WO2003084576A1 - Vacuum ultrasonic cleaning and dezymotizing device - Google Patents

Vacuum ultrasonic cleaning and dezymotizing device Download PDF

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Publication number
WO2003084576A1
WO2003084576A1 PCT/JP2003/002010 JP0302010W WO03084576A1 WO 2003084576 A1 WO2003084576 A1 WO 2003084576A1 JP 0302010 W JP0302010 W JP 0302010W WO 03084576 A1 WO03084576 A1 WO 03084576A1
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WO
WIPO (PCT)
Prior art keywords
vacuum
cleaning
cleaning liquid
cleaned
ultrasonic
Prior art date
Application number
PCT/JP2003/002010
Other languages
French (fr)
Japanese (ja)
Inventor
Kiyoshi Mito
Katsuhisa Ohta
Shinji Masuoka
Original Assignee
Sharp Kabushiki Kaisha
Sharp Manufacturing System Kabushiki Kaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sharp Kabushiki Kaisha, Sharp Manufacturing System Kabushiki Kaisha filed Critical Sharp Kabushiki Kaisha
Priority to AU2003211294A priority Critical patent/AU2003211294A1/en
Publication of WO2003084576A1 publication Critical patent/WO2003084576A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/025Ultrasonics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/048Overflow-type cleaning, e.g. tanks in which the liquid flows over the tank in which the articles are placed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations

Definitions

  • the present invention relates to a cleaning apparatus for efficiently cleaning and sterilizing used medical equipment used in hospitals, medical institutions, inspection institutions, and the like.
  • Used medical equipment used in hospital wards, outpatients, operating rooms, delivery rooms, etc. is usually used repeatedly in hospitals, medical institutions, and inspection laboratories. Therefore, these items must be disinfected or sterilized to prevent secondary infection for next use, and safety for workers handling these contaminated medical devices must be sufficiently ensured. . This is because incomplete sterilization leads to cross-infection (infecting other people with bacteria and viruses attached to medical devices).
  • each step from sterilization to cleaning is defined as follows.
  • Sterilization To kill or remove all microorganisms in a substance.
  • Sterilization Means to kill microorganisms, means to realize sterilization and disinfection.
  • Antibacterial To prevent and control microbial life and breeding activities.
  • Sterilization A method to ensure the desired level of safety by removing microorganisms in the environment (water, air) where surgery and food are handled.
  • an autoclave device high pressure steam sterilizer
  • This consists of a sealed container for storing medical equipment for steam sterilization, a tank for storing water as a source of steam, and a heater for heating the water.
  • This autoclave is effective and widely used even for heat-resistant bacteria (such as tuberculosis and spore bacteria) that are difficult to disinfect completely by ordinary simple boiling disinfection.
  • heat-resistant bacteria such as tuberculosis and spore bacteria
  • spore bacteria Bacteria attached to medical equipment can be almost certainly killed.
  • sterilization temperature and sterilization time are as follows: 1 2 1 ° C for 20 minutes or more, 1 26 ° C for 15 minutes or more, 1 3 2 ° It is defined as 5 minutes or more at C, 3 minutes or more at 1 35 ° C, and 10 minutes or more at 93 ° C at the sterilization level.
  • sterilization is, as described above, a method of removing the microorganisms present in the environment (water, air) where surgery and food are handled to ensure the intended safety level. Therefore, the standard of sterilization is only the level of sterilization, and if a sterilization level is required, it is only a pretreatment. However, it differs greatly from mere washing in that it has reached a certain level of safety that can be touched with bare hands after sterilization. However, in actual medical practice, bare hands should never touch the medical equipment after sterilization, and some protective equipment is usually worn.
  • these cleaning devices, sterilization devices, or sterilization devices are installed at each site or room, but there are many issues such as budget and installation space. Most forms of centralized processing. For this reason, these cleaning devices and sterilization devices or sterilization devices are often separated from the place where the medical devices are used, and they adhere to the devices when the medical devices are collected and transported to those devices. It is necessary to pay close attention to the spread of bacteria.
  • Japanese Patent Application Laid-Open No. 9-38 1 76 discloses a vertical photoclave apparatus capable of performing ultrasonic cleaning as shown in FIG. According to this autoclave device, as described below, the pallet placed on the mushroom 1 0 6 1 1 5 From ultrasonic cleaning to pressure sterilization of the object to be cleaned can be performed automatically and consistently. First, add water up to level L2, drive the ultrasonic transducer 1 1 1 and basket 1
  • vacuum cleaning and sterilization can be performed, and a series of processes from washing, sterilization, drying, and cooling can be performed efficiently and easily with the same apparatus. Provide a device that can do this.
  • the vacuum ultrasonic cleaning and disinfecting apparatus of the present invention applied ultrasonic vibration to a cleaning liquid placed under vacuum in a sealable vacuum container that accommodates an object to be cleaned, and was immersed in the cleaning liquid.
  • the cleaning liquid is stored and a storage tank portion for storing the object to be cleaned and a predetermined internal space opened in the vacuum container are provided.
  • the cleaning liquid is further dried in a vacuum after being discharged from the storage tank.
  • This device is capable of removing (cleaning) and sterilizing dirt on the object to be cleaned, and removing germs adhering to the dirt, and has a high cleaning and sterilizing effect.
  • the vibrator comprises a diaphragm that forms part of the bottom surface of the storage tank and propagates ultrasonic vibrations, a plurality of vibrators that are attached to the lower surface of the diaphragm and emit ultrasonic vibrations, and the vibrators. And a cover attached to the lower surface of the diaphragm so as to form an internal space for accommodating the cleaning liquid, so that a plurality of ultrasonic vibrators can apply uniform and powerful ultrasonic vibration to the cleaning liquid. Not only can it be super sound Since the entire wave vibrator is not immersed in the cleaning liquid, it is possible to easily prevent the cleaning liquid from adhering to the charged part.
  • the mist-like cleaning liquid in the vacuum vessel does not enter the internal space. Even if the cleaning liquid leaks into the internal space due to a defect in the diaphragm, it is compulsory. Are exhausted.
  • Fig. 1 is a diagram showing a configuration of the entire vacuum ultrasonic cleaning and disinfecting apparatus of the present invention.
  • Fig. 2 is an enlarged view showing the configuration around the vacuum container of the apparatus.
  • Fig. 3 is a schematic configuration diagram of a photoclave apparatus disclosed in Japanese Patent Application Laid-Open No. 9-381176. BEST MODE FOR CARRYING OUT THE INVENTION
  • Fig. 1 shows the overall configuration of the cleaning and disinfection device. The explanation is limited to the main part, and the explanation of surrounding traps is omitted.
  • 1 is a vacuum container
  • 2 is a lid of the vacuum container
  • 3 is an object to be cleaned
  • 4 is a basket for storing the object to be cleaned
  • 5 is a cleaning liquid
  • 6 is a cleaning tank for storing the object 3 to be cleaned
  • 7 is an ultrasonic vibration
  • the child unit 8 is a storage container for supplying detergent.
  • the vacuum vessel 1 is formed in a cylindrical shape with an open upper end, and a cleaning tank 6 and an ultrasonic vibrator unit 7 are provided inside, and a lid 2 that rotates around a base shaft 2 a at the opened upper end. It has. In other words, with the lid 2 turned and opened, the net-like basket 4 containing the object to be cleaned 3 is put in and out of the vacuum vessel 1, while it is true when closed.
  • the empty container 1 is sealed.
  • a vacuum exhaust port 1a is formed on the side wall of the vacuum vessel 1, a pressure gauge 1h for detecting the pressure in the vacuum vessel 1 in the vacuum vessel 1, and if the internal pressure in the vacuum vessel 1 exceeds the set value
  • a safety valve 1 j is provided to release gas to the outside through the gas-liquid separator 1 g. Furthermore, an opening 1 b for draining is provided at the bottom of the vacuum vessel 1.
  • Fig. 2 shows the configuration around the vacuum vessel 1 on an enlarged scale.
  • the washing tank 6 includes a bottom wall 6b and a storage tank part 6a for storing the cleaning liquid 5, and an overflow liquid recovery part 6f for recovering the cleaning liquid 5 overflowing from the storage tank 6a.
  • An opening 6c for pouring the cleaning liquid 5 is formed on the upper surface of the reservoir 6a, and a pair of upper and lower liquid level sensors 6d that sandwich the opening 6c at one point are disposed.
  • a cleaning liquid supply port 6 g is located above the storage tank 6 a, and the cleaning liquid 5 is poured from the cleaning liquid supply port 6 g and stored in the storage tank 6 a.
  • the cleaning liquid 5 overflowing from the storage tank 6a flows out from the storage tank 6a to the overflow recovery part 6f using the periphery of the opening 6c as a weir, but since the liquid level sensor 6d maintains a constant liquid level. The inconvenience that the basket 4 containing the article 3 to be cleaned is not immersed in the cleaning liquid 5 is avoided.
  • the cleaning tank 6 includes a temperature sensor 6 e that measures the temperature of the cleaning liquid 5 in the storage tank 6 a.
  • An opening 6h for drainage is formed in the bottom wall of the overflow recovery part 6f.
  • an annular heater 6 i is provided at the bottom of the storage tank 6 a as an auxiliary heat source.
  • a liquid level sensor 6 k that detects the level of the cleaning liquid 5 is also provided at the bottom of the vacuum vessel 1.
