Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
  • F15D—FLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
  • F15D1/00—Influencing flow of fluids
  • F15D1/02—Influencing flow of fluids in pipes or conduits
  • F15D1/04—Arrangements of guide vanes in pipe elbows or duct bends; Construction of pipe conduit elements for elbows with respect to flow, e.g. for reducing losses of flow
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
  • G01F15/00—Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus

Definitions

• the present invention relates to flow conditioners.
• Flow conditioners are used to create uniform flow field distributions to isolate fluid handling equipment and flow measurement devices from the effects of unstable or distorted flow fields entering the devices.
• Existing flow conditioners are typically either a thin perforated plate mounted perpendicular to the direction of flow, or a stack of tubes or rectangular channels aligned with the flow. Both of these existing flow conditioning techniques are effective at reducing an asymmetric flow field, but do so at the cost of a high pressure drop across the flow conditioner. These existing techniques also do not effectively reduce pulsation in the flow velocity or effectively reduce a high degree of vorticity in the flow field. To reduce the pressure drop across a flow conditioning device to a level that does not affect system operation, the blocking ratio should be low, for example, under 10% .
• the classic Etolie swirl eliminator is an array of radial vanes parallel to the flow.
• the classic Etolie device has a low blocking ratio and effectively reduces large scale vortices in the flow.
• the classic Etolie device does not effectively reduce pulsation in the flow velocity, nor does the device effectively reduce an asymmetric flow field.
• the classic Etolie device has an additional shortcoming in that it fails to remove the hysteresis in the transition between turbulent and laminar flow conditions or to reduce the length of straight conduit required for the flow conditions to develop fully.
• a flow conditioner In carrying out the present invention, a flow conditioner is provided.
• the flow conditioner comprises a body composed of an array of vanes or fins generally parallel to the direction of fluid flow to create a plurality of chambers.
• the vanes effectively reduce large scale vortices in the flow.
• pores or perforations are made to the vane surfaces. These pores/perforations allow for pressure equalization between chambers and reduce drag.
• the present invention comprehends arranging the vanes in a radial fashion, preferably with each vane extending radially from a central axis.
• the flow conditioner may have as few as three vanes.
• the porosity of the vanes preferably ranges from 35 % to 70 % .
• the perforations can be made in any shape, for example, circular, oval, diamond, rectangular or triangular and at any orientation with respect to the sheets composing the vane.
• the holes in the vane can be flush with the vane plate or have a small dimple where they were punched out of the sheet.
• a slight restriction in the cross-sectional area at the entrance and exit of the flow conditioner causes the volume between to be an acoustic choke.
• a contemplated implementation of this feature uses a circular plate at each end of the vane array.
• the circular plates are placed at the formed vertices of the vanes when the vanes are arranged in the radial fashion. More preferably, roughening the circular plates around their circumferences will increase the production of micro-vortices which cause a stable and repeatable trip between turbulent and laminar flow states.
• the circular plates (or rings) act as a turbulence trip and micro-vortex shedder, and may be solid, perforated, or annular.
• the circular plates can be as small as 1/6 the diameter of the conduit conducting the fluid.
• the diameter of the disk can be as large as Vi the diameter of the conduit.
• various flow conditioners are provided in combination with conduits to reduce vortices and asymmetric flow.
• the combinations employ various features described above.
• inventions of the present invention effectively remove large scale vortices in the flow, reduce pulsation in the flow velocity, reduce asymmetric flow field, and increase the rate of flow development from turbulent flow to laminar flow.
• FIGURES 1-3 illustrate a first embodiment of the flow conditioner of the present invention
• FIGURES 4-6 illustrate a second embodiment of the flow conditioner of the present invention.
• FIGURE 7 illustrates a flow conditioner in combination with a conduit in accordance with the present invention.
• FIGS 1-3 illustrate a first embodiment of a flow conditioning device.
• the flow conditioner is for placement within a conduit to condition fluid flow therethrough, and includes a body 10.
• Body 10 is composed of an array of vanes 12 generally parallel to the direction of fluid flow and arranged in a radial fashion with each vane 12 extending radially from a central axis. Vanes 12 create a plurality of chambers to effectively reduce large scale vortices in the flow. Vanes 12 have surfaces with perforations 14 to allow pressure regulation between chambers to effectively reduce asymmetric flow and reduce drag.
• the three vanes 12 have vane surfaces with a porosity between 35 % and 70 % .
• Figures 4-6 illustrate a second embodiment of a flow conditioning device. Identical reference numerals have been used to indicate identical parts from Figures 1-3.
• body 10 is configured to create a slight restriction in cross-sectional flow area at the entrance and exit of the flow conditioner. The restrictions cause the volume between the entrance and exit to be an acoustic choke. More specifically, body 10 includes a plate 16, 18 at each end of the vane array to form the restrictions. Plates 16, 18 are circular in shape and have rough edges to increase production of micro-vortices.
• FIG 7 the second embodiment of the flow conditioning device is shown received in a conduit 20.
• Fluid flow from a source is conditioned as it passes flow conditioner body 10 on its way to fluid handling equipment or flow measurement devices.
• Pores/perforations 14 in the surfaces of vanes 12 reduce asymmetric flow.
• Plates 16, 18 create a slight restriction in the cross-sectional area at the entrance and exit to the flow conditioner to counter pulsation by using the volume between the entrance and exit as an acoustic choke.
• the roughened edges about the circumference of the circular plates 16, 18 increase the production of micro-vortices which cause a stable and repeatable trip between turbulent and laminar flow states.
• Preferred embodiments of the present invention effectively reduce large scale vortices in the flow, reduce pulsation in the flow velocity, reduce an asymmetrical flow field, and increase the rate of flow development from turbulent flow to laminar flow. These embodiments are usable in a wide variety of applications where there is a desire to condition fluid flow to create uniform flow field distributions to isolate fluid handling equipment and flow measurement devices from the effects of unstable or distorted flow fields entering the devices.
• the present invention comprehends a flow conditioner including a body composed of an array of vanes having surfaces with perforations.
• Preferred embodiments include more specific features, such as, for example, vane surfaces having a porosity ranging from 35% to 70% , entrance and exit restrictions to create an acoustic choke, and using plates with rough edges to form the restrictions.

Landscapes

• Physics & Mathematics (AREA)
• Fluid Mechanics (AREA)
• Engineering & Computer Science (AREA)
• General Physics & Mathematics (AREA)
• Mechanical Engineering (AREA)
• General Engineering & Computer Science (AREA)
• Pipe Accessories (AREA)
• Air-Flow Control Members (AREA)
• Measuring Volume Flow (AREA)
• Details Of Flowmeters (AREA)
• Duct Arrangements (AREA)

Priority Applications (3)

Applications Claiming Priority (2)

Publications (2)

Family

ID=31888457

Family Applications (1)

Country Status (5)

Families Citing this family (21)

Family Cites Families (22)

• 2003
  • 2003-05-12 US US10/435,846 patent/US6701963B1/en not_active Expired - Fee Related
• 2004
  • 2004-05-11 WO PCT/US2004/014570 patent/WO2004102129A2/en not_active Ceased
  • 2004-05-11 GB GB0524916A patent/GB2417573B/en not_active Expired - Fee Related
  • 2004-05-11 JP JP2006532919A patent/JP4658059B2/ja not_active Expired - Fee Related
  • 2004-05-11 DE DE200411000840 patent/DE112004000840B4/de not_active Expired - Fee Related

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