WO2003043770A1 - System for treating working fluid for electric discharge machine - Google Patents

System for treating working fluid for electric discharge machine Download PDF

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Publication number
WO2003043770A1
WO2003043770A1 PCT/JP2001/010133 JP0110133W WO03043770A1 WO 2003043770 A1 WO2003043770 A1 WO 2003043770A1 JP 0110133 W JP0110133 W JP 0110133W WO 03043770 A1 WO03043770 A1 WO 03043770A1
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WIPO (PCT)
Prior art keywords
powder
fluid
processing
filter
machining
Prior art date
Application number
PCT/JP2001/010133
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French (fr)
Japanese (ja)
Inventor
Toshihiro Enya
Tsuneo Kawaguti
Original Assignee
Mitsubishi Denki Kabushiki Kaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Denki Kabushiki Kaisha filed Critical Mitsubishi Denki Kabushiki Kaisha
Priority to PCT/JP2001/010133 priority Critical patent/WO2003043770A1/en
Priority to TW090129270A priority patent/TW529975B/en
Publication of WO2003043770A1 publication Critical patent/WO2003043770A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H1/00Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
    • B23H1/10Supply or regeneration of working media

Definitions

  • the present invention relates to an improvement in a machining fluid processing device of an electric discharge machine for performing electric discharge machining by switching between an oil-based machining fluid and a machining fluid in which a conductive powder material is mixed in the oil-based machining fluid.
  • Fig. 3 is an explanatory diagram showing the outline of the configuration of a machining fluid treatment device of a conventional electric discharge machine.
  • Machining fluid tank for storing fluid 4a is a sewage tank of machining fluid tank 4, 4b is a clear fluid tank of machining fluid tank 4, 5 is a conductive powdery substance, 6 is conductive to oil-based machining fluid Machining fluid tank containing a machining fluid (hereinafter referred to as powder solution) containing powdered material 5 containing powders, 7 and 8 are machining waste generated by electric discharge machining, 9 is machining tank 3 to machining fluid tank 4
  • a valve for discharging the processing fluid from the processing tank 3 to the powder processing liquid tank 6 a valve for discharging the processing liquid from the processing tank 3, and 11 and 12 are oils from the processing liquid tank 4 to the processing tank 3.
  • Pumps and valves for supplying system machining fluid, 13 and 14 supply powder machining fluid from powder machining fluid tank 6 to machining tank 3
  • Pumps and valves, 15 and 16 are pumps and filtration means for removing processing debris 7 from the waste liquid in the waste tank 4a, and 17 and 18 are when the powder material 5 has reached the end of its life.
  • oil-based machining fluid is used in roughing (hereinafter referred to as oil machining), and powder machining fluid is used in finishing machining (hereinafter referred to as powder machining).
  • FIG. 4 is an explanatory diagram showing a flow of processing performed using a machining fluid treatment device of a conventional electric discharge machine.
  • the powder material 5 since the powder material 5 has a limited life when used for a certain period of time in electric discharge machining, after the powder machining has been performed for a certain period of time, the powder material 5 and the processing waste 8 in the powder machining fluid are collected and a new powder is obtained. Substance 5 needs to be supplied.
  • the recovery of the powdery substance 5 and the processing waste 8 in the powder processing liquid is performed, for example, as follows.
  • the powder processing time is integrated by the timer in the control means (not shown), and when the integrated time reaches the set value, the powder collection time is displayed on a display screen (not shown) to notify the worker.
  • the operator who sees this display turns on the powder recovery switch, sends the powder processing fluid to the filtering means 18 by the pump 17, and collects the powdered substance 5 and processing waste 8 from the processing fluid. After collecting the powdered substance 5 and the processing waste 8, the operator supplies new powdered substance 5 into the working fluid.
  • the conventional machining fluid treatment device of the electric discharge machine is configured as described above, two types of machining fluids, ie, an oil-based machining fluid and a powder machining fluid, are required for the capacity of the machining tank 3.
  • machining fluid processing equipment for large electric discharge machines has the problem that the capacity of the machining tank may exceed several thousand liters, and it requires enormous costs to secure a large amount of machining fluid and installation space.
  • An object of the present invention is to provide a machining fluid treatment device for an electric discharge machine, which can reduce the capacity and installation space of a tank for storing a machining fluid in a machining fluid treatment device for an electric machining machine.
  • a machining fluid treatment device for an electric discharge machine is a machining fluid treatment device for an electric discharge machine that performs machining by switching between an oil-based machining fluid and a machining fluid in which a conductive powder material is mixed into an oil-based fluid.
  • a processing liquid tank comprising a waste liquid tank and a clear liquid tank; and an oil filtering means provided with a filter for filtering waste liquid in the waste liquid tank and removing processing waste in the waste liquid.
  • a filtering means for powder provided with a filter for filtering the working fluid and removing the powder material in the working fluid; and flowing a pressure fluid from a downstream side to an upstream side of the filtering part of the filtering means for powder.
  • a powder substance removing means for removing the powder substance adhering to the filter surface of the powder filtering means.
  • the machining fluid treatment device of the electric discharge machine includes a powder material disposal means for storing the powder substance removed by the powder substance removal means and collectively discarding a predetermined amount of the powder substance. .
  • the machining fluid treatment apparatus for an electric discharge machine is a machining fluid for an electric discharge machine which performs machining by switching between an oil-based machining fluid and a machining fluid in which a conductive powder material is mixed into the oil-based machining fluid.
  • a processing apparatus comprising: a processing liquid tank including a waste liquid tank and a clear liquid tank; and a filter for oil including a filter for filtering waste liquid in the waste liquid tank and removing dust from the waste liquid.
  • the machining fluid treatment device of the electric discharge machine includes: a machining waste disposal unit configured to store machining waste removed by the machining waste removal unit and collectively discard machining waste accumulated in a certain amount; and the powder material. It is provided with at least one of powder substance disposal means for storing the powder substance removed by the removal means and collectively discarding a predetermined amount of the powder substance.
  • the powder filtering means can store the powder material removed from the filter of the powder filtering means by the powder material removing means,
  • a supply means is provided for supplying the stored powdered substance to the working fluid in the working fluid tank.
  • the machining fluid treatment device of the electric discharge machine is configured as described above, the machining fluid treatment device of the electric discharge machine used for electric discharge machining by switching between an oil-based machining fluid and a powder machining fluid. In this case, since two tanks for storing the machining fluid are not required, the capacity and installation space of the tank for storing the machining fluid can be reduced.
  • FIG. 1 is an explanatory diagram showing a configuration of a machining fluid treatment device for an electric discharge machine according to an embodiment of the present invention.
  • FIG. 2 is an explanatory diagram showing a flow of machining performed using the machining fluid treatment device of the electric discharge machine according to the embodiment of the present invention.
  • FIG. 3 is an explanatory diagram showing an outline of the configuration of a conventional machining fluid treatment apparatus for an electric discharge machine.
  • FIG. 4 is an explanatory diagram showing a flow of processing performed using a machining fluid treatment device of a conventional electric discharge machine.