  • the recovery of the cleaning liquid 5 overflowing from the storage tank 6a is not smoothly performed in the overflow recovery section 6f, and the level of the cleaning liquid 5 overflowing to the outside of the cleaning tank 6 and flowing into the bottom of the vacuum vessel 1 is reduced. If it rises, an alarm is issued and the supply of cleaning solution 5 can be stopped. Therefore, the cleaning liquid 5 can be prevented from reaching the ultrasonic transducer unit 7.
  • one end of the liquid supply pipe 1 3 is connected to the cleaning liquid temperature control tank 1 2, and the multi-end side where the cleaning liquid supply port 6 g is formed is inserted into the vacuum vessel 1.
  • the liquid supply pipe 1 3 allows liquid supply from the cleaning liquid supply port 6 g.
  • a heating part of a heating heat source 14 for the cleaning liquid 5 is arranged inside the cleaning liquid temperature control tank 1 2. Heating The cleaning liquid thus prepared is adjusted to a constant temperature in the cleaning liquid temperature control tank 12.
  • the temperature-controlled cleaning liquid 5 is supplied from the cleaning liquid supply port 6 g to the storage tank 6 a through the liquid supply pipe 1 3 provided in the path with the liquid supply pump 15, filter 16, solenoid valve 17, etc. Supplied.
  • the detergent storage container 8 is connected to the storage tank section 6a through the filter 8a and the air drive valve 8b through the communication pipe 8c, and supplies the specified amount of detergent in a predetermined sequence. Furthermore, it is possible to select whether or not to use.
  • the ultrasonic vibrator unit 7 includes a vibration plate 7 a through which ultrasonic vibration propagates, a plurality of vibrators 7 b that are attached to the lower surface of the vibration plate 7 a and emit ultrasonic vibration, and each of these vibrators 7 b.
  • a predetermined inner space 7 k surrounded by the diaphragm 7 a and the cover 7 e is formed.
  • the central portion 7 c to which each vibrator 7 b is attached is one step higher on the upper surface side than the peripheral portion 7 d, and the step portion engages with the diaphragm 7 a.
  • the cover 7 e is attached to the lower surface of the diaphragm 7 a so as to fit in the center part ⁇ c.
  • the diaphragm 7 a is provided so as to close the opening formed in the bottom wall 6 b of the cleaning tank 6, and the diaphragm 7 a includes the peripheral portion 7 d of the diaphragm 7 a and the bottom of the cleaning tank 6. It is fastened through a port through a through hole (not shown) that passes through the wall 6 and the packing sandwiched between them. Although the cleaning solution 5 stored in the storage tank 6a may leak through the through hole, the cover 7e is attached at the center 7c of the diaphragm 7a, and the through hole is the internal space 7 Therefore, even if the cleaning liquid 5 leaks through the through hole, there is almost no risk of entering the internal space 7k and eroding the vibrator 7b.
  • an opening 7 f and an exhaust port 7 i connected to a check valve 7 h that can open the internal space 7 k only toward the inside of the vacuum vessel 1 are formed on the side wall of the force par 7 e. .
  • the end of each vibrator 7b that is driven by electricity is equipped with a charging part 7j that controls the electric drive, but in the unlikely event that the cleaning liquid 5 has entered the internal space 7k due to leakage or the like. In this case, there is a risk that the charging unit 7 j may cause electric leakage. 7 It is desirable to wipe out the cleaning solution 5 adhering to b. As shown in Fig.
  • the vacuum exhaust port 1a of the vacuum vessel 1 is formed at one end of a vacuum exhaust pipe 1e equipped with a filter 1c and a solenoid valve 1d in the path, and the vacuum exhaust pipe 1e The other end is connected to the vacuum pump 1f. Furthermore, a gas-liquid separator 1 g is provided downstream of the vacuum pump 1 f. This gas-liquid separator 1 g includes a liquid level sensor 1 n, a temperature sensor 1 o, an overflow pipe 1 p, a cooling source 1 r for a cooling heat exchanger 1 q, and the like.
  • liquids such as tap water or pure water from the outside of the system at the beginning of use, but usually when evacuating from the vacuum vessel 1 side. Usually, there is no need to supply from outside the system.
  • the gas-liquid separator by passing 1 g of the gas-liquid separator in this way, it is considered that the gas is discharged out of the system through liquid bubble filtration.
  • Vacuum exhaust pipe 1 By opening the e-system electromagnetic valve 1 d, the vacuum inside the vacuum vessel 1 is reduced through the filter 1 c, so that the cleaning tank 6 and the ultrasonic vibrator unit 7 are also put under reduced pressure. Accordingly, the internal space 7 k of the ultrasonic transducer unit 7 is also decompressed via the check valve 7 h.
  • the cover 7 e of the ultrasonic vibrator unit 7 is connected to one end of the intake passage 7 X, and the purge gas is supplied to the internal space 7 k of the ultrasonic vibrator unit 7 from the start of decompression to the completion of cleaning. It is used at the time of venting after sterilization completion.
  • the other end of the intake path 7 X is connected to air such as the atmosphere. From the other end, along the intake path 7 X, the filter 7 1, solenoid valve 7 m, throttle valve 7 n, vent solenoid valve 7 o A flow meter 7p is provided.
  • the vacuum cleaning and sterilization apparatus configured as described above and the state during the operation will be described below.
  • the basket 4 with the object to be cleaned 3 is accommodated in the storage tank 6 a provided in the vacuum vessel 1, the lid 2 is closed, and then the cleaning liquid temperature control tank 1 2 Introduce warmed cleaning solution 5 that has been stored and immerse it completely in cleaning solution 5.
  • the vacuum pump 1 f is activated and the solenoid valve 1 d is opened, the air in the vacuum chamber 1 is sucked from the vacuum exhaust port 1 a to the vacuum pump 1 f via the vacuum exhaust pipe 1 e, and the vacuum The pull is started.
  • the ultrasonic transducer unit 7 is sucked from the exhaust port 7 i through the check valve 7 h and is vacuumed at the same time as the atmospheric air is introduced from the intake port 7 f and the purge gas is supplied.
  • the vacuum pump include reciprocating, liquid ring, and rotary vacuum pumps.
  • the liquid seal type even if the cleaning liquid 5 vaporized in the vacuum vessel 1 is inhaled, the liquid is confined and comes into contact with the rotating part of the vacuum pump 1 f. This is because, unlike the pump 1 f, there is no inconvenience even if there is some intake of liquid mixture.
  • liquid-sealed vacuum pump 1 f generates severe noise due to cavitation when the operating vacuum reaches the saturated vapor pressure of the replenishing liquid, and cannot be used.
  • the air ejector 1 i is arranged at the front stage of the path to suck in air.
  • the role of the air ejector 1 i can be substituted by supply of purge gas.
  • the vibrator 7 b when the vibrator 7 b is activated when the pressure in the vacuum vessel 1 detected by the pressure gauge 1 h reaches a predetermined value (predetermined negative pressure state), the ultrasonic vibration causes the diaphragm 7 a to move. Propagated and given to the cleaning liquid 5, the cavity is excited in the cleaning liquid 5, and the object 3 to be cleaned is cleaned.
  • This cleaning process includes a sterilization process. That is, the cleaning liquid 5 is heated by the heater 6 i, which is a heat source provided at the bottom of the storage tank 6 a, and the object to be cleaned 3 is simultaneously cleaned and sterilized. At that time, since the liquid level is maintained by the liquid level sensor 6d, emptying is prevented.
  • the residual gas in the vacuum chamber 1 is not sufficiently evacuated, even if the cleaning liquid 5 is heated by the heater 6 i, the residual gas inhibits heat conduction and a sufficient temperature rise is obtained. In some cases, effective cleaning and disinfection may not be performed.
  • open and close the solenoid valve 1d during cleaning and sterilization temporarily stop evacuation, and sandwich the intermittent evacuation to increase the rate of pressure change. In addition, it promotes the replacement of residual gas and steam to achieve efficient cleaning and sterilization effects.
  • the heating of the object to be cleaned 3 is finished and the process proceeds to drying. At that time, it is difficult to directly measure the temperature of the item 3 to be cleaned. Instead, the completion of the sterilization process is judged by judging the temperature indicated by the temperature sensor 6 e and the residence time of the temperature band. To do.
  • the purge gas is flowing in the internal space 7 k of the ultrasonic transducer unit 7, the mist-like cleaning liquid 5 existing in the vacuum vessel 1 does not enter the internal space 7 k and is temporarily vibrated. Even if the cleaning liquid 5 leaks into the internal space 7k due to a defect in the plate 7a, it is forcibly discharged from the exhaust port 7i.
  • the heater 6 i is de-energized, the vacuum exhaust pipe 1 f connected to the vacuum pump 1 f is closed, the solenoid valve 1 d is closed, and the intake path to the vacuum vessel 1 7 X Open the inside of the vacuum vessel 1 to atmospheric pressure by opening a 7 m solenoid valve.
  • the electromagnetic valve 6 j located below the vacuum container 1, the cleaning liquid 5 flowing out from the overflow recovery part 6f or the cleaning liquid 5 in the storage tank part 6a is discharged to the outside.
  • the elapsed time after the power supply to the heater 6 i is interrupted is included in the condition, and if the condition is satisfied, it remains as it is. If the discharge is continued, and if it has not been completed, then-close the solenoid valve 6 j, open the solenoid valve 6 j again after a predetermined time, and discharge the cleaning solution 5 intermittently to the outside.
