WO2004057214A1 - Stator for a hydrodynamic torque converter - Google Patents
Stator for a hydrodynamic torque converter Download PDFInfo
- Publication number
- WO2004057214A1 WO2004057214A1 PCT/EP2003/014104 EP0314104W WO2004057214A1 WO 2004057214 A1 WO2004057214 A1 WO 2004057214A1 EP 0314104 W EP0314104 W EP 0314104W WO 2004057214 A1 WO2004057214 A1 WO 2004057214A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- stator
- hub
- segment
- segments
- idler
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H41/00—Rotary fluid gearing of the hydrokinetic type
- F16H41/24—Details
- F16H41/28—Details with respect to manufacture, e.g. blade attachment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H41/00—Rotary fluid gearing of the hydrokinetic type
- F16H41/24—Details
- F16H41/28—Details with respect to manufacture, e.g. blade attachment
- F16H2041/285—Details with respect to manufacture, e.g. blade attachment of stator blades
Definitions
- the invention relates to a stator for a hydrodynamic torque converter according to the preamble of claim 1.
- a stator for a hydrodynamic torque converter which is arranged axially between a pump wheel and a turbine wheel and has stator elements in the form of a stator hub with stator blades accommodated thereon, which are connected to one another radially on the outside by a stator ring.
- the stator blades cause a fluid flowing from the turbine wheel to be fed to the pump wheel at a desired angle.
- Such a stator can be manufactured in different ways. For reasons of cost, preference is given to an injection molding process for axially drawn molds, the latter having filling spaces into which material is introduced by means of the injection molding process. After this material has cooled, the casting tools are pulled apart axially, thereby releasing the stator.
- Aluminum is usually used as the material for such an injection molding process, whereby the problem arises due to the thin liquid of this material in the heated state that material can escape at the contact zone of the two molds, which is noticeable as undesirable approaches on the stator blades.
- a chisel is inserted in the axial direction between the respective flow outlet of a first stator blade and the flow inlet of a second stator blade.
- thermoset powder is introduced into a mold and baked together under temperature and pressure to form an idler.
- this has a smooth surface, the latter cannot be machined due to the required admixture of glass or carbon fibers, since cracks then form which would roughen this material on the tread if it came into contact with another material, such as steel. This would result in considerable wear.
- thermoset guide vanes are preferably pulled radially. Although an optimal shape of the stator blades can be produced here, this manufacturing process is very expensive, since a number of tools corresponding to the number of stator blades must be removed radially outward after the thermoset powder has “caked”.
- the object of the invention is to design a stator so that it has good efficiency and good identification while being inexpensive to manufacture and resistant to breakage.
- stator element groups of the stator hub segments and the stator ring segments on the other hand, the dimensionally stable reception of the stator blades and the alignment of the latter in predeterminable planes should be of overriding importance, so that the stator hub segments as well as the stator ring segments after a connection has been established with one another must have sufficient strength.
- the individual stator element groups can be isolated from each other on the circuit board by a separation process, the term "exemption" being used to emphasize that no complete separation of the individual stator element groups from one another is intended, but rather the separation process should be carried out to the extent that the stator element groups, which are still connected to one another at predetermined points, can be moved by deformation processes, for example in the form of a plastic deformation, from the original plane of the board to new, different planes of extension, so that the desired three-dimensional stator can ultimately emerge from the original two-dimensional board.
- the deformation processes are not solely due to a change in the relative positions of the stator element groups to one another limited, but can also include a plastic deformation of the components of each stator element group.
- stator element groups can also preferably be subjected to plastic deformation in order to align them, for example, along lines of curvature along which both the stator hub segments and the stator ring segments each extend around a central axis of the stator. Understandably, the curvature lines of stator hub segments and stator ring segments differ because of the different distances of the respective stator element group from said center axis.
- stator segment hub By attaching the individual stator hub segments to each other, which can be the case, for example, by means of a welding process or by soldering or gluing to mutually facing butt ends, a stator segment hub is created that can be placed on a base body hub that acts as a carrier, so that both components come together , that is, the stator segment hub with the base body, are ultimately capable of forming the stator hub.
- stator segment hub created in this way must of course on the Base body hub are fastened in such a way that no relative movements between the stator segment hub and base body hub are possible in both the axial and circumferential directions.
- a fuse to be provided between the stator segment hub and base body hub, which is effective in the circumferential direction and / or in the axial direction and ensures that the stator wheel segment hub is connected to the base body hub without movement.
