WO2014033502A1 - Method for the complete conversion of municipal solid waste and household electronic waste - Google Patents
Method for the complete conversion of municipal solid waste and household electronic waste Download PDFInfo
- Publication number
- WO2014033502A1 WO2014033502A1 PCT/IB2012/054503 IB2012054503W WO2014033502A1 WO 2014033502 A1 WO2014033502 A1 WO 2014033502A1 IB 2012054503 W IB2012054503 W IB 2012054503W WO 2014033502 A1 WO2014033502 A1 WO 2014033502A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mixture
- waste
- acid
- weight
- potassium
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000010793 electronic waste Substances 0.000 title abstract description 9
- 239000010813 municipal solid waste Substances 0.000 title abstract description 8
- 238000006243 chemical reaction Methods 0.000 title 1
- 239000000463 material Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 6
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 6
- 239000003054 catalyst Substances 0.000 claims description 6
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 4
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 3
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 3
- 235000011151 potassium sulphates Nutrition 0.000 claims description 3
- 239000011780 sodium chloride Substances 0.000 claims description 3
- 239000004408 titanium dioxide Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000011787 zinc oxide Substances 0.000 claims description 3
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 claims description 3
- 229910000165 zinc phosphate Inorganic materials 0.000 claims description 3
- BSYNRYMUTXBXSQ-FOQJRBATSA-N 59096-14-9 Chemical compound CC(=O)OC1=CC=CC=C1[14C](O)=O BSYNRYMUTXBXSQ-FOQJRBATSA-N 0.000 claims description 2
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- 229910021529 ammonia Inorganic materials 0.000 claims description 2
- 238000005056 compaction Methods 0.000 claims description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims 2
- 229910052749 magnesium Inorganic materials 0.000 claims 2
- 229910052700 potassium Inorganic materials 0.000 claims 2
- BSYNRYMUTXBXSQ-UHFFFAOYSA-N Aspirin Chemical compound CC(=O)OC1=CC=CC=C1C(O)=O BSYNRYMUTXBXSQ-UHFFFAOYSA-N 0.000 claims 1
- 229960001138 acetylsalicylic acid Drugs 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 238000009835 boiling Methods 0.000 claims 1
- 230000004927 fusion Effects 0.000 claims 1
- 239000002245 particle Substances 0.000 claims 1
- 235000017557 sodium bicarbonate Nutrition 0.000 claims 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims 1
- 159000000000 sodium salts Chemical class 0.000 claims 1
- 239000011343 solid material Substances 0.000 claims 1
- 150000003429 steroid acids Chemical class 0.000 claims 1
- 238000004064 recycling Methods 0.000 abstract description 3
- 239000004035 construction material Substances 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 7
- 239000011449 brick Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- -1 packaging Substances 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000003178 glass ionomer cement Substances 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 229920001817 Agar Polymers 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004614 Process Aid Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000008272 agar Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000012241 calcium silicate Nutrition 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000012669 compression test Methods 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012776 electronic material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910001950 potassium oxide Inorganic materials 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/28—Polysaccharides or derivatives thereof
- C04B26/285—Cellulose or derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/20—Agglomeration, binding or encapsulation of solid waste
- B09B3/25—Agglomeration, binding or encapsulation of solid waste using mineral binders or matrix
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/30—Mixed waste; Waste of undefined composition
- C04B18/305—Municipal waste
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the present invention relates to processes for the total recycling of urban solid waste and domestic electronic waste and its use as a construction material in different urban and rural applications.
- US3847634A which describes a lightweight and synthetic building material that can be used in building blocks or as decorative stone. It is prepared with the gypsum byproducts of the production of phosphoric or hydrofluoric acid containing traces of impurities with lime and soluble silicate with enough water to form a sludge that can be molded and when dried allows to develop structures similar to those of concrete.
- the sludge contains a mixture by weight of solids of 2 to 10% lime and 1 to 25% silica (Si02).
- the remaining percentage is calcium sulfate from the gypsum byproduct. In this case the materials react to form complex calcium silicates which act to harden the material.
- the compressive strength of the products obtained is between 3000-5000 psi.
