WO2004097488A1 - Method of manufacturing hybrid aspherical lens - Google Patents
Method of manufacturing hybrid aspherical lens Download PDFInfo
- Publication number
- WO2004097488A1 WO2004097488A1 PCT/KR2004/001019 KR2004001019W WO2004097488A1 WO 2004097488 A1 WO2004097488 A1 WO 2004097488A1 KR 2004001019 W KR2004001019 W KR 2004001019W WO 2004097488 A1 WO2004097488 A1 WO 2004097488A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lens
- aspherical
- aspherical lens
- hybrid
- spherical
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 15
- 230000006835 compression Effects 0.000 claims abstract description 6
- 238000007906 compression Methods 0.000 claims abstract description 6
- 238000000151 deposition Methods 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims abstract description 3
- 239000002952 polymeric resin Substances 0.000 claims description 14
- 229920003002 synthetic resin Polymers 0.000 claims description 14
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 4
- 238000001723 curing Methods 0.000 claims description 3
- 238000001029 thermal curing Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 abstract description 5
- 230000003287 optical effect Effects 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000003848 UV Light-Curing Methods 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000000227 bioadhesive Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
- G02B3/02—Simple or compound lenses with non-spherical faces
- G02B3/04—Simple or compound lenses with non-spherical faces with continuous faces that are rotationally symmetrical but deviate from a true sphere, e.g. so called "aspheric" lenses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/22—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device
- B65H5/222—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/443—Moving, forwarding, guiding material by acting on surface of handled material
- B65H2301/4433—Moving, forwarding, guiding material by acting on surface of handled material by means holding the material
- B65H2301/44336—Moving, forwarding, guiding material by acting on surface of handled material by means holding the material using suction forces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/40—Fluid power drive; Fluid supply elements
- B65H2406/41—Valves
- B65H2406/416—Check valves
Definitions
- the present invention relates to a method of manufacturing a hybrid aspherical lens.
- FIG. 1 is a cross-sectional view of the hybrid aspherical lens manufactured using the UV bonding process disclosed in Japanese Patent Publication No. 9-211280.
- a hybrid lens 1 is composed of an aspherical lens 2 and a spherical lens 8.
- the aspherical lens 2 has a first optical surface 3 that acts as an incident surface and a second optical surface 4 that acts as an exit surface.
- the spherical lens 8 has a third optical surface 9 that acts as an incident surface and a fourth optical surface 10 that acts as an exit surface.
- the third optical surface 9 is spherical and faces the second optical surface 4.
- the aspherical lens 2 and the spherical lens 8 are made of optical materials, such as plastic or glass.
- the aspherical lens 2 and the spherical lens 8 are manufactured by being integrally molded because they have no rib portions.
- the aspherical lens 2 and the spherical lens 8 are bonded by injecting a UV curing adhesive to the outer surface of the thirdoptical surface 9 of the spherical lens 8 and applying ultraviolet rays.
- reference nimeral 5 denotes a bonding surface between the aspherical lens 2 and the spherical lens 8.
- T he present invention provides a simpler way to manufacture a hybrid aspherical lens without shaping errors.
- the hybrid aspherical lens manufacturing method consistent with the present invention has an advantage of a simple manufacturing process where a hybrid aspherical lens is formed without a separate bonding process. Therefore, the hybrid aspherical lens has a precise aspherical surface without errors in shaping and contamination due to " an additional adhesive.
- FIG. 1 is a cross-sectional view of a hybrid lens disclosed in Japanese Patent
- FIGS. 2A through 2C are diagrams illustrating a process of manufacturing a hybrid aspherical lens according to a first err odiment of the present invention .
- FIGS. 3 A through 3C are diagrams illustrating a process of manufacturing a hybrid aspherical lens according to a second errbodiment of the present invention.
- a method of manufacturing a hybrid aspherical lens comprising: processing a spherical lens; depositing an aspherical lens material layer on the spherical lens; and pressing a compression mold having an aspherical surface onto the aspherical lens material layer to form an aspherical lens over the spherical lens.
- a method of manufacturing a hybrid aspherical lens comprising: (a) forming a spherical lens; (b) inserting the spherical lens into a mold with an aspherical surface and injecting a molten aspherical lens material onto the outer periphery of the spherical lens; and (c) solidifying the aspherical lens material over the spherical lens to form an aspherical lens.
- the spherical lens may be made of glass and the aspherical lens may be made of a polymer resin with adhesive properties.
- the polymer resin may have a refractive index ranging from 1.45 to 1.68, and the spherical lens may have a different refractive index from that of the aspherical lens.