- a profile groove can be formed on the base body hub, in which the formally adapted stator segment hub can be inserted.
- the positive connection between the base body hub and the stator segment hub does not permit any movement in the circumferential and / or in the axial direction between these two components.
- a fixed connection can only be added for safety reasons, for example in the form of individual weld spots between the base body hub and the stator segment hub, or by soldering or gluing, which can also be done in a punctiform manner.
- stator rim segments can be joined to one another without additional connecting measures, in that a cover band is provided on the circuit board, on which, unlike the other parts of the stator element groups, the circuit board is not interrupted by separating processes.
- the stator ring segments can thus, together with the shroud, receive the line of curvature that is required for the stator ring to enclose the central axis.
- the blanks are made of a metallic material which, on the one hand, provides the required stability on the finished stator and, on the other hand, has good deformability, in order to be able to carry out the necessary deformation processes, preferably by cold forming, such as deep drawing or pressing.
- cold forming such as deep drawing or pressing.
- FIG. 1 shows a section of a torque converter in a sectional view, in which essentially the stator with different stator
- FIG. 2 shows a circuit board for producing the stator after the different stator element groups have been exempted
- FIG. 3 shows a detail from the circuit board in FIG. 2;
- FIG. 4 shows a spatial representation of the stator after deformation processes on the circuit board of FIG. 2;
- Figure 5 is a plan view of the stator in the axial direction.
- FIG. 6 shows a section of the stator with a view from the radial outside
- FIG. 7 shows a base body hub serving as a support for the stator; 8a shows a special design of the radial outside of the base body hub;
- FIG. 8b shows a sectional illustration according to the section line Vlllb-Vlllb in FIG. 8a;
- FIG. 9 shows a forming tool for producing the stator.
- Fig. 10 is a sectional view along the section line IX-IX in Fig. 9;
- Fig. 1 only the range of a hydrodynamic torque converter according to the invention is drawn out. It has been dispensed with to represent and describe the torque converter as a whole, because such torque converters are known from the prior art, for example from DE 41 21 586 A1.
- the pump shell 1 shown in FIG. 1 serves to form a pump wheel 2, which cooperates with a turbine wheel 3, which is fixedly connected in the radially inner region to a turbine hub 4, which is connected via a toothing 5 to a drive shaft, not shown.
- the pump shell 1 mentioned is fastened in the radially inner region to a pump hub 6 which extends in the direction of the output.
- a guide wheel 7 is arranged axially between the pump wheel 2 and the turbine wheel 3 and is arranged via a first axial bearing 8 between the turbine hub 4 and a freewheel 9 and via a second axial bearing 10 between the freewheel 9 and the pump hub 6.
- the two axial bearings 8 and 10 are each provided with a groove 11, 12 for hydraulic fluid, with which the converter circuit is supplied, in particular via the grooves 11 of the axial bearing 8.
- the axial bearing 8 is formed in one piece with a stator wheel hub 15, only shown schematically, on which stator wheel blades 17 are provided in the circumferential area, which in turn have at their radially outer end via a stator wheel rim 19 are interconnected.
- the freewheel 9, on which the stator 7 is arranged, has a freewheel outer ring 23, which is guided via clamping bodies 25 on a freewheel inner ring 27, which is connected in a rotationally fixed manner via a toothing 29 to an output element, not shown, radially between this output element and the with the turbine hub 4 non-rotatable output shaft fluid for supplying the converter circuit via the groove 11 of the axial bearing 8 can be conducted.
- a circuit board 32 is used for the production of the stator 7 shown in FIG. 1, the original circuit board plane 40 of which is exclusively two-dimensional.
- the board 32 has on its side labeled U in FIG. 2 with stator hub segments 36 which adjoin one another via butt ends 54, 56, the butt end 56 of the stator hub segment 36 closer to the side L of the board 32 each having the butt end 54 of the stator hub segment 36 closer to the side R of the circuit board 32 comes into contact.
- Each stator hub segment 36 adjoins a stator blade 17 via a first bending line 74, which in turn adjoins a stator ring segment 38 via a second bending line 76, all stator ring segments 38 of the circuit board 32 being formed in one piece with a common shroud 39 which runs on the side of the board 32 denoted by O in FIG. 2.
- a first stator element group 34 is formed by the stator hub segments 36, a second stator element group 34 by the stator blades 17 and a third stator element group 34 by the stator ring segments 38 in connection with the shroud 39.
