WO2004033731A1 - Heat treatment method for metal parts - Google Patents

Heat treatment method for metal parts Download PDF

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Publication number
WO2004033731A1
WO2004033731A1 PCT/EP2003/011325 EP0311325W WO2004033731A1 WO 2004033731 A1 WO2004033731 A1 WO 2004033731A1 EP 0311325 W EP0311325 W EP 0311325W WO 2004033731 A1 WO2004033731 A1 WO 2004033731A1
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WO
WIPO (PCT)
Prior art keywords
oven
vestibule
plug
load
parts
Prior art date
Application number
PCT/EP2003/011325
Other languages
French (fr)
Inventor
Thierry Sperisen
Original Assignee
Patherm Sa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Patherm Sa filed Critical Patherm Sa
Priority to AU2003280366A priority Critical patent/AU2003280366A1/en
Publication of WO2004033731A1 publication Critical patent/WO2004033731A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B5/00Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
    • F27B5/06Details, accessories, or equipment peculiar to furnaces of these types
    • F27B5/14Arrangements of heating devices
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/74Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0006Details, accessories not peculiar to any of the following furnaces
    • C21D9/0018Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B5/00Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
    • F27B5/04Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated adapted for treating the charge in vacuum or special atmosphere
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B5/00Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
    • F27B5/06Details, accessories, or equipment peculiar to furnaces of these types
    • F27B5/12Arrangement of devices for charging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B5/00Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
    • F27B5/06Details, accessories, or equipment peculiar to furnaces of these types
    • F27B5/13Arrangement of devices for discharging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/04Circulating atmospheres by mechanical means
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/663Bell-type furnaces
    • C21D9/665Bell-type furnaces inverted or side-facing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0034Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
    • F27D2003/0065Lifts, e.g. containing the bucket elevators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0085Movement of the container or support of the charge in the furnace or in the charging facilities
    • F27D2003/0086Up or down

Definitions

  • the invention relates to a method and an installation for heat treatment of metal parts, more specifically making it possible to carry out thermochemical treatments and quenching operations in particular in press.
  • Thermochemical treatments of metals consist in conferring particular mechanical properties (hardness, tribological properties, aspects, etc.) on the surface of the part or on shallow depths by modifying the chemical composition using gas mixtures at temperatures located between 400 ° C and 1200 ° C. These operations take place at variable temperatures depending on the nature of the treatment and the base materials, but are typically between 500 and 1200 ° C.
  • Heat treatment of metal parts requires rapid cooling operations in order to give the parts mechanical properties in the mass. These quenching or hardening by quenching are generally accompanied by significant geometric deformations due to the thermal gradients, the variation of the heat exchange coefficient between the part and the cooling medium over time and the dimensional variations linked to the modification. of the crystalline structure of the materials. In many cases, the deformations generated during quenching are such that the part must be straightened or resized after treatment. These operations are extremely expensive.
  • press quenching operations have been used for a long time, in particular for pinions, by applying external mechanical stress when the part or parts are cooled in order to limit its or their deformation.
  • the part or parts to be quenched in a press are generally removed from the oven either manually or using a robot, and are placed under the press. The passage of the part in the air between the oven and the press is not harmful.
  • press quenching processes are normally carried out piece by piece or in small groups of pieces in oven installations with parade treatment.
  • the duration of the surface modification treatment (case hardening, nitriding or any other similar process) is several orders of magnitude greater than the press quenching operation which lasts only a few minutes.
  • the method and the installation which is the subject of the present invention relates to a heat treatment of parts arranged under load requiring a thermochemical treatment followed by quenching or cooling under stress (either one by one or in small batches).
  • Furnaces have long been available for thermochemical treatments and for removing parts from the oven to bring them under a press for hardening under stress. These ovens are generally parade ovens fitted with a heating tunnel, of the "pushing" type or fitted with a roller hearth for driving the parts. These ovens have two very important disadvantages. On the one hand, the durations of the thermochemical treatments being typically of the order of several hours, these ovens are very long and very bulky, therefore very costly in terms of investment, surface area used and production costs.
  • parade ovens can only be used for one type of treatment. As soon as several different treatments (for example different cementation depths) are required, it is necessary to have as many furnaces at the parade.
  • thermochemical treatments followed by quenching in a press consists in dissociating the steps. Initially, the parts arranged in loads undergo a thermochemical treatment in a so-called "load” oven, arranged horizontally. They are then cooled slowly (to avoid deformation) under protective gas. Compared to the parade oven, this solution has the advantage of greater flexibility and a gain in floor space.
  • the pieces are heated again in another installation (typically a parade oven or a carousel oven) which allows them to be removed one by one or in small batches.
  • another installation typically a parade oven or a carousel oven
  • the object of the invention is to overcome the drawbacks and limits which have just been explained in connection with these two embodiments.
  • a single charge oven is used to carry out the thermochemical treatments in an extremely flexible manner and to extract the parts from the oven.
  • This particularly advantageous and simple arrangement makes it possible to considerably rationalize production by minimizing handling operations, optimizing energy consumption and retaining the great processing flexibility inherent in charge ovens.
  • the invention relates, according to a first aspect, to a method of heat treatment of metallic parts arranged under load, in which successively the load of parts is brought into a vertical treatment oven capable of being opened down, it is closed.
  • the cap is characterized, characterized in that it is created between the opening of the furnace and the ambient air a process gas interface in a vestibule, one or more parts of the load are brought horizontally opposite a lateral opening made in the wall of the vestibule, this or these parts are entered from the outside through the said opening, this or these pieces are removed from the load and taken out of the vestibule, so that the piece or pieces located in the vestibule are protected from alteration of surfing ace by the process gases therein.
  • the piece or pieces removed from the load and out of the vestibule they are treated by means of a dipping press.
  • One or more pieces of the load are brought horizontally opposite a lateral opening made in the wall of the vestibule, ensuring relative movement between the plug supporting the load and the oven.
  • the parts of the same level are removed from the load and removed from the vestibule successively by pivoting the plug supporting the load.
  • the operation consisting in bringing a piece opposite the lateral opening of the vestibule is repeated, grasping this piece from the outside, removing this piece from the load and removing it from the vestibule, successively for each piece or each group of parts to be treated by means of the dipping press.
  • the plug in order to bring the load of parts into the oven, the plug is opened and it is spread below the oven, the load is brought to the plug, and a relative movement of the plug is provided relative to the oven corresponding to an elevation of the cap until it comes to close the load.
  • the pieces are brought onto the load through the lateral opening of the vestibule and the operation is repeated by making a relative movement of the plug and the oven until let the cap close the load.
  • the charge is maintained in the oven during the heat treatment by resting it on the plug or on projecting means of the oven.
  • the invention relates to an installation for heat treatment of metallic parts arranged under load specially intended for the implementation of the process which has just been described.
  • This installation comprises at least one vertical treatment oven able to be opened downwards, fixed or mobile in horizontal and vertical movements, an oven closure cap able to support the load, a vestibule extending under the oven and comprising a lateral opening, drive means having the function of allowing relative movement between the plug and the oven, means for extracting the parts treated in the oven through the side opening of the vestibule, and at least one quenching press with which the extraction means cooperate.
  • the invention relates to an installation for heat treatment of metal parts arranged under load, comprising at least one vertical treatment oven capable of being open downwards, fixed or movable in horizontal and vertical movements, a closure cap of the oven capable of supporting the load, a vestibule extending under the oven, open downwards, fixed in horizontal movement, comprising above its lower edge a lateral opening having the function of allowing the extraction of the pieces from the inside outside the vestibule, drive means making it possible to perform relative vertical movements between the plug and the oven, means for extracting the treated parts to remove them from the load and take them out of the vestibule, means for gas tightness between the oven and the vestibule to allow the oven's protective gas to fill the vestibule once the oven is open, means for injecting u protective gas when the oven is opened, resulting from the separation between the plug and the oven.
  • This installation also comprises at least one quenching press with which the means for extracting parts from the vestibule cooperate.
  • the lateral opening of the vestibule includes a closing door.
  • the installation also comprises a device for rotating the plug with respect to a vertical axis of symmetry.
  • the oven or ovens are arranged in a so-called upper position, are provided with means for maintaining the load in the absence of a plug and can be moved horizontally on a track.
  • the installation also comprises one or more stationary quenching stations or tanks, each comprising a self-contained elevator, and the oven or ovens can be moved horizontally to come above the quenching stations or tanks.
  • the furnace (s) can be moved above at least one station arranged in a lower position and comprising a vestibule with an opening, a plug and means for lifting said plug.
  • the seal between the oven (s) and the vestibule (s) is ensured by a relative vertical movement of the oven and the vestibule and a joint system.
  • FIG. 1 is a schematic view, partial, in section, of an installation according to the invention according to a first possible embodiment, by a first vertical median plane, the plug being open, in the lower extreme position and supporting a load;
  • Figure 2 is a schematic view, partial, in section, of the installation of Figure 1, along the section line AA and a second vertical median plane orthogonal to the first, the cap being closed in the extreme lower position and not supporting no load, the oven being empty;
  • FIG. 3 is a schematic view, in elevation, on a larger scale, of a possible embodiment of load of parts intended to be treated by an installation according to the invention
  • - Figure 4a is a schematic view from above of an installation according to the invention according to a second possible embodiment
  • Figure 4b is a schematic, partial view, in section, of the installation of Figure 4a, according to a vertical section plane, the plug being spaced from the oven and the load maintained in the oven by projecting means;
  • Figure 4c is a schematic view similar to Figure 4b, showing other constructive features
  • FIG. 4d is a schematic view similar to Figure 4b and 4c showing an embodiment with autonomous elevator;
  • FIGs 5a, 5b and 5c are three schematic views of the process of introducing charge of parts into the furnace;
  • FIG. 6a, 6b and 6c are three schematic views of the process of opening the oven to unload the parts
  • FIGS. 7a and 7b are two schematic views of the process of unloading a part from the load of parts
  • FIG. 8 is a schematic view of the process of introducing a part into the press
  • FIG. 9 is a schematic view of the plug rotation process
  • FIG. 10 is a schematic view of the continuation of the process of unloading the parts from the oven.
  • the installation according to the invention is intended for the heat treatment of metal parts 6 arranged to form a load 5 ( Figure 3).
  • the load 5 has a circular base. It comprises a base support or plate 7 and a series of intermediate plates 34 superimposed and spaced.
  • the parts to be treated 6, for example pinions, discs, rings, etc., are arranged on the intermediate plates 34.
  • Each plate 34 can support several parts 6 of the same or different nature.
  • the spacing between the plates 34 is provided for example by spacers 35 and can vary depending on the height of the parts.
  • the installation firstly comprises, according to a first embodiment and Figures 1 and 2, a furnace 1 generally arranged vertically, with a vertical axis, capable of being opened downwards for loading and unloading. At furnace 1 is associated with at least one quenching press, not shown.
  • the oven 1 has at its external lateral periphery a metal carcass 2 containing a material insulating against thermal radiation 3 and providing spaces intended to receive heating elements such as gas burners 4 or electric heating candles.
  • the internal central part of the furnace 1 forms a space for receiving the load 5 arranged and capable of receiving, evacuating and containing the parts 6 to be treated resting on the plate 7.
  • This space is delimited laterally in a cylindrical manner and upwards by a metal enclosure 8, the thickness of which can vary from 3 to 20 mm depending on possible embodiments.
  • the enclosure 8 isolates the load 5 from the atmosphere generated by the burners 4.
  • the enclosure 8 extends from the upper end of the furnace 1 to its lower limit.
  • the oven 1 does not include an enclosure such as the enclosure 8.
  • the gas heating is carried out for example by means of radiant tubes or in a similar manner in order to avoid disturbing the furnace atmosphere with the flue gases.
  • the oven 1 is also equipped with a stirring turbine 9, driven by a motor 10 placed outside the oven 1.
  • the installation also includes a movable and removable plug 11.
  • the plug 11 has a base plate 12 intended and arranged to be able to support the load 5 vertically using appropriate supports 13.
  • the plug 11 also includes thermal insulation 14.
  • the plug 11 is intended and arranged to be able to close the oven 1 at its base where it is open, as has been described.
  • the plate 12 of the plug 11 is provided with a seal 15 which, once the plug 11 is placed in the closed position of the furnace 1, seals with the enclosure 8 or with the carcass 2 if there is no enclosure such as 8.
