが好ましい。本反応に用いるアルカリ触媒としては、アルカリ金属の水酸ィ匕 物又は三級アミン等が挙げられる力 好ましいのは水酸ィ匕ナトリウムや水酸ィ匕カリウム であり、特に好ましいのは水酸ィ匕カリウムである。ここで、水素化ナトリウム等により式( 1)で表される化合物をアルコキサイドとしておく方法も挙げられるが、工業的には取り 扱いが容易ではないため、アルカリ金属の水酸ィ匕物を用いる方が好ましい。本反応 における溶媒としては、へキサン及びヘプタン等の炭化水素系溶媒や、 THF、 1, 2 ージエトキシェタン、及びジブチルエーテル等のエーテル系溶媒が挙げられる力 好 適なものはエーテル系溶媒であり、その中でも沸点の高いもの、例えば 1, 2—ジエト キシェタンやジブチルエーテルは特に好適に使用できる。  [0046] The above-mentioned tosyl rid or mesyl rid can be combined with a compound represented by the formula (1) to bind an oxetal group. An alkali catalyst is inserted during this reaction. Is preferred. This reaction can be carried out without solvent, but it is preferable to dissolve it in a solvent. Examples of the alkali catalyst used in the present reaction include alkali metal hydroxides and tertiary amines. Preferred are sodium hydroxide sodium and potassium hydroxide, and particularly preferred are hydroxides. It is dani potassium. Here, there is a method in which the compound represented by the formula (1) is converted to alkoxide with sodium hydride or the like. However, since it is not easy to handle industrially, it is preferable to use an alkali metal hydroxide. Is preferred. Examples of the solvent used in this reaction include hydrocarbon solvents such as hexane and heptane, and ether solvents such as THF, 1,2-diethoxytan, and dibutyl ether. Among them, those having a high boiling point, for example, 1,2-diethoxyxetane and dibutyl ether can be particularly preferably used.
[0047] 上記のトシルイ匕した物又はメシルイ匕した物に対する式(1)で表される化合物の仕込 み量は、モル換算でポリマーのトシル基又はメシル基と等モル以上であれば特に限 定するものではないが、 1. 2倍以上であることが好ましい。上限については特に限定 するものではないが、反応器の容積に対する収量の点から 100倍以下とすることが 好ましい。式(1)で表される化合物を過剰に使用する場合は、 目的とするポリマーと 式(1)で表される化合物を含有する溶液とが二層分離することがあり、式(1)で表さ れる化合物を含有する層を回収して蒸留し、再使用することもできる。  [0047] The amount of the compound represented by the formula (1) to be added to the above-mentioned tosyl- or mesyl-irridated product is particularly limited as long as it is at least equimolar to the tosyl group or the mesyl group of the polymer in terms of mole. However, it is preferably 1.2 times or more. The upper limit is not particularly limited, but is preferably 100 times or less from the viewpoint of the yield relative to the volume of the reactor. When the compound represented by the formula (1) is used in excess, the target polymer and the solution containing the compound represented by the formula (1) may be separated into two layers. The layer containing the represented compound can be recovered, distilled, and reused.
本反応温度は、好ましくは 60°C— 150°Cであり、特に好ましくは 90°C— 130°Cであ る。 本反応系の雰囲気は、過酸ィ匕物の生成を抑制する点から、窒素雰囲気とすること が好ましい。 The reaction temperature is preferably from 60 ° C to 150 ° C, particularly preferably from 90 ° C to 130 ° C. The atmosphere of the present reaction system is preferably a nitrogen atmosphere, from the viewpoint of suppressing the formation of peroxidized products.
本反応後の精製は式 (2)で表される化合物と同様に行うことができる。  Purification after this reaction can be performed in the same manner as for the compound represented by the formula (2).
[0048] 〇本発明のカチオン硬化性榭脂組成物 [0048] The cationically curable resin composition of the present invention
本発明によるォキセタ-ル基を有するマレインィ匕化合物、式 (2)で表される化合物 及び式 (4)で表される化合物は、カチオン重合性に優れるため、活性エネルギー線 によって活性ィ匕するカチオン重合開始剤及び Z又は熱によって活性ィ匕するカチオン 重合開始剤を配合することで、カチオン硬化性榭脂組成物として使用することができ る。当該カチオン硬化性榭脂組成物力ゝらの活性エネルギー線硬化性榭脂は、従来 のものでは達成困難な物性を実現できる。なお、式(2)で表される化合物及び式 (4) で表される化合物の貯蔵安定性や硬化物の耐酸化性の点で、式の R2は、エチレン - ブチレン共重合体、水素添加ポリブタジエン、又は水素添加ポリイソプレンであること が好ましい。 The maleimide compound having an oxetal group according to the present invention, the compound represented by the formula (2) and the compound represented by the formula (4) are excellent in cationic polymerizability, so that the cation activated by an active energy ray is excellent. By blending a polymerization initiator and a cationic polymerization initiator activated by Z or heat, it can be used as a cationically curable resin composition. The active energy ray-curable resin of the cationically curable resin composition can achieve physical properties that are difficult to achieve with conventional ones. In terms of the storage stability of the compound represented by the formula (2) and the compound represented by the formula (4) and the oxidation resistance of the cured product, R 2 in the formula is an ethylene-butylene copolymer, hydrogen It is preferably added polybutadiene or hydrogenated polyisoprene.
[0049] 活性エネルギー線の照射により本発明のカチオン硬化性榭脂組成物のカチオン重 合を開始させるカチオン重合開始剤としては、ジァゾ -ゥム塩、ョードニゥム塩、スル フォニゥム塩、セレニウム塩、ピリジニゥム塩、フエロセニゥム塩、フォスフォ -ゥム塩、 及びチォピリリュウム塩等が挙げられ、好ましくはョードニゥム塩及びスルフォ -ゥム 塩であり、さらに好ましくはジァリールョードニゥム塩及びジアルキルフエナシルスル ホニゥム塩であり、特にジァリールョードニゥム塩が好適に使用できる。  [0049] Cationic polymerization initiators for initiating cationic polymerization of the cationically curable resin composition of the present invention upon irradiation with active energy rays include diazopam salts, odonium salts, sulfonium salts, selenium salts, selenium salts, and pyridiniums. Salts, ferrosenium salts, phosphonium salts, and chopyrylium salts, and the like, preferably edoniadium salts and sulfodium salts, and more preferably diaryldonium salts and dialkylphenacyl sulfonium salts. It is a salt, and in particular, a diaryodonium salt can be suitably used.
[0050] ョードニゥム塩及びスルフォ-ゥム塩等の光力チオン重合開始剤を本発明のカチォ ン硬化性榭脂組成物に使用する場合、ァニオンとしては BF―、 AsF―、 SbF―、 PF―、  [0050] In the case where a photoinitiated thione polymerization initiator such as a rhododium salt or a sulfonium salt is used in the cation-curable resin composition of the present invention, BF-, AsF-, SbF-, PF- ,
4 6 6 6 及び B (C F )—等が挙げられ、好ましくは SbF―、 PF―、又は B (C F )—であり、特に  4 6 6 6 and B (C F) — and the like, preferably SbF—, PF—, or B (C F) —, particularly
6 5 4 6 6 6 5 4  6 5 4 6 6 6 5 4
好ましくは SbF—又は B (C F )—である。  Preferably, it is SbF— or B (C F) —.
6 6 5 4  6 6 5 4
[0051] 光力チオン重合開始剤の具体例を挙げると、ビス(ドデシルフ ニル)ョードニゥム へキサフルォロアンチモネート(GE東芝シリコーン社製、 UV— 9380Cの主成分)、ト リルクミルョードニゥムテトラキス(ペンタフルォロフエ-ル)ボレート(ローディア社製、 PHOTOINITIATOR2074)、ビス(アルキル(C= 10— 14)フエ-ルョードニゥム) へキサフルォロアンチモネート(和光純薬製光力チオン重合開始剤 WPI— 016)等が 挙げられる。 [0051] Specific examples of the photoinitiated thione polymerization initiator include bis (dodecylphenyl) odonium hexafluoroantimonate (manufactured by GE Toshiba Silicone Co., Ltd., a main component of UV-9380C), Pemtetrakis (pentafluorophore) borate (PHOTOINITIATOR2074, manufactured by Rhodia), bis (alkyl (C = 10-14) phenol-dodium) Hexafluoroantimonate (optical power thione manufactured by Wako Pure Chemical Industries, Ltd.) Polymerization initiator WPI-016) No.
[0052] 本発明のカチオン硬化性榭脂組成物を硬化させるときの活性エネルギー線として は、 X線、電子線、紫外線及び可視光等を使用することもできるが、好ましくは紫外線 又は可視光であり、特に好ましくは紫外線である。紫外線を使用する場合、その波長 範囲は特に限定されないが、好ましくは 150— 400nm、さらに好ましくは 200— 380 nmである。紫外線を用いる場合、カチオン重合を効率よく開始できる。  [0052] As the active energy ray for curing the cationically curable resin composition of the present invention, X-rays, electron beams, ultraviolet rays, visible light, and the like can be used, and preferably, ultraviolet rays or visible light are used. And particularly preferably ultraviolet light. When ultraviolet light is used, its wavelength range is not particularly limited, but is preferably 150 to 400 nm, more preferably 200 to 380 nm. When ultraviolet rays are used, cationic polymerization can be started efficiently.
[0053] また、本発明のカチオン硬化性榭脂組成物には、必要に応じてさらに光力チオン 重合開始剤の活性を高めるため、増感剤を併用することもできる。本発明で用いるこ とができる増感剤として、例えばクリベロがアドバンスド イン ポリマーサイエンス (Ad v. in Plymer Sci. , 62, 1 (1984) )で開示している化合物を用いることが可能 である。具体的には、ピレン、ペリレン、アタリジンオレンジ、チォキサントン、 2—クロ口 チォキサントン及びペンゾフラビン等がある。また、光ラジカル重合開始剤として広く 使用されている化合物も使用することができ、具体的には、ベンゾフヱノン、 2, 4ージ ェチルチオキサントン、 2 イソプロピルチォキサントン、 2, 4—ジクロ口チォキサントン 等のチォキサントン類、ベンゾインメチルエーテル、ベンゾインェチルエーテル、ベン ゾインイソプロピルエーテル等のベンゾインエーテル類、 2, 2—ジメトキシー 1, 2—ジフ ェ-ルェタン 1 オン等のベンジルジメチルケタール類、 2—ヒドロキシー 2—メチルー 1 —フエ-ルプロパン 1 オン、 1— (4 イソプロピルフエ-ル)—2—ヒドロキシー 2—メチル プロパン 1 オン、 1—ヒドロキシシクロへキシルフエ-ルケトン等のひーヒドロキシアル キルフエノン類、カンファーキノン等の α—ジカルボ二ルイ匕合物等が挙げられる。本発 明にお 、ては、チォキサントン類や aーヒドロキシアルキルフエノン類が特に好適に使 用できる。  [0053] The cationically curable resin composition of the present invention may further contain a sensitizer, if necessary, in order to further enhance the activity of the photoinitiated thione polymerization initiator. As the sensitizer that can be used in the present invention, it is possible to use, for example, the compounds disclosed by Krivero in Advanced in Polymer Science (Ad v. In Plymer Sci., 62, 1 (1984)). Specifically, there are pyrene, perylene, ataridine orange, thioxanthone, 2-cloth thioxanthone and benzoflavin. In addition, compounds widely used as photoradical polymerization initiators can also be used, and specific examples thereof include benzophenone, 2,4-diethylthioxanthone, 2-isopropylthioxanthone, and 2,4-dichlorothioxanthone. Benzoin ethers such as thioxanthones, benzoin methyl ether, benzoin ethyl ether and benzoin isopropyl ether; benzyl dimethyl ketals such as 2,2-dimethoxy-1,2-diphenyl-one 1one; 2-hydroxy-2 —Methyl-1 —Phenylpropane 1one, 1- (4 isopropylphenyl) -2-hydroxy-2-methylpropane 1one, 1-hydroxycyclohexylphenyl ketone, etc., α-hydroxyalkylenones, camphorquinone, etc. — Dicarborini dari products and the like. In the present invention, thioxanthones and a-hydroxyalkylphenones can be particularly preferably used.