- the aspherical lens may be formed on an incident surface and/or an exit surface of the spherical lens.
- the aspherical lens may be a power lens or an anastigmatic lens.
- FIGS. 2A through 2C are diagrams illustrating a process of manufacturing a hybrid aspherical lens according to a first errbodiment of the present invention.
- a processed spherical lens 13 is disposed on a support 12.
- a polymer layer 15a is deposited on the spherical lens 13.
- a compression mold 19 having an aspherical surface formed thereon is disposed onthe polymer layer 15a. As shown in FIG.
- the compression mold 19 is pressedonto the surface of the polymer layer 15a, such that the polymer layer 15a conforms to the shape of the aspherical surface 17 formed on the compression mold 19. Then, the polymer layer 15a is cured.
- a hybrid lens 11 as shown in FIG. 2C is formed in which an aspherical lens 15 is formed on the spherical lens 13.
- the aspherical lens 15 is formed on only one side of the spherical lens in the process described above with reference to FIGS. 2A through 2C, the aspherical lens 15 may be formed on both sides (incident surface and exit surface) of the spherical lens 13 in a similar manner. Further, the polymer layer 15a may be formed in nultiple layers so as to form a plurality of aspherical lenses on the spherical lens 13.
- the hybrid aspherical lens manufacturing method using the compression molding technique according to the first errbodiment can bond the aspherical lens 15 with the spherical lens 13 without an additional adhesive, and accordingly, the hybrid aspherical lens can be manufactured at a low cost. Furthermore, when the spherical lens 13 is made of a material having a different optical structure from that of the aspherical lens 15, the hybrid lens can function as an anastigmatic lens or a power lens.
- FIGS. 3 A through 3C are diagrams illustrating a process of manufacturing a hybrid aspherical lens according to a second errbodiment of the present invention.
- FIG. 3A shows a processed spherical lens 23, a first mold 27a having an aspherical surface 27 formed on the inner surface thereof and a second mold 27b.
- the spherical lens 23 is disposed on and fixed to the inner surface of second mold 27b.
- a molten polymer resin 25a is injected into a space between the spherical lens 23 and the first mold 27a and then is solidified.
- the solidification is carried out using the natural adhesive properties of the polymer resin 25a instead of an ultraviolet (UV) curing process or a thermal curing process.
- UV ultraviolet
- the polymer resin 25a with adhesive properties is curable at a normal temperature, however, the curing time can be shortened by applying ultraviolet rays or heat to the polymer resin.
- the first mold 27a contacting the polymer resin 25a is made of an an- tiadhesive material. Therefore, the polymer resin 25a does not adhere to the first mold 27a but can adhere to the spherical lens 23, thus, making it possible to manufacture a hybrid aspherical lens 21.
- the polymer resin 25 a may be an acrylic resin with a refractive index ranging from 1.45 to 1.68. Fused silica can be used as the antiadheisve material of the first mold 27a.
- the spherical lens 23 and an aspherical lens 25 have been bonded to form the hybrid aspherical lens 21.
- the aspherical lens 25 may be formed on one or both sidesof the spherical lens 23. If the asperical lens 25 is formed on both sides of the spherical lens 23, then both the first and second molds 27a and 27b have an aspherical surface formed on their respective inner surfaces thereof.
- the polymer resin may be deposited in miltiple layers on the spherical lens 23, and at least one layer of theaspherical lens 25 may be formed at both sides of the spherical lens 23 as well.
- a lens surface z of the aspherical lens 25 satisfies Equation 1, wherein c is a surface curvature (inverse function of radius), p is a radial coordinate on an optical surface, k is a conic constant, and is a polynomial coefficient that defines deviation from a spherical surface.
- Table 1 shows data, i.e., radius and thickness values, of hybrid aspherical lenses manufactured by the method according to the preferred errbodiments of the present invention.
- the hybrid aspherical lens manufacturing method according to the first and second errbodiments of the present invention can minimize shaping errors of the aspherical surface, which often occur in conventional injection-type aspherical lenses, and can reduce manufacturing errors. Thus, a high quality hybrid aspherical lens can be produced.
