WO2004085040A2 - Systeme et procede de membrane a precipitation preferentielle - Google Patents
Systeme et procede de membrane a precipitation preferentielle Download PDFInfo
- Publication number
- WO2004085040A2 WO2004085040A2 PCT/US2004/009055 US2004009055W WO2004085040A2 WO 2004085040 A2 WO2004085040 A2 WO 2004085040A2 US 2004009055 W US2004009055 W US 2004009055W WO 2004085040 A2 WO2004085040 A2 WO 2004085040A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- semi
- solution
- pressure side
- stream
- permeable membrane
- Prior art date
Links
- 239000012528 membrane Substances 0.000 title claims abstract description 141
- 238000000034 method Methods 0.000 title claims abstract description 73
- 238000001556 precipitation Methods 0.000 title description 16
- 238000000926 separation method Methods 0.000 claims abstract description 72
- 230000008384 membrane barrier Effects 0.000 claims abstract description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000013078 crystal Substances 0.000 claims abstract description 45
- 230000006911 nucleation Effects 0.000 claims abstract description 41
- 238000010899 nucleation Methods 0.000 claims abstract description 41
- 239000012466 permeate Substances 0.000 claims abstract description 28
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims abstract description 12
- 239000007787 solid Substances 0.000 claims description 67
- 239000000243 solution Substances 0.000 claims description 60
- 239000012465 retentate Substances 0.000 claims description 27
- 238000011084 recovery Methods 0.000 claims description 23
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 19
- 239000000047 product Substances 0.000 claims description 18
- 238000001728 nano-filtration Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 16
- 238000001223 reverse osmosis Methods 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 8
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 7
- 239000011575 calcium Substances 0.000 claims description 7
- 239000011734 sodium Substances 0.000 claims description 7
- 229910052708 sodium Inorganic materials 0.000 claims description 7
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 230000009418 agronomic effect Effects 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- 239000003657 drainage water Substances 0.000 claims description 3
- 239000003673 groundwater Substances 0.000 claims description 3
- 239000011780 sodium chloride Substances 0.000 claims description 3
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 3
- 239000012267 brine Substances 0.000 claims 2
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical group O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 claims 1
- 239000001506 calcium phosphate Substances 0.000 claims 1
- 229910000389 calcium phosphate Inorganic materials 0.000 claims 1
- 235000011010 calcium phosphates Nutrition 0.000 claims 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims 1
- 239000010452 phosphate Substances 0.000 claims 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims 1
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 239000002244 precipitate Substances 0.000 abstract description 5
- 239000012527 feed solution Substances 0.000 abstract 2
- 239000008213 purified water Substances 0.000 abstract 1
- 238000010612 desalination reaction Methods 0.000 description 26
- 239000000470 constituent Substances 0.000 description 14
- 150000002500 ions Chemical class 0.000 description 8
- 238000010964 desupersaturation Methods 0.000 description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 description 5
- 239000011707 mineral Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229910001424 calcium ion Inorganic materials 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000003621 irrigation water Substances 0.000 description 2
- 230000037361 pathway Effects 0.000 description 2
- 238000011064 split stream procedure Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- -1 Ca2+ ions Chemical class 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052925 anhydrite Inorganic materials 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000008233 hard water Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000867 polyelectrolyte Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 239000002455 scale inhibitor Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
- B01D61/026—Reverse osmosis; Hyperfiltration comprising multiple reverse osmosis steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/029—Multistep processes comprising different kinds of membrane processes selected from reverse osmosis, hyperfiltration or nanofiltration
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
- Y02A20/131—Reverse-osmosis
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/30—Wastewater or sewage treatment systems using renewable energies
- Y02W10/37—Wastewater or sewage treatment systems using renewable energies using solar energy
Definitions
- the present invention relates to water treatment and, more specifically, to a method and system of removing solutes from an aqueous solution containing a high level of sparingly soluble inorganic solutes.
- the purity of the feed stream is usually limited by one or more sparingly soluble constituents in the feed stream, or by the inability of the soluble or sparingly soluble constituents to stay in solution as the concentration of the sparingly soluble constituents increases on the high pressure side of the membrane.