  • thermochemical process for example endothermic gas, nitrogen, hydrogen, ammonia, etc.
  • various treatment fluids required for the thermochemical process for example endothermic gas, nitrogen, hydrogen, ammonia, etc. are injected into the space for receiving the load 5 for example as illustrated in FIG. 1 by means of at least one injector 16 located here near the turbine 9.
  • the temperature measurements and the measurements making it possible to control or regulate the atmosphere in the furnace are carried out by means of one or more passages 17 arranged in the furnace 1, in communication with the exterior of the fouh.
  • the distribution of treatment fluids (flow rates meters, valves) and the measurements made in the furnace are typically managed by controllers or programmable controllers.
  • the furnace 1 is fixed in horizontal displacement and is arranged in height with respect to the ground on which it rests by means of a superstructure such as a frame 18.
  • the plug 11 is mounted movable in translation in the vertical direction and actuated by drive means 19, 20, in order to be raised or lowered in the vertical axis of the furnace 1.
  • these drive means in the embodiment shown two guide columns 19, vertical, and a support 20, horizontal, carried by the columns 19.
  • the plug 11 is fixed on the support 20.
  • the drive means further comprise a reduction motor assembly and a rack, or any other means such as ball screw, pushing chain, actuator etc., similar, having the function of raising or lowering the support 20 and therefore the plug 11.
  • no pit is dug intended to place the drive means, so as to reduce the civil engineering costs associated with the installation of the installation.
  • the drive means 19, 20 are arranged and in particular sized to allow the plug 11 to be raised and lowered and the load 5 once it has been placed on the plug 11.
  • the total weight typically varies from 50 kg to several tonnes depending on the size of the oven.
  • the movement of raising and lowering of the plug 11 is associated with a position control means using for example an encoder, in order to allow the plug to be positioned precisely throughout its travel.
  • the distance between the furnace 1 and the ground is adapted to the height H of the load 5 so that the load can be placed on the plug 11 once it has been lowered to its lower position.
  • the establishment and removal of the load 5 on the plug 11 is typically carried out in the low position of the plug 11, using a pallet truck or a loading robot according to the degree of automation desired.
  • the plug 11 is also provided with a rotation device without the horizontal plane, along the axis of the furnace 1, over 360 ° C.
  • This rotation device comprises for example a bearing 21, a circular rack or a large pinion 22 driven by a reduction motor 23 provided with a pinion 24.
  • an incremental or absolute encoder can be used to control the angular position of the plug 11.
  • the rotation of the plug 11 relative to the furnace 1 or relative to the support 20 can occur over the entire vertical stroke of the plug 11, the rotation device and its actuator being on board the plug 11.
  • the rotation of the plug may not be actuated at any point in its vertical stroke.
  • the oven 1 is equipped with a vestibule 25 integral with the enclosure 8 or with the carcass 2 if there is no enclosure.
  • the vestibule 25 is connected to the enclosure 8 or to the carcass 2, respectively, by means for example of a gas-tight seal system 26.
  • the vestibule 25 can be considered as an extension of the furnace 1, respectively of its enclosure 8 or of its carcass 2, downwards.
  • the vestibule 25 extends vertically under the oven 1 over a height typically between 100 mm and the distance separating the bottom of the oven from the floor. For example, we can consider for the vestibule a height of about 300 mm.
  • the vestibule 25 can be formed for example by a sort of ferrule made of rolled or folded sheet steel, thermally insulated or not, heated or not.
  • the vestibule 25 is arranged to allow the passage of the support plate 7 and the plug 11 when the plug 11 is raised or lowered.
  • the lower part of the vestibule 25 is arranged to prevent gas from remaining trapped in the vestibule 25.
  • the vestibule 25 also includes one or at least one lateral opening 27 whose function is to allow one or more pieces 6 to be taken from the load 5 in order to bring them onto the quenching press or presses. Given its function, the opening 27 is of sufficient size to allow the passage of the parts 6.
  • the opening 27 is made in the upper part of the vestibule, closest to the oven 1.
  • the opening 27 is furnished with a door 28 or with a curtain mounted movable by pivoting or sliding by means, for example, of a pneumatic cylinder 29 carried by the wall of the vestibule 25 in order to be able to open or close the opening 27.
  • This door 28 can for example roll over part of the wall of the vestibule while being guided by a device of rails and rollers 30.
  • the sealed connection 26 between the vestibule 25 and the enclosure 8 (or the carcass 3) makes it possible, when the plug 11 is opened, to shift the interface between the atmosphere of the furnace 1 and the ambient air by the axial height of the vestibule 25.
  • the volume delimited by the vestibule 25 is filled with gases from the oven 1.
  • a seal 32 disposed on the door 28 or on the wall of the vestibule 25 to ensure gas tightness when the door 28 is closed under the action of its drive cylinder.
  • a manual device for opening the door 28 is provided.
  • the construction of the vestibule 25 makes it possible to bring the pieces 6 into the vestibule 25 by lowering the plug 11 or by raising the oven 1.
  • the oven 1 is, depending on the embodiments, fixed or mobile in horizontal and / or vertical movements. In all cases, the installation is such that the vestibule 25 allows relative movement with the plug 11 of the oven.
  • the oven 1 is empty and closed at the bottom by the plug 11.
  • the plug 11 is lowered by the drive means 19, 20 used for this purpose to bring it into its lower position.
  • thermochemical treatment (FIG. 5b) which it supports thanks to the drive means 19, 20 used for this purpose to bring the plug into its upper position in which it closes the oven 1 ( Figure 5c).
  • the load 5 is thus brought into the internal central part of the oven 1 forming a receiving space.
  • the door 28 of the opening 27 is closed.
  • the gas burners 4 or other similar elements intended to bring the load 5 to the temperature required by the thermochemical treatment are then used. If a thermochemical treatment is required, it takes place once the pieces 6 of the charge have reached the treatment temperature.
  • These thermochemical treatments are generally of long duration, typically from 3 to 48 hours.
  • the atmosphere of the oven 1 is conditioned in order to pass to the quenching step.
  • the treatment gases are limited to a protective role to prevent the composition of the surface of the parts 6 from being modified.
  • a neutral atmosphere such as nitrogen, mixtures of methane hydrogen nitrogen, ammonia, or controlled atmospheres such as endothermic gas are used, the oxidizing or fuel power of which is regulated by additions of propane or air.
  • the plug 11 and the load 5 are lowered (FIG. 6b) thanks to the drive means 19, 20 implemented for this purpose so as to bring the parts 6 disposed on the first intermediate plate 34 'horizontally opposite the opening lateral 27 formed in the vestibule 25.
  • first intermediate plate 34 ′ it is understood the plate closest to the plug 11 and supporting parts 6.
  • the parts 6 located in the vestibule 25 are protected from surface alteration by the process gases therein.
  • the rooms 6 of the upper levels are also protected by the atmosphere of the oven and are located for the most part in a heated area, which means that they are kept at working temperature.
  • the door 28 of the opening 27 is then opened by means of the jack 29 (FIG. 6c) or by other similar means.
  • the part 6 in question is then treated, by means of the dipping press.
  • the door 28 is closed to avoid contamination of the atmosphere of the vestibule 25.
  • an installation of this type comprises several ovens and several dipping presses.
  • two operating modes can be provided.
  • the plug 11 is raised to replace the parts of the tray 34 'in the oven 1, respectively in the zone heated. Once the parts have warmed up, the operation described above takes place again.
  • the rotation of the plug 11 in order to present the parts 6 facing the opening 27 can be carried out at any height situated between the upper position of the plug 11 and that corresponding to the placing of the parts 6 of the tray in question and of the opening 27 .
  • the invention is not limited to the embodiment which has just been described. Thus, it can be envisaged that all of the plates 34 and of the support 7 remain integral with the plug 11 in production.
  • the loading of the parts to be treated 6 is then done one by one according to a process which is the reverse of that described above for unloading. In this case, the loading is carried out through the opening 27, or through another similar opening provided for this purpose and arranged elsewhere on the wall of the vestibule.
  • the furnace 1 is also disposed in the upper position, but it is movable horizontally in lateral translation by means for example of wheels 35 mounted rolling on a track which, in one embodiment is in the form of guide means such as rails 36.
  • the displacement means 35, 36 allow the oven 1 to be placed above different stations 37 located in the lower part.
  • the furnace 1 can be driven by a motor and rack assembly or by any other similar means.
  • a locking device is disposed in the oven 1.
  • This device comprises, in the embodiment under consideration, projecting means 38.
  • the projecting means 38 are arranged and able to receive the support 7 of the load 5 and thus to support the latter. They thus allow the load 5 to be locked.
  • the load 5 is anchored in the oven 1 can be carried out by lateral or rotary relative movements of the oven 1 and the plug 11 or by rotation of the projecting means 38.
  • the locking device keeps the load 5 in the oven 1 when the plug 39 is removed, which closes the oven 1 at its base.
  • the plug 39 is generally similar to the plug 11 previously described. As previously in the corresponding embodiment, the plug 39 is provided with drive means for lifting or lowering it 40.
  • the installation may also include one or more stations 37 which extend under the horizontal axis of movement of the oven (s) 1, in addition to the ovens 1 which can move horizontally.
  • These stations 37 can for example be quenching tanks containing liquid or gaseous fluids (FIG. 4d).
  • These stations 37 are conventionally provided with an autonomous elevator 41 whose stroke is adapted to allow the load 5 to be transferred from its position in the oven 1 to its position in one of the lower stations 37.
  • the furnace (s) 1 are movable above the lower stations 37 to allow the loads 5 to be transferred to one or the other of said lower stations.
  • FIG. 4c illustrates an installation embodiment which also comprises at least one specific station 42 intended for quenching in press.
  • This station 42 includes a rotary plug assembly 43 provided with its drive means 44, which are similar to those 19, 20, already described in relation to the first embodiment of FIG. 1.
  • the press quenching station 42 also includes a vestibule 45 analogous to vestibule 25 of the first embodiment of FIG. 1, provided with a lateral opening 46 and with a door 47 but open both upwards and downwards.
  • the vestibule 45 has a gas seal system 48 which makes it possible to seal between the oven 1 and the vestibule 44 once the oven 1 has been placed above the station press quenching 42.
  • This arrangement allows the load 5 to be transferred to the cap 43 of the press quenching station 42.
  • Several embodiments within the reach of those skilled in the art can be envisaged to ensure sealing by arranging a small spacing of the order of a few millimeters for example between the lower plane of the oven and the seal system 48 to allow the displacement of the oven 1: inflatable seal, brush-type static seal, relative vertical movement of the oven and the vestibule, etc. .
  • the quenching operations in the press are carried out in a manner analogous to what has already been described.
  • the invention allows a rationalization of production and flexibility unmatched until now. Indeed, an installation can typically comprise several static or mobile ovens, several quenching stations with fluids or in press.
  • the invention by its modular nature, makes it possible to adapt production variations or productivity at any time by adding modules or by increasing the number of available processes (multiple quenching possibilities, multiple thermochemical processes , etc.).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)
  • Heat Treatments In General, Especially Conveying And Cooling (AREA)

Abstract

The invention concerns a heat treatment method for metal parts (6) arranged in feed (5) wherein the feed of parts is successively brought into a vertical treatment furnace (1) capable of being opened downwards, said method consisting in: closing the furnace with a closure stopper (11) capable of supporting the feed (5), then performing the desired heat treatment provided by the furnace (1), and once said treatment has been carried out, opening the stopper (11). The invention is characterized in that it consists in: generating a treatment gas interface in a vestibule (25) between the opening of the furnace and outside air, bringing one or more parts (6) of the feed (5) horizontally opposite a lateral opening (27) provided in the wall of said vestibule (25), gripping said part(s) (6) from outside through said opening, removing said part(s) from the feed (5) and from the vestibule (25), so that said part(s) located in the corridor (25) are protected from surface modification by the treatment gases therein.

Description

PROCEDE DE TRAITEMENT THERMIQUE DE PIECES METALLIQUES PROCESS FOR THE HEAT TREATMENT OF METAL PARTS
L'invention concerne un procédé et une installation de traitement thermique de pièces métalliques, permettant plus spécialement d'effectuer de manière combinée les traitements thermochimiques et les opérations de trempe notamment sous presse.The invention relates to a method and an installation for heat treatment of metal parts, more specifically making it possible to carry out thermochemical treatments and quenching operations in particular in press.
