WO2004087607A1 - Mischung zur herstellung der bauelemente und derer produktionsweise - Google Patents
Mischung zur herstellung der bauelemente und derer produktionsweise Download PDFInfo
- Publication number
- WO2004087607A1 WO2004087607A1 PCT/CZ2003/000062 CZ0300062W WO2004087607A1 WO 2004087607 A1 WO2004087607 A1 WO 2004087607A1 CZ 0300062 W CZ0300062 W CZ 0300062W WO 2004087607 A1 WO2004087607 A1 WO 2004087607A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mixed
- cardboard
- mixture
- production
- pulp
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 239000000203 mixture Substances 0.000 title claims abstract description 33
- 238000010276 construction Methods 0.000 title abstract description 8
- 239000011111 cardboard Substances 0.000 claims abstract description 32
- 239000004568 cement Substances 0.000 claims abstract description 25
- 239000011505 plaster Substances 0.000 claims abstract description 17
- 239000001913 cellulose Substances 0.000 claims abstract description 14
- 229920002678 cellulose Polymers 0.000 claims abstract description 14
- 239000011087 paperboard Substances 0.000 claims abstract description 14
- 239000000123 paper Substances 0.000 claims abstract description 13
- 230000005070 ripening Effects 0.000 claims description 13
- 235000013311 vegetables Nutrition 0.000 claims description 10
- 239000004033 plastic Substances 0.000 claims description 8
- 239000000975 dye Substances 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 7
- 239000010440 gypsum Substances 0.000 claims description 5
- 229910052602 gypsum Inorganic materials 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 9
- 229920002994 synthetic fiber Polymers 0.000 abstract 4
- 239000011449 brick Substances 0.000 description 5
- 239000004566 building material Substances 0.000 description 4
- 235000021395 porridge Nutrition 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011426 gypsum mortar Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 239000013502 plastic waste Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000001044 red dye Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the invention relates to a mixture for the production of the components and their production method.
- the waste material is used, i.e. Paper, cardboard, cardboard and cellulose for the cheap manufacture of components and building materials as well as for environmentally friendly disposal - recycling of plastic waste materials.
- the patent DE 36 11 080 C1 which meets the components and their production method and production method of the mixture for the repair of building parts and wooden parts and uses the pressed cardboard or asbestos cement for the production, the paper is mixed with the marl and water. It is partially drained and dried. In addition to marl, the components can also include cement, plaster, sawdust, shavings, etc. However, it is not a mere combination of paper, cement and plaster.
- the patent ES 2083312 is also known, which relates to the process for component production. There are various homogenized materials, u. ⁇ . also paper that is protected from attack by alkaline or acidic components. The element rigidity is ensured by adding cement, limestone, gypsum stone and gypsum mortar. The parts are manufactured by forming or using an ejection machine and subsequent cutting. These are not pressed products based on crushed, moistened and subsequently dewatered paper, cement and plaster.
- the mixture for the production of the components according to the invention the essence of which is that the mixture by cement in the amount of 750 to 1250 g, by dewatered pulp from crushed and moistened paper and / or cardboard and / or cardboard and / or pulp and / or vegetable matter in the amount of 750 to 1250 g and by gypsum in the amount of 250 to 750 g.
- the mixture contains plastic mass in the amount of 15 to 75%.
- the mixture contains dyes in the amount up to 15 g.
- the production method of the components is that the crushed and moistened paper and / or cardboard and / or cardboard and / or cellulose and / or vegetable mass are mixed to a paste, which is mixed with the cement and plaster, subsequently the paste is in a mold pressed with the pressure 1.5 to 30 MPa and then subjected to air ripening.
- the production method of the components is also that the crushed, moistened paper and / or cardboard and / or cardboard and / or cellulose and / or vegetable mass is mixed to pulp, which is dewatered and mixed with the cement and plaster, after which the plastic mass mixed in, then the slurry is pressed in a mold at a pressure of 1.5 to 30 MPa and then subjected to air ripening.
- the production method of the components is also that the crushed, moistened paper and / or cardboard and / or cardboard and / or cellulose and / or vegetable matter is mixed to a paste, which is dewatered and mixed with the cement and plaster, after which the dye is mixed , then the slurry is pressed in a mold at a pressure of 1.5 to 30 MPa and then subjected to air ripening.
- the production method of the components also lies in the fact that the crushed, moistened paper and / or cardboard and / or cardboard and / or cellulose and / or vegetable mass is mixed into pulp, which is dewatered and mixed with the cement and plaster, after which the plastic mass and dye are mixed in, the slurry is then pressed in a mold at a pressure of 1.5 to 30 MPa and then subjected to air ripening.
