WO2004010068A1 - Heat exchanger, and reactor and radiation heater using the heat exchanger - Google Patents
Heat exchanger, and reactor and radiation heater using the heat exchanger Download PDFInfo
- Publication number
- WO2004010068A1 WO2004010068A1 PCT/JP2003/009202 JP0309202W WO2004010068A1 WO 2004010068 A1 WO2004010068 A1 WO 2004010068A1 JP 0309202 W JP0309202 W JP 0309202W WO 2004010068 A1 WO2004010068 A1 WO 2004010068A1
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- WIPO (PCT)
- Prior art keywords
- fluid
- transfer body
- heat transfer
- heat
- heat exchanger
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/022—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being wires or pins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0012—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the apparatus having an annular form
- F28D9/0018—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the apparatus having an annular form without any annular circulation of the heat exchange media
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0025—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being formed by zig-zag bend plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
- F28F2250/10—Particular pattern of flow of the heat exchange media
- F28F2250/102—Particular pattern of flow of the heat exchange media with change of flow direction
Definitions
- the present invention relates to a heat exchanger, a reactor using the heat exchanger, and radiation heat, and is particularly applied to the field of thermal engineering for saving energy consumption and the environmental technology field for the purpose of purifying exhaust gas from the atmosphere. And a suitable technique.
- the present invention has been made in view of the actual situation of the prior art, and can provide a larger heat transfer area within a limited capacity, is relatively easy to manufacture, and has a high heat exchange efficiency. It is an object of the present invention to provide a heat exchanger capable of bringing about a dramatic improvement, a reactor using the heat exchanger, and a radiant beam. Disclosure of the invention
- the heat transfer body has a bellows shape, and both fluids are mainly in the bellows portion of the heat transfer body. It is comprised so that a space
- gap part may flow in parallel or countercurrent along a ridgeline direction or a valley line direction.
- the heat transfer body has a bellows shape, and both fluids are mainly in the bellows portion of the heat transfer body.
- the gap is configured to flow in the ridge line direction or the valley line direction, and one fluid is opposite to the heat transfer body at one end or both ends intersecting the ridge line of the bellows portion of the heat transfer body.
- a fluid wrapping space portion for wrapping around the gap portion of the bellows portion on the side, and the fluid circulated to the opposite side through the fluid wrapping space portion exchanges heat with the other fluid to be heat exchanged.
- a self-heat exchange type heat exchanger characterized by performing.
- the heat transfer body has a bellows shape, and both fluids are mainly bellows of the heat transfer body. Configured to counter-flow along the ridge line direction or the valley line direction of the gap of the part, and At one or both ends that intersect the ridgeline of the bellows portion of the heat transfer body, there is a fluid wrapping space for allowing one of the fluids to wrap around the gap of the bellows portion on the opposite side of the heat transfer body, ⁇
- the self-heat exchange heat exchanger that exchanges heat by the fluid that circulates to the opposite side through the body wrapping space becomes the other fluid to be heat-exchanged
- a reactor comprising a heating element or an endothermic body provided in the fluid circulation space of the heat exchanger.
- a catalyst that promotes an exothermic reaction is supported on the entire surface of the heat transfer body of the heat exchanger or the surface in the vicinity of the fluid wrapping space, and the fluid containing the reaction component is used.
- the reactor according to (3) characterized in that it is characterized in that
- An exothermic reaction is used on the entire surface of the heat exchanger of the heat exchanger or on the surface of the region near the inlet / outlet of the fluid.
- a catalyst that adsorbs reaction components at a low temperature and desorbs them at a high temperature is supported on the entire surface of the heat transfer body of the heat exchanger or in the vicinity of the fluid wrapping space.
- the fluid containing the reaction component is used as the fluid
- the above-mentioned (3) is characterized in that a particulate removal filter for capturing and removing particulates is disposed in close contact with the end surface of the heat exchanger on the side where the fluid circulates.
- a particulate removal filter for capturing and removing particulates is disposed in close contact with the end surface of the heat exchanger on the side where the fluid circulates.
- a fine particle removing filter for capturing and removing fine particles is disposed in close contact with an end surface of the heat exchanger on the side where the fluid in the heat transfer body circulates. (4) The reactor described in.
- the heat transfer body is provided with a filter function capable of gas permeation and particulate trapping, and is not provided with a fluid wrap-around portion through which the fluid of the heat transfer body flows. ) Or the reactor according to (4).
- the heat transfer body has a bellows shape, and both fluids are mainly bellows of the heat transfer body. Configured to counter-flow along the ridge line direction or the valley line direction of the gap of the part, and A fluid wrapping space for allowing one fluid to wrap around the gap of the bellows portion on the opposite side of the heat transfer body at one end or both ends intersecting the ridge line of the bellows portion of the heat transfer body; A self-heat exchange type heat exchanger in which the fluid that has flowed to the opposite side through the wraparound space serves as the other fluid to be exchanged for heat exchange;
- a radiation heater characterized in that a part of the wall separating the fluid wraparound space where the combustion burner is installed and the outside is constituted by a heat radiation plate.