- a fraction of the soluble or sparingly soluble constituents eventually precipitates out during the membrane separation process, resulting in a decrease in liquid that permeates the membrane.
- antiscalants chemicals referred to as "antiscalants” have been added to the feed stream liquid prior to any reverse osmosis (RO) unit to increase the solubility of the sparingly soluble constituents.
- RO reverse osmosis
- the present invention is directed to a system and method for removing solutes from an aqueous solution containing a high level of sparingly soluble inorganic solutes (for example, but not limited to, a waste water stream) in a manner that achieves a high recovery rate of the water content of the solution, as well as a high removal rate of the solutes contained in the solution in an efficient, continuous flow membrane process.
- the invention is particularly useful for producing product water with less than 500 mg/L of total dissolved solids (TDS) from initial feed streams containing between 3,000 and 20,000 mg/L of TDS with high levels of non-carbonate hardness (e.g., 1,000 to 2,500 mg/L of calcium and magnesium hardness expressed as calcium carbonate equivalents).
- dissolved sparingly soluble constituents in the system feed stream are removed ahead of an RO membrane separation device by employing a separate first-pass nanofiltration (IMF) membrane.
- IMF nanofiltration
- One such method involves a first-pass NF membrane separation process to remove sparingly soluble constitutes from the feed-stream solution by providing, at startup, an effective amount of suitable seed nucleation crystals in the fluid stream introduced to the NF membrane unit.
- seed nucleation crystals e.g., CaS0 4
- the initial charge of seed nucleation crystals is the same material that is precipitated out of solution as the sparingly soluble solutes in the system feed stream (e.g., Ca 2+ ions and S0 4 2" ions) are concentrated.
- the precipitation of the sparingly soluble solutes present in the system feed stream will occur upon the nucleation crystals, rather than on the membrane surface as mineral scale.
- a means is provided to separate the retentate stream from the first-pass NF membrane process into (i) a discharge stream containing a minority of the nucleation crystals and water content of the NF retentate, and (ii) a recycle stream containing a majority of the nucleation crystals and water content of the NF retentate.
- the discharge stream Before the discharge stream is discharged from the system, it may be further separated using a settling tank, hydrocyclone, or any other suitable solids/liquid separation device into (i) a fraction containing a higher level of suspended solids and (ii) a fraction containing a lower level of suspended solids.
- NF retentate stream from the second-pass RO unit is also recycled, at least in part, to the feed stream of the NF unit.
- Fig. 1 is a schematic representation of a high recovery, high rejection, double- pass membrane process for desalinating water containing soluble and sparingly soluble inorganic materials in which the nucleation crystals used to effect the preferential precipitation of the sparingly soluble inorganic material in the first-pass membrane unit are returned to, and reused in, the process;
- Fig. 2 is a schematic representation of the same water desalination process shown in Fig.l but with the addition of means for recycling a majority fraction of the preferential precipitation nucleation crystals directly to the feed stream of the first-pass membrane unit;
- Fig. 3 is a schematic representation of the same water desalination process shown in Fig.l but with the addition of bypassing the first-pass membrane unit with a fraction of the system feed stream and feeding the fraction directly into the second- pass membrane unit;
- Fig. 4 is a schematic representation of the same water desalination process shown in Fig.l but with the addition of providing means for heating the feed stream before the feed stream enters the first-pass membrane unit;
- Fig. 5 is a schematic representation of the same water desalination process shown in Fig.2 but with the addition of providing means for independently and instantaneously controlling the quantity of dissolved solids that leaves the system and the quantity of suspended solids that leaves the system so that steady-state operations can be maintained;
- Fig. 6 is a schematic representation of the same water desalination process in shown Fig. 5 but with the addition of providing means for desuperaturating the solutions containing the nucleation crystals that are returned and reused to effect the preferential precipitation of the sparingly soluble solutes i n the system feed stream in the first-pass membrane unit; and
- Fig. 7 is a schematic representation of the same water desalination process shown in Fig. 5 but with the addition of providing means for reducing the agronomic sodium adsorption ratio of the system product water.