  • FIG. 1 is an explanatory diagram showing a configuration of a machining fluid treatment apparatus of an electric discharge machine according to an embodiment of the present invention, in which 1 is an electrode, 2 is a workpiece, 3 is a machining tank, and 5 is Conductive powder material, 9 is a valve for discharging the machining fluid from machining tank 3 to machining fluid tank 19, 19a is a waste fluid tank of machining fluid tank 19, 19b is a machining fluid tank 19 clear liquid tank, 19 c is partition plate, 19 d is a window, 20 is a quick filling pump, 21 is a quick filling valve, 2 2 is a stirring valve in the processing tank, 2 3 is a constant ejection pump, 24 a and 24 b are stirring pipes,
  • 25 is a machining fluid discharge pump
  • 26 is an oil discharge filter valve
  • 27 is a powder discharge filter valve
  • 28 is a filtration pump
  • 29 is a filter means inlet valve
  • 30 is a filter means outlet valve
  • 3 1 is an oiled waste bag valve
  • 3 2 is an oiled waste box
  • 3 2a is an oil processing waste bag
  • 3 3 is a powder recovery inlet valve
  • 3 4 is a powder recovery outlet valve
  • 3 5 is a powder processing waste bag valve
  • 3 6 is a powder processing waste box
  • 3 6a is a powder processing waste bag
  • 37 is a working fluid circulation valve
  • 38 is an oil filtering means
  • 38 a is a filter made up of laminated vapor wafers, etc.
  • 38 b is an air valve
  • 38 c is an oil discharge valve
  • 3 9 is a powder filtration means
  • 39 a is a filter made up of laminated paper wafers, for example, 39 b is an air valve
  • 39 c is a powder supply valve
  • 40 is a liquid cooling pump
  • 41 is a processing liquid.
  • Temperature control device 42 is a pump for stirring in the waste liquid tank
  • 42 a is a pipe for stirring
  • 43 is a pump for stirring in the liquid tank
  • 43 a is a pipe for stirring.
  • filtration is performed by flowing compressed air from a compressed air supply source (not shown) such as a compressor, for example, from the downstream side to the upstream side of the filter 38a of the oil filtering means 38. Processing debris attached to the surface of the vessel 38a is removed.
  • the compressed air supply source, the air valve 38b, and the like correspond to processing waste removing means having a function of removing processing waste from the filter 38a.
  • the air valve 39 b By opening the air valve 39 b By flowing compressed air from a compressed air supply source (not shown) from the downstream side to the upstream side of the filter 39 a of the filter means 39 for powder, the powder substance 5 adhered to the surface of the filter 39 a Etc. are removed.
  • the compressed air supply source, the air valve 39b and the like correspond to a powder substance removing means having a function of removing the powder substance 5 and the like from the filter 39a.
  • the oil processing waste bag 32a is equivalent to a processing waste disposal means capable of storing processing waste removed from the surface of the filter 38a and collectively discarding a fixed amount of processing waste.
  • the powder processing waste bag 36 a is equivalent to a powder material disposal means that stores the powder material 5 and the like removed from the surface of the filter 39 a and collectively discards a fixed amount of the powder material 5 and the like.
  • the agitating pipes 24a, 24b, 42a and 43a are pipes for which several small holes have been drilled, and the machining fluid is ejected from these small holes. Is stirred.
  • FIG. 2 is an explanatory diagram showing a flow of machining performed using the machining fluid treatment device of the electric discharge machine according to the embodiment of the present invention.
  • the machining fluid containing machining waste generated by electric discharge machining is discharged from the machining tank 3 to the dirty liquid tank 19a of the machining liquid tank 19 by opening the valve 9.
  • the filtration means inlet valve 29 and the filtration means outlet valve 30 are opened, and the filtration pump 28 is driven to filter the contaminated liquid stored in the contaminated liquid tank 19 a of the processing liquid tank 19 for oil. It is supplied to the means 38, the processing waste in the waste liquid is removed by the filter 38a, and the processing liquid which has become the cleaning liquid is sent to the cleaning liquid tank 19b.
  • liquid cooling pump 40 is driven, and the temperature of the liquid to be added is controlled to be substantially constant by the processing liquid temperature controller 41.
  • the oil processing time is integrated by a timer in the control means (not shown), and when the integrated time reaches the set value, the filtration pump 28 is stopped, and the filtration means inlet valve 29 and the filtration means outlet valve 30 is closed, the oil discharge valve 38c is opened, and the processing fluid in the oil filtration means 38 is discharged to the waste liquid tank 19a. After a certain period of time, the oil discharge valve 38c is closed, and the oil processing waste bag valve 31 and the air valve 38b are opened, so that the compressed air supply (not shown) moves from the downstream side to the upstream side of the filter 38a.
  • the jet pump 23 is always stopped and the valve 9 is closed.
  • the driving of the filtration pump 28 for a certain period of time is continued, and the waste liquid stored in the waste liquid tank 19 a of the machining liquid tank 19 is supplied to the oil filtration means 38 to be filtered.
  • the partition 19c is formed with a window 19d that opens only in the direction of arrow A in the figure due to the pressure difference, and the working fluid in the clean liquid tank 19b flows into the dirty liquid tank 19a, causing The processing liquid in the liquid tank 19a also becomes a clear liquid.
  • the processing waste is removed. That is, the processing pump stored in the processing tank 3 is stopped by stopping the filtration pump 28, closing the filtration means inlet valve 29, driving the processing liquid discharge pump 25, and opening the oil discharge filtration valve 26. Is sent to the oil filtration means 38, the processing waste in the waste liquid is removed by the filter 38a, and sent to the fresh liquid tank 19b as a fresh liquid.
  • powder processing is performed. Before powder processing, first, it is checked whether or not the powdered substance 5 is stored in the powder filtering means 39. If the powder material 5 is discarded in the process (2), for example, "Powder substance replenishment” is displayed on the screen display of the not-shown display means. If there is an indication of "replenishment”, it is determined that the powdered substance 5 is not stored in the powder filtration means 39. Judge that 5 is stored.
  • powdered substance 5 is stored in the powder filtration means 3 9, the process 4— 1 When the powdered substance 5 is not stored in the powder filtration means 39, the powdered substance 5 is supplied manually or automatically, and then the step II-2 is performed. ⁇ Powder substance supply by powder substance removal means
  • the air valve 39b and the powder supply valve 39c are opened, and the powder recovery outlet valve 34 and the powder processing waste bag valve 35 are closed. Thereafter, by flowing compressed air from a compressed air supply source (not shown) from the downstream side of the filter 39a to the upstream side of the filter 39a from the air valve 39b, the powdered substance 5 adhering to the surface of the filter 39a is removed. Then, the powdered substance 5 is supplied from the powder supply valve 39c to the fresh liquid tank 19b, so that the powdered substance 5 can be reused.
  • the powder supply valve 39 c corresponds to a supply means for supplying the powdered substance 5 to the processing liquid in the cleaning liquid tank 19 b of the processing liquid tank 19.
  • the quick filling valve 21 is opened, and the rapid filling pump 20 is operated, whereby powder processing is performed on the processing tank 3. Supply liquid.
  • the machining fluid treatment device of the electric discharge machine After that, close the rapid filling valve 21 and open the agitation valve 22 inside the processing tank, always drive the jet pump 23, and the processing liquid is jetted from the stirring pipes 24a and 24b, and the processing tank 3 Are agitated, and electric discharge machining is performed in the same manner as described above. It is.
  • the discharge valve 9 is opened to discharge the processing liquid in the processing tank 3 to the processing liquid tank 19.
  • the machining fluid circulates as in step II.
  • the powder processing time is integrated by a timer in the control means (not shown), and the operator confirms that the integrated time has reached the set value on the screen display of the display means (not shown). If the accumulated time has reached the set value, the powdered substance 5 and the like are discarded as follows, and if the accumulated time has not reached the set value, the step (2) is performed.
  • the worker can dispose of the powdered substance 5 and the like collected in the powder processing waste bag 36 a together with the bag, so that the work of disposing of the powdered substance 5 and the like can be performed easily. Further, such a configuration makes it unnecessary to replace the filter 39a due to clogging.
  • the operator presses a switch, for example, “discarded powdered substance”, and a display, for example, “refilled powdered substance” is displayed on display means (not shown).
