WO2004038315A1 - Continuous furnace - Google Patents

Continuous furnace Download PDF

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Publication number
WO2004038315A1
WO2004038315A1 PCT/JP2003/013516 JP0313516W WO2004038315A1 WO 2004038315 A1 WO2004038315 A1 WO 2004038315A1 JP 0313516 W JP0313516 W JP 0313516W WO 2004038315 A1 WO2004038315 A1 WO 2004038315A1
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WO
WIPO (PCT)
Prior art keywords
furnace
firing furnace
firing
continuous firing
continuous
Prior art date
Application number
PCT/JP2003/013516
Other languages
French (fr)
Japanese (ja)
Inventor
Tadanori Mizoguchi
Original Assignee
International Customer Service
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by International Customer Service filed Critical International Customer Service
Priority to AU2003277516A priority Critical patent/AU2003277516A1/en
Priority to EP03809452A priority patent/EP1607704A4/en
Publication of WO2004038315A1 publication Critical patent/WO2004038315A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/36Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/02Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
    • F27B9/028Multi-chamber type furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/04Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity adapted for treating the charge in vacuum or special atmosphere
    • F27B9/045Furnaces with controlled atmosphere
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/06Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
    • F27B9/10Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated heated by hot air or gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/2469Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor the conveyor being constituted by rollable bodies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00Subject matter not provided for in other groups of this subclass
    • F27D99/007Partitions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/3005Details, accessories, or equipment peculiar to furnaces of these types arrangements for circulating gases
    • F27B2009/3027Use of registers, partitions

Abstract

A continuous furnace, comprising movable furnace units joined to each other for adjusting the burning temperature of molded products, characterized in that a plurality of furnace units are connected to each other through vertically moving shield plates, burner openings are disposed in opposed side walls inside the furnace units so as to be displaced from the opposed positions thereof, and a conveying means passed through the connected furnace units is installed in the furnace.

Description

明細書  Specification
連続式焼成炉  Continuous firing furnace
技術分野 Technical field
本発明は、 焼成する成形品の量や焼成時間等に応じてュニット化した焼成炉を複 数連続して使用する連続式焼成炉に関する。  The present invention relates to a continuous firing furnace in which a plurality of firing furnaces united according to the amount of a molded article to be fired and the firing time are used in succession.
背景技術 Background art
従来、 隔壁を設けた炉体に連続した焼成通路を設置し、 これに成形品を順次搬入 するようにした連続焼成炉がある。 また、 該隔壁に、 焼成通路内で燃焼した排気ガ スを排気する排気口を設けて、 焼成領域の温度を精度よく制御するようにした連続 焼成炉が提案されている (特許第 3218719号参照 (特開平 6-82162号公報))。  Conventionally, there has been a continuous firing furnace in which a continuous firing path is provided in a furnace body provided with partition walls, and molded articles are sequentially loaded into the furnace. Further, a continuous firing furnace has been proposed in which an exhaust port for exhausting exhaust gas burned in a firing passage is provided in the partition wall so that the temperature of a firing region is controlled with high accuracy (see Japanese Patent No. 3218719). (JP-A-6-82162).
また、第 1焼成域、第 2焼成域、第 1冷却域、第 2冷却域及び第 3冷却域を設け、 これらの領域を冷却空気供給口、 パーナ、 余熱空気回収口及び炉内ガス排出口に分 け、 各領域の温度を制御して適正なヒートカーブを保持するようにしたトンネル状 の炉体を有する連続焼成炉も提案されている (特許第 2859987 号参照 (特開平 5- In addition, a first baking area, a second baking area, a first cooling area, a second cooling area, and a third cooling area are provided, and these areas are provided with a cooling air supply port, a parner, a residual heat air recovery port, and a gas exhaust port in the furnace. There has also been proposed a continuous firing furnace having a tunnel-shaped furnace body in which an appropriate heat curve is maintained by controlling the temperature of each region (see Japanese Patent No. 2859987 (see Japanese Patent Application Laid-Open No. 5-59987).
172465号公報))。 No. 172465))).
しかし、 特開平 6-82162号公報に記載された連続焼成炉は、焼成部に隔壁を有す るものの、 隔壁が上下に動いて炉内の温度を調節するものではないために、 隔壁そ のものによらず別の構造によって温度調整するようにしたものである。 また、 この 発明ではパーナ口の位置を相対する側壁の相対向する位置から外れるように配置し て燃焼ガスを旋回流力渦流にして成形品に均一に当るようにしたものではない。 一方、 特開平 5-172465号公報に記載された連続焼成炉は、 隔壁自他の動きによ り成形品の温度調整をしたものではなく、 また成形品に燃焼ガスを均一に当るよう にしたものでもない。  However, although the continuous firing furnace described in Japanese Patent Application Laid-Open No. 6-82162 has a partition in the firing section, the partition does not move up and down to adjust the temperature inside the furnace, so that the partition The temperature is adjusted by a different structure regardless of the object. Further, in the present invention, the position of the aperture is not set so as to deviate from the opposing position of the opposing side wall so that the combustion gas is swirled and swirled to uniformly hit the molded product. On the other hand, in the continuous firing furnace described in Japanese Patent Application Laid-Open No. 5-172465, the temperature of the molded product is not adjusted by the movement of the partition wall itself, and the combustion gas is uniformly applied to the molded product. Not even a thing.
発明の開示 Disclosure of the invention
本発明の目的は、 上記問題点を解決せんとするものであって、 焼成炉ユニットを 連続して設けることでバッチ式に近レ、小型のものから中型、 更には大型のものまで 作ることができる連続焼成炉を提供することにある。  An object of the present invention is to solve the above-mentioned problems, and by continuously providing a sintering furnace unit, it is possible to produce a batch type, small to medium size, and even a large type. It is an object of the present invention to provide a continuous sintering furnace.
本発明の他の目的は、 複数の焼成炉ユニットを連結しただけでなく、 炉の所定箇 所に遮蔽板を設けることで、 各遮蔽板間の焼成温度を調節可能にした連続焼成炉を 提供することにある。 Another object of the present invention is to provide a continuous firing furnace in which not only a plurality of firing furnace units are connected but also a shielding plate is provided at a predetermined position in the furnace so that the firing temperature between the shielding plates can be adjusted. To provide.
本発明の別の目的は、 パーナ口を相対する側壁にそれぞれ相対向する位置から外 れるように配置することで、 焼成炉內にガスの旋回流を起こして成形品を略均一に 焼成できるようにした連続焼成炉を提供することにある。  Another object of the present invention is to arrange a wrench so as to deviate from a position facing each other on an opposing side wall so that a swirling flow of gas is generated in the sintering furnace 內 so that a molded article can be sintered substantially uniformly. To provide a continuous sintering furnace.
本発明の更に別の目的は、 遮蔽板を炉内の搬送手段の上方の所定の高さ、 即ち、 成形品が搬送手段を通過できる高さに位置させるようにし、 搬送手段の上方及び下 方からパーナで焼成することができるようにした連続焼成炉を提供することにある。 本発明のその他の目的は、 焼成炉の前部と後部に、 空気とガスを炉内へ搬送する 燃焼ファンと、 排気ガスを外部へ強制的に排気させる排気ファンを設けることで、 短時間で窯業品が提供できる連続焼成炉を提供することにある。  Still another object of the present invention is to position the shielding plate at a predetermined height above the conveying means in the furnace, that is, at a height at which a molded article can pass through the conveying means, and at a position above and below the conveying means. And to provide a continuous firing furnace that can be fired with a wrench. Another object of the present invention is to provide a combustion fan for conveying air and gas into the furnace and an exhaust fan for forcibly exhausting exhaust gas to the outside at the front and rear of the firing furnace, so that it can be performed in a short time. An object of the present invention is to provide a continuous firing furnace that can provide ceramic products.
