WO2003078714A3 - Insulating material - Google Patents

Insulating material Download PDF

Info

Publication number
WO2003078714A3
WO2003078714A3 PCT/US2003/006049 US0306049W WO03078714A3 WO 2003078714 A3 WO2003078714 A3 WO 2003078714A3 US 0306049 W US0306049 W US 0306049W WO 03078714 A3 WO03078714 A3 WO 03078714A3
Authority
WO
WIPO (PCT)
Prior art keywords
insulating material
insulating
bicomponent fiber
fiber
melt bicomponent
Prior art date
Application number
PCT/US2003/006049
Other languages
French (fr)
Other versions
WO2003078714A2 (en
Inventor
Jeffrey A Tilton
Original Assignee
Owens Corning Fiberglass Corp
Jeffrey A Tilton
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Owens Corning Fiberglass Corp, Jeffrey A Tilton filed Critical Owens Corning Fiberglass Corp
Priority to JP2003576697A priority Critical patent/JP2005520941A/en
Priority to KR10-2004-7014506A priority patent/KR20040094804A/en
Priority to AU2003216453A priority patent/AU2003216453A1/en
Priority to BR0308064A priority patent/BR0308064A/en
Priority to EP20030744608 priority patent/EP1485528A2/en
Priority to CA 2478568 priority patent/CA2478568A1/en
Priority to MXPA04008914A priority patent/MXPA04008914A/en
Publication of WO2003078714A2 publication Critical patent/WO2003078714A2/en
Publication of WO2003078714A3 publication Critical patent/WO2003078714A3/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/06—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by welding-together thermoplastic fibres, filaments, or yarns
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • G—PHYSICS
    • G10—MUSICAL INSTRUMENTS; ACOUSTICS
    • G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/162—Selection of materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/08—Insulating elements, e.g. for sound insulation
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B2001/7687—Crumble resistant fibrous blankets or panels using adhesives or meltable fibres
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/608—Including strand or fiber material which is of specific structural definition
    • Y10T442/627—Strand or fiber material is specified as non-linear [e.g., crimped, coiled, etc.]
    • Y10T442/632—A single nonwoven layer comprising non-linear synthetic polymeric strand or fiber material and strand or fiber material not specified as non-linear
    • Y10T442/633—Synthetic polymeric strand or fiber material is of staple length
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/637—Including strand or fiber material which is a monofilament composed of two or more polymeric materials in physically distinct relationship [e.g., sheath-core, side-by-side, islands-in-sea, fibrils-in-matrix, etc.] or composed of physical blend of chemically different polymeric materials or a physical blend of a polymeric material and a filler material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/637—Including strand or fiber material which is a monofilament composed of two or more polymeric materials in physically distinct relationship [e.g., sheath-core, side-by-side, islands-in-sea, fibrils-in-matrix, etc.] or composed of physical blend of chemically different polymeric materials or a physical blend of a polymeric material and a filler material
    • Y10T442/638—Side-by-side multicomponent strand or fiber material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/637—Including strand or fiber material which is a monofilament composed of two or more polymeric materials in physically distinct relationship [e.g., sheath-core, side-by-side, islands-in-sea, fibrils-in-matrix, etc.] or composed of physical blend of chemically different polymeric materials or a physical blend of a polymeric material and a filler material
    • Y10T442/641—Sheath-core multicomponent strand or fiber material

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Textile Engineering (AREA)
  • Multimedia (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Inorganic Insulating Materials (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Inorganic Fibers (AREA)
  • Laminated Bodies (AREA)

Abstract

An insulating material is constructed in weight percent from about 20-60% low melt bicomponent fiber, 10-40% high melt bicomponent fiber and 20-60% staple fiber. The material provides a unique combination of strength, acoustical insulating and even thermal insulating properties heretofore unavailable in the art.
PCT/US2003/006049 2002-03-15 2003-02-28 Insulating material WO2003078714A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2003576697A JP2005520941A (en) 2002-03-15 2003-02-28 Insulation material
KR10-2004-7014506A KR20040094804A (en) 2002-03-15 2003-02-28 Insulating material
AU2003216453A AU2003216453A1 (en) 2002-03-15 2003-02-28 Insulating material
BR0308064A BR0308064A (en) 2002-03-15 2003-02-28 Insulating material
EP20030744608 EP1485528A2 (en) 2002-03-15 2003-02-28 Insulating material
CA 2478568 CA2478568A1 (en) 2002-03-15 2003-02-28 Insulating material
MXPA04008914A MXPA04008914A (en) 2002-03-15 2003-02-28 Insulating material.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/099,659 2002-03-15
US10/099,659 US20030176131A1 (en) 2002-03-15 2002-03-15 Insulating material