  • the powdered substance 5 is stored together with the processing fluid in the powder filtration means 39 until it is used again.
  • the machining fluid treatment apparatus for an electric discharge machine is suitable for being used for electric discharge machining performed by switching between an oil-based machining fluid and a powder machining fluid.

Abstract

A system for treating a working fluid for an electric discharge machine, which comprises a working fluid tank (19) composed of a dirty fluid vessel (19a) and a clean fluid vessel (19b), a filtration means for an oil (38) having a filter (38a) for filtrating a dirty fluid in the dirty fluid vessel (19a) to remove working chips contained in the dirty fluid, a means (38b) for removing working chips deposited on the surface of the filter (38a) through allowing a pressurized fluid to flow from the downstream side to the upstream side of the filter (38a), a filtration means for a powder (39) having a filter (39a) for filtrating the working fluid to remove a powdery material (5) contained in the working fluid and a means for removing the powdery material (5) deposited on the surface of the filter (39a) through allowing a pressurized fluid to flow from the downstream side to the upstream side of the filter (39a). The system does not require two tanks for storing two types of working fluid, which leads to the reduction of the total tank volume for storing the working fluid and of the space for installing tanks.

Description

明 細 書 放電加工機の加工液処理装置 技術分野  Description Machining fluid treatment equipment for electrical discharge machines Technical field
この発明は、 油系加工液と油系加工液に導電性を有する粉末物質を混 入した加工液とを切り替えて放電加工を行う放電加工機の加工液処理装 置の改良に関するものである。 背景技術  The present invention relates to an improvement in a machining fluid processing device of an electric discharge machine for performing electric discharge machining by switching between an oil-based machining fluid and a machining fluid in which a conductive powder material is mixed in the oil-based machining fluid. Background art
第 3図は、 従来の放電加工機の加工液処理装置の構成の概要を示す説 明図であり、 図において、 1は電極、 2は被加工物、 3は加工槽、 4は 油系加工液を貯留する加工液タンク、 4 aは加工液タンク 4の汚液槽、 4 bは加工液タンク 4の清液槽、 5は導電性を有する粉末物質、 6は油 系加工液に導電性を有する粉末物質 5を混入した加工液 (以下、 粉末加 ェ液と呼ぶ) を貯留する粉末加工液タンク、 7及び 8は放電加工により 発生した加工くず、 9は加工槽 3から加工液タンク 4に加工液を排出す るためのバルブ、 1 0は加工槽 3から粉末加工液タンク 6に加工液を排 出するためのバルブ、 1 1及び 1 2は加工液タンク 4から加工槽 3に油 系加工液を供給するためのポンプ及びバルブ、 1 3及び 1 4は粉末加工 液タンク 6から加工槽 3に粉末加工液を供給するためのポンプ及びバル ブ、 1 5及び 1 6は汚液槽 4 aの汚液から加工くず 7を除去するための ポンプ及び濾過手段、 1 7及び 1 8は粉末物質 5が寿命となった場合に 粉末加工液から粉末物質 5及び加工くず 8を除去するためのポンプ及び 濾過手段である。  Fig. 3 is an explanatory diagram showing the outline of the configuration of a machining fluid treatment device of a conventional electric discharge machine. Machining fluid tank for storing fluid, 4a is a sewage tank of machining fluid tank 4, 4b is a clear fluid tank of machining fluid tank 4, 5 is a conductive powdery substance, 6 is conductive to oil-based machining fluid Machining fluid tank containing a machining fluid (hereinafter referred to as powder solution) containing powdered material 5 containing powders, 7 and 8 are machining waste generated by electric discharge machining, 9 is machining tank 3 to machining fluid tank 4 A valve for discharging the processing fluid from the processing tank 3 to the powder processing liquid tank 6, a valve for discharging the processing liquid from the processing tank 3, and 11 and 12 are oils from the processing liquid tank 4 to the processing tank 3. Pumps and valves for supplying system machining fluid, 13 and 14 supply powder machining fluid from powder machining fluid tank 6 to machining tank 3 Pumps and valves, 15 and 16 are pumps and filtration means for removing processing debris 7 from the waste liquid in the waste tank 4a, and 17 and 18 are when the powder material 5 has reached the end of its life. A pump and a filtering means for removing the powdery substance 5 and processing waste 8 from the powder processing liquid.
油系加工液と粉末加工液とを切り替えて加工を行う放電加工機におい ては、 通常、 荒加工において油系加工液が使用され (以下、 油加工と呼 ぶ) 、 仕上げ加工において粉末加工液が使用される (以下、 粉末加工と 呼ぶ) 。 In an electric discharge machine that performs machining by switching between oil-based machining fluid and powder machining fluid Usually, oil-based machining fluid is used in roughing (hereinafter referred to as oil machining), and powder machining fluid is used in finishing machining (hereinafter referred to as powder machining).
第 4図は、 従来の放電加工機の加工液処理装置を使用して行われる加 ェの流れを示す説明図である。  FIG. 4 is an explanatory diagram showing a flow of processing performed using a machining fluid treatment device of a conventional electric discharge machine.
以下、 第 4図に示した加工の流れ (工程①乃至④) に沿って、 従来の 放電加工機の加工液処理装置の動作を説明する。  Hereinafter, the operation of the conventional machining fluid treatment apparatus of the electric discharge machine will be described along the machining flow (steps 1 to 6) shown in FIG.
①油加工 (荒加工)  ① Oil processing (rough processing)
バルブ 1 0及び 1 4を閉じ、 バルブ 1 2を開いてポンプ 1 1を駆動す ることにより、 油系加工液が加工液タンク 4の清液槽 4 bから加工槽 3 へ供給され、 電極 1と被加工物 2との極間に図示しない電源装置により 電圧が印加され放電加工が行われる。 放電加工により発生した加工くず 7を含む加工液は、 バルブ 9を開くことにより加工槽 3より加工液タン ク 4の汚液槽 4 aへ排出される。 汚液槽 4 a内の加工液は、 ポンプ 1 5 により濾過手段 1 6へ送られ加工くず 7が除去され、 清液となって清液 槽 4 bへ送られ、 再びポンプ 1 1により加工槽 3へ供給される。  By closing valves 10 and 14 and opening valve 12 to drive pump 11, oil-based machining fluid is supplied from machining fluid tank 4b of machining fluid tank 4 to machining tank 3, and electrode 1 A voltage is applied by a power supply device (not shown) between the electrode and the workpiece 2 to perform electric discharge machining. The machining fluid containing machining waste 7 generated by the electric discharge machining is discharged from the machining tank 3 to the dirty fluid tank 4 a of the machining fluid tank 4 by opening the valve 9. The processing liquid in the waste liquid tank 4a is sent to the filtration means 16 by the pump 15 to remove the processing waste 7, and is turned into a clear liquid, sent to the clear liquid tank 4b, and then again processed by the pump 11 Supplied to 3.
②油加工終了 ' 油加工終了により、ポンプ 1 1の駆動を停止して加工液の供給を止め、 バルブ 9を通して加工槽 3内の加工液を加工液タンク 4へ排出する。 ポ ンプ 1 5を駆動して濾過手段 1 6により加工液を濾過して加工くずを除 去し、 清液として清液槽 4 bに送る。  (2) End of oil processing '' When the oil processing is completed, the pump 11 is stopped and the supply of the processing liquid is stopped, and the processing liquid in the processing tank 3 is discharged to the processing liquid tank 4 through the valve 9. The pump 15 is driven and the processing fluid is filtered by the filtering means 16 to remove processing debris, and sent to the cleaning liquid tank 4b as a cleaning liquid.