本発明の目的は、 特に、 焼成炉をビルディング、 住宅、 トンネル、 高速道路の建 築現場や、 焼却灰等を窯業品に利用できる場所、 あるいは客先の工場敷地内に移動 して、 その移動場所でタイル、 レンガ、 外装板等の窯業品の他に、 自動車等に用い るセラミック電子部品等の熱処理装置を仕上げる連続式焼成炉を提供することにあ る。  The object of the present invention is, in particular, to move the firing furnace to a building, a house, a tunnel, a highway building site, to a place where incinerated ash or the like can be used for ceramic products, or to a customer's factory premises, and to move the furnace. It is an object of the present invention to provide a continuous firing furnace for finishing a heat treatment apparatus for ceramic electronic components used in automobiles and the like, in addition to ceramic products such as tiles, bricks, and exterior panels in place.
本発明は上記目的に鑑みなされたものであり、 その要旨は焼成炉ュニットと、 該 ユニット内へガスを噴射するパーナと、 該パーナのガスの点火、 火炎量と時間、 及 び消火をコントロールする制御盤とからなる焼成炉であって、 該焼成炉の焼成炉ュ ニットが炉内の温度を調節する遮蔽板を介して複数連続したものであり、 前記複数 の焼成炉ュニットの少なくとも 1部には、 炉内の火炎の旋回流を強制的に起こすよ うに、 前記バーナロを、 各焼成炉ュニットの相対する側壁の所要箇所において互い に相対向する位置から外して配置するとともに、 前記複数連続した焼成炉ュニット を貫通する搬送手段を設置したことを特徴とする繋脱自在で移動可能な連続式焼成 炉にある。  SUMMARY OF THE INVENTION The present invention has been made in view of the above objects, and its gist is to control a firing furnace unit, a parner for injecting gas into the unit, and control of ignition of the gas of the parner, flame amount and time, and fire extinguishing. A baking furnace comprising a control panel, wherein a plurality of baking furnace units of the baking furnace are connected via a shielding plate for controlling a temperature in the furnace, and at least a part of the plurality of baking furnace units is provided. In order to forcibly generate a swirling flow of the flame in the furnace, the burners are displaced from the positions facing each other at required locations on the opposing side walls of the respective firing furnace units, and the plurality of the continuous The present invention relates to a detachable and movable continuous firing furnace characterized in that a transfer means passing through the firing furnace unit is installed.
これにより、 本発明は必要数の焼成炉ユニットを連続して形成することで、 成形 品の大きさ、 形状、 及び量等に応じた規模の連続式焼成炉ができ、 その連続式焼成 炉の所要箇所に遮蔽板を設けて、 各遮蔽板間の温度調整を可能にした。 また、 各遮 蔽板間の焼成炉ュニット内では旋回流により成形品にガス炎を均一に当て、 より良 好な窯業品を得ることができる。 また、 連続焼成炉の中の必要な焼成炉ュニットの相対する側壁においてパーナ口 を相対向する位置から外れるように配置しているために、 ュニット内に旋回流を強 制的に起こすことが可能になり、 これにより、 成形品に火炎を略均一に照射するこ とができる。 Thus, according to the present invention, by continuously forming the required number of firing furnace units, a continuous firing furnace having a scale corresponding to the size, shape, amount, etc. of the molded product can be obtained. Shielding plates were provided at required locations to enable temperature adjustment between each shielding plate. Further, in the firing furnace unit between the shielding plates, a gas flame is uniformly applied to the molded product by the swirling flow, so that a better ceramic product can be obtained. In addition, since the corners of the sintering furnace are positioned so that the corners of the squeezing furnace deviate from the positions facing each other on the opposite side wall of the sintering furnace unit, a swirling flow can be forcibly generated in the unit. As a result, it is possible to irradiate the molded article with the flame substantially uniformly.
さらに、 本発明では連続焼成炉をトンネル等の工事現場あるいは客先工場敷地内 へ搬送して移動できるようにしたことで、 同場所でタイル等の窯業品や、 自動車部 品等セラミック電子部品の金属製品としての熱処理品を焼成することで、 窯業品の ストツクがほとんど生じない短時間での窯業品の焼成を可能にし、 全体としての費 用を節約した。  Furthermore, in the present invention, the continuous firing furnace can be transported and moved to a construction site such as a tunnel or the site of a customer's factory, so that ceramic electronic parts such as tiles and ceramic parts such as automobile parts can be moved in the same place. By firing the heat-treated product as a metal product, ceramic products can be fired in a short time with almost no stock of ceramic products, and overall costs have been saved.
さらにまた、 本発明では焼成炉を移動可能にして、 連続焼成炉をビルディング等 の工事現場あるレ、は客先工場敷地内でタイルゃレンガ、 または自動車部品等の金属 製品としての熱処理品等を焼成することができるので、 これらの商品を別の場所で ストツクする倉庫や運搬を省き、 効率が良くコストの掛らない窯業品が得られる。 また、 本発明の他の要旨として、 炉体を一対の相対する側壁を含む略四角筒体に する場合には、 前記パーナ口を、 各側壁の相対する位置を外した位置に各 1つ、 合 計 2本設けて、 該 2本のパーナ口からの火炎を左又は右廻りの旋回流にする力、 各 側壁の相対する位置を外した上下位置に各 2つ、 合計 4本設けて、 該 4本のパーナ 口からの上方と下方の火炎の旋回流を左又は右廻りに同じくする力、 互いに逆にす る位置に配置したことを特徴とする。  Furthermore, in the present invention, the firing furnace is made movable, and the continuous firing furnace is used at a construction site such as a building. Since it can be fired, warehouses and transportation for storing these products in different locations can be omitted, and efficient and cost-effective ceramic products can be obtained. Further, as another gist of the present invention, when the furnace body is formed into a substantially square cylindrical body including a pair of opposed side walls, one of the parner ports is provided at a position where the opposed position of each side wall is removed. A total of two tubes are provided, and a force to turn the flame from the two wrench openings into a left or right swirling flow, two at each of the upper and lower positions excluding the opposing position of each side wall, a total of four, It is characterized in that the swirling flow of the upper and lower flames from the four wrench openings is turned leftward or rightward in the same direction, and is located at a position opposite to the above.
本発明では、 炉体の略四角筒の側壁に各 1本のパーナ口を設け、 ある 1つの側壁 には右下角部付近にパーナ口を内方に向けて位置すると、 これに相対する側壁でも 右下角部付近にパーナ口を内方に向けて位置させる。 このように位置させると、 相 対する下側 2つのパーナ口は相対する位置から外れているので、 それぞれのパーナ 口からの火炎は左に旋回する。  According to the present invention, one opener is provided on each side wall of the substantially square tube of the furnace body, and if the opener is located in the vicinity of the lower right corner on one side wall, the open side wall may be located on the opposite side wall. Position the wrench inward near the lower right corner. With this position, the flames from each of the two corners turn to the left because the two lower corners are out of the opposite position.