- Figure 1 corresponds to a stress strain curve corresponding to a mechanical test that was performed on a test block made in accordance with the characteristics of the present invention.
- the present invention relates to a method for transforming urban waste and household electronic waste, not biodegradable by a treatment process that takes advantage of the different polymer components present in said waste so that, combined with inert fillers, processing aids, catalysts and others compounds, to obtain a composite material consisting of urban solid waste and household electronic waste dispersed and encapsulated in a polymer matrix.
- This process is characterized by being carried out without the need to use heat, non-use of presses, ovens or any other compaction element or equipment.
- the process comprising a stage of curing at room temperature to obtain materials suitable for the civil construction and housing sector in particular, with good resistance to compression, tension and bending, with better finishes with respect to technologies and procedures Currently known and applied in different countries of the world.
- the process of the present application consists of a method to encapsulate urban solid waste and non-biodegradable domestic electronic waste, in order to obtain a product that can be used in the construction of different civil works, particularly housing.
- the process consists of 3 stages, namely:
- a first stage consisting of the receipt of urban solid waste and domestic electronic waste, followed by a classification, separation, selection of materials and reclassification according to a specific protocol separating materials such as glass, paper, cardboard, high plastic and low density, debris, cement, concrete, tires, metals, electronic material, batteries, mobiles, cell phones, waste of gray, white materials, etc.
- a drying process is carried out in a silo where a temperature between 40 ° C and 70 ° C is treated with dehumidified dry air for a time between 20 minutes and 40 minutes.
- the material selected and dried is then crushed, reducing its size to a desired size distribution according to the production process or final transformation program.
- this material is taken that has been properly crushed to the desired size, and is combined with different additives, process aids, lubricants, fillers and others such as calcium sulfate, zinc phosphate, sulfur, silica, metallic pigments , potassium sulfate, sulfate, glass ionomer, sodium chloride, phosphoric acid, titanium dioxide, zinc oxide, kaolin, sterate, agar, phosphate, acetylsalicylic acid, sodium bicarbonate, glass ionomer combined with metal, ammonia and flavorings and others according to table 1. Likewise, between 1.2 and 2.5 liters of water are added per kilo of processed material, depending on the type of product to be obtained.
- additives such as calcium sulfate, zinc phosphate, sulfur, silica, metallic pigments , potassium sulfate, sulfate, glass ionomer, sodium chloride, phosphoric acid, titanium dioxide, zinc oxide, kaolin, ster
- a cold curing process of the different polymeric materials present in the composition is carried out. This curing is carried out at room temperature and its duration ranges from 15 to 40 minutes.
- carboxymethyl cellulose is added as a protective colloid and binder, in an amount that depends on the desired final application, and other components are added to improve the final characteristics of the product, for example the use of glycolic acid gives it shine and elasticity.
- the applicant is certain that the compounds listed as catalysts in the table below cause a softening of the polymers present in the waste, which allows them to encapsulate the other components. This softening is carried out at room temperature, which allows the process to be carried out in places where there is no constant flow of electricity and reduces its costs. For this same reason, the process can be applied to any type of urban solid waste, regardless of the type of polymers present.
- Table 1 list of components of the composite material obtained according to the described process.
- a FUSIECO block was manufactured with the following composition
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Civil Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to methods for the complete recycling of municipal solid waste and household electronic waste and to the use thereof as a construction material for different applications, both urban and rural.
Description
MÉTODO PARA LA TRANSFORMACIÓN TOTAL DE LOS RESIDUOS SÓLIDOS URBANOS Y DESECHOS ELECTRÓNICOS METHOD FOR THE TOTAL TRANSFORMATION OF URBAN SOLID WASTE AND ELECTRONIC WASTE
DOMÉSTICOS DOMESTIC
Sector tecnológico Technology sector
La presente invención se relaciona con procesos para el reciclaje total de residuos sólidos urbanos y desechos electrónicos domésticos y su utilización como material de construcción en diferentes aplicaciones tanto urbanas como rurales. The present invention relates to processes for the total recycling of urban solid waste and domestic electronic waste and its use as a construction material in different urban and rural applications.