- first-pass membrane separation unit 33 is designated as a nanofiltration (NF) membrane
- second-pass membrane separation unit 34 is designated as a reverse osmosis (RO) unit.
- NF nanofiltration
- RO reverse osmosis
- liquid feed stream 1 to be purified e.g., hard water containing silica, calcium carbonate, calcium sulfate and suspended solids or wastewater or groundwater containing the same
- liquid feed stream 1 to be purified is combined (i) with majority fraction stream 32 from the solids separation unit 8 containing a controlled amount of the nucleation crystals being returned to the process and (ii) with the retentate stream 13 from the second-pass membrane separation unit 34.
- These three combined streams form stream 3 which is pressurized and fed to the high pressure side 4 of the first-pass membrane separation unit 33 [e.g., NF in this embodiment).
- seed nucleation crystals 25 are added to the system so that a sufficient quantity of nucleation crystals are initially present in stream 3 to achieve the preferential precipitation of the sparingly soluble solutes in strea m 3 onto the nucleation crystals in the high pressure side 4 of the first-pass membrane separation unit 33.
- the required level of seed nucleation crystals will be whatever is necessary given operating conditions, but typically might be up to 50 g/L, and preferably will range from 10 g/L to 40 g/L. This quantity can be determined in advance by experimentation.
- the addition of nucleation crystals at startup can be made anywhere in the process (except streams 9, 14 and 15 in Fig. 1).
- Fig. 1 shows the startup nucleation crystals being added into stream 32 as one possibility.
- the feed stream 3 containing water, dissolved solids and nucleation crystals is conveyed to the high pressure side 4 of the first-pass membrane separation unit 33 wherein stream 3 is separated into a permeate stream 9 and a retentate stream 7.
- the membrane 5 used in the first-pass membrane separation unit 33 is selected so that a higher percentage of the dissolved divalent ions in stream 3 are rejected and concentrated in stream 7 as compared to the percentage of monovalent ions that are rejected and concentrated in stream 7.
- a relatively higher percentage of the dissolved monovalent ions than divalent ions pass through the membrane 5 into the permeate stream 9 from the first-pass membrane separation unit 33-
- a nanofiltration membrane with a divalent ion rejection rating >80% and a TDS rejection rating >65% is used as the membrane(s) 5 in the first-pass membrane separation unit 33.
- All suspended solids in stream 3, including the nucleation crystals, are rejected by membrane 5 and are present in the retentate stream 7 that leaves the high pressure side 4 of the first-pass membrane separation unit 33.
- the mass of suspended solids increases on the high pressure side 4 of the first-pass membrane separation unit 33 because, as water permeates through membrane 5, the saturation limit of the rejected sparingly soluble inorganic solutes present in feed stream 3 is reached. This causes the solutes to precipitate out of solution on the high pressure side 4 of membrane 5. In this manner, the sparingly soluble solutes present in the system feed 1 are removed from solution without fouling first-pass membrane 5.
- a preferred embodiment uses a polyamide thin film composite membrane in tubular construction for the first-pass membrane separation unit 33.
- the recovery rate achieved in the first-pass membrane separation unit 33 is not limited by the potential for sparingly soluble solutes to precipitate out of solution and foul the membrane 5. On the basis of these factors, a recovery rate in the range of about 75% is generally the optimal recovery rate for the first-pass membrane separation unit 33, although higher rates could be achieved.
- the retentate stream from the first-pass membrane separation unit 33 is conveyed along line 7 to a solids separation device 8.
- the solids separation device 8 e.g., gravity settling tank, centrifuge, hydrocyclone or filter
- minority fraction stream 15 is discharged from the system and majority fraction stream 32 is returned to the process as a component of feed stream 3 to the first-pass membrane separation unit 33.
- the sum of the mass of solids leaving the desalination system in lesser fraction discharge stream 15 and in permeate stream 14 from the second-pass membrane separation unit 34 must be controlled to equal the mass of solids entering the desalination system as a part of feed stream 1.
- a comminution device (not shown in Fig. 1), such as a shear mixer or gear pump, may be placed in majority fraction stream 32.
- Permeate from the first-pass membrane separation unit 33 is conveyed along line 9 and becomes the feed (under some pressure) to the second-pass membrane separation unit 34.