また、 炉体の略四角筒の側壁に各 2本づつのパーナを配置する場合は、 ある 1つ の側壁でのパーナ口は右上角付近と左下角付近に、 そしてそれに相対する側壁では こちらに向ってやはり右上角付近と左下角付近に配置する。 このようなバーナロは それぞれの相対する側壁では相対する位置から外れる、 云い換えると一方側の側壁 側から相対する側の側壁を透視すると(お互いの側壁で右上角付近に位置するから)、 一方の側壁のパーナ口からは右上角 (隅)部から相対する相手側の側壁へ火炎が発射 されるが、 相手側の右上角 (隅)部のパーナ口の火炎は前記一方の側壁側から見れば 向側の左上角部から手前の左上角に向って火炎が発射されて火炎は左旋回すること になる。 側壁の左下角付近にある 2本のパーナ口からの火炎も、 一方側の側壁から 相対する側壁側に発射されるために、 炉体内を上記とは逆に右旋回となる。 In addition, when two wrench are arranged on the side wall of the approximately square tube of the furnace body, the wrench opening on one side wall is near the upper right corner and the lower left corner, and on the opposite side wall is here Again, it is placed near the upper right corner and near the lower left corner. Such a barnaro deviates from the opposing position on each opposing side wall, in other words, when seeing through the opposing side wall from one side wall side (since it is located near the upper right corner on each side wall), Flames are fired from the upper right corner (corner) of the side wall from the upper right corner (corner) to the opposing side wall, but the flame of the upper right corner (corner) of the other side is fired from the one side wall. The flame is fired from the upper left corner on the opposite side to the upper left corner on the near side, and the flame turns left. The flame from the two corners near the lower left corner of the side wall is also fired from one side wall to the opposite side wall, so that the inside of the furnace turns clockwise, contrary to the above.
なお、 上記ではパーナ口を側壁に右上角付近に内方に向って設けたが、 これらを 左上角付近に設けると上記とは違って火炎はュ-ット内を右旋回する。 また上記で は側壁に左下角付近に内側に向って設けたが、 これらを右下角付近にパーナロを設 けるとュニット内を火炎が左旋回することになる。  In the above description, the wrench opening is provided on the side wall in the vicinity of the upper right corner, facing inward. However, when these are provided near the upper left corner, the flame turns right inside the hut unlike the above. In the above description, the side walls are provided in the vicinity of the lower left corner toward the inside. However, if these are provided near the lower right corner, the flame will turn left inside the unit.
したがって、 側壁の隅部でのパーナ口は上部と下部とを右隅部力左隅部に設計す ることにより上部と下部の火炎をどちらも右又は左旋回するか、 いずれ力一方を右 旋回して他を左旋回にすることもできる。  Therefore, the corner at the corner of the side wall is designed so that the upper and lower flames are turned to the right or left by turning the upper and lower flames to the right and left, respectively. Others can also turn left.
また、 炉体内へガスを噴射するには、 例えば各側壁に 1箇のパーナ口が右上角付 近にある場合に、 相対する側壁に向つて発射するのに相対向する側壁の内側の右半 分に、 逆に相対向する側壁の右上角付近にあるパーナ口からこちらに向って発射す る火炎はこちらの側壁左半分の内側に、 それぞれ当たる範囲において、 パーナ口の 炉体内への噴射方向を制御盤により自動的あるいは手動により動かすことで、 右又 は左のスムースな旋回流を乱さない範囲で、 成形品の大きさに応じて最適の火炎流 を当てることができる。  In order to inject gas into the furnace, for example, when one wrench opening is located near the upper right corner on each side wall, the right half of the inside of the opposite side wall fires toward the opposite side wall. On the other hand, the direction of the flame from the Pana port near the upper right corner of the opposing side wall is directed toward the inside of the left half of the side wall. By automatically or manually moving the flame by the control panel, it is possible to apply the optimal flame flow according to the size of the molded product within a range that does not disturb the smooth swirl flow to the right or left.
本発明の他の要旨として、 搬送手段で送られてくる炉内の成形品に当らないよう に、 遮蔽板を横移動して炉内へ入れ、 炉内で遮蔽板の高さを上下に縦移動して調整 することで、 遮蔽板間の温度をより一層細かく調整できるようにした。  As another gist of the present invention, the shielding plate is moved laterally into the furnace so as not to hit the molded product in the furnace sent by the conveying means, and the height of the shielding plate is vertically increased in the furnace. By moving and adjusting, the temperature between the shield plates can be adjusted more finely.
本発明では手動あるいは制御盤からの制御により自動的に焼成炉間の遮蔽板の高 さを上下に移動して、 搬送手段との関係で焼成に必要な時間と温度を所望値にコン トロールすることで、 早くて均一な窯業品を得ることができる。  In the present invention, the height of the shielding plate between firing furnaces is moved up and down manually or automatically by control from a control panel, and the time and temperature required for firing are controlled to desired values in relation to the transport means. By doing so, it is possible to obtain fast and uniform ceramic products.
また、 本発明の遮蔽板を横移動して炉内に入れ、 遮蔽板を炉外から上下に縦移動 することで、 炉天井の両側から遮蔽板を上下することによる熱漏れ防止する。 さらに、 本発明の他の要旨として、 搬送手段で送られてくる成形品に当らないよ うに、 遮蔽板を炉内で左右に横移動して揷脱可能にした。 本発明では、 遮蔽板を炉内で左右に横移動することにより、 炉内の温度調整と、 左右いずれかから遮蔽板を引き抜いて修理や取り替え等メンテナンスを容易にした。 さらにまた、 本発明の別の要旨として、 上記した遮蔽板を搬送手段の上方で上段 と下段に分割し、 前記下段を上下移動あるいは左右移動可能にするとともに、 前記 搬送手段の上下からパーナで成形品を焼成可能にすることで、 多様な設計に対応で きるようにし、 しかも搬送手段のローラの上下からパーナにより成形品を、 より広 範囲な焼成を行なうことを可能にして、 成形品を均等に燃焼するようにした。 '' そして、 その下段の遮蔽板の高さをパワーシリンダゃスクリユーネジ等の昇降手 段を用いて自動又は手動で調整することで、炉内の温度をより一層詳かく調節した。 本発明の別の要旨は、 搬送手段がベアリング上を回転する耐熱ローラであり、 こ のローラの上下から上記成形品を焼成するようにバーナを配置して 熱性を図った。 本発明の他の要旨として、 連続式焼成炉の前部に燃焼用ファンから空気とガスを 炉内へ送入し、排気ガスファンで排気ガスを外部に排出することで成形品を焼成し、 かつ焼成炉の後部で冷却ファンから空気あるいは冷気を炉内へ送入し、 冷却排気フ ァンで炉内の熱い空気を外部へ排出することで、 炉内を急冷して焼成時間を短縮せ んとした。 Further, by moving the shielding plate of the present invention laterally into the furnace and vertically moving the shielding plate vertically from the outside of the furnace, heat leakage can be prevented by moving the shielding plate up and down from both sides of the furnace ceiling. Further, as another gist of the present invention, the shield plate is moved left and right in the furnace so as to be able to be removed so as not to hit the molded product sent by the transfer means. In the present invention, the shielding plate is moved laterally in the furnace to the left and right, thereby facilitating the temperature adjustment in the furnace and the maintenance such as repair or replacement by pulling out the shielding plate from either the left or the right. Furthermore, as another gist of the present invention, the above-mentioned shielding plate is divided into an upper stage and a lower stage above the conveying means, and the lower stage can be moved up and down or left and right. The product can be baked so that it can be used in a variety of designs.In addition, it is possible to bake the molded product over a wide range from above and below the rollers of the conveyance means, and to make the molded product uniform. To be burned. '' Then, the height of the lower shielding plate was automatically or manually adjusted using a lifting device such as a power cylinder or a screw screw, so that the temperature in the furnace was adjusted in more detail. Another gist of the present invention is that the conveying means is a heat-resistant roller which rotates on bearings, and a burner is arranged so as to bake the above-mentioned molded article from above and below the roller to achieve heat. As another gist of the present invention, a molded product is fired by feeding air and gas from a combustion fan into the furnace at a front portion of a continuous firing furnace, and discharging exhaust gas to the outside with an exhaust gas fan, At the rear of the firing furnace, air or cold air is sent from the cooling fan into the furnace, and the hot exhaust air inside the furnace is discharged to the outside by the cooling exhaust fan, thereby rapidly cooling the furnace and shortening the firing time. I was sorry.