- the heat transfer body has a bellows shape, and both fluids are mainly snakes of the heat transfer body. It is configured so as to counter-flow along the ridgeline direction or the valley line direction in the gap portion of the abdominal portion, and one fluid is transferred to the one end portion or both end portions that intersect the ridgeline of the bellows portion of the heat transfer body. It has a fluid wrapping space for wrapping around the gap of the bellows part on the opposite side of the body, and the fluid that circulates to the opposite side through the fluid wrapping space becomes the other fluid for heat exchange.
- a self-heat exchange heat exchanger that exchanges heat
- a radiation heater comprising a part comprising a heat radiation plate and containing the reaction component as a fluid.
- the heat transfer body is a non-breathable heat transfer body, and is configured by combining the heat transfer body, a spacer structure, and a fill evening cloth.
- FIG. 1 is a three-dimensional perspective view showing a heat exchanger according to a first embodiment of the present invention.
- FIG. 2 (a) is a front perspective view of FIG. 1, and (b) and (c) are front perspective views of modifications.
- FIG. 3 is a diagram showing another example of the first embodiment.
- FIG. 4 is a diagram showing another example of the first embodiment.
- FIG. 5 is a perspective view showing a heat exchanger according to a second embodiment of the present invention.
- FIG. 6 (a) is a front perspective view of FIG. 5, and (b) and (c) are other front perspective views. FIG. .
- FIG. 4 is a front perspective view showing the reactor of the third embodiment based on the self-heat exchanger according to the present invention.
- FIG. 8 is a front perspective view showing the reactor of the fourth embodiment based on the self-heat exchanger according to the present invention.
- FIG. 9 is a front perspective view showing the reactor of the fifth embodiment based on the self-heat exchanger according to the present invention.
- FIG. 10 is a front perspective view showing the reactor of the sixth embodiment based on the self-heat exchanger according to the present invention.
- FIG. 11 is a front perspective view showing the reactor of the seventh embodiment based on the self-heat exchanger according to the present invention.
- FIG. 12 is a front perspective view showing the reactor of the eighth embodiment based on the self-heat exchanger according to the present invention.
- FIG. 13 is an explanatory diagram of an alternate-enclosed particulate filter.
- FIG. 14 is a front perspective view of the radiation spot of the ninth embodiment based on the self-heat exchanger according to the present invention.
- FIG. 15 is a front perspective view of the radiant light of the 10th embodiment based on the self-heat exchanger according to the present invention.
- FIG. 16 is an explanatory diagram of the first modification.
- FIG. 17 is an explanatory diagram of the first modification.
- FIG. 18 is an explanatory diagram of the second modification.
- FIG. 19 is an explanatory diagram of Modification 2.
- FIG. 20 is an explanatory diagram of Modification 3.
- FIG. 21 is an explanatory diagram of Modification 4.
- FIG. 22 is an explanatory diagram of Modification 5.
- FIG. 23 is an explanatory diagram of Modification 6. BEST MODE FOR CARRYING OUT THE INVENTION
- embodiments of the present invention will be described based on preferred examples.
- FIG. 1 shows a three-dimensional perspective view of a heat exchanger according to a first embodiment of the present invention.
- the heat exchanger of this example has a bellows type heat transfer body (BF).
- This bellows type heat transfer body (BF) has a bellows type (bellows type or accordion type) structure that separates the high temperature fluid 1 from the low temperature fluid 2 or 2.
- Both end faces (A and ⁇ ') intersecting the ridgeline of the bellows portion of the bellows type heat transfer body (BF) are sealed by closely contacting the upper and lower walls of the heat exchanger via a sealing material (not shown).
- a sealing material not shown
- both ends (a and a ') of the heat transfer body (BF) parallel to the ridgeline of the bellows portion are welded or sealed (not shown) with the side walls (C, C) constituting both sides of the heat exchanger.
- the distance between the ridge line part of the heat transfer body (BF) and the side face of the container ( ⁇ and ⁇ ') is bellows.
- the two fluid outlets (D, D ', ⁇ , ⁇ ') are front and back sides ( ⁇ and ⁇ ') relative to the ridge spring of the heat transfer body (BF). It is provided near both upper and lower ends.
- the triangular wave shape is exemplified here as the cross-sectional shape of the heat transfer body (BF), the shape is not limited to this, and the wave shape or a flat plate shape in which only the ridge portion is semicircular may be used.
- the heat transfer body (BF) may be formed by bending a foil-like stainless steel or by firing a plate-shaped ceramic material before firing into a bellows shape.
- the foil-like stainless steel or the plate-like ceramic surface before firing is made uneven or the corrugated plate is perpendicular to the ridgeline of the wave Alternatively, it may be bent in a non-parallel direction to form a bellows type so that adjacent bellow surfaces touch each other.
- FIG. 2 (a) is a front perspective view of the structure shown in FIG. D and E are the same fluid 1 entrance as Fig.1. On the back side of each, there are entrances D 'and ⁇ ' for fluid 2.
- B and b ' are the ridge and valley lines of the bellows type heat transfer body (BF) as seen from the front.