③粉末加工 (仕上げ加工)  ③ Powder processing (finish processing)
バルブ 9及び 1 2を閉じ、 バルブ 1 4を開いてポンプ 1 3を駆動する ことにより、 粉末加工液が加工槽 3へ供給され、 前記と同様に放電加工 が行われる。 また、 バルブ 1 0を開くことにより、 加工液が粉末加工液 タンク 6へ排出される。 ④粉末物質が寿命であるかどうかの確認並びに粉末物質の回収及び供給 粉末加工で発生する加工くず 8は少量であり、 短時間の粉末加工であ れば加工に影響しない。しかしながら、粉末加工を長時間実施した後は、 加工くず 8の量が増加して加工に影響する。 また、 粉末物質 5は、 放電 加工に一定時間使用されると寿命となるため、 粉末加工を一定時間行つ た後には粉末加工液中の粉末物質 5及び加工くず 8を回収し、 新しい粉 末物質 5を供給する必要がある。 粉末加工液中の粉末物質 5と加工くず 8の回収は、 例えば以下のように行われる。 By closing the valves 9 and 12 and opening the valve 14 to drive the pump 13, the powder machining liquid is supplied to the machining tank 3, and electric discharge machining is performed in the same manner as described above. By opening the valve 10, the working fluid is discharged to the powder working fluid tank 6. (4) Confirmation of the life of the powder material and collection and supply of the powder material The amount of processing waste 8 generated by powder processing is small, and if it is a short-time powder processing, it does not affect the processing. However, after the powder processing has been performed for a long time, the amount of processing waste 8 increases and affects the processing. In addition, since the powder material 5 has a limited life when used for a certain period of time in electric discharge machining, after the powder machining has been performed for a certain period of time, the powder material 5 and the processing waste 8 in the powder machining fluid are collected and a new powder is obtained. Substance 5 needs to be supplied. The recovery of the powdery substance 5 and the processing waste 8 in the powder processing liquid is performed, for example, as follows.
即ち、図示しない制御手段内の夕イマ一により粉末加工時間を積算し、 この積算時間が設定値になった場合に、 図示しない表示画面により粉末 回収時期を表示して作業者に知らせる。 この表示を見た作業者が粉末回 収スィッチを入れ、ポンプ 1 7により粉末加工液を濾過手段 1 8に送り、 粉末物質 5及び加工くず 8を加工液から回収する。 粉末物質 5及び加工 くず 8を回収した後、作業者が新しい粉末物質 5を加工液中に供給する。 従来の放電加工機の加工液処理装置はこのように構成されているため、 油系加工液及び粉末加工液の 2種類の加工液各々が加工槽 3の容量分必 要となる。 即ち、 加工液タンク 4及び粉末加工液タンク 6の 2つのタン クが必要であると共に加工槽 3の略 2倍の容量の加工液が必要であるた め、 広い設置スペースが必要となるという問題点があった。 特に大型の 放電加工機の加工液処理装置においては、 加工槽の容量が数千リットル を超える場合もあり、 大量の加工液及び設置スペースを確保するために 膨大なコストがかかるという問題点があった。 発明の開示  That is, the powder processing time is integrated by the timer in the control means (not shown), and when the integrated time reaches the set value, the powder collection time is displayed on a display screen (not shown) to notify the worker. The operator who sees this display turns on the powder recovery switch, sends the powder processing fluid to the filtering means 18 by the pump 17, and collects the powdered substance 5 and processing waste 8 from the processing fluid. After collecting the powdered substance 5 and the processing waste 8, the operator supplies new powdered substance 5 into the working fluid. Since the conventional machining fluid treatment device of the electric discharge machine is configured as described above, two types of machining fluids, ie, an oil-based machining fluid and a powder machining fluid, are required for the capacity of the machining tank 3. In other words, two tanks, a machining fluid tank 4 and a powder machining fluid tank 6, are required, and a machining fluid having a volume approximately twice as large as that of the machining tank 3 is required, thus requiring a large installation space. There was a point. In particular, machining fluid processing equipment for large electric discharge machines has the problem that the capacity of the machining tank may exceed several thousand liters, and it requires enormous costs to secure a large amount of machining fluid and installation space. Was. Disclosure of the invention
この発明は、前記のような課題を解決するためになされたものであり、 油系加工液と粉末加工液とを切り替えて加工を行う放電加工に用いる放 電加工機の加工液処理装置において、 加工液を貯留するタンクの容量及 び設置スペースを低減できる放電加工機の加工液処理装置を得ることを 目的とする。 SUMMARY OF THE INVENTION The present invention has been made to solve the above-described problems, and has been made in order to solve the above-mentioned problem. An object of the present invention is to provide a machining fluid treatment device for an electric discharge machine, which can reduce the capacity and installation space of a tank for storing a machining fluid in a machining fluid treatment device for an electric machining machine.
この発明に係る放電加工機の加工液処理装置は、 油系加工液と油系加 ェ液に導電性を有する粉末物質を混入した加工液とを切り替えて加工を 行う放電加工機の加工液処理装置において、 汚液槽と清液槽とからなる 加工液タンクと、 前記汚液槽内の汚液を濾過し、 前記汚液中の加工くず を除去する濾過器を備えた油用濾過手段と、 前記加工液を濾過し、 前記 加工液中の前記粉末物質を除去する濾過器を備えた粉末用濾過手段と、 前記粉末用濾過手段の濾過器の下流側から上流側へ圧力流体を流すこと により、 前記粉末用濾過手段の濾過器表面に付着した粉末物質を除去す る粉末物質除去手段とを備えたものである。  A machining fluid treatment device for an electric discharge machine according to the present invention is a machining fluid treatment device for an electric discharge machine that performs machining by switching between an oil-based machining fluid and a machining fluid in which a conductive powder material is mixed into an oil-based fluid. In the apparatus, a processing liquid tank comprising a waste liquid tank and a clear liquid tank; and an oil filtering means provided with a filter for filtering waste liquid in the waste liquid tank and removing processing waste in the waste liquid. A filtering means for powder provided with a filter for filtering the working fluid and removing the powder material in the working fluid; and flowing a pressure fluid from a downstream side to an upstream side of the filtering part of the filtering means for powder. And a powder substance removing means for removing the powder substance adhering to the filter surface of the powder filtering means.
また、 この発明に係る放電加工機の加工液処理装置は、 前記粉末物質 除去手段により除去された粉末物質を貯え一定量貯まった粉末物質を一 括廃棄する粉末物質廃棄手段を備えたものである。  Further, the machining fluid treatment device of the electric discharge machine according to the present invention includes a powder material disposal means for storing the powder substance removed by the powder substance removal means and collectively discarding a predetermined amount of the powder substance. .
