WO2004071987A1 - Building materials made from waste materials and method for making same - Google Patents

Building materials made from waste materials and method for making same Download PDF

Info

Publication number
WO2004071987A1
WO2004071987A1 PCT/AU2004/000190 AU2004000190W WO2004071987A1 WO 2004071987 A1 WO2004071987 A1 WO 2004071987A1 AU 2004000190 W AU2004000190 W AU 2004000190W WO 2004071987 A1 WO2004071987 A1 WO 2004071987A1
Authority
WO
WIPO (PCT)
Prior art keywords
agent
building material
waste
composition
waste materials
Prior art date
Application number
PCT/AU2004/000190
Other languages
French (fr)
Inventor
Xin Rong Su
Tai Hua Li
Original Assignee
Greenbuild Group
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Greenbuild Group filed Critical Greenbuild Group
Publication of WO2004071987A1 publication Critical patent/WO2004071987A1/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/06—Acrylates
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Catalysts (AREA)

Abstract

A building material made from waste materials comprises: a) between 30% to 90% solid waste materials, b) between 10% to 60% filling agent, c) up to 30% adhesive agent, d) up to about 30% coupling agent, e) a catalyst. The solid waste include domestic waste, industrial waste, construction industry waste and mining industry wastes including ash, slag, scoria, cinder and tailings powder, or mixtures thereof. Fillers include river and sea sand, sawdust, sugarcane waste, non-toxic mine tailings, and mixtures thereof. The coupling agent may be an acrylic acid or ester with an inorganic salt such as sodium silicate, sodium polyphosphate, magnesium chloride and/or sodium chloride. Its coupling reaction is enhanced by a catalyst such as styrene, benzoperoxide, benyl monomer or ketone peroxide. The adhesive agent, which holds the mixture together while coupling takes place, may be at least one of polyvinyl alcohol, bone glue, albumin, colophony or methyl cellulose.