- the membrane 11 used in the second-pass membrane separation unit 34 is selected to achieve the desired level of purity of the product water stream 14.
- a reverse osmosis class membrane with a TDS rejection rating of >95% is used in the second-pass membrane separation unit so product water with ⁇ 500 mg/L of TDS is produced.
- the rate of production of permeate in the second-pass membrane separation unit 34 must be controlled to avoid precipitation of the sparingly soluble constituents in feed stream 9 on the high pressure side 10 of membrane 11. If the second-pass membrane separation unit 34 is operated at too great a recovery rate, precipitation of sparingly soluble solutes can occur on the high pressure side 10 of membrane 11. Because no nucleation crystals are present in stream 9, if the solubility limit of sparingly soluble solutes in stream 9 is reached as permeate 14 is produced on the low pressure side 12 of membrane 11, the precipitate that is produced can deposit on the membrane surface and foul the membrane 11. Thus, the recovery rate of second-pass membrane separation unit 34 must be controlled so as to avoid the precipitation of the sparingly soluble constituents in the feed stream 9 on the high pressure side 10 of membrane 11.
- the retentate stream 13 from the second-pass membrane separation unit 34 is returned to form part of the feed stream 3 to the first-pass membrane separation unit 33.
- overall recovery rates for the present desalination method of up to 99% can be achieved.
- overall system recovery rates are generally limited to 90% to 95% (although not precisely) for feed streams containing between 5,000 and 15,000 mg/L TDS and product water TDS levels of ⁇ 500 mg/L.
- FIG. 2 A second embodiment of the present invention is shown in Fig. 2.
- This embodiment is the same water desalination method as shown in Fig. 1, but with the addition of splitting the retentate stream 7 from the high pressure side 4 of the first- pass membrane separation unit 33 into two fractions.
- the first fraction stream 17 containing a majority (>50%) of the mass and volume flow rate of stream 7 is conveyed to, and combined with, feed stream 3 to the first-pass membrane unit 34.
- This configuration potentially affords reduced energy use and allows for use of a smaller solids separation device than the embodiment shown in Fig. 1.
- the second fraction stream 16 containing a minority ( ⁇ 50%) of mass and volume flow rate of stream 7 is conveyed to the solids separation device 8.
- the solids separation device 8 e.g., gravity settling tank, centrifuge, hydrocyclone or filter
- the amount of solids leaving the desalination system in minority fraction stream 15 from the solids separation unit 8 is controlled so that the mass of solids leaving the desalination method in minority fraction stream 15 and in permeate stream 14 from the second-pass membrane separation unit 34 is equal to the mass of solids entering the system as a part of feed stream 1.
- a comminution device (not shown in Fig. 2), such as shear mixer or gear pump, may be placed majority fraction stream 32.
- FIG. 3 Another embodiment of the present invention is shown in Fig. 3.
- This embodiment is the same water desalination method as shown in Fig. 1 but with the addition of splitting the system feed stream 1 into two fractions.
- the first fraction 2 is conveyed to, and combined with, permeate stream 9 from the first-pass membrane separation unit 33 to form feed stream 30 to the second pass membrane separation unit 34.
- the second fraction of the system feed stream 1 is combined with stream 13 and majority fraction stream 32 to form feed stream 3 to the first-pass membrane separation unit 33.
- the advantage of operating the desalination method in this configuration is that a portion of the system feed bypasses the first-pass membrane separation unit 33 and is fed directly into the second-pass membrane separation unit 34. Such a configuration potentially reduces energy use and allows for use of a smaller first-pass membrane separation unit than is the case for the embodiment shown in Fig. 1.
- the flow rate of stream 2 depends on the concentration of sparingly soluble solutes in stream 2 and in stream 9 and the recovery rate at which the second-pass membrane unit 34 is operated.
- concentration level of sparingly soluble solutes in stream 9 depends on the rejection rate of the first-pass membrane 5 for the solutes. Use of this Fig. 2 configuration is limited to cases where the rejection rate achieved by the first-pass membrane 5 for sparingly soluble solutes is high enough that system feed water 2 can be directly blended into stream 9 without exceeding the concentration limit at which fouling may occur on membrane 11 given the recovery rate at which second- pass membrane separation unit 34 is operated.
