WO2004035296A1 - Moulded thermoplastic articles and processto make them - Google Patents
Moulded thermoplastic articles and processto make them Download PDFInfo
- Publication number
- WO2004035296A1 WO2004035296A1 PCT/GB2003/004387 GB0304387W WO2004035296A1 WO 2004035296 A1 WO2004035296 A1 WO 2004035296A1 GB 0304387 W GB0304387 W GB 0304387W WO 2004035296 A1 WO2004035296 A1 WO 2004035296A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- container
- polyethylene terephthalate
- preform
- additive
- bottle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C71/00—After-treatment of articles without altering their shape; Apparatus therefor
- B29C71/0009—After-treatment of articles without altering their shape; Apparatus therefor using liquids, e.g. solvents, swelling agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/22—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using multilayered preforms or parisons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/24—Lining or labelling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/06—Coating with compositions not containing macromolecular substances
- C08J7/065—Low-molecular-weight organic substances, e.g. absorption of additives in the surface of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/24—Lining or labelling
- B29C2049/2412—Lining or labelling outside the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0861—Other specified values, e.g. values or ranges
- B29C2949/0872—Weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3008—Preforms or parisons made of several components at neck portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3012—Preforms or parisons made of several components at flange portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3016—Preforms or parisons made of several components at body portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/302—Preforms or parisons made of several components at bottom portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3024—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
- B29C2949/3026—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components
- B29C2949/3028—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components having three or more components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3064—Preforms or parisons made of several components having at least one components being applied using techniques not covered by B29C2949/3032 - B29C2949/3062
- B29C2949/3074—Preforms or parisons made of several components having at least one components being applied using techniques not covered by B29C2949/3032 - B29C2949/3062 said at least one component obtained by coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3064—Preforms or parisons made of several components having at least one components being applied using techniques not covered by B29C2949/3032 - B29C2949/3062
- B29C2949/3074—Preforms or parisons made of several components having at least one components being applied using techniques not covered by B29C2949/3032 - B29C2949/3062 said at least one component obtained by coating
- B29C2949/3076—Preforms or parisons made of several components having at least one components being applied using techniques not covered by B29C2949/3032 - B29C2949/3062 said at least one component obtained by coating on the inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/24—Lining or labelling
- B29C49/2408—In-mould lining or labelling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/04—Polymers of ethylene
- B29K2023/08—Copolymers of ethylene
- B29K2023/083—EVA, i.e. ethylene vinyl acetate copolymer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2077/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0026—Flame proofing or flame retarding agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0032—Pigments, colouring agents or opacifiyng agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0047—Agents changing thermal characteristics
- B29K2105/005—Heat sensitisers or absorbers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/253—Preform
- B29K2105/258—Tubular
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/002—Coloured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
Definitions
- This invention relates to moulded thermoplastic articles and to a process for making them, in particular to moulded thennoplastic articles provided with a colourant or additive and and to a process for the manufacture of such articles.
- the invention relates to a process in which colour or additive is applied to a moulded thermoplastic article in a post-moulding step and to articles produced by such a process.
- Polyethylene terephthalate is used on a large scale for the manufacture of food packages such as bottles. Such bottles are widely utilised for packaging of beverages, such as carbonated soft drinks, beer, or mineral water. Whilst some beverage bottlers prefer clear non-pigmented bottles, others prefer coloured bottles. Particularly in the case of bottles intended for bottles intended for holding carbonated drinks, a sandwich construction is used in which nylon or an ethylene-vinyl alcohol resin is incorporated in a multi-layer preform with polyethylene terephthalate in order to improve the gas barrier properties of the bottles. It has also been proposed, for the same purpose, to admix a polyamide with the polyethylene terephthalate since the presence of the polyamide provides gas barrier properties.
- colourants or additives such as UN filters, oxygen absorbers, antimicrobial agents, antioxidants, light stabilizers, optical brighteners, processing stabilizers, flame
- first stage granules of the moulding composition are injection moulded to make a
- preform In the second stage the prefomi is blow moulded to the desired shape.
- the polyethylene terephthalate is typically post-condensed and has a molecular weight in the region of about 25,000 to 30,000.
