WO2004041541A1 - Method to produce graphically and two-dimensionally designed pieces - Google Patents

Method to produce graphically and two-dimensionally designed pieces Download PDF

Info

Publication number
WO2004041541A1
WO2004041541A1 PCT/SE2003/001710 SE0301710W WO2004041541A1 WO 2004041541 A1 WO2004041541 A1 WO 2004041541A1 SE 0301710 W SE0301710 W SE 0301710W WO 2004041541 A1 WO2004041541 A1 WO 2004041541A1
Authority
WO
WIPO (PCT)
Prior art keywords
dimensional
workpiece
construction
graphic design
items
Prior art date
Application number
PCT/SE2003/001710
Other languages
French (fr)
Inventor
Kurt Aldén
Original Assignee
Design Force Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Design Force Ab filed Critical Design Force Ab
Priority to AU2003280906A priority Critical patent/AU2003280906A1/en
Publication of WO2004041541A1 publication Critical patent/WO2004041541A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/66—Applications of cutting devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/40—Removing material taking account of the properties of the material involved
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/16—Composite materials, e.g. fibre reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/30—Organic material
    • B23K2103/40—Paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/50—Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26

Definitions

  • the present invention relates to a method according to the pre-characterising part of claim 1.
  • the object of the present invention is to provide a method of creating two-dimensional graphic design items sequentially on one and the same line.
  • the method according to the invention moreover affords the advantages that the material and hence also the assembled three-dimensional construction is lightweight and can be made fully recyclable.
  • the material can moreover be made water-repellent. Since the graphics are inco ⁇ orated into the design construction, this also affords the advantage that no separate advertising is necessary.
  • Fig. 1 shows a sequential two-dimensional graphic design process on a workpiece
  • Figs. 2 to 8 show an example of an assembly of two-dimensional graphic design items into a self-supporting and self-locking three-dimensional construction
  • Fig. 9 shows an example of the graphics inco ⁇ orated into the design construction.
  • Fig. 1 shows how a substantially plane workpiece 1 moves in a conventional ink-jet printer 2, shown from left to right in the figure as illustrated by the arrow 3, whilst the ink-jet printer applies a graphic pattern to the surface of the workpiece 1 as the ink jets move transversely over the workpiece 1, as shown by the arrow 4.
  • the ink-jet printer 2 is digitally controlled, which means that the appearance of the graphic pattern can be readily modified by means of a computer.
  • the workpiece 1 continues its advance, shown from left to right in the figure, and reaches a conventional laser cutter 5.
  • the laser cutter 5 cuts out items 6 of predefined shape from the workpiece 1.
  • the laser cutter 5 is also digitally controlled, which makes it possible to easily modify the shapes of the cut-out items 6. Since the two-dimensional graphic design process is performed sequentially in one and the same line, the processing of the workpiece 1 can be managed by one and the same operator.
  • the workpiece 1 is made of corrugated board, which is a laminate material comprising two substantially parallel covering layers of paper material and a core of corrugated fibreboard placed between the covering layers, and at least one diffusion layer.
  • corrugated board which is a laminate material comprising two substantially parallel covering layers of paper material and a core of corrugated fibreboard placed between the covering layers, and at least one diffusion layer.
  • the material is suited to use as a construction material for fittings, furniture and other load-bearing constructions. It is furthermore a lightweight material, which facilitates any transporting of the items 6.
  • the material is also recyclable in existing recycling systems, which meets the environmental requirements according to Agenda 21.
  • the material has the advantage over other prefabricated component materials that it has a fire classification. This is of particular importance in the method according to the invention, since the laser cutting process carries a high combustion risk. It has now been shown that the corrugated board is not ignited by the laser cutting.
  • the two-dimensional graphic design items 6 can then be packed in packagings suited to this pu ⁇ ose. Since the items 6 are substantially flat, they are preferably packed one on top of another in order to make optimum use of the packing space. After packing, the items 6 are suitably transported to the location where the items 6 are to be assembled, for example to a shop.
  • Figs 2 to 8 show an example of an assembly of two-dimensional graphic design items 6 into a self-supporting and self-locking three-dimensional construction 7.
  • the construction 7 takes the form of a baker with a box which is intended to be filled with bread. Since no separate assembly elements, such as bolts and nuts, are needed, assembly of the items 6 to form the construction 7 is a relatively quick operation. Moreover, since the construction 7 is self-locking no labour-intensive or time-consuming removal of the conventional assembly elements, such as bolts and nuts, from the construction 7 is required should the material be recycled.
  • Fig. 9 shows how the graphics are inco ⁇ orated into the construction 7 in the example above, in which the graphics may have advertising pu ⁇ oses. This obviates the need for separate advertising signs or advertising posters.
  • any visible edges in the construction undergo conventional edge treatment before assembly, which may consist, for example, of thin strips of suitable material being adhesively bonded to the visible edge, possibly in combination with heat treatment.
  • the aforementioned material can also undergo a conventional lamination process, which makes the construction 7 moisture-resistant.
  • the workpiece 1 can undergo the lamination process either before the graphic pattern is applied and before the graphic design items 6 are cut out or after both these operations.
  • An alternative to conventional lamination is for the workpiece 6, the graphic design items 6 or the construction 7 to be coated with liquid lacquer or a moisture-resistant paint.
  • the assembly of two-dimensional graphic design items 6 into a construction 7 in the form of a baker with a box is described above. Since it is easy to modify the predefined two-dimensional graphic design process performed on the items 6 in the ink-jet printer 2 and the laser cutter 5, the method according to the present invention affords great scope for designing the items 6 to the client's special requirements. Thus it is possible to assemble most three-dimensional constructions without departing from the scope of the present invention.
  • the graphic design for example, need not have advertising pu ⁇ oses but may simply serve as decoration of furniture, for example, manufactured by the method according to the present invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)