- a circuit board segment 33 with all three stator element groups 34 is shown enlarged in FIG. 3 as a detail.
- the circuit board 32 is now transferred into another workpiece carrier 90, as can be seen from FIGS. 9 and 10 with regard to its basic structure.
- the workpiece carrier 90 consists of a first forming tool 86 and a second forming tool 88 which interacts with it.
- the second forming tool 88 located at the bottom in FIG. 9 or 10 in the area of the stator blade 17 has a receiving bed 92 for the stator blade 17, this receiving bed 92 being the Has shape of the later curvature of the stator vane.
- a press ram 94 is formed on the upper, first forming tool 86 in FIG.
- both the receiving bed 92 and the press ram 94 can additionally be designed with a curvature in the direction of extension of the stator blades 17 according to FIG. 10, so that the stator blades 17 ultimately have a curvature both in the radial and in the axial direction.
- the special design options of the stator blades 17 are very far-reaching, so that the design of the stator blades 17 will essentially depend on fluid dynamic requirements.
- stator blades 17 are preferably located in a new extension plane 47, which may coincide essentially with the original board plane 40, but nevertheless due to this a possible plastic curvature of the stator blades 17 can distinguish.
- both the guide wheel hub segments 36 are moved around the first bending line 74 into a new extension plane 42, and the guide wheel ring segments 38 are now in a new extension plane 46 after being deformed around the second bending line 76.
- the new extension planes can preferably be used 42 and 46, that is to say those of the stator hub segments 36 and the stator ring segments 38, are oriented substantially perpendicular to the original plane 40 of the board.
- the stator hub segments 36 are pivoted in the opposite direction of rotation around the first bending line 74 than the stator ring segments 38 around the second bending line 76.
- FIGS. 4 to 6 of the drawing show a spatial representation of a stator wheel section
- FIG. 5 shows an axial top view
- FIG. 6 shows a view from the radial outside according to viewing direction VI in FIG. 5.
- FIGS 4 and 6 the direction of flow of fluid in the region of the stator blades 17 is indicated by arrows.
- Fig. 5 shows the axial side of the flow inlet.
- stator hub segments 36 as well as the stator ring segments 38 are pivoted relative to the stator blades 17 about the bending lines 74, 76 shown in FIG. 2 or 3 in such a way that the stator hub segments 36, in particular FIG. 5 clearly shows that they run along a curve 50, namely at a distance R1 around a central axis 48 of the stator 7.
- the stator hub segments 36 thus assume their new extension plane 42 (FIG. 4).
- stator rim segments 38 run along with the shroud 39 a curvature line 52, which is arranged at a distance R2 from the center axis 48 of the stator 7, the stator ring segments 38 now taking up their new extension planes 46 (FIG. 4).
- the stator vanes 17 remain in an extension plane 44, which can essentially coincide with the original board plane 40, although the curvature of the stator vanes 17 that is now present causes an at least partial departure from the original board plane.
- the curvature of the stator blades 17 can be seen particularly well in FIGS. 4 and 6.
- stator hub segments 36 come into a position relative to one another in which, as shown in particular in FIGS. 4 and 6, circumferential engagements 66 (see FIGS. 2 and 3) each have a receiving area 68 ( 6) for the respectively adjacent stator vane 17, and also ensure that the stator segment hub 58 formed by circumferentially lining up the stator hub segments 36 on their flow outlet side A, which is shown in FIGS. 4 and 6, has an over forms the circumference of closed segment hub end 108.
- an engagement protrusion 72 of the stator hub segments 36 see FIGS.
- stator vane 17 which likewise runs at least substantially without curvature along the receiving area 68.
- stator vanes 17, on the other hand, are designed with a curvature to which the course of the receiving area 68 is of course adapted.
- FIGS. 2 and 3 each show an overlap region 80 between the stator blades 17 and the stator ring segments 38, along which the stator blades 17 are released from the respective stator ring segment 38 in the course of the separation processes.
- the stator ring segments 38 have been displaced into the new extension plane 46 as a result of the deformation processes, in the area of the outer diameter of the stator wheel 7 along the second bending line 76 there is a radially outer support 79 of the stator blades 17 against the effect of the flow, whereby the individual stator wheel Wreath segments 38 in the circumferential direction connecting shroud 39 is introduced a significant stability-increasing effect.