- a fibre grade polyethylene terephthalate which is cheaper but is non-post-condensed, with a lower molecular weight in the region of about 20,000.
- copolyesters of polyethylene terephthalate which contain repeat units from at least 85 mole% terephthalic acid and at least 85 mole %
- phthalic acid is exemplified by phthalic acid, isophthalic acid, naphthalene-2-6-dicarboxylic
- dicarboxylic acid succinic acid, glutaric acid, adipic acid, azelaic acid, and sebacic
- diols which may be incorporated in the copolyesters, in addition to ethylene glycol include diethylene glycol, triethylene glycol, 1,4- cyclohexanedimethanol, propane- 1, 3 -diol, butane- 1,4-diol, pentane-l,5-diol, hexane-
- terephthalate includes not only polyethylene terephthalate but also such
- the colourant or mixture of colourants can be added as a solid concentrate or in powder form or as a dispersion in a liquid carrier.
- Additives may also be added to the thermoplastic moulding composition at or around the same time, ie before
- thermoplastic materials One important property of thermoplastic materials is their crystallinity. Crystallinity
- Crystallinity can be measured in numerous ways, for example volume change, heat capacity, enthalpy change, X-ray scattering, infra-red and Raman
- thermoplastic moulded article after, rather than before,
- thermoplastic moulded article which does not rely on difficult visual inspection or time-consuming analytical tests.
- a process for manufacturing a coloured thermoplastic moulded article comprising providing a moulded article of a thermoplastic material, providing a colouration zone containing as a solution or dispersion in a liquid medium one or more colourants having a chemical affinity for the thermoplastic material of the moulded article, and in the colouration zone contacting the moulded article with the one or more colourants in the liquid medium for a period of time and under conditions effective to cause at least a portion of the one or more colourants to migrate from the liquid medium and bind to the moulded article.
- the process of the invention may comprise providing a thermoplastic moulding composition and subjecting said thermoplastic moulding composition to a moulding step thereby to form the moulded article which is then contacted with the one or more colourants in the colouration zone.
- the process of the invention may comprise providing a thermoplastic moulding composition, subjecting said thermoplastic moulding composition to a moulding step thereby to fonn a moulded article, and contacting the moulded article with a colourant having a chemical affinity for the moulded article for a period of time and under conditions effective to cause binding of the colourant to at least the surface of the moulded article which contacts the colourant.
- thermoplastic moulded article having additive-imparted functionality comprising providing a moulded article of a thermoplastic material, providing an additive impartation zone containing as a solution or dispersion in a liquid medium one or more additives having a chemical affinity for the thermoplastic material of the moulded article, and in the additive impartation zone contacting the moulded article with the one or more additives in the liquid medium for a period of time and under conditions effective to cause at least a portion of the one or more additives to migrate from the liquid medium and bind to the moulded article.
- the process of the invention may therefore comprise providing a thermoplastic moulding composition, subjecting said thermoplastic moulding composition to a moulding step thereby to form a moulded article, and contacting the moulded article with an additive having a chemical affinity for the moulded article for a period of time and under conditions effective to cause binding of the additive to at least the
- the additive may be any material which has a chemical affinity for the moulded
- additives include UN filters, oxygen absorbers, antimicrobial agents,
- antioxidants light stabilizers, optical brighteners, processing stabilizers, flame retardants and the like.
- a colourant or additive may be desirable prior to contacting the moulded article with a colourant or additive to coat one or more regions of the moulded article with a barrier material (such as a waxy film for example) to prevent binding of the colourant or additive to the moulded article in the region(s) coated with the barrier material during the subsequent colourant/additive contacting step. In this way it would be possible, for example, to obtain more intricate patterns of colour on the finished moulded article.
- a barrier material such as a waxy film for example
- the colourant or additive has a chemical affinity for the thermoplastic material used to make the moulded article.
- chemical affinity may be provided by means, for example, of ionic, covalent or hydrogen bonding.
- different types of colourants and additives will be suitable for different types of thermoplastic material.
- the thermoplastic material of the moulded article is predominantly polyethylene terephthalate or another polyester then the colourant may suitably be a disperse dye.
- the thermoplastic material of the moulded article is nylon then the colourant may suitably be an acid dye, for example.