本発明では、 連続焼成炉の前半部に空気とガスを入れ、 後半には空気あるいは冷 気を強制的に送入して、 それぞれ炉内の排気ガスや燃焼空気を排出するので、 新し い空気を炉内に取り入れて速やかに成形品を焼成することができる。  In the present invention, air and gas are introduced into the first half of the continuous firing furnace, and air or cold air is forcibly fed in the second half to exhaust the exhaust gas and combustion air from the furnace, respectively. The molded product can be quickly fired by introducing air into the furnace.
本発明の連続式焼成炉では焼成炉ュニットを遮蔽板を介して複数連続して構成す るので、 窯業品の種類や大きさ等、 例えばタイル等の建築用品や自動車エンジンに 用いるセラミック電子部品等の窯業品に応じて連続式焼成炉が形成できる。  In the continuous firing furnace of the present invention, a plurality of firing units are formed continuously through a shielding plate, so that the type and size of ceramic products, for example, ceramic electronic components used for building supplies such as tiles and automobile engines, etc. A continuous firing furnace can be formed according to the ceramic products.
また、焼成炉には炉の側壁にあるパーナ口を相対向する位置から外して配置する、 すなわち相対する 2つの側壁において配置されたパーナ口からの火炎がュニット内 において左又は右旋回するように構成することで、 側壁の中央部に位置する成形品 に略均一に火炎が当たるようにすることで、 短時間で均一に焼き上げた窯業品を得 ることができる。  In the firing furnace, the parner ports on the side wall of the furnace are placed away from the opposing positions, that is, the flame from the parner ports arranged on the two opposing side walls turns left or right in the unit. With this configuration, it is possible to obtain a ceramic product that is uniformly baked in a short time by making the flame hit the molded product located at the center of the side wall substantially uniformly.
さらに、 本発明では遮蔽板を炉内で上下することで、 各遮蔽板で仕切られた炉内 の温度を焼成する成形品の種類や大きさ等に応じて調節することができる。 図面の簡単な説明 Further, in the present invention, by moving the shielding plate up and down in the furnace, the temperature in the furnace divided by each shielding plate can be adjusted according to the type and size of the molded article to be fired. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の連続式焼成炉の全体概略図である。  FIG. 1 is an overall schematic diagram of the continuous firing furnace of the present invention.
図 2は、 図 1の一部拡大詳述図である。  FIG. 2 is a partially enlarged detailed view of FIG.
図 3は、 図 2の A— A, 断面図である。  FIG. 3 is a cross-sectional view taken along line AA of FIG.
図 4は、 本発明の連続焼成炉での窯業品の焼成時間(6 0分)と温度の関係を示す グラフである。  FIG. 4 is a graph showing the relationship between the firing time (60 minutes) of ceramic articles in the continuous firing furnace of the present invention and the temperature.
図 5は、 図 1のパーナのガスと空気の供給路と、 排気ガスの排出経路を示す図で める。  FIG. 5 is a diagram showing the gas and air supply path of the burner of FIG. 1 and the exhaust gas discharge path.
図 6は、 図 2とは別の連続式焼成炉の一部拡大詳細図である。  FIG. 6 is a partially enlarged detailed view of another continuous firing furnace different from FIG.
図 7は、 図 6の B— B, 断面図である。  FIG. 7 is a cross-sectional view taken along line BB of FIG.
図 8は、 本発明の別の実施例である図 6と図 7を用いた窯業品の焼成時間(2 0 分)と温度の関係を示すグラフである。  FIG. 8 is a graph showing the relationship between the firing time (20 minutes) and the temperature of ceramic articles using FIGS. 6 and 7, which are another embodiment of the present invention.
図 9は、 従来の焼成時間 2 0分での温度関係と炉全長を示す概略図である。 図 1 0は、 図 4と図 8が窯業品がタイルの実施例に対し、 エンジンからの高温排 気に用いるステンレス部品の焼鈍工程の温度と時間の関係を示すグラフである。 図 1 1は、 図 1 0と同一の自動車用部品を更に短時間で行った焼鈍工程の温度と 時間の関係を示すグラフである。  FIG. 9 is a schematic diagram showing the temperature relationship and the total furnace length in a conventional baking time of 20 minutes. FIG. 10 is a graph showing the relationship between the temperature and the time of the annealing step of the stainless steel part used for high-temperature exhaust from the engine, in comparison with the example in which the ceramic product is a tile in FIGS. 4 and 8. FIG. 11 is a graph showing the relationship between the temperature and time in the annealing step in which the same automotive component as in FIG. 10 was performed in a shorter time.
発明の好ましい実施の態様 Preferred embodiments of the invention
本発明によれば、 必要個数の焼成炉ュニットと遮蔽板で連続式焼成炉を作ること で、 各ブラントに見合つた連続式焼成炉が得られる。  According to the present invention, a continuous firing furnace suitable for each brand can be obtained by forming a continuous firing furnace using a required number of firing furnace units and shielding plates.
また、 各遮蔽板間では炉内の遮蔽に応じた燃焼条件が得られる。 さらに、 各遮蔽 板間の焼成炉では相対向する位置を外したパーナ口により旋回流や渦流の火炎によ つて成形品のより均一な燃焼を可能にした。  Further, between each shielding plate, a combustion condition according to the shielding in the furnace can be obtained. Furthermore, in the firing furnace between the shielding plates, the burner of the swirling flow and the vortex flow enabled more uniform combustion of the molded product due to the opening of the parner opening.
実施例 Example
本癸明の好まし 、実施例を添付図面に基づ!/ヽて説明する。  Preferred embodiments of the present invention will be described with reference to the accompanying drawings.
実施例 1  Example 1
図 1は焼成炉ュニットを横一列に繋げた連続焼成炉の概略縦断面図、 図 2は図 1 の一部拡大説明図、 図 3は図 2の A— A, 断面図、 図 4は本発明における窯業品を 製造するための焼成時間と焼成温度の関係を示す一例グラフ、 図 5は連続焼成炉の 燃焼用ファン→炉内→排気ガスファンと冷却用フ了ン→炉内→冷却排気ファンの経 路を示す説明図、 図 6は図 2とは別の連続式焼成炉の一部拡大詳細図、 図 7は図 6 の B— B, 断面図、 図 8は焼成時間が 2 0分の窯業品を焼成するために 1つの焼成 炉ュニットが l mのものを 1 0個(1 O m)とした発明の連続式焼成炉と、 その燃焼 温度と燃焼時間を示す本発明のグラフ、 図 9は図 8の 2 0分の焼成時間の場合に全 長 4 5 mからなる連続焼成炉の従来例を示す。 Fig. 1 is a schematic vertical sectional view of a continuous firing furnace in which firing furnace units are connected in a horizontal line. Fig. 2 is a partially enlarged explanatory view of Fig. 1, Fig. 3 is a cross-sectional view taken along line A-A of Fig. 2, and Fig. Fig. 5 is a graph showing an example of the relationship between the firing time and the firing temperature for producing the ceramic article according to the invention. Explanatory drawing showing the path of the combustion fan → inside the furnace → exhaust gas fan and cooling fan → inside the furnace → cooling and exhaust fan, Fig. 6 is a partially enlarged detailed view of a continuous firing furnace different from Fig. 2 Fig. 7 is a cross-sectional view of B-B of Fig. 6, and Fig. 8 is 10 pieces (1 Om) of one piece with one lm firing unit for firing ceramic products with a firing time of 20 minutes. Fig. 9 is a graph of the present invention showing the burning temperature and burning time of the continuous burning furnace according to the invention, and Fig. 9 shows a conventional example of a continuous burning furnace having a total length of 45 m when the burning time is 20 minutes in Fig. 8. Is shown.