Estado de la Técnica State of the Art
En el campo del reciclaje de residuos sólidos urbanos y desechos electrónicos domésticos, existen múltiples tecnologías para su aprovechamiento, ya sea en la fabricación de productos terminados como envases, textiles o en la fabricación de productos similares a los reciclados, como es el caso de los metales. In the field of recycling of solid urban waste and domestic electronic waste, there are multiple technologies for its use, either in the manufacture of finished products such as packaging, textiles or in the manufacture of products similar to those recycled, such as metals
Entre los documentos del estado del arte encontramos la Patente de Estados unidos No. US3847634A la cual describe un material de construcción liviano y sintético que puede ser usado en bloques de construcción o como piedra decorativa. Se prepara con los subproductos de yeso de la producción de ácido fosfórico o fluorhídrico que contienen trazas de impurezas con cal y silicato soluble con suficiente agua para formar un lodo que puede ser moldeado y al secarse permite desarrollar estructuras similares a las del concreto. El lodo contiene una mezcla por peso de sólidos de 2 a 10% de cal y de 1 a 25% de sílica (Si02). El porcentaje restante es sulfato de calcio proveniente del subproducto de yeso. En este caso los materiales reaccionan para formar silicatos de calcio complejos los cuales actúan para endurecer el material. La resistencia a la compresión de los productos obtenidos está entre 3000-5000 psi. Among the documents of the state of the art we find United States Patent No. US3847634A which describes a lightweight and synthetic building material that can be used in building blocks or as decorative stone. It is prepared with the gypsum byproducts of the production of phosphoric or hydrofluoric acid containing traces of impurities with lime and soluble silicate with enough water to form a sludge that can be molded and when dried allows to develop structures similar to those of concrete. The sludge contains a mixture by weight of solids of 2 to 10% lime and 1 to 25% silica (Si02). The remaining percentage is calcium sulfate from the gypsum byproduct. In this case the materials react to form complex calcium silicates which act to harden the material. The compressive strength of the products obtained is between 3000-5000 psi.
Así mismo tenemos la patente de Estados Unidos No. US4540439A el cual enseña unos ladrillos compuestos de alfa-CaS04 1/2H20 (ACSH), subproducto no purificado, secado o calcinado, proveniente de la manufactura de H3P04. El ACSH se mezcla con 0,5 - 20% de Ca(OH)2 o CaO para ser moldeado en ladrillos inmediatamente o después de un tiempo de almacenamiento máximo de 8 horas. Los ladrillos son moldeados usando una planta convencional de manufactura de piedra sintética y tienen un tiempo mínimo de fraguado antes de uso de 4 horas. Se pueden adicionar materiales desinfectantes, repelentes, rellenos orgánicos ó inorgánicos antes de realizar el moldeo de los ladrillos. Los ladrillos obtenidos tienen una densidad de 1,8 kg/
dm3 y una resistencia a la compresión de 200 kp/ centímetro cuadrado para un ladrillo de 240 x 115 x 71 mm. We also have US Patent No. US4540439A which teaches bricks composed of alpha-CaS0 4 1 / 2H 2 0 (ACSH), unpurified by-product, dried or calcined, from the manufacture of H 3 P0 4 . The ACSH is mixed with 0.5-20% Ca (OH) 2 or CaO to be molded into bricks immediately or after a maximum storage time of 8 hours. The bricks are molded using a conventional synthetic stone manufacturing plant and have a minimum setting time before use of 4 hours. Disinfectants, repellents, organic or inorganic fillers can be added before molding the bricks. The bricks obtained have a density of 1.8 kg / dm3 and a compressive strength of 200 kp / square centimeter for a brick of 240 x 115 x 71 mm.
Aún así, los procesos del estado del arte presentan inconvenientes relacionados con el tiempo de curado y las propiedades mecánicas de los materiales obtenidos. Por lo tanto persiste la necesidad de desarrollar nuevos productos que tengan un tiempo de curado más corto, mejores propiedades mecánicas y un mayor rango de aplicaciones. Even so, the processes of the state of the art have drawbacks related to the curing time and the mechanical properties of the materials obtained. Therefore the need persists to develop new products that have a shorter curing time, better mechanical properties and a greater range of applications.
