WO2004079032A1 - Zinc-nickel coating layer - Google Patents
Zinc-nickel coating layerInfo
- Publication number
- WO2004079032A1 WO2004079032A1 PCT/EP2003/050043 EP0350043W WO2004079032A1 WO 2004079032 A1 WO2004079032 A1 WO 2004079032A1 EP 0350043 W EP0350043 W EP 0350043W WO 2004079032 A1 WO2004079032 A1 WO 2004079032A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- zinc
- mesh
- coating layer
- nickel coating
- coated
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
Definitions
- the invention relates to a mesh comprising a zinc-nickel coating layer and to a method of manufacturing such a mesh.
- the invention further relates to a wire coated with a zinc-nickel coating layer.
- Galvanising steel articles in a batch process by dipping the article into a bath of molten zinc is generally known in the art.
- the bath conventionally contains up to 1.5 wt% lead to avoid floating dross formation and to decrease the surface tension of the zinc.
- lead due to legislation, the use of lead is forbidden in many countries.
- a mesh coated with a zinc-nickel coating layer is provided.
- the mesh comprises metal wires.
- the zinc-nickel coating layer comprises between 0.01 and 0.1 wt% Ni. More preferably, the zinc-nickel coating layer comprises between between 0.035 and 0.065 wt% Ni.
- the zinc-nickel coating layer is lead free. With 'lead free' is meant that the coating layer does not comprise lead with the exception of unavoidable traces.
- the zinc-nickel coating is preferably applied in a continuous coating process by passing the mesh through a zinc-nickel bath in a hot dip galvanising process.
- an alloy layer of the metal of the metal wires and the zinc-nickel coating layer is formed at the interface of the metal wire and the zinc-nickel coating layer.
- This alloy layer has a thickness between 0.1 and 10 ⁇ m, for example 8 ⁇ m.
- a mesh coated with a zinc-nickel coating layer according to the present invention shows an improved corrosion resistance compared to a mesh coated with a zinc layer.
- the mesh may comprise a welded mesh, for example a mesh comprising a number of wires electrically welded at their cross-over points.
- the mesh may also comprise a woven structure comprising metal wires.
- the mesh may have rectangular, square, hexagonal or diamond-shaped openings.
- the mesh may have a planar shape or may be bent or deformed.
- the wires are preferably steel wires or steel wires coated with a zinc or zinc alloy coating layer.
- the wires may have circular, oval-shaped, rectangular or any other cross-sections.
- the wires have circular cross-sections and a diameter between 0.1 and 5 mm, for example between 0.4 and 1 mm.
- the mesh is coated with a zinc or zinc alloy coating layer before being coated with the zinc-nickel coating layer.
- the wires of the mesh may be coated with a zinc or zinc alloy coating layer before the mesh is formed.
- the mesh comprising metal wires is coated with a zinc or zinc alloy coating layer.
- a wire coated with a nickel-zinc coating layer is provided.
- the wire preferably comprises a steel wire. More preferably, the wire comprises a steel wire having a zinc or zinc alloy coating layer.
- a method for the manufacturing of a coated mesh is provided.
- the method comprises the steps of :
- the method may further comprise the step of : - applying a zinc coating on said mesh before the application of said zinc-nickel coating layer.
- the zinc-nickel coating is applied in a continuous coating process.
- a preferred embodiment comprises a welded mesh having steel wires.
- a zinc-nickel coating layer is applied in a continuous hot dip galvanising process.
- the hot dip galvanising bath comprises between 0.048 and
- the immersion time of the welded mesh in the hot dip galvanising bath is between 10 seconds and 5 minutes.
- the zinc-nickel coating layer applied on the mesh comprises between
- an alloy layer of the steel and the zinc-nickel coating layer is formed.
- the alloy layer has a thickness between 0.1 and 10 ⁇ m.
- the mesh coated with a zinc-nickel coating layer is subjected to a salt spray test.
- Table 1 mentions the time span it takes until 5% of the surface is covered with dark brown rust (DBR).