[0054] 本発明のカチオン硬化性榭脂組成物への光力チオン重合開始剤の配合量は、活 性エネルギー線の種類や照射量に応じて適宜に調整できる。例えば紫外線の場合 [0054] The blending amount of the photovoltaic thione polymerization initiator in the cationically curable resin composition of the present invention can be appropriately adjusted according to the type of active energy ray and the amount of irradiation. For example, in the case of ultraviolet rays
、カチオン硬化性榭脂組成物の合計 100質量部に対し、 0. 1一 10質量部とすること が好ましぐより好ましくは 0. 5— 5部であり、さらに好ましくは 1一 3部である。カチォ ン重合開始剤の配合量が 0. 1部よりも少ない場合は硬化性に劣ることがあり、逆に 1 0質量部より多い場合は硬化物に真に必要な成分を減少させて硬化物の物性が低 下する場合や、硬化物の着色が激しくなる場合があり好ましくな 、。 The amount is preferably 0.1 to 10 parts by mass, more preferably 0.5 to 5 parts, and still more preferably 13 to 13 parts by mass, based on a total of 100 parts by mass of the cationically curable resin composition. is there. If the amount of the cationic polymerization initiator is less than 0.1 part, the curability may be poor.On the other hand, if the amount is more than 10 parts by mass, the components which are truly necessary for the cured product may be reduced and the cured product Low physical properties In some cases, the color of the cured product may be intensified, or the coloring of the cured product may become intense.
[0055] 本発明のカチオン硬化性榭脂組成物に増感剤を添加する場合の配合量は、活性 エネルギー線の種類や照射量に応じて適宜に調整できる。例えば紫外線の場合、力 チオン硬化性榭脂組成物の合計 100質量部に対し、 5質量部以下とすることが好ま しぐさらに好ましくは 0. 2— 2部である。増感剤の配合量が 5質量部より多い場合は 硬化物に真に必要な成分を減少させて硬化物の物性が低下する場合や、硬化物の 着色が激しくなる場合がある。 [0055] The amount of the sensitizer added to the cationically curable resin composition of the present invention can be appropriately adjusted according to the type of active energy ray and the amount of irradiation. For example, in the case of ultraviolet light, the amount is preferably 5 parts by mass or less, more preferably 0.2-2 parts by mass, based on 100 parts by mass of the total thione curable resin composition. If the compounding amount of the sensitizer is more than 5 parts by mass, the physical properties of the cured product may be reduced by reducing the components necessary for the cured product, or the cured product may be colored intensely.
[0056] 活性エネルギー線が紫外線や可視光である場合、カチオン硬化性榭脂組成物が 空気にさらされる力 このとき雰囲気の湿度は低いことが好ましぐ好ましくは湿度 80 %R. H.以下であり、 70%R. H.以下であることがさらに好ましい。ここで、紫外線 や可視光を生産ラインの中に設置する場合、光照射装置の手前に乾燥空気を送る 方法や、加熱装置を取り付けて湿度を下げる方法も採用できる。 When the active energy ray is ultraviolet light or visible light, the cation-curable resin composition is exposed to air. At this time, the humidity of the atmosphere is preferably low, preferably 80% RH or less, More preferably, it is 70% RH or less. Here, when ultraviolet or visible light is installed in the production line, a method of sending dry air before the light irradiation device or a method of installing a heating device to reduce humidity can be adopted.
[0057] 熱により活性ィ匕してカチオン重合を開始させる化合物、すなわち熱カチオン重合開 始剤を本発明のカチオン硬化性榭脂組成物に用いることもできる。このものとしては[0057] A compound that initiates cationic polymerization by being activated by heat, ie, a thermal cationic polymerization initiator, can also be used in the cationically curable resin composition of the present invention. As this one
、第四級アンモ-ゥム塩、ホスホ-ゥム塩及びスルホ -ゥム塩等の各種ォ-ゥム塩類 や、アルコキシシランとアルミニウム錯体の組み合わせ等が例示できる。入手可能な 製品としては、アデカオプトン CP— 66及びアデカオプトン CP— 77 ( 、ずれも商品名、 旭電ィ匕工業 (株)製)、サンエイド SI— 60L、サンエイド SI— 80L及びサンエイド SI— 10 OL (V、ずれも商品名、三新化学工業 (株)製)、及び CIシリーズ(日本曹達 (株)製)等 が挙げられる。 And various quaternary salts such as quaternary ammonium salts, phosphonium salts and sulfodium salts, and combinations of alkoxysilanes and aluminum complexes. Available products include Adeka Opton CP-66 and Adeka Opton CP-77 (with a trade name of Asahi Den-I-Dai Kogyo Co., Ltd.), San-Aid SI-60L, San-Aid SI-80L, and San-Aid SI-10OL ( V, deviations are trade names, manufactured by Sanshin Chemical Industry Co., Ltd., and CI series (manufactured by Nippon Soda Co., Ltd.).
[0058] 本発明のカチオン硬化性榭脂組成物への熱カチオン重合開始剤の配合割合は、 カチオン硬化性榭脂組成物 100質量部に対し、 0. 01— 10質量部の範囲とすること が好ましぐより好ましくは 0. 1— 5部であり、さらに好ましくは 0. 5— 3部である。この 配合割合が 0. 01質量部未満の場合には、熱の作用によりこれが活性ィ匕しても、開 環重合性基の開環反応を十分に進行させることができないことが有る。また、これを 1 0質量部超えて配合したとしても、重合を進行させる作用はそれ以上高まらず、また 硬化物の物性が低下する事があるので好ましくない。  [0058] The mixing ratio of the thermal cationic polymerization initiator to the cationically curable resin composition of the present invention is in the range of 0.01 to 10 parts by mass with respect to 100 parts by mass of the cationically curable resin composition. Is more preferably 0.1 to 5 parts, and even more preferably 0.5 to 3 parts. If the compounding ratio is less than 0.01 parts by mass, the ring-opening reaction of the ring-opening polymerizable group may not be able to proceed sufficiently even if the compound is activated by the action of heat. Further, even if it is added in an amount of more than 10 parts by mass, the effect of promoting the polymerization is not further increased, and the physical properties of the cured product may be undesirably reduced.
[0059] 光力チオン硬化性榭脂組成物に注目すると、ォキセタニル基を有するマレイン化ィ匕 合物、式(2)で表される化合物及び Z又は式 (4)で表される化合物、エポキシ基を 含有する化合物、並びに光力チオン重合開始剤を含む榭脂組成物が硬化性の点で 好ましい。光力チオン重合において、ォキセタン化合物はエポキシ化合物よりも重合 性が良好であるが、重合の開始段階での反応が遅いため、ォキセタンィ匕合物を含有 する組成物に少量のエポキシィ匕合物を配合することで、全体としての硬化性が向上 する。 [0059] Focusing on a light-powered thione-curable resin composition, a maleated disulfide having an oxetanyl group can be used. Compound, a compound represented by the formula (2) and Z or a compound represented by the formula (4), a compound containing an epoxy group, and a resin composition containing a photoinitiated thione polymerization initiator. Preferred. In the photodynamic thione polymerization, the oxetane compound has better polymerizability than the epoxy compound, but the reaction at the initiation stage of the polymerization is slow, so that a small amount of the oxetane conjugate is added to the composition containing the oxetane conjugate. By doing so, the overall curability is improved.
全体としての硬化性向上のために用いるエポキシ化合物としては種々のものが利 用可能であり、単官能であっても多官能であっても良い。また、エポキシ化合物のェ ポキシ基としては、分子内の二重結合を酸ィ匕させたものであっても、グリシジルエー テルであっても良い。分子内の二重結合を酸ィ匕させたものとしては、脂環式エポキシ だけでなぐォレフィンやポリブタジエン等の鎖状分子を酸ィ匕させたものであってもよ い。  Various epoxy compounds can be used as the epoxy compound used for improving the overall curability, and may be monofunctional or polyfunctional. The epoxy group of the epoxy compound may be a compound obtained by oxidizing a double bond in a molecule or a glycidyl ether. As a compound obtained by oxidizing a double bond in a molecule, a compound obtained by oxidizing a chain molecule such as olefin or polybutadiene which is not limited to an alicyclic epoxy may be used.
室温 (例えば 25°C付近)で、粘着剤と同程度に低弾性率でありながら形状変化後 の復元性にも優れた硬化物を得るための好ま 、配合例を以下に例示する。一つは 、マレイン化化合物および Z又は式(2)で表される化合物、 1分子中に 1個のォキセ タニル基を有する化合物、およびカチオン重合開始剤を含む組成物である。光力チ オン重合開始剤を含有した光硬化性榭脂の場合、この組成物に更にエポキシ基を 含有する化合物を含む方が硬化性の点で好ましい。  Preferred examples of blending for obtaining a cured product at room temperature (for example, around 25 ° C.) which has a low elasticity comparable to that of the pressure-sensitive adhesive but also has excellent resilience after shape change are described below. One is a composition containing a maleated compound, a compound represented by Z or the formula (2), a compound having one oxetanyl group in one molecule, and a cationic polymerization initiator. In the case of a photocurable resin containing a light-powered thione polymerization initiator, it is preferable that the composition further contains a compound containing an epoxy group from the viewpoint of curability.
もう一つの例は、式 (4)で表される化合物と、 1分子中に 2個以上のカチオン重合性 基を有する化合物と、カチオン重合開始剤を含む組成物である。良好な硬化性を維 持しながら低粘度化する場合には、この組成物に更に 1分子中に 1個のォキセタ-ル 基を有する化合物を配合する事が好ましい。また、光力チオン重合開始剤を含有し た光硬化性榭脂の場合、この組成物に更にエポキシ基を含有する化合物を含む方 が硬化性の点で好ましい。  Another example is a composition comprising a compound represented by the formula (4), a compound having two or more cationically polymerizable groups in one molecule, and a cationic polymerization initiator. In order to reduce the viscosity while maintaining good curability, it is preferable to further add a compound having one oxetal group in one molecule to the composition. Further, in the case of a photocurable resin containing a photo-induced thione polymerization initiator, it is preferable that the composition further contains a compound containing an epoxy group from the viewpoint of curability.
1分子中に 1個のォキセタニル基を有する化合物は、 1分子中に 1個のエポキシ基 を有する化合物に比べて、硬化性だけでなく安全性の点からも好ましい。即ち、分子 量の小さ 、エポキシィ匕合物の多くは変異原性の疑 、が持たれて 、るが、ォキセタン 化合物では、例えば分子量の小さ 、3—ェチルー 3—(2—ェチルへキシロキシメチル) ォキセタンは変異原性が陰性であるからである。 A compound having one oxetanyl group in one molecule is more preferable than a compound having one epoxy group in one molecule from the viewpoint of not only curability but also safety. That is, most of epoxy conjugates having a low molecular weight are suspected to be mutagenic, but in the case of oxetane compounds, for example, 3-oxyl-3- (2-ethylhexyloxymethyl) having a small molecular weight is used. ) Oxetane is negative for mutagenicity.
[0061] なお、一般に高分子は粘弾性体であるため固体と液体の区分けは一概に言い難 いが、ここでは、動的粘弾性測定における tan δ力 ^以下のものを固体と呼ぶことに する。  [0061] In general, a polymer is a viscoelastic material, so it is difficult to clearly distinguish between a solid and a liquid. However, here, a material having a tan δ force ^ or less in dynamic viscoelasticity measurement is referred to as a solid. I do.
tan δが小さい硬化物は、弾性率が低くとも形状変化後の復元性に優れている。 ここで、室温とは 25°C付近を指し、実際には室内で使用する電子機器の内部に使 用されることが多いため、概ね 0°C— 40°Cの範囲である。この温度範囲にて、硬化物 を低弾性率でありながら形状変化後の復元性に優れたものとするためには、ガラス転 移温度は— 10°C以下であることが好ましぐさらに好ましくは 25°C以下、特に好まし くは 40°C以下である。  A cured product having a small tan δ is excellent in restorability after a shape change even if the elastic modulus is low. Here, room temperature refers to around 25 ° C, and is actually in the range of 0 ° C to 40 ° C because it is often used inside electronic equipment used indoors. In this temperature range, the glass transition temperature is preferably -10 ° C or less, more preferably -10 ° C or less, in order to make the cured product excellent in resilience after shape change while having low elastic modulus. Is below 25 ° C, particularly preferably below 40 ° C.
更に本発明の組成物から得られる硬化物は、本発明の化合物の含有量や配合す るものを調製することにより、 25°Cでの動的粘弾性率 (G' )が 1 X 108Pa以下であるも のを得ることができ、又は 107Pa以下のものも得ることができ、又は 106Pa以下ものも 得ることができる。 Further, the cured product obtained from the composition of the present invention has a dynamic viscoelastic modulus (G ′) at 25 ° C. of 1 × 10 8 by adjusting the content of the compound of the present invention and the compound to be blended. What is less than Pa can be obtained, or less than 10 7 Pa can be obtained, or less than 10 6 Pa can be obtained.
[0062] 式 (2)で表される化合物及び式 (4)で表される化合物に着目すると、貯蔵安定性や 硬化物の耐酸ィ匕性の点で、式(2)及び式 (4)の R2はエチレンーブチレン共重合体、 水素添加ポリブタジエン、又は水素添加ポリイソプレンであることが好まし 、。 When focusing on the compound represented by the formula (2) and the compound represented by the formula (4), the formulas (2) and (4) in terms of storage stability and oxidation resistance of the cured product are considered. Preferably, R 2 is an ethylene butylene copolymer, hydrogenated polybutadiene, or hydrogenated polyisoprene.