図 1と図 2及び図 3において、 1, 1 ', 1 " · · 'は一単位(1ユニット)の焼成 炉を示し、 これらを連繋したものが連続式焼成炉 Aである。 焼成炉 Aは、 耐火レン ガ (特に AGプロック 丸越工業株式会社製)でできた天井 4 3と側壁 4 9と隔壁 5 及ぴ炉床 4 5からなる炉本体としての外形力マボコ型の筒状トンネル 2を有するも ので、 各焼成炉ユニット 1, 1 ', 1 " · · ·の境界部には略上半分に、 パワーシリ ンダ 3の先部をビス 1 3止めして上下移動可能にした遮蔽板 4を配置するとともに、 略下半分には耐火レンガで上記隔壁 5と炉床 4 5を設けている。 また、 各焼成炉ュ ニット 1, 1,, 1 " · · ·の軸方向に貫通した筒状トンネル 2にはベアリング 7上 を図 1において左から右への一方向(トンネルの奥方向)へ無端状に回転する搬送手 段、 すなわち無端コンベア 1 2としての多数の耐熱性セラミックローラ 6がその口 ーラ軸を炉本体と軸支し (図示せず)、 しかもこれらがモータ 1 0とプーリ及びチヱ ーン 1 1及び無端コンベア 1 2上に連設して、 回転可能に構成している。  1, 1, 2 and 3, 1, 1 ', 1 "· ·' indicate one unit (one unit) of firing furnaces, and these are connected to form a continuous firing furnace A. Firing furnace A Is a maboco-type tubular tunnel 2 as a furnace body consisting of a ceiling 4 3, side walls 49, partition walls 5, and a hearth 45 made of refractory metal (especially made by AG Block Marukoshi Kogyo Co., Ltd.). At the boundary of each of the furnace units 1, 1 ', 1 " At the same time, the above-mentioned bulkhead 5 and hearth 45 are made of refractory brick in the lower half. In addition, the cylindrical tunnel 2 penetrating in the axial direction of each of the firing furnace units 1, 1, 1, 1 "... Has a bearing 7 on the bearing 7 in one direction from left to right in FIG. Endlessly rotating conveyance means, that is, a number of heat-resistant ceramic rollers 6 as endless conveyors 12 support their roller shafts with the furnace body (not shown), and these are motors 10 and pulleys. It is connected to the chain 11 and the endless conveyor 12 so as to be rotatable.
上記遮蔽板 4は、 図 1に示すように、 各焼成炉ユニット毎に設けてもよいが、 焼 成炉ュニット 2以上に対して 1つの遮蔽板を成形品の焼成条件に応じて配置するこ とができる。 また、 この遮蔽板 4をパワーシリンダ 3によって焼成炉ユニット間の 天井を貫通して上下させるが、 その手段は炉本体に固定した反力板 8を介して自動 で行なう力、 または手動で行なうことができる。 なお、 ネジ 9は遮蔽板 4のパワー シリンダ 3による上下動の長さ調節のために反力板 8に螺着している。  As shown in FIG. 1, the shielding plate 4 may be provided for each firing furnace unit, but one shielding plate is provided for two or more firing units in accordance with the firing conditions of the molded product. Can be. The shielding plate 4 is moved up and down by penetrating the ceiling between the baking furnace units by the power cylinder 3 by means of a force automatically performed through a reaction plate 8 fixed to the furnace body or a manual operation. Can be. The screw 9 is screwed to the reaction force plate 8 for adjusting the length of vertical movement of the shield plate 4 by the power cylinder 3.
焼成炉ユニット 1, 1,, 1 " の側壁 4 9には、 パーナ 1 4, 1 5, 1 6 , 1 7を 上方と下方において各 2箇づっそれぞれ相対する位置を外すように配置し、 一方の 側壁 4 9の上方のパーナ口から火炎を放射すれば他方の側壁からは前記放射と食!/ヽ 違いに放射する (下方も同じ)。 すなわち、 上下共にパーナ口を左右いずれかに片寄 せて相対する側壁 4 9のそれぞれにパーナ口 1 4, 1 5, 1 6 , 1 7を配置している (図面上で一方の側壁の上方のパーナ口が右上隅に、下方のパーナ口が左下隅に位置 する)。 On the side wall 49 of the baking furnace units 1, 1, and 1 ", the parners 14, 15, 15 and 16 and 17 are arranged so that two opposing positions are removed from the upper and lower sides, respectively. If a flame is radiated from the upper part of the side wall 49 of the side wall 49, the other side wall radiates the flame in the same manner as above (the same applies to the lower side). Side, 49 opposite side walls 49 are provided with wrench openings 14, 15, 15, 16, 17 (In the drawing, the upper corner of one side wall is located at the upper right corner and the lower corner is located at the lower left corner).
このことは、 焼成炉ュニット 1, 1 ', 1 " · · ·の左右の各壁にそれぞれ右上り に傾斜して各 2個、 両壁全部で 4個のパーナを設けるとき、 焼成炉ュニットの上半 分 (搬送手段上)のトンネル軸方向の左右壁に各 1つのパーナ口 1 4 , 1 6と、 下半分 (搬送手段下)のトンネル軸方向の左右壁にそれぞれ 1個のパーナ口 1 5, 1 7を互 いに相対向するパーナ口の位置を外して配置することになる。 なお、 パーナ口は、 成形品を冷却する場合、 焼成炉の後方 (図 1では右側)ではコンベア 1 2の下側にの みの左右壁のいずれかに 2個、 または左右壁に各 1個 (合計 2個)設けるか、 あるい は設計によって一切設けないこともある。  This is because when the left and right walls of the kiln unit 1, 1 ', 1 " 1 and 16 on each of the left and right walls in the tunnel axis direction of the upper half (on the transport means), and one each on the left and right walls of the tunnel axis in the lower half (below the transport means). In order to cool the molded product, the conveyor opening is located at the back of the firing furnace (right side in Fig. 1). 2 There may be two on either side of the left and right walls only, one on each of the left and right walls (total of two), or none at all depending on the design.
連続式焼成炉 Aには、 図 5に示すように、 焼成炉の前半にパーナ口 1 4〜1 7か らガスと空気を炉内へ射出して制御盤 (図示せず)からの着火指示により燃焼するよ うにした燃焼用ファン 3 0と (経路 3 2 )、 炉内での燃焼後のガスを排出ガスファン 2 0で燃焼排気筒 2 2から炉外へ排気するもの (経路 3 3 )と、 焼成炉の後半に冷却 用ファン 3 1から冷気 (空気)を炉内へ送り出して (経路 3 4 )冷却排気ファン 2 1に より冷却排出筒 2 3から炉外へ燃焼ガスを排出するもの (経路 3 5 )がある。  As shown in Fig. 5, in continuous firing furnace A, gas and air are injected into the furnace from the parner ports 14 to 17 in the first half of the firing furnace, and an ignition instruction is issued from a control panel (not shown). A combustion fan 30 that is made to burn by (path 32), and a gas that has been burned in the furnace is exhausted from the combustion stack 22 to the outside of the furnace by an exhaust gas fan 20 (path 33) In the latter half of the firing furnace, cool air (air) is sent out from the cooling fan 31 into the furnace (path 34) and the cooling exhaust fan 21 discharges combustion gas from the cooling discharge tube 23 to the outside of the furnace. (Path 35).
上記構成からなる連続式焼成炉を用レヽ、 制御盤 (図示せず)のコントロールの下で タイルを焼成する工程を以下に説明する。  The process of firing a tile under the control of a control panel (not shown) using a continuous firing furnace having the above configuration will be described below.