- the overall shape of the bellows-type heat transfer body (BF) is not limited to the rectangular parallelepiped as shown here.
- the fluid inflow / outflow part is expanded like a fan. The distribution resistance of this part may be reduced.
- the entire bellows type heat transfer body may be a fan type. By doing so, the flow velocity of the fluid can be changed along the flow, and in some cases, more efficient heat exchange can be achieved.
- the configuration shown in FIG. 3 may be formed by making the shape of FIG. 2 (c) round in the circumferential direction.
- the end portions of the heat transfer body (BF) parallel to the ridge line are sealed by means such as welding to each other or using a sealing material.
- the symbols in Fig. 3 indicate the parts corresponding to Fig. 1.
- D, E, D ', and E' are the inlets and outlets of fluids 1 and 2 (2 '), respectively, as shown in Fig. 1.
- countercurrent flow (2) is also countercurrent.
- 2 ' In this structure, it is necessary to seal outside the cylinder surface A, A 5.
- both ends (a and a 'in Fig. 1) parallel to the ridgeline of the bellows disappear.
- the distance between the heat transfer (BF) ridge and the side of the container need only be sufficiently smaller than the bellows pitch, and sealing is not necessary.
- FIG. 4 a structure in which bellows type heat transfer bodies are arranged as shown in Fig. 4 is also possible.
- the heat transfer body (BF) is placed in a space between the outer cylinder B and the inner cylinder B ′.
- Seal with heat (BF) by means such as close contact with sealant.
- Fig. 4 a structure in which bellows type heat transfer bodies are arranged as shown in Fig. 4 is also possible.
- the heat transfer body (BF) is placed in a space between the outer cylinder B and the inner cylinder B ′.
- Seal with heat (BF) by means such as close contact with sealant.
- FIG. 5 shows a heat exchanger according to the second embodiment of the present invention.
- the heat exchanger of the present embodiment is a two-fluid bulkhead heat exchanger having the structure shown in FIG. 1, and a pair of fluid inlets / outlets (D) on opposite sides of the bellows type heat transfer body (BF) (D , D ', ⁇ , ⁇ ') instead of D as the inlet, D 'as the outlet, and one end (A 5 ) of the heat transfer body (BF) is not tightly sealed, but the inlet (D ) Is provided with a fluid wrap-around space (F) for wrapping the fluid entering from the heat transfer body (BF) to the opposite side.
- the other configuration is the same as that of the first embodiment.
- any of the heat exchangers shown in FIGS. 2, 3 and 4 can be a corresponding self-heat exchanger.
- the heat exchanger of this embodiment seals pipes and fluids compared to a self-heat exchanger that uses a conventional heat exchanger structure represented by a multi-tube cylindrical type.
- the structure is greatly simplified, and even if the number of bellows is increased, the whole and seal structure are not complicated at all, and a self-heat exchanger with extremely high heat exchange efficiency can be obtained. .
- Fig. 6 (a) is a front perspective view of the structure of the self-heat exchanger of Fig. 5.
- b is the ridgeline
- b ' is the valley line (corresponding to the ridgeline of the opposite bellows).
- the fluid wraparound space (F) where the temperature is an extreme value must be present.
- the fluid inlet / outlet (D, D 5 ) is provided in the center of the ridge line direction of the heat transfer body (BF), as shown in Fig. 6 (b).
- the fluid flowing in from the flow branches in the vertical direction circulates in the spaces (F, F ') adjacent to the different end faces of the heat transfer body (BF), then merges and exits from the outlet (D') You can do it. By doing so, the seal between the heat transfer body (BF) and the container 'b on the surface (A) becomes unnecessary.
- Fig. 6 (c) shows a bellows-type heat transfer body (BF) along the ridgeline direction for a self-heat exchanger with an inlet / outlet in the center as shown in Fig. 6 (b) and where fluid flows.
- the overall shape of the long rectangular parallelepiped is made into an annular shape, and both ends of the heat transfer body (BF) intersecting with the ridge line share the same fluid wraparound space (F).
- This modification has the advantage of eliminating the need for a seal at the end face of the bellows portion while making the space (F) where the temperature is an extreme value one place.
- the reactor shown in Fig. 7 is based on the self-heat exchanger shown in Fig. 5, and has a heating element (Hitoshi) or endothermic element (G) in the fluid wrapping space (F).
- This reactor is integrated with the heat exchanger.
- heat is transferred between an inflow fluid having a low temperature (high) and an effluent fluid heated (cooled) through a space (F) having a maximum (minimum) temperature.
- the temperature at the outlet (D ') with respect to the entrance (D) does not become so high (eg, low) even if the space (F) becomes very hot (low temperature), the temperature at F, D, etc. (20 ° C, 700 ° C, 90 ° C, respectively) o
- the temperature at F, D, etc. (20 ° C, 700 ° C, 90 ° C, respectively) o
- it is necessary to heat the fluid to react with it. Therefore, it can be used as a reactor that can reduce energy (electric power). Therefore, it can be expected to be applied to chemical reaction equipment in general.