Abstract

The present invention relates to a method of using an ink-jet printer (2) to apply a graphic design pattern to substantially plane workpiece (1) and then using a laser cutter (5) to make through-cuts in the workpiece (1) so that items with a two dimensional design are created, which are assembled into a three-dimensional, self-locking and self-supporting construction, without the need for conventional assembly elements, according to a predefined three-dimensional pattern.

Description

METHOD TO PRODUCE GRAPHICALLY AND TWO-DIMENSIONALLY DESIGNED PIECES
The present invention relates to a method according to the pre-characterising part of claim 1.
Background of the invention
Most shops have a need to alter or renew their interior fittings at regular intervals, one example being clothing shops before a new clothing season. Such alteration or renewal must preferably not take long to carry out. In many shops there is also a desire to incoφorate advertising into the fittings. The type of shop fittings required can vary from one shop to another, just as the choice of furnishings varies according to people's tastes when furnishing our homes. For example, there may be a need to modify the size and dimensions of furniture according to the space to be fitted out.
Nowadays most shops have fittings, that is to say counters, shelving and the like of timber material, for example, which are conventionally assembled using bolts and nuts, for example. This also applies to furniture in the home. The material is heavy and assembly of the fittings/furniture takes a relatively long time, whilst the fittings and/or items of furniture are not completely recyclable. Furthermore, there is not much scope for flexibility in the design construction of the fittings or furniture. Any advertising in shops often comes in the form of separate advertising posters or signs.
Object of the invention
The object of the present invention is to provide a method of creating two-dimensional graphic design items sequentially on one and the same line.
This object is achieved by a method of the generic type in that the invention has the characterising features according to claim 1. The method according to the invention furthermore enables the two-dimensional graphic design items to be assembled into a three-dimensional construction that is self-locking so that no bolts or nuts are required.
The method according to the invention moreover affords the advantages that the material and hence also the assembled three-dimensional construction is lightweight and can be made fully recyclable. The material can moreover be made water-repellent. Since the graphics are incoφorated into the design construction, this also affords the advantage that no separate advertising is necessary.
Brief description of the drawing
The invention will be explained below with reference to the drawing, in which:
Fig. 1 shows a sequential two-dimensional graphic design process on a workpiece,
Figs. 2 to 8 show an example of an assembly of two-dimensional graphic design items into a self-supporting and self-locking three-dimensional construction, and
Fig. 9 shows an example of the graphics incoφorated into the design construction.
Description of the invention
Fig. 1 shows how a substantially plane workpiece 1 moves in a conventional ink-jet printer 2, shown from left to right in the figure as illustrated by the arrow 3, whilst the ink-jet printer applies a graphic pattern to the surface of the workpiece 1 as the ink jets move transversely over the workpiece 1, as shown by the arrow 4. The ink-jet printer 2 is digitally controlled, which means that the appearance of the graphic pattern can be readily modified by means of a computer. Once the graphic pattern has been applied to the surface of the workpiece 1, the workpiece 1 continues its advance, shown from left to right in the figure, and reaches a conventional laser cutter 5. The laser cutter 5 cuts out items 6 of predefined shape from the workpiece 1. The laser cutter 5 is also digitally controlled, which makes it possible to easily modify the shapes of the cut-out items 6. Since the two-dimensional graphic design process is performed sequentially in one and the same line, the processing of the workpiece 1 can be managed by one and the same operator.
The workpiece 1 is made of corrugated board, which is a laminate material comprising two substantially parallel covering layers of paper material and a core of corrugated fibreboard placed between the covering layers, and at least one diffusion layer. Such a material is described, for example in patent application SE0200903-3. The material is suited to use as a construction material for fittings, furniture and other load-bearing constructions. It is furthermore a lightweight material, which facilitates any transporting of the items 6. The material is also recyclable in existing recycling systems, which meets the environmental requirements according to Agenda 21. The material has the advantage over other prefabricated component materials that it has a fire classification. This is of particular importance in the method according to the invention, since the laser cutting process carries a high combustion risk. It has now been shown that the corrugated board is not ignited by the laser cutting.
The two-dimensional graphic design items 6 can then be packed in packagings suited to this puφose. Since the items 6 are substantially flat, they are preferably packed one on top of another in order to make optimum use of the packing space. After packing, the items 6 are suitably transported to the location where the items 6 are to be assembled, for example to a shop.
Figs 2 to 8 show an example of an assembly of two-dimensional graphic design items 6 into a self-supporting and self-locking three-dimensional construction 7. In this example the construction 7 takes the form of a baker with a box which is intended to be filled with bread. Since no separate assembly elements, such as bolts and nuts, are needed, assembly of the items 6 to form the construction 7 is a relatively quick operation. Moreover, since the construction 7 is self-locking no labour-intensive or time-consuming removal of the conventional assembly elements, such as bolts and nuts, from the construction 7 is required should the material be recycled.
Fig. 9 shows how the graphics are incoφorated into the construction 7 in the example above, in which the graphics may have advertising puφoses. This obviates the need for separate advertising signs or advertising posters.
In one embodiment of the present invention any visible edges in the construction undergo conventional edge treatment before assembly, which may consist, for example, of thin strips of suitable material being adhesively bonded to the visible edge, possibly in combination with heat treatment.
The aforementioned material can also undergo a conventional lamination process, which makes the construction 7 moisture-resistant. The workpiece 1 can undergo the lamination process either before the graphic pattern is applied and before the graphic design items 6 are cut out or after both these operations. An alternative to conventional lamination is for the workpiece 6, the graphic design items 6 or the construction 7 to be coated with liquid lacquer or a moisture-resistant paint.
The assembly of two-dimensional graphic design items 6 into a construction 7 in the form of a baker with a box is described above. Since it is easy to modify the predefined two-dimensional graphic design process performed on the items 6 in the ink-jet printer 2 and the laser cutter 5, the method according to the present invention affords great scope for designing the items 6 to the client's special requirements. Thus it is possible to assemble most three-dimensional constructions without departing from the scope of the present invention. The graphic design, for example, need not have advertising puφoses but may simply serve as decoration of furniture, for example, manufactured by the method according to the present invention.

