WO2003104113A3 - Production lines utilizing auto guided pallet and production line design support system - Google Patents

Production lines utilizing auto guided pallet and production line design support system Download PDF

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Publication number
WO2003104113A3
WO2003104113A3 PCT/IB2003/003116 IB0303116W WO03104113A3 WO 2003104113 A3 WO2003104113 A3 WO 2003104113A3 IB 0303116 W IB0303116 W IB 0303116W WO 03104113 A3 WO03104113 A3 WO 03104113A3
Authority
WO
WIPO (PCT)
Prior art keywords
manufacturing
agp
advantage
present
line design
Prior art date
Application number
PCT/IB2003/003116
Other languages
French (fr)
Other versions
WO2003104113A2 (en
Inventor
Haruhiro Tsuneta
Hirokazu Watanabe
Hitoshi Joko
Original Assignee
Sankyo Seiki Seisakusho Kk
Haruhiro Tsuneta
Hirokazu Watanabe
Hitoshi Joko
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sankyo Seiki Seisakusho Kk, Haruhiro Tsuneta, Hirokazu Watanabe, Hitoshi Joko filed Critical Sankyo Seiki Seisakusho Kk
Priority to AU2003249500A priority Critical patent/AU2003249500A1/en
Priority to JP2004511194A priority patent/JP2006512628A/en
Priority to US10/516,773 priority patent/US20060048686A1/en
Publication of WO2003104113A2 publication Critical patent/WO2003104113A2/en
Publication of WO2003104113A3 publication Critical patent/WO2003104113A3/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1426—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
    • B23Q7/1436—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using self-propelled work holders
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41815—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the cooperation between machine tools, manipulators and conveyor or other workpiece supply system, workcell
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The present invention is a new manufacturing system which is small one that can mount on a desk and the like. The inventors call it a DTF (Desk Top Factory) such as to mean a small factory. In the present application is described what "DTF" aims at and two main items are described in this report. 1) A manufacturing system having an automatic guided pallet (what is called "AGP") as an automatic transport system. This AGP system is in harmony with an advantage of conventional two transfer systems of manufacturing lines that is, a flow shop type (what is called "assembly line"), which is suitable for a mass-manufacturing, has the advantage of being able to minimize the distance transferred between each process in the system and a job shop type (there is much to need a batch working) has an advantage of enabling traffic (go and return) between each process. The present invention develops an Automatic Guided Pallet (AGP) that is suitable for one-by-one operation and can traffic (go and return) between each process. The present system can be used in a flexible manufacturing system where the volume of production is relatively low and there are a wide variety of products to be made. 2) A manufacturing line design support system. One embodiment is that firstly, an operator inputs system design requirements of a manufacturing line design such as a working time of each process, an operating rate, plant and equipment cost and the like, furthermore, the weight (importance) of each of the above requirements is inputted. Secondly, the system outputs some candidates, respectively. Finally, the system allows the construction of the optimum manufacturing line by simulations.
PCT/IB2003/003116 2002-06-07 2003-06-06 Production lines utilizing auto guided pallet and production line design support system WO2003104113A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
AU2003249500A AU2003249500A1 (en) 2002-06-07 2003-06-06 Production lines utilizing auto guided pallet and production line design support system
JP2004511194A JP2006512628A (en) 2002-06-07 2003-06-06 Production line using automatic guidance pallet and production line design support system This application is based on US provisional application No. 1993 filed on Jun. 7, 2002 under 35 U.S. Pat. 60 / 387,347, the entire disclosure of which is also incorporated herein by reference.
US10/516,773 US20060048686A1 (en) 2002-06-07 2003-06-06 Production lines utilizing auto guided pallet and production line design support system

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US38734702P 2002-06-07 2002-06-07
US60/387,347 2002-06-07

Publications (2)

Publication Number Publication Date
WO2003104113A2 WO2003104113A2 (en) 2003-12-18
WO2003104113A3 true WO2003104113A3 (en) 2004-07-22

Family

ID=29736299

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2003/003116 WO2003104113A2 (en) 2002-06-07 2003-06-06 Production lines utilizing auto guided pallet and production line design support system

Country Status (4)