[0063] 弾性接着剤等、低弾性率の度合いを強靭性等とのバランスの上で適度なレベルに 調整すべき場合は、 1分子中に 2個以上のエポキシ基を有する化合物及び Z又は本 発明のポリマー以外の 1分子中に 2個以上のォキセタニル基を有する化合物を配合 することが好ましい。ここで、 1分子中にエポキシ基とォキセタ-ル基を両方含む化合 物を配合してもよい。  When the degree of low elastic modulus such as an elastic adhesive is to be adjusted to an appropriate level in balance with toughness or the like, a compound having two or more epoxy groups in one molecule and Z or It is preferable to compound a compound having two or more oxetanyl groups in one molecule other than the polymer of the present invention. Here, a compound containing both an epoxy group and an oxetal group in one molecule may be blended.
[0064] 本発明のカチオン硬化性榭脂組成物に用いるエポキシ基を 1個含有する化合物と しては種々の化合物が使用できる。この商品化されている化合物の例を挙げると、 1 , 2—エポキシへキサデカン等の α—ォレフインェポキサイド、フエ-ルグリシジルエー テル、 2—ェチルへキシルグリシジルエーテル、ドデシルグリシジルエーテル、グリシジ ルメタタリレート等が挙げられる。  [0064] Various compounds can be used as the compound having one epoxy group used in the cationically curable resin composition of the present invention. Examples of this commercialized compound include α-olefin epoxides such as 1,2-epoxyhexadecane, phenol glycidyl ether, 2-ethylhexyl glycidyl ether, dodecyl glycidyl ether, Glycidyl metathallate and the like are mentioned.
[0065] 本発明のカチオン硬化性榭脂組成物に用いるエポキシ基を 2個以上含有する化合 物としては種々の化合物が使用できる。 [0065] A compound containing two or more epoxy groups used in the cationically curable resin composition of the present invention. Various compounds can be used as the product.
この商品化されている化合物の例を挙げると、ジシクロペンタジェンジオキサイド、リ モネンジオキサイド、 4 ビュルシクロへキセンジオキサイド、 (3, 4 エポキシシクロへ キシノレメチノレ 3, 4—エポキシシクロへキサン力ノレボキシレート、ジ(3, 4—エポキシシク 口へキシル)アジペート、ビスフエノール A型エポキシ榭脂、ハロゲン化ビスフエノール A型エポキシ榭脂、水素添加ビスフエノール A型エポキシ榭脂、ビスフエノール Sジグ リシジルエーテル、ビスフエノール F型エポキシ榭脂、 o m p—クレゾールノボラッ ク型エポキシ榭脂、フエノールノボラック型エポキシ榭脂、 1, 6 キサンジオールジ グリシジルエーテル、ポリテトラメチレングリコールジグリシジルエーテル、トリメチロー ルプロパントリグリシジルエーテル、ペンタエリスリトールテトラグリシジルエーテル、ポ リブタジエンの内部エポキシ化物、ポリブタジエンの両末端がグリシジルエーテル化 された化合物、スチレン ブタジエン共重合体のブタジエンの二重結合が一部ェポキ シ化された化合物、エチレンーブチレン共重合体とポリイソプレンのブロックコポリマー のポリイソプレンの一部がエポキシ化された化合物(KRATON社製 L— 207) 4ービ -ルシクロへキセンオキサイドの開環重合体のビュル基をエポキシ化した化合物、ェ ポキシ化植物油等が例示できる。ここで、 1分子当りのエポキシ基の数は特に限定す るものではないが、 50以下であることが好ましぐ特に好ましくは 20以下である。ェポ キシ基が 50より多い場合は少量の配合で弾性率が向上するので好ましくない。  Examples of commercially available compounds include dicyclopentagendioxide, limonenedioxide, 4 bulcyclohexenedioxide, and (3,4 epoxycyclohexynolemethinole 3,4-epoxycyclohexanol oleboxylate. , Di (3,4-epoxycyclyl hexyl) adipate, bisphenol A epoxy resin, halogenated bisphenol A epoxy resin, hydrogenated bisphenol A epoxy resin, bisphenol S diglycidyl ether, Bisphenol F type epoxy resin, omp-cresol novolak type epoxy resin, phenol novolak type epoxy resin, 1, 6 xandiol diglycidyl ether, polytetramethylene glycol diglycidyl ether, trimethylolpropane triglycidyl ether, pen Erythritol tetraglycidyl ether, internal epoxidized polybutadiene, compound in which both ends of polybutadiene are glycidyl etherified, compound in which butadiene double bond in styrene butadiene copolymer is partially epoxidized, and ethylene butylene A compound in which a part of polyisoprene of a block copolymer of a polymer and polyisoprene is epoxidized (K-RATON L-207) A compound obtained by epoxidizing the butyl group of a ring-opening polymer of 4-vinylcyclohexene oxide, Examples include epoxidized vegetable oils, etc. Here, the number of epoxy groups per molecule is not particularly limited, but is preferably 50 or less, particularly preferably 20 or less. If the number of the groups is more than 50, it is not preferable because a small amount of the compound improves the elastic modulus.
[0066] 本発明のカチオン硬化性榭脂組成物に用いる 1分子中に 1個のォキセタ-ル基を 有する化合物としては (カツコ内は商品名又は開発品名、東亞合成製)、 3—ェチルー 3— (2 ェチルへキシロキシメチル)ォキセタン(ァロンォキセタン OXT— 212 (EHOX ) ) 3—ェチルー 3— (シクロへキシルォキシメチル)ォキセタン(CHOX) 3—ェチルー 3- (ドデシ口キシメチル)ォキセタン(OXR— 12) 3—ェチルー 3— (ォクタデカシロキシ メチル)ォキセタン(OXR— 18) 3—ェチルー 3— (フエノキシメチル)ォキセタン(ァロン ォキセタン OXT— 211 (POX) ) 3—ェチルー 3—ヒドロキシメチルォキセタン(OXA) 等が挙げられる。 Examples of the compound having one oxetal group in one molecule used in the cationically curable resin composition of the present invention (in Katsuki, a product name or a developed product name, manufactured by Toagosei Co., Ltd.) include 3-ethyl-3 — (2-Ethylhexyloxymethyl) oxetane (Aronoxetane OXT—212 (EHOX)) 3-Ethyl-3— (Cyclohexyloxymethyl) oxetane (CHOX) 3-Ethyl-3- (dodecyximethyl) oxetane (OXR— 12) 3-Ethyl-3- (octadecasiloxymethyl) oxetane (OXR-18) 3-Ethyl-3- (phenoxymethyl) oxetane (Aron oxetane OXT- 211 (POX)) 3-Ethyl-3-hydroxymethyloxetane OXA) and the like.
[0067] 本発明のカチオン硬化性榭脂組成物に用いるォキセタ-ル基を 2個以上含有する 化合物としては種々のものが使用できる。この化合物の例を挙げると、(カツコ内は商 品名又は開発品名、東亞合成製)、 1, 4 ビス { [ (3—ェチルー 3—才キセタ -ル)メトキ シ]メチル }ベンゼン(ァロンォキセタン OXT— 121 (XDO) )、ジ [1 ェチル(3—ォキ セタ -ル) ]メチルエーテル(ァロンォキセタン OXT— 221 (DOX) )、ォキセタエルシ ルセスキォキサン(OX— SQ)、フエノールノボラックォキセタン(PNOX— 1009)、ノル ボルナンジメタノールと 3—ェチルー 3—クロロメチルォキセタン(以後 OXCと略す)のェ 一テル化物(NDMOX)、トリメチロールプロパンと OXCのエーテル化物(TMPOX) 、ハイドロキノンと OXCのエーテル化物(HQOX)、レゾルシノールと OXCのエーテ ル化物(RSOX)、2, 2しビフエノールと OXCのエーテル化物(2, 2,—BPOX)、4, 4,―ビフエノールと OXCのエーテル化物(4, 4,— BPOX)、ビスフエノール Fと OXC のエーテル化物(BisFOX)、トリシクロデカンジメタノールと OXCのエーテル化物、 O XAとシリコンによるアルコキサイド(OX— SC)等が挙げられる。 [0067] As the compound containing two or more oxetal groups used in the cationically curable resin composition of the present invention, various compounds can be used. To give an example of this compound, Product name or developed product name, manufactured by Toagosei Co., Ltd., 1,4 bis {[(3-Ethyl 3-3-xetal-methyl) methoxy] methyl} benzene (aronoxetane OXT-121 (XDO)), di [1-ethyl (3- Oxeta-l)] Methyl ether (Aronoxetane OXT-221 (DOX)), Oxetael lucesquioxane (OX-SQ), phenol novolak oxetane (PNOX-1009), norbornane dimethanol and 3-ethyl-3-chloromethyl Oxetane (hereinafter abbreviated as OXC) ether (NDMOX), trimethylolpropane and OXC ether (TMPOX), hydroquinone and OXC ether (HQOX), resorcinol and OXC ether (RSOX) , 2,2 Biphenyl and etherified product of OXC (2,2, -BPOX), 4,4, -Biphenol and etherified product of OXC (4,4, -BPOX), Bisphenol F and etherified product of OXC (BisFOX ), Tricyclodecanedimethanol and OXC ether compound, alkoxide by O XA and silicon (OX SC) and the like.
ここで、 1分子当りのォキセタ-ル基の数は特に限定するものではないが、 20以下 であることが好ましぐさらに好ましくは 5以下であり、特に好ましくは 3以下である。  Here, the number of oxetal groups per molecule is not particularly limited, but is preferably 20 or less, more preferably 5 or less, and particularly preferably 3 or less.
[0068] これらを配合した組成物は、最終的に均一透明に溶解することが好ま U、。組成物 に配合するときにおいて相溶性の点で好適なものは、 KRATON社製 L 207、 1, 2 エポキシへキサデカン、ノルボルナンジメタノールジォキセタン、 3—ェチルー 3—(2— ェチルへキシロキシメチル)ォキセタン(EHOX)、 3—ェチルー 3—(シクロへキシルォ キシメチル)ォキセタン(CHOX)、 3—ェチルー 3— (ドデシ口キシメチル)ォキセタン(O XR-12)等が例示できる。  [0068] It is preferable that the composition containing these is finally dissolved uniformly and transparently. Preferred in terms of compatibility when blended into the composition are KRATON's L207, 1,2 epoxyhexadecane, norbornane dimethanol dioxetane, 3-ethyl-3- (2-ethylhexyloxy) Examples thereof include methyl) oxetane (EHOX), 3-ethyl-3- (cyclohexyloxymethyl) oxetane (CHOX), and 3-ethyl-3- (dodecyximethyl) oxetane (OXR-12).
[0069] 本発明の組成物には、必要に応じて、シリカ、アルミナ、その他金属酸化物等のフ イラ一を配合してもよい。これにより、チクソトロピー性の付与等ができる。また、電気 絶縁材料として使用するときは、イオン交換能を有する材料を配合することが好ましく 、さらに好ましくは無機系であり、特に好ましくは陰イオン交換能を有するものである。 好適な無機系陰イオン交換体の例としては、 IXE— 500、 IXE— 530、 IXE— 550、 IX E-700、 IXE-800等 ( 、ずれも東亞合成製)が例示できる。  [0069] The composition of the present invention may optionally contain a filler such as silica, alumina, or other metal oxides. Thereby, thixotropy can be imparted. When used as an electrical insulating material, it is preferable to mix a material having an ion exchange ability, more preferably an inorganic material, and particularly preferably an anion exchange ability. Examples of suitable inorganic anion exchangers include IXE-500, IXE-530, IXE-550, IXE-700, IXE-800 and the like (the deviations are also manufactured by Toagosei).
[0070] さらに、本発明の組成物には、無機材料への密着性の向上を目的として、シラン力 ップリング剤等のカップリング剤を配合することも可能である。この例としてシランカツ プリング剤としては、 j8 (3, 4—エポキシシクロへキシル)ェチルトリメトキシシラン (信 越ィ匕学製 KBM— 303)、 yーグリシドキシプロピルトリメトキシシラン (信越化学製 KB M— 403)、 γーグリシドキシプロピルトリエトキシシラン(信越化学製 ΚΒΕ— 403)、 γ グリシドキシプロピルメチルジェトキシシラン(信越化学製 ΚΒΜ— 402)、 3—ェチルー 3— { [3 (トリエトキシシリル)プロボキシ]メチル }ォキセタン (東亞合成製 ΟΧΤ— 610) 等が挙げられる。 [0070] Further, a coupling agent such as a silane coupling agent can be added to the composition of the present invention for the purpose of improving adhesion to an inorganic material. In this example, the silane coupling agent is j8 (3,4-epoxycyclohexyl) ethyltrimethoxysilane K-Danigaku KBM-303), y-glycidoxypropyltrimethoxysilane (Shin-Etsu Chemical KB M-403), γ-glycidoxypropyltriethoxysilane (Shin-Etsu Chemical ΚΒΕ-403), γ-glycidide Xypropylmethyljetoxysilane (Shin-Etsu Chemical Co., Ltd. 402), 3-ethyl-3-([3 (triethoxysilyl) propoxy] methyl} oxetane (Toagosei Co., Ltd., 610) and the like.