Les traitement thermochimiques des métaux consistent à conférer des propriétés mécaniques particulières (dureté, propriétés tribologiques, aspects, etc.) à la surface de la pièce ou sur de faibles profondeurs en modifiant la composition chimique à l'aide de mélanges gazeux à des températures situées entre 400°C et 1200 °C. Ces opérations se déroulent à des températures variables selon la nature du traitement et du matériaux de base, mais se situent typiquement entre 500 et 1200 °C.Thermochemical treatments of metals consist in conferring particular mechanical properties (hardness, tribological properties, aspects, etc.) on the surface of the part or on shallow depths by modifying the chemical composition using gas mixtures at temperatures located between 400 ° C and 1200 ° C. These operations take place at variable temperatures depending on the nature of the treatment and the base materials, but are typically between 500 and 1200 ° C.
Le traitement thermique des pièces métalliques requiert des opérations de refroidissement rapide afin de conférer à la pièces des propriétés mécaniques dans la masse. Ces trempes ou durcissement par trempe s'accompagnent en général de déformations géométriques importantes en raison des gradients thermiques, de la variation du coefficient d'échange thermique entre la pièce et le milieu de refroidissement au cours du temps et des variations dimensionnelles liées à la modification de la structure cristalline du matériaux. Dans bien des cas, les déformations engendrées lors de la trempe sont telles que la pièces doit être redressée ou retaillée après traitement. Ces opérations sont extrêmement coûteuses.Heat treatment of metal parts requires rapid cooling operations in order to give the parts mechanical properties in the mass. These quenching or hardening by quenching are generally accompanied by significant geometric deformations due to the thermal gradients, the variation of the heat exchange coefficient between the part and the cooling medium over time and the dimensional variations linked to the modification. of the crystalline structure of the materials. In many cases, the deformations generated during quenching are such that the part must be straightened or resized after treatment. These operations are extremely expensive.
Pour tenter de pallier ces problèmes, on utilise depuis longtemps les opérations de trempe sous presse, notamment pour des pignons, en appliquant une contrainte mécanique extérieure lors du refroidissement de la ou les pièces afin de limiter sa ou leur déformation. La ou les pièces devant subir une trempe sous presse sont généralement retirées du four soit manuellement soit à l'aide d'un robot, et sont placées sous la presse. Le passage de la pièce à l'air entre le four et la presse n'est pas dommageable. Ces procédés de trempe dits sous presse se font normalement pièce à pièce ou par petits groupes de pièces dans des installations de fours avec un traitement au défilé. La durée du traitement de modification de la surface (cémentation, nitruration ou tout autre procédé analogue) est de plusieurs ordres de grandeur plus importante que l'opération de trempe sous presse qui ne dure que quelques minutes. Le procédé et l'installation objet de la présente invention concernent un traitement thermique de pièces agencées en charge nécessitant un traitement thermochimique suivi d'une trempe ou d'un refroidissement sous contrainte (soit une à une soit en petits lots).In an attempt to overcome these problems, press quenching operations have been used for a long time, in particular for pinions, by applying external mechanical stress when the part or parts are cooled in order to limit its or their deformation. The part or parts to be quenched in a press are generally removed from the oven either manually or using a robot, and are placed under the press. The passage of the part in the air between the oven and the press is not harmful. These so-called press quenching processes are normally carried out piece by piece or in small groups of pieces in oven installations with parade treatment. The duration of the surface modification treatment (case hardening, nitriding or any other similar process) is several orders of magnitude greater than the press quenching operation which lasts only a few minutes. The method and the installation which is the subject of the present invention relates to a heat treatment of parts arranged under load requiring a thermochemical treatment followed by quenching or cooling under stress (either one by one or in small batches).
Il existe depuis longtemps des fours permettant d'effectuer des traitements thermochimiques et qui permettent de retirer les pièces du four pour les amener sous une presse pour le durcissement sous contrainte. Ces fours sont généralement des fours au défilé munis d'un tunnel de chauffe, de type « poussant » ou munis d'une sole à rouleaux pour entraîner les pièces. Ces fours présentent deux désavantages très important. D'une part, les durées des traitements thermochimiques étant typiquement de l'ordre de plusieurs heures, ces fours sont très longs et très volumineux, donc très coûteux en terme d'investissement, de surface utilisées et de frais de production.Furnaces have long been available for thermochemical treatments and for removing parts from the oven to bring them under a press for hardening under stress. These ovens are generally parade ovens fitted with a heating tunnel, of the "pushing" type or fitted with a roller hearth for driving the parts. These ovens have two very important disadvantages. On the one hand, the durations of the thermochemical treatments being typically of the order of several hours, these ovens are very long and very bulky, therefore very costly in terms of investment, surface area used and production costs.
D'autre part, le traitement au en continu au défilé ou rotatif, par définition, ne permet qu'une seule vitesse moyenne de déplacement à l'intérieur du tunnel du four, qu'une seule température et qu'un seul type de mélange de gaz. Une production de pièces, par exemple des pignons, exigent plusieurs gamme de traitement en fonctions des différents aciers et des différentes propriétés cibles.On the other hand, continuous processing on parade or rotary, by definition, allows only one average speed of movement inside the oven tunnel, only one temperature and only one type of mixture gas. A production of parts, for example sprockets, requires several treatment ranges depending on the different steels and the different target properties.
Par définition, les fours au défilé ne peuvent être utilisés que pour un type de traitement. Dès lors que plusieurs traitements différents (par exemple des profondeurs de cémentation différentes) sont requis, il est nécessaires de disposer d'autant de fours au défilé.By definition, parade ovens can only be used for one type of treatment. As soon as several different treatments (for example different cementation depths) are required, it is necessary to have as many furnaces at the parade.
Une autre méthode connue d'effectuer les traitement thermochimiques suivis d'une trempe sous presse consiste à dissocier les étapes. Dans un premier temps, les pièces agencées en charges subissent un traitement thermochimique dans un four dit « à charges », disposés horizontalement. Elles sont ensuite refroidies lentement (pour éviter les déformations) sous gaz de protection. Par rapport au four au défilé, cette solution présente l'avantage d'une flexibilité plus importantes et d'un gain de surface au sol.Another known method of carrying out thermochemical treatments followed by quenching in a press consists in dissociating the steps. Initially, the parts arranged in loads undergo a thermochemical treatment in a so-called "load" oven, arranged horizontally. They are then cooled slowly (to avoid deformation) under protective gas. Compared to the parade oven, this solution has the advantage of greater flexibility and a gain in floor space.
Dans une seconde opération, les pièces sont chauffées à nouveau dans une autre installation (typiquement un four au défilé ou un four à carrousel) qui permet de les retirer une à une ou en petits lots.In a second operation, the pieces are heated again in another installation (typically a parade oven or a carousel oven) which allows them to be removed one by one or in small batches.
On comprend aisément que ce procédé est très lourd et très coûteux car il nécessite deux types de fours, des opérations de manutention importantes et surtout il est très désavantageux du point de vue énergétique car il demande de chauffer deux fois les pièces.It is easy to understand that this process is very heavy and very expensive because it requires two types of ovens, significant handling operations and above all it is very disadvantageous from the energy point of view since it requires heating the parts twice.
De plus, l'une comme l'autre solution ne présente aucune flexibilité de travail car les installations sont complètement dédiées au procédé de trempe sous presse et ne sont pas capables de proposer d'autres variantes de trempe. On sait cependant qu'un atelier de traitement thermique requiert divers procédés thermochimiques et divers moyens de trempe (trempe liquide, trempe sous gaz de protection, etc.)In addition, both of them have no working flexibility since the installations are completely dedicated to the press quenching process and are not capable of offering other quenching variants. However, it is known that a heat treatment workshop requires various thermochemical processes and various means of quenching (liquid quenching, quenching under protective gas, etc.)
L'état de la technique est illustré tout particulièrement par les installations de la société AFC-Holcroft aux USA de référence « pusher furnaces » ou « roratry earth furnaces » par celles de la société Ipsen en Allemagne de même référence ainsi que par les documents EP-A 1089 045 et US 4 105 398The state of the art is particularly illustrated by the installations of the company AFC-Holcroft in the USA with the reference "pusher furnaces" or "roratry earth furnaces" by those of the company Ipsen in Germany with the same reference as well as by the EP documents -A 1089 045 and US 4 105 398
L'invention a pour but de pallier les inconvénients et limites qui viennent d'être exposés en liaison avec ces deux modes de réalisation. En effet, selon l'invention, un seul four à charges est utilisés pour effectuer les traitements thermochimiques de manière extrêmement flexible et pour extraire les pièces du four. Cette disposition particulièrement avantageuse et simple permet de rationaliser considérablement la production en minimisant les opérations de manutention, en optimisant les consommations d'énergie et en conservant la grande flexibilité de traitement propre aux fours à charges. A cet effet, l'invention concerne, selon un premier aspect, un procédé de traitement thermique de pièces métalliques agencées en charge dans lequel successivement on amène la charge de pièces dans un four de traitement vertical apte à être ouvert vers le bas, on ferme le four au moyen d'un bouchon de fermeture apte à supporter la charge, on assure alors le traitement thermique souhaité réalisé par le four, et une fois ce traitement réalisé, on ouvre le bouchon caractérisé en ce que l'on crée entre l'ouverture du four et l'air ambiant une interface de gaz de traitement dans un vestibule, on amène une ou des pièces de la charge horizontalement en face d'une ouverture latérale ménagée dans la paroi du vestibule, on saisit cette ou ces pièces depuis l'extérieur à travers la dite ouverture, on retire cette ou ces pièces de la charge et on la sort du vestibule, de manière que la ou les pièces situées dans le vestibule soient protégées d'une altération de surface par les gaz de traitement qui s'y trouvent. Selon ce procédé, une fois la ou les pièces retirées de la charge et sorties du vestibule, on les traite au moyen d'une presse à tremper. On amène une ou des pièces de la charge horizontalement en face d'une ouverture latérale ménagée dans la paroi du vestibule en assurant un mouvement relatif entre le bouchon supportant la charge et le four. On retire les pièces d'un même niveau de la charge et on les sort du vestibule successivement en faisant pivoter le bouchon supportant la charge. On réitère l'opération consistant à amener une pièce en face de l'ouverture latérale du vestibule, à saisir cette pièce depuis l'extérieur, à retirer cette pièce de la charge et à la sortir du vestibule, successivement pour chaque pièce ou chaque groupe de pièces à traiter au moyen de la presse à tremper. Selon une réalisation, pour amener la charge de pièces dans le four, on ouvre le bouchon et on l'écarté en dessous du four, on amène la charge sur le bouchon, et on assure un mouvement relatif du bouchon par rapport au four correspondant à une élévation du bouchon jusqu'à ce qu'il vienne fermer la charge. Selon une autre réalisation, pour amener la charge de pièces dans le four, on amène les pièces sur la charge à travers l'ouverture latérale du vestibule et on réitère l'opération en opérant un déplacement relatif du bouchon et du four jusqu'à ce que le bouchon vienne fermer la charge. Selon les réalisations, on met en oeuvre un four fixe ou un four mobile en déplacement horizontal et/ou vertical. Selon les réalisations, on maintient la charge dans le four lors du traitement thermique en la reposant sur le bouchon ou sur des moyens saillants du four.The object of the invention is to overcome the drawbacks and limits which have just been explained in connection with these two embodiments. In fact, according to the invention, a single charge oven is used to carry out the thermochemical treatments in an extremely flexible manner and to extract the parts from the oven. This particularly advantageous and simple arrangement makes it possible to considerably rationalize production by minimizing handling operations, optimizing energy consumption and retaining the great processing flexibility inherent in charge ovens. To this end, the invention relates, according to a first aspect, to a method of heat treatment of metallic parts arranged under load, in which successively the load of parts is brought into a vertical treatment oven capable of being opened down, it is closed. the oven by means of a closure cap capable of supporting the load, the desired heat treatment carried out by the oven is then provided, and once this treatment has been carried out, the cap is characterized, characterized in that it is created between the opening of the furnace and the ambient air a process gas interface in a vestibule, one or more parts of the load are brought horizontally opposite a lateral opening made in the wall of the vestibule, this or these parts are entered from the outside through the said opening, this or these pieces are removed from the load and taken out of the vestibule, so that the piece or pieces located in the vestibule are protected from alteration of surfing ace by the process gases therein. According to this process, once the piece or pieces removed from the load and out of the vestibule, they are treated by means of a dipping press. One or more pieces of the load are brought horizontally opposite a lateral opening made in the wall of the vestibule, ensuring relative movement between the plug supporting the load and the oven. The parts of the same level are removed from the load and removed from the vestibule successively by pivoting the plug supporting the load. The operation consisting in bringing a piece opposite the lateral opening of the vestibule is repeated, grasping this piece from the outside, removing this piece from the load and removing it from the vestibule, successively for each piece or each group of parts to be treated by means of the dipping press. According to one embodiment, in order to bring the load of parts into the oven, the plug is opened and it is spread below the oven, the load is brought to the plug, and a relative movement of the plug is provided relative to the oven corresponding to an elevation of the cap until it comes to close the load. According to another embodiment, to bring the load of pieces into the oven, the pieces are brought onto the load through the lateral opening of the vestibule and the operation is repeated by making a relative movement of the plug and the oven until let the cap close the load. According to the embodiments, a stationary oven or a mobile oven in horizontal and / or vertical movement. According to the embodiments, the charge is maintained in the oven during the heat treatment by resting it on the plug or on projecting means of the oven.