- a suitable acid dye is Dyacid Turquoise Blue N B .
- Suitable disperse dyes include anthraquinone, indanthrone, monoazo, diazo, mithine, quinophthalone, perinone, naphthalidimide and thioindigo dyes.
- Examples of disperse dyes which may be suitable for use as colourants in the process of the invention ⁇ include, but are not limited to, the Dispersol TM dyes available from
- Acid dyes for use in the process of the invention when the thermoplastic material of
- the moulded article comprises nylon, are also available from these suppliers.
- Suitable acid dyes include CI acid violet 90 (Dyalan Bordeux S-B 200%
- Nylon under acidic conditions generally binds to dyes through the amino end group
- the colourant composition may contain a single dye or a mixture of dyes depending
- amber coloured bottle there may be required a mixture of a red dye, a yellow dye and a blue dye.
- UN absorbers such as benzophenones, diphenyl acrylates, cinnamates and sterically hindered amines (HALS).
- Disperse dyes have been used for many years as colourants in the textile industry and have been used to colour polyester fibres, for example. However, it has not hitherto been known to impart colour to a moulded article by directly contacting said article with a colourant such as a disperse dye for a period of time and under conditions effective to cause binding of the colourant with the contacted surface of the moulded article. Nor has it hitherto been recognised that functional additives could be applied to moulded articles in this way.
- the conditions effective to cause binding of the colourant or additive to the thennoplastic material of the moulded article will vary depending on a number of factors, including the intended end result (ie. the depth of colour required, for example) as well as the type of colourant or additive and the type of thermoplastic material being used.
- the colourant or additive is preferably provided as a solution or dispersion of a dye or additive in an aqueous or organic solvent or dispersal medium. It is preferred to use an aqueous based dispersal medium, such as water, for reasons of cost, environmental suitability, availability and the like.
- an aqueous based dispersal medium such as water, for reasons of cost, environmental suitability, availability and the like.
- the colourant is provided as a dispersion of a disperse dye in water.
- the additive is provided as a dispersal of the additive in water.
- the colourant or additive is preferably provided as a solution or dispersion in a
- suitable vessel such as a dyebath for example, into which the moulded article can be dipped to contact the external surface of the article with the colourant or additive.
- the concentration of the dye in the solution or dispersal medium may be selected according to the amount of colour required to be imparted to the moulded article, the residence time for which the moulded article is in contact with the colourant and other conditions, both physical and chemica,l prevailing as the contact is made.
- the concentration of the dye will be from about 0.01% to about 15% by weight of the moulded article, preferably from about 0.05 to about 10% by weight of the moulded article, more preferably from about 0.1% to about 5% by weight of the moulded article.
- the concentration of the additve in the solution or dispersal medium may be selected according to the amount of additive required to be imparted to the moulded article, the residence time for which the moulded article is in contact with the additive and other conditions, both physical and chemical, prevailing as the contact is made.
- concentration of the additive will be from about 0.001% to about 10% by weight, preferably from about 0.005 to about 5% by weight, more preferably from about 0.01% to about 1% by weight.
- the residence time for which the moulded article is in contact with the colourant or additive in the process of the invention may be selected according to a number of considerations, including the concentration of colourant or additive as mentioned
- the residence time will be from about 10 seconds to about 15 minutes, preferably
- additive is preferably at least about 40 °C, more preferably at least about 60 °C and
- the dispersal medium is water
- preferred temperature is usually from about 80°C to about 100°C. However, higher
- Injection moulding of polyethylene terephthalate and other polyester moulding compositions is typically carried out using an injection moulding machine and a
- maximum barrel temperature in the range of from about 260 °C to about 285 °C or
- the dwell time at this maximum temperature is typically in the range of about from 15 seconds to about 5 minutes or more,
- preform or moulded article it has hitherto been desirable to select a colourant additive compositipn which will withstand these conditions.
- Somewhat lower temperatures in excess of about 100°C up to about 170°C or more are generally used in the blow moulding step to produce a bottle from a polyester preform.
- the moulded article is a blown bottle or other package it is not even necessary for the colourant or additive to be able to withstand these less robust conditions since the moulded article is coloured or provided with a functional additive only after the moulding and blowing stages.