  • the heat medium enclosed in the pipe is used to collect heat from the discharged high temperature cleaning liquid 5.
  • heat recovery will be actively carried out, but in order to eliminate the risk of contamination, the cleaning solution should not be recovered again in principle.
  • these storage tanks, pipes, solenoid valves, and traps that involve the transfer of heat are heat shielded with heat insulating materials (not shown).
  • the solenoid valve 6 j is closed, the solenoid valve 1 d is opened, and the vacuum container 1 is started to be evacuated.
  • the cleaning liquid 5 adhering to the medical device that is the cleaning object 3 evaporates while removing the latent heat of evaporation from the medical device that is the cleaning object 3, and thus drying and cooling proceed. Since normal sterilizers use steam, it takes time to cool down after sterilization and cannot be used immediately when needed, heat-resistant gloves are required, and there is a risk of burns. Yes. On the other hand, this device has the advantage that it can be taken out of the vacuum vessel 1 and immediately started on the next operation.
  • the solenoid valve 1 d of the vacuum exhaust pipe 1 e is closed.
  • the solenoid valve 7 m in the intake passage 7 X which is the gas pipe for supplying the purge gas, opens, and the The air that has passed through the filter 7 1 is introduced into the vacuum vessel 1 and the pressure inside the vacuum vessel 1 is returned to normal pressure.
  • display or sound end notification is issued.
  • vacuum cleaning and sterilization of medical equipment and the like can be performed at the same time, and a series of processes from cleaning, sterilization, drying, and cooling can be performed efficiently and easily with the same apparatus. Yes. Therefore, it is possible to effectively use the space at the medical site and reduce expenses.

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Drying Of Solid Materials (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

A vacuum ultrasonic cleaning device, wherein a storage tank part (6a) for storing cleaning solvent (5) and having a cleaned object (3) stored therein and an ultrasonic vibrator unit (7) having a specified internal space (7k) opening to the inside of a vacuum container (1) and providing ultrasonic vibration to the cleaning solvent (5) are installed in the vacuum container (1) capable of being brought into a vacuum state, the cleaning solvent (5) filled in the storage tank part (6a) under vacuum is heated by a heater (6i), the ultrasonic vibrator unit (7) is driven to perform the ultrasonic cleaning and dezymotizing of the cleaned object (3) immersed in the cleaning solvent (5), and after the cleaning solvent (5) is drained from the storage tank part (6a), the cleaned object (3) is vacuum-dried in the vacuum container (1).

Description

明細書 真空超音波洗浄除菌装置 技術分野  Vacuum Ultrasonic Cleaning Sanitization Equipment Technical Field
本発明は、 病院や医療機関、 検査機関等で使用された使用済みの医療器材 を効率よく洗浄し除菌処理するための洗浄装置に関するものである。 背景技術  The present invention relates to a cleaning apparatus for efficiently cleaning and sterilizing used medical equipment used in hospitals, medical institutions, inspection institutions, and the like. Background art
病院や医療機関、 検査機関等では病棟や外来、 手術室や分娩室などで使用され た使用済みの医療器材 (ハサミ、 鉗子、 ピンセットなど) は、 繰り返し使用を図 るのが通例である。 したがって、 これらの物品については、 次回使用するには二 次感染を防ぐために消毒あるいは滅菌するのが必須で、 これらの汚染された医療 器材を取り扱う従事者に対する安全性を充分に確保する必要がある。 なぜなら、 滅菌が不完全であった場合には交差感染 (医療器材に付着している細菌やウィル スを他の人に感染させてしまうこと) に繋がるからである。  Used medical equipment (scissors, forceps, tweezers, etc.) used in hospital wards, outpatients, operating rooms, delivery rooms, etc. is usually used repeatedly in hospitals, medical institutions, and inspection laboratories. Therefore, these items must be disinfected or sterilized to prevent secondary infection for next use, and safety for workers handling these contaminated medical devices must be sufficiently ensured. . This is because incomplete sterilization leads to cross-infection (infecting other people with bacteria and viruses attached to medical devices).
これらの使用済みの医療器材には汚染物 (血液、 粘液、 分泌液、 組織片、 排泄 物、 薬剤、 無機物等) が付着しており、 これらには多数の病原微生物 (細菌、 ゥ ィルス) が潜んでいる。 そのため、 消毒 ·滅菌を行う前に 「目に見える汚れ」 あ るいは 「目に見えない汚れ」 は完全に除去する必要が有るとされており、 血液 - 蛋白等の有機汚染物が残ったままで消毒 ·滅菌を行っても滅菌効果は期待できな いと言われている。  These used medical devices are attached with contaminants (blood, mucus, secretions, tissue fragments, excrement, drugs, inorganic substances, etc.), and many pathogenic microorganisms (bacteria, viruses) are attached to them. Lurking. For this reason, it is said that "visible dirt" or "invisible dirt" must be completely removed before disinfection and sterilization, and organic contaminants such as blood-protein remain. It is said that the sterilization effect cannot be expected even after disinfection and sterilization.
公的機関の指針を見ると、 たとえば、 アメリカ疾病防疫センター(CDC) 「院内感 染防止のためのガイ ドライ.ン」 では、 消毒の前処置として『血液や蛋白などの有 機物は多数の微生物を含んでいるので消毒処置の前に完全に除去しなければなら ない。 また、 それらの有機物は化学殺菌物質を非活性化したり、 微生物を消毒や 滅菌処置より保護したりすることがある』 とされている。  Looking at the guidelines of public institutions, for example, the US Center for Disease Control and Prevention (CDC) “Guy Dryon for In-Hospital Infection Prevention” said that there are many organic substances such as blood and protein as a pretreatment for disinfection. Since it contains microorganisms, it must be completely removed before disinfection. In addition, these organic substances may inactivate chemical disinfectants and protect microorganisms from disinfection and sterilization.
しかしながら、 このような要求を満足するには、 洗浄装置並びに除菌装置を併 設しなければならないが、 これらは個別に装備するのが通例であったため、 費用 面で高価につき、 また、 これらを配設するためのスペースも個々に必要となり、 不経済であった。 However, in order to satisfy these requirements, it is necessary to install both a cleaning device and a sterilization device. It was expensive in terms of surface area, and it was also uneconomical because a separate space was required for installing them.
ところで、 滅菌から洗浄迄、 各段階は以下のように定義されている。  By the way, each step from sterilization to cleaning is defined as follows.
1 .滅菌:物質中のすべての微生物を殺滅または除去すること。  1. Sterilization: To kill or remove all microorganisms in a substance.
2 .消毒:人に対して病原性を有する微生物を殺滅すること。  2. Disinfection: To kill microorganisms that are pathogenic to humans.
3 .殺菌:微生物を殺滅することを意味し、 滅菌 ·消毒を実現するための手段。 4 ·制菌:微生物の生活や繁殖活動を制御阻止させること。  3. Sterilization: Means to kill microorganisms, means to realize sterilization and disinfection. 4 Antibacterial: To prevent and control microbial life and breeding activities.
5 .除菌:手術や食品を取り扱う環境(水、空気)に存在する微生物を除去し目的 とする安全度を確保する方法。  5. Sterilization: A method to ensure the desired level of safety by removing microorganisms in the environment (water, air) where surgery and food are handled.
6 .洗浄:微生物を含む汚染要因物質で汚染された物品の表面を温水や防腐剤、 洗剤で化学的に溶解し、 また物理的に洗って除去すること。  6. Cleaning: The surface of an article contaminated with contaminants including microorganisms is chemically dissolved with warm water, preservatives, and detergents, and then physically washed and removed.
洗浄後の後処理装置として、 種々の滅菌装置があるが、 代表的なものとしてォ 一トクレーブ装置 (高圧蒸気滅菌装置) がある。 これは蒸気滅菌するための医療 器材を収容する密閉容器並びに、 蒸気の源となる水を収容するタンクと、 この水 を加熱するためのヒータなどで構成されている。  There are various sterilizers as post-treatment devices after washing, but a typical one is an autoclave device (high pressure steam sterilizer). This consists of a sealed container for storing medical equipment for steam sterilization, a tank for storing water as a source of steam, and a heater for heating the water.
通常の単純な煮沸消毒などでは完全に殺菌するのが困難な耐熱性菌 (結核菌、 芽胞菌など) にも、 このオートクレープは有効であり、 広く用いられている。 た とえば、 密閉容器に、 医療器材を入れて、 密閉し、 密閉容器を加圧 (約 1〜2気 圧以下) 及ぴ加熱 (約 1 3 0〜 1 3 5 °C程度) することにより、 医療器材に付着 している細菌はほぼ確実に死滅させることが可能である。  This autoclave is effective and widely used even for heat-resistant bacteria (such as tuberculosis and spore bacteria) that are difficult to disinfect completely by ordinary simple boiling disinfection. For example, by putting medical equipment in an airtight container and sealing it, pressurizing the airtight container (approx. 1 to 2 atmospheres or less) and heating (approx. 130 to 135 ° C). Bacteria attached to medical equipment can be almost certainly killed.
日本工業規格 (JIS) 医療用小型高圧蒸気滅菌器 JIST7324によると、 滅菌温度 と滅菌時間として、 1 2 1 °Cで 2 0分以上、 1 2 6 °Cで 1 5分以上、 1 3 2 °Cで 5分以上、 1 3 5 °Cで 3分以上と定義されており、 除菌レベルでは 9 3 °Cで 1 0 分以上とされている。  Japanese Industrial Standard (JIS) Medical high pressure steam sterilizer According to JIST7324, sterilization temperature and sterilization time are as follows: 1 2 1 ° C for 20 minutes or more, 1 26 ° C for 15 minutes or more, 1 3 2 ° It is defined as 5 minutes or more at C, 3 minutes or more at 1 35 ° C, and 10 minutes or more at 93 ° C at the sterilization level.