図 4において、 中規模の連続式焼成炉の内部の焼成工程を初期から終期に至る 6 0分として、 最初の 7分間を 1つの焼成炉ュニットにある 1〜 2本のパーナで成形 品を乾燥する乾燥工程 2 4と、 続く 1 4分間を 3〜 4本のパーナで成形品を焼成す る畀温工程 2 5と、 4本全てのパーナで焼成する 9分間の高温保持工程 2 6と、 4 本のパーナを止めて、 6分間の急冷工程 2 7と 1〜2本のパーナで 1 2分間の徐冷 工程 2 8、 及び全てのパーナを止めた 1 2分間の冷却工程 2 9で全 6 0分間の工程 に区画する。 そして、 成形品の乾燥工程で 1 4 3 °Cから 2 7 1 °Cまで緩やかに炉ュ ニット内の温度を上げ、 ついで昇温工程でパーナのガス燃焼量を多くすることで火 力を上げ、 かつ炉内の遮蔽板を下げることにより、 7 9 0 °Cまで急激に昇温した炉 ュニット内を通過し、 さらに成形品が通過できる限度まで遮蔽板 4を下げて炉ュニ ット内温度上昇を制御しながら、 1 1 2 5 °Cの最高温度まで上げた炉ュニット内を 高温保持工程として 9分間掛けて通過させた後、 急冷工程で炉ュニット内に大気を 入れて温度を 6 7 5 °Cまで下げ、 その後徐冷工程のトンネルを平均温度 5 7 3。じで 通過させ、 さらに遮蔽板 4を上げた冷却工程で冷却することで窯業品としてタイノレ を焼成する。 In Fig. 4, assuming that the baking process inside the medium-scale continuous baking furnace is 60 minutes from the beginning to the end, the first 7 minutes are used to dry the molded product with one or two parners in one baking furnace unit. A drying step 24, in which the molded article is baked with 3-4 pliers for the next 14 minutes, and a high-temperature holding step 26, in which calcination is performed with all four wrench parts, for 9 minutes. Stop the four panners and perform a quenching step 27 for 6 minutes, a slow cooling step 28 for 12 minutes with one or two parners, and a cooling step 29 for 12 minutes with all the panners stopped. Partition into 60 minute steps. Then, in the drying process of the molded product, the temperature inside the furnace unit was gently increased from 144 ° C to 271 ° C, and then, the heating power was increased by increasing the amount of gas burned by the parner in the temperature raising process. And, by lowering the shielding plate inside the furnace, it passes through the furnace unit whose temperature has rapidly risen to 790 ° C, and further lowers the shielding plate 4 to the extent that molded products can pass through, so that the inside of the furnace unit While controlling the temperature rise, the furnace unit raised to the maximum temperature of After passing for 9 minutes as a high temperature holding step, the atmosphere was put into the furnace unit in the quenching step to lower the temperature to 675 ° C, and then the average temperature of the tunnel in the slow cooling step was 573. Then, the shield plate 4 is cooled in the cooling process with the raised shield plate 4, so that the porcelain product is fired as a ceramic product.
実施例 2  Example 2
上記実施例 1の図 1乃至図 5では、 焼成炉ュニット 1, 1 ', 1 " · · ·において、 天井 4 3を貫いた遮蔽板 4がパワーシリンダ 3によって上下動するものを用い、 全 6 0分の焼成工程で説明したが、 以下の図 6乃至図 8の別の実施例では焼成炉ュニ ット 1, 1,, 1,, · · ·間の無端コンベア 1 2上の両側の側壁 4 9に、 二つの遮蔽 板を引き違い戸の様に縦方向にずらして横方向から入れる上下に互い違いのスリッ ト 3 6を設けておき、 このスリット 3 6中に図 6の右上に固定用の上部遮蔽板 4 2 を揷入しておくとともに、 左下には前記上部遮蔽板 4 2と 1部重複させて下部遮蔽 板 4 3をスリット 3 6内で上下動可能に位置させる。 この下部遮蔽板 4 3を上下移 動させるには、 これと固定したパワーシリンダ 3でシリンダロッド 4 6を伸縮する ことにより行なう。 なお、 シリンダロッド 4 6の外筒には炉本体に固定したフラン ジ 4 7に螺着した外筒ネジ 4 8を設けることで、 パワーシリンダ 3全体を上下して シリンダロッド 4 6の伸縮長の幅を調整する。  In FIGS. 1 to 5 of the first embodiment, in the baking furnace units 1, 1 ', 1 ", the shielding plate 4 penetrating the ceiling 4 3 is moved up and down by the power cylinder 3, and all 6 units are used. Although described in the baking process of 0 minutes, in another embodiment shown in FIGS. 6 to 8 below, both sides of the endless conveyor 12 between the baking furnace units 1, 1, 1, 1,. Side walls 49 are provided with alternate slits 36 at the top and bottom where two shielding plates are vertically shifted like a sliding door and inserted from the horizontal direction, and fixed in the upper right of Fig. 6 in these slits 36 The upper shielding plate 42 is inserted, and the lower shielding plate 43 is positioned in the lower left so as to be vertically movable within the slit 36 so as to partially overlap the upper shielding plate 42. In order to move the shielding plate 43 up and down, the cylinder rod 46 is extended and contracted with the power cylinder 3 fixed to this. The outer cylinder of the cylinder rod 46 is provided with an outer cylinder screw 48 screwed to a flange 47 fixed to the furnace body, so that the entire power cylinder 3 can be moved up and down. Adjust the width of the stretch length.
図 6乃至図 8では焼成工程を 1個の焼成炉ユニット 1 , 1 ', 1 " · · ·の長さが l mのものを 1 0本繋いだものを用いて全焼成工程を 2 0分間とした実施例を、 図 9の 5 m X 9区分-全長 5 mで同じ 2 0分の焼成時間での従来の焼成炉と比較し て説明する。  In Figs. 6 to 8, the firing process is performed by using one firing furnace unit 1, 1 ', 1 " This embodiment will be described in comparison with a conventional sintering furnace with the same sintering time of 20 minutes in the 5 m × 9 section-total length 5 m in FIG.
図 8の上方の図は、 下方の図にある 1 0個の焼成炉ュニット内での成形品の焼成 時間と焼成温度の関係を示す。 同図によると成形品は最初の 2分を 2 3 0°Cから 3 0 0 °Cまでの乾燥工程とし、 次の 6分を 1 2 0 0 °Cまでの昇温工程にし、 さらに 2 分 1 5秒ぐらいを 1 2 0 0 °Cで高温保持工程とし、 さらに 4分間で 5 7 3 °Cまで下 げる急冷工程で、 さらに 3分 4 5秒間で 4 7 5 °Cまで徐冷工程で温度を下げ、 最後 に 2分間冷却工程を経て全 2 0分間で窯業品を仕上げる。  The upper diagram in FIG. 8 shows the relationship between the firing time and the firing temperature of the molded article in the 10 firing furnace units shown in the lower diagram. According to the figure, the first 2 minutes of the molded product is a drying process from 230 ° C to 300 ° C, the next 6 minutes is a heating process to 1200 ° C, A high-temperature holding step at 1200 ° C for about 15 seconds is a rapid cooling step to reduce to 573 ° C in 4 minutes, and a gradual cooling step to 475 ° C in 3 minutes 45 seconds To lower the temperature, and finally, after a cooling process for 2 minutes, finish the ceramic products in a total of 20 minutes.