Claims

CLAIMS:
1. A building material made from waste materials comprising: a) between about 30% to 90% solid waste material, b) between about 10% to 60% filling agent, c) up to about 30% adhesive agent, d) up to about 30% coupling agent, and e) a catalyst.
2. A building material as claimed in claim 1, wherein the solid waste material is selected from dorpestic waste, industry waste, construction waste, waste discharged by the mining industry including ash, slag, scoria, cinder and tailing powder, or mixtures thereof.
3. A building material as claimed in claim 1, wherein the filling agent is selected from sand including river sand and sea sand, sawdust, sugarcane waste, non-toxic mine tailings or mixtures thereof.
4. A building material as claimed in claim 1 , wherein the coupling agent is a mixture of a member of the acrylic acid series and one or more other inorganic salts.
5. A building material as claimed in claim 5 wherein the member of the acrylic acid series is acrylic acid or acrylic ester.
6. A building material as claimed in claim 4 wherein the one or more inorganic salts are selected from the group comprising sodium silicate, sodium polyphosphate, magnesium chloride, sodium chloride, or mixtures thereof.
7. A building material as claimed in claim 1, wherein the adhesive agent is selected from polyvinyl alcohol, bone glue, albumin, colophony or methyl cellulose, or mixtures thereof.
8. A building material as claimed in claim 1 wherein between about 1% to 10% of catalyst is used.
9. A building material as claimed in claim 1 wherein the catalyst is selected from styrene, a member of the peroxide series including benzoperoxide, benzyl monomer and ketone peroxide, or mixtures thereof.
10. A building material according to claim 1, further comprising between about 0% to 20% of a strengthening agent.
11. A building material as claimed in claim 10, wherein the strengthening agent is selected from carbon sand, quartz sand, calcium carbonate or French chalk.
12. A building material as claimed in claim 1 , further comprising between about 0% to 20% of an elasticiser.
13. A building material as claimed in claim 12, wherein the elasticiser is polypropylene fibre or fibreglass fibre or fibreglass mesh or other natural fibres such as hemp and jute.
14. A building material as claimed in claim 1, optionally comprising a deodorising agent, a pigment and/or a UV absorption agent.
15. A building material as claimed in claim 1 , wherein the building material is a brick, tile or wall material.
16. A building material as claimed in claim 1 , comprising between about 5% to 30% adhesive agent.
17. A building material as claimed in claim 1 , comprising between about 5% to 30% coupling agent.
18. A method for manufacturing building materials made from waste materials comprising the steps of: combining about 30% to 90% solid waste material, about 0% to 60% filling agent, about 5% to 30% adhesive agent, about 5% to 30% coupling agent, catalyst and water, and mixing to form a composition, shaping the composition, and allowing the composition to set to form the final product.
19. A method as claimed in claim 18, wherein the waste materials are less than about 1.5 mm in size.
20. A method as claimed in claim 18, wherein the waste materials have been sorted on a vibrating sieve and particles of greater than 1.5 mm are reduced to ≤ about 1.5 mm by crushing or grinding.
21. A method as claimed in claim 18, wherein a deodorising agent is applied to the waste materials prior to adding any further components.
22. A method as claimed in claim 18, wherein the composition is shaped by extrusion and/or pressing into a mould.
23. A method as claimed in claim 18, wherein the composition is shaped by vibration in a mould.
24. A method as claimed in claim 22 or 23 wherein a demoulding agent is applied to the mould to facilitate removal.
25. A method according to claim 24 wherein the demoulding agent is selected from paraffin wax, white oil and glycerol.
26. A method for manufacturing building materials, including the steps of: i) providing waste materials, ii) mixing together about 0% to 60% of a filling agent, about 0% to 20% of a strengthening agent, about 0% to 20% of an elasticiser and a catalyst, and adding to said waste materials in a grinding mixer,
HI) mixing about 5% to 30% of coupling agent, about 5% to 30% of an adhesive agent and optionally a catalyst with water to form a slurry and adding to said grinding mixer, iv) adding pigment to said grinding mixer, v) mixing to form a composition, vi) shaping the composition, vii) allowing the composition to set to form the final product.
27. A method as claimed in claim 26, wherein the waste materials are less than about 1.5 mm in size.
28. A method as claimed in claim 26, wherein the waste materials have been sorted on a vibrating sieve and particles of greater than 1.5 mm are reduced to ≤ about 1.5 mm by crushing or grinding.
29. A method as claimed in claim 26, wherein a deodorising agent is applied to the waste materials prior to adding any further components.
30. A method as claimed in claim 26, wherein the composition is shaped by extrusion and/or pressing into a mould.
31. A method as claimed in claim 26, wherein the composition is shaped by vibration in a mould.
32. A method as claimed in claim 30 or 31 wherein a demoulding agent is applied to the mould to facilitate removal.
33. A method according to claim 32 wherein the demoulding agent is selected from paraffin wax, white oil and glycerol.
PCT/AU2004/000190 2003-02-17 2004-02-17 Building materials made from waste materials and method for making same WO2004071987A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2003900690 2003-02-17
AU2003900690A AU2003900690A0 (en) 2003-02-17 2003-02-17 Building materials made from waste materials and method for making same

Publications (1)

Publication Number Publication Date
WO2004071987A1 true WO2004071987A1 (en) 2004-08-26

Family

ID=30005389

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2004/000190 WO2004071987A1 (en) 2003-02-17 2004-02-17 Building materials made from waste materials and method for making same

Country Status (2)