除菌の定義は、 上記の通り、 手術や食品を取り扱う環境(水、 空気)に存在する 微生物を除去し目的とする安全度を確保する方法と.されている。 したがって、 除 菌の基準はあくまでも除菌レベルにすぎず、 滅菌処理レベルが要求される場合は ただの前処理にしか過ぎないことになる。 しかし、 除菌後は素手で触れるように なるあるレベルの安全度に達しているという点で、単なる洗浄とは大きく異なる。 ただし、 実際の医療現場では、 素手では除菌後の医療器材に直接触れることは絶 対になく、 何らかの保護具の装着はなされているのが通例である。 The definition of sterilization is, as described above, a method of removing the microorganisms present in the environment (water, air) where surgery and food are handled to ensure the intended safety level. Therefore, the standard of sterilization is only the level of sterilization, and if a sterilization level is required, it is only a pretreatment. However, it differs greatly from mere washing in that it has reached a certain level of safety that can be touched with bare hands after sterilization. However, in actual medical practice, bare hands should never touch the medical equipment after sterilization, and some protective equipment is usually worn.
なぜなら、 これら医療器材の多くは先端が鋭利になっていたり皮膚や骨を切開 したりする目的のために刃先を構成しているものであり、 取り扱い作業中に誤つ て手や身体を傷つけたりする外傷事故も多く発生しているからである。そのため、 廃棄する物品などは廃棄物処理業者からの密閉性のあるコンテナに直接投入し適 量溜まったら、 そのコンテナを密閉しそのまま排出する安全に考慮したシステム も考え出されている。 その場合でも、 再利用対象の医療器材については、 通常は 人手により仕分けられた後に洗浄装置などで処理されている。  This is because many of these medical devices have sharp edges and are configured with cutting edges for the purpose of cutting skin and bones. This is because many trauma accidents occur. For this reason, a safety-considering system has been devised, in which articles to be discarded are directly put into a sealed container from a waste disposal contractor and stored in an appropriate amount, and then the container is sealed and discharged as it is. Even in that case, the medical equipment to be reused is usually sorted by hand and then processed by a cleaning device.
感染症対策という観点から、 通常行われている被洗浄物である医療器材の取り 扱いを洗浄工程から滅菌工程迄で検証してみると、 ①洗浄装置へのセット時、 ② 洗浄完了後の取り出し時、 ③滅菌装置へのセット時、 などが数えられるが、 これ らの①、 ②、 ③が特に、 取り扱いに注意を必要とする危険性を孕んでいるシーン である。  From the viewpoint of countermeasures against infectious diseases, the handling of medical equipment, which is a normal object to be cleaned, is verified from the cleaning process to the sterilization process. ① When set in the cleaning device, ② Removal after cleaning is completed However, these ①, ②, and ③ are especially scenes where there is a danger that requires careful handling.
理想的には、 これら洗浄装置並びに滅菌装置あるいは除菌装置が各現場或いは 部屋毎に設備されていることが望ましいが、 予算、 設置スペースをはじめとした 課題が多く、 導入されている実態としては集中処理の形態が大部分である。 その ため、 これら洗浄装置並びに滅菌装置あるいは除菌装置と医療器材が使用された 場所とが離れていることが多く、 それらの装置まで医療器材を回収して搬送する 際、 器材に付着している菌の拡散という面にも細心の注意が必要となる。  Ideally, it is desirable that these cleaning devices, sterilization devices, or sterilization devices are installed at each site or room, but there are many issues such as budget and installation space. Most forms of centralized processing. For this reason, these cleaning devices and sterilization devices or sterilization devices are often separated from the place where the medical devices are used, and they adhere to the devices when the medical devices are collected and transported to those devices. It is necessary to pay close attention to the spread of bacteria.
そこで、 洗浄装置、 除菌装置の 2台の装置を洗浄 .除菌装置という 1つのシス テムにまとめることで、 医療器材を取り扱う従事者が接する危険性を孕むシーン は、上記の①〜③の 3つのシーンのうち、①の洗浄装置へのセット時のみとなり、 その回数も 1 / 3に減少するため、大幅な作業負荷の軽減となる。 また、数値では 表し難いが、 安全面での改善も図られ、 単純に見積もって安全性の向上は 3倍に カウント出来る。  Therefore, by combining two devices, a cleaning device and a sterilization device, into a single system called a sterilization device, there are scenes where there is a risk of contact with workers who handle medical equipment. Of the three scenes, it is only when set in the cleaning device in (1), and the number of times is reduced to 1/3, greatly reducing the workload. In addition, although it is difficult to express numerically, safety improvements can also be made, and the safety improvement can be counted three times by simply estimating.
例えば、 特開平 9— 3 8 1 7 6号公報には、 Fig. 3に示すような超音波洗浄を も行なえる竪型のォートクレーブ装置が開示されている。 このオートクレープ装 置によると、 以下に記すように、 すのこ 1 0 6の上に載置したパスケット 1 1 5 内に入れた被洗浄物の超音波洗浄から加圧殺菌までを一貫して自動で行なえる。 まず、 水をレベル L 2まで入れ、 超音波振動子 1 1 1を駆動し、 バスケット 1For example, Japanese Patent Application Laid-Open No. 9-38 1 76 discloses a vertical photoclave apparatus capable of performing ultrasonic cleaning as shown in FIG. According to this autoclave device, as described below, the pallet placed on the mushroom 1 0 6 1 1 5 From ultrasonic cleaning to pressure sterilization of the object to be cleaned can be performed automatically and consistently. First, add water up to level L2, drive the ultrasonic transducer 1 1 1 and basket 1
1 5内の被洗浄物を洗浄する。 その後、 水をレベル L 1まで入れ、 ヒータ 1 0 7 を加熱し、 チャンバ 1 0 2内に高圧蒸気を発生させ、 バスケット 1 1 5内の被洗 浄物を加圧殺菌する。 1 Wash the items to be cleaned in 5. Thereafter, water is added to level L 1, the heater 10 7 is heated, high pressure steam is generated in the chamber 10 2, and the objects to be cleaned in the basket 1 15 are sterilized under pressure.
しかしながら、 この装置では、 被洗浄物の乾燥までは行なえないため、 洗浄 - 除菌済みの被洗浄物を装置内で自然乾燥させるか、 乾燥機に移して乾燥させる必 要があり、 時間や手間が掛かるという問題があった。 また、 乾燥機を設置するた めのスペースの確保も問題となる。  However, with this device, it is not possible to dry the object to be cleaned.Therefore, it is necessary to dry the object to be cleaned after it has been cleaned and sterilized, or to transfer it to a dryer for drying. There was a problem that it took. In addition, securing the space for installing the dryer is also a problem.
発明の開示 Disclosure of the invention
本発明では、 上記課題を解決するために、 真空洗浄並びに除菌を行なえるとと もに、 洗浄、 除菌、 乾燥、 冷却迄の一連の処理が同一の装置で効率良く、 かつ簡 便に行える装置を提供する。  In the present invention, in order to solve the above problems, vacuum cleaning and sterilization can be performed, and a series of processes from washing, sterilization, drying, and cooling can be performed efficiently and easily with the same apparatus. Provide a device that can do this.
具体的には、 本発明の真空超音波洗浄除菌装置は、 被洗浄物を収容する密閉可 能な真空容器内で真空下におかれた洗浄液に超音波振動を与え、 洗浄液に浸漬し た被洗浄物を真空洗浄、 ならびに除菌する装置において、 前記洗浄液が貯留され るとともに前記被洗浄物を収容する貯槽部と、 前記真空容器内に開口する所定の 内部空間を有し前記洗浄液に超音波振動を与える振動体とを、 前記真空容器内に 備え、 前記貯槽部内で前記洗浄液をヒータ等の熱源にて加熱し、 温度の上昇した 前記洗浄液で前記被洗浄物を真空洗浄、 ならびに除菌し、 前記洗浄液を前記貯槽 部より排出後、 さらに真空乾燥させることを特徴としている。  Specifically, the vacuum ultrasonic cleaning and disinfecting apparatus of the present invention applied ultrasonic vibration to a cleaning liquid placed under vacuum in a sealable vacuum container that accommodates an object to be cleaned, and was immersed in the cleaning liquid. In an apparatus for vacuum-cleaning and sterilizing an object to be cleaned, the cleaning liquid is stored and a storage tank portion for storing the object to be cleaned and a predetermined internal space opened in the vacuum container are provided. A vibrating body for applying a sonic vibration to the inside of the vacuum vessel, heating the cleaning liquid with a heat source such as a heater in the storage tank, vacuum cleaning the object to be cleaned with the cleaning liquid whose temperature has increased, and sterilization The cleaning liquid is further dried in a vacuum after being discharged from the storage tank.
本装置は、 被洗浄物の汚れの除去 (洗浄) と除菌が行なえ、 汚れに付着してい る雑菌の除去も可能であり、 洗浄 ·除菌効果が高い。  This device is capable of removing (cleaning) and sterilizing dirt on the object to be cleaned, and removing germs adhering to the dirt, and has a high cleaning and sterilizing effect.