Descripción de las Figuras Description of the Figures
La figura 1 corresponde a una curva de deformación contra esfuerzo correspondiente a una prueba mecánica que se le realizó a un bloque de prueba elaborado de acuerdo con las características de la presente invención. Figure 1 corresponds to a stress strain curve corresponding to a mechanical test that was performed on a test block made in accordance with the characteristics of the present invention.
Descripción Resumida Summary Description
La presente invención se relaciona con un método para transformar de residuos urbanos y desechos electrónicos domésticos, no biodegradables mediante un proceso de tratamiento que aprovecha los diferentes componentes poliméricos presentes en dichos desechos para que, combinados con rellenos inertes, ayudas de procesamiento, catalizadores y otros compuestos, lograr obtener un material compuesto que consiste de residuos sólidos urbanos y desechos electrónicos domésticos dispersos y encapsulados en una matriz de polímero. Dicho proceso se caracteriza por llevarse a cabo sin necesidad de emplear calor, no utilización de, prensas , hornos o algún otro elemento o equipo de compactación. The present invention relates to a method for transforming urban waste and household electronic waste, not biodegradable by a treatment process that takes advantage of the different polymer components present in said waste so that, combined with inert fillers, processing aids, catalysts and others compounds, to obtain a composite material consisting of urban solid waste and household electronic waste dispersed and encapsulated in a polymer matrix. This process is characterized by being carried out without the need to use heat, non-use of presses, ovens or any other compaction element or equipment.
Es un proceso que combina sustancias químicas tales como sílice, hierro, aluminio, calcio, magnesio, sodio, potasio y trióxido de azufre para la fabricación de una matriz de compuesto polimérico que encapsula los residuos sólidos orgánicos, inorgánicos y electrónicos que han sido sometidos a un proceso previo de molido y tamizado. El proceso que comprende una etapa de curado a temperatura ambiente para obtener materiales aptos para el sector de la construcción civil y de viviendas en particular, con buena resistencia a la compresión, a la tensión y flexión, con mejores acabados con respecto a tecnologías y procedimientos actualmente conocidos y aplicados en los diferentes países del mundo. It is a process that combines chemicals such as silica, iron, aluminum, calcium, magnesium, sodium, potassium and sulfur trioxide for the manufacture of a matrix of polymeric compound that encapsulates organic, inorganic and electronic solid waste that has been subjected to a previous grinding and sieving process. The process comprising a stage of curing at room temperature to obtain materials suitable for the civil construction and housing sector in particular, with good resistance to compression, tension and bending, with better finishes with respect to technologies and procedures Currently known and applied in different countries of the world.
Descripción detallada de la invención
El proceso de la presente solicitud consiste en un método para encapsular residuos sólidos urbanos y desechos electrónicos domésticos no biodegradables, con el fin de obtener un producto que puede ser empleado en la construcción de diferentes obras civiles, particularmente viviendas. El proceso consiste de 3 etapas, a saber: Detailed description of the invention The process of the present application consists of a method to encapsulate urban solid waste and non-biodegradable domestic electronic waste, in order to obtain a product that can be used in the construction of different civil works, particularly housing. The process consists of 3 stages, namely:
Una primera etapa que consiste en el recibo de los residuos sólidos urbanos y desechos electrónicos domésticos, seguida de una clasificación, separación, selección de materiales y reclasificación de acuerdo con un protocolo especifico separando materiales tales como vidrio, papel, cartón, plástico de alta y baja densidad, escombros, cementos, concretos, llantas, metales, material electrónico, baterías, móviles, celulares, desechos de materiales grises, blancos, etc., una vez se han clasificado los residuos sólidos, se lleva a cabo un proceso de secado en un silo donde se tratan con aire seco deshumidificado una temperatura entre 40°C y 70°C por un tiempo entre 20 minutos y 40 minutos. A first stage consisting of the receipt of urban solid waste and domestic electronic waste, followed by a classification, separation, selection of materials and reclassification according to a specific protocol separating materials such as glass, paper, cardboard, high plastic and low density, debris, cement, concrete, tires, metals, electronic material, batteries, mobiles, cell phones, waste of gray, white materials, etc., once the solid waste has been classified, a drying process is carried out in a silo where a temperature between 40 ° C and 70 ° C is treated with dehumidified dry air for a time between 20 minutes and 40 minutes.