[0071] 本発明の組成物には、耐酸化性を必要とされる場合、酸化防止剤を配合すること ができる。また、このような場合式(2)で表される化合物及び式 (4)で表される化合物 としては、 R2がエチレンーブチレン共重合体、水素添加ポリブタジエン、又は水素添 加ポリイソプレンであることが特に好まし!/、。 [0071] When oxidation resistance is required, an antioxidant can be added to the composition of the present invention. In such a case, as the compound represented by the formula (2) and the compound represented by the formula (4), R 2 is an ethylenebutylene copolymer, a hydrogenated polybutadiene, or a hydrogenated polyisoprene. Especially preferred! / ,.
[0072] 本発明の組成物に含有させる酸化防止剤としては、フエノール系酸ィ匕防止剤、ィォ ゥ系酸化防止剤、リン系酸化防止剤、アミン系酸ィ匕防止剤が挙げられるが、特に好ま しいのはフエノール系酸化防止剤である。  [0072] Examples of the antioxidant to be contained in the composition of the present invention include a phenol-based antioxidant, an antioxidant, a phosphorus-based antioxidant, and an amine-based antioxidant. Particularly preferred are phenolic antioxidants.
フエノール系酸化防止剤としては、ハイドロキノンモノメチルエーテル、 2, 6—ジー t ブチルヒドロキシトルエン、 2, 2'—メチレンビス (4ーメチルー 6 t ブチルフエノール) 、 4, 4,ーブチリデンビスー(3—メチルー 6— t ブチルフエノール)、トリエチレングリコー ルービス— [3— (3,一 tーブチルー 4—ヒドロキシ— 5—メチルフエ-ル)]プロピオネート、ぺ ンタエリスリトールーテトラキス [3— (3, 5—ジー tーブチルー 4—ヒドロキシフエ-ル)プロピ ォネート] (チノく'スペシャルティーケミカルズ社製 Irganox 1010)、 n—ォクタデシル — 3— (3, , 5,ージー tーブチルー 4,ーヒドロキシフエ-ル)プロピオネート、 4, 4,—チオビ ス(3—メチルー 6— tーブチル)フエノール、等が挙げられる。  Examples of phenolic antioxidants include hydroquinone monomethyl ether, 2,6-di-tert-butylhydroxytoluene, 2,2'-methylenebis (4-methyl-6-t-butylphenol), 4,4, butylidenebis (3-methyl-6 — T-butylphenol), triethyleneglycol-rubis— [3- (3,1-tert-butyl-4-hydroxy-5-methylphenyl)] propionate, pentaerythritol-tetrakis [3- (3,5-di-tert-butyl-4) —Hydroxyphenyl) propionate] (Tinoku's Specialty Chemicals, Irganox 1010), n-octadecyl — 3— (3,, 5, z-t-butyl-4, -hydroxyphenyl) propionate, 4,4, — And thiobis (3-methyl-6-t-butyl) phenol.
[0073] 本発明のカチオン硬化性榭脂組成物は、一般に可撓性榭脂と呼ばれる軟らか ヽ 硬化物から、粘着剤と同程度もしくはそれ以上に軟らかい硬化物を与えることができ る。また本発明のカチオン硬化性榭脂組成物は、粘着剤と同程度の低弾性率であり ながら形状変化後の復元性に優れた材料とすることができる。このようなことから、本 発明のカチオン硬化性榭脂組成物は、電子材料や光学材料を中心に、接着剤、コ 一ティング剤、シーリング剤、封止剤、及び絶縁材料等として好適に使用できる。 特に、本発明のカチオン硬化性榭脂組成物にぉ ヽて活性エネルギー線硬化による ものでは、従来のものでは達成困難な物性を実現できるため好適である。その中でも 、活性エネルギー線として紫外線又は可視光を使用したものは、比較的安価で小さ な製造ラインによる生産が可能なため、特に好ましい。 [0073] The cationically curable resin composition of the present invention can give a cured product that is at least as soft as an adhesive from a soft cured product generally called a flexible resin. Further, the cationically curable resin composition of the present invention can be a material having excellent elasticity after shape change while having a low elasticity comparable to that of an adhesive. Accordingly, the cationically curable resin composition of the present invention is suitably used as an adhesive, a coating agent, a sealing agent, a sealing agent, an insulating material, etc., mainly for electronic materials and optical materials. it can. In particular, the cation-curable resin composition of the present invention, which is obtained by curing with an active energy ray, is preferable since physical properties that cannot be achieved by conventional ones can be realized. Among them The use of ultraviolet or visible light as the active energy ray is particularly preferable because it can be produced by a relatively inexpensive and small production line.
[0074] 本発明のカチオン硬化性榭脂組成物を活性エネルギー線硬化系又は熱硬化系の どちらを選択するかについては、用途に応じて使い分けることが出来る。例えばレジ ストとして使用する場合やスタンパー (型)等により微細な形状を付与する用途では、 紫外線硬化系等の活性エネルギー線による硬化系が好適である。また、コーティング 、スクリーン印刷、透明材料の接着等でも、生産速度の速さや省エネルギーの点で 活性エネルギー線による硬化系が好適である。しかし、不透明な材料同士の接着や [0074] Whether the cationically curable resin composition of the present invention is selected from an active energy ray-curable system and a thermosetting system can be properly used depending on the application. For example, when used as a resist or in applications where a fine shape is imparted by a stamper (mold) or the like, a curing system using an active energy ray such as an ultraviolet curing system is suitable. Also, for coating, screen printing, bonding of transparent materials, etc., a curing system using an active energy ray is suitable in terms of high production speed and energy saving. However, the adhesion between opaque materials
、金属等を含む部品の封止等、活性エネルギー線が樹脂に到達できない用途では、 熱硬化系が好適となる。ただし、不透明な材料同士の接着等の用途においても、力 チオン硬化に特有な暗反応を利用して、例えば不透明な材料に塗布された光硬化 性榭脂に光を照射した後、他の不透明な材料を貼り合せ、暗反応により硬化を完結 させて接着することも可能である。また、活性エネルギー線による硬化後に加熱硬化 を糸且合わせることもできる。 In applications where active energy rays cannot reach the resin, such as sealing of parts containing metal, etc., a thermosetting system is suitable. However, even in applications such as bonding between opaque materials, for example, after irradiating light to a photocurable resin applied to an opaque material, another dark It is also possible to bond various materials together and complete the curing by a dark reaction. Further, after the curing by the active energy ray, the heating and curing can be performed together.
[0075] <実施例 > <Example>
以下に、実施例及び比較例を示し、本発明をより具体的に説明する。ただし、本発 明は、これらの実施例や比較例によって限定されるものではない。また、組成物配合 表における数値は質量部である。  Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples. However, the present invention is not limited by these Examples and Comparative Examples. The numerical values in the composition table are parts by mass.
[0076] <実施例 1 > <Example 1>
〇両末端にォキセタニル某を有する水素添加ポリブタジエン (HAOX)の合成  合成 Synthesis of hydrogenated polybutadiene (HAOX) having oxetanyl at both ends
<両末端に水酸基を有する水素添加ポリブタジエンのトシルイ匕 >  <Toshiroi of hydrogenated polybutadiene having hydroxyl groups at both ends>
500MLセパラブルフラスコに、両末端に水酸基を有するァ-オン重合由来の水素 添加ポリブタジエン(三菱ィ匕学製ポリテール HA) 86. 8g (水酸基として 80mmol)、テ トラヒドロフラン (THF) 142g、トリェチルァミン 24. 2g (240mmol)を仕込み、 4つ口 のフタに、撹拌棒、温度計、及び冷却管を取り付け、窒素ガスを通気させながらオイ ルバス中で撹拌溶解した。溶解後、これにトシルク口ライド 30. 5g (160mmol)を加 え、 62°Cで 21時間撹拌し反応させた。反応終了後、この反応粗生成物を、室温で撹 拌したメタノール 950gにゆっくりと投入し、更に 30分間撹拌させた後、 1時間放置し た。放置後、デカンテーシヨンによりメタノール層を除いた後、沈殿物に n キサン 1 90gを加えて溶解させた。これを分液漏斗に移し、二層に分離したメタノール層を除 去した後、メタノール 25gをカ卩えて激しく振り混ぜ、静置した。そして、メタノール層を 除去した。この操作を 2回繰り返した力 最後の洗浄時は、 n キサン 48gの追加を 行った。生成物を含む n キサン層をセパラブルフラスコに移し、減圧しながらオイ ルバス中 65°C以下で溶媒を留去して淡黄色透明の生成物 80gを得た。 'H-NMR^ ベクトルより、ポリマーの水酸基がトシルイ匕されたことを確認した。 In a 500 ML separable flask, 86.8 g (80 mmol as hydroxyl group), 142 g of tetrahydrofuran (THF), 142 g of triethylamine, .2 g (240 mmol) were charged, and a stir bar, a thermometer, and a cooling tube were attached to a lid having four ports, and the mixture was stirred and dissolved in an oil bath while passing nitrogen gas through. After dissolution, 30.5 g (160 mmol) of tosyl sulfide was added thereto, and the mixture was stirred and reacted at 62 ° C for 21 hours. After the completion of the reaction, this crude reaction product was slowly added to 950 g of methanol stirred at room temperature, further stirred for 30 minutes, and then left for 1 hour. It was. After standing, the methanol layer was removed by decantation, and 190 g of n-xane was added to the precipitate to dissolve it. This was transferred to a separatory funnel, and the methanol layer separated into two layers was removed. Then, 25 g of methanol was added, shaken vigorously, and allowed to stand. Then, the methanol layer was removed. This operation was repeated twice. At the last washing, 48 g of n-xane was added. The n-xane layer containing the product was transferred to a separable flask, and the solvent was distilled off under reduced pressure in an oil bath at 65 ° C or lower to obtain 80 g of a pale yellow transparent product. From the 'H-NMR ^ vector, it was confirmed that the hydroxyl group of the polymer was tosylated.
[0077] <両末端をトシル化した水素添カ卩ポリブタジエンのォキセタン化 >  <Oxetanation of Hydrogenated Kafun Polybutadiene with Both Ends Tosylated>
500MLセパラブルフラスコに、トシル化した水素添カ卩ポリブタジエン 62. 0g、ジ n— ブチルエーテル 62. 0g 3—ェチルー 3—ヒドロキシメチルォキセタン(OXA、東亞合 成製) 116g 95%水酸ィ匕カリウム 5. 9gを仕込み、 4つ口のフタに、撹拌棒、温度計 、及び冷却管を取り付け、窒素ガスを通気させながらオイルバス中 120°Cで 4. 5時間 撹拌して反応させた。反応終了後、沈澱が生成していたためデカンテーシヨンにより 液体のみを分液漏斗に移し、この沈澱を n キサン 100gで洗浄してデカンテーショ ンによりこの洗浄液も分液漏斗に加えた。この液体は二層に分離していたため、 OX Aを含有している下層を除去した。次いで、メタノール 123gを加えて激しく振り混ぜ た後、 n キサン 24gを加えて軽く混ぜて静置させ、二層に分離させ、下層を除去 した。この後メタノール 62gによる洗浄を 3回繰り返した力 このとき、二層分離を迅速 にするために n キサンを 30— 90gの範囲で適宜追カ卩した。生成物を含む n キ サン層を 500MLセパラブルフラスコに移し、窒素を通気させながら 100— 120°Cの オイルバス中で溶媒の大部分を留去した後、残存する少量の溶媒を除去するため 1 50°Cのオイルバス中で 5時間減圧し、淡黄色透明の生成物 50gを得た(HAOX) 原料であるポリテール HA及び生成物の1 H— NMR ^ベクトルをそれぞれ図 1及び図 2に示した。 NMR ^ベクトルからポリマー末端のトシル基が OXAにより置換されたこ とを確認した。また、生成物の GPCを測定して分子量分布を確認したところ、ポリスチ レン換算の Mwが 3876 MwZMnが 1. 31であった。一方、原料ポリマーでは Mw 力 3656 MwZMnが 1. 37であった。 In a 500 ML separable flask, 62.0 g of tosylated hydrogenated kamotsu polybutadiene, 62.0 g of di-n-butyl ether 6-ethyl-3-hydroxymethyloxetane (OXA, manufactured by Toagosei) 116 g 95% hydroxylamine 5.9 g of potassium was charged, and a stir bar, a thermometer, and a cooling tube were attached to a lid having four ports, and the mixture was stirred and reacted at 120 ° C. for 4.5 hours in an oil bath while passing nitrogen gas. After the completion of the reaction, only the liquid was transferred to a separatory funnel by decantation because a precipitate had formed. The precipitate was washed with 100 g of n-xane, and the washed solution was also added to the separatory funnel by decantation. Since the liquid had separated into two layers, the lower layer containing OXA was removed. Next, 123 g of methanol was added, and the mixture was shaken vigorously. After adding 24 g of n-xane, the mixture was gently mixed and allowed to stand, separated into two layers, and the lower layer was removed. Thereafter, washing with 62 g of methanol was repeated three times. At this time, n-xane was appropriately added in the range of 30 to 90 g to speed up the separation of the two layers. Transfer the n-xan layer containing the product to a 500 ML separable flask, remove most of the solvent in a 100-120 ° C oil bath while passing nitrogen through, and then remove the remaining small amount of solvent. 5 hours under reduced pressure at 1 50 ° C oil bath, light to give the product 50g as a yellow transparent (HAOX) the 1 H- NMR ^ vector of Polytail HA and products as a raw material in Figure 1 and Figure 2 respectively Indicated. From the NMR ^ vector, it was confirmed that the tosyl group at the terminal of the polymer was replaced by OXA. The GPC of the product was measured and the molecular weight distribution was confirmed. The polystyrene equivalent Mw was 3876 MwZMn and 1.31. On the other hand, the raw material polymer had an Mw force of 3656 MwZMn of 1.37.