- the performance of the self-heat exchange reactor of the third embodiment shown in Fig. 6 is roughly estimated.
- the total area of the bellows surface is A (m 2 )
- the heat transfer rate from the high temperature fluid to the low temperature fluid across this heat transfer surface is K (W / m 2 K)
- the distance between adjacent bellow surfaces is d ( m).
- the coefficient 140Z17 is a dimensionless number usually called a Nu s se 1 t number, and is a value determined analytically under given conditions. Is the thermal conductivity of the fluid (W / m. K), D is the dimension called the representative length.
- ⁇ represents the mass flow rate (kg s) of the fluid
- C P represents the constant-pressure specific heat (JZkg ⁇ K) of the fluid.
- JZkg ⁇ K the constant-pressure specific heat
- Table 2 shows the results of a prototype of the reactor with the same dimensions as the calculation example above (No. 1) and its performance.
- Stainless steel foil with a thickness of 0.03 mm was used as the heat transfer material.
- FIG. 8 shows a reactor according to the fourth embodiment of the present invention.
- heating in the reactor described in FIG. 7 is performed by catalytic reaction of reaction components contained in the fluid.
- This reactor is a self-heat exchanger with the structure shown in Fig. 5.
- the catalyst ( ⁇ ) is supported on the entire surface of the heat transfer body (BF) or the surface close to the end surface where the fluid circulates. It is an integrated catalytic reactor.
- the self-heat exchange structure with a bellows type heat transfer surface with a high heat exchange rate and the monolithic catalyst support structure are integrated, and the temperature of the reaction fluid is obtained as in the case of Fig. 7. Enough temperature for catalytic reaction inside the reactor (for example!), And the temperatures at F, D, 20 ° C :, 300 ° C, 50 ° C;), respectively, A highly efficient and energy-saving reaction can be realized.
- a stainless steel foil having a thickness of 0.03 mm, a width of 200 mm, and a length of 2720 mm is perpendicular to the longitudinal direction as a heat transfer body.
- it was folded into a total of 68 planes at intervals of 40 mm, and a rectangular bellows-shaped heat transfer body with a total shape of about 40 X 40 X 200 mm as shown in Fig. 5 was produced.
- the distance between adjacent surfaces of the folded heat transfer body was about 0.59 mm.
- a rectangular parallelepiped container made of stainless steel with a thickness of 0.6 mm In. This container has access corresponding to D and D 'in Fig. 5.
- a vent was provided to circulate air containing low concentrations of volatile organic components (VOC).
- VOC volatile organic components Table 3 shows the VOC removal performance and heat exchange performance results for this prototype # 2. At room temperature, these VOCs with a concentration of 0.3% or less can be converted into self-oxidation, that is, only by the heat generated by their own oxidation without any external auxiliary heat except during ignition. It was possible to continue to decompose more than 90%.
- FIG. 9 shows a reactor according to the fifth embodiment of the present invention.
- This reactor is a self-heat exchanger with the structure shown in Fig. 5.
- the catalyst (H) for reacting the reaction components contained in the fluid is supported on the entire surface of the body (BF) or the surface of the region near the fluid inlet / outlet, and the entire surface of the heat transfer body (BF) or It has a structure in which an adsorbent (I) that adsorbs reaction components at a low temperature and desorbs at a high temperature is supported on the surface of the region close to the end face of the heat transfer body (BF) through which the fluid flows.
- an adsorbent (I) that adsorbs reaction components at a low temperature and desorbs at a high temperature is supported on the surface of the region close to the end face of the heat transfer body (BF) through which the fluid flows.
- the adsorbent (I) is used to trap the reaction components.
- the fluid temperature rises it is heated from the part close to the inlet / outlet of the heat transfer body (B F), but the heating of the part where the fluid wraps around is considerably delayed due to the heat storage property of the heat transfer body (B F).
- the heat spreads over the entire heat transfer body (BF) and the adsorbed reaction components are desorbed the temperature near the fluid outlet becomes higher and the conditions for the catalyst reaction to occur are achieved. Therefore, the reaction components are decomposed with high efficiency and do not come out to the discharge side.
- the reactor with such a structure is easy to get out at the start of the engine, and the exhaust gas temperature is low, which makes it difficult to treat with conventional catalyst components overnight. It is suitable as a companion overnight.
- FIG. 10 shows a reactor according to the sixth embodiment of the present invention.
- This reactor is a reactor integrated with a self-heat exchanger equipped with a heating element (G) with the structure shown in Fig. 7.
- a filter (J) that can trap fine particles is used as a heat transfer element (J The structure is in close contact with the end face of BF).
- this reactor by placing a filter (J) in the space (F) where the temperature is highest, carbon or high-boiling organic components that can be decomposed at high temperatures are removed from the fluid.
- This is a self-regenerating filter trap that can be processed without increasing the temperature of the inlet / outlet without applying much heat energy.
- Diesel engine Particulate matter (PM) in exhaust gas, especially solid carbon (soot) in it, can not be oxidized and removed promptly unless it exceeds 60 ° C.