El material seleccionado y secado es luego triturado, reduciendo su tamaño a una distribución de tamaño deseada de acuerdo con el proceso de producción o programa de transformación final. The material selected and dried is then crushed, reducing its size to a desired size distribution according to the production process or final transformation program.
La segunda etapa, se toma este material que ha sido debidamente triturado hasta el tamaño deseado, y se combina con diferentes aditivos, ayudas de proceso, lubricantes, rellenos y demás tales como sulfato de calcio, fosfato de zinc, azufre, sílice, pigmentos metálicos, sulfato de potasio, sulfato, ionomero de vidrio, cloruro de sodio, acido fosfórico, dióxido de titanio, oxido de zinc, caolín, estérate, agar, fosfato, acido acetilsalicilico, bicarbonato de sodio, ionomero de vidrio combinado con metal, amoniaco y aromatizantes y otros de acuerdo con la tabla 1. Así mismo, se agregan entre 1,2 y 2,5 litros de agua por cada kilo de material procesado, dependiendo del tipo de producto que se desea obtener. The second stage, this material is taken that has been properly crushed to the desired size, and is combined with different additives, process aids, lubricants, fillers and others such as calcium sulfate, zinc phosphate, sulfur, silica, metallic pigments , potassium sulfate, sulfate, glass ionomer, sodium chloride, phosphoric acid, titanium dioxide, zinc oxide, kaolin, sterate, agar, phosphate, acetylsalicylic acid, sodium bicarbonate, glass ionomer combined with metal, ammonia and flavorings and others according to table 1. Likewise, between 1.2 and 2.5 liters of water are added per kilo of processed material, depending on the type of product to be obtained.
En una tercera etapa, se lleva a cabo un proceso de curado en frió de los diferentes materiales poliméricos presentes en la composición. Este curado se lleva a cabo a temperatura ambiente y su duración oscila entre 15 y 40 minutos. In a third stage, a cold curing process of the different polymeric materials present in the composition is carried out. This curing is carried out at room temperature and its duration ranges from 15 to 40 minutes.
Finalmente se agrega carboximetilcelulosa como coloide protector y aglutinante, en una cantidad que depende de la aplicación final deseada, y se agregan otros componentes para mejorar las características finales del producto, por ejemplo el uso del acido Glicolico le otorga brillo y elasticidad. Finally, carboxymethyl cellulose is added as a protective colloid and binder, in an amount that depends on the desired final application, and other components are added to improve the final characteristics of the product, for example the use of glycolic acid gives it shine and elasticity.
Sin querer ceñirse a una teoría específica, el solicitante está seguro que los compuestos listados como catalizadores en la tabla a continuación causan un
ablandamiento de los polímeros presentes en los desechos, lo que permite que estos encapsulen los demás componentes. Este ablandamiento se lleva a cabo a temperatura ambiente, lo cual permite que el proceso se efectúe en lugares donde no hay un flujo constante de electricidad y reduce los costos del mismo. Por esta misma razón, el proceso puede aplicarse a cualquier tipo de residuo sólido urbano, independiente del tipo de polímeros presentes. Tabla 1, lista de componentes del material compuesto obtenido de acuerdo con el proceso descrito. Without wishing to adhere to a specific theory, the applicant is certain that the compounds listed as catalysts in the table below cause a softening of the polymers present in the waste, which allows them to encapsulate the other components. This softening is carried out at room temperature, which allows the process to be carried out in places where there is no constant flow of electricity and reduces its costs. For this same reason, the process can be applied to any type of urban solid waste, regardless of the type of polymers present. Table 1, list of components of the composite material obtained according to the described process.
CATALIZADORES CATALYSTS
Se fabricó un bloque FUSIECO con la siguiente composición A FUSIECO block was manufactured with the following composition
CATALIZADORES CATALYSTS
De acuerdo al método de la presente solicitud. Dicho bloque fue sometido a pruebas de flexión y compresión de acuerdo con las siguientes normas técnicas colombianas: NTC-3353-97, NTC-2871-04 y NTC-673-101 Los resultados de estas pruebas se pueden observar en la tabla a continuación, así como en la figura 1. According to the method of the present application. This block was subjected to flexion and compression tests in accordance with the following Colombian technical standards: NTC-3353-97, NTC-2871-04 and NTC-673-101 The results of these tests can be seen in the table below, as well as in figure 1.