[0078] <実施例 2 > 〇L1203OXの合成 <Example 2> 合成 Synthesis of L1203OX
<片末端に水酸基を有するエチレンーブチレン共重合体のトシルイ匕 >  <Tosylido of ethylene butylene copolymer having a hydroxyl group at one end>
2Lセパラブルフラスコに、片末端に水酸基を有するエチレンーブチレン共重合体( KRATON Polymers社製 L—1203) 240g (水酸基として約 60mmol)、テトラヒドロ フラン (THF) 328g、トリェチルァミン 36. 4gを仕込み、 4つ口のフタに、撹拌棒、温 度計、及び冷却管を取り付け、窒素ガスを通気させながらオイルバス中で撹拌溶解し た。溶解後、これにトシルク口ライド 51. 5g (270mmol)を加え、 62°Cで 27時間撹拌 し反応させた。反応終了後、この反応粗生成物を、室温で撹拌しているイソプロピル アルコール (IPA) 2. 5kgにゆっくりと投入し、その後、 30分間撹拌させた後 1時間放 置した。そしてデカンテーシヨンにより IPA層を除いた後、 n—へキサン 700gをカロえて 沈澱を溶解させた。これを 2Lの分液漏斗に移し、メタノール 120gをカ卩えて撹拌した 後、さらに n—へキサン 300gをカ卩えて軽く混ぜて二層分離させた。下層のメタノール 層を除去した後、更にメタノール 120gをカ卩えて振り混ぜ 15分間放置し、下層のメタノ 一ル層を除去した。以上のようなメタノールによる洗浄をさらに 2回繰り返した後、生 成物を含む n—へキサン層をセパラブルフラスコに移し、減圧しながらオイルバス中 6 5°C以下で溶媒を留去して淡黄色透明の生成物 222gを得た。生成物の1 H— NMR スペクトルより、ポリマーの水酸基がトシルイ匕されたことを確認した。 A 2 L separable flask was charged with 240 g (about 60 mmol as a hydroxyl group) of ethylene butylene copolymer having a hydroxyl group at one end (manufactured by KRATON Polymers, about 60 mmol), 328 g of tetrahydrofuran (THF), and 36.4 g of triethylamine. A stirring rod, a thermometer, and a cooling tube were attached to the mouth lid, and the mixture was stirred and dissolved in an oil bath while passing nitrogen gas through. After dissolution, 51.5 g (270 mmol) of tosyl sulfide was added thereto, and the mixture was stirred and reacted at 62 ° C for 27 hours. After the completion of the reaction, the crude reaction product was slowly added to 2.5 kg of isopropyl alcohol (IPA) stirred at room temperature, and then stirred for 30 minutes and left for 1 hour. After removing the IPA layer by decantation, 700 g of n-hexane was added to dissolve the precipitate. This was transferred to a 2 L separatory funnel, stirred with 120 g of methanol, stirred, and further mixed with 300 g of n-hexane and lightly mixed to separate two layers. After the lower methanol layer was removed, 120 g of methanol was further kneaded, shaken, and allowed to stand for 15 minutes to remove the lower methanol layer. After repeating the above washing with methanol twice more, the n-hexane layer containing the product was transferred to a separable flask, and the solvent was distilled off at 65 ° C or lower in an oil bath under reduced pressure. 222 g of a pale yellow transparent product were obtained. From the 1 H-NMR spectrum of the product, it was confirmed that the hydroxyl groups of the polymer were tosylated.
<トシル化したエチレンーブチレン共重合体のォキセタン化 > <Oxetane conversion of tosylated ethylene butylene copolymer>
2Lセパラブルフラスコに、トシル化したエチレンーブチレン共重合体 204g、ジ n—ブ チルエーテル 204g、 3—ェチルー 3—ヒドロキシメチルォキセタン(OXA、東亞合成製 ) 255g、 95%水酸ィ匕カリウム 6. 5gを仕込み、 4つ口のフタに、撹拌棒、温度計、及 び冷却管を取り付け、窒素ガスを通気させながらオイルバス中 120°Cで 6時間撹拌し て反応させた。反応終了後、沈澱が生成していたためデカンテーシヨンにより液体の みを 2L分液漏斗に移し、この沈澱を n—へキサン 200gで洗浄し、デカンテーシヨンに より洗浄液を、先の分液漏斗に加えた。分液漏斗中の溶液は二層に分離していたこ と力ゝら、 OXAを含有している下層を除去した。次いで、メタノール 200g、 n—へキサン 500gを加えて撹拌した後、更に n—へキサン 100gを加えて軽く混ぜて二層分離させ た。この下層を除去し、更にメタノール 200gによる洗浄を 3回繰り返した。このとき、二 層分離を迅速かつ明瞭にするために n キサン lOOgを適宜追加した。生成物を含 む n キサン層を 2Lセパラブルフラスコに移し、窒素を通気させながら 100— 110 °Cのオイルバス中で溶媒の大部分を留去した後、残存する少量の溶媒を除去するた め 150°Cのオイルバス中で 5時間減圧し、淡黄色透明の生成物 183gを得た。 L-12 03及び生成物の1 H— NMR ^ベクトルをそれぞれ図 3及び図 4に示した。このことから ポリマー末端のトシル基が OXAにより置換されたことを確認した。また、生成物の GP Cを測定して分子量分布を確認したところ、ポリスチレン換算の Mwが 5630 Mw/ Mnが 1. 04であった。一方、原料ポリマーでは Mwが 5510で、 MwZMnが 1. 03あ つ 7こ。 In a 2 L separable flask, 204 g of tosylated ethylenebutylene copolymer, 204 g of di-n-butyl ether, 255 g of 3-ethyl-3-hydroxymethyloxetane (OXA, manufactured by Toagosei Co., Ltd.), 255 g, 95% potassium hydroxide 6. 5 g was charged, and a stirring rod, a thermometer, and a cooling tube were attached to a lid having four ports, and the mixture was stirred and reacted at 120 ° C. for 6 hours in an oil bath while passing nitrogen gas. After the completion of the reaction, a precipitate was formed, so that only the liquid was transferred to a 2 L separatory funnel by decantation, and the precipitate was washed with 200 g of n-hexane. Added. Since the solution in the separatory funnel had separated into two layers, the lower layer containing OXA was removed. Next, 200 g of methanol and 500 g of n-hexane were added and stirred, and then 100 g of n-hexane was further added and mixed gently to separate two layers. The lower layer was removed, and washing with 200 g of methanol was further repeated three times. At this time, NOxane lOOg was added where appropriate for rapid and clear layer separation. The n-xane layer containing the product was transferred to a 2 L separable flask, and most of the solvent was distilled off in an oil bath at 100 to 110 ° C while passing nitrogen gas through. Then, a small amount of the remaining solvent was removed. The pressure was reduced in an oil bath at 150 ° C for 5 hours to obtain 183 g of a pale yellow transparent product. L-12 03 and product 1 H- NMR ^ vectors are shown in FIGS. 3 and 4, respectively. From this, it was confirmed that the tosyl group at the terminal of the polymer was replaced by OXA. Further, the molecular weight distribution was confirmed by measuring the GPC of the product, and the polystyrene equivalent Mw was 5630 Mw / Mn was 1.04. On the other hand, the raw material polymer has Mw of 5510 and MwZMn of 1.03.
[0080] <実施例 3 >  <Example 3>
Oォキセタュル するマレイン化化 物の ^^ (LTOX— ί)  ^^ (LTOX— ί) of maleic compound
500MLのセパラブルフラスコに、マレイン化ポリイソプレンであるクラレ製 LIR— 403 を 100g (粘度平均分子量 25, 000 1分子あたりの官能基数 3、酸無水物として約 8 mmol)、 3—ェチルー 3—ヒドロキシメチルォキセタン(OXA、東亞合成(株)製)を 4. 6 5g (40mmol)、キシレンを 100g仕込んでフタをし、撹拌機、冷却管、窒素導入管を 取り付け、オイルバスに浸けて撹拌した。窒素流量 200mlZ分で 30分窒素置換した 後、窒素流量を 50mlZ分とし、バス温を 150°Cとしてキシレンを還流させながら 16時 間反応させた。反応率は、 IRスペクトルにおける酸無水物のピーク(1790cm の吸 光度と C-H伸縮振動である 2930cm 1のピークとから求めた。 16時間後の反応率は 81%であった。 In a 500 ML separable flask, 100 g of maleated polyisoprene LIR-403 manufactured by Kuraray (viscosity average molecular weight 25,000, 3 functional groups per molecule, about 8 mmol as acid anhydride), 3-ethyl-3-hydroxy 4.65 g (40 mmol) of methyloxetane (OXA, manufactured by Toagosei Co., Ltd.) and 100 g of xylene are charged, and the lid is put. A stirrer, a cooling pipe, and a nitrogen introduction pipe are attached, and immersed in an oil bath to stir. did. After purging with nitrogen at a flow rate of 200 mlZ for 30 minutes, the reaction was carried out for 16 hours while the flow rate of nitrogen was set to 50 mlZ, the bath temperature was set to 150 ° C, and xylene was refluxed. The reaction rate was determined from the peak of the acid anhydride in the IR spectrum (the absorbance at 1790 cm and the peak at 2930 cm 1 as CH stretching vibration. The reaction rate after 16 hours was 81%.
この溶液に酸化防止剤である IrganoxlOlO (チノく'スペシャルティーケミカルズ社 製)を 0. lgカ卩えた後、 100°Cにてキシレンを減圧留去した。収率は 100%であり、残 留した OXAは 0. 3% (ガスクロマトグラフィーによる)であった。生成物であるポリマー は淡黄色透明であり、 50°Cでの粘度は 153Pa · sであった。  After 0.1 g of IrganoxlOlO (manufactured by Chinoku Specialty Chemicals) as an antioxidant was added to this solution, xylene was distilled off under reduced pressure at 100 ° C. The yield was 100%, and the residual OXA was 0.3% (by gas chromatography). The product polymer was pale yellow and transparent, and had a viscosity at 50 ° C. of 153 Pa · s.
[0081] <実施例 4> <Example 4>
〇ォキセタニル某を有するマレイン化化合物の合成 (LIOX— 2)  Synthesis of Maleated Compound Having Dioxetanyl (LIOX-2)
500MLのセパラブルフラスコに、マレイン化ポリイソプレンであるクラレ製 LIR— 403 を 90g (酸無水物として約 7. 2mmol)、 3—ェチルー 3—ヒドロキシメチルォキセタン(O XA、東亞合成(株)製)を 4. 19g (36mmol)、 3—ェチルー 3— (2—ェチルへキシロキ シメチル)ォキセタン (EHOX、東亞合成 (株)製)を 60g仕込んでフタをし、撹拌機、 冷却管、窒素導入管を取り付け、オイルバスに浸けて撹拌した。窒素流量 200mlZ 分で 30分窒素置換した後、窒素流量を 50mlZ分とし、液温 165°Cで 4時間反応さ せた後、 140°Cで 4時間反応させた。反応率を実施例 1と同様に求めたところ 84%で あった。ここでの生成物は、ォキセタニル基を有するマレイン化化合物(58%)、 EH OX(40%)、 OXA(2%)を含む組成物であり、外観は淡黄色透明、 25°Cでの粘度 は 10. 9Pa' sであった。 In a 500 ML separable flask, 90 g (about 7.2 mmol as an acid anhydride) of Kuraray LIR-403, a maleated polyisoprene, and 3-ethyl-3-hydroxymethyloxetane (O 4.19 g (36 mmol) of XA, manufactured by Toagosei Co., Ltd., and 60 g of 3-ethyl-3- (2-ethylhexyloxymethyl) oxetane (EHOX, manufactured by Toagosei Co., Ltd.), and then the lid is stirred. A machine, a cooling pipe, and a nitrogen inlet pipe were attached, and they were immersed in an oil bath and stirred. After purging with nitrogen at a flow rate of 200 mlZ for 30 minutes, the flow rate of nitrogen was set to 50 mlZ, the reaction was carried out at a liquid temperature of 165 ° C for 4 hours, and then at 140 ° C for 4 hours. The reaction rate was determined in the same manner as in Example 1 to be 84%. The product here is a composition containing a maleated compound having an oxetanyl group (58%), EH OX (40%), and OXA (2%), with a pale yellow transparent appearance and a viscosity at 25 ° C. Was 10.9 Pa's.