- DBR dark brown rust
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
- Printing Plates And Materials Therefor (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI0318164-2A BR0318164B1 (en) | 2003-03-07 | 2003-03-07 | Nickel-zinc coated wire mesh and mesh manufacturing method. |
AU2003219146A AU2003219146A1 (en) | 2003-03-07 | 2003-03-07 | Zinc-nickel coating layer |
PCT/EP2003/050043 WO2004079032A1 (en) | 2003-03-07 | 2003-03-07 | Zinc-nickel coating layer |
EP03714940A EP1601808A1 (en) | 2003-03-07 | 2003-03-07 | Zinc-nickel coating layer |
CNB038259982A CN100523268C (en) | 2003-03-07 | 2003-03-07 | Zinc-Nickel coating layer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2003/050043 WO2004079032A1 (en) | 2003-03-07 | 2003-03-07 | Zinc-nickel coating layer |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004079032A1 true WO2004079032A1 (en) | 2004-09-16 |
Family
ID=32946827
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2003/050043 WO2004079032A1 (en) | 2003-03-07 | 2003-03-07 | Zinc-nickel coating layer |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1601808A1 (en) |
CN (1) | CN100523268C (en) |
AU (1) | AU2003219146A1 (en) |
BR (1) | BR0318164B1 (en) |
WO (1) | WO2004079032A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2468929B1 (en) | 2010-12-27 | 2015-04-08 | Fontana Fasteners R.D. S.r.l. | Process for coating threaded metallic pieces |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103088278B (en) * | 2012-11-22 | 2016-01-27 | 天长市飞龙金属制品有限公司 | The manufacture method of lead-free coated mesh in a kind of coating |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3272728A (en) * | 1960-10-07 | 1966-09-13 | Pintsch Bamag Ag | Method of producing activated electrodes |
GB1517454A (en) * | 1975-04-02 | 1978-07-12 | Garphytte Bruk Ab | Hot dipping process for the preparation of rope and spring wire of carbon steel with corrosion resistance |
JPS61179861A (en) * | 1984-12-26 | 1986-08-12 | Sadaji Nagabori | Zn alloy hot dipped steel plate having high corrosion resistance |
US5455122A (en) * | 1993-04-05 | 1995-10-03 | The Louis Berkman Company | Environmental gasoline tank |
US5597656A (en) * | 1993-04-05 | 1997-01-28 | The Louis Berkman Company | Coated metal strip |
JPH09143659A (en) * | 1995-11-15 | 1997-06-03 | Nippon Steel Corp | Galvannealed steel sheet excellent in initial white rust resistance |
EP0852264A1 (en) * | 1997-01-02 | 1998-07-08 | Industrial Galvanizadora S.A. | Zinc alloys yielding anticorrosive coatings on ferrous materials |
WO1998053109A1 (en) * | 1997-05-23 | 1998-11-26 | N.V. Union Miniere S.A. | Alloy and process for galvanizing steel |
KR20000045512A (en) * | 1998-12-30 | 2000-07-15 | 이구택 | Method for producing hot rolled-molten zinc plated steel strip having excellent adherence |
EP1186679A1 (en) * | 2000-09-12 | 2002-03-13 | n.v. Umicore s.a. | Hot-dip galvanising alloy and process |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4928334B1 (en) * | 1969-05-26 | 1974-07-25 | ||
CN1037552A (en) * | 1989-02-24 | 1989-11-29 | 鸡西煤矿专用设备厂 | Composite processing technology for resisting corrosion |
US5799613A (en) * | 1996-10-04 | 1998-09-01 | Ctb, Inc. | Galvanized animal cage front and related method |
US6753479B2 (en) * | 2000-03-17 | 2004-06-22 | Nippon Steel Corporation | Plated metal wire and method and apparatus for producing the same |
-
2003
- 2003-03-07 AU AU2003219146A patent/AU2003219146A1/en not_active Abandoned
- 2003-03-07 BR BRPI0318164-2A patent/BR0318164B1/en not_active IP Right Cessation
- 2003-03-07 WO PCT/EP2003/050043 patent/WO2004079032A1/en not_active Application Discontinuation
- 2003-03-07 CN CNB038259982A patent/CN100523268C/en not_active Expired - Fee Related
- 2003-03-07 EP EP03714940A patent/EP1601808A1/en not_active Withdrawn
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3272728A (en) * | 1960-10-07 | 1966-09-13 | Pintsch Bamag Ag | Method of producing activated electrodes |
GB1517454A (en) * | 1975-04-02 | 1978-07-12 | Garphytte Bruk Ab | Hot dipping process for the preparation of rope and spring wire of carbon steel with corrosion resistance |
JPS61179861A (en) * | 1984-12-26 | 1986-08-12 | Sadaji Nagabori | Zn alloy hot dipped steel plate having high corrosion resistance |
US5455122A (en) * | 1993-04-05 | 1995-10-03 | The Louis Berkman Company | Environmental gasoline tank |
US5597656A (en) * | 1993-04-05 | 1997-01-28 | The Louis Berkman Company | Coated metal strip |
JPH09143659A (en) * | 1995-11-15 | 1997-06-03 | Nippon Steel Corp | Galvannealed steel sheet excellent in initial white rust resistance |
EP0852264A1 (en) * | 1997-01-02 | 1998-07-08 | Industrial Galvanizadora S.A. | Zinc alloys yielding anticorrosive coatings on ferrous materials |
WO1998053109A1 (en) * | 1997-05-23 | 1998-11-26 | N.V. Union Miniere S.A. | Alloy and process for galvanizing steel |
KR20000045512A (en) * | 1998-12-30 | 2000-07-15 | 이구택 | Method for producing hot rolled-molten zinc plated steel strip having excellent adherence |
EP1186679A1 (en) * | 2000-09-12 | 2002-03-13 | n.v. Umicore s.a. | Hot-dip galvanising alloy and process |
Non-Patent Citations (5)
Title |
---|
DATABASE CA [online] CHEMICAL ABSTRACTS SERVICE, COLUMBUS, OHIO, US; KIM, JONG SANG: "Manufacture of molten zinc-plated steel strip having high plating adherence", XP002261173, retrieved from STN Database accession no. 136:154400 CA * |
PATENT ABSTRACTS OF JAPAN vol. 011, no. 003 (C - 395) 7 January 1987 (1987-01-07) * |
PATENT ABSTRACTS OF JAPAN vol. 1997, no. 10 31 October 1997 (1997-10-31) * |
RAGUNATHAN P.: "porous nickel electrodes by alloy electroplating techniques", BULLETIN OF ELECTROCHEMISTRY, vol. 2, no. 3, 1986, pages 237 - 241, XP008024443 * |
See also references of EP1601808A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2468929B1 (en) | 2010-12-27 | 2015-04-08 | Fontana Fasteners R.D. S.r.l. | Process for coating threaded metallic pieces |
Also Published As
Publication number | Publication date |
---|---|
AU2003219146A1 (en) | 2004-09-28 |
BR0318164A (en) | 2006-02-21 |
EP1601808A1 (en) | 2005-12-07 |
CN1742108A (en) | 2006-03-01 |
CN100523268C (en) | 2009-08-05 |
BR0318164B1 (en) | 2012-10-02 |
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