Selon un deuxième aspect, l'invention concerne une installation de traitement thermique de pièces métalliques agencées en charge spécialement destinée à la mise en œuvre du procédé qui vient d'être décrit. Cette installation comportent au moins un four de traitement vertical apte à être ouvert vers le bas, fixe ou mobile en déplacements horizontal et vertical, un bouchon de fermeture du four apte à supporter la charge, un vestibule s'étendant sous le four et comportant une ouverture latérale, des moyens d'entraînement ayant pour fonction de permettre un mouvement relatif entre le bouchon et le four, des moyens d'extraction des pièces traitées dans le four à travers l'ouverture latérale du vestibule, et au moins une presse de trempe avec laquelle coopèrent les moyens d'extraction.According to a second aspect, the invention relates to an installation for heat treatment of metallic parts arranged under load specially intended for the implementation of the process which has just been described. This installation comprises at least one vertical treatment oven able to be opened downwards, fixed or mobile in horizontal and vertical movements, an oven closure cap able to support the load, a vestibule extending under the oven and comprising a lateral opening, drive means having the function of allowing relative movement between the plug and the oven, means for extracting the parts treated in the oven through the side opening of the vestibule, and at least one quenching press with which the extraction means cooperate.
Selon un troisième aspect, l'invention concerne une installation de traitement thermique de pièces métalliques agencées en charge comportant au moins un four de traitement vertical apte à être ouvert vers le bas, fixe ou mobile en déplacements horizontal et vertical, un bouchon de fermeture du four apte à supporter la charge, un vestibule s'étendant sous le four, ouvert vers le bas, fixe en déplacement horizontal, comportant au dessus de son bord inférieur une ouverture latérale ayant pour fonction de permettre l'extraction des pièces de l'intérieur à l'extérieur du vestibule, des moyens d'entraînement permettant d'effectuer des mouvement verticaux relatifs entre le bouchon et le four, des moyens d'extraction des pièces traitées pour les retirer de la charge et les sortir du vestibule, des moyens d'étanchéité aux gaz entre le four et le vestibule pour permettre au gaz de protection du four de remplir le vestibule une fois le four ouvert, des moyens pour injecter du gaz de protection lors de l'ouverture du four résultant de l'écartement de séparation du bouchon et du four. Cette installation comporte en outre au moins une presse de trempe avec laquelle coopèrent les moyens d'extraction des pièces du vestibule.According to a third aspect, the invention relates to an installation for heat treatment of metal parts arranged under load, comprising at least one vertical treatment oven capable of being open downwards, fixed or movable in horizontal and vertical movements, a closure cap of the oven capable of supporting the load, a vestibule extending under the oven, open downwards, fixed in horizontal movement, comprising above its lower edge a lateral opening having the function of allowing the extraction of the pieces from the inside outside the vestibule, drive means making it possible to perform relative vertical movements between the plug and the oven, means for extracting the treated parts to remove them from the load and take them out of the vestibule, means for gas tightness between the oven and the vestibule to allow the oven's protective gas to fill the vestibule once the oven is open, means for injecting u protective gas when the oven is opened, resulting from the separation between the plug and the oven. This installation also comprises at least one quenching press with which the means for extracting parts from the vestibule cooperate.
Selon d'autres caractéristiques de cette installation, l'ouverture latérale du vestibule comporte une porte de fermeture. L'installation comporte en outre un dispositif de rotation du bouchon par rapport à un axe de symétrie vertical. Selon une réalisation, le ou les fours sont disposés dans une position dite supérieure, sont munis de moyens de maintien de la charge en l'absence de bouchon et sont deplaçables horizontalement sur une voie. Dans ce cas, l'installation comporte en outre une ou des stations ou bacs de trempe fixes comportant chacun un élévateur autonome, et le ou les fours sont deplaçables horizontalement pour venir au dessus des stations ou bacs de trempe. Le ou les fours sont deplaçables au dessus d'au moins une station disposée dans une position inférieure et comportant un vestibule avec une ouverture, un bouchon et des moyens élévateurs dudit bouchon. L'étanchéité entre le ou les fours et le ou les vestibules est assurée par un mouvement vertical relatif du four et du vestibule et d'un système de joint.According to other characteristics of this installation, the lateral opening of the vestibule includes a closing door. The installation also comprises a device for rotating the plug with respect to a vertical axis of symmetry. According to one embodiment, the oven or ovens are arranged in a so-called upper position, are provided with means for maintaining the load in the absence of a plug and can be moved horizontally on a track. In this case, the installation also comprises one or more stationary quenching stations or tanks, each comprising a self-contained elevator, and the oven or ovens can be moved horizontally to come above the quenching stations or tanks. The furnace (s) can be moved above at least one station arranged in a lower position and comprising a vestibule with an opening, a plug and means for lifting said plug. The seal between the oven (s) and the vestibule (s) is ensured by a relative vertical movement of the oven and the vestibule and a joint system.
L'invention sera bien comprise, de même que ses avantages, grâce à la description qui suivra en référence aux dessins annexés, dans lesquels : - La figure 1 est une vue schématique, partielle, en coupe, d'une installation selon l'invention selon une première réalisation possible, par un premier plan vertical médian, le bouchon étant ouvert, en position extrême inférieure et supportant une charge ;The invention will be well understood, as well as its advantages, thanks to the description which follows with reference to the appended drawings, in which: - Figure 1 is a schematic view, partial, in section, of an installation according to the invention according to a first possible embodiment, by a first vertical median plane, the plug being open, in the lower extreme position and supporting a load;
- La figure 2 est une vue schématique, partielle, en coupe, de l'installation de la figure 1 , selon la ligne de coupe A-A et un second plan vertical médian orthogonal au premier, le bouchon étant fermé en position extrême inférieure et ne supportant aucune charge, le four étant vide ;- Figure 2 is a schematic view, partial, in section, of the installation of Figure 1, along the section line AA and a second vertical median plane orthogonal to the first, the cap being closed in the extreme lower position and not supporting no load, the oven being empty;
- La figure 3 est une vue schématique, en élévation, à plus grande échelle, d'une réalisation possible de charge de pièces destinée à être traitée par une installation selon l'invention ; - La figure 4a est une vue schématique, de dessus, d'une installation selon l'invention selon une deuxième réalisation possible ;- Figure 3 is a schematic view, in elevation, on a larger scale, of a possible embodiment of load of parts intended to be treated by an installation according to the invention; - Figure 4a is a schematic view from above of an installation according to the invention according to a second possible embodiment;
- La figure 4b est une vue schématique, partielle, en coupe, de l'installation de la figure 4a, selon un plan de coupe vertical, le bouchon étant écarté du four et la charge maintenue dans le four par des moyens saillants ;- Figure 4b is a schematic, partial view, in section, of the installation of Figure 4a, according to a vertical section plane, the plug being spaced from the oven and the load maintained in the oven by projecting means;
- La figure 4c est une vue schématique analogue à la figure 4b, montrant d'autres caractéristiques constructives ;- Figure 4c is a schematic view similar to Figure 4b, showing other constructive features;
- La figure 4d est une vue schématique analogue aux figure 4b et 4c montrant une réalisation avec élévateur autonome ; - Les figures 5a, 5b et 5c sont trois vues schématiques du processus d'introduction de charge de pièces dans le four ;- Figure 4d is a schematic view similar to Figure 4b and 4c showing an embodiment with autonomous elevator; - Figures 5a, 5b and 5c are three schematic views of the process of introducing charge of parts into the furnace;
- Les figures 6a, 6b et 6c sont trois vues schématiques du processus d'ouverture du four afin d'en décharger les pièces ;- Figures 6a, 6b and 6c are three schematic views of the process of opening the oven to unload the parts;
- Les figures 7a et 7b sont deux vues schématiques du processus de déchargement d'une pièce de la charge de pièces ;- Figures 7a and 7b are two schematic views of the process of unloading a part from the load of parts;
- La figure 8 est une vue schématique du processus d'introduction d'une pièce dans la presse ;- Figure 8 is a schematic view of the process of introducing a part into the press;
- La figure 9 est une vue schématique du processus de rotation du bouchon ;- Figure 9 is a schematic view of the plug rotation process;
- La figure 10 est une vue schématique de la poursuite du processus de déchargement des pièces hors du four.- Figure 10 is a schematic view of the continuation of the process of unloading the parts from the oven.
L'installation selon l'invention est destinée au traitement thermique de pièces métalliques 6 agencées pour former une charge 5 (figure 3).The installation according to the invention is intended for the heat treatment of metal parts 6 arranged to form a load 5 (Figure 3).
En général, la charge 5 a une base circulaire. Elle comporte un support de base ou plateau 7 et une série de plateaux intermédiaires 34 superposés et espacés. Les pièces à traiter 6, par exemple des pignons, des disques, des bagues, etc., sont disposées sur les plateaux intermédiaires 34. Chaque plateau 34 peut supporter plusieurs pièces 6 de même nature ou de nature différente. L'espacement entre les plateaux 34 est assuré par exemple par des entretoises 35 et peut varier selon la hauteur des pièces.In general, the load 5 has a circular base. It comprises a base support or plate 7 and a series of intermediate plates 34 superimposed and spaced. The parts to be treated 6, for example pinions, discs, rings, etc., are arranged on the intermediate plates 34. Each plate 34 can support several parts 6 of the same or different nature. The spacing between the plates 34 is provided for example by spacers 35 and can vary depending on the height of the parts.
L'installation comporte tout d'abord, selon une première réalisation et les figures 1 et 2, un four 1 disposé généralement verticalement, d'axe vertical, apte à être ouvert vers le bas pour le chargement et le déchargement. Au four 1 est associé au moins une presse de trempe, non représentée.The installation firstly comprises, according to a first embodiment and Figures 1 and 2, a furnace 1 generally arranged vertically, with a vertical axis, capable of being opened downwards for loading and unloading. At furnace 1 is associated with at least one quenching press, not shown.
Le four 1 comporte à sa périphérie latérale externe une carcasse 2 métallique contenant un matériaux isolant contre le rayonnement thermique 3 et ménageant des espaces destinés à recevoir des éléments chauffants comme des brûleurs à gaz 4 ou des bougies de chauffe électriques.The oven 1 has at its external lateral periphery a metal carcass 2 containing a material insulating against thermal radiation 3 and providing spaces intended to receive heating elements such as gas burners 4 or electric heating candles.
La partie centrale interne du four 1 forme un espace de réception de la charge 5 agencé et apte à recevoir, évacuer et contenir les pièces 6 à traiter reposant sur le plateau 7. Cet espace est délimité latéralement de façon cylindrique et vers le haut par une enceinte métallique 8, dont l'épaisseur peut varier de 3 à 20 mm selon des réalisations possibles. L'enceinte 8 isole la charge 5 de l'atmosphère générée par les brûleurs 4. L'enceinte 8 s'étend de l'extrémité supérieure du four 1 jusqu'à sa limite inférieure.The internal central part of the furnace 1 forms a space for receiving the load 5 arranged and capable of receiving, evacuating and containing the parts 6 to be treated resting on the plate 7. This space is delimited laterally in a cylindrical manner and upwards by a metal enclosure 8, the thickness of which can vary from 3 to 20 mm depending on possible embodiments. The enclosure 8 isolates the load 5 from the atmosphere generated by the burners 4. The enclosure 8 extends from the upper end of the furnace 1 to its lower limit.