[0082] <合成例 1 > <Synthesis Example 1>
〇ウレタンァクリレート(PTGUA)の合成  合成 Synthesis of urethane acrylate (PTGUA)
500MLのセパラブルフラスコに、イソホロンジイソシァネート(IPDI) 88. 8g (0. 40 mol)、ジブチルチンジラウレート 0. 34g、 2, 6—ジー tーブチルー 4 メチルフエノール( BHT) 0. 102gを仕込み、空気を吹き込みながら、分子量約 1000のポリテトラメチレ ングリコール(保土谷化学工業製 PTG1000SN) 203. 8g (0. 20mol)を滴下して反 応させ、さらに 60°Cで 1時間反応させた。次いで、 2—ヒドロキシェチルアタリレート(H EA) 46. 4g (0. 40mol)を滴下し、 80°Cで 1時間反応させてウレタンアタリレートを得 た。  In a 500 ML separable flask, 88.8 g (0.40 mol) of isophorone diisocyanate (IPDI), 0.34 g of dibutyltin dilaurate, and 0.102 g of 2,6-di-t-butyl-4 methylphenol (BHT) are charged. Then, while air was blown, 203.8 g (0.20 mol) of polytetramethylene glycol having a molecular weight of about 1000 (PTG1000SN manufactured by Hodogaya Chemical Industry Co., Ltd.) was added dropwise, and the mixture was further reacted at 60 ° C. for 1 hour. Next, 46.4 g (0.40 mol) of 2-hydroxyethyl acrylate was added dropwise and reacted at 80 ° C. for 1 hour to obtain urethane acrylate.
[0083] 下記に組成物配合表における略号を記載する。  [0083] The abbreviations in the composition recipe are described below.
HAOX:実施例 1で得た生成物  HAOX: product obtained in Example 1
L 1203OX:実施例 2で得た生成物  L 1203OX: product obtained in Example 2
LIOX-1:実施例 3で得た生成物  LIOX-1: product obtained in Example 3
LIOX-2:実施例 4で得た生成物  LIOX-2: product obtained in Example 4
UVR6216 : 1, 2 エポキシへキサデカン(ダウ'ケミカル日本製11\^ 6216) EHOX: 3—ェチルー 3— (2—ェチルへキシロキシメチル)ォキセタン(東亞合成製 ァロンォキセタン OXT— 212)  UVR6216: 1,2 Epoxyhexadecane (Dow Chemical Japan 11 \ ^ 6216) EHOX: 3-Ethyl-3- (2-ethylhexyloxymethyl) oxetane (Toagosei Aronoxetane OXT-212)
L207 : KRATON Polymers社製 L 207 (エチレンーブチレン共重合体とェポ キシィ匕ポリイソプレンのブロック共重合体、 NMRの水酸基基準による分子量は 約 6000、エポキシ当量は約 670gZmol、 Tg— 53。C) POX: 3—ェチルー 3—(フエノキシメチル)ォキセタン(東亞合成製ァロンォキセタン OXT-211) L207: L207 manufactured by KRATON Polymers (block copolymer of ethylene butylene copolymer and epoxy diisoprene, molecular weight based on hydroxyl group in NMR is about 6000, epoxy equivalent is about 670 gZmol, Tg-53.C) POX: 3-Ethyl-3- (phenoxymethyl) oxetane (Toagosei Aronoxetane OXT-211)
CHOX: 3—ェチルー 3— (シクロへキシルォキシメチル)ォキセタン(東亞合成製 C HOX)  CHOX: 3-Ethyl-3- (cyclohexyloxymethyl) oxetane (C HOX manufactured by Toagosei)
L 1203: KRATON Polymers社製 L 1203 (片末端に水酸基を有するェチレ ンーブチレン共重合体、 ¾ NMRの水酸基基準による分子量は約 4000、 Tg-63°C )  L 1203: L 1203 manufactured by KRATON Polymers (Ethylene butylene copolymer having a hydroxyl group at one end, 分子 The molecular weight based on the hydroxyl group of NMR is about 4000, Tg-63 ° C)
NDMOX:ノルボルナンジメタノールジォキセタン(東亞合成製、ァロンォキセタン NDMOX (開発品))  NDMOX: norbornane dimethanol dioxetane (Toagosei Co., Ltd., aronoxetane NDMOX (development product))
PGE:フエ-ルグリシジルエーテル(ナガセケムテクス製デナコール EX— 141) PTGUA:合成例 1で合成したウレタンアタリレート  PGE: Ferruglycidyl ether (Denacol EX-141 manufactured by Nagase ChemteX) PTGUA: Urethane acrylate synthesized in Synthesis Example 1
BADMA:ビスフエノール Aにエチレンオキサイドを 4個付カ卩させたアルコールの ジメタタリレート(共栄社ィ匕学製ライトエステル BP— 4EM)  BADMA: Bimethanol A dimethatalylate of alcohol prepared by adding four ethylene oxides to bisphenol A (Light ester BP—4EM, manufactured by Kyoeisha-Danigaku)
M120: 2—ェチルへキシルカルビトールアタリレート(東亞合成製ァロニックス M— 120)  M120: 2-ethylhexyl carbitol atalylate (Toagosei Aronix M-120)
EHMA: 2—ェチルへキシルメタタリレート  EHMA: 2-ethylhexyl methacrylate
POA:フエノキシェチルアタリレート(共栄社ィ匕学製ライトアタリレート POA) POA: fenokishechiruatarilate (light atarilate POA manufactured by Kyoeisha I-Dagaku)
WPI016 :ビス(アルキル(C= 10— 14)フエ-ルョードニゥム)へキサフルォロア ンチモネート(和光純薬製光力チオン重合開始剤 WPI— 016) WPI016: Bis (alkyl (C = 10-14) phenol-dodium) hexafluoroanthimonate (WPI Pure Photoinitiated Thion polymerization initiator WPI-016)
# 2074:トリルクミルョードニゥムテトラキス(ペンタフルォロフエ-ル)ボレート(口 一ディア社製 PHOTOINITIATOR2074)  # 2074: Trillcumylodonum tetrakis (pentafluorophore) borate (PHOTOINITIATOR2074 manufactured by Kuchiichi Dia)
Del 173:チノく'スペシャルティーケミカルズ社製光ラジカル重合開始剤 Darocur 1173 (2—ヒドロキシー 2—メチルー 1—フエ-ループロパン— 1 オン、本発明では光力チ オン重合の増感剤として使用)  Del 173: Dinocur's photochemical radical polymerization initiator Darocur 1173 (Specialized Chemicals Co., Ltd.)
Irgl84:チノく'スペシャルティーケミカルズ社製光ラジカル重合開始剤 Irgacurel 84 (1—ヒドロキシシクロへキシルーフエ-ルケトン、本発明では光力チオン重合の増感 剤として使用)  Irgl84: Photo-radical polymerization initiator Irgacurel 84 (1-hydroxycyclohexyl roof ketone, manufactured by Specialty Chemicals Co., Ltd., used as a sensitizer for photo-thione polymerization in the present invention)
WPI003:ビス(アルキル(C= 10— 14)フエ-ルョードニゥム)へキサフルォロホ スフエート (和光純薬製光力チオン重合開始剤 WPI— 003) WPI003: Bis (alkyl (C = 10-14) phenol-hexafluorohexene) Sulfate (Wako Pure Chemical's thione polymerization initiator WPI-003)
[0084] <実施例 5> <Example 5>
〇式 (2)で表される化合物を含有する組成物の配合とその物件評価  配合 Formulation of composition containing compound represented by formula (2) and evaluation of properties
表 1及び表 2に示す成分を常法に従って混合し、カチオン硬化性組成物を調製し た後、物性を評価した。  The components shown in Tables 1 and 2 were mixed according to a conventional method to prepare a cationically curable composition, and the physical properties were evaluated.
[0085] [表 1] 実施例 6 実施例 7 実施例 8 実施例 9 比較例 1 [Table 1] Example 6 Example 7 Example 8 Example 9 Comparative Example 1
HAOX 1 00 90 50  HAOX 1 00 90 50
L1 203OX 圍 40  L1 203OX around 40
UVR621 6 1 0 8  UVR621 6 1 0 8
EHOX 42 40  EHOX 42 40
し 207 20  Next 207 20
POX 50  POX 50
PGE 50  PGE 50
WPI01 6 2 2  WPI01 6 2 2
# 2074 2 2 2 # 2074 2 2 2
De l 1 73 1 1 1 1 1 De l 1 73 1 1 1 1 1
[0086] [表 2] [0086] [Table 2]
PTGUA; BAD A M l 20 ; EHMA ; POA Irg1 84 比較例 2及び 3 30 ; 20 30 ; 5 ; 1 5 1 PTGUA; BAD A Ml 20; EHMA; POA Irg 1 84 Comparative Examples 2 and 3 30; 20 30; 5; 15 1
[0087] 表 1及び表 2に記載の組成物につ!、ての粘度及び硬化性及び硬化物の動的粘弹 性を測定した。これらの評価結果を表 3に示す。 [0087] For the compositions shown in Tables 1 and 2, the viscosity and curability of the composition and the dynamic viscosity of the cured product were measured. Table 3 shows the results of these evaluations.
[0088] 〇粘度 [0088] Viscosity
東機産業製 E型粘度計にて 25°Cにおける各組成物の粘度 (Pa' s)を測定し、これ らの結果を表 3に記載した。  The viscosity (Pa's) of each composition at 25 ° C. was measured with an E-type viscometer manufactured by Toki Sangyo Co., Ltd., and the results are shown in Table 3.
〇硬化物の動的粘弾性測定: 1mm厚硬化物の作成と動的粘弾性測定  動 的 Measurement of dynamic viscoelasticity of cured product: Preparation of 1mm thick cured product and measurement of dynamic viscoelasticity
ポリテトラフルォロエチレン製の板に厚さ lmmの枠を作成し、表 1に記載の実施例 及び比較例の組成物をそれぞれの枠内に流し込んだ後、 60WZcmの高圧水銀ラ ンプにより紫外線を照射した。 365nmにおける強度 150mWZcm2で 2分間照射し、 裏面まで硬化したことを確認した後、裏返して同一条件で照射した。得られた硬化物 の動的粘弾性を、ティーエーインスツルメントネ土製 RDS— IIにて、振動数 1Hzで測定 し、貯蔵弾性率 (G' )及び tan δを評価した。表 3には、 25°Cでの物性値を記載した また、実施例 8及び 9の硬化物については、動的粘弾性スペクトル (温度依存性)を 図 5に示した。 A lmm-thick frame was made on a polytetrafluoroethylene plate, and the compositions of Examples and Comparative Examples shown in Table 1 were poured into each frame, and then ultraviolet rays were irradiated with a 60 WZcm high-pressure mercury lamp. Was irradiated. Irradiation was performed at an intensity of 150 mWZcm 2 at 365 nm for 2 minutes, and after confirming that the back surface was cured, the film was turned upside down and irradiated under the same conditions. The dynamic viscoelasticity of the obtained cured product was measured at a frequency of 1 Hz using RDS-II made by TA Instruments Then, the storage modulus (G ') and tan δ were evaluated. Table 3 shows the physical property values at 25 ° C. For the cured products of Examples 8 and 9, the dynamic viscoelastic spectrum (temperature dependence) is shown in FIG.
