INNER AND OUTER BAGS FOR PACKAGING MEAT PRODUCTS
This invention relates to improvements in bags for packaging and relates particularly to an improved bag for packaging products having a structure, which may cause damage to the packaging.
The invention is particularly developed for packaging meat products, although it will be appreciated that the invention may be utilized for packaging other products where sharp surfaces or edges of the product may cause package damage.
In the meat packaging industry, it is common practice to package meats in vacuum-sealed synthetic plastic bags. Such bags are commonly formed of multi-layered synthetic plastic film designed to restrict oxygen contacting the product within the bag. However, if the product, such as meat, includes bone, the bone readily causes damage to the packaging and thus spoilage of the product occurs. Spoilage of a product can result in significant cost to the processor either through direct loss costs or through costs of repackaging.
It has been proposed to obviate the problem by providing a protective patch applied to the outer surface of the packing bag. However, such patches have met with limited success. One shortcoming is that the protective material does not cover the packing bag to the very edges and, particularly, to the very bottom seal of the packing bag. This increases the likelihood of damage to an unprotected area of the packing bag. Further, the fact that the protective material is positioned on the outside of the packing bag can also permit a puncture to occur in the packing bag, which can result in the spoilage of the packaged product.
It is therefore desirable to provide an improved packaging which avoids disadvantages associated with existing packaging, particularly of meat products.
It is also desirable to provide an improved packing bag which is relatively simple and economical to manufacture and which is easy to use.
It is also desirable to provide a bag for packaging meat products containing bone material, which minimises spoilage, caused by damage to the packaging by the bone material. It is also desirable to provide an improved packing bag for meat
products, which can be heat sealed or vacuum-sealed, or gas flushed then heat-sealed.
According to one aspect of the present invention there is provided a packing bag comprising an outer bag formed by heat sealing a sealable, synthetic film into a bag shape having one open end, one closed end and two side edges, an inner, protective bag sealed about three edges to the sealed end and side edges of the outer bag, the inner bag having a length less than that of the outer bag so that its free end is spaced from the open end of the outer bag, and means sealing the said free end edge portions to the outer bag.
Preferably, the inner bag and the outer bag are adhered together by heat and/or pressure and /or a suitable adhesive.
It is also preferred that the edges of the inner and outer bags are sealed together during an initial manufacturing process and that the process of heat sealing the free end and edge portions of the inner bag to the outer bag occurs either during the bag making step, or subsequently.
In a preferred form of the invention, the outer bag is formed of a low oxygen transmission synthetic plastic film to restrict oxygen contact with the product sealed within the packing bag. By providing a protective inner bag, which is sealed by the vacuum sealing of the packing bag, the contents of the packing bag are physically protected as well as being protected against contamination by contact with the atmosphere. In another embodiment of the invention, the protective inner bag is thermally laminated to the material of the outer bag prior to forming the bag. In this embodiment, the edge seal about the perimeter of the formed bag sealed to the edges of the protective inner bag material without necessarily incorporating the material within the heat seal. In a further alternative embodiment, the edges of the inner protective bag may be secured to the edges of the outer bag by adhesive and then by the perimeter edge seals.
The provision of the unprotected open end of the outer bag enables the outer bag to be easily and quickly heat sealed in a meat packing operation without the need to heat seal the protective inner bag, which is of a different plastics material and which requires a relatively high
temperature for heat sealing. Thus, the use of the unprotected outer end ensures relatively quick and easy handling of the sealing operation of a bag containing product.
The seal between the outer edge of the protective bag and the outer bag material prevents intrusion of any material between the respective films, particularly when material being packed is being inserted into the bag. The sealed edge also ensures that, when the outer bag is vacuum-sealed, it is heat sealed immediately adjacent to the sealed edges to ensure that there is no likelihood of product causing damage to the outer bag.
In order that the invention is more readily understood, an embodiment thereof will now be described with reference to the accompanying drawing where:
Figure 1 illustrates one form of a packing bag in accordance with an embodiment of the invention;
Figure 2 is a schematic, cross sectional view of the bag of figure 1; and
Figure 3 is a view similar to figure 2 but illustrating a further embodiment of the invention. Referring to figures 1 and 2, a meatpacking bag 10 is formed of an outer, sealable bag 12 comprising a synthetic plastic film having low oxygen transmission properties. Such a synthetic plastics film is well known in the art and does not form part of this invention. The low oxygen transmission film may comprise a film formed of seven layers including outer layers of low density polyethylene, inner layers of nylon, tie layers by which the polyethylene is laminated to the Nylon and an inner layer of low oxygen transmitting, ethylene vinyl alcohol polymer. Such films are heat sealable and may be used for the packaging of meat and similar products to reduce oxygen contamination which may lead to spoilage.
An inner, protective bag 14 formed of a relatively strong, relatively thick synthetic plastic film.
In this embodiment, the end and side edges of the outer bag 12 are heat sealed together with the edges of the inner protective bag there between, as shown in Figure 2. The bag thus formed has a closed end 16, two side edges 17 and 18 and open end 19. The end of the inner
bag, however, is spaced from the open end 19 which facilitates sealing of a packing bag when loaded with product. The relatively thick protective bag, while heat sealable, requires substantial heat which takes a significant period of time. Accordingly, it is far more efficient to seal only the outer bag which seals at a relatively low temperature and relatively more quickly.
The protective inner bag may be a multilayer bag formed of polyethylene and incorporating an outside tacky layer, a middle layer of bimodal, which is a tough polymer and provides substantial strength to the bag, and a third, relatively cheap, linear low density polyethylene. Such material is known in the art and does not constitute part of this invention.
The outer edges of the inner bag 14 are preferably sealed to the outer bag 12 along sealing lines 21 adjacent or on the edges. Such sealing lines ensure that no material can be mistakenly inserted between the inner and outer bags.
With the bag of this embodiment, the protective film is physically located on the inside of the bag so that any product within the bag is protected against oxygen transmission by the outer, lower oxygen transmission film. The inner bag is held in position by the edge seals. If desired, the inner bag material may be laminated to the outer bag material by an adhesive and/or heat/and or pressure prior to bag manufacture to facilitate material handling.
In an alternative embodiment as shown in Figure 3, the bag may be formed by folding rather than end or side edge sealing, although even with a folding technique, the edge may be sealed.
Many modifications may be made in the design and/or construction of a packing bag in accordance with the present invention and all such modifications, which come within the scope of the invention, shall be deemed to be within the ambit of the above description.