また、 この発明に係る放電加工機の加工液処理装置は、 油系加工液と 油系加工液に導電性を有する粉末物質を混入した加工液とを切り替えて 加工を行う放電加工機の加工液処理装置において、 汚液槽と清液槽とか らなる加工液タンクと、 前記汚液槽内の汚液を濾過し、 前記汚液中の加 ェくずを除去する濾過器を備えた油用濾過手段と、 前記油用濾過手段の 濾過器の下流側から上流側へ圧力流体を流すことにより、 前記油用濾過 手段の濾過器表面に付着した加工くずを除去する加工くず除去手段と、 前記加工液を濾過し、 前記加工液中の前記粉末物質を除去する濾過器を 備えた粉末用濾過手段と、 前記粉末用濾過手段の濾過器の下流側から上 流側へ圧力流体を流すことにより、 前記粉末用濾過手段の濾過器表面に 付着した粉末物質を除去する粉末物質除去手段とを備えたものである。 また、 この発明に係る放電加工機の加工液処理装置は、 前記加工くず 除去手段により除去された加工くずを貯え一定量貯まった加工くずを一 括廃棄する加工くず廃棄手段、 及び、 前記粉末物質除去手段により除去 された粉末物質を貯え一定量貯まった粉末物質を一括廃棄する粉末物質 廃棄手段の少なくともどちらかを備えたものである。 Further, the machining fluid treatment apparatus for an electric discharge machine according to the present invention is a machining fluid for an electric discharge machine which performs machining by switching between an oil-based machining fluid and a machining fluid in which a conductive powder material is mixed into the oil-based machining fluid. A processing apparatus, comprising: a processing liquid tank including a waste liquid tank and a clear liquid tank; and a filter for oil including a filter for filtering waste liquid in the waste liquid tank and removing dust from the waste liquid. Means for removing processing debris attached to the surface of the filter of the oil filtering means by flowing a pressure fluid from a downstream side of the filter of the oil filtering means to an upstream side thereof; A filter for filtering the liquid, the filter including a filter for removing the powder material in the processing liquid, and a pressure fluid flowing from a downstream side to an upstream side of the filter of the filter for powder, Powder adhered to the filter surface of the powder filtration means It is obtained by a powder substance removing means for removing. In addition, the machining fluid treatment device of the electric discharge machine according to the present invention includes: a machining waste disposal unit configured to store machining waste removed by the machining waste removal unit and collectively discard machining waste accumulated in a certain amount; and the powder material. It is provided with at least one of powder substance disposal means for storing the powder substance removed by the removal means and collectively discarding a predetermined amount of the powder substance.
また、 この発明に係る放電加工機の加工液処理装置は、 前記粉末用濾 過手段が、 前記粉末物質除去手段により前記粉末用濾過手段の濾過器か ら除去された粉末物質を貯留できると共に、 この貯留した粉末物質を前 記加工液タンク内の加工液に供給するための供給手段を備えたものであ る。  Further, in the machining fluid treatment device of the electric discharge machine according to the present invention, the powder filtering means can store the powder material removed from the filter of the powder filtering means by the powder material removing means, A supply means is provided for supplying the stored powdered substance to the working fluid in the working fluid tank.
この発明に係る放電加工機の加工液処理装置は以上のように構成され ているため、 油系加工液と粉末加工液とを切り替えて行う放電加工に用 いられる放電加工機の加工液処理装置において、 加工液.を貯留するため の 2つのタンクを必要としないため、 加工液を貯留するタンクの容量及 び設置スペースを低減できるという効果を奏する。 図面の簡単な説明  Since the machining fluid treatment device of the electric discharge machine according to the present invention is configured as described above, the machining fluid treatment device of the electric discharge machine used for electric discharge machining by switching between an oil-based machining fluid and a powder machining fluid. In this case, since two tanks for storing the machining fluid are not required, the capacity and installation space of the tank for storing the machining fluid can be reduced. BRIEF DESCRIPTION OF THE FIGURES
第 1図は、 この発明の実施の形態に係る放電加工機の加工液処理装置 の構成を示す説明図である。  FIG. 1 is an explanatory diagram showing a configuration of a machining fluid treatment device for an electric discharge machine according to an embodiment of the present invention.
第 2図は、 この発明の実施の形態に係る放電加工機の加工液処理装置 を使用して行われる加工の流れを示す説明図である。  FIG. 2 is an explanatory diagram showing a flow of machining performed using the machining fluid treatment device of the electric discharge machine according to the embodiment of the present invention.
第 3図は、 従来の放電加工機の加工液処理装置の構成の概要を示す説 明図である。  FIG. 3 is an explanatory diagram showing an outline of the configuration of a conventional machining fluid treatment apparatus for an electric discharge machine.
第 4図は、 従来の放電加工機の加工液処理装置を使用して行われる加 ェの流れを示す説明図である。 発明を実施するための最良の形態 FIG. 4 is an explanatory diagram showing a flow of processing performed using a machining fluid treatment device of a conventional electric discharge machine. BEST MODE FOR CARRYING OUT THE INVENTION
第 1図は、 この発明の実施の形態に係る放電加工機の加工液処理装置 の構成を示す説明図であり、 図において、 1は電極、 2は被加工物、 3 は加工槽、 5は導電性を有する粉末物質、 9は加工槽 3から加工液タン ク 1 9に加工液を排出するためのバルブ、 1 9 aは加工液タンク 1 9の 汚液槽、 1 9 bは加工液タンク 1 9の清液槽、 1 9 cは仕切板、 1 9 d は窓、 2 0は急速充満ポンプ、 2 1は急速充満バルブ、 2 2は加工槽内 攪拌バルブ、 2 3は常時噴出ポンプ、 2 4 a及び 2 4 bは攪拌用パイプ、 FIG. 1 is an explanatory diagram showing a configuration of a machining fluid treatment apparatus of an electric discharge machine according to an embodiment of the present invention, in which 1 is an electrode, 2 is a workpiece, 3 is a machining tank, and 5 is Conductive powder material, 9 is a valve for discharging the machining fluid from machining tank 3 to machining fluid tank 19, 19a is a waste fluid tank of machining fluid tank 19, 19b is a machining fluid tank 19 clear liquid tank, 19 c is partition plate, 19 d is a window, 20 is a quick filling pump, 21 is a quick filling valve, 2 2 is a stirring valve in the processing tank, 2 3 is a constant ejection pump, 24 a and 24 b are stirring pipes,
2 5は加工液排出ポンプ、 2 6は油排出濾過バルブ、 2 7は粉末排出濾 過バルブ、 2 8は濾過用ポンプ、 2 9は濾過手段入口バルブ、 3 0は濾 過手段出口バルブ、 3 1は油加工くず袋バルブ、 3 2は油加工くず箱、25 is a machining fluid discharge pump, 26 is an oil discharge filter valve, 27 is a powder discharge filter valve, 28 is a filtration pump, 29 is a filter means inlet valve, 30 is a filter means outlet valve, 3 1 is an oiled waste bag valve, 3 2 is an oiled waste box,
3 2 aは油加工くず袋、 3 3は粉末回収入口バルブ、 3 4は粉末回収出 口バルブ、 3 5は粉末加工くず袋バルブ、 3 6は粉末加工くず箱、 3 6 aは粉末加工くず袋、 3 7は加工液循環バルブ、 3 8は油用濾過手段、 3 8 aは例えば積層されたべ一パウェハ等からなる濾過器、 3 8 bはェ ァバルブ、 3 8 cは油排出バルブ、 3 9は粉末用濾過手段、 3 9 aは例 えば積層されたぺーパウェハ等からなる濾過器、 3 9 bはエアバルブ、 3 9 cは粉末供給バルブ、 4 0は液冷却ポンプ、 4 1は加工液温度制御 装置、 4 2は汚液槽内攪拌用ポンプ、 4 2 aは攪拌用パイプ、 4 3は清 液槽内攪拌用ポンプ、 4 3 aは攪拌用パイプである。 3 2a is an oil processing waste bag, 3 3 is a powder recovery inlet valve, 3 4 is a powder recovery outlet valve, 3 5 is a powder processing waste bag valve, 3 6 is a powder processing waste box, 3 6a is a powder processing waste bag A bag, 37 is a working fluid circulation valve, 38 is an oil filtering means, 38 a is a filter made up of laminated vapor wafers, etc., 38 b is an air valve, 38 c is an oil discharge valve, 3 9 is a powder filtration means, 39 a is a filter made up of laminated paper wafers, for example, 39 b is an air valve, 39 c is a powder supply valve, 40 is a liquid cooling pump, and 41 is a processing liquid. Temperature control device, 42 is a pump for stirring in the waste liquid tank, 42 a is a pipe for stirring, 43 is a pump for stirring in the liquid tank, and 43 a is a pipe for stirring.