- the exhaust gas temperature is intermittent
- there is a technology that oxidizes (PM) trapped in Phil and captured in the evening and regenerates the filter but the energy (fuel) required for this has become considerable.
- this reactor has the advantage that the temperature at which PM oxidation occurs quickly can be obtained without applying much energy.
- a PM oxidation catalyst containing Mo, V, etc. is supported on Phil Yuichi (J)
- the temperature to be reached can be reduced to 500 ° C, 400 ° C, etc. It is also possible to lower the energy loss.
- This reactor can be applied as a self-regenerating diesel particulate filter.
- FIG. 11 shows a reactor according to a seventh embodiment of the present invention.
- This reactor has a structure in which heating is carried out by catalytic reaction instead of providing the heating element (G) in the self-regenerative type filter trap described in Fig. 1 (b).
- this reactor is provided with a filter (J) for capturing and removing fine particles on the end face of the heat transfer body (B F) on the side where the fluid flows.
- this reactor the temperature in the filter (J) can be increased to a necessary level by adding as much catalytic reaction components as necessary to the fluid.
- this reactor can be used as a self-regenerating fill trap that treats PM in diesel engine exhaust gas. Since the heating is performed by catalytic oxidation of the fuel, the heat energy utilization efficiency is higher than that through the heating element, so that it is more practical.
- This reactor can also be used as a self-regenerating diesel particulate filter.
- FIG. 12 shows a reactor according to the eighth embodiment of the present invention.
- This reactor uses a porous material (K) having a filter function as the heat transfer body (BF) in the self-heat exchanger having the structure shown in Fig. 5, and the fluid of the heat transfer body (BF) flows around.
- the space (F) at the end is eliminated and the space between the heat transfer body (BF) and the face (A,) is sealed.
- the fluid entering from the inlet (D) passes through the heat transfer body wall, exits to the opposite surface, and is discharged from the outlet (D 5 ). Meanwhile, fine particles floating in the fluid are trapped on the surface of the heat transfer body.
- a catalyst that promotes the catalytic oxidation reaction is supported on the heat transfer body (BF), and the reaction components are added to the fluid just before entering the reactor.
- the heat transfer body / filter 1 itself is heated by the heat generated by the catalytic reaction.
- the self-heat exchange channel structure similar to that in Fig. 5 raises the temperature at the lower part of the heat transfer body, which is realized in the lower part of the region where fine particles are decomposed and removed.
- the degree of regeneration of the filter can be ascertained by means such as measuring the differential pressure across the reactor, and the heating degree of the reactor can be adjusted until it reaches the required level.
- an alternating-sealed fine particle filter (Fig. 13; L is a porous wall having a filter function; M is a honeycomb-structured channel inlet / outlet). It is possible to obtain a fill area density similar to that of the alternately plugged sealant, and it is possible to regenerate the fill with less heat energy because of its self-heat exchange capability.
- This reactor can also be used as a self-regenerative diesel particulate fill.
- FIG. 14 shows the radiation heat according to the ninth embodiment of the present invention.
- this radiant heat is applied to the combustion burner (N) in the space (F) where the fluid circulates and to the part of the wall that partitions the space (F) and the outside. It has a structure with a heat radiation plate (P) with a high heat radiation rate.
- a gas containing a combustion oxidant such as air that reacts with fuel (0) is used as the fluid.
- FIG. 15 shows the radiation effect according to the 10th embodiment of the present invention.
- This radiant beam is a radiant beam that uses a catalytic reactor integrated with the self-heat exchanger in Fig. 8, and is part of the wall that separates the space (F) where the fluid circulates from the outside. It has a structure with a heat radiating plate (p) with high thermal conductivity and high heat emissivity.
- a fluid containing a reaction component that reacts exothermically by the action of the catalyst is used.
- an oxidation catalyst such as platinum is used as the catalyst, and a mixture of hydrocarbon and air is used as the fluid. It only has to be.
- At least one type of structure having air permeability different from that of the heat transfer body (BF)- is provided in the gap portion of the bellows portion of the heat transfer body (BF). It is sandwiched between the top. This structure is made to play the role of a spacer.
- Fig. 16 shows a structure in which a stainless steel mesh piece (m, m 5 ) that has almost the same shape as one bent surface of a bellows-type heat transfer body (BF) is used. BF) is sandwiched between all the voids. By sandwiching such a structure, the heat transfer surface spacing becomes uniform, the heat radiation in the gap of the bellows type heat transfer body (BF) is blocked, and the heat insulation in the flow path direction is increased. The heat transfer through the structure increases between adjacent heat transfer surfaces, the temperature in the direction perpendicular to the flow path becomes uniform, and the mechanical strength of the structure of the bellows heat transfer body (BF) increases. Effective, improving heat exchange performance and durability Can be raised.
- the one with as large an opening ratio as possible that is, one with a large mesh interval (opening ratio) relative to the diameter of the wire wire used for the net.
- the mesh direction is either square with respect to the ridge line (or valley line) of the heat transfer element (BF) as shown in Fig. 16, or diagonally as shown in Fig. 17 (a). Also good.