- FIG. 4 Another embodiment of the present invention is shown in Fig. 4.
- This embodiment is the same water desalination method as shown in Fig. 1 but with the addition of heating means 26 for heating the desalination system feed stream 1 using an external heat source 35.
- the heating means 26 used to heat the system feed stream 1 could be, for example, a heat exchanger or a salinity gradient solar pond.
- the heat source could be, for example, heat produced by burning carbonaceous fuels, waste heat from other operations, or solar radiation.
- the desired effect of this embodiment of the present invention is to increase the temperature of the desalination system feed stream 1 so that the temperature of stream 31 after being heated is 10°C to 40°C higher than the ambient temperature of the system feed stream 1.
- the first-pass membrane 5 and the second-pass membrane 11 will be able to operate at 40% to 60% higher flux rates than the flux rates achieved when the ambient system feed stream 1 temperature is, for example, 18°C.
- Such improved membrane flux rates reduce energy use and lower capital costs.
- FIG. 5 Another embodiment of the present invention is shown in Fig. 5.
- This embodiment is the same water desalination system shown in Fig. 2 but with the addition of means for (i) splitting minority fraction stream 15 (the stream containing the high level of suspended solids) leaving solids separation device 8 into two fractions (a recovery stream 21 and a discharge stream 22); and (ii) splitting majority fraction stream 32 (the stream containing the lower level of suspended solids) leaving the solids separation device 8 into two fractions (a recovery stream 18 and a discharge stream 19).
- solids separation device 8 whose operation can be instantaneously adjusted and controlled, such as a hydrocyclone or centrifuge, is preferred.
- the first fraction of the split stream with a high level of suspended solids, namely discharge stream 22, is discharged from the system, while the second, recovery fraction 21 is returned to, and combined with, the streams comprising the feed stream 3 to the first-pass membrane unit.
- the first, discharge fraction 19 of the split stream with a low level of suspended solids 32 is discharged from the system.
- the second, recovery fraction 18 is returned to, and combined with, the streams comprising the feed stream 3 to first-pass membrane unit.
- FIG. 6 Still another embodiment of the present invention is shown in Fig. 6.
- This embodiment is the same system and method shown in Fig. 5 but with the addition of desupersaturating means 28 for desupersaturating the solutions containing the preferential precipitation nucleation crystals (streams 17, 18 and 21 in Fig. 6) before the crystals are reused in the process.
- the means for desupersaturation in this embodiment may consist of, for example, reactor vessel with a mechanical stirrer 60.
- the solution containing the nucleation crystals is conveyed along line 23 and combined with the system feed stream 1 to form the feed stream 3 to the first-pass membrane separation unit 33.
- the desired effect of providing the desupersaturating means 28 as part of the present desalination system and method is to allow a greater fraction of the crystals to exist in suspension, as opposed to being dissolved in a supersaturated solution, before the crystals are returned to, and reused in, the first-pass membrane separation unit 33.
- FIG. 7 Another embodiment of the present invention is shown in Fig. 7. This embodiment is the same water desalination system shown in Fig. 5 but with the addition of adjustment means 29 for reducing the agronomic sodium adsorption ratio of the permeate stream 14 from the second-pass membrane unit 34.
- This embodiment is particularly useful in cases where the product water produced is used as agricultural irrigation water.
- the permeate stream 14 from the second-pass membrane separation unit 34 will, in most cases, have an unfavorable ratio of sodium ions to the sum of calcium and magnesium ions. Because of this unfavorable ratio (computed as the so-called "sodium adsorption ratio" of the water), the product water will not penetrate into soil at an acceptable rate.
- This deficiency exists because the reverse osmosis class of membranes, as typically used for membrane 11 in the second-pass membrane separation unit 34, characteristically reject a greater percentage of divalent ions (e.g., calcium and magnesium) than monovalent ions (e.g., sodium).
- the adjusted product water 20 has more utility for use as agricultural irrigation water than permeate stream 14.