なお、 従来の図 9では上記実施例 2と同じ焼成時間で成形品を窯業品にするため には、 全長 4 5 mもの焼成炉を必要としたが、 本発明では焼成炉全長を 1 0 mと極 端に短くした。 短くできたその理由は、 第 1に各焼成炉ユニット間の遮蔽板の高さ を調整できるようにしたこと、 第 2に火炎を旋回流にすることで均等に成形品に当 るように上記パーナ口が搬送手段の上下の両側壁に、 例えば相対向する位置をずら して (図 5中の実線の四角は火炎を手前から向こうに、点線の四角は向こうから手前 方向に照射するパーナ)側壁 4 9に 2つづつ配置されて炉内の温度を急速に高め、か つ迅速な消火と冷風の炉内への送入により、 焼成に必要な温度上昇を維持しながら 焼成温度の上昇と下降を速めたことによる。 Note that in FIG. 9, in order to turn the molded article into a ceramic product in the same firing time as in Example 2 above, a firing furnace having a total length of 45 m was required, but in the present invention, the total firing furnace length was 10 m. And pole Shortened to the end. The first reason was that the height of the shielding plate between each firing furnace unit could be adjusted, and the second was that the flame was swirled so that it could hit the molded product evenly. The corners of the wrench are on the upper and lower side walls of the transfer means, for example, by shifting the positions opposite to each other. (The solid square in Fig. 5 is for irradiating the flame from the near side, and the dotted square is the wrench for irradiating from the far side to the front.) By increasing the temperature inside the furnace rapidly by arranging two on the side walls 49, and quickly extinguishing the fire and sending cool air into the furnace, the firing temperature can be increased while maintaining the temperature required for firing. This is due to speeding down.
特に、 本発明の第 2実施例で第 1実施例と異なるのは、 各焼成炉ユニット間にあ る上下 2枚の遮蔽板 4 2, 4 3は、 天井 4 3全体を耐火レンガで密封しておいて、 焼成炉ュニットの一方の側壁 4 9の隙間 (図示せず)から他方の側壁に向けて横移動 して入れておき、 上下遮蔽板のうち下方の遮蔽板をパワーシリンダで側壁外の両側 から炉内のスリット 3 6の範囲内 (図では上下方向に 2倍の長さ近くで)上下させる ことで、搬送手段上方の各焼成炉ュニット間で温度調整するようにしている (当然搬 送手段上の成形品が遮蔽板に当らないように焼成炉内を送られることができる高さ の隙間が存在する)。 もちろん、 左右の側壁には遮蔽板の板厚が入る程度の隙間 (図 示せず)を設け、 これから遮蔽板を炉内に押し入れて、 両側壁に掛け渡した後に、前 記隙間をセラミックファイバ一等の耐火繊維等で塞ぐ。 下方の遮蔽板をスリット 3 6内で上下動する手段としては、 前記シリンダ一等で自動出入する他に手動で行な うことが考えられる。  In particular, the second embodiment of the present invention is different from the first embodiment in that the upper and lower shielding plates 42, 43 between the respective firing furnace units are made by sealing the entire ceiling 43 with firebrick. Then, it is moved laterally from the gap (not shown) in one side wall 49 of the firing furnace unit toward the other side wall, and the lower shielding plate of the upper and lower shielding plates is outside the side wall by a power cylinder. The temperature is adjusted between the baking furnace units above the transfer means by raising and lowering it from both sides of the furnace within the range of the slit 36 in the furnace (nearly double the length in the figure). There is a gap high enough to allow the molded product on the conveying means to be sent through the firing furnace so as not to hit the shielding plate.) Of course, the left and right side walls are provided with a gap (not shown) enough to accommodate the thickness of the shielding plate, and after the shielding plate is pushed into the furnace and wrapped around both side walls, the gap is removed by the ceramic fiber. With fire-resistant fibers. As means for moving the lower shielding plate up and down in the slit 36, it is conceivable that the lower shield plate is automatically moved in and out manually by the cylinder or the like.
実施例 3  Example 3
つぎに、 本発明の連続式焼成炉を用いて、 エンジン部品等に用いるステンレス製 の自動車部品 (以下金属部品という)を前記窯業品に代わり焼鈍する (ステンレスをプ レス加工した後に行なう)実施例について説明する。  Next, using the continuous firing furnace of the present invention, stainless steel automotive parts (hereinafter referred to as metal parts) used for engine parts and the like are annealed instead of the ceramic articles (performed after pressing stainless steel). Will be described.
この金属部品は、 成形のために何回も繰り返してプレスするが、 焼鈍しないとプ レスにより応力が集中する箇所で割れてしまうために、 プレス→焼鈍→プレス→焼 鈍→プレス→焼鈍を繰り返す。  This metal part is repeatedly pressed for forming, but if it is not annealed, it will break at the place where stress is concentrated by the press, so press → annealing → press → annealing → press → annealing .
そこで、プレス後の金属部品を耐火物製で厚さ 5 π!〜 8 mの薄い板 (セッターとい う)の上に並べて載せ、このセッターを図 5の連続式焼成炉の搬送手段であるセラミ ックローラ 6上に置き炉内を通過させた。 図 1 0によれば、 この焼鈍工程全体を初 め 1 2 0 °C付近からスタートし、 徐々に昇温して 6 · 3分後に最高温度にして約 4 分間温度を保持し、 その後約 1 2 . 8分後の約 2分間で急冷し、 最後に約 8 . 2分 後まで徐冷して、 焼鈍を仕上げる。 Therefore, the pressed metal parts are made of refractory and have a thickness of 5π! The setters were placed side by side on a thin plate (called a setter) of about 8 m in length, and the setter was placed on a ceramic roller 6 as a transport means of the continuous firing furnace shown in FIG. 5 and passed through the furnace. According to FIG. 10, this entire annealing process Starting from around 120 ° C, gradually raise the temperature to the maximum temperature in 6 and 3 minutes, maintain the temperature for about 4 minutes, then rapidly cool in about 22.8 minutes and then in about 2 minutes, Finally, cool slowly until about 8.2 minutes later to finish annealing.
以上の実施例によれば、 従来の焼鈍を全体で 4 5分掛つていたものを 2 1分で仕 上げることができた。 その理由は、 各遮蔽板間でパーナの火炎量の調節が細かくで きること、 焼成炉內の前半で燃焼用ファンから空気とガスを炉内へ導入して排気ガ スファンで炉内の排気ガスを外部へ排出するようにするとともに、 後半で冷却用フ ァンから空気あるいは冷気を炉内へ送入して冷気排気ファンで炉内の空気を外部へ 排出することで、 速やかな燃焼と冷却を可能にしたことによる。  According to the above example, the conventional annealing, which took 45 minutes in total, could be completed in 21 minutes. The reason is that the flame amount of the wrench can be finely adjusted between the shielding plates.The air and gas are introduced from the combustion fan into the furnace in the first half of the firing furnace 內, and the exhaust gas in the furnace is exhausted by the exhaust gas fan. In the furnace in the second half of the process, air or cold air is sent into the furnace, and the air in the furnace is exhausted to the outside by a cool air exhaust fan, which results in rapid combustion and cooling. Due to having made it possible.
実施例 4  Example 4
図 1 1の実施例は、 上記図 1 0と同一の自動車用部品を更に短時間で行った焼鈍 を示すものであり、 このグラフによれば 1 2 0 °C付近からスタートしてから 4 . 8 分後まで昇温し、その後約 3 . 7分後 (最初から 8 . 5分後)まで最高温度(1 1 0 0 °C) を約 3 . 7分間保持し、 さらに 1 . 5分間で急冷し、 残りの 6分間を徐冷工程とし たものである。  The embodiment of FIG. 11 shows the annealing of the same automobile part as that of FIG. 10 described above in a shorter time. Raise the temperature until 8 minutes later, then hold the maximum temperature (1100 ° C) for about 3.7 minutes (about 8.5 minutes from the beginning) for about 3.7 minutes, and then for 1.5 more minutes. It was quenched and the remaining 6 minutes were used as a slow cooling process.