- a wire mesh piece with a cut surface of the wire at the end instead of a wire mesh piece with a cut surface of the wire at the end, as shown in Fig. 17 (b), a wire-wire bent into a loop shape and processed into a wire mesh shape can be used. It is possible to prevent damage to the heat transfer body (BF) and the below-mentioned filler material at one end of the wire.
- Table 4 shows a bellows-shaped transmission in which stainless steel foil with the same dimensions as the prototype No. 1 unit, ie, a thickness of 0.03 mm, a length of 1600 mm, and a width of 200 mm, is bent into 40 planes every 40 mm perpendicular to the length direction.
- the thermal element (BF) an alumina-supported white metal catalyst is supported on both surfaces with a width of about 100 mm in the vicinity of the fluid wrapping side, and a plain weave stainless steel wire mesh with a 0.44 mm wire diameter
- Self-heat exchange type catalytic reactor (prototype No. 3) with 39 structures with an open area of 73.9% squared in a 40 x 175 mm rectangle and a bellows-shaped gap. This shows the performance. In this case, the gap interval was about 1 mm.
- VO the reaction continued in an auto-oxidative manner under the reaction conditions shown in Table 4.
- the heat transfer area is about 2/3. Nevertheless, the heat exchange rate improved by more than 10% under the same flow rate condition, and in the case of toluene, the heat exchange rate reached 92% under the flow rate condition of 0.64 L / s.
- V 0 C concentration which can continue catalytic combustion in an auto-oxidative manner, has become extremely small, and with toluene at the same flow rate, the reaction proceeds even at a low concentration of 0.023%.
- a material having a filter function is formed into a bellows type heat transfer body (BF) using a spacer structure in the eighth embodiment.
- a material with low structural strength which has been thought to be difficult to use as a heat transfer body until now, is also a bellows type heat transfer body ( BF) can be used.
- Fig. 18 shows a bellows shape by combining a heat-resistant film Yuichi Cross (FC) with the structure (m, m 5 ), which has the function of capturing combustible fine particles such as particulate matter discharged from a diesel engine. It was used as a heat transfer body (BF) (self-heat exchanger-type Phil Yuichi trap). Folding one end of the filter cloth (FC) to increase the thickness (R in Fig.
- FC heat-resistant film Yuichi Cross
- Fig. 18 (b) is a front perspective view of this structure.
- the fluid typically combustion exhaust gas
- the fluid containing combustible particulates entering from (D) moves down the front gap where the spacer (m) is located and traps too much particulates. It passes through the filter cloth (FC) at the part with high air permeability that is not installed, flows upward through the gap on the back side where the spacer (m ') is located, and from the back side outlet (D') Discharged. During this time, self-heat exchange is performed between the forward side and the return side.
- Fig. 19 (a) shows that not only is the thickness of the fill evening cross (FC) similar to that of Fig. 18 (a) folded to increase the thickness, but the other end is also folded to the opposite side to increase the thickness.
- FIG. 18 (b) the seal material (s) shown in FIG. 18 (b) is unnecessary, and the structure as a self-heat exchange type filter trap can be simplified.
- the fluid inlet (D) should be brought upward rather than the front side as before. Is also possible.
- the outlet (D ') is on the back side as in Fig. 19 (a).
- the fluid By setting the entrance at this position, the fluid easily flows evenly into the plurality of outward gaps of the bellows type heat transfer body (BF), so that the heat exchange performance and the particulate capturing function are improved.
- BF bellows type heat transfer body
- This modified example 3 is the one in which a functional material such as a catalyst, an adsorbent, a heat storage material, a fill material, etc. is sandwiched in the gap portion of the bellows portion of the heat transfer body (BF) in the second embodiment.
- a functional material such as a catalyst, an adsorbent, a heat storage material, a fill material, etc.
- the catalyst, the adsorbent, and the heat storage material are all heat transfer bodies (BF).
- these functional materials are sandwiched between the heat transfer body gaps separately from the heat transfer body (BF). It is.
- the first of the third modification is a structure in which the spacer structure used in the first modification carries functional materials such as a catalyst, an adsorbing material, and a heat storage material.
- the second modification 3 uses a structure that combines a role as a spacer and a functional material. For example, it is possible to use a technique in which a pellet type catalyst having a substantially uniform particle size and appropriate mechanical strength is further packed in the gap.
- the third modification 3 has a structure in which a functional material is sandwiched in addition to the spacer structure.
- FIG. 20 shows a third example of the third modification.
- the neighborhood is shown.
- a belt-shaped heat-resistant cloth (CL) carrying a functional material such as a catalyst is further sandwiched between the heat transfer body (BF) and the spacer (m ').
- Table 5 shows the self-heat exchanger with the same size and the same mesh structure (m, m ') as the prototype No. 3, except that the catalyst was not supported on the heat transfer body (BF).
- Self-heat exchange type catalytic reactor prototype No. 4 with a heat-resistant cloth (CL) carrying a platinum catalyst that is 1600 mm long and 40 mm wide and sandwiched only on the return path near the end of the fluid wrap. The performance is shown. Compared to the results in Table 4, the heat exchange rate under the same conditions is improved by about 2%.