Publications (2)

Publication Number Publication Date
WO2003078714A2 WO2003078714A2 (en) 2003-09-25
WO2003078714A3 true WO2003078714A3 (en) 2003-12-31

Family

ID=28039650

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2003/006049 WO2003078714A2 (en) 2002-03-15 2003-02-28 Insulating material

Country Status (9)

Country Link
US (1) US20030176131A1 (en)
EP (1) EP1485528A2 (en)
JP (1) JP2005520941A (en)
KR (1) KR20040094804A (en)
AU (1) AU2003216453A1 (en)
BR (1) BR0308064A (en)
CA (1) CA2478568A1 (en)
MX (1) MXPA04008914A (en)
WO (1) WO2003078714A2 (en)

Families Citing this family (42)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040192141A1 (en) * 2001-09-06 2004-09-30 Alain Yang Sub-layer material for laminate flooring
US7815967B2 (en) * 2001-09-06 2010-10-19 Alain Yang Continuous process for duct liner production with air laid process and on-line coating
US20040163724A1 (en) * 2001-09-06 2004-08-26 Mark Trabbold Formaldehyde-free duct liner
US20050160711A1 (en) * 2004-01-28 2005-07-28 Alain Yang Air filtration media
US20030041626A1 (en) * 2001-09-06 2003-03-06 Certainteed Corporation Insulation containing a mixed layer of textile fibers and of rotary and/or flame attenuated fibers, and process for producing the same
US20050266757A1 (en) * 2003-10-17 2005-12-01 Roekens Bertrand J Static free wet use chopped strands (WUCS) for use in a dry laid process
US7294218B2 (en) * 2003-10-17 2007-11-13 Owens Corning Intellectual Capital, Llc Composite material with improved structural, acoustic and thermal properties
US20080251187A1 (en) * 2003-10-17 2008-10-16 Enamul Haque Composite material with improved structural, acoustic and thermal properties
US20060057351A1 (en) * 2004-09-10 2006-03-16 Alain Yang Method for curing a binder on insulation fibers
US7279059B2 (en) * 2004-12-28 2007-10-09 Owens Corning Intellectual Capital, Llc Polymer/WUCS mat for use in automotive applications
US7252729B2 (en) * 2004-12-29 2007-08-07 Owens-Corning Fiberglas Technology Inc. Polymer/WUCS mat for use in sheet molding compounds
US20060137799A1 (en) * 2004-12-29 2006-06-29 Enamul Haque Thermoplastic composites with improved sound absorbing capabilities
US20060141260A1 (en) * 2004-12-29 2006-06-29 Enamul Haque Sandwich composite material using an air-laid process and wet glass
US7837009B2 (en) * 2005-04-01 2010-11-23 Buckeye Technologies Inc. Nonwoven material for acoustic insulation, and process for manufacture
CN101189380B (en) * 2005-04-01 2012-12-19 博凯技术公司 Sound retardant nonwoven material and process for manufacture
US7686132B2 (en) 2005-12-29 2010-03-30 3M Innovative Properties Company Porous membrane
US20080022645A1 (en) * 2006-01-18 2008-01-31 Skirius Stephen A Tacky allergen trap and filter medium, and method for containing allergens
BRPI0706927A2 (en) * 2006-01-18 2011-04-19 Buckeye Technologies STICKY MATERIAL, PROCESS FOR THE PRODUCTION OF A STICKY MATERIAL, PROCESS FOR IMMOBILIZING AND CONTAINING PESTES, FILTER ELEMENT, PROCESS FOR THE FILTERING OF A FLUIDIZED MATERIAL CHAIN AND METHOD FOR CONTAINING ADHESIVE ADHESIVES TO ADHESIVE ADHESIVES
RU2008146499A (en) * 2006-04-27 2010-06-10 Дау Глобал Текнолоджиз, Инк. (Us) POLYMER FIBER INSULATING FELTS FOR APPLICATION IN RESIDENTIAL AND COMMERCIAL BUILDINGS
US20080003907A1 (en) * 2006-06-28 2008-01-03 Samuel Keith Black Facing Product for Vehicular Trim
CA2656493C (en) * 2006-06-30 2015-06-23 James Richard Gross Fire retardant nonwoven material and process for manufacture
US8652288B2 (en) 2006-08-29 2014-02-18 Ocv Intellectual Capital, Llc Reinforced acoustical material having high strength, high modulus properties
US20090019825A1 (en) * 2007-07-17 2009-01-22 Skirius Stephen A Tacky allergen trap and filter medium, and method for containing allergens
WO2009140713A1 (en) * 2008-05-23 2009-11-26 I.N.C. Corporation Pty Ltd Sound absorption material and method of manufacturing sound absorption material
RU2011124040A (en) * 2008-11-14 2012-12-20 Армстронг Уорлд Индастриз, Инк. FIRE RESISTANT AND SAG-RESISTANT ACOUSTIC PANEL
US8945678B2 (en) 2009-07-24 2015-02-03 Priscilla Burgess Soft batt insulation material and method for making
US9689097B2 (en) 2012-05-31 2017-06-27 Wm. T. Burnett Ip, Llc Nonwoven composite fabric and panel made therefrom
JP5643466B2 (en) * 2012-09-07 2014-12-17 帝人株式会社 Nonwoven structure and manufacturing method thereof
US20140291068A1 (en) * 2013-03-29 2014-10-02 E I Du Pont De Nemours And Company Tunable acoustical absorbing composite batt
US9931016B2 (en) 2013-10-09 2018-04-03 Owens Corning Intellectual Capital, Llc Dishwasher insulation blanket
EP2939828A1 (en) * 2014-04-29 2015-11-04 Autoneum Management AG Exterior trim part
EP2939881A1 (en) 2014-04-29 2015-11-04 Autoneum Management AG Alternative Exterior Trim Part
EP2939882A1 (en) * 2014-04-29 2015-11-04 Autoneum Management AG Acoustic Exterior trim part
US11541626B2 (en) 2015-05-20 2023-01-03 Zephyros, Inc. Multi-impedance composite
PL3277872T3 (en) * 2015-10-06 2019-08-30 Pimsa Otomotiv Tekstilleri Sanay Ve Ticaret Anonim Sirketi Method of increasing abrasion resistance in nonwoven automotive textiles
KR102591275B1 (en) * 2016-11-15 2023-10-19 쇼 인더스트리즈 그룹, 인코포레이티드 Layered composite article and method for manufacturing same
US20190099970A1 (en) * 2017-10-02 2019-04-04 Faure Corporation 3d shoe upper fabrication method
DE102018110246B4 (en) * 2018-04-27 2020-12-31 Johann Borgers GmbH Nonwoven molded part
US11207863B2 (en) 2018-12-12 2021-12-28 Owens Corning Intellectual Capital, Llc Acoustic insulator
US11666199B2 (en) 2018-12-12 2023-06-06 Owens Corning Intellectual Capital, Llc Appliance with cellulose-based insulator
FR3104504B1 (en) * 2019-12-16 2022-06-24 Treves Products Services & Innovation Acoustic protection screen
FR3132495A1 (en) * 2022-02-07 2023-08-11 Treves Products, Services & Innovation Electrically powered motor vehicle floor architecture