- an on-farm treatment and recycling plant could be provided.
- a computer model that would treat 15 gallons per minute (GPM) of agricultural drainage water.
- the numbers shown below are consistent with what would be typical for a system of the present invention, but are intended for illustrative purposes only. No limitations on the invention should be inferred from this predictive model.
- salinated water having a hardness of 2,061 mg/L (with TDS of 6,450 mg/L and a pH of 7.5) and the composition shown in TABLE I could be passed through a cartridge filter and split into a by-pass stream fed directly to a second semi- permeable membrane barrier, and a primary feed stream fed to a first semi-permeable membrane barrier.
- the first semi-permeable membrane barrier apparatus in this embodiment could be a two-stage tubular nanofiltration apparatus consisting of nine (9) parallel pathways of Vi" diameter tubular membranes with a total path length of 864 feet followed by 5 parallel pathways of W diameter tubular membranes with total path length of 864 feet.
- the tubes are contained in modules to create this flow pattern.
- the feed would be, of course, pressurized. , Pressurization could be achieved either through a raised, gravity- released feed tank or pumps, or any combination thereof.
- the total membrane area of this embodiment for the first semi-permeable membrane would be 1,574 ft 2 . In this embodiment, some of the permeate stream from the first stage could bypass the second stage.
- the permeate stream from the first semi-permeable membrane apparatus would be sent to the second semi- permeable membrane barrier, and (in this example embodiment) the retentate stream would be split into two streams, namely a majority fraction which would be sent to a desupersaturation device, and a minority fraction stream which would be sent to a solids separation device.
- the solids separating device would be a hydrocyclone.
- the desupersaturation reactor vessel would be a 300 gallon stirred tank vessel.
- the output from the desupersaturation vessel would be sent back to the feed to the first semi-permeable membrane barrier device.
- the output stream from the solids separation device (as noted above, for example with respect to FIG. 5) would be split into two streams.
- the discharge fraction in this embodiment would produce over 100 pounds of gypsum per day.
- the second semi-permeable membrane barrier of this embodiment would be a reverse osmosis device (spiral-type) comprised of a 20 foot long 3x6 array of 4" x 40" elements (18 elements total).
- the feed stream would be pressurized. This could be done, as above, with both a gravity feed tank and booster pump.
- the permeate stream from the second semi- permeable membrane barrier device (spiral RO) would have a TDS content of 149 mg/L.
- Table II The compositional breakdown of such a stream under such conditions is summarized in Table II below.
- the RO permeate stream can be modified by adding content from the discharge fraction of the solids separating device (namely, gypsum). If this was done, an adjusted product water stream could be achieved having a TDS of 270 mg/L and a compositional breakdown as summarized in Table III.
- sparingly soluble constituents include carbonates, silicates, sulfates, phosphates, fluorides and hydroxides of metals such as aluminum, barium, calcium, magnesium, strontium, chromium, copper, lead, nickel, silver, tin, titanium, vanadium, zinc and other multivalent cations of the periodic table.
- Other soluble constituents that may be treated include the salts of organic materials such as, for example, carboxylic acids, polymeric compounds (polyelectrolytes that may exist in salt forms), alcohols and hydrocarbons. The salts are formed when the sparingly soluble constituents are concentrated and precipitate out of solution to form mineral scale deposits on the membrane surface on the high pressure side of the membrane.
- concentration at which precipitation occurs depends on the solubility limit of the specific salt and the conditions present in the system (e.g., temperature, pH, and TDS level).
- concentration at which precipitation occurs depends on the solubility limit of the specific salt and the conditions present in the system (e.g., temperature, pH, and TDS level).
- highly soluble salts will pass through the membrane and, therefore, will not precipitate and form mineral scale on the membrane surface.