- Heat exchange rate [(folded part temperature-inlet temperature) bar folded part temperature + outlet temperature-inlet temperature) 1 X 100 Prototype No. 4 unit with a filter function and a carbon oxidation catalyst A heat resistant cloth (CL) made of mullite that supports vanadium oxide is brought into close contact with the end surface of the heat transfer body (BF), and the direction of the gas flow path is opposite to that shown in Table 5, that is, the catalyst support is Prototype No. 5 was made to be on the outbound side, and the performance as a self-heat exchange type film evening trap was verified.
- the fluid used here is room temperature air with a force of 0.1 to 1 mg / "L suspended in a bomb, and simulates diesel exhaust.
- This modified example 4 is a self-heat exchange type heat exchanger having the same function as that of the second embodiment, wherein a part of the heat transfer body surface is opened, and this is used as a fluid wraparound part.
- the fluid wraparound part (F) of the self-heat exchange type heat exchanger described in the example uses the end face formed by bending the heat transfer body (BF) in the shape of a bellows.
- a first modification of the fourth modification is that a part of the thermal body edge is cut to arbitrarily form the boundary around which the fluid flows and the shape of the space.
- Figure 21 shows a specific example.
- a part of the heat transfer body (BF) is cut into a trapezoidal shape on one bent surface of the bellows type heat transfer body (BF) to form a fluid wrap-around part (Q).
- Other faces may be cut together, or the location may be shifted, or the cut shape may be changed to a triangle, rectangle, or other shape.
- the fluid wrap-around space can be formed without providing a gap between the heat transfer body (BF) and the sealing material (s 5 ).
- the second of the fourth modification is that, in the second embodiment, an opening having a closed periphery is provided on each bent surface of the heat transfer body (BF), and this is used as a fluid wraparound.
- An example is shown in Fig. 21 (b).
- This is a circular opening (S) provided at a location away from the fluid inlet / outlet of each folded surface of the bellows type heat transfer body (BF).
- the fundamental difference from Fig. 21 (a) is that the opening does not overlap the end of the heat transfer element (BF) and occupies a closed planar area.
- Modification 5 is a combination of a non-breathable heat transfer body (BF), a spacer structure, and a fill evening cross. That is, in Modification 1 in which a heat transfer body (BF) and a spacer structure (m, m, for example, a wire mesh) are combined, The structure is further extended from the end face of the fluid wrapping part of the heat transfer body (BF), and a Phil evening cross (FC) is formed in the shape of a bellows around it.
- BF non-breathable heat transfer body
- spacer structure m, m, for example, a wire mesh
- FIG. 22 shows an example of the fifth modification.
- a rectangular spacer (m ') is sandwiched on the return path side of the non-breathable heat transfer body (BF).
- fill the evening cross which is formed in a bellows shape and folded at the end so as to cover a part of the heat transfer body (BF) and the protruding part of the spacer (m '). Cover with (FC).
- the spacer (m) is sandwiched between the forward air gap so that it does not overlap the R part and spans both the fill-cross (FC) and the heat transfer body (BF).
- FIG. 22 (b) is a cross-sectional view showing the positional relationship of these components more clearly, taken from a plane perpendicular to the heat transfer surface. Since the Phil Yuichi Cross (FC) extends from the end face of the heat transfer body (BF) and the tip is sealed with the folded part, the fluid passes through the Phil Yuichi Cross (FC) and the spacer ( It has a structure that flows to the return side with m ') in between, and as a result, it functions as a self-heat exchanger with a fill evening trap. Alternatively, the end of the return-side gap may be sealed by reversing the direction of the Phil Yuichi Cross (FC) (right of Fig. 22 (b)).
- This modified example 6 is a self-heat exchange type filter that combines a heat transfer body (BF) having the shape of modified example 4, a spacer structure (m, m 5 ), and a filter cloth. It is.
- FIG. 23 shows two examples of Modification 6.
- a notch as shown in Fig. 2 (a) is made at the end of the heat transfer body, and the filter cloth (FC ) And the spacer structure (m, m 5 ), the ventilation part (Q) has the function of filling even if the outward spacer (m) does not protrude from the end of the heat transfer body. ) Is formed.
- the heat transfer body (BF) and the spacer (m) The end faces can be aligned, making it easy to assemble as a Phil evening trap.