- a method consistent with the presentinvention can manufacture the hybrid structure composed of the spherical lens and the aspherical lens without a separate bonding process, and accordingly, mass production can be realized at a low cost.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006507832A JP2006525889A (en) | 2003-05-01 | 2004-05-01 | Manufacturing method of aspherical hybrid lens |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020030027996A KR20040094062A (en) | 2003-05-01 | 2003-05-01 | Heavyweight article transfer device for pallet |
KR10-2003-0027996 | 2003-05-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004097488A1 true WO2004097488A1 (en) | 2004-11-11 |
Family
ID=33411620
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/KR2004/001019 WO2004097488A1 (en) | 2003-05-01 | 2004-05-01 | Method of manufacturing hybrid aspherical lens |
Country Status (2)
Country | Link |
---|---|
KR (1) | KR20040094062A (en) |
WO (1) | WO2004097488A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU196896U1 (en) * | 2019-12-24 | 2020-03-19 | Акционерное общество "Научно-производственное объединение "Государственный институт прикладной оптики" (АО "НПО ГИПО") | MASTER MATRIX FOR COPYING OF OPTICAL SURFACES |
RU2717568C1 (en) * | 2019-08-05 | 2020-03-24 | Акционерное общество "Научно-производственное объединение "Государственный институт прикладной оптики" (АО "НПО ГИПО") | Method of copying optical surfaces |
RU2722622C1 (en) * | 2019-09-17 | 2020-06-02 | Акционерное общество "Научно-производственное объединение "Государственный институт прикладной оптики" (АО "НПО ГИПО") | Method for manufacturing a combined optical element |
RU2731456C1 (en) * | 2019-12-24 | 2020-09-03 | Акционерное общество "Научно-производственное объединение "Государственный институт прикладной оптики" (АО "НПО "ГИПО") | Master-matrix for copying optical surfaces |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102171077B1 (en) * | 2020-06-25 | 2020-10-28 | 모비어스앤밸류체인(주) | Method for double stacking of autonomous forklift and apparatus for the same |
KR102467643B1 (en) * | 2021-01-25 | 2022-11-17 | 주식회사 지엔 | Fork lift device for hoist crane |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6347701A (en) * | 1986-08-15 | 1988-02-29 | Canon Inc | Method for molding aspherical lens |
JPH10113995A (en) * | 1996-10-11 | 1998-05-06 | Nikon Corp | Method and device for manufacturing resin joining type aspherical lens |
US20030081897A1 (en) * | 2001-09-27 | 2003-05-01 | Nobuki Itoh | Aspherical rod lens and method of manufacturing aspherical rod lens |
US20030099783A1 (en) * | 2001-11-27 | 2003-05-29 | Fuji Photo Optical Co. Ltd. | Manufacturing method of compound aspheric lens |
JP2003159717A (en) * | 2001-11-27 | 2003-06-03 | Fuji Photo Optical Co Ltd | Method for manufacturing compound aspheric lens |
-
2003
- 2003-05-01 KR KR1020030027996A patent/KR20040094062A/en active IP Right Grant
-
2004
- 2004-05-01 WO PCT/KR2004/001019 patent/WO2004097488A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6347701A (en) * | 1986-08-15 | 1988-02-29 | Canon Inc | Method for molding aspherical lens |
JPH10113995A (en) * | 1996-10-11 | 1998-05-06 | Nikon Corp | Method and device for manufacturing resin joining type aspherical lens |
US20030081897A1 (en) * | 2001-09-27 | 2003-05-01 | Nobuki Itoh | Aspherical rod lens and method of manufacturing aspherical rod lens |
US20030099783A1 (en) * | 2001-11-27 | 2003-05-29 | Fuji Photo Optical Co. Ltd. | Manufacturing method of compound aspheric lens |
JP2003159717A (en) * | 2001-11-27 | 2003-06-03 | Fuji Photo Optical Co Ltd | Method for manufacturing compound aspheric lens |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2717568C1 (en) * | 2019-08-05 | 2020-03-24 | Акционерное общество "Научно-производственное объединение "Государственный институт прикладной оптики" (АО "НПО ГИПО") | Method of copying optical surfaces |
RU2722622C1 (en) * | 2019-09-17 | 2020-06-02 | Акционерное общество "Научно-производственное объединение "Государственный институт прикладной оптики" (АО "НПО ГИПО") | Method for manufacturing a combined optical element |
RU196896U1 (en) * | 2019-12-24 | 2020-03-19 | Акционерное общество "Научно-производственное объединение "Государственный институт прикладной оптики" (АО "НПО ГИПО") | MASTER MATRIX FOR COPYING OF OPTICAL SURFACES |
RU2731456C1 (en) * | 2019-12-24 | 2020-09-03 | Акционерное общество "Научно-производственное объединение "Государственный институт прикладной оптики" (АО "НПО "ГИПО") | Master-matrix for copying optical surfaces |
Also Published As
Publication number | Publication date |
---|---|
KR20040094062A (en) | 2004-11-09 |
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