Country Link
AU (1) AU2003900690A0 (en)
WO (1) WO2004071987A1 (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009071038A1 (en) * 2007-12-05 2009-06-11 Ploetner Gunther Polymer concrete with ground stones of any type and also sand admixed with harmful substances and/or organic constituents
WO2013135641A1 (en) * 2012-03-13 2013-09-19 Wacker Chemie Ag Use of inorganic materials for producing composites
WO2014033502A1 (en) * 2012-08-31 2014-03-06 Gomez Segura Jorge Method for the complete conversion of municipal solid waste and household electronic waste
ES2528092A1 (en) * 2013-08-02 2015-02-03 Green Rock, Sl. Techno-sustainable industrial bio-mortar (Machine-translation by Google Translate, not legally binding)
CN104446212A (en) * 2014-12-09 2015-03-25 晏兴洪 Production method of sintered-filled self-insulation building block or wallboard
CN106477976A (en) * 2016-10-21 2017-03-08 姜玉敬 A kind of Application way of red mud
CN106812040A (en) * 2017-02-06 2017-06-09 西南石油大学 A kind of light traffic Highway Pavement Structures using building waste as base material
CN108395166A (en) * 2018-05-18 2018-08-14 李志科 A kind of building waste is non-burning brick and its manufacturing method
CN110204263A (en) * 2019-06-12 2019-09-06 孟凡兴 A kind of production method that building waste is fabricated to brick
CN114247729A (en) * 2021-11-30 2022-03-29 陈文娟 Method for quickly making bricks by using construction wastes
CN115159885A (en) * 2022-06-02 2022-10-11 华南理工大学 Mixed construction sand and clay sand, and preparation method and application thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3324671A1 (en) * 1983-07-08 1985-01-17 Didier-Werke Ag, 6200 Wiesbaden Use of an industrial sewage sludge
FR2628095A1 (en) * 1988-03-02 1989-09-08 Scicb Mfr. of light concrete contg. wood chips includes using - lubricant e.g. glycerine and adhesion promoter e.g. vinyl] acetate for increased expansion stability
US5151230A (en) * 1990-10-01 1992-09-29 Dinoflex Manufacturing Ltd. Process for production of products formed of polymer bonded and granulated particles
JPH06264044A (en) * 1993-03-17 1994-09-20 Toray Ind Inc Adhesive for building material
DE19830913A1 (en) * 1998-07-10 2000-01-13 Finacor Anstalt Vaduz Recycling and preparation of plastics involving heat treating and crosslinking
JP2000344564A (en) * 1999-06-07 2000-12-12 Nippon Kayaku Co Ltd Lightweight hydraulic composition
WO2002006182A1 (en) * 2000-07-14 2002-01-24 Davco Construction Materials Pty Limited Mortar composition and method
KR20030038997A (en) * 2001-11-09 2003-05-17 주식회사 엘지이아이 Refrigerator with special-refrigeration-room

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3324671A1 (en) * 1983-07-08 1985-01-17 Didier-Werke Ag, 6200 Wiesbaden Use of an industrial sewage sludge
FR2628095A1 (en) * 1988-03-02 1989-09-08 Scicb Mfr. of light concrete contg. wood chips includes using - lubricant e.g. glycerine and adhesion promoter e.g. vinyl] acetate for increased expansion stability
US5151230A (en) * 1990-10-01 1992-09-29 Dinoflex Manufacturing Ltd. Process for production of products formed of polymer bonded and granulated particles
JPH06264044A (en) * 1993-03-17 1994-09-20 Toray Ind Inc Adhesive for building material
DE19830913A1 (en) * 1998-07-10 2000-01-13 Finacor Anstalt Vaduz Recycling and preparation of plastics involving heat treating and crosslinking
JP2000344564A (en) * 1999-06-07 2000-12-12 Nippon Kayaku Co Ltd Lightweight hydraulic composition
WO2002006182A1 (en) * 2000-07-14 2002-01-24 Davco Construction Materials Pty Limited Mortar composition and method
KR20030038997A (en) * 2001-11-09 2003-05-17 주식회사 엘지이아이 Refrigerator with special-refrigeration-room

Non-Patent Citations (6)

* Cited by examiner, † Cited by third party
Title
DATABASE CAPLUS [online] accession no. STN Database accession no. 1990:577182 *
DATABASE WPI Derwent World Patents Index; Class A35, AN 2000-148428/14 *
DATABASE WPI Derwent World Patents Index; Class A81, AN 2003-551839/52 *
DATABASE WPI Derwent World Patents Index; Class A93, AN 1985-019337/04 *
PATENT ABSTRACTS OF JAPAN *
PAVLYUK: "New finishing materials", STROITEL'NYE MATERIALLY, no. 5, 1990, pages 30 - 31 *