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EP0600844A1 (en) * 1992-11-30 1994-06-08 Albany International Corp. Thin clothing insulation with improved draping and comfort characteristics
US5491186A (en) * 1995-01-18 1996-02-13 Kean; James H. Bonded insulating batt
WO1997000989A1 (en) * 1995-06-23 1997-01-09 Minnesota Mining And Manufacturing Company Method of attenuating sound, and acoustical insulation therefor
US5873964A (en) * 1995-10-13 1999-02-23 E. I. Du Pont De Nemours And Company Process for lofty battings
WO2001031131A1 (en) * 1999-10-29 2001-05-03 Owens Corning Fibrous acoustical insulation product

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US4851283A (en) * 1988-12-05 1989-07-25 Monsanto Company Headliners having improved sound-absorbing characteristics
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EP0600844A1 (en) * 1992-11-30 1994-06-08 Albany International Corp. Thin clothing insulation with improved draping and comfort characteristics
US5491186A (en) * 1995-01-18 1996-02-13 Kean; James H. Bonded insulating batt
WO1997000989A1 (en) * 1995-06-23 1997-01-09 Minnesota Mining And Manufacturing Company Method of attenuating sound, and acoustical insulation therefor
US5873964A (en) * 1995-10-13 1999-02-23 E. I. Du Pont De Nemours And Company Process for lofty battings
WO2001031131A1 (en) * 1999-10-29 2001-05-03 Owens Corning Fibrous acoustical insulation product

Also Published As

Publication number Publication date
US20030176131A1 (en) 2003-09-18
AU2003216453A8 (en) 2003-09-29
MXPA04008914A (en) 2004-11-26
KR20040094804A (en) 2004-11-10
CA2478568A1 (en) 2003-09-25
JP2005520941A (en) 2005-07-14
WO2003078714A2 (en) 2003-09-25
EP1485528A2 (en) 2004-12-15
BR0308064A (en) 2004-12-28
AU2003216453A1 (en) 2003-09-29

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