La carcasse 2 et l'enceinte 8 ouvertes vers le bas délimitent l'ouverture inférieure du four 1 permettant l'introduction et la sortie de la charge 5. Les dimensions de cette ouverture sont donc en conséquence.The carcass 2 and the enclosure 8 open downwards delimit the lower opening of the furnace 1 allowing the introduction and the exit of the load 5. The dimensions of this opening are therefore accordingly.
Dans une autre réalisation possible, le four 1 ne comporte pas d'enceinte telle que l'enceinte 8. Dans ce cas, le chauffage au gaz est réalisé par exemple au moyen de tubes radiants ou de manière analogue afin d'éviter de perturber l'atmosphère du four avec les gaz de brûlage.In another possible embodiment, the oven 1 does not include an enclosure such as the enclosure 8. In this case, the gas heating is carried out for example by means of radiant tubes or in a similar manner in order to avoid disturbing the furnace atmosphere with the flue gases.
Le four 1 est également équipé d'une turbine de brassage 9, entraînée par un moteur 10 placé à l'extérieur du four 1. La turbine 9, placée dans et vers le haut de la partie centrale interne du four 1 formant l'espace de réception de la charge 5, au dessus d'elle, assure le brassage des gaz constituant l'atmosphère interne du four 1. L'installation comporte également un bouchon mobile et amovible 11.The oven 1 is also equipped with a stirring turbine 9, driven by a motor 10 placed outside the oven 1. The turbine 9, placed in and towards the top of the internal central part of the oven 1 forming the space receiving the load 5, above it, ensures the mixing of the gases constituting the internal atmosphere of the furnace 1. The installation also includes a movable and removable plug 11.
Le bouchon 11 comporte une plaque de base 12 destinée et agencée pour pouvoir supporter la charge 5 verticalement à l'aide de supports 13 appropriés.The plug 11 has a base plate 12 intended and arranged to be able to support the load 5 vertically using appropriate supports 13.
Le bouchon 11 comprend également une isolation thermique 14. En outre, le bouchon 11 est destiné et agencé pour pouvoir fermer le four 1 à sa base où il est ouvert, comme il a été décrit.The plug 11 also includes thermal insulation 14. In addition, the plug 11 is intended and arranged to be able to close the oven 1 at its base where it is open, as has been described.
Si une étanchéité aux gaz est requise lors du traitement, la plaque 12 du bouchon 11 est munie d'un joint 15 qui, une fois le bouchon 11 disposé en position de fermeture du four 1 , assure l'étanchéité avec l'enceinte 8 ou avec la carcasse 2 s'il n'y a pas d'enceinte telle que 8.If a gas tightness is required during treatment, the plate 12 of the plug 11 is provided with a seal 15 which, once the plug 11 is placed in the closed position of the furnace 1, seals with the enclosure 8 or with the carcass 2 if there is no enclosure such as 8.
Les différents fluides de traitements nécessaires au déroulement du procédé thermochimique par exemple du gaz endothermique, de l'azote, de l'hydrogène, de l'ammoniac, etc. sont injectés dans l'espace de réception de la charge 5 par exemple comme illustré à la figure 1 au moyen d'au moins un injecteur 16 situé ici à proximité de la turbine 9.The various treatment fluids required for the thermochemical process, for example endothermic gas, nitrogen, hydrogen, ammonia, etc. are injected into the space for receiving the load 5 for example as illustrated in FIG. 1 by means of at least one injector 16 located here near the turbine 9.
Les mesures de température et les mesures permettant de contrôler ou de régler l'atmosphère dans le four (sondes, analyseur infrarouge, etc.) sont effectuées au moyen d'un ou plusieurs passages 17 aménagés dans le four 1 , en communication avec l'extérieur du fouh .The temperature measurements and the measurements making it possible to control or regulate the atmosphere in the furnace (probes, infrared analyzer, etc.) are carried out by means of one or more passages 17 arranged in the furnace 1, in communication with the exterior of the fouh.
La distribution des fluides de traitements (débits mètres, vannes) et les mesures effectuées dans le four sont gérées typiquement par des régulateurs ou des automates programmables.The distribution of treatment fluids (flow rates meters, valves) and the measurements made in the furnace are typically managed by controllers or programmable controllers.
Dans un mode de réalisation possible, le four 1 est fixe en déplacement horizontal et est disposé en hauteur par rapport au sol sur lequel il repose au moyen d'une superstructure telle qu'une charpente 18. Le bouchon 11 est monté mobile à translation en direction verticale et actionné par des moyens d'entraînement 19, 20, afin d'être élevé ou abaissé dans l'axe vertical du four 1. Dans l'exemple de réalisation de la figure 1 , ces moyens d'entraînement comprennent dans la réalisation représentée deux colonnes de guidage 19, verticales, et un support 20, horizontal, porté par les colonnes 19. Le bouchon 11 est fixé sur le support 20. Les moyens d'entraînement comprennent en outre un ensemble moteur réducteur et une crémaillère, ou tout autre moyen tel que vis à bille, chaîne poussante, vérin etc., analogue, ayant pour fonction d'élever ou d'abaisser le support 20 et donc le bouchon 11.In one possible embodiment, the furnace 1 is fixed in horizontal displacement and is arranged in height with respect to the ground on which it rests by means of a superstructure such as a frame 18. The plug 11 is mounted movable in translation in the vertical direction and actuated by drive means 19, 20, in order to be raised or lowered in the vertical axis of the furnace 1. In the embodiment of FIG. 1, these drive means in the embodiment shown two guide columns 19, vertical, and a support 20, horizontal, carried by the columns 19. The plug 11 is fixed on the support 20. The drive means further comprise a reduction motor assembly and a rack, or any other means such as ball screw, pushing chain, actuator etc., similar, having the function of raising or lowering the support 20 and therefore the plug 11.
Dans une réalisation possible, on ne creuse aucune fosse destinée à placer les moyens d'entraînement, de manière à réduire les coûts de génie civil lié à l'implantation de l'installation.In one possible embodiment, no pit is dug intended to place the drive means, so as to reduce the civil engineering costs associated with the installation of the installation.
Les moyens d'entraînement 19, 20 sont agencés et en particulier dimensionnés pour permettre de lever et d'abaisser le bouchon 11 et la charge 5 une fois celle -ci placée sur le bouchon 11. Le poids total varie de typiquement de 50 kg à plusieurs tonnes selon la dimension du four. En général, on associe le déplacement de montée et de descente du bouchon 11 à un moyen de contrôle de position à l'aide par exemple d'un codeur, pour permettre de positionner le bouchon avec précision tout au long de sa course.The drive means 19, 20 are arranged and in particular sized to allow the plug 11 to be raised and lowered and the load 5 once it has been placed on the plug 11. The total weight typically varies from 50 kg to several tonnes depending on the size of the oven. In general, the movement of raising and lowering of the plug 11 is associated with a position control means using for example an encoder, in order to allow the plug to be positioned precisely throughout its travel.
La hauteur d'éloignement du four 1 par rapport au sol est adaptée à la hauteur H de la charge 5 de manière à pouvoir disposer la charge sur le bouchon 11 une fois que celui-ci a été abaissé dans sa position inférieure. Preferentiellement, on cherche à minimiser la hauteur générale de l'installation, en ajustant au mieux la distance du sol au four 1.The distance between the furnace 1 and the ground is adapted to the height H of the load 5 so that the load can be placed on the plug 11 once it has been lowered to its lower position. Preferably, we seek to minimize the overall height of the installation, by adjusting the distance from the floor to the oven 1 as best as possible.
La mise en place et l'enlèvement de la charge 5 sur le bouchon 11 est réalisé typiquement en position basse du bouchon 11 , à l'aide d'un transpalette ou d'un robot de chargement selon le degré d'automatisation souhaité. Le bouchon 11 est également doté d'un dispositif de rotation sans le plan horizontal, selon l'axe du four 1 , sur 360 °C. Ce dispositif de rotation comprend par exemple un roulement 21 , une crémaillère circulaire ou un grand pignon 22 entraîné par un moteur réducteur 23 muni d'un pignon 24. D'autres modes de réalisation sont également envisageables. Comme pour les moyens d'entraînement 19, 20, un codeur incrémental ou absolu peut être utilisé pour contrôler la position angulaire du bouchon 11. Dans une réalisation, la rotation du bouchon 11 par rapport au four 1 ou par rapport au support 20 peut intervenir sur toute la course verticale du bouchon 11 , le dispositif de rotation et son actionneur étant embarqués sur le bouchon 11. Dans une autre réalisation, la rotation du bouchon peut n'être pas actionnée en tout point de sa course verticale.The establishment and removal of the load 5 on the plug 11 is typically carried out in the low position of the plug 11, using a pallet truck or a loading robot according to the degree of automation desired. The plug 11 is also provided with a rotation device without the horizontal plane, along the axis of the furnace 1, over 360 ° C. This rotation device comprises for example a bearing 21, a circular rack or a large pinion 22 driven by a reduction motor 23 provided with a pinion 24. Other embodiments are also possible. As for the drive means 19, 20, an incremental or absolute encoder can be used to control the angular position of the plug 11. In one embodiment, the rotation of the plug 11 relative to the furnace 1 or relative to the support 20 can occur over the entire vertical stroke of the plug 11, the rotation device and its actuator being on board the plug 11. In another embodiment, the rotation of the plug may not be actuated at any point in its vertical stroke.
A sa base, le four 1 est équipé d'un vestibule 25 solidaire de l'enceinte 8 ou de la carcasse 2 s'il n'y a pas d'enceinte.At its base, the oven 1 is equipped with a vestibule 25 integral with the enclosure 8 or with the carcass 2 if there is no enclosure.
Le vestibule 25 est ouvert vers le bas.Vestibule 25 is open downwards.
Le vestibule 25 est relié à l'enceinte 8 ou à la carcasse 2, respectivement, au moyen par exemple d'un système de joint étanche aux gaz 26.The vestibule 25 is connected to the enclosure 8 or to the carcass 2, respectively, by means for example of a gas-tight seal system 26.
Le vestibule 25 peut être considéré comme un prolongement du four 1 , respectivement de son enceinte 8 ou de sa carcasse 2, vers le bas.The vestibule 25 can be considered as an extension of the furnace 1, respectively of its enclosure 8 or of its carcass 2, downwards.
Le vestibule 25 s'étend verticalement sous le four 1 sur une hauteur comprise typiquement entre 100 mm et la distance séparant le bas du four au sol. Par exemple, on peut envisager pour le vestibule une hauteur d'environ 300 mm.The vestibule 25 extends vertically under the oven 1 over a height typically between 100 mm and the distance separating the bottom of the oven from the floor. For example, we can consider for the vestibule a height of about 300 mm.
Le vestibule 25 peut être formé par exemple par une sorte de virole en tôle d'acier roulée ou pliée, isolée thermiquement ou non, chauffé ou non.The vestibule 25 can be formed for example by a sort of ferrule made of rolled or folded sheet steel, thermally insulated or not, heated or not.
Le vestibule 25 est agencé pour permettre le passage de la plaque support 7 et du bouchon 11 lors de la montée ou de la descente du bouchon 11.The vestibule 25 is arranged to allow the passage of the support plate 7 and the plug 11 when the plug 11 is raised or lowered.
La partie inférieure du vestibule 25 est agencée pour éviter que du gaz ne reste piégé dans le vestibule 25. Par exemple, elle est dépourvue de moyens d'étanchéité. Le vestibule 25 comprend également une ou au moins une ouverture latérale 27 dont la fonction est de permettre de prélever une ou des pièces 6 de la charge 5 pour les amener sur la ou les presses de trempe. Eu égard à sa fonction, l'ouverture 27 est d'une dimension suffisante pour permettre le passage des pièces 6.The lower part of the vestibule 25 is arranged to prevent gas from remaining trapped in the vestibule 25. For example, it is devoid of sealing means. The vestibule 25 also includes one or at least one lateral opening 27 whose function is to allow one or more pieces 6 to be taken from the load 5 in order to bring them onto the quenching press or presses. Given its function, the opening 27 is of sufficient size to allow the passage of the parts 6.
L'ouverture 27 est pratiquée dans la partie supérieure du vestibule, la plus proche du four 1.The opening 27 is made in the upper part of the vestibule, closest to the oven 1.