- the invention further provides a convenient means for assessing the crystallinity of a moulded article. In crystalline areas a coulourant is less effectively bound to the thermoplastic material because of denser packing of the poymer chain in the region of crystallinity. Accordingly the invention provides a means for assessing the crytallinity of a moulded thermoplastic article comprising contacting the thermoplastic moulded article with one or more colourants having a chemical
- the invention further provides a method of making a blow moulded bottle from a
- polyester moulding composition which comprises :
- Also provided in accordance with the invention is a method of making a blow moulded bottle from a polyester moulding composition which comprises:
- the invention further provides a method of making a blow moulded bottle from a polyester moulding composition which comprises : I. providing a polyester moulding composition;
- Also provided in accordance with the invention is a method of making a blow moulded bottle from a polyester moulding composition which comprises: A providing a polyester moulding composition; B heating the polyester moulding composition; C extruding the hot polyester moulding composition so as to form a bottle
- the invention further provides a moulded thermoplastic article having an inside surface and an outside surface and a colourant or additive having a chemical affinity to the material of the moulded article bound predominantly to one, but not the other of said surfaces.
- the moulded article of the invention is preferably a container, such as a bottle, or a preform thereof.
- the process of the invention may be utilised to produce a multi-layer bottle comprising a layer of nylon or ethylene/vinyl alcohol copolymer sandwiched between layers of the moulding composition.
- a dye bath was prepared containing 5 parts of Dispersol Orange A-GTM in water at
- Eastman 9921 Polyethylene terephthalate granules which had been previously dried by heating for 4 hours at 170°C were fed into the feed hopper of an Boy 80 injection moulding machine and extruded at about a temperature of 275° C with a dwell time at this temperature of about 2 minutes to form a number of bottle preforms, each weighing 34.5 grams.
- the bottle preforms were then partially submerged in the dye bath for a period of about 5 minutes.
- Eastman 9921 Polyethylene terephthalate granules which had been previously dried by heating for four hours at 170°C, were fed into the feed hopper of an Boy 80 injection moulding machine and extruded at a temperature of 275 °C with a dwell time at this temperature of about 2 minutes, to form a number of colourless bottle preforms each weighing 34.5 grams.
- a dye bath was prepared containing 5% of ICI Dispersol Orange A-GTM in water at 90°C
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- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
Description
Claims
Priority Applications (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2003271931A AU2003271931A1 (en) | 2002-10-12 | 2003-10-10 | Moulded thermoplastic articles and processto make them |
| MXPA05003846A MXPA05003846A (en) | 2002-10-12 | 2003-10-10 | Moulded thermoplastic articles and processto make them. |
| JP2004544435A JP4593282B2 (en) | 2002-10-12 | 2003-10-10 | Thermoplastic resin molded products and methods for producing them |
| US10/530,984 US20060105128A1 (en) | 2002-10-12 | 2003-10-10 | Moulded thermoplastic articles and process to make them |
| BR0315252-9A BR0315252A (en) | 2002-10-12 | 2003-10-10 | Molded thermoplastic articles and their manufacturing process |
| EP03753769A EP1549479A1 (en) | 2002-10-12 | 2003-10-10 | Moulded thermoplastic articles and process to make them |
| CA002502205A CA2502205A1 (en) | 2002-10-12 | 2003-10-10 | Moulded thermoplastic articles and process to make them |
| US13/105,922 US20110215498A1 (en) | 2002-10-12 | 2011-05-12 | Moulded thermoplastic articles and process to make them |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0223778.2 | 2002-10-12 | ||