- the heat exchanger according to the present invention the reactor using the heat exchanger, and the radiation heater have a large heat exchange surface within a limited capacity and are relatively easy to manufacture. Since the exchange efficiency is dramatically improved, this heat exchanger is a self-heat exchange type, and a self-heat exchange reactor that combines a self-heat exchanger with a catalytic reaction or combustion burner, and energy saving. It is suitable for use in the field of thermal engineering to save energy consumption and environmental technology for the purpose of purifying exhaust gas.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Air Supply (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03741512A EP1541952A4 (en) | 2002-07-22 | 2003-07-18 | Heat exchanger, and reactor and radiation heater using the heat exchanger |
US10/521,774 US20060153755A1 (en) | 2002-07-22 | 2003-07-18 | Heat exchanger and reactor and radiation heater using the heat exchanger |
AU2003281543A AU2003281543A1 (en) | 2002-07-22 | 2003-07-18 | Heat exchanger, and reactor and radiation heater using the heat exchanger |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002212210 | 2002-07-22 | ||
JP2002-212210 | 2002-07-22 | ||
JP2003-274039 | 2003-07-14 | ||
JP2003274039A JP4041888B2 (en) | 2002-07-22 | 2003-07-14 | Self heat exchange type heat exchanger |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004010068A1 true WO2004010068A1 (en) | 2004-01-29 |
Family
ID=30772227
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2003/009202 WO2004010068A1 (en) | 2002-07-22 | 2003-07-18 | Heat exchanger, and reactor and radiation heater using the heat exchanger |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1541952A4 (en) |
JP (1) | JP4041888B2 (en) |
AU (1) | AU2003281543A1 (en) |
WO (1) | WO2004010068A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113039265A (en) * | 2018-10-08 | 2021-06-25 | 勃林格殷格翰国际公司 | Continuous flow reactor for virus inactivation |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4470746B2 (en) | 2005-01-25 | 2010-06-02 | 株式会社デンソー | NOx purification device |
JP4639381B2 (en) * | 2005-12-26 | 2011-02-23 | 独立行政法人産業技術総合研究所 | Exhaust gas purification device |
JP2007198706A (en) * | 2006-01-30 | 2007-08-09 | National Institute Of Advanced Industrial & Technology | Internal heating type heat exchange structure having intersecting passage directions |
JP2008157592A (en) * | 2006-12-26 | 2008-07-10 | National Institute Of Advanced Industrial & Technology | Stacked integrated self heat exchange structure |
NL1035752C2 (en) * | 2008-07-25 | 2010-01-26 | Panvest B V | Device suitable for treating a fluid and method suitable for manufacturing such a device. |
US20100193168A1 (en) * | 2009-02-02 | 2010-08-05 | Johnson Jr Alfred Leroy | Heat exchanger |
WO2010110410A1 (en) * | 2009-03-27 | 2010-09-30 | 独立行政法人産業技術総合研究所 | Heat exchanger-integrated reaction device having outgoing and return ducts for reaction section |
JP6258037B2 (en) | 2011-01-06 | 2018-01-10 | ブルーム エナジー コーポレーション | Components of SOFC hot box |
CN103486876B (en) * | 2013-06-21 | 2016-01-13 | 无锡小天鹅股份有限公司 | Heat-exchanger rig and dryer thereof or washing-drying integral machine |
CN104634926A (en) * | 2013-11-11 | 2015-05-20 | 中国辐射防护研究院 | Circulating iodine adsorber performance test method and device |
CN103801245B (en) * | 2014-01-27 | 2015-06-03 | 石祖嘉 | Tubular type double-annular channel double-sided heat-exchange large-flux microchannel reactor |
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JPS5061509A (en) * | 1973-10-03 | 1975-05-27 | ||
JPS6113171U (en) * | 1984-06-29 | 1986-01-25 | 株式会社 土屋製作所 | Heat exchanger |
JPH11264679A (en) * | 1998-03-17 | 1999-09-28 | Konica Corp | Heat exchanger and heat exchanging method |
EP1016777A2 (en) * | 1998-12-30 | 2000-07-05 | Ab Volvo | Catalytic purification device |
JP2002188435A (en) * | 2000-10-12 | 2002-07-05 | Toyota Motor Corp | Exhaust gas purifying filter |
-
2003
- 2003-07-14 JP JP2003274039A patent/JP4041888B2/en not_active Expired - Lifetime
- 2003-07-18 EP EP03741512A patent/EP1541952A4/en not_active Withdrawn
- 2003-07-18 AU AU2003281543A patent/AU2003281543A1/en not_active Abandoned
- 2003-07-18 WO PCT/JP2003/009202 patent/WO2004010068A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5061509A (en) * | 1973-10-03 | 1975-05-27 | ||
JPS6113171U (en) * | 1984-06-29 | 1986-01-25 | 株式会社 土屋製作所 | Heat exchanger |
JPH11264679A (en) * | 1998-03-17 | 1999-09-28 | Konica Corp | Heat exchanger and heat exchanging method |
EP1016777A2 (en) * | 1998-12-30 | 2000-07-05 | Ab Volvo | Catalytic purification device |
JP2002188435A (en) * | 2000-10-12 | 2002-07-05 | Toyota Motor Corp | Exhaust gas purifying filter |
Non-Patent Citations (1)
Title |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113039265A (en) * | 2018-10-08 | 2021-06-25 | 勃林格殷格翰国际公司 | Continuous flow reactor for virus inactivation |
Also Published As
Publication number | Publication date |
---|---|
AU2003281543A1 (en) | 2004-02-09 |
EP1541952A4 (en) | 2008-02-13 |
EP1541952A1 (en) | 2005-06-15 |
JP4041888B2 (en) | 2008-02-06 |
JP2004069293A (en) | 2004-03-04 |
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