Dans une réalisation possible, l'ouverture 27 est garnie d'une porte 28 ou d'un rideau montée mobile par pivotement ou coulissement au moyen par exemple d'un vérin pneumatique 29 porté par la paroi du vestibule 25 pour pouvoir ouvrir ou fermer l'ouverture 27. Cette porte 28 peut par exemple rouler sur une partie de la paroi du vestibule en étant guidée par un dispositif de rails et de roulettes 30.In one possible embodiment, the opening 27 is furnished with a door 28 or with a curtain mounted movable by pivoting or sliding by means, for example, of a pneumatic cylinder 29 carried by the wall of the vestibule 25 in order to be able to open or close the opening 27. This door 28 can for example roll over part of the wall of the vestibule while being guided by a device of rails and rollers 30.
Lors de l'ouverture du bouchon 11 du four 1 , l'alimentation du four 1 en gaz de traitement au travers du ou des injecteurs 16 est maintenue, ce qui permet d'éviter que de l'air dommageable à la qualité des pièces 6 ne rentre dans le four 1 en créant une surpression.When the plug 11 of the furnace 1 is opened, the supply of treatment gas to the furnace 1 through the injector (s) 16 is maintained, which avoids air damaging the quality of the parts 6 does not enter the oven 1 by creating an overpressure.
Si des gaz de traitement inflammables sont utilisés, un allumeur 31 disposé à proximité immédiate du bas du four 1 , voire de l'extrémité inférieure du vestibule 25, est utilisé pour permettre de créer un rideau de flammes qui prévient une possible intrusion d'air dans le four 1.If flammable treatment gases are used, an igniter 31 placed in the immediate vicinity of the bottom of the oven 1, or even of the lower end of the vestibule 25, is used to allow a curtain of flames to be created which prevents possible air intrusion in the oven 1.
La liaison étanche 26 entre le vestibule 25 et l'enceinte 8 (ou la carcasse 3) permet, lors de l'ouverture du bouchon 11 de déplacer l'interface entre l'atmosphère du four 1 et l'air ambiant de la hauteur axiale du vestibule 25. Ainsi, à chaque ouverture du bouchon 11 , le volume délimité par le vestibule 25 est rempli par les gaz du four 1.The sealed connection 26 between the vestibule 25 and the enclosure 8 (or the carcass 3) makes it possible, when the plug 11 is opened, to shift the interface between the atmosphere of the furnace 1 and the ambient air by the axial height of the vestibule 25. Thus, each time the plug 11 is opened, the volume delimited by the vestibule 25 is filled with gases from the oven 1.
Selon une réalisation (voir figure 2), il existe un joint 32 disposé sur la porte 28 ou sur la paroi du vestibule 25 pour assurer l'étanchéité aux gaz lorsque la porte 28 est fermée sous l'action de son vérin d'entraînement. Selon une réalisation, il est prévu un dispositif manuel d'ouverture de la porte 28.According to one embodiment (see FIG. 2), there is a seal 32 disposed on the door 28 or on the wall of the vestibule 25 to ensure gas tightness when the door 28 is closed under the action of its drive cylinder. According to one embodiment, a manual device for opening the door 28 is provided.
Dans certains cas, notamment pour des fours de grands diamètres (plus de 1000 mm de diamètre), on peut prévoir une alimentation en gaz de protection directement dans le vestibule 25 au moyen par exemple d'un injecteur supplémentaire 33 représenté ici sous la forme d'un anneau comportant des trous ou des buses d'injection.In certain cases, in particular for ovens with large diameters (more than 1000 mm in diameter), it is possible to provide a supply of protective gas directly into the vestibule 25 by means for example of an additional injector 33 shown here in the form of '' a ring with holes or injection nozzles.
La construction du vestibule 25 permet d'amener les pièces 6 dans le vestibule 25 par abaissement du bouchon 11 ou par élévation du four 1. Le four 1 est, selon les réalisations, fixe ou mobile en déplacements horizontal et/ou vertical. Dans tous les cas, l'installation est telle que le vestibule 25 permet un mouvement relatif avec le bouchon 11 du four.The construction of the vestibule 25 makes it possible to bring the pieces 6 into the vestibule 25 by lowering the plug 11 or by raising the oven 1. The oven 1 is, depending on the embodiments, fixed or mobile in horizontal and / or vertical movements. In all cases, the installation is such that the vestibule 25 allows relative movement with the plug 11 of the oven.
On décrit maintenant le fonctionnement de l'installation selon l'invention.The operation of the installation according to the invention will now be described.
Dans un premier temps, le four 1 est vide et fermé en partie inférieure par le bouchon 11.Firstly, the oven 1 is empty and closed at the bottom by the plug 11.
On abaisse le bouchon 11 grâce aux moyens d'entraînement 19, 20 mis en oeuvre à cet effet pour l'amener dans sa position inférieure.The plug 11 is lowered by the drive means 19, 20 used for this purpose to bring it into its lower position.
Le bouchon 11 étant dans sa position inférieure, on place sur lui la charge 5 (figure 5a) préalablement constituée avec les pièces à traiter 6 grâce aux moyens prévus à cet effet (transpalette, robot...).The plug 11 being in its lower position, the load 5 is placed on it (FIG. 5a) previously constituted with the parts to be treated 6 using the means provided for this purpose (pallet truck, robot, etc.).
On élève alors le bouchon 11 et donc la charge 5 (figure 5b) qu'il supporte grâce aux moyens d'entraînement 19, 20 mis en oeuvre à cet effet pour amener le bouchon dans sa position supérieure dans laquelle il ferme le four 1 (figure 5c). De plus, la charge 5 est ainsi amenée dans la partie centrale interne du four 1 formant espace de réception. Dans cette situation, la porte 28 de l'ouverture 27 est fermée. On met alors en œuvre les brûleurs à gaz 4 ou autres éléments analogue destinés à amener la charge 5 à la température requise par le traitement thermochimique. Si un traitement thermochimique est requis, il se déroule une fois que les pièces 6 de la charge ont atteint la température de traitement. Ces traitements thermochimiques sont généralement de longues durées typiquement de 3 à 48 heures.The plug 11 is then raised and therefore the load 5 (FIG. 5b) which it supports thanks to the drive means 19, 20 used for this purpose to bring the plug into its upper position in which it closes the oven 1 ( Figure 5c). In addition, the load 5 is thus brought into the internal central part of the oven 1 forming a receiving space. In this situation, the door 28 of the opening 27 is closed. The gas burners 4 or other similar elements intended to bring the load 5 to the temperature required by the thermochemical treatment are then used. If a thermochemical treatment is required, it takes place once the pieces 6 of the charge have reached the treatment temperature. These thermochemical treatments are generally of long duration, typically from 3 to 48 hours.
A la fin du traitement thermochimique, on conditionne l'atmosphère du four 1 en vue de passer à l'étape de trempe. Dans ce cas, les gaz de traitement se limitent à un rôle de protection pour éviter que la composition de la surface des pièces 6 ne soit modifiée. On utilise typiquement soit une atmosphère neutre comme de l'azote, des mélanges d'azote d'hydrogène de méthane, d'ammoniac, soit des atmosphère contrôlées comme du gaz endothermique dont on règle le pouvoir oxydant ou carburant par des ajouts de propane ou d'air. Une fois le traitement thermochimique et de trempe terminé, on ouvre le bouchon 11 en l'abaissant (figure 6a). Les gaz de traitement remplissent alors le vestibule 25 pour former une interface avec l'air se trouvant à l'extrémité inférieure du vestibule 25.At the end of the thermochemical treatment, the atmosphere of the oven 1 is conditioned in order to pass to the quenching step. In this case, the treatment gases are limited to a protective role to prevent the composition of the surface of the parts 6 from being modified. Typically, either a neutral atmosphere such as nitrogen, mixtures of methane hydrogen nitrogen, ammonia, or controlled atmospheres such as endothermic gas are used, the oxidizing or fuel power of which is regulated by additions of propane or air. Once the thermochemical and quenching treatment is complete, the plug 11 is opened by lowering it (FIG. 6a). The treatment gases then fill the vestibule 25 to form an interface with the air located at the lower end of the vestibule 25.
On abaisse le bouchon 11 et la charge 5 (figure 6b) grâce aux moyens d'entraînement 19, 20 mis en oeuvre à cet effet de manière à amener les pièces 6 disposées sur le premier plateau intermédiaire 34' horizontalement en face de l'ouverture latérale 27 ménagée dans le vestibule 25. Par premier plateau intermédiaire 34', il est entendu le plateau le plus proche du bouchon 11 et supportant des pièces 6. Les pièces 6 situées dans le vestibule 25 sont protégées d'une altération de surface par les gaz de traitement qui s'y trouvent. Les pièces 6 des niveaux supérieures sont également protégées par l'atmosphère du four et sont situées pour la plupart dans une zone chauffée, ce qui signifie qu'elles sont maintenues à la température de travail. On ouvre alors la porte 28 de l'ouverture 27 au moyen du vérin 29 (figure 6c) ou d'un autre moyen analogue. Dans cette situation, et par suite de l'abaissement du bouchon 11 et de la charge 5, il y a une pièce 6 située directement en regard de l'ouverture 27 alors ouverte. Dans cette situation, on est en mesure de saisir cette pièce au moyen de pinces ou grâce à un robot, depuis l'extérieur du vestibule 25 et à travers l'ouverture 27 (figure 7a). On peut alors retirer cette pièce 6 de la charge 5 et la sortir du vestibule 25 au moyen des pinces ou du robot et l'amener sous la presse à tremper. Cette opération ne dure que quelques secondes (figures 7b et 8)The plug 11 and the load 5 are lowered (FIG. 6b) thanks to the drive means 19, 20 implemented for this purpose so as to bring the parts 6 disposed on the first intermediate plate 34 'horizontally opposite the opening lateral 27 formed in the vestibule 25. By first intermediate plate 34 ′, it is understood the plate closest to the plug 11 and supporting parts 6. The parts 6 located in the vestibule 25 are protected from surface alteration by the process gases therein. The rooms 6 of the upper levels are also protected by the atmosphere of the oven and are located for the most part in a heated area, which means that they are kept at working temperature. The door 28 of the opening 27 is then opened by means of the jack 29 (FIG. 6c) or by other similar means. In this situation, and as a result of the lowering of the plug 11 and of the load 5, there is a part 6 located directly opposite the opening 27 then open. In this situation, one is able to grasp this part by means of pliers or by means of a robot, from outside the vestibule 25 and through the opening 27 (FIG. 7a). We can then remove this part 6 of the load 5 and take it out of the vestibule 25 by means of pliers or the robot and bring it under the soaking press. This operation only takes a few seconds (Figures 7b and 8)
On traite alors la pièce 6 en question, au moyen de la presse à tremper.The part 6 in question is then treated, by means of the dipping press.
On ferme la porte 28 pour éviter une contamination de l'atmosphère du vestibule 25.The door 28 is closed to avoid contamination of the atmosphere of the vestibule 25.
En général, une installation de ce type comporte plusieurs fours et plusieurs presses à tremper. Suivant la disponibilité des presses à tremper et/ou la massivité ou le nombre des pièces 6 disposées sur le plateau 34', on peut prévoir deux modes de fonctionnement.In general, an installation of this type comprises several ovens and several dipping presses. Depending on the availability of the dipping presses and / or the mass or the number of parts 6 placed on the plate 34 ', two operating modes can be provided.
Pour des pièces 6 massives, qui se refroidissent très peu lorsqu'elles sont positionnées dans le vestibule 25 non chauffé, on peut considérer que toutes les pièces 6 situées sur un même plateau 34 seront retirées sans que le bouchon 11 ne soit refermée, c'est à dire sans que les pièces 6 dudit plateau 34 ne soient ensuite replacées dans le four 1 par élévation du bouchon 11. Une fois la première pièce 6 retirée, le dispositif 21 , 22, 23, 24 de rotation du bouchon 11 est mis en œuvre (figure 9) de manière à opérer une rotation angulaire du bouchon 11 apte à permettre de présenter une autre pièce 6 en face de l'ouverture 27. Cette autre pièce peut être alors retirée. Le processus est ainsi répété jusqu'à ce que toutes les pièces 6 du premier plateau 34' soient retirées de l'installation.For massive pieces 6, which cool very little when they are positioned in the unheated vestibule 25, it can be considered that all the pieces 6 located on the same tray 34 will be removed without the cap 11 being closed, it that is to say without the parts 6 of said plate 34 being then replaced in the oven 1 by raising the plug 11. Once the first part 6 has been removed, the device 21, 22, 23, 24 for rotating the plug 11 is put in place. work (Figure 9) so as to operate an angular rotation of the plug 11 adapted to allow to present another part 6 opposite the opening 27. This other part can then be removed. The process is thus repeated until all the parts 6 of the first plate 34 'are removed from the installation.