DESCRIPCION UNIDADES VALOR OBTENIDO DESCRIPTION UNITS VALUE OBTAINED
Ancho mm 14,0 Width mm 14.0
Grosor mm 30,0 Thickness mm 30.0
Area Nominal mm2 420,0 Nominal Area mm2 420.0
Elongación 26,0% Elongation 26.0%
Resistencia Máxima kN 3.600 Maximum Resistance kN 3,600
Resistencia Máxima Kg-f 367,1 Maximum Resistance Kg-f 367.1
Esfuerzo máximo en prueba de tensión MPa 8,6 Maximum stress test stress MPa 8.6
Esfuerzo de conformación MPa 8,5
Conformation effort MPa 8.5
Claims
REIVINDICACIONES
1- Proceso para la fabricación de un material sólido a partir de desechos urbanos sólidos no biodegradables que consiste en los pasos de: 1- Process for the manufacture of a solid material from non-biodegradable solid urban waste consisting of the steps of:
a. triturar los desechos urbanos sólidos no biodegradables hasta obtener partículas de un tamaño específico; to. crush solid non-biodegradable urban waste until particles of a specific size are obtained;
b. mezclar los desechos urbanos del paso (a) con materiales seleccionados del grupo que consiste de Carbonato de Calcio, Cloruro de sodio, Dióxido de Titanio, Oxido de Zinc, Agar, Caolín, Acido Estereatico, Acido acetilsalicilico, Bicarbonato de sodio, Sulfato de Potasio, Fosfato de zinc, Trióxido de Azufre, Sílice, Oxido de Hierro, Magnesio, Potasio, Aluminio, o mezclas de los mismos; b. Mix the urban waste from step (a) with materials selected from the group consisting of Calcium Carbonate, Sodium Chloride, Titanium Dioxide, Zinc Oxide, Agar, Kaolin, Stereatic Acid, Acetylsalicylic Acid, Sodium Bicarbonate, Potassium Sulfate , Zinc phosphate, Sulfur Trioxide, Silica, Iron Oxide, Magnesium, Potassium, Aluminum, or mixtures thereof;
c. agregar a la mezcla del paso (b) catalizadores seleccionados del grupo que consiste de Sulfato de calcio, Acido Glicolico, Amoniaco, Sal sódica, o mezclas de los mismos; C. add to the mixture of step (b) catalysts selected from the group consisting of calcium sulfate, glycolic acid, ammonia, sodium salt, or mixtures thereof;
d. agregar entre 1,2 y 2,5 litros de agua por kilogramo de mezcla; d. add between 1.2 and 2.5 liters of water per kilogram of mixture;
e. curar la mezcla; and. cure the mixture;
Caracterizado porque el proceso se lleva a cabo a temperatura ambiente y sin adición de calor, prensas, hornos o cualquier otro elemento de compactación, por lo tanto su fusión es en frió. Donde el punto de ebullición está por debajo de los 100% grados centígrados, por lo tanto no contamina el ambiente. Characterized because the process is carried out at room temperature and without the addition of heat, presses, ovens or any other compaction element, therefore its fusion is cold. Where the boiling point is below 100% degrees Celsius, therefore it does not pollute the environment.