Abstract
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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US45707403P | 2003-03-24 | 2003-03-24 | |
US60/457,074 | 2003-03-24 | ||
US10/807,044 | 2004-03-23 | ||
US10/807,044 US20050016922A1 (en) | 2003-03-24 | 2004-03-23 | Preferential precipitation membrane system and method |
Publications (3)
Publication Number | Publication Date |
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WO2004085040A2 true WO2004085040A2 (fr) | 2004-10-07 |
WO2004085040A3 WO2004085040A3 (fr) | 2005-03-31 |
WO2004085040A8 WO2004085040A8 (fr) | 2005-07-07 |
Family
ID=33101278
Family Applications (1)
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PCT/US2004/009055 WO2004085040A2 (fr) | 2003-03-24 | 2004-03-24 | Systeme et procede de membrane a precipitation preferentielle |
Country Status (2)
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US (1) | US20050016922A1 (fr) |
WO (1) | WO2004085040A2 (fr) |
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DE102007019347B3 (de) * | 2007-04-23 | 2008-08-21 | Melin, Thomas, Prof.Dr.-Ing. | Verfahren zur Entsalzung von Meerwasser |
EP2352703A4 (fr) * | 2008-09-17 | 2013-10-23 | Siemens Pte Ltd | Procédé d élimination de sulfate à récupération élevée |
CN110902765A (zh) * | 2019-11-14 | 2020-03-24 | I.D.E.技术有限公司 | 高效水处理工艺 |
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US8277627B2 (en) | 2006-06-13 | 2012-10-02 | Siemens Industry, Inc. | Method and system for irrigation |
US8114259B2 (en) | 2006-06-13 | 2012-02-14 | Siemens Industry, Inc. | Method and system for providing potable water |
US10252923B2 (en) | 2006-06-13 | 2019-04-09 | Evoqua Water Technologies Llc | Method and system for water treatment |
US10213744B2 (en) | 2006-06-13 | 2019-02-26 | Evoqua Water Technologies Llc | Method and system for water treatment |
US20080067069A1 (en) | 2006-06-22 | 2008-03-20 | Siemens Water Technologies Corp. | Low scale potential water treatment |
US20080121585A1 (en) * | 2006-11-27 | 2008-05-29 | Mavis James D | Water treatment using de-supersaturation |
MX2010005876A (es) | 2007-11-30 | 2010-06-15 | Siemens Water Tech Corp | Sistemas y metodos para tratamiento de agua. |
US9561471B2 (en) * | 2009-05-13 | 2017-02-07 | Carollo Engineers, Inc. | Brine treatment scaling control system and method |
FR2966145B1 (fr) * | 2010-10-14 | 2016-12-30 | Total Sa | Traitement de l'eau dans au moins une unite de filtration membranaire pour la recuperation assistee d'hydrocarbures |
JP5901288B2 (ja) * | 2011-12-28 | 2016-04-06 | 三菱重工メカトロシステムズ株式会社 | 排水処理装置 |
CA2896047C (fr) | 2012-12-21 | 2021-04-13 | Porifera, Inc. | Systemes et elements de separation utilisant des membranes decalees lateralement |
WO2015157031A1 (fr) | 2014-04-08 | 2015-10-15 | Oasys Water, Inc. | Systèmes et procédés de séparation osmotique |
CN104133045A (zh) * | 2014-07-25 | 2014-11-05 | 无锡市崇安区科技创业服务中心 | 一种湿紫菜盐度测试装置 |
WO2016030945A1 (fr) * | 2014-08-25 | 2016-03-03 | 三菱重工業株式会社 | Dispositif de traitement de l'eau et son procédé de fonctionnement |
KR102531484B1 (ko) | 2015-06-24 | 2023-05-10 | 포리페라 인코포레이티드 | 정삼투를 통한 알콜성 용액의 탈수 방법 및 관련 시스템 |
WO2017115378A1 (fr) * | 2015-12-30 | 2017-07-06 | Ora Kedem | Procédé et système pour osmose inverse à récupération élevée |
CN111094191B (zh) | 2017-08-21 | 2023-04-04 | 懿华水处理技术有限责任公司 | 用于农业用途和饮用用途的盐水的处理 |
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CN110902765A (zh) * | 2019-11-14 | 2020-03-24 | I.D.E.技术有限公司 | 高效水处理工艺 |
Also Published As
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WO2004085040A3 (fr) | 2005-03-31 |
WO2004085040A8 (fr) | 2005-07-07 |
US20050016922A1 (en) | 2005-01-27 |
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