- the production method of the components is also that the mature products are treated superficially.
- the advantages of the mixture for the production of the components and for the construction purposes according to the invention lie primarily in the fact that the waste materials are used, the products are light, the production is cheap and that the products are much cheaper compared to the existing products ,
- the products from the mixture according to the invention are used as a substitute for concrete materials, clay materials, ceramic materials, plasterboards, as sound insulation, heat and fire protection insulation and. Like. Not only usable in construction. The products are able to absorb outside moisture.
- the mixture for the production of the components according to the invention is made by cement in the amount of 750 to 1250 g, by dewatered pulp from the crushed and moistened paper and / or cardboard and / or cardboard and / or cellulose and / or
- the mixture includes plastic mass, e.g. B. crushed PET bottles, polystyrene, u. ⁇ . in the amount 15 to 75%.
- plastic mass e.g. B. crushed PET bottles, polystyrene, u. ⁇ . in the amount 15 to 75%.
- the mixture contains dyes in the amount up to 15 g.
- the mixture according to the invention is prepared so that paper, cardboard, cardboard and the like. ⁇ . are crushed. They are then moistened in the water. It is also possible not to moisten them and then crush them. Then they are mixed to a fine paste.
- the porridge is subsequently z. B. dewatered on a sieve.
- the dewatered porridge is then mixed with the cement, plaster and, if necessary, also with water. In this mass the
- the products are then subjected to air ripening, i.e. they are dried and solidify and harden.
- the ripening time is
- the mixture is formed by: 1000 g cement, 1000 g crushed, moistened, mixed and subsequently dewatered paper and 500 g plaster.
- the mass is filled in a brick mold and pressed with 3 MPa pressure. The brick is then subjected to air ripening.
- the standard brick made from the mixture according to the technical solution weighs approx. 1 kg.
- the mixture is made up of: 1000 g cement, 1000 g crushed, moistened, mixed and subsequently dewatered cardboard and paper and 500 g plaster. 200 g of polystyrene chips and 10 g of water-soluble red dye are added to the mass. The mass is filled in a brick mold and pressed with 3 MPa pressure. The brick is then naturally subjected to air ripening.
- the mixture is formed according to the composition according to Example 1.
- the mass is filled in a plate-making mold. Then it is pressed with the pressure 10 MPa. The plate is then subjected to air ripening.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2003275911A AU2003275911A1 (en) | 2003-04-04 | 2003-10-30 | Mixture for the production of construction elements |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CZPV2003-953 | 2003-04-04 | ||
| CZ20030953A CZ298265B6 (cs) | 2003-04-10 | 2003-04-10 | Smes pro výrobu stavebních prvku a zpusob jejich výroby |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2004087607A1 true WO2004087607A1 (de) | 2004-10-14 |
Family
ID=33102935
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CZ2003/000062 WO2004087607A1 (de) | 2003-04-04 | 2003-10-30 | Mischung zur herstellung der bauelemente und derer produktionsweise |
Country Status (3)
| Country | Link |
|---|---|
| AU (1) | AU2003275911A1 (cs) |
| CZ (1) | CZ298265B6 (cs) |
| WO (1) | WO2004087607A1 (cs) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006062806B4 (de) * | 2006-12-11 | 2010-08-26 | Rajaei Hamid Ebrahimzadeh | Wand- oder Deckenkonstruktion |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB239437A (en) * | 1925-02-17 | 1925-09-10 | Tsunegoro Nishi | Improvements in and relating to a process of manufacturing wall-boards composed of rice-hulls and plaster |
| CH241182A (de) * | 1945-01-19 | 1946-02-28 | Lienert Rudolf | Verfahren zur Herstellung einer isolierenden Leichtbauplatte. |
| GB1275042A (en) * | 1968-01-25 | 1972-05-24 | Nat Res Dev | The utilisation of paper sludge for sheeting or moulding |