Si la disponibilité des presses à tremper est insuffisante pour absorber rapidement les pièces à traiter, ou si celles-ci risquent de refroidir trop rapidement, le bouchon 11 est élevé pour replacer les pièces du plateau 34' dans le four 1 , respectivement dans la zone chauffée. Une fois les pièces réchauffées, l'opération décrite ci-dessus se déroule à nouveau. La rotation du bouchon 11 pour présenter les pièces 6 face à l'ouverture 27 peut être réalisée à toute hauteur située entre la position supérieure du bouchon 11 et celle correspondant à la mise en regard des pièces 6 du plateau considéré et de l'ouverture 27 .If the availability of the dipping presses is insufficient to quickly absorb the parts to be treated, or if they risk cooling too quickly, the plug 11 is raised to replace the parts of the tray 34 'in the oven 1, respectively in the zone heated. Once the parts have warmed up, the operation described above takes place again. The rotation of the plug 11 in order to present the parts 6 facing the opening 27 can be carried out at any height situated between the upper position of the plug 11 and that corresponding to the placing of the parts 6 of the tray in question and of the opening 27 .
Toutes les opérations qui viennent d'être exposées peuvent être commandées et contrôlées grâce à des logiciels de gestion de procédés, en associant à chaque pièce 6 une durée maximale de maintien dans le vestibule 25.All the operations which have just been exposed can be commanded and controlled using process management software, by associating with each part 6 a maximum duration of maintenance in the vestibule 25.
Une fois retirées toutes les pièces 6 d'un plateau 34, et selon la disponibilité de la presse à tremper, le bouchon 11 est refermé.Once all the parts 6 have been removed from a plate 34, and depending on the availability of the dipping press, the plug 11 is closed.
L'opération se poursuit selon la même séquence (figure 10) jusqu'à ce que toutes les pièces 6 de tous les plateaux 34 soient retirées de la charge 5 et du four l .The operation continues in the same sequence (Figure 10) until all the parts 6 of all the trays 34 are removed from the load 5 and the oven l.
L'invention ne se limite pas au mode de réalisation qui vient d'être décrit. Ainsi, on peut envisager que l'ensemble des plateaux 34 et du support 7 restent solidaires du bouchon 11 en production. Le chargement des pièces à traiter 6 se fait alors une à une selon un processus qui est l'inverse de celui décrit ci- dessus pour le déchargement. Dans ce cas, le chargement est réalisé au travers de l'ouverture 27, ou au travers d'une autre ouverture analogue prévue à cette fin et disposée ailleurs sur la paroi du vestibule.The invention is not limited to the embodiment which has just been described. Thus, it can be envisaged that all of the plates 34 and of the support 7 remain integral with the plug 11 in production. The loading of the parts to be treated 6 is then done one by one according to a process which is the reverse of that described above for unloading. In this case, the loading is carried out through the opening 27, or through another similar opening provided for this purpose and arranged elsewhere on the wall of the vestibule.
De même, le mouvement relatif d'élévation entre le four et le bouchon peut être inversé, le four 1 muni de son vestibule 25 étant doté de moyens d'entraînement analogues aux moyens 19, 20 décrits et déplacé en translation vers le haut et vers le bas. Dans cette réalisation, le bouchon 11 reste à la même position verticale. Il peut conserver son dispositif de rotation 21 , 22, 23, 24. On décrit maintenant à une deuxième réalisation possible de l'installation en référence aux figures 4a, 4b, 4c et 4 d.Likewise, the relative elevation movement between the furnace and the plug can be reversed, the furnace 1 provided with its vestibule 25 being provided with drive means similar to the means 19, 20 described and moved in translation upwards and towards the bottom. In this embodiment, the plug 11 remains in the same vertical position. He can keep his rotation device 21, 22, 23, 24. We now describe a second possible embodiment of the installation with reference to Figures 4a, 4b, 4c and 4d.
Dans cette deuxième réalisation, le four 1 est également disposé en position supérieure, mais il est mobile horizontalement en translation latérale au moyen par exemple de roues 35 montées roulantes sur une voie qui, dans une réalisation se présente sous la forme de moyens de guidage tels que des rails 36. Les moyens de déplacement 35, 36 permettent au four 1 de venir se placer au dessus de différentes stations 37 situées en partie inférieure. L'entraînement du four 1 peut être réalisé par un ensemble moteur et crémaillère ou par tout autre moyen analogue.In this second embodiment, the furnace 1 is also disposed in the upper position, but it is movable horizontally in lateral translation by means for example of wheels 35 mounted rolling on a track which, in one embodiment is in the form of guide means such as rails 36. The displacement means 35, 36 allow the oven 1 to be placed above different stations 37 located in the lower part. The furnace 1 can be driven by a motor and rack assembly or by any other similar means.
Un dispositif de verrouillage est disposé dans le four 1. Ce dispositif comprend dans la réalisation considérée des moyens saillants 38. Les moyens saillants 38 sont agencés et aptes à recevoir le support 7 de la charge 5 et ainsi à supporter celle-ci. Ils permettent ainsi le verrouillage de la charge 5. L'ancrage de la charge 5 dans le four 1 peut être réalisé par des déplacement latéraux ou rotatifs relatifs du four 1 et du bouchon 11 ou par une rotation des moyens saillants 38.A locking device is disposed in the oven 1. This device comprises, in the embodiment under consideration, projecting means 38. The projecting means 38 are arranged and able to receive the support 7 of the load 5 and thus to support the latter. They thus allow the load 5 to be locked. The load 5 is anchored in the oven 1 can be carried out by lateral or rotary relative movements of the oven 1 and the plug 11 or by rotation of the projecting means 38.
Le dispositif de verrouillage permet de maintenir la charge 5 dans le four 1 lorsque l'on retire le bouchon 39 qui ferme le four 1 à sa base. Le bouchon 39 est généralement analogue au bouchon 11 précédemment décrit. Comme précédemment dans la réalisation correspondante, le bouchon 39 est muni de moyens d'entraînement pour assurer son levage ou son abaissement 40.The locking device keeps the load 5 in the oven 1 when the plug 39 is removed, which closes the oven 1 at its base. The plug 39 is generally similar to the plug 11 previously described. As previously in the corresponding embodiment, the plug 39 is provided with drive means for lifting or lowering it 40.
Comme indiqué, l'installation peut comporter en outre une ou plusieurs stations 37 qui s'étendent sous l'axe horizontal de déplacement du ou des fours 1 , outre les fours 1 mobiles horizontalement. Ces stations 37 peuvent être par exemple des bacs de trempe contant des fluides liquides ou gazeux (figure 4d). Ces stations 37 sont munies classiquement d'un élévateur autonome 41 dont la course est adaptée pour permettre de transférer la charge 5 de sa position dans le four 1 jusqu'à sa position dans l'une des stations inférieures 37. Comme cela résulte de la figure 4a, le ou les fours 1 sont mobiles au dessus des stations inférieures 37 pour permettre de transférer les charges 5 dans l'une ou l'autre desdites stations inférieures.As indicated, the installation may also include one or more stations 37 which extend under the horizontal axis of movement of the oven (s) 1, in addition to the ovens 1 which can move horizontally. These stations 37 can for example be quenching tanks containing liquid or gaseous fluids (FIG. 4d). These stations 37 are conventionally provided with an autonomous elevator 41 whose stroke is adapted to allow the load 5 to be transferred from its position in the oven 1 to its position in one of the lower stations 37. As this As a result of FIG. 4a, the furnace (s) 1 are movable above the lower stations 37 to allow the loads 5 to be transferred to one or the other of said lower stations.
On se réfère maintenant à la figure 4c qui illustre une réalisation d'installation qui comporte en outre au moins une station spécifique 42 destinée à la trempe sous presse. Cette station 42 comporte un ensemble bouchon rotatif 43 muni de ses moyens d'entraînement 44, lesquels sont analogues à ceux 19, 20, déjà décrits en relation avec la première réalisation de la figure 1. La station de trempe sous presse 42 comporte également un vestibule 45 analogue au vestibule 25 de la première réalisation de la figure 1 , muni d'une ouverture latérale 46 et d'une porte 47 mais ouvert à la fois vers le haut et vers le bas.Reference is now made to FIG. 4c which illustrates an installation embodiment which also comprises at least one specific station 42 intended for quenching in press. This station 42 includes a rotary plug assembly 43 provided with its drive means 44, which are similar to those 19, 20, already described in relation to the first embodiment of FIG. 1. The press quenching station 42 also includes a vestibule 45 analogous to vestibule 25 of the first embodiment of FIG. 1, provided with a lateral opening 46 and with a door 47 but open both upwards and downwards.
A sa partie extrême supérieure, le vestibule 45 comporte un système de joint d'étanchéité aux gaz 48 qui permet d'assurer l'étanchéité entre le four 1 et le vestibule 44 une fois que le four 1 a été placé au dessus de la station de trempe sous presse 42. Cette disposition permet de transférer la charge 5 sur le bouchon 43 de la station de trempe sous presse 42. Plusieurs variantes de réalisation à la portée de l'Homme du métier peuvent être envisagées pour assurer l'étanchéité en aménageant un petit écartement de l'ordre de quelques millimètres par exemple entre le plan inférieur du four et le système de joint 48 pour permettre le déplacement du four 1 : joint gonflable, joint statique de type brosse, mouvement vertical relatif four et du vestibule, etc. Une fois de four 1 et le vestibule 45 placés en superposition et accouplés de manière étanche au moyen du système de joint 48, on retrouve une disposition analogue à celle déjà décrite en relation avec la première réalisation de la figure 1.At its upper end, the vestibule 45 has a gas seal system 48 which makes it possible to seal between the oven 1 and the vestibule 44 once the oven 1 has been placed above the station press quenching 42. This arrangement allows the load 5 to be transferred to the cap 43 of the press quenching station 42. Several embodiments within the reach of those skilled in the art can be envisaged to ensure sealing by arranging a small spacing of the order of a few millimeters for example between the lower plane of the oven and the seal system 48 to allow the displacement of the oven 1: inflatable seal, brush-type static seal, relative vertical movement of the oven and the vestibule, etc. . Once oven 1 and the vestibule 45 are placed in superposition and tightly coupled by means of the seal system 48, there is an arrangement similar to that already described in relation to the first embodiment of FIG. 1.
Les opérations de trempe sous presse, ou plus exactement d'évacuation des pièces du four, se font d'une manière analogue à ce qui a déjà été décrit. L'invention permet une rationalisation de la production et une flexibilité inégalée jusqu'ici. En effet une installation peut comporter typiquement plusieurs fours statiques ou mobiles, plusieurs stations de trempe avec des fluides ou sous presse.The quenching operations in the press, or more precisely the removal of parts from the oven, are carried out in a manner analogous to what has already been described. The invention allows a rationalization of production and flexibility unmatched until now. Indeed, an installation can typically comprise several static or mobile ovens, several quenching stations with fluids or in press.
Par opposition aux techniques connues, l'invention, par son caractère modulaire, permet d'adapter les variations de production ou la productivité en tout temps en ajoutant des modules ou en augmentant le nombre de procédés disponibles (multiples possibilités de trempe, multiples procédés thermochimiques, etc.). In contrast to known techniques, the invention, by its modular nature, makes it possible to adapt production variations or productivity at any time by adding modules or by increasing the number of available processes (multiple quenching possibilities, multiple thermochemical processes , etc.).