この実施例では先の実施例よりさらに短かい全体を 1 6分間で自動車用部品を焼 鈍したものである。  In this embodiment, a shorter part than that of the previous embodiment is obtained by annealing an automobile part in 16 minutes.
上記各実施例では、 窯業製品を挙げたが、 本発明では遮蔽板の取り付けと高さ調 節及びパーナの燃焼温度及び時間と冷却空気による冷却温度と時間等により、 多種 類の商品を条件に応じて設定することができることは云うまでもない。  In each of the above embodiments, ceramic products were mentioned, but in the present invention, various types of products are used depending on the mounting of the shielding plate, height adjustment, the burning temperature and time of the wrench, the cooling temperature and time of cooling air, and the like. Needless to say, it can be set accordingly.

Claims

請求の範囲The scope of the claims
. 複数の焼成炉ュニットと、 該ユニット内へガスを噴射するパーナと、 該パーナ のガスの点火、 火炎量と時間、 及ぴ消火をコントロールする制御盤とを備える焼 成炉であって、 ' A firing furnace, comprising: a plurality of firing furnace units; a burner for injecting gas into the unit; and a control panel for controlling ignition of the gas of the burner, flame amount and time, and fire extinguishing.
該焼成炉の焼成炉ュニットが炉内の温度を調節する遮蔽板を介して複数連続し たものであり、 前記複数の焼成炉ユニットの少なくとも 1部には、 炉内の火炎の 旋回流を強制的に起こすように、 前記パーナ口を、 各焼成炉ユニットの相対する 側壁の所要箇所において互いに相対向する位置から外して配置するとともに、 前 記複数連続した焼成炉ュニットを貫通する搬送手段を設置した繋脱自在で移動可 能な連続式焼成炉。 A plurality of sintering furnace units of the sintering furnace are connected through a shielding plate for controlling the temperature in the furnace, and at least a part of the plurality of sintering furnace units is forcibly swirled by a flame in the furnace. The above-mentioned opener ports are arranged so as to be disengaged from the positions facing each other at required positions on the opposing side walls of each of the firing furnace units, and a transfer means is provided for penetrating the plurality of continuous firing furnace units. A detachable and movable continuous firing furnace.
.炉体を一対の相対する側壁を含む略四角筒体にした場合には、前記バーナロを、 各側壁の相対する位置を外した位置に各 1つ、 合計 2本設けて、 該 2本のパーナ 口からの火炎を左又は右廻りの旋回流にする力、 各側壁の相対する位置を外した 上下位置に各 2つ、 合計 4本設けて、 該 4本のパーナ口からの上方と下方の火炎 の旋回流を左又は右廻りに同じくする力 互いに逆にする位置に配置した請求の 範囲 1の連続式焼成炉。When the furnace body is a substantially rectangular cylinder including a pair of opposed side walls, the burner is provided at a position where the opposed position of each side wall is removed, a total of two burners, and the two burners are provided. Force to turn the flame from the wrench opening into a left or right swirling flow, two at each of the upper and lower positions, excluding the opposing positions on each side wall, a total of four, and above and below the four wrench openings 2. The continuous firing furnace according to claim 1, wherein the swirling flow of the flame is turned to the left or right.
. 前記パーナ口の炉体内への噴射方向を、 前記制御盤で自動的にあるいは手動に より動かしてコント口一ノレ可能にした請求の範囲 1の連続式焼成炉。2. The continuous firing furnace according to claim 1, wherein the direction of injection of the parner port into the furnace body is automatically or manually moved by the control panel so that the control port can be controlled.
. 前記遮蔽板が、 前記搬送手段上に搬送する成形品に当らない炉內の高さの範囲 内で上下に縦移動することにより、 各焼成炉ュニット毎に焼成温度を調整可能に した請求の範囲 1の連続式焼成炉。 The firing temperature can be adjusted for each firing furnace unit by vertically moving the shielding plate up and down within a range of a height of the furnace that does not hit a molded article conveyed on the conveying means. Range 1 continuous firing furnace.
..前記遮蔽板が、 前記搬送手段上に搬送する成形品に当らない炉内の高さで左右 に横移動することにより揷脱可能にした請求の範囲 1の連続式焼成炉。.. The continuous firing furnace according to claim 1, wherein said shield plate can be removed by laterally moving left and right at a height within the furnace which does not hit a molded article conveyed onto said conveying means.
. 前記縦移動もしくは横移動する遮蔽板が、 搬送手段の上方で上段と下段に分割 し、 前記下段を上下あるいは左右移動可能にするとともに、 前記搬送手段の上下 からパーナで成形品を焼成可能にした請求の範囲丄の連続式焼成炉。The vertically or horizontally moving shielding plate is divided into an upper stage and a lower stage above the conveying means so that the lower stage can be moved up and down or left and right, and a molded article can be fired with a parner from above and below the conveying means. The continuous firing furnace according to claim 1.
. 前記下段の遮蔽板は、 焼成炉ュニットの外部から昇降手段を用いて自動または 手動で高さを調整できるようにしたことで各焼成炉ュニット毎の温度を調節可能 にした請求の範囲 6の連続式焼成炉。 7. The lower shielding plate according to claim 6, wherein the temperature of each firing furnace unit can be adjusted by automatically or manually adjusting the height from outside the firing furnace unit by using a lifting means. Continuous firing furnace.
. 前記搬送手段が、 ベアリング上を回転する耐熱性ローラであり、 このローラの 上下から成形品を焼成するようにパーナを配置した請求の範囲 1の連続式焼成炉。. 前記複数の焼成炉ユニットを連続した焼成炉の前部には、 燃焼用ファンから空 気とガスを炉内へ送入して、 排気ガスファンで炉内の排気ガスを外部へ排出する 燃焼排気筒を配設するとともに、 前記連続した焼成炉の後部には、 冷却用ファン 力 ら空気あるいは冷気を炉内へ送入して、 冷却排気ファンで炉内の空気を外部へ 排出する冷却排出筒を配設した請求の範囲 1の連続式焼成炉。 2. The continuous firing furnace according to claim 1, wherein said conveying means is a heat-resistant roller rotating on a bearing, and a parner is disposed so as to fire the molded article from above and below said roller. At the front of the baking furnace, which consists of a plurality of baking furnace units, air and gas are sent into the furnace from a combustion fan, and the exhaust gas fan discharges the exhaust gas from the furnace to the outside. An exhaust pipe is provided, and at the rear of the continuous baking furnace, air or cold air is sent into the furnace from the cooling fan power, and the cooling exhaust fan discharges the air inside the furnace to the outside with a cooling exhaust fan. The continuous firing furnace according to claim 1, wherein a tube is disposed.
PCT/JP2003/013516 2002-10-23 2003-10-23 Continuous furnace WO2004038315A1 (en)

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AU2003277516A AU2003277516A1 (en) 2002-10-23 2003-10-23 Continuous furnace
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JP2002/308059 2002-10-23

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DE102012221120B4 (en) * 2012-11-19 2017-01-26 Kirchhoff Automotive Deutschland Gmbh Roller hearth furnace and method for heat treatment of metallic sheets
RU2661293C1 (en) * 2017-06-02 2018-07-13 Рафик Багратович Оганесян Thermal aggregate for speed burning of porous fillers in fixed monolayer
RU2729793C1 (en) * 2019-08-30 2020-08-12 Рафик Багратович Оганесян Apparatus for production of foam glass sheets
DE102020116593A1 (en) 2020-06-24 2021-12-30 AICHELIN Holding GmbH Heat treatment plant and process for the production of molded components

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CN108106423A (en) * 2017-12-19 2018-06-01 吴松春 Smoke deflector in a kind of New Roller Kiln

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EP1607704A4 (en) 2006-08-02
EP1607704A1 (en) 2005-12-21

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