Claims

Claims
1. Method of producing through-cuts according to a predefined pattern in a substantially plane workpiece (1), which bears a pattern of predetermined graphic design, thereby creating two-dimensional graphic design items (6), characterised in that the chosen workpiece is corrugated board on which the following operations are performed sequentially in the following order.
A the graphic design pattern is applied to the workpiece ( 1) by means of an ink- jet printer (2), and
B the through-cuts are produced in the workpiece (1) bearing the graphic design by means of a laser cutter (5).
2. Method according to Claim 1, characterised in that the two-dimensional graphic design items (6) are assembled into a three-dimensional construction (7) according to a predefined three-dimensional pattern.
3. Method according to Claim 2, characterised in that the three-dimensional construction (7) is made self-locking.
4. Method according to any one of Claims 2-3, characterised in that an edge treatment is performed at least on visible edges of the three-dimensional construction (7).
Method according to any one of Claims 2 to 4, characterised in that the construction (7) is made water-repellent.
PCT/SE2003/001710 2002-11-06 2003-11-05 Method to produce graphically and two-dimensionally designed pieces WO2004041541A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2003280906A AU2003280906A1 (en) 2002-11-06 2003-11-05 Method to produce graphically and two-dimensionally designed pieces

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE0203251A SE0203251D0 (en) 2002-11-06 2002-11-06 Method to create graphical as well as two-dimensional styled pieces
SE0203251-4 2002-11-06

Publications (1)

Publication Number Publication Date
WO2004041541A1 true WO2004041541A1 (en) 2004-05-21

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ID=20289457

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/SE2003/001710 WO2004041541A1 (en) 2002-11-06 2003-11-05 Method to produce graphically and two-dimensionally designed pieces

Country Status (3)