エアバルブ 3 8 bを開くことにより、 油用濾過手段 3 8の濾過器 3 8 aの下流側から上流側へ、 例えばコンプレツサ等からなる図示しない圧 縮空気供給源から圧縮空気を流すことにより、 濾過器 3 8 aの表面に付 着した加工くずが除去される。 この圧縮空気供給源及びエアバルブ 3 8 b等が、 濾過器 3 8 aから加工くずを除去する機能を有する加工くず除 去手段に相当するものである。 また、 エアバルブ 3 9 bを開くことによ り、 粉末用濾過手段 3 9の濾過器 3 9 aの下流側から上流側へ図示しな い圧縮空気供給源から圧縮空気を流すことにより、 濾過器 3 9 aの表面 に付着した粉末物質 5等が除去される。 この圧縮空気供給源及びエアバ ルブ 3 9 b等が、 濾過器 3 9 aから粉末物質 5等を除去する機能を有す る粉末物質除去手段に相当するものである。 By opening the air valve 38b, filtration is performed by flowing compressed air from a compressed air supply source (not shown) such as a compressor, for example, from the downstream side to the upstream side of the filter 38a of the oil filtering means 38. Processing debris attached to the surface of the vessel 38a is removed. The compressed air supply source, the air valve 38b, and the like correspond to processing waste removing means having a function of removing processing waste from the filter 38a. Also, by opening the air valve 39 b By flowing compressed air from a compressed air supply source (not shown) from the downstream side to the upstream side of the filter 39 a of the filter means 39 for powder, the powder substance 5 adhered to the surface of the filter 39 a Etc. are removed. The compressed air supply source, the air valve 39b and the like correspond to a powder substance removing means having a function of removing the powder substance 5 and the like from the filter 39a.
油加工くず袋 3 2 aは、 濾過器 3 8 aの表面から除去された加工くず を貯めておき、 一定量貯まった加工くずを一括廃棄できる加工くず廃棄 手段に相当するものである。 また、 粉末加工くず袋 3 6 aは、 濾過器 3 9 aの表面から除去された粉末物質 5等を貯めておき、 一定量貯まった 粉末物質 5等を一括廃棄できる粉末物質廃棄手段に相当するものである 攪拌用パイプ 2 4 a、 2 4 b、 4 2 a及び 4 3 aは、 配管用のパイプ にいくつかの小穴をあけたものであり、 これら小穴からの加工液の噴出 により加工液が撹拌される。 汚液槽内攪拌用ポンプ 4 2と清液槽内攪拌 用ポンプ 4 3を駆動し、 攪拌用パイプ 4 2 a及び 4 3 aから加工液を噴 出させることにより、 汚液槽 1 9 a及び清液槽 1 9 b内の加工液が攪拌 され、 油用濾過手段 3 8及び粉末用濾過手段 3 9に加工くず及び粉末物 質を効率的に供給することができる。  The oil processing waste bag 32a is equivalent to a processing waste disposal means capable of storing processing waste removed from the surface of the filter 38a and collectively discarding a fixed amount of processing waste. The powder processing waste bag 36 a is equivalent to a powder material disposal means that stores the powder material 5 and the like removed from the surface of the filter 39 a and collectively discards a fixed amount of the powder material 5 and the like. The agitating pipes 24a, 24b, 42a and 43a are pipes for which several small holes have been drilled, and the machining fluid is ejected from these small holes. Is stirred. By driving the pump 42 for stirring in the waste liquid tank and the pump 43 for stirring in the clear liquid tank to eject the processing liquid from the stirring pipes 42a and 43a, the waste liquid tanks 19a and The processing liquid in the fresh liquid tank 19 b is stirred, so that processing waste and powder material can be efficiently supplied to the oil filtering means 38 and the powder filtering means 39.
第 2図は、 この発明の実施の形態に係る放電加工機の加工液処理装置 を使用して行われる加工の流れを示す説明図である。  FIG. 2 is an explanatory diagram showing a flow of machining performed using the machining fluid treatment device of the electric discharge machine according to the embodiment of the present invention.
以下、 第 2図に示した加工の流れ (工程①乃至⑧) に沿って、 この発 明の実施の形態に係る放電加工機の加工液処理装置の動作を説明する。 ①油加工 (荒加工)  Hereinafter, the operation of the machining fluid treatment apparatus of the electric discharge machine according to the embodiment of the present invention will be described along the machining flow (steps I to II) shown in FIG. ① Oil processing (rough processing)
急速充満バルブ 2 1を開いて急速充満ポンプ 2 0を駆動し、 加工液夕 ンク 1 9から油系加工液を加工槽 3へ供給する。 加工槽 3内の図示しな いフロートスィッチにより、 加工槽 3内に加工液が満たされたことを確 認した後、急速充満ポンプ 2 0を停止し、急速充満バルブ 2 1を閉じる。 また、 常時噴出ポンプ 2 3を駆動し、 攪拌用パイプ 2 4 bから加工液を 噴出する。 この状態で、 電極 1と被加工物 2との極間に図示しない電源 装置により電圧が印加され放電加工が行われる。 Open the quick filling valve 21 and drive the quick filling pump 20 to supply the oil-based machining fluid to the machining tank 3 from the machining fluid tank 19. After confirming that the processing liquid is filled in the processing tank 3 by a float switch (not shown) in the processing tank 3, the quick filling pump 20 is stopped, and the quick filling valve 21 is closed. Further, the jet pump 23 is constantly driven to jet the machining fluid from the stirring pipe 24b. In this state, a voltage is applied by a power supply (not shown) between the electrode 1 and the workpiece 2 to perform electric discharge machining.
• 放電加工により発生した加工くずを含む加工液は、 バルブ 9を開くこ とにより加工槽 3より加工液タンク 1 9の汚液槽 1 9 aへ排出される。 また、 濾過手段入口バルブ 2 9及び濾過手段出口バルブ 3 0を開いて 濾過用ポンプ 2 8を駆動し、 加工液タンク 1 9の汚液槽 1 9 aに貯留し ている汚液を油用濾過手段 3 8に供給し、 濾過器 3 8 aにより汚液中の 加工くずを除去し、 清液となった加工液を清液槽 1 9 bへ送る。  • The machining fluid containing machining waste generated by electric discharge machining is discharged from the machining tank 3 to the dirty liquid tank 19a of the machining liquid tank 19 by opening the valve 9. In addition, the filtration means inlet valve 29 and the filtration means outlet valve 30 are opened, and the filtration pump 28 is driven to filter the contaminated liquid stored in the contaminated liquid tank 19 a of the processing liquid tank 19 for oil. It is supplied to the means 38, the processing waste in the waste liquid is removed by the filter 38a, and the processing liquid which has become the cleaning liquid is sent to the cleaning liquid tank 19b.
さらに液冷却ポンプ 4 0を駆動し、 加工液温度制御装置 4 1により加 ェ液の温度を略一定に制御する。  Further, the liquid cooling pump 40 is driven, and the temperature of the liquid to be added is controlled to be substantially constant by the processing liquid temperature controller 41.