| GB0223778A GB2393961B (en) | 2002-10-12 | 2002-10-12 | Moulded thermoplastic articles and process |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/105,922 Continuation US20110215498A1 (en) | 2002-10-12 | 2011-05-12 | Moulded thermoplastic articles and process to make them |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2004035296A1 true WO2004035296A1 (en) | 2004-04-29 |
Family
ID=9945818
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/GB2003/004387 Ceased WO2004035296A1 (en) | 2002-10-12 | 2003-10-10 | Moulded thermoplastic articles and processto make them |
Country Status (9)
| Country | Link |
|---|---|
| US (2) | US20060105128A1 (en) |
| EP (1) | EP1549479A1 (en) |
| JP (1) | JP4593282B2 (en) |
| AU (1) | AU2003271931A1 (en) |
| BR (1) | BR0315252A (en) |
| CA (1) | CA2502205A1 (en) |
| GB (1) | GB2393961B (en) |
| MX (1) | MXPA05003846A (en) |
| WO (1) | WO2004035296A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006059127A1 (en) | 2004-12-04 | 2006-06-08 | Colormatrix Europe Limited | Recycling |
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|---|---|---|---|---|
| US7258786B2 (en) * | 2004-04-13 | 2007-08-21 | Eastman Kodak Company | Container for inhibiting microbial growth in liquid nutrients |
| RU2254996C1 (en) * | 2004-04-27 | 2005-06-27 | Открытое акционерное общество "Пивоваренная компания "Балтика" | Material and a method of production of packages for drinks |
| US20080258349A1 (en) * | 2007-04-17 | 2008-10-23 | The Procter & Gamble Company | Method and apparatus for producing containers |
| US9974362B2 (en) | 2013-03-08 | 2018-05-22 | NIKE, Inc.. | Assembly for coloring articles and method of coloring |
| US9668538B2 (en) * | 2013-03-08 | 2017-06-06 | Nike, Inc. | System and method for coloring articles |
| RU2564319C2 (en) * | 2014-02-05 | 2015-09-27 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Кабардино-Балкарский государственный университет им. Х.М. Бербекова" (КБГУ) | Polymer composition |
| RU2564326C2 (en) * | 2014-02-11 | 2015-09-27 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Кабардино-Балкарский государственный университет им. Х.М. Бербекова" (КБГУ) | Polymer composition |
| RU2564325C2 (en) * | 2014-02-11 | 2015-09-27 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Кабардино-Балкарский государственный университет им. Х.М. Бербекова" (КБГУ) | Polymer composition |
| RU2580742C2 (en) * | 2014-02-25 | 2016-04-10 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Кабардино-Балкарский государственный университет им. Х.М. Бербекова" (КБГУ) | Composite material |
| US11040475B2 (en) | 2017-09-08 | 2021-06-22 | Graham Packaging Company, L.P. | Vertically added processing for blow molding machine |
| CN111114158A (en) * | 2018-10-31 | 2020-05-08 | 比亚迪股份有限公司 | Plate and preparation method thereof, and electronic equipment |
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- 2003-10-10 US US10/530,984 patent/US20060105128A1/en not_active Abandoned
- 2003-10-10 CA CA002502205A patent/CA2502205A1/en not_active Abandoned
- 2003-10-10 MX MXPA05003846A patent/MXPA05003846A/en active IP Right Grant
- 2003-10-10 BR BR0315252-9A patent/BR0315252A/en not_active Application Discontinuation
- 2003-10-10 EP EP03753769A patent/EP1549479A1/en not_active Withdrawn
- 2003-10-10 JP JP2004544435A patent/JP4593282B2/en not_active Expired - Fee Related
- 2003-10-10 AU AU2003271931A patent/AU2003271931A1/en not_active Abandoned
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006059127A1 (en) | 2004-12-04 | 2006-06-08 | Colormatrix Europe Limited | Recycling |
| US8404754B2 (en) | 2004-12-04 | 2013-03-26 | Colormatrix Europe Limited | Recycling |
Also Published As
| Publication number | Publication date |
|---|---|
| GB2393961A (en) | 2004-04-14 |
| BR0315252A (en) | 2005-08-23 |
| JP4593282B2 (en) | 2010-12-08 |
| US20110215498A1 (en) | 2011-09-08 |
| AU2003271931A1 (en) | 2004-05-04 |
| JP2006502886A (en) | 2006-01-26 |
| EP1549479A1 (en) | 2005-07-06 |
| GB2393961B (en) | 2007-03-14 |
| US20060105128A1 (en) | 2006-05-18 |
| GB0223778D0 (en) | 2002-11-20 |
| CA2502205A1 (en) | 2004-04-29 |
| MXPA05003846A (en) | 2005-11-23 |
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