Country Link
AU (1) AU2003280906A1 (en)
SE (1) SE0203251D0 (en)
WO (1) WO2004041541A1 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2436080A (en) * 2006-02-15 2007-09-19 Satish Mistry Method and apparatus for creation of Corporate Artwork
CN102582253A (en) * 2011-12-14 2012-07-18 武汉金运激光股份有限公司 Ink-jet printing and laser processing system and textile processing method
CN102582277A (en) * 2011-12-14 2012-07-18 武汉金运激光股份有限公司 Ink-jet printing/laser carving integrated machine and textile processing method
CN102582251A (en) * 2011-12-14 2012-07-18 武汉金运激光股份有限公司 Ink-jet printing/laser carving integrated machine and textile processing method
CN102615971A (en) * 2011-12-14 2012-08-01 武汉金运激光股份有限公司 Ink jetting, printing and laser processing all-in-one machine and textile processing method
CN102658721A (en) * 2011-12-14 2012-09-12 武汉金运激光股份有限公司 Ink jet printing and laser processing integrated machine and textile processing method
CN102700254A (en) * 2012-07-13 2012-10-03 瑞安市博业激光应用技术有限公司 Inkjet printer with laser engraving cutting device
CN104890373A (en) * 2015-06-18 2015-09-09 江苏海大印染机械有限公司 Ink-jet printing and dyeing apparatus
US10762595B2 (en) 2017-11-08 2020-09-01 Steelcase, Inc. Designated region projection printing of spatial pattern for 3D object on flat sheet in determined orientation

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB153425A (en) * 1919-09-16 1920-11-11 Horace Stanley Cordwell Improvements in display pedestals
FR1350885A (en) * 1962-12-22 1964-01-31 Cartonnages D Echantillonnage Display cabinet for various objects
EP0035841A2 (en) * 1980-03-06 1981-09-16 Westinghouse Brake And Signal Company Limited A shorted-emitter thyristor device
EP0746140A1 (en) * 1995-06-02 1996-12-04 Max Co., Ltd. Control unit for a printer and a plotter
EP0950752A1 (en) * 1998-04-15 1999-10-20 Gerber Garment Technology, Inc. Apparatus and method for fabric printing of nested printed images
US6109329A (en) * 1998-08-28 2000-08-29 Russo; Ralph Modular panel structure
WO2001038097A2 (en) * 1999-11-08 2001-05-31 Encad, Inc. Digital media cutter

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB153425A (en) * 1919-09-16 1920-11-11 Horace Stanley Cordwell Improvements in display pedestals
FR1350885A (en) * 1962-12-22 1964-01-31 Cartonnages D Echantillonnage Display cabinet for various objects
EP0035841A2 (en) * 1980-03-06 1981-09-16 Westinghouse Brake And Signal Company Limited A shorted-emitter thyristor device
EP0746140A1 (en) * 1995-06-02 1996-12-04 Max Co., Ltd. Control unit for a printer and a plotter
EP0950752A1 (en) * 1998-04-15 1999-10-20 Gerber Garment Technology, Inc. Apparatus and method for fabric printing of nested printed images
US6109329A (en) * 1998-08-28 2000-08-29 Russo; Ralph Modular panel structure
WO2001038097A2 (en) * 1999-11-08 2001-05-31 Encad, Inc. Digital media cutter

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2436080A (en) * 2006-02-15 2007-09-19 Satish Mistry Method and apparatus for creation of Corporate Artwork
GB2436080B (en) * 2006-02-15 2010-11-24 Satish Mistry Method and apparatus for creation of composite artwork
CN102582253A (en) * 2011-12-14 2012-07-18 武汉金运激光股份有限公司 Ink-jet printing and laser processing system and textile processing method
CN102582277A (en) * 2011-12-14 2012-07-18 武汉金运激光股份有限公司 Ink-jet printing/laser carving integrated machine and textile processing method
CN102582251A (en) * 2011-12-14 2012-07-18 武汉金运激光股份有限公司 Ink-jet printing/laser carving integrated machine and textile processing method
CN102615971A (en) * 2011-12-14 2012-08-01 武汉金运激光股份有限公司 Ink jetting, printing and laser processing all-in-one machine and textile processing method
CN102658721A (en) * 2011-12-14 2012-09-12 武汉金运激光股份有限公司 Ink jet printing and laser processing integrated machine and textile processing method
CN102700254A (en) * 2012-07-13 2012-10-03 瑞安市博业激光应用技术有限公司 Inkjet printer with laser engraving cutting device
CN104890373A (en) * 2015-06-18 2015-09-09 江苏海大印染机械有限公司 Ink-jet printing and dyeing apparatus
US10762595B2 (en) 2017-11-08 2020-09-01 Steelcase, Inc. Designated region projection printing of spatial pattern for 3D object on flat sheet in determined orientation
US11321810B2 (en) 2017-11-08 2022-05-03 Steelcase Inc. Designated region projection printing
US11722626B2 (en) 2017-11-08 2023-08-08 Steelcase Inc. Designated region projection printing

Also Published As

Publication number Publication date
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AU2003280906A1 (en) 2004-06-07

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