- stator ring segments 38 in their new extension plane 46 also ensure the required relative spacing of the individual stator blades 17 in the circumferential direction from one another, in that the stator ring segments 38 together with their support 79 originating from the dividing line 78 position the stator vanes 17 at their two radial ends with the respective receiving area 68 of the stator hub segments 36 and thereby establish the desired circumferential distance between a flow exit edge 84 of the stator vane 17 preceding in the circumferential direction with the flow entry edge 82 of the stator vane 17 that follows in the circumferential direction. This distance serves, as the arrows of the flow profile shown in FIGS.
- FIG. 4 and 6 illustrate, in each case on the sides of these figures marked E as flow entry 81 between two adjacent flow entry edges 82, and on the sides of the figures designated A in each case as flow exit 83 between each two adjacent flow exit edges 84.
- FIG. 4 in the half of the figure shown with stator ring 19, the subsequent succession of circumferential directions of stator ring segments 38 together with shroud 39 form a radially outer boundary and the stator Segmentnabe 58 a radially inner boundary of the radially intermediate flow inlets 81 and the flow outlets 83.
- stator hub segments 36 can be connected to one another by welding, but also by soldering or gluing, at the contact points between the engagement projection 72 and the compensation recess 70 on the one hand and at the circumferential ends of the adjacent circumferential undercuts 66, so that the stator wheel already mentioned Segment hub 58 is created. Since the stator rim segments 38 are connected to one another anyway due to the cover band 39 and, together with the stator segment hub 58, hold the stator blades 17 in a respectively predetermined, defined position, the blade region 96 of the stator 7 is thus completed. If the original circuit board 32 was dimensioned such that the blade area 96 completely surrounds the outer circumference 100 of a basic body 60 shown schematically in FIG.
- the stator segment hub 58 is on the one hand welded 98, but alternatively also by soldering or adhesive points on the outer circumference 100 of the base body hub 60, and on the other hand the two ends 112, 114 of the blade area 96 are preferably also connected to one another by welding points 99 (cf. FIG. 5), but alternatively also by soldering or adhesive points, by using those shown in FIG. butt ends 62, 64 of the stator ring 19 provided for this purpose and the butt ends 65, 67 of the stator segment hub 54 are connected to one another at the two circumferential ends 112, 114 of stator ring 19 and stator segment hub 58.
- the detail shown in FIG. 5 shows these connection points of the ends 112 and 114 with one another in detail.
- the blade area 96 does not extend over an angle of 360 °, but only over a part thereof, such as over an angle of 120 °.
- the individual blade areas 96 are then simpler to manufacture in terms of production technology and are then also connected to one another when the connection to the base body 60 is established, for which purpose already explained in FIG Way both the butt ends 65, 67 of the individual sections of the stator
- Stator ring 19 by welding points 99 (or soldering or adhesive points) to each other and by welding points 98 (or soldering or adhesive points) to the base body 60 each.
- FIG. 8a shows a view of the base body 60 from the outside radially, specifically without a blade area 96 attached.
- the radial outer periphery 100 of the base body 60 is designed with a securing means 61 in the form of a profile groove 102, in which the stator segment hub 58 (cf. FIG.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/528,272 US20060024161A1 (en) | 2002-12-19 | 2003-12-12 | Stator for a hydrodynamic torque converter |
EP03799475A EP1573232A1 (en) | 2002-12-19 | 2003-12-12 | Stator for a hydrodynamic torque converter |
AU2003299304A AU2003299304A1 (en) | 2002-12-19 | 2003-12-12 | Stator for a hydrodynamic torque converter |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10259412A DE10259412A1 (en) | 2002-12-19 | 2002-12-19 | Guide wheel for a hydrodynamic torque converter |
DE10259412.0 | 2002-12-19 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004057214A1 true WO2004057214A1 (en) | 2004-07-08 |
Family
ID=32403934