さらに、 前記振動体は、 前記貯槽部の底面の一部をなし超音波振動が伝播する 振動板と、この振動板の下面に取り付けられ超音波振動を発する複数の振動子と、 これら各振動子を収容する内部空間が形成されるように前記振動板の下面に取り 付けられたカバーとから構成されているため、 複数の超音波振動子により洗浄液 に均一かつ強力な超音波振動を与えることができるようになるだけでなく、 超音 波振動子全体が洗浄液に浸からないため、 その充電部に洗浄液が付着するのを容 易に防ぐことができる。 Furthermore, the vibrator comprises a diaphragm that forms part of the bottom surface of the storage tank and propagates ultrasonic vibrations, a plurality of vibrators that are attached to the lower surface of the diaphragm and emit ultrasonic vibrations, and the vibrators. And a cover attached to the lower surface of the diaphragm so as to form an internal space for accommodating the cleaning liquid, so that a plurality of ultrasonic vibrators can apply uniform and powerful ultrasonic vibration to the cleaning liquid. Not only can it be super sound Since the entire wave vibrator is not immersed in the cleaning liquid, it is possible to easily prevent the cleaning liquid from adhering to the charged part.
この内部空間にパージガスを供給することで、 真空容器内に存するミスト状の 洗浄液がその内部空間に侵入することはないし、 仮に振動板の欠損等で洗浄液が 内部空間内に漏洩しても、 強制的に排出される。  By supplying purge gas to this internal space, the mist-like cleaning liquid in the vacuum vessel does not enter the internal space. Even if the cleaning liquid leaks into the internal space due to a defect in the diaphragm, it is compulsory. Are exhausted.
また、 前記被洗浄物の洗浄または除菌中、 前記真空容器内の真空排気を間欠的 に行なうことにより、 真空容器内の圧力変化率が大きくなり、 残留気体と蒸気と の置換が促進されるため、効率的な洗浄、除菌を行なうことができるようになる。 また、 本装置では洗浄液として水を使用できるため、 ホルマリンによる薰蒸消 毒のように薬品を使う場合より、 洗浄コストを抑えることができる。  Further, by intermittently evacuating the vacuum vessel during cleaning or sterilization of the object to be cleaned, the rate of pressure change in the vacuum vessel is increased, and the replacement of residual gas and steam is promoted. Therefore, efficient cleaning and sterilization can be performed. In addition, since water can be used as the cleaning liquid in this device, cleaning costs can be reduced compared to the case of using chemicals such as fumigation with formalin.
図面の簡単な説明 Brief Description of Drawings
Fi g. 1は、 本発明の真空超音波洗浄除菌装置全体の構成を示す図である。 Fi g. 2は、 同上装置の真空容器周辺の構成を拡大して示す図である。  Fig. 1 is a diagram showing a configuration of the entire vacuum ultrasonic cleaning and disinfecting apparatus of the present invention. Fig. 2 is an enlarged view showing the configuration around the vacuum container of the apparatus.
Fi g. 3は、 特開平 9 一 3 8 1 7 6号公報に開示されたォ一トクレーブ装置 の概略構成図である。 発明を実施するための最良の形態  Fig. 3 is a schematic configuration diagram of a photoclave apparatus disclosed in Japanese Patent Application Laid-Open No. 9-381176. BEST MODE FOR CARRYING OUT THE INVENTION
以下に、 本発明の実施形態について図面を参照しながら説明する。 Fig. 1 は洗 浄 '除菌装置全体の構成図を示している。 なお、 説明は主要部にとどめ、 周辺の 捕器類についての説明は省略している。  Embodiments of the present invention will be described below with reference to the drawings. Fig. 1 shows the overall configuration of the cleaning and disinfection device. The explanation is limited to the main part, and the explanation of surrounding traps is omitted.
まず、 本装置全体の要部構成を以下に説明する。 1は真空容器、 2は真空容器 の蓋、 3は被洗浄物、 4は被洗浄物を入れるバスケッ ト、 5は洗浄液、 6は被洗 浄物 3を収容する洗浄槽、 7は超音波振動子ユニット、 8は洗剤を供給する貯留 容器である。  First, the main part configuration of the entire apparatus will be described below. 1 is a vacuum container, 2 is a lid of the vacuum container, 3 is an object to be cleaned, 4 is a basket for storing the object to be cleaned, 5 is a cleaning liquid, 6 is a cleaning tank for storing the object 3 to be cleaned, 7 is an ultrasonic vibration The child unit 8 is a storage container for supplying detergent.
真空容器 1は、 上端が開放した円筒状に形成され、 内部に洗浄槽 6と超音波振 動子ュニット 7を配備しており、 開放した上端には基軸 2 aを中心に回動する蓋 2を備えている。 つまり、 蓋 2を回動させて開いた状態で、 被洗浄物 3の入った 網状のバスケット 4が真空容器 1の内外へ出し入れされ、 一方、 閉じた状態で真 空容器 1が密閉されるようになっている。 真空容器 1の側壁には真空排気口 1 a が形成され、 真空容器 1には真空容器 1内の圧力を検出する圧力計 1 h、 真空容 器 1内の内圧が設定値より過大になれば気液分離器 1 gを通じてガスを外部に放 出するための安全弁 1 jが設けられている。 さらに、 真空容器 1底部には排水の ための開口 1 bが設けられている。 The vacuum vessel 1 is formed in a cylindrical shape with an open upper end, and a cleaning tank 6 and an ultrasonic vibrator unit 7 are provided inside, and a lid 2 that rotates around a base shaft 2 a at the opened upper end. It has. In other words, with the lid 2 turned and opened, the net-like basket 4 containing the object to be cleaned 3 is put in and out of the vacuum vessel 1, while it is true when closed. The empty container 1 is sealed. A vacuum exhaust port 1a is formed on the side wall of the vacuum vessel 1, a pressure gauge 1h for detecting the pressure in the vacuum vessel 1 in the vacuum vessel 1, and if the internal pressure in the vacuum vessel 1 exceeds the set value A safety valve 1 j is provided to release gas to the outside through the gas-liquid separator 1 g. Furthermore, an opening 1 b for draining is provided at the bottom of the vacuum vessel 1.
. Fig. 2 は、 真空容器 1周辺の構成を拡大して示している。 洗浄槽 6は、 底壁 6 bを共用して、 洗浄液 5を貯留する貯槽部 6 aと、 貯槽部 6 aから溢れた洗浄液 5を回収する溢液回収部 6 f とから成っている。 貯槽部 6 aの上面部には、 洗浄 液 5を注ぐための開口 6 cが形成され、 この開口 6 cを一点で挟み込む上下一対 の液位センサ 6 dが配置されている。 貯槽部 6 aの上方には洗浄液供給口 6 gが 位置しており、 この洗浄液供給口 6 gから洗浄液 5が注がれて貯槽部 6 aに貯留 されるようになつている。 貯槽部 6 aから溢れた洗浄液 5は、 開口 6 cの周囲を 堰として貯槽部 6 aから溢液回収部 6 f へ流出するが、 液位センサ 6 dによって 一定の液位が保たれるため、 被洗浄物 3を収容したバスケット 4が洗浄液 5に浸 漬されないという不都合は回避される。  Fig. 2 shows the configuration around the vacuum vessel 1 on an enlarged scale. The washing tank 6 includes a bottom wall 6b and a storage tank part 6a for storing the cleaning liquid 5, and an overflow liquid recovery part 6f for recovering the cleaning liquid 5 overflowing from the storage tank 6a. An opening 6c for pouring the cleaning liquid 5 is formed on the upper surface of the reservoir 6a, and a pair of upper and lower liquid level sensors 6d that sandwich the opening 6c at one point are disposed. A cleaning liquid supply port 6 g is located above the storage tank 6 a, and the cleaning liquid 5 is poured from the cleaning liquid supply port 6 g and stored in the storage tank 6 a. The cleaning liquid 5 overflowing from the storage tank 6a flows out from the storage tank 6a to the overflow recovery part 6f using the periphery of the opening 6c as a weir, but since the liquid level sensor 6d maintains a constant liquid level. The inconvenience that the basket 4 containing the article 3 to be cleaned is not immersed in the cleaning liquid 5 is avoided.
また、 洗浄槽 6は、 貯槽部 6 a内の洗浄液 5の温度を測定する温度センサ 6 e を備えている。 そして、 溢液回収部 6 f の底壁には排液のための開口 6 hが形成 されている。 さらに、 補助熱源として貯槽部 6 a底部には、 環状のヒータ 6 iが 設けられている。  Further, the cleaning tank 6 includes a temperature sensor 6 e that measures the temperature of the cleaning liquid 5 in the storage tank 6 a. An opening 6h for drainage is formed in the bottom wall of the overflow recovery part 6f. Furthermore, an annular heater 6 i is provided at the bottom of the storage tank 6 a as an auxiliary heat source.