放電加工により加工くずが発生すると、濾過器 3 8 aの表面には、徐々 に加工くずが付着してくる。 そのため、 例えば図示しない制御手段内の タイマーにより油加工時間を積算し、 この積算時間が設定値になった場 合に濾過用ポンプ 2 8を停止させ、 濾過手段入口バルブ 2 9と濾過手段 出口バルブ 3 0を閉じ、 油排出バルブ 3 8 cを開き、 油用濾過手段 3 8 内の加工液を汚液槽 1 9 aへ排出する。 一定時間経過後、 油排出バルブ 3 8 cを閉じ、 油加工くず袋バルブ 3 1及びエアバルブ 3 8 bを開くこ とにより、 濾過器 3 8 aの下流側から上流側へ図示しない圧縮空気供翁厶 源から圧縮空気を流すことにより、 濾過器 3 8 aの表面に付着した加工 くずを油加工くず箱 3 2内の油加工くず袋 3 2 aへ排出する。 このよう な構成により、 濾過器 3 8 aの目詰まりによる交換を不要にすることが できる。  When machining dust is generated by the electric discharge machining, the machining scrap gradually adheres to the surface of the filter 38a. Therefore, for example, the oil processing time is integrated by a timer in the control means (not shown), and when the integrated time reaches the set value, the filtration pump 28 is stopped, and the filtration means inlet valve 29 and the filtration means outlet valve 30 is closed, the oil discharge valve 38c is opened, and the processing fluid in the oil filtration means 38 is discharged to the waste liquid tank 19a. After a certain period of time, the oil discharge valve 38c is closed, and the oil processing waste bag valve 31 and the air valve 38b are opened, so that the compressed air supply (not shown) moves from the downstream side to the upstream side of the filter 38a. By discharging compressed air from the source, the processing waste adhering to the surface of the filter 38a is discharged to the oil processing waste bag 32a in the oil processing waste box 32. With such a configuration, it is not necessary to replace the filter 38a due to clogging.
さらに一定時間経過後、 エアバルブ 3 8 bを閉じて、 圧縮空気供給源 からの圧縮空気の供給を止め、 濾過手段入口バルブ 2 9、 濾過手段出口 バルブ 3 0、 油加工くず袋バルブ 3 1を元に戻し、 濾過用ポンプ 2 8を 駆動して、 油用濾過手段 3 8による加工液の濾過を再び開始する。 After a certain period of time, close the air valve 38b to stop the supply of compressed air from the compressed air supply source.Then, the filter means inlet valve 29, the filter means outlet valve 30 and the oil processing waste bag valve 31 And return the filtration pump 28 Then, the filtration of the working fluid by the oil filtering means 38 is started again.
②油加工終了  ② Finished oil processing
油加工終了により、 常時噴出ポンプ 2 3を停止させ、 バルブ 9を閉じ る。 一定時間濾過用ポンプ 2 8の駆動を継続して加工液タンク 1 9の汚 液槽 1 9 aに貯留している汚液を油用濾過手段 3 8に供給し、 濾過器 3 When the oil processing is completed, the jet pump 23 is always stopped and the valve 9 is closed. The driving of the filtration pump 28 for a certain period of time is continued, and the waste liquid stored in the waste liquid tank 19 a of the machining liquid tank 19 is supplied to the oil filtration means 38 to be filtered.
8 aにより汚液中の加工くずを除去し、 清液となった加工液を清液槽 18a removes processing waste from the waste liquid, and removes the processing liquid that has been
9 bへ送る。 仕切り 1 9 cには、 圧力差により図中矢印 A方向にのみ開 く窓 1 9 dが形成されており、 清液槽 1 9 bの加工液が汚液槽 1 9 aに 流入し、 汚液槽 1 9 a内の加工液も清液となる。 Send to 9 b. The partition 19c is formed with a window 19d that opens only in the direction of arrow A in the figure due to the pressure difference, and the working fluid in the clean liquid tank 19b flows into the dirty liquid tank 19a, causing The processing liquid in the liquid tank 19a also becomes a clear liquid.
次に、 加工槽 3に貯留された加工液には、 加工により発生した加工く ずが含まれているため、 この加工くずを除去する。 即ち、 濾過用ポンプ 2 8を停止させ、 濾過手段入口バルブ 2 9を閉じ、 加工液排出ポンプ 2 5を駆動し、 油排出濾過バルブ 2 6を開くことにより、 加工槽 3に貯留 された加工くずが含まれている加工液を油用濾過手段 3 8に送り、 濾過 器 3 8 aにより汚液中の加工くずを除去し、 清液として清液槽 1 9 bに 送る。  Next, since the processing fluid stored in the processing tank 3 contains processing waste generated by the processing, the processing waste is removed. That is, the processing pump stored in the processing tank 3 is stopped by stopping the filtration pump 28, closing the filtration means inlet valve 29, driving the processing liquid discharge pump 25, and opening the oil discharge filtration valve 26. Is sent to the oil filtration means 38, the processing waste in the waste liquid is removed by the filter 38a, and sent to the fresh liquid tank 19b as a fresh liquid.
③粉末用濾過手段内に粉末物質があるかどうかの確認  ③ Check if there is any powdery substance in the powder filtration means
油加工が終了した後は粉末加工を行うが、 粉末加工前に、 まず粉末用 濾過手段 3 9に粉末物質 5が貯留されているかどうかの確認を行う。 工程⑦において粉末物質 5の廃棄が行われた場合は、 図示しない表示 手段の画面表示に例えば「粉末物質補充」という表示がされているため、 この表示手段の画面表示を見て、 「粉末物質補充」 という表示がある場 合には粉末用濾過手段 3 9に粉末物質 5が貯留されてないと判断し、 「粉末物質補充」 という表示がない場合には粉末用濾過手段 3 9に粉末 物質 5が貯留されていると判断する。  After the oil processing is completed, powder processing is performed. Before powder processing, first, it is checked whether or not the powdered substance 5 is stored in the powder filtering means 39. If the powder material 5 is discarded in the process (2), for example, "Powder substance replenishment" is displayed on the screen display of the not-shown display means. If there is an indication of "replenishment", it is determined that the powdered substance 5 is not stored in the powder filtration means 39. Judge that 5 is stored.
粉末用濾過手段 3 9に粉末物質 5が貯留されている場合は工程④— 1 を実施し、 粉末用濾過手段 3 9に粉末物質 5が貯留されてない場合は、 粉末物質 5を手動又は自動にて供給した後に工程④— 2を実施する。 ④粉末物質除去手段による粉末物質供給 If powdered substance 5 is stored in the powder filtration means 3 9, the process ④— 1 When the powdered substance 5 is not stored in the powder filtration means 39, the powdered substance 5 is supplied manually or automatically, and then the step II-2 is performed.粉末 Powder substance supply by powder substance removal means
④— 1  ④— 1
粉末用濾過手段 3 9に粉末物質 5が貯留されている場合、 エアバルブ 3 9 bと粉末供給バルブ 3 9 cを開き粉末回収出口バルブ 3 4及び粉末 加工くず袋バルブ 3 5を閉じる。 その後、 エアバルブ 3 9 bから濾過器 3 9 aの下流側から上流側へ図示しない圧縮空気供給源からの圧縮空気 を流すことにより、 濾過器 3 9 aの表面に付着した粉末物質 5が除去さ れ、 この粉末物質 5が粉末供給バルブ 3 9 cから清液槽 1 9 bに供給さ れるため、 粉末物質 5を再利用することができる。 粉末供給バルブ 3 9 cが、 粉末物質 5を加工液タンク 1 9の清液槽 1 9 b内の加工液に供給 するための供給手段に相当する。  When the powdered substance 5 is stored in the powder filtration means 39, the air valve 39b and the powder supply valve 39c are opened, and the powder recovery outlet valve 34 and the powder processing waste bag valve 35 are closed. Thereafter, by flowing compressed air from a compressed air supply source (not shown) from the downstream side of the filter 39a to the upstream side of the filter 39a from the air valve 39b, the powdered substance 5 adhering to the surface of the filter 39a is removed. Then, the powdered substance 5 is supplied from the powder supply valve 39c to the fresh liquid tank 19b, so that the powdered substance 5 can be reused. The powder supply valve 39 c corresponds to a supply means for supplying the powdered substance 5 to the processing liquid in the cleaning liquid tank 19 b of the processing liquid tank 19.