〇硬化過程及び硬化物の動的粘弾性測定 (測定温度: 25°C)  〇Curing process and measurement of dynamic viscoelasticity of cured product (measuring temperature: 25 ° C)
Reologia社 (スウェーデン)製光硬化粘弾性測定装置にて、光照射による硬化過 程及び硬化後の粘弾性を測定した。すなわち、石英プレート上に、表 1記載の比較 例 1の組成物、及び表 2記載の比較例 2及び 3の組成物を載せて上から直径 10mm のローターで挟み(ギャップ 0. 2mm)、温度 25°Cにて、振動数 1Hzでずり歪を与え ながら、石英プレート下部より水銀キセノンランプ (浜松ホトニタス製 L8222、 50mW Zcm2 (365nmにおける強度)に調整)を照射し、粘弾性を測定した。硬化物の弾性 率 G' (Pa)及び tan δを表 3に示す。比較例 1及び 2については、榭脂が光硬化して 最終的に到達した値を示す。比較例 3については、 G'が 105Pa付近となるよう、光照 射を硬化の途中で中止した場合の値を示す。なお、比較例 1については、モノマー が消費されて 、ることを、 NMR ^ベクトルにより確認した。 The curing process by light irradiation and the viscoelasticity after curing were measured using a photocuring viscoelasticity measuring device manufactured by Reologia (Sweden). That is, the composition of Comparative Example 1 shown in Table 1 and the compositions of Comparative Examples 2 and 3 shown in Table 2 were placed on a quartz plate and sandwiched from above with a rotor having a diameter of 10 mm (gap 0.2 mm). The viscoelasticity was measured by irradiating a mercury xenon lamp (L8222 manufactured by Hamamatsu Photonitas, adjusted to 50 mW Zcm 2 (intensity at 365 nm)) from the lower part of the quartz plate at 25 ° C. while applying shear strain at a frequency of 1 Hz, and measuring the viscoelasticity. Table 3 shows the elastic modulus G '(Pa) and tan δ of the cured product. For Comparative Examples 1 and 2, the values finally reached after the resin was photocured are shown. For Comparative Example 3, so that G 'is around 10 5 Pa, shows a value when stopped in the middle of the curing morphism light irradiation. In Comparative Example 1, it was confirmed by NMR ^ vector that the monomer was consumed.
〇硬化物の脆さの評価 評 価 Evaluation of brittleness of cured product
実施例 6— 9については lmm厚の硬化物で、比較例 1一 3については光硬化粘弹 性測定装置での硬化物で、脆さを次のように評価した。これらの結果を表 3に記載し た。  The brittleness of each of Examples 6-9 was evaluated as follows, and the comparative examples 13 and 13 were each a cured product obtained by using a photocurable viscosity measuring apparatus. Table 3 shows the results.
〇:大きく変形しても破れな 、。  〇: It does not break even if it is greatly deformed.
△:大きく変形すると破れる。  Δ: Breaks when deformed significantly.
X:僅かな変形で粉々〖こ破れる。  X: Breaks apart with slight deformation.
一:固体と液体の中間的性状のため、脆さという言葉が不適当。  1: The term brittleness is inappropriate because of the intermediate properties between solid and liquid.
〇塗膜での硬化性 硬化 Curability of coating film
実施例 6— 9、及び比較例 1の組成物について、 PETフィルム上にバーコ一ターに て膜厚 20ミクロンに塗工し、これを 80WZcmの高圧水銀ランプ(1灯)、ランプ高さ 1 Ocmにて、コンベア速度 10mZ分又は 30mZ分にて、塗膜が固体に変化するまで のパス回数により硬化性を評価した。この結果を表 3に記載した(固化するまでの通 過回数を記載。以下、硬化性についての結果記載は同様である。 ) oなお、このとき の雰囲気は、温度 26°C、相対湿度 66%であった。 The compositions of Examples 6-9 and Comparative Example 1 were coated on a PET film with a bar coater to a film thickness of 20 microns, and this was coated with a 80 WZcm high-pressure mercury lamp (1 lamp) and a lamp height of 1 Ocm. In, at a conveyor speed of 10 mZ or 30 mZ, the curability was evaluated by the number of passes until the coating film changed to a solid. The results are shown in Table 3 (through solidification). Enter the number of times. Hereinafter, the description of the curability is the same. o At this time, the atmosphere was at a temperature of 26 ° C and a relative humidity of 66%.
[0089] [表 3] [0089] [Table 3]
Figure imgf000033_0001
Figure imgf000033_0001
[0090] 実施例 6— 9の結果は、本発明のカチオン硬化性榭脂組成物について、次のことを 示している。すなわち、硬化前の粘度を幅広い範囲に調整することができ、硬化性が 良好であり、非常に低弾性率でありながら形状変化後の復元性にも優れた固体を与 えることができる。なお、本発明のカチオン硬化性榭脂組成物は、架橋成分として既 存エポキシ榭脂の L207を使用したものに比べて耐熱性にも優れたものである。 [0090] The results of Examples 6-9 show the following about the cationically curable resin composition of the present invention. That is, the viscosity before curing can be adjusted to a wide range, and a solid having good curability and a very low elastic modulus and excellent resilience after shape change can be provided. In addition, the cationically curable resin composition of the present invention is superior in heat resistance as compared with a composition using the existing epoxy resin L207 as a crosslinking component.
[0091] <実施例 10 >  [0091] <Example 10>
O (4)で される · 含 する の西 その · ' ^ ffi  Done in O (4) · including the west that · '^ ffi
表 4に示す成分を常法に従って混合し、カチオン硬化性組成物を調製した後、各 種物性を評価した。  After mixing the components shown in Table 4 according to a conventional method to prepare a cationically curable composition, various physical properties were evaluated.
[0092] [表 4] 実施例 実施例 実施例 実施例 比較例 比較例 比較例 [Table 4] Example Example Example Example Example Comparative example Comparative example Comparative example
1 1 1 2 1 3 1 4 4 5 61 1 1 2 1 3 1 4 4 5 6
LI 203OX 80 40 40 80 LI 203OX 80 40 40 80
し 207 20 20 20 20 20 20 207 20 20 20 20 20 20
EHOX 40 40EHOX 40 40
CHOX 40 40 し 1 203 80 CHOX 40 40 shi 1 203 80
POX 50 POX 50
PGE 50PGE 50
WPI01 6 2 1 . 5 2 WPI01 6 2 1.1.5 2
# 2074 1 1 2 1 # 2074 1 1 2 1
Irg 1 84 1 1 1 1 1 1Irg 1 84 1 1 1 1 1 1
De l 1 73 1 [0093] 表 4及び表 2に記載の組成物にっ 、ての粘度並びに硬化過程及び硬化物の動的 粘弾性を測定した。これらの評価結果を表 5に示す。 De l 1 73 1 [0093] For the compositions described in Tables 4 and 2, the viscosities and the curing process and the dynamic viscoelasticity of the cured products were measured. Table 5 shows the results of these evaluations.
[0094] [表 5] [0094] [Table 5]
Figure imgf000034_0001
Figure imgf000034_0001
[0095] 〇塗膜での硬化性  [0095] Curability of coating film
表 4に記載の実施例 12、 13及び比較例 6の組成物を PETフィルム上にバーコータ 一にて膜厚 20ミクロンに塗工し、これを 80WZcmの高圧水銀ランプ(1灯)、ランプ 高さ 10cmにて、コンベア速度 50mZ分又は 80mZ分にて、塗膜が固体に変化する までのパス回数により硬化性を評価した。なお、このときの雰囲気は、温度 26°C、相 対湿度 66%であった。この結果を表 6に示す。  The compositions of Examples 12 and 13 and Comparative Example 6 described in Table 4 were coated on a PET film to a film thickness of 20 μm using a bar coater, and this was applied to a 80 WZcm high-pressure mercury lamp (one lamp) and a lamp height. At 10 cm, at a conveyor speed of 50 mZ or 80 mZ, the curability was evaluated by the number of passes until the coating changed to a solid. The atmosphere at this time was a temperature of 26 ° C and a relative humidity of 66%. Table 6 shows the results.
[0096] [表 6]  [0096] [Table 6]
Figure imgf000034_0002
Figure imgf000034_0002
[0097] 〇 1mm厚硬化物の作成と動的粘弾性測定  [0097] Preparation of 1mm thick cured product and measurement of dynamic viscoelasticity
ポリテトラフルォロエチレン製の板に厚さ lmmの枠を作成し、表 4記載の実施例 12 、及び実施例 13の組成物を流し込んだ後、高圧水銀ランプにより紫外線を照射した 。 365nmにおける強度 150mWZcm2で 2分間照射し、裏面まで硬化したことを確認 した後、裏返して同一条件で照射した。得られた硬化物の動的粘弾性を、ティーエー インスツルメント社製 RDS— II〖こて、振動数 1Hzで測定し、貯蔵弾性率 (G,)及び tan δを評価した。この動的粘弾性スペクトルの温度依存性を図 6に示す。 A lmm-thick frame was formed on a polytetrafluoroethylene plate, and after pouring the compositions of Examples 12 and 13 shown in Table 4, ultraviolet rays were irradiated from a high-pressure mercury lamp. Irradiation was performed for 2 minutes at an intensity of 365 mWZcm 2 at 365 nm, and after confirming that the back surface was cured, the film was turned upside down and irradiated under the same conditions. The dynamic viscoelasticity of the obtained cured product was measured at a frequency of 1 Hz using a RDS-II trowel manufactured by TA Instruments, and the storage modulus (G,) and tan were measured. δ was evaluated. Figure 6 shows the temperature dependence of this dynamic viscoelastic spectrum.
[0098] <実施例 15> [0098] <Example 15>
〇ォキセタニル某を有するマレイン化化合物を含有する組成物の配合とその物性評 Μ  Formulation of a composition containing a maleated compound having oxetanyl and its physical properties Μ
表 7に記載の組成物について、粘度及び硬化物の動的粘弾性を測定した。これら の評価結果を表 7に示す。また表 8に記載の組成物について硬化性を評価し、この 結果を表 8に記載した。  For the compositions described in Table 7, the viscosity and the dynamic viscoelasticity of the cured product were measured. Table 7 shows the results of these evaluations. The curability of the compositions shown in Table 8 was evaluated, and the results are shown in Table 8.
物性の評価方法を以下に示す。  The evaluation method of the physical properties is shown below.
[0099] [表 7] 実施例 16 実施例 17 実施例 18 [Table 7] Example 16 Example 17 Example 18
LIOX-1 50  LIOX-1 50
LIOX-2 70 66  LIOX-2 70 66
ΕΗΟΧ 」 50 25 23  ΕΗΟΧ '' 50 25 23
NDMOX 6  NDMOX 6
厂一  Factory
UVR6216 5 5  UVR6216 5 5
L1203OX  L1203OX
し 207  Next 207
WPI016 1. 5 1. 5 1. 5  WPI016 1.5 1.1.5 1.5
Del 173 1 1 1  Del 173 1 1 1
粘度(Pa's) 4. 10 1. 78 1. 70  Viscosity (Pa's) 4.10 1.78 1.70
G' (Pa) 1. 2 10s 1. 5 104 8. 7 104 tan o 0.064 0. 25 0.072 G '(Pa) 1. 2 10 s 1. 5 10 4 8. 7 10 4 tan o 0.064 0. 25 0.072
[0100] 〇塗膜での硬化性 [0100] 硬化 Curability of coating film
表 8に記載の組成物(実施例 19一 21)を PETフィルム上にバーコ一ターにて膜厚 20ミクロンに塗工し、 160WZcmの高圧水銀ランプ(1灯)、ランプ高さ 10cm、コン ベア速度 10mZ分にて、塗膜が固体に変化した時のパス回数により硬化性を評価し た。この結果を表 8に記載した。なお、このときの雰囲気は、温度 26°C、相対湿度 66 %であった。  A composition described in Table 8 (Examples 19 to 21) was coated on a PET film to a film thickness of 20 microns using a bar coater, and a high-pressure mercury lamp of 160 WZcm (1 lamp), a lamp height of 10 cm, and a conveyor were used. At a speed of 10 mZ, the curability was evaluated by the number of passes when the coating film changed to a solid. The results are shown in Table 8. The atmosphere at this time was a temperature of 26 ° C. and a relative humidity of 66%.
[0101] [表 8] 実施例 1 9 実施例 20 実施例 21[0101] [Table 8] Example 19 Example 20 Example 21
LIOX- 1 50 50 50LIOX- 1 50 50 50
EHOX 50 50 45EHOX 50 50 45
PGE 5PGE 5
WPI01 6 1 . 5 WPI01 6 1.5
WPI003 3 3  WPI003 3 3
Del 1 73 1 1 1 硬化性(パス) 1 5 2  Del 1 73 1 1 1 Curability (pass) 1 5 2
[0102] 〇硬化物の動的粘弾性スペクトル (温度依存性)の測定 [0102] Measurement of dynamic viscoelastic spectrum (temperature dependence) of cured product
ポリテトラフルォロエチレン製の板に厚さ lmmの枠を作成し、実施例 14及び実施 例 16の組成物をそれぞれの枠内に流し込んだ後、 60WZcmの高圧水銀ランプに より紫外線を照射した。 365nmにおける強度 150mWZcm2で 2分間照射し、裏面ま で硬化したことを確認した後、裏返して同一条件で照射した。得られた硬化物の動的 粘弾性スペクトル(温度依存性)を、 Reologia社製 VAR— 100にて振動数 1Hzで測 定した。これらの粘弾性スペクトルを図 7に示す。 A lmm-thick frame was made on a plate made of polytetrafluoroethylene, and the compositions of Examples 14 and 16 were poured into the respective frames, and then irradiated with ultraviolet rays from a 60 WZcm high-pressure mercury lamp. . Irradiation was performed for 2 minutes at an intensity of 365 mWZcm 2 at 365 nm, and after it was confirmed that curing was performed up to the back surface, the film was turned upside down and irradiated under the same conditions. The dynamic viscoelastic spectrum (temperature dependence) of the obtained cured product was measured at a frequency of 1 Hz using VAR-100 manufactured by Reologia. FIG. 7 shows the viscoelastic spectrum.