また、 真空容器 1の底部にも、 洗浄液 5の液位を検出する液位センサ 6 kが設 けられている。 これにより、 貯槽部 6 aから溢れた洗浄液 5の回収が溢液回収部 6 f に円滑に行なわれず、 洗浄槽 6の外側へ溢れて真空容器 1底部に流入した洗 浄液 5の液位が上昇した場合は、 警報を発し、 洗浄液 5の供給を停止可能にして いる。 したがって、 洗浄液 5が超音波振動子ユニット 7まで達するのを防止でき る。  A liquid level sensor 6 k that detects the level of the cleaning liquid 5 is also provided at the bottom of the vacuum vessel 1. As a result, the recovery of the cleaning liquid 5 overflowing from the storage tank 6a is not smoothly performed in the overflow recovery section 6f, and the level of the cleaning liquid 5 overflowing to the outside of the cleaning tank 6 and flowing into the bottom of the vacuum vessel 1 is reduced. If it rises, an alarm is issued and the supply of cleaning solution 5 can be stopped. Therefore, the cleaning liquid 5 can be prevented from reaching the ultrasonic transducer unit 7.
Fig. 1 に示すように、 給液配管 1 3の一端は洗浄液調温槽 1 2に連結され、 上 記洗浄液供給口 6 gの形成された多端側は真空容器 1内に揷入されており、 この 給液配管 1 3を通じて洗浄液供給口 6 gから給液可能にせしめている。 洗浄液調 温槽 1 2の内部には洗浄液 5の加熱用熱源 1 4の発熱部が配置されている。 加熱 された洗浄液は、 洗浄液調温槽 1 2内で一定の温度付近に調温される。 そして、 給液ポンプ 1 5やフィルタ 1 6や電磁弁 1 7等が経路に設けられた給液配管 1 3 を介して、調温された洗浄液 5が洗浄液供給口 6 gから貯槽部 6 aに供給される。 再ぴ Fig. 2の説明に戻り、 洗剤貯留容器 8はフィルタ 8 a、 エアー駆動弁 8 b を介して連通配管 8 cで貯槽部 6 aに連結され、 所定のシーケンスで洗剤の規定 量供給、 さらには使用の選択要否が可能となっている。 As shown in Fig. 1, one end of the liquid supply pipe 1 3 is connected to the cleaning liquid temperature control tank 1 2, and the multi-end side where the cleaning liquid supply port 6 g is formed is inserted into the vacuum vessel 1. The liquid supply pipe 1 3 allows liquid supply from the cleaning liquid supply port 6 g. Inside the cleaning liquid temperature control tank 1 2, a heating part of a heating heat source 14 for the cleaning liquid 5 is arranged. heating The cleaning liquid thus prepared is adjusted to a constant temperature in the cleaning liquid temperature control tank 12. Then, the temperature-controlled cleaning liquid 5 is supplied from the cleaning liquid supply port 6 g to the storage tank 6 a through the liquid supply pipe 1 3 provided in the path with the liquid supply pump 15, filter 16, solenoid valve 17, etc. Supplied. Returning to the explanation in Fig. 2, the detergent storage container 8 is connected to the storage tank section 6a through the filter 8a and the air drive valve 8b through the communication pipe 8c, and supplies the specified amount of detergent in a predetermined sequence. Furthermore, it is possible to select whether or not to use.
超音波振動子ュニット 7は、 超音波振動が伝播する振動板 7 aと、 この振動板 7 aの下面に取り付けられ超音波振動を発する複数の振動子 7 bと、 これら各振 動子 7 bを包囲するように、 振動板 7 aの下面に取り付けられたカバー 7 eとか ら構成されていて、 振動板 7 aとカバー 7 eとにより囲まれた所定の内部空間 7 kが形成されている。 振動板 7 aは、 各振動子 7 bが取り付けられた中央部 7 c が、 周縁部 7 dよりも上面側に 1段高くなつており、 その段部で振動板 7 aと係 合して中央部 Ί cに嵌るように、 カバー 7 eは振動板 7 aの下面に取り付けられ ている。  The ultrasonic vibrator unit 7 includes a vibration plate 7 a through which ultrasonic vibration propagates, a plurality of vibrators 7 b that are attached to the lower surface of the vibration plate 7 a and emit ultrasonic vibration, and each of these vibrators 7 b. A predetermined inner space 7 k surrounded by the diaphragm 7 a and the cover 7 e is formed. . In the diaphragm 7 a, the central portion 7 c to which each vibrator 7 b is attached is one step higher on the upper surface side than the peripheral portion 7 d, and the step portion engages with the diaphragm 7 a. The cover 7 e is attached to the lower surface of the diaphragm 7 a so as to fit in the center part Ίc.
振動板 7 aは、 洗浄槽 6の底壁 6 bに形成された開口を閉塞するように設けら れ、 振動板 7 aは、 振動板 7 aの周縁部 7 dと、 洗浄槽 6の底壁 6 と、 これら の間に挟んだパッキンとを貫通する不図示の貫通穴に、 ポルトを揷通して締結さ れている。 貯槽部 6 aに貯留していた洗浄液 5は上記貫通穴を通じて漏洩するお それがあるが、 カバー 7 eが振動板 7 aの中央部 7 cで取り付けられており、 貫 通穴は内部空間 7 kに含まれないので、 仮に、 洗浄液 5が貫通穴を通じて漏洩し ても、内部空間 7 kへ侵入して振動子 7 bが浸食を受ける危険性はほとんどない。 また、 力パー 7 eの側壁には開口 7 f と、 真空容器 1内に向けてのみ内部空間 7 kを開放可能にする逆止弁 7 hが連結された排気口 7 iが形成されている。 なお、 電気で駆動される各振動子 7 bの端部には、 その電気駆動を司る充電部 7 jが備えられているが、 万一、 洗浄液 5が漏洩等によって内部空間 7 kに侵入 した場合、 充電部 7 jが漏電を引き起こす危険性が生じるので、 洗浄液 5を内部 空間 7 kから排除すべく、 パージガスを内部空間 7 kに供給する手段を振動子ュ ニット 7に設けて、 振動子 7 bに付着した洗浄液 5を一掃するようにするのが望 ましい。 Fig. 1 に示すように、 真空容器 1の真空排気口 1 aは、 フィルタ 1 c、 電磁弁 1 dを経路に備えた真空排気配管 1 eの一端に形成され、 その真空排気配管 1 e の他端は、 真空ポンプ 1 f に連結されている。 更に、 真空ポンプ 1 f の下流側に は気液分離器 1 gが設けられている。この気液分離器 1 gには、液位センサ 1 n、 温度センサ 1 o、 オーバーフロー配管 1 p、 冷却用熱交換器 1 q用の冷却源 1 r などを備えている。 気液分離器 1 gで使用される液体は、 使い始めの当初は系統 外から水道水或いは純水などの液体を導入する必要があるが、 通常は真空容器 1 側からの真空排気の際に持ち込まれるので、 通常は系統外からの補給の必要はな い。 本発明ではこのように気液分離器 1 gを通過させることにより、 液体バプリ ング濾過を経て系外に排出するよう考慮している。 The diaphragm 7 a is provided so as to close the opening formed in the bottom wall 6 b of the cleaning tank 6, and the diaphragm 7 a includes the peripheral portion 7 d of the diaphragm 7 a and the bottom of the cleaning tank 6. It is fastened through a port through a through hole (not shown) that passes through the wall 6 and the packing sandwiched between them. Although the cleaning solution 5 stored in the storage tank 6a may leak through the through hole, the cover 7e is attached at the center 7c of the diaphragm 7a, and the through hole is the internal space 7 Therefore, even if the cleaning liquid 5 leaks through the through hole, there is almost no risk of entering the internal space 7k and eroding the vibrator 7b. Further, an opening 7 f and an exhaust port 7 i connected to a check valve 7 h that can open the internal space 7 k only toward the inside of the vacuum vessel 1 are formed on the side wall of the force par 7 e. . Note that the end of each vibrator 7b that is driven by electricity is equipped with a charging part 7j that controls the electric drive, but in the unlikely event that the cleaning liquid 5 has entered the internal space 7k due to leakage or the like. In this case, there is a risk that the charging unit 7 j may cause electric leakage. 7 It is desirable to wipe out the cleaning solution 5 adhering to b. As shown in Fig. 1, the vacuum exhaust port 1a of the vacuum vessel 1 is formed at one end of a vacuum exhaust pipe 1e equipped with a filter 1c and a solenoid valve 1d in the path, and the vacuum exhaust pipe 1e The other end is connected to the vacuum pump 1f. Furthermore, a gas-liquid separator 1 g is provided downstream of the vacuum pump 1 f. This gas-liquid separator 1 g includes a liquid level sensor 1 n, a temperature sensor 1 o, an overflow pipe 1 p, a cooling source 1 r for a cooling heat exchanger 1 q, and the like. As for the liquid used in 1 g of gas-liquid separator, it is necessary to introduce liquids such as tap water or pure water from the outside of the system at the beginning of use, but usually when evacuating from the vacuum vessel 1 side. Usually, there is no need to supply from outside the system. In the present invention, by passing 1 g of the gas-liquid separator in this way, it is considered that the gas is discharged out of the system through liquid bubble filtration.
真空排気配管 1 e系の電磁弁 1 dを開くことによって、 フィルタ 1 cを経て真 空容器 1内が減圧されることで洗浄槽 6及び超音波振動子ュニット 7も減圧下に おかれる。 従って、逆止弁 7 hを介して超音波振動子ュニット 7の内部空間 7 k も減圧されるようになっている。  Vacuum exhaust pipe 1 By opening the e-system electromagnetic valve 1 d, the vacuum inside the vacuum vessel 1 is reduced through the filter 1 c, so that the cleaning tank 6 and the ultrasonic vibrator unit 7 are also put under reduced pressure. Accordingly, the internal space 7 k of the ultrasonic transducer unit 7 is also decompressed via the check valve 7 h.