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2003/014104 WO2004057214A1 (en) | 2002-12-19 | 2003-12-12 | Stator for a hydrodynamic torque converter |
Country Status (5)
Country | Link |
---|---|
US (1) | US20060024161A1 (en) |
EP (1) | EP1573232A1 (en) |
AU (1) | AU2003299304A1 (en) |
DE (1) | DE10259412A1 (en) |
WO (1) | WO2004057214A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7854588B2 (en) | 2005-12-20 | 2010-12-21 | Schaeffler Technologies Gmbh & Co. Kg | Stamped torque converter stator blades and a torque converter stator with stamped blades |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE112006003280A5 (en) * | 2005-12-19 | 2008-09-04 | Luk Lamellen Und Kupplungsbau Beteiligungs Kg | Stator side plate for a torque converter |
KR20080106445A (en) * | 2006-03-24 | 2008-12-05 | 루크 라멜렌 운트 쿠프룽스바우 베타일리궁스 카게 | Blade wheel or guide wheel for a hydrodynamic torque converter, method for producing a guide wheel of said type, and hydrodynamic torque converter having a guide wheel of said type |
WO2007110024A2 (en) | 2006-03-24 | 2007-10-04 | Luk Lamellen Und Kupplungsbau Beteiligungs Kg | Flanged or welded connection for a housing and a pump housing in a torque converter |
US7908849B2 (en) * | 2006-03-24 | 2011-03-22 | Schaeffler Technologies Gmbh & Co. Kg | Bladed shell or stator shell for a hydrodynamic torque converter, method for producing a stator shell of said type, and hydrodynamic torque converter having a stator shell of said type |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2917001A (en) * | 1951-06-16 | 1959-12-15 | Borg Warner | Hydrodynamic coupling |
JPS61140342A (en) * | 1984-12-12 | 1986-06-27 | Honda Motor Co Ltd | Blade forming method |
JPS6388203A (en) * | 1986-09-30 | 1988-04-19 | Aisin Chem Co Ltd | Impeller with ring member |
DE19533151A1 (en) | 1995-09-08 | 1997-03-13 | Fichtel & Sachs Ag | Stator with free wheel comprising free wheel ring and inner and outer retainers |
US6382916B1 (en) * | 1999-08-27 | 2002-05-07 | Kabushiki Kaisha Yutaka Giken | Blade assembly for hydraulic power transmitting apparatus and method of manufacturing same |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3572034A (en) * | 1969-11-21 | 1971-03-23 | Ford Motor Co | Fabricated two-piece stator assembly for hydrokinetic torque converters |
US3829233A (en) * | 1973-06-27 | 1974-08-13 | Westinghouse Electric Corp | Turbine diaphragm seal structure |
DE3767713D1 (en) * | 1987-05-20 | 1991-02-28 | Borg Warner Automotive Gmbh | CLAMP BODY FREEWHEEL WITH DOUBLE CAGE. |
US4953353A (en) * | 1989-08-23 | 1990-09-04 | General Motors Corporation | Roller clutch for stator assembly |
DE4121586C2 (en) * | 1991-06-29 | 2001-06-21 | Mannesmann Sachs Ag | Hydrodynamic torque converter with cooling oil circuit |
-
2002
- 2002-12-19 DE DE10259412A patent/DE10259412A1/en not_active Withdrawn
-
2003
- 2003-12-12 US US10/528,272 patent/US20060024161A1/en not_active Abandoned
- 2003-12-12 WO PCT/EP2003/014104 patent/WO2004057214A1/en not_active Application Discontinuation
- 2003-12-12 EP EP03799475A patent/EP1573232A1/en not_active Withdrawn
- 2003-12-12 AU AU2003299304A patent/AU2003299304A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2917001A (en) * | 1951-06-16 | 1959-12-15 | Borg Warner | Hydrodynamic coupling |
JPS61140342A (en) * | 1984-12-12 | 1986-06-27 | Honda Motor Co Ltd | Blade forming method |
JPS6388203A (en) * | 1986-09-30 | 1988-04-19 | Aisin Chem Co Ltd | Impeller with ring member |
DE19533151A1 (en) | 1995-09-08 | 1997-03-13 | Fichtel & Sachs Ag | Stator with free wheel comprising free wheel ring and inner and outer retainers |
US6382916B1 (en) * | 1999-08-27 | 2002-05-07 | Kabushiki Kaisha Yutaka Giken | Blade assembly for hydraulic power transmitting apparatus and method of manufacturing same |
Non-Patent Citations (2)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 010, no. 336 (M - 535) 14 November 1986 (1986-11-14) * |
PATENT ABSTRACTS OF JAPAN vol. 012, no. 315 (M - 735) 26 August 1988 (1988-08-26) * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7854588B2 (en) | 2005-12-20 | 2010-12-21 | Schaeffler Technologies Gmbh & Co. Kg | Stamped torque converter stator blades and a torque converter stator with stamped blades |
Also Published As
Publication number | Publication date |
---|---|
US20060024161A1 (en) | 2006-02-02 |
DE10259412A1 (en) | 2004-07-01 |
AU2003299304A1 (en) | 2004-07-14 |
EP1573232A1 (en) | 2005-09-14 |
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