なお、実施例 14及び実施例 16の硬化物の手触りは、非常に軟らかいが形状変化 後の復元性に優れたものであり、また大きく変形しても破れず、脆さのないものであつ た。  The texture of the cured products of Examples 14 and 16 was very soft, but excellent in the resilience after shape change, and was not broken even when deformed significantly and had no brittleness. .
産業上の利用可能性  Industrial applicability
[0103] 本発明のォキセタ-ル基を有するポリマーは、カチオン硬化性に優れたものである ことから、硬化性組成物の配合原料として好適に使用でき、特に、可撓性に優れた硬 化物や、室温に於!、て低弾性率でありながら形状変化後の復元性にも優れた硬化 物を必要とする際、好適に使用できる。また、光硬化性榭脂等の活性エネルギー線 硬化性榭脂として本発明の組成物は好適に使用できる。また、硬化前の粘度を比較 的高くすることも可能である。し力も、この硬化物は非常に低弾性率でありながら、耐 熱性にも優れており、また脆くないものである。したがって、以上のような物性を必要 とする電子材料や光学材料として好適に使用できる。 Since the polymer having an oxetal group of the present invention is excellent in cationic curability, it can be suitably used as a compounding material for a curable composition, and in particular, a cured product excellent in flexibility Also, it can be suitably used when a cured product having a low elastic modulus and excellent resilience after shape change is required at room temperature. Further, the composition of the present invention can be suitably used as an active energy ray-curable resin such as a photo-curable resin. It is also possible to make the viscosity before curing relatively high. The cured product has a very low elastic modulus, excellent heat resistance, and is not brittle. Therefore, it can be suitably used as an electronic material or an optical material requiring the above physical properties.
更に、本発明のポリマーの製法は、容易に入手可能な材料を使用し、厳密な脱水 のための設備や操作を必要としないため、特定の電子材料や光学材料等のような比 較的少量の生産に適した製造法である。 図面の簡単な説明 In addition, the process for preparing the polymers of the present invention uses readily available materials and does not require rigorous dewatering equipment or operations, so relatively small amounts of specific electronic and optical materials, etc. It is a production method suitable for the production of Brief Description of Drawings
[0104] [図 1]実施例 1の原料ポリマーである、両末端に水酸基を有する水素添加ポリブタジ ェン(三菱化学製ポリテール HA)の1 H— NMRスペクトルを示す。 FIG. 1 shows a 1 H-NMR spectrum of a hydrogenated polybutadiene having hydroxyl groups at both ends (Polytail HA manufactured by Mitsubishi Chemical Corporation), which is a raw material polymer of Example 1.
[図 2]実施例 1の生成物 (HAOX)である、両末端にォキセタ-ル基を有する水素添 加ポリブタジエンの1 H— NMR ^ベクトルを示す。 FIG. 2 shows a 1 H-NMR ^ vector of a hydrogenated polybutadiene having an oxetal group at both terminals, which is a product of Example 1 (HAOX).
[0105] [図 3]実施例 2の原料ポリマーである片末端に水酸基を有するエチレンーブチレン共 重合体(KRATON社製 L 1203)の1 H— NMR ^ベクトルを示す。 FIG. 3 shows a 1 H-NMR ^ vector of an ethylene butylene copolymer having a hydroxyl group at one end (L 1203 manufactured by KRATON), which is a raw material polymer of Example 2.
[図 4]実施例 2の生成物である、片末端にォキセタニル基を有するエチレンーブチレン 共重合体の1 H— NMR ^ベクトルを示す。 FIG. 4 shows a 1 H-NMR ^ vector of an ethylenebutylene copolymer having an oxetanyl group at one end, which is a product of Example 2.
[図 5]実施例 8と 9の組成物を紫外線で硬化させた硬化物の動的粘弾性スペクトル( 温度依存性)を示す。  FIG. 5 shows a dynamic viscoelastic spectrum (temperature dependence) of a cured product obtained by curing the compositions of Examples 8 and 9 with ultraviolet light.
[図 6]実施例 12及び実施例 13の組成物を紫外線で硬化させた硬化物の、動的粘弹 性スペクトル (温度依存性)を示す。  FIG. 6 shows a dynamic viscosity spectrum (temperature dependence) of a cured product obtained by curing the compositions of Example 12 and Example 13 with ultraviolet light.
[図 7]実施例 14及び実施例 16の組成物を紫外線で硬化させた硬化物の動的粘弹 性スペクトル (温度依存性)を示す。  FIG. 7 shows a dynamic viscosity spectrum (temperature dependence) of a cured product obtained by curing the compositions of Examples 14 and 16 with ultraviolet light.
符号の説明  Explanation of symbols
[0106] 図 1一 4の横軸: iH— NMR^ぺクトルの PPM値。  [0106] The horizontal axis in Fig. 1-4: PPM value of iH-NMR ^ vector.
図 1一 4の縦軸:1 H— NMR ^ベクトルにおける任意の値。 Vertical axis in Fig. 14: 1 H—arbitrary value in NMR ^ vector.
図 5— 7の横軸:温度 °C  Horizontal axis in Fig. 5-7: Temperature ° C
図 5— 7の右縦軸: tan δの値 (対数目盛)。  Right vertical axis in Fig. 5-7: The value of tan δ (log scale).
図 5— 7の左縦軸:貯蔵弾性率 (G,)の値 (Pa、対数目盛)。  Left vertical axis in Fig. 5-7: Storage modulus (G,) value (Pa, logarithmic scale).
図 5の太 、実線:実施例 8の組成物を紫外線で硬化させた硬化物の貯蔵弾性率( G' )を示す曲線。  Bold solid line in FIG. 5: Curve indicating the storage modulus (G ′) of a cured product obtained by curing the composition of Example 8 with ultraviolet light.
図 5の細 、実線:実施例 9の組成物を紫外線で硬化させた硬化物の貯蔵弾性率( G' )を示す曲線。  5, solid line: curve showing the storage modulus (G ′) of a cured product obtained by curing the composition of Example 9 with ultraviolet light.
図 5の太い破線:実施例 8の組成物を紫外線で硬化させた硬化物の tan δを示す 曲線。  Thick broken line in FIG. 5: Curve showing tan δ of a cured product obtained by curing the composition of Example 8 with ultraviolet light.
図 5の細い破線:実施例 9の組成物を紫外線で硬化させた硬化物の tan δを示す 曲線。 Thin dashed line in FIG. 5: tan δ of a cured product obtained by curing the composition of Example 9 with ultraviolet light curve.
図 6の太 、実線:実施例 12の組成物を紫外線で硬化させた硬化物の貯蔵弾性率( G' )を示す曲線。  Bold solid line in FIG. 6: Curve showing the storage modulus (G ′) of a cured product obtained by curing the composition of Example 12 with ultraviolet light.
図 6の細 、実線:実施例 13の組成物を紫外線で硬化させた硬化物の貯蔵弾性率( G' )を示す曲線。  FIG. 6, thin solid line: curve showing the storage modulus (G ′) of a cured product obtained by curing the composition of Example 13 with ultraviolet light.
図 6の太い破線:実施例 12の組成物を紫外線で硬化させた硬化物の tan δを示す 図 6の細い破線:実施例 13の組成物を紫外線で硬化させた硬化物の tan δを示す 図 7の細い実線:実施例 14の組成物を紫外線で硬化させた硬化物の貯蔵弾性率( G' )を示す曲線。  Thick broken line in FIG. 6: shows tan δ of the cured product obtained by curing the composition of Example 12 with ultraviolet light.Narrow broken line of FIG. 6 shows tan δ of the cured product obtained by curing the composition of Example 13 with ultraviolet light. 7 is a curve showing the storage modulus (G ') of a cured product obtained by curing the composition of Example 14 with ultraviolet light.
図 7の太い実線:実施例 16の組成物を紫外線で硬化させた硬化物の貯蔵弾性率( G' )を示す曲線。  Thick solid line in FIG. 7: Curve indicating the storage modulus (G ′) of a cured product obtained by curing the composition of Example 16 with ultraviolet light.
図 7の細い破線:実施例 14の組成物を紫外線で硬化させた硬化物の tan δを示す 図 7の太い破線:実施例 16の組成物を紫外線で硬化させた硬化物の tan δを示す  Thin dashed line in FIG. 7: shows the tan δ of the cured product obtained by curing the composition of Example 14 with ultraviolet light.Bold broken line in FIG. 7 shows tan δ of the cured product obtained by curing the composition of Example 16 with ultraviolet light.

Claims

請求の範囲 [1] マレイン化ポリブタジエン、マレイン化ポリイソプレン、水酸基含有ポリブタジエン、 水酸基含有ポリイソプレン、水酸基含有エチレン -ブチレン共重合体、水酸基含有水 素添加ポリブタジエン、及び水酸基含有水素添加ポリイソプレン力もなる群力も選ば れる少なくとも 1種以上のものと下記式( 1)とから得られるォキセタニル基を有するポリ マー。 [化 5] Claims [1] A group comprising maleated polybutadiene, maleated polyisoprene, hydroxyl-containing polybutadiene, hydroxyl-containing polyisoprene, hydroxyl-containing ethylene-butylene copolymer, hydroxyl-containing hydrogen-added polybutadiene, and hydroxyl-containing hydrogenated polyisoprene. A polymer having an oxetanyl group obtained from at least one or more compounds selected from the group consisting of a compound and the following formula (1). [Formula 5]
(式(1)の R1は水素原子又は炭素数 1一 6個の分岐を有してもよいアルキル基を表す 。) (R 1 in the formula (1) represents a hydrogen atom or an alkyl group which may have a branch having 1 to 6 carbon atoms.)
[2] マレインィ匕ポリブタジエン及び Z又はマレインィ匕ポリイソプレンと上記式(1)と力も得 られるォキセタニル基を有するポリマー。  [2] A polymer having maleixin polybutadiene and Z or maleidani polyisoprene, and an oxetanyl group capable of obtaining the above formula (1) and strength.
[3] 水酸基含有ポリブタジエン、水酸基含有ポリイソプレン、水酸基含有エチレン プチ レン共重合体、水酸基含有水素添加ポリブタジエン、及び水酸基含有水素添加ポリ イソプレン力もなる群力も選ばれる少なくとも 1種以上のものと上記式(1)とから得られ るォキセタ-ル基を有するポリマー。  [3] Hydroxy group-containing polybutadiene, hydroxyl group-containing polyisoprene, hydroxyl group-containing ethylene butylene copolymer, hydroxyl group-containing hydrogenated polybutadiene, and hydroxyl group-containing hydrogenated polyisoprene. 1) The polymer having an oxetal group obtained from 1).
[4] 請求項 1一 3にそれぞれ記載のォキセタ-ル基を有するポリマーと活性エネルギー 線によって活性ィ匕するカチオン重合開始剤及び/又は熱によって活性ィ匕するカチ オン重合開始剤とを含むカチオン硬化性榭脂組成物。  [4] A cation comprising the oxetal group-containing polymer according to claim 13 and a cationic polymerization initiator activated by an active energy ray and / or a cation polymerization initiator activated by heat. Curable resin composition.
[5] エポキシ基を有する化合物及び Z又はォキセタ-ル基を有するポリマー以外のォ キセタ二ル基を有する化合物を更に含有する請求項 4記載のカチオン硬化性榭脂組 成物。  5. The cationically curable resin composition according to claim 4, further comprising a compound having an oxetaryl group other than a compound having an epoxy group and a polymer having a Z or oxetal group.
[6] 請求項 4又は 5にそれぞれ記載のカチオン硬化性榭脂組成物に活性エネルギー線 照射及び z又は加熱してなる硬化物。 [6] An active energy ray is added to the cationically curable resin composition according to claim 4 or 5. Cured product obtained by irradiation and z or heating.
PCT/JP2004/015236 2003-10-15 2004-10-15 Polymer having oxetanyl group and cation-curable resin composition containing the same WO2005037876A1 (en)

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WO2009067112A1 (en) * 2007-11-20 2009-05-28 Henkel Ag & Co. Kgaa Redox-induced cationically polymerizable compositions with low cure temperature
JP2010248500A (en) * 2009-03-25 2010-11-04 Denki Kagaku Kogyo Kk Energy ray-curable resin composition, and adhesive and cured product using the same
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JP5152213B2 (en) 2013-02-27

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