超音波振動子ュニット 7のカバー 7 e部の吸気口 7 f は、 吸気経路 7 Xの一端 に接続され、 減圧開始から洗浄完了にかけて超音波振動子ュニット 7の内部空間 7 kにパージガスの供給のときと、 除菌完了後のベントのときに活用される。 吸 気経路 7 Xの他端は大気等の空気に接続されており、 その他端側から吸気経路 7 Xに沿ってフィルタ 7 1、 電磁弁 7 m、 絞り弁 7 n、 ベント用電磁弁 7 o、 流量 計 7 pが設けられている。  The cover 7 e of the ultrasonic vibrator unit 7 is connected to one end of the intake passage 7 X, and the purge gas is supplied to the internal space 7 k of the ultrasonic vibrator unit 7 from the start of decompression to the completion of cleaning. It is used at the time of venting after sterilization completion. The other end of the intake path 7 X is connected to air such as the atmosphere. From the other end, along the intake path 7 X, the filter 7 1, solenoid valve 7 m, throttle valve 7 n, vent solenoid valve 7 o A flow meter 7p is provided.
以上のように構成された真空洗浄 .除菌装置の動作、 及ぴ、 その動作中の様子 について、 以下に説明する。 Fig. l に示されるように、 被洗浄物 3を入れたバス ケット 4を真空容器 1内に備えた貯槽部 6 aに収容し、 蓋 2を閉じる、 次に洗浄 液調温槽 1 2に貯留されている加温された洗浄液 5を導入し、 洗浄液 5に完全に 浸漬する。 次に、 真空ポンプ 1 f を作動させるとともに電磁弁 1 dを開くと、 真 空容器 1内の空気が、 真空排気口 1 aから真空排気配管 1 eを経て真空ポンプ 1 f へ吸引され、 真空引きが開始される。 この際、 超音波振動子ユニット 7は、 大 気である空気が吸気口 7 f から導入されてパージガスの供給が行われると同時に、 排気口 7 iから逆止弁 7 hを介して吸引され真空容器 1内と同圧で減圧されてい ここで、 真空ポンプとしては、 往復式、 液封式、 回転式等の真空ポンプが挙げ られるが、 本実施形態では、 液封式の真空ポンプ 1 f を採用するのが望ましい。 すなわち、 液封式だと、 真空容器 1内で気化した洗浄液 5が吸入されても、 液体 を閉じ込めて真空ポンプ 1 f の回転部と接触するようになっているので、 通常の シール方式の真空ポンプ 1 f とは異なり多少の液体混合の吸気があっても不都合 がないからである。 その一方、 液封式の真空ポンプ 1 f は、 使用真空度が補給液 の飽和蒸気圧に達するとキヤビテーションによる激しい騒音を発生して使用に耐 えられなくなるので、 これを回避するために、 一般的にはエアーェゼクタ 1 iを 経路の前段に配置して空気を吸い込ませているが、 本実施形態では、 そのエアー ェゼクタ 1 iの役割をパージガスの供給で代行させることもできる。 The operation of the vacuum cleaning and sterilization apparatus configured as described above and the state during the operation will be described below. As shown in Fig. L, the basket 4 with the object to be cleaned 3 is accommodated in the storage tank 6 a provided in the vacuum vessel 1, the lid 2 is closed, and then the cleaning liquid temperature control tank 1 2 Introduce warmed cleaning solution 5 that has been stored and immerse it completely in cleaning solution 5. Next, when the vacuum pump 1 f is activated and the solenoid valve 1 d is opened, the air in the vacuum chamber 1 is sucked from the vacuum exhaust port 1 a to the vacuum pump 1 f via the vacuum exhaust pipe 1 e, and the vacuum The pull is started. At this time, the ultrasonic transducer unit 7 is sucked from the exhaust port 7 i through the check valve 7 h and is vacuumed at the same time as the atmospheric air is introduced from the intake port 7 f and the purge gas is supplied. Depressurized at the same pressure as in container 1 Here, examples of the vacuum pump include reciprocating, liquid ring, and rotary vacuum pumps. In the present embodiment, it is desirable to employ a liquid ring vacuum pump 1 f. In other words, with the liquid seal type, even if the cleaning liquid 5 vaporized in the vacuum vessel 1 is inhaled, the liquid is confined and comes into contact with the rotating part of the vacuum pump 1 f. This is because, unlike the pump 1 f, there is no inconvenience even if there is some intake of liquid mixture. On the other hand, liquid-sealed vacuum pump 1 f generates severe noise due to cavitation when the operating vacuum reaches the saturated vapor pressure of the replenishing liquid, and cannot be used. Generally, the air ejector 1 i is arranged at the front stage of the path to suck in air. However, in this embodiment, the role of the air ejector 1 i can be substituted by supply of purge gas.
その後、 圧力計 1 hで検出される真空容器 1内の圧力が所定値 (所定の負圧状 態) になった時点で振動子 7 bを作動させると、 超音波振動が振動板 7 aを伝播 して洗浄液 5に与えられ、 その洗浄液 5中にキヤビテーシヨンが励起され、 浸漬 されている被洗浄物 3の洗浄が行われる。 この洗浄プロセスには、 除菌プロセス が含まれている。 すなわち、 貯槽部 6 a底部に設けられた熱源であるヒータ 6 i にて洗浄液 5を加熱し被洗浄物 3を洗浄と除菌を同時に行うものである。その際、 液位センサ 6 dにより液位が維持されるので、 空焚きが防止される。  After that, when the vibrator 7 b is activated when the pressure in the vacuum vessel 1 detected by the pressure gauge 1 h reaches a predetermined value (predetermined negative pressure state), the ultrasonic vibration causes the diaphragm 7 a to move. Propagated and given to the cleaning liquid 5, the cavity is excited in the cleaning liquid 5, and the object 3 to be cleaned is cleaned. This cleaning process includes a sterilization process. That is, the cleaning liquid 5 is heated by the heater 6 i, which is a heat source provided at the bottom of the storage tank 6 a, and the object to be cleaned 3 is simultaneously cleaned and sterilized. At that time, since the liquid level is maintained by the liquid level sensor 6d, emptying is prevented.
ところで、 真空容器 1内の残留気体の真空排気が充分に行われなかった場合、 ヒータ 6 iにて洗浄液 5を加温しても、 残留気体が熱伝導を阻害し、 充分な温度 上昇が得られずに効果的な洗浄、 除菌がなされない場合がある。 これを防止する ために、 洗浄、 除菌中に電磁弁.1 dを開閉し、 一時的に真空排気を停止すること を繰り返し、 間欠的な真空排気をはさむことで、 圧力変化率を大きく取り、 残留 気体と蒸気との置換の促進を図り、 効率的な洗浄、 除菌効果を得るようにしてい る。  By the way, if the residual gas in the vacuum chamber 1 is not sufficiently evacuated, even if the cleaning liquid 5 is heated by the heater 6 i, the residual gas inhibits heat conduction and a sufficient temperature rise is obtained. In some cases, effective cleaning and disinfection may not be performed. To prevent this, open and close the solenoid valve 1d during cleaning and sterilization, temporarily stop evacuation, and sandwich the intermittent evacuation to increase the rate of pressure change. In addition, it promotes the replacement of residual gas and steam to achieve efficient cleaning and sterilization effects.
次いで、 被洗浄物 3である医療器材の品温が 8 0〜1 0 0 °Cに達し、 1 0分以 上の時間が経過したら、 被洗浄物 3の加熱を終了し乾燥に移行する。 その際、 直 接には被洗浄物 3の品温の計測は困難なので、 代用的に温度センサ 6 eの指示温 度とその温度帯域の滞留時間とを判断して除菌プロセスの完了を判定する。 なお、 超音波振動子ユニット 7の内部空間 7 kは、 パージガスを流しているの で、 真空容器 1内に存するミスト状の洗浄液 5がその内部空間 7 kに侵入するこ とはないし、仮に振動板 7 aの欠損等で洗浄液 5が内部空間 7 k内に漏洩しても、 排気口 7 iから強制的に排出される。 Next, when the product temperature of the medical device that is the object to be cleaned 3 reaches 80 to 100 ° C. and a time of 10 minutes or more has elapsed, the heating of the object to be cleaned 3 is finished and the process proceeds to drying. At that time, it is difficult to directly measure the temperature of the item 3 to be cleaned. Instead, the completion of the sterilization process is judged by judging the temperature indicated by the temperature sensor 6 e and the residence time of the temperature band. To do. In addition, since the purge gas is flowing in the internal space 7 k of the ultrasonic transducer unit 7, the mist-like cleaning liquid 5 existing in the vacuum vessel 1 does not enter the internal space 7 k and is temporarily vibrated. Even if the cleaning liquid 5 leaks into the internal space 7k due to a defect in the plate 7a, it is forcibly discharged from the exhaust port 7i.