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009071038A1 (en) * 2007-12-05 2009-06-11 Ploetner Gunther Polymer concrete with ground stones of any type and also sand admixed with harmful substances and/or organic constituents
US9631766B2 (en) 2012-03-13 2017-04-25 Wacker Chemie Ag Use of inorganic materials for producing composites
WO2013135641A1 (en) * 2012-03-13 2013-09-19 Wacker Chemie Ag Use of inorganic materials for producing composites
WO2014033502A1 (en) * 2012-08-31 2014-03-06 Gomez Segura Jorge Method for the complete conversion of municipal solid waste and household electronic waste
ES2528092A1 (en) * 2013-08-02 2015-02-03 Green Rock, Sl. Techno-sustainable industrial bio-mortar (Machine-translation by Google Translate, not legally binding)
CN104446212A (en) * 2014-12-09 2015-03-25 晏兴洪 Production method of sintered-filled self-insulation building block or wallboard
CN106477976A (en) * 2016-10-21 2017-03-08 姜玉敬 A kind of Application way of red mud
CN106812040A (en) * 2017-02-06 2017-06-09 西南石油大学 A kind of light traffic Highway Pavement Structures using building waste as base material
CN108395166A (en) * 2018-05-18 2018-08-14 李志科 A kind of building waste is non-burning brick and its manufacturing method
CN110204263A (en) * 2019-06-12 2019-09-06 孟凡兴 A kind of production method that building waste is fabricated to brick
CN114247729A (en) * 2021-11-30 2022-03-29 陈文娟 Method for quickly making bricks by using construction wastes
CN115159885A (en) * 2022-06-02 2022-10-11 华南理工大学 Mixed construction sand and clay sand, and preparation method and application thereof
CN115159885B (en) * 2022-06-02 2023-09-26 华南理工大学 Mixed construction sand and clay sand as well as preparation method and application thereof

Also Published As

Publication number Publication date
AU2003900690A0 (en) 2003-02-27

Similar Documents

Publication Publication Date Title
EA001799B1 (en) A settable composition and uses therefor
CN104402369B (en) By road filling of dregs and flyash composite manufacturing and preparation method thereof
CN107840623A (en) A kind of discarded slurry making burn-free bricks and preparation method thereof
US5665290A (en) Process for manufacturing brick mouldings
CN1990129A (en) A method for comprehensive treatment of construction refuse
WO2004071987A1 (en) Building materials made from waste materials and method for making same
CN102224117A (en) Construction materials
HU230899B1 (en) Process for concrete production using wastes
CN104355574A (en) Road paving material manufactured by construction wastes and fly ash and manufacturing method thereof
WO2019170963A1 (en) Binder composition and hardenable mixture
CN104671720A (en) Road filling material prepared from building waste and coal gangue and preparation method of road filling material
JP4064327B2 (en) Foamed concrete and method for producing the same
CN111792863A (en) Muck granulated polymer aggregate replacing special concrete stones and preparation method thereof
Sakthivel et al. Experimental investigation on brick manufacturing by using sludge & pulp production residue
CN102531523B (en) Method for manufacturing novel material floor keel by utilizing wastes
JP3326165B2 (en) Manufacturing method of aggregate granular material using waste as the main raw material
WO2007049136A2 (en) Method of making constructional elements
CN114671653A (en) Limestone tailing slag solidification and pressing formed kerb and preparation method thereof
JP2005041750A (en) Industrial waste regenerated aggregate and method of producing the same
CN108911543A (en) A kind of preparation method of the impervious construction material of polyvinyl alcohol modification resistance to compression
CN110218043A (en) A kind of environment-friendly type utilizes the mortar and preparation method thereof of regenerated resources
CN105776984B (en) A kind of recycling processing method of Industrial Solid Waste
CN105036623A (en) Corrosion-resistant and carbon nanotube-containing porous aerated brick
JP2004223926A (en) Method for manufacturing finished product using waste material as raw material
KR102695862B1 (en) Non-slip stone panel using waste plastic and waste stone powder and process for preparing the same

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NA NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): BW GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
122 Ep: pct application non-entry in european phase