| JPS5617969A (en) * | 1979-07-24 | 1981-02-20 | Asahi Chemical Ind | Grc composition for extrusion forming |
| DE3121256A1 (de) * | 1980-05-30 | 1982-07-08 | Osakeyhtiö Partek Ab, 21600 Parainen | Nach dem aufwickelverfahren auf gipsbasis herzustellende bauplatten-rohplatte |
| DE3318066A1 (de) * | 1983-05-18 | 1984-11-22 | Heinrich 4350 Recklinghausen Quante | Verfahren zur herstellung von trockenputzplatten und formkoerper hoher biegefestigkeit |
| DE3611080C1 (en) * | 1986-04-03 | 1987-01-29 | Raab Karcher Ag | Building components and process for their preparation and also of mixtures for repairing buildings and wooden parts |
| DE4101870A1 (de) * | 1991-01-23 | 1992-07-30 | Ortlepp Wolfgang | Verfahren zur herstellung eines faserbewehrten anorganischen formkoerpers |
| EP0681999A2 (en) * | 1994-05-09 | 1995-11-15 | W.R. Grace & Co.-Conn. | Improved sprayable portland cement-based fireproofing compositions |
| ES2083312A1 (es) * | 1992-02-24 | 1996-04-01 | Garcia Jose Sancho | Procedimiento para la fabricacion de bovedillas para la construccion. |
| DE19633874A1 (de) * | 1996-08-13 | 1998-02-19 | Joerg Kschiwan | Mit Wasserzusatz aushärtbare dämmende Baustoffmasse |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3719513A (en) * | 1971-03-10 | 1973-03-06 | Grace W R & Co | Sprayable gypsum plaster composition |
| DE19525266A1 (de) * | 1994-08-03 | 1996-02-08 | Fulgurit Baustoffe Gmbh | Herstellung von Baustoffen und Baukörpern sowie Bauplatten aus Faserzement |
| US5558710A (en) * | 1994-08-08 | 1996-09-24 | Usg Interiors, Inc. | Gypsum/cellulosic fiber acoustical tile composition |
| CZ178696A3 (cs) * | 1996-06-18 | 1998-01-14 | Lubomír Ing. Kašák | Konstrukční prvky pro stavebnictví a způsob jejich výroby |
-
2003
- 2003-04-10 CZ CZ20030953A patent/CZ298265B6/cs not_active IP Right Cessation
- 2003-10-30 AU AU2003275911A patent/AU2003275911A1/en not_active Abandoned
- 2003-10-30 WO PCT/CZ2003/000062 patent/WO2004087607A1/de not_active Application Discontinuation
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB239437A (en) * | 1925-02-17 | 1925-09-10 | Tsunegoro Nishi | Improvements in and relating to a process of manufacturing wall-boards composed of rice-hulls and plaster |
| CH241182A (de) * | 1945-01-19 | 1946-02-28 | Lienert Rudolf | Verfahren zur Herstellung einer isolierenden Leichtbauplatte. |
| GB1275042A (en) * | 1968-01-25 | 1972-05-24 | Nat Res Dev | The utilisation of paper sludge for sheeting or moulding |
| JPS5617969A (en) * | 1979-07-24 | 1981-02-20 | Asahi Chemical Ind | Grc composition for extrusion forming |
| DE3121256A1 (de) * | 1980-05-30 | 1982-07-08 | Osakeyhtiö Partek Ab, 21600 Parainen | Nach dem aufwickelverfahren auf gipsbasis herzustellende bauplatten-rohplatte |
| DE3318066A1 (de) * | 1983-05-18 | 1984-11-22 | Heinrich 4350 Recklinghausen Quante | Verfahren zur herstellung von trockenputzplatten und formkoerper hoher biegefestigkeit |
| DE3611080C1 (en) * | 1986-04-03 | 1987-01-29 | Raab Karcher Ag | Building components and process for their preparation and also of mixtures for repairing buildings and wooden parts |
| DE4101870A1 (de) * | 1991-01-23 | 1992-07-30 | Ortlepp Wolfgang | Verfahren zur herstellung eines faserbewehrten anorganischen formkoerpers |
| ES2083312A1 (es) * | 1992-02-24 | 1996-04-01 | Garcia Jose Sancho | Procedimiento para la fabricacion de bovedillas para la construccion. |
| EP0681999A2 (en) * | 1994-05-09 | 1995-11-15 | W.R. Grace & Co.-Conn. | Improved sprayable portland cement-based fireproofing compositions |
| DE19633874A1 (de) * | 1996-08-13 | 1998-02-19 | Joerg Kschiwan | Mit Wasserzusatz aushärtbare dämmende Baustoffmasse |
Non-Patent Citations (1)
| Title |
|---|
| DATABASE WPI Section Ch Week 198115, Derwent World Patents Index; Class A93, AN 1981-26486D, XP002271793 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006062806B4 (de) * | 2006-12-11 | 2010-08-26 | Rajaei Hamid Ebrahimzadeh | Wand- oder Deckenkonstruktion |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2003275911A1 (en) | 2004-10-25 |
| CZ298265B6 (cs) | 2007-08-08 |
| CZ2003953A3 (cs) | 2004-11-10 |
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