その後、 真空乾燥に入るために、 ヒータ 6 iの通電を遮断し、 真空ポンプ 1 f に連結された真空排気配管 1 e途上の電磁弁 1 dを閉じ、 真空容器 1への吸気経 路 7 X途上の電磁弁 7 mを開くことで真空容器 1内を大気圧に戻す。 次に、 真空 容器 1下方に位置する電磁弁 6 jを開くことによって、 溢液回収部 6 f から流出 した洗浄液 5あるいは貯槽部 6 a内の洗浄液 5を外部に排出する。 この際、 ヒー タ 6 iの余熱による温度上昇時の空焚き防止のインターロックとして、 ヒータ 6 iへの通電遮断後の経過時間を条件に組み込み、 その条件を満足していれば、 そ のまま排出継続とし、 未了の場合は、 ー且、 電磁弁 6 j を閉じて所定の時間経過 後改めて電磁弁 6 j を開き、 洗浄液 5を断続的に外部に排出する。  After that, in order to start vacuum drying, the heater 6 i is de-energized, the vacuum exhaust pipe 1 f connected to the vacuum pump 1 f is closed, the solenoid valve 1 d is closed, and the intake path to the vacuum vessel 1 7 X Open the inside of the vacuum vessel 1 to atmospheric pressure by opening a 7 m solenoid valve. Next, by opening the electromagnetic valve 6 j located below the vacuum container 1, the cleaning liquid 5 flowing out from the overflow recovery part 6f or the cleaning liquid 5 in the storage tank part 6a is discharged to the outside. At this time, as an interlock for preventing air blow when the temperature rises due to the remaining heat of the heater 6 i, the elapsed time after the power supply to the heater 6 i is interrupted is included in the condition, and if the condition is satisfied, it remains as it is. If the discharge is continued, and if it has not been completed, then-close the solenoid valve 6 j, open the solenoid valve 6 j again after a predetermined time, and discharge the cleaning solution 5 intermittently to the outside.
真空容器 1下方には貯槽部 6 aの容量に見合った容量の排水一時貯槽 1 8を備 え、 排水排熱回収槽 1 9と循環ポンプ 2 1を介して連結され熱交換器 2 0及びそ の配管の内部に封入された熱媒体により、 排出される高温の洗浄液 5からの熱回 収を図っている。又、温熱回収は積極的に図るが、汚染の危険性を排除するため、 洗浄液の再回収は原則行わない。 更に、 これら貯槽ゃ配管、 電磁弁、 捕機類の熱 の授受を伴うものは不図示の断熱材などで熱遮蔽が図られている。  Below the vacuum vessel 1 is equipped with a temporary waste water storage tank 1 8 with a capacity corresponding to the capacity of the storage tank 6a, connected to the waste heat exhaust heat recovery tank 1 9 through a circulation pump 21 and a heat exchanger 20 and The heat medium enclosed in the pipe is used to collect heat from the discharged high temperature cleaning liquid 5. In addition, heat recovery will be actively carried out, but in order to eliminate the risk of contamination, the cleaning solution should not be recovered again in principle. In addition, these storage tanks, pipes, solenoid valves, and traps that involve the transfer of heat are heat shielded with heat insulating materials (not shown).
真空容器 1の下方に溜まっている洗浄液 5の排出がなされた後、 電磁弁 6 j を 閉じ、 電磁弁 1 dを開け真空容器 1の真空引きを開始すると、 加温され除菌され ていた被洗浄物 3である医療器材に付着している洗浄液 5は、 被洗浄物 3である 医療器材から蒸発潜熱を奪いながら蒸発することで、 乾燥と冷却が進行する。 通 常の滅菌装置では蒸気を使用するため滅菌後の冷却に時間を要し、 必要なときに すぐに使用出来ない、 耐熱手袋が必要、 火傷の危険性があるなどの課題が指摘さ れている。 これに対し本装置では、 真空容器 1から取り出して直ちに次の作業に 取り掛かれるという優位性がある。  After the cleaning liquid 5 accumulated under the vacuum container 1 is discharged, the solenoid valve 6 j is closed, the solenoid valve 1 d is opened, and the vacuum container 1 is started to be evacuated. The cleaning liquid 5 adhering to the medical device that is the cleaning object 3 evaporates while removing the latent heat of evaporation from the medical device that is the cleaning object 3, and thus drying and cooling proceed. Since normal sterilizers use steam, it takes time to cool down after sterilization and cannot be used immediately when needed, heat-resistant gloves are required, and there is a risk of burns. Yes. On the other hand, this device has the advantage that it can be taken out of the vacuum vessel 1 and immediately started on the next operation.
被洗浄物 3の乾燥が完了すると、 真空排気配管 1 eの電磁弁 1 dを閉じる。 次 いで、 パージガス供給用ガス配管である吸気経路 7 Xの電磁弁 7 mが開き、 フィ ルタ 7 1を通過した大気を真空容器 1内に導入し、 真空容器 1内の圧力を常圧に 戻す。一連のプロセス終了時には表示、或いは音による終了発報を出す。最後に、 真空容器 1の蓋 2を開き、 洗浄、 除菌、 乾燥の完了した被洗浄物 3である医療器 材が入ったバスケット 4を真空容器 1から取り出す。 When drying of the object to be cleaned 3 is completed, the solenoid valve 1 d of the vacuum exhaust pipe 1 e is closed. Next, the solenoid valve 7 m in the intake passage 7 X, which is the gas pipe for supplying the purge gas, opens, and the The air that has passed through the filter 7 1 is introduced into the vacuum vessel 1 and the pressure inside the vacuum vessel 1 is returned to normal pressure. At the end of a series of processes, display or sound end notification is issued. Finally, open the lid 2 of the vacuum container 1 and take out the basket 4 containing the medical device, which is the object to be cleaned 3, which has been cleaned, sterilized and dried, from the vacuum container 1.
産業上の利用可能性 Industrial applicability
以上説明したように本発明によると、 医療器材などの真空洗浄並びに除菌を同 時に行なえるとともに、 洗浄、 除菌、 乾燥、 冷却迄の一連の処理が同一の装置で 効率良く、 かつ簡便に行える。 したがって、 医療現場でスペースを有効に使え、 経費等の削減も図られる。  As described above, according to the present invention, vacuum cleaning and sterilization of medical equipment and the like can be performed at the same time, and a series of processes from cleaning, sterilization, drying, and cooling can be performed efficiently and easily with the same apparatus. Yes. Therefore, it is possible to effectively use the space at the medical site and reduce expenses.

Claims

請求の範囲 被洗浄物を収容する密閉可能な真空容器内で真空下におかれた洗浄液 に超音波振動を与え、 洗浄液に浸漬した被洗浄物を真空洗浄、 ならびに 除菌する装置において、 前記洗浄液が貯留されると ともに前記被洗浄物 を収容する貯槽部と、 前記真空容器内に開口する所定の内部空間を有し 前記洗浄液に超音波振動を与える振動体とを、 前記真空容器内に備え、 前記貯槽部内で前記洗浄液をヒータ等の熱源にて加熱し、 温度の上昇し た前記洗浄液で前記被洗浄物を真空洗浄、 ならびに除菌することを特徴 とする真空超音波洗浄除菌装置。 What is claimed is: 1. An apparatus for applying ultrasonic vibration to a cleaning liquid placed under vacuum in a sealable vacuum container that accommodates an object to be cleaned, and vacuum cleaning and sterilizing the object to be cleaned immersed in the cleaning liquid. A storage tank section for storing the object to be cleaned and a vibrating body that has a predetermined internal space opened in the vacuum container and applies ultrasonic vibration to the cleaning liquid. A vacuum ultrasonic cleaning and sterilizing apparatus, wherein the cleaning liquid is heated in the storage tank by a heat source such as a heater, and the object to be cleaned is vacuum cleaned and sterilized with the cleaning liquid whose temperature has increased.
前記洗浄液を前記貯槽部よ り排出後、 さ らに真空乾燥させるこ とを特 徴とする請求項 1 に記載の真空超音波洗浄除菌装置。  2. The vacuum ultrasonic cleaning and disinfecting apparatus according to claim 1, wherein the cleaning liquid is further vacuum-dried after being discharged from the storage tank section.
前記被洗浄物の洗浄または除菌中、 前記真空容器内を間欠的に真空排 気することを特徴とする請求項 2に記載の真空超音波洗浄除菌装置。 前記振動体は、 前記貯槽部の底面の一部をなし超音波振動が伝播する 振動板と、 この振動板の下面に取り付けられ超音波振動を発する複数の 振動子と、 これら各振動子を収容する内部空間が形成されるよ うに前記 振動板の下面に取り付けられたカバーとから構成されていることを特徴 とする請求項 2に記載の真空超音波洗浄除菌装置。  3. The vacuum ultrasonic cleaning and disinfecting apparatus according to claim 2, wherein the inside of the vacuum container is intermittently vacuum exhausted during cleaning or disinfection of the object to be cleaned. The vibrator includes a diaphragm that forms part of the bottom surface of the storage tank and propagates ultrasonic vibrations, a plurality of vibrators that are attached to the lower surface of the diaphragm and emit ultrasonic vibrations, and each of the vibrators The vacuum ultrasonic cleaning and disinfecting apparatus according to claim 2, comprising a cover attached to a lower surface of the diaphragm so that an internal space is formed.
前記内部空間にパージガスを供給するよ うにしたこ とを特徴とする請 求項 4に記載の真空超音波洗浄除菌装置。  5. The vacuum ultrasonic cleaning sterilization apparatus according to claim 4, wherein purge gas is supplied to the internal space.
前記洗浄液が水であることを特徴とする請求項 1〜 5のいずれかに記載の真 空超音波洗浄除菌装置。  The vacuum ultrasonic cleaning disinfecting apparatus according to any one of claims 1 to 5, wherein the cleaning liquid is water.
PCT/JP2003/002010 2002-04-04 2003-02-24 Vacuum ultrasonic cleaning and dezymotizing device WO2003084576A1 (en)

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