④— 2 ④— 2
濾過手段入口バルブ 2 9を閉じ、 加工液循環バルブ 3 7を開いて、 濾 過用ポンプ 2 8を駆動させ、 汚液槽 1 9 aから清液槽 1 9 bに加工液を 送る。 圧力差により図中矢印 A方向にのみ開く窓 1 9 dを通して加工液 タンク 1 9の内部で加工液が循環するため、 粉末物質を加工液中に効率 的に混入することができる。  Close the filtration means inlet valve 29, open the machining fluid circulation valve 37, drive the filtration pump 28, and send the machining fluid from the dirty fluid tank 19a to the clear liquid tank 19b. The working fluid circulates inside the working fluid tank 19 through the window 19 d that opens only in the direction of arrow A in the figure due to the pressure difference, so that the powdered material can be efficiently mixed into the working fluid.
⑤粉末加工 (仕上げ加工) ⑤Powder processing (finish processing)
前記のように粉末物質 5が供給され、 加工液全体にわたり粉末物質 5 が混入された後、 急速充満バルブ 2 1を開いて急速充満ポンプ 2 0を駆 動することにより、 加工槽 3へ粉末加工液を供給する。  After the powdered substance 5 is supplied as described above and the powdered substance 5 is mixed in the entire processing liquid, the quick filling valve 21 is opened, and the rapid filling pump 20 is operated, whereby powder processing is performed on the processing tank 3. Supply liquid.
その後、 急速充満バルブ 2 1を閉じ、 加工槽内攪拌バルブ 2 2を開い て、 常時噴出ポンプ 2 3を駆動し、 攪拌用パイプ 2 4 a及び 2 4 bから 加工液が噴出され加工槽 3内が攪拌され、 前記と同様に放電加工が行わ れる。 また、 排出バルブ 9を開き加工槽 3中の加工液を加工液タンク 1 9へ排出する。 この発明の実施の形態に係る放電加工機の加工液処理装 置内は、 工程④ー 2のとおり加工液が循環する。 After that, close the rapid filling valve 21 and open the agitation valve 22 inside the processing tank, always drive the jet pump 23, and the processing liquid is jetted from the stirring pipes 24a and 24b, and the processing tank 3 Are agitated, and electric discharge machining is performed in the same manner as described above. It is. In addition, the discharge valve 9 is opened to discharge the processing liquid in the processing tank 3 to the processing liquid tank 19. In the machining fluid treatment device of the electric discharge machine according to the embodiment of the present invention, the machining fluid circulates as in step II.
⑥粉末加工終了  終了 Finished powder processing
粉末加工終了後、 次の油加工に備え、 加工液中の粉末物質 5及び加工 くずを除去する。 即ち、 タンク内循環バルブ 3 7を閉じて粉末回収入口 バルブ 3 3及び粉末回収出口バルブ 3 4を開くことにより、 加工槽 1 9 内の粉末加工液を粉末用濾過手段 3 9に送り、 濾過器 3 9 aにより粉末 物質 5及び加工くずを除去する。 所定時間経過後、 粉末回収入口バルブ 3 3を閉じ、 濾過用ポンプ 2 8を停止し、 粉末排出濾過バルブ 2 7を開 き、 加工液排出ポンプ 2 5を駆動することにより加工槽 3内の粉末加工 液を粉末用濾過手段 3 9に送り、 濾過器 3 9 aにより粉末物質 5及び加 ェくずを除去する。  After powder processing, remove powder material 5 and processing waste in the processing fluid in preparation for the next oil processing. That is, by closing the tank circulation valve 37 and opening the powder recovery inlet valve 33 and the powder recovery outlet valve 34, the powder processing liquid in the processing tank 19 is sent to the powder filtering means 39, and the 39 Remove powdered substance 5 and processing waste by 9a. After a lapse of a predetermined time, the powder collection inlet valve 33 is closed, the filtration pump 28 is stopped, the powder discharge filtration valve 27 is opened, and the processing fluid discharge pump 25 is driven to drive the powder in the processing tank 3. The processing liquid is sent to the powder filtration means 39, and the powder substance 5 and dust are removed by the filter 39a.
⑦粉末物質が寿命であるかどうかの確認及び粉末物質廃棄  確認 Confirmation of expiration of powder material and disposal of powder material
前記のとおり粉末物質 5の寿命等のため、 粉末加工を一定時間行った 後には粉末加工液中の粉末物質 5及び加工くずを回収し、 新しい粉末物 質 5を供給する必要がある。  As described above, due to the life of the powdered substance 5, it is necessary to collect the powdered substance 5 and processing waste in the powder processing liquid after supplying the powder for a certain period of time and supply a new powdered substance 5.
例えば図示しない制御手段内のタイマーにより粉末加工時間を積算し、 この積算時間が設定値になったことを作業者が図示しない表示手段の画 面表示で確認する。 前記積算時間が設定値に達した場合は以下のとおり 粉末物質 5等の廃棄を行い、 前記積算時間が設定値に達していない場合 は工程⑧を実施する。  For example, the powder processing time is integrated by a timer in the control means (not shown), and the operator confirms that the integrated time has reached the set value on the screen display of the display means (not shown). If the accumulated time has reached the set value, the powdered substance 5 and the like are discarded as follows, and if the accumulated time has not reached the set value, the step (2) is performed.
まず、 エアバルブ 3 9 bと粉末加工くず袋バルブ 3 5を開き粉末回収 出口バルブ 3 4を閉じる。 その後、 エアバルブ 3 9 bを通して図示しな い圧縮空気供給源からの圧縮空気を濾過器 3 9 aの下流側から上流側へ 流すことにより、 濾過器 3 9 aの表面に付着している粉末物質 5及び加 ェくず並びに粉末用濾過手段 3 9内部の粉末物質 5及び加工くずが粉末 加工くず箱 3 6内の粉末加工くず袋 3 6 aまで前記圧縮空気による圧力 により吹き飛ばされる。 First, open the air valve 39 b and powder processing waste bag valve 35 and close the powder recovery outlet valve 34. After that, compressed air from a compressed air supply source (not shown) is flowed from the downstream side to the upstream side of the filter 39a through the air valve 39b, so that the powder substance adhering to the surface of the filter 39a is 5 and add The dust material and the powdered substance 5 inside the filtering means 39 for powder and the processing waste are blown off by the pressure of the compressed air to the powder processing waste bag 36 a in the powder processing waste box 36.
作業者は、 粉末加工くず袋 3 6 aに集められた粉末物質 5等を袋ごと 廃棄できるため、 粉末物質 5等の廃棄作業を容易に行うことができる。 また、 このような構成により、 濾過器 3 9 aの目詰まりによる交換を不 要にすることができる。  The worker can dispose of the powdered substance 5 and the like collected in the powder processing waste bag 36 a together with the bag, so that the work of disposing of the powdered substance 5 and the like can be performed easily. Further, such a configuration makes it unnecessary to replace the filter 39a due to clogging.
粉末物質 5等の廃棄作業を行った場合、 作業者が例えば 「粉末物質廃 棄」というスィツチを押すことにより、図示しない表示手段に例えば「粉 末物質補充」 という表示がされる。  When the operator disposes of the powdered substance 5 or the like, the operator presses a switch, for example, “discarded powdered substance”, and a display, for example, “refilled powdered substance” is displayed on display means (not shown).
⑧粉末物質貯留 ⑧Powder substance storage
前記制御手段内のタイマーによる粉末加工時間の積算時間が設定値に 達していない場合は、 粉末物質 5は、 次に利用されるまで