2- Proceso de acuerdo con la reivindicación 1, caracterizado porque los materiales del paso (b) se agregan en el siguiente porcentaje en peso respecto al peso total de la mezcla: 2- Process according to claim 1, characterized in that the materials of step (b) are added in the following percentage by weight with respect to the total weight of the mixture:
Carbonato de Calcio 62 - 70 Calcium Carbonate 62 - 70
Cloruro de sodio 0.01 - 0.025 Sodium Chloride 0.01 - 0.025
Dióxido de Titanio 0.01 - 0.025 Titanium Dioxide 0.01 - 0.025
Oxido de Zinc 0.03 - 0.09 Zinc Oxide 0.03 - 0.09
Caolín 0.03 - 0.07 Kaolin 0.03 - 0.07
Acido Estereatico 0.04 - 0.05 Steroid Acid 0.04 - 0.05
Acido acetilsalicilico 0.05 - 0.09 Acetylsalicylic acid 0.05 - 0.09
Bicarbonato de sodio 1.5 - 3.5 Baking soda 1.5 - 3.5
Sulfato de Potasio 0.05 - 0.10 Potassium Sulfate 0.05 - 0.10
Fosfato de zinc 0.05 - 0.10 Zinc Phosphate 0.05 - 0.10
Trióxido de Azufre 1.0 - 1.8 Sulfur Trioxide 1.0 - 1.8
Sílice 25 - 35 Silica 25 - 35
Oxido de Hierro 1.0 - 4.8 Iron Oxide 1.0 - 4.8
Magnesio 0,05 - 1.5
Potasio 0.1 - 0.9 Magnesium 0.05 - 1.5 Potassium 0.1 - 0.9
Aluminio 0.05 - 2.00 Aluminum 0.05 - 2.00
3- Proceso de acuerdo a la reivindicación 1, caracterizado porque los catalizadores se agregan en el siguiente porcentaje en peso respecto al peso total de la mezcla: 3- Process according to claim 1, characterized in that the catalysts are added in the following percentage by weight with respect to the total weight of the mixture:
4- Proceso de acuerdo con la reivindicación 1 caracterizado porque también se agregan entre 1,0% y 1,8% en peso de aromatizantes, en relación con el peso total de la mezcla.
4- Process according to claim 1 characterized in that between 1.0% and 1.8% by weight of flavorings are also added, in relation to the total weight of the mixture.
Priority Applications (1)
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PCT/IB2012/054503 WO2014033502A1 (en) | 2012-08-31 | 2012-08-31 | Method for the complete conversion of municipal solid waste and household electronic waste |
Applications Claiming Priority (1)
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PCT/IB2012/054503 WO2014033502A1 (en) | 2012-08-31 | 2012-08-31 | Method for the complete conversion of municipal solid waste and household electronic waste |
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WO2014033502A1 true WO2014033502A1 (en) | 2014-03-06 |
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PCT/IB2012/054503 WO2014033502A1 (en) | 2012-08-31 | 2012-08-31 | Method for the complete conversion of municipal solid waste and household electronic waste |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CA2209693A1 (en) * | 1997-07-07 | 1997-12-24 | Su Wen Lu | Method of treating solid waste |
CN1274695A (en) * | 2000-05-30 | 2000-11-29 | 袁东旭 | Method of making building block with domestic refuse as raw material |
WO2004071987A1 (en) * | 2003-02-17 | 2004-08-26 | Greenbuild Group | Building materials made from waste materials and method for making same |
ES2237794T3 (en) * | 1997-05-07 | 2005-08-01 | E.Rec. Ecological Recycling S.R.L. | COLD TRANSFORMATION PROCEDURE OF URBAN WASTE OR LIQUID MUDS OF INERT MATERIALS, INSTALLATION THAT SERVES TO PERFORM THIS PROCEDURE AND PRODUCTS OBTAINED. |
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2012
- 2012-08-31 WO PCT/IB2012/054503 patent/WO2014033502A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2237794T3 (en) * | 1997-05-07 | 2005-08-01 | E.Rec. Ecological Recycling S.R.L. | COLD TRANSFORMATION PROCEDURE OF URBAN WASTE OR LIQUID MUDS OF INERT MATERIALS, INSTALLATION THAT SERVES TO PERFORM THIS PROCEDURE AND PRODUCTS OBTAINED. |
CA2209693A1 (en) * | 1997-07-07 | 1997-12-24 | Su Wen Lu | Method of treating solid waste |
CN1274695A (en) * | 2000-05-30 | 2000-11-29 | 袁东旭 | Method of making building block with domestic refuse as raw material |
WO2004071987A1 (en) * | 2003-02-17 | 2004-08-26 | Greenbuild Group | Building materials made from waste materials and method for making same |
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