Country Link
US (1) US20060048686A1 (en)
JP (1) JP2006512628A (en)
AU (1) AU2003249500A1 (en)
WO (1) WO2003104113A2 (en)

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TW200525601A (en) * 2004-01-07 2005-08-01 Trecenti Technologies Inc Semiconductor manufacturing system, work manufacturing system, and conveyance system
FR2882990B1 (en) * 2005-03-11 2007-04-13 Bull Sa Sa ARRANGEMENT AND METHOD FOR PACKAGING A COMPUTER BAY, COMPUTER BAY AND TRANSPORT PALLET THEREFOR
WO2010035617A1 (en) 2008-09-29 2010-04-01 インターナショナル・ビジネス・マシーンズ・コーポレーション Apparatus, method and program for deciding data recall order
JP5349127B2 (en) * 2009-04-27 2013-11-20 株式会社東芝 Layout design support system, control method thereof, and control program
JP5361002B2 (en) 2010-09-01 2013-12-04 独立行政法人産業技術総合研究所 Device manufacturing apparatus and method
JP6601179B2 (en) * 2015-11-18 2019-11-06 オムロン株式会社 Simulation device, simulation method, and simulation program
CN106022523B (en) * 2016-05-23 2017-06-30 广东工业大学 A kind of automatic production line Optimization Design based on integrated emulation
JP7167461B2 (en) * 2018-03-22 2022-11-09 日本電気株式会社 Process improvement support system, process improvement support method and process improvement support program
WO2022137513A1 (en) * 2020-12-25 2022-06-30 富士通株式会社 Information processing device, designation method, and designation program
CN113093668B (en) * 2021-03-24 2022-06-03 中建材创新科技研究院有限公司 Linkage adjustment method for intelligent production line of gypsum building materials
CN114952287A (en) * 2022-07-12 2022-08-30 广州全速汽车科技发展有限公司 Working method of gearbox assembling and conveying system

Citations (2)

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US5214588A (en) * 1989-05-02 1993-05-25 Toyota Jidosha Kabushiki Kaisha Control apparatus for an fms line
US20020013745A1 (en) * 2000-05-29 2002-01-31 Aisin Seiki Kabushiki Kaisha Embroidery production system with single-head embroidery sewing machines and method therefore

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DE4192274T (en) * 1990-09-17 1993-01-28
US5829222A (en) * 1994-06-10 1998-11-03 Johnson & Johnson Vision Products, Inc. Automated apparatus and method for consolidating products for packaging
JP3044185B2 (en) * 1995-10-30 2000-05-22 西川化成株式会社 Assembly line system
JPH09201746A (en) * 1996-01-25 1997-08-05 Denso Corp Production system design support device
JPH11306162A (en) * 1998-04-24 1999-11-05 Sanyo Electric Co Ltd Production simulation method
JP3452801B2 (en) * 1998-07-24 2003-10-06 三菱電機株式会社 Factory plan creation device
JP2000112504A (en) * 1998-10-07 2000-04-21 Mitsubishi Heavy Ind Ltd System for optimizing parameter of production factory and its medium for calculation
JP3770055B2 (en) * 2000-05-31 2006-04-26 富士通株式会社 Factory diagnosis method and apparatus
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Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5214588A (en) * 1989-05-02 1993-05-25 Toyota Jidosha Kabushiki Kaisha Control apparatus for an fms line
US20020013745A1 (en) * 2000-05-29 2002-01-31 Aisin Seiki Kabushiki Kaisha Embroidery production system with single-head embroidery sewing machines and method therefore

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
BARRAL D ET AL: "SIMULATED ANNEALING COMBINED WITH A CONSTRUCTIVE ALGORITHM FOR OPTIMISING ASSEMBLY WORKCELL LAYOUT", INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, SPRINGER VERLAG, LONDON, GB, vol. 17, no. 8, 2001, pages 593 - 602, XP001014708, ISSN: 0268-3768 *

Also Published As

Publication number Publication date
JP2006512628A (en) 2006-04-13
WO2003104113A2 (en) 2003-12-18
AU2003249500A8 (en) 2003-12-22
AU2003249500A1 (en) 2003-12-22
US20060048686A1 (en) 2006-03-09

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