Claims

REVENDICATIONS
1. Procédé de traitement thermique de pièces métalliques (6) agencées en charge (5) dans lequel successivement on amène la charge (5) de pièces (6) dans un four (1 ) de traitement vertical apte à être ouvert vers le bas, on ferme le four (1) au moyen d'un bouchon de fermeture (11) apte à supporter la charge (5), on assure alors le traitement thermique souhaité réalisé par le four (1 ), et une fois ce traitement réalisé, on ouvre le bouchon (11) caractérisé en ce que l'on crée entre l'ouverture du four et l'air ambiant une interface de gaz de traitement dans un vestibule (25), on amène une ou des pièces (6) de la charge (5) horizontalement en face d'une ouverture latérale (27) ménagée dans la paroi du vestibule (25), on saisit cette ou ces pièces (6) depuis l'extérieur à travers la dite ouverture, on retire cette ou ces pièces (6) de la charge (5) et on la sort du vestibule (25), de manière que la ou les pièces (6) situées dans le vestibule (25) soient protégées d'une altération de surface par les gaz de traitement qui s'y trouvent.1. A method of heat treatment of metal parts (6) arranged as a load (5) in which successively the load (5) of parts (6) is brought into a vertical treatment oven (1) capable of being opened downwards, the oven (1) is closed by means of a closure plug (11) capable of supporting the load (5), the desired heat treatment carried out by the oven (1) is then provided, and once this treatment has been carried out, opens the plug (11) characterized in that a process gas interface is created between the opening of the oven and the ambient air in a vestibule (25), one or more pieces (6) of the charge are brought (5) horizontally opposite a lateral opening (27) formed in the wall of the vestibule (25), this or these pieces (6) are grasped from the outside through said opening, this or these pieces are removed ( 6) of the load (5) and it is taken out of the vestibule (25), so that the part or parts (6) located in the vestibule (25) are protected affected by surface alteration by the process gases therein.
2. Procédé selon la revendication 1 , caractérisé en ce qu'une fois la ou les pièces (6) retirées de la charge (5) et sorties du vestibule (25), on les traite au moyen d'une presse (42) à tremper.2. Method according to claim 1, characterized in that once the part or parts (6) removed from the load (5) and out of the vestibule (25), they are treated by means of a press (42) to soak.
3. Procédé selon l'une quelconque des revendications 1 et 2, caractérisé en ce qu'on amène une ou des pièces (6) de la charge (5) horizontalement en face d'une ouverture latérale (27) ménagée dans la paroi du vestibule (25) en assurant un mouvement relatif entre le bouchon (11 ) supportant la charge (5) et le four (1).3. Method according to any one of claims 1 and 2, characterized in that one or parts (6) of the load (5) is brought horizontally opposite a lateral opening (27) formed in the wall of the vestibule (25) ensuring relative movement between the plug (11) supporting the load (5) and the oven (1).
4. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que l'on retire les pièces (6) d'un même niveau de la charge (5) et on les sort du vestibule (25) successivement en faisant pivoter le bouchon (11) supportant la charge (5).4. Method according to any one of claims 1 to 3, characterized in that the parts (6) are removed from the same level of the load (5) and they are removed from the vestibule (25) successively by pivoting the plug (11) supporting the load (5).
5. Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que l'on réitère l'opération consistant à amener une pièce (6) en face de l'ouverture latérale (27) du vestibule (25), à saisir cette pièce (6) depuis l'extérieur, à retirer cette pièce de la charge (5) et à la sortir du vestibule (25), successivement pour chaque pièce (6) ou chaque groupe de pièces à traiter au moyen de la presse (42) à tremper.5. Method according to any one of claims 1 to 4, characterized in that the operation consisting in bringing a part (6) opposite the lateral opening (27) of the vestibule (25) is repeated, grasp this part (6) from the outside, remove this part from the load (5) and take it out of the vestibule (25), successively for each part (6) or each group of parts to be treated by means of the press (42) to soak.
6. Procédé selon l'une quelconque des revendications 1 à 5, caractérisé en ce pour amener la charge (5) de pièces (6) dans le four (1), on ouvre le bouchon (11) et on l'écarté en dessous du four (1), on amène la charge (5) sur le bouchon (11), et on assure un mouvement relatif du bouchon (11) par rapport au four (1) correspondant à une élévation du bouchon jusqu'à ce qu'il vienne fermer la charge (5).6. Method according to any one of claims 1 to 5, characterized in that to bring the load (5) of parts (6) in the oven (1), the plug is opened (11) and it is spread below from the oven (1), the load (5) is brought to the plug (11), and a relative movement of the plug (11) is provided relative to the oven (1) corresponding to an elevation of the plug until he comes to close the load (5).
7. Procédé selon l'une quelconque des revendications 1 à 5, caractérisé en ce pour amener la charge (5) de pièces (6) dans le four (1), on amène les pièces (6) sur la charge (5) à travers l'ouverture latérale (27) du vestibule (25) et on réitère l'opération en opérant un déplacement relatif du bouchon (11) et du four (1) jusqu'à ce que le bouchon (11) vienne fermer la charge (5).7. Method according to any one of claims 1 to 5, characterized in that to bring the load (5) of parts (6) in the oven (1), the parts (6) are brought on the load (5) to through the lateral opening (27) of the vestibule (25) and the operation is repeated by carrying out a relative movement of the plug (11) and the oven (1) until the plug (11) comes to close the load ( 5).
8. Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce que l'on met en œuvre un four fixe ou un four mobile en déplacement horizontal et/ou vertical.8. Method according to any one of claims 1 to 7, characterized in that one implements a stationary oven or a mobile oven in horizontal and / or vertical movement.
9. Procédé selon l'une quelconque des revendications 1 à 8, caractérisé en ce que l'on maintient la charge (5) dans le four (1) lors du traitement thermique en la reposant sur le bouchon (11 ) ou sur des moyens saillants (38) du four (1 ). 9. Method according to any one of claims 1 to 8, characterized in that the charge is kept (5) in the oven (1) during the heat treatment by resting it on the plug (11) or on means projections (38) of the oven (1).
10. Installation de traitement thermique de pièces métalliques (6) agencées en charge (5) spécialement destinée à la mise en œuvre du procédé selon l'une quelconque des revendications 1 à 9, cette installation comportant au moins un four (1) de traitement vertical apte à être ouvert vers le bas, fixe ou mobile en déplacements horizontal et vertical, un bouchon (11) de fermeture du four (1) apte à supporter la charge (5), un vestibule (25) s'étendant sous le four (1 ) et comportant une ouverture latérale (27), des moyens d'entraînement (19, 20) ayant pour fonction de permettre un mouvement relatif entre le bouchon (11 ) et le four (1), des moyens d'extraction des pièces (6) traitées dans le four (1) à travers l'ouverture latérale (27) du vestibule (25), et au moins une presse (42) de trempe avec laquelle coopèrent les moyens d'extraction.10. Installation for heat treatment of metal parts (6) arranged in charge (5) specially intended for the implementation of the method according to any one of claims 1 to 9, this installation comprising at least one treatment oven (1) vertical able to be opened downwards, fixed or movable in horizontal and vertical movements, a plug (11) for closing the oven (1) capable of supporting the load (5), a vestibule (25) extending under the oven (1) and comprising a lateral opening (27), drive means (19, 20) having the function of allowing relative movement between the plug (11) and the oven (1), means for extracting the parts (6) treated in the oven (1) through the lateral opening (27) of the vestibule (25), and at least one quenching press (42) with which the extraction means cooperate.
11. Installation de traitement thermique de pièces (6) métalliques agencées en charge (5) comportant au moins un four (1 ) de traitement vertical apte à être ouvert vers le bas, fixe ou mobile en déplacements horizontal et vertical, un bouchon (11) de fermeture du four (1) apte à supporter la charge (5), un vestibule (25) s'étendant sous le four (1 ), ouvert vers le bas, fixe en déplacement horizontal, comportant au dessus de son bord inférieur une ouverture latérale (27) ayant pour fonction de permettre l'extraction des pièces (6) de l'intérieur à l'extérieur du vestibule (25), des moyens d'entraînement (19, 20) permettant d'effectuer des mouvement verticaux relatifs entre le bouchon (11) et le four (1 ), des moyens d'extraction des pièces (6) traitées pour les retirer de la charge (5) et les sortir du vestibule (25), des moyens d'étanchéité (26) aux gaz entre le four (1) et le vestibule (25) pour permettre au gaz de protection du four (1) de remplir le vestibule (25) une fois le four (1) ouvert, des moyens (16) pour injecter du gaz de protection lors de l'ouverture du four (1) résultant de l'écartement de séparation du bouchon (11) et du four (1). 11. Installation for heat treatment of metal parts (6) arranged as a load (5) comprising at least one furnace (1) for vertical treatment capable of being open downwards, fixed or movable in horizontal and vertical movements, a plug (11 ) closing the oven (1) capable of supporting the load (5), a vestibule (25) extending under the oven (1), open downwards, fixed in horizontal movement, comprising above its lower edge a lateral opening (27) having the function of allowing the extraction of the parts (6) from the inside to the outside of the vestibule (25), drive means (19, 20) making it possible to perform relative vertical movements between the plug (11) and the oven (1), means for extracting the treated parts (6) to remove them from the load (5) and take them out of the vestibule (25), sealing means (26) between the oven (1) and the vestibule (25) to allow the oven's protective gas (1) to fill the vestibule (25) once the oven (1) is open, means (16) for injecting protective gas when the oven (1) is opened, resulting from the separation of the plug (11) and the oven (1 ).
12. Installation selon la revendication 11 , caractérisée en ce qu'elle comporte en outre au moins une presse (42) de trempe avec laquelle coopèrent les moyens d'extraction des pièces (6) du vestibule (25).12. Installation according to claim 11, characterized in that it further comprises at least one quenching press (42) with which the means for extracting the parts (6) from the vestibule (25) cooperate.
13. Installation selon l'une quelconque des revendications 11 et 12, caractérisée en ce que l'ouverture latérale (27) du vestibule (25) comporte une porte de fermeture (28).13. Installation according to any one of claims 11 and 12, characterized in that the lateral opening (27) of the vestibule (25) comprises a closing door (28).
14. Installation selon l'une quelconque des revendications 11 à 13, caractérisée en ce qu'elle comporte en outre un dispositif de rotation (21 , 22, 23, 24) du bouchon (11 ) par rapport à un axe de symétrie vertical.14. Installation according to any one of claims 11 to 13, characterized in that it further comprises a rotation device (21, 22, 23, 24) of the plug (11) relative to a vertical axis of symmetry.
15. Installation selon l'une quelconque des revendications 11 à 14, caractérisée en ce que le ou les fours (1) sont disposés dans une position dite supérieure, sont munis de moyens de maintien de la charge (38) en l'absence de bouchon (11) et sont deplaçables horizontalement sur une voie.15. Installation according to any one of claims 11 to 14, characterized in that the oven (s) (1) are arranged in a so-called upper position, are provided with means for maintaining the load (38) in the absence of plug (11) and can be moved horizontally on a track.
16. Installation selon la revendication 15, caractérisée en ce qu'elle comporte en outre une ou des stations ou bacs de trempe (42) fixes comportant chacun un élévateur autonome, et en ce que le ou les fours (1 ) sont deplaçables horizontalement pour venir au dessus des stations ou bacs de trempe (42).16. Installation according to claim 15, characterized in that it further comprises one or more stations or quenching tanks (42) fixed each comprising an autonomous elevator, and in that the oven (s) (1) are horizontally displaceable for come above the quenching stations or tanks (42).
17. Installation selon la revendication 15, caractérisée en ce que le ou les fours (1 ) sont deplaçables au dessus d'au moins une station disposée dans une position inférieure et comportant un vestibule (25) avec une ouverture (27), un bouchon (11) et des moyens élévateurs (19, 20) dudit bouchon.17. Installation according to claim 15, characterized in that the furnace (s) (1) can be moved above at least one station arranged in a lower position and comprising a vestibule (25) with an opening (27), a plug (11) and lifting means (19, 20) of said plug.
18. Installation selon la revendication 17 caractérisée en ce que l'étanchéité entre le ou les fours (1) et le ou les vestibules (25) est assurée par un mouvement vertical relatif du four (1) et du vestibule (25) et d'un système de joint (26). 18. Installation according to claim 17 characterized in that the seal between the oven (s) (1) and the vestibule (s) (25) is ensured by a relative vertical movement of the furnace (1) and the vestibule (25) and of a joint system (26).
PCT/EP2003/011325 2002-10-11 2003-10-10 Heat treatment method for metal parts WO2004033731A1 (en)

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WO2007034249A1 (en) * 2005-09-26 2007-03-29 Mladen Stupnisek Equipment and method for hardening in the rare gas atmosphere

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EP0806485A1 (en) * 1996-05-06 1997-11-12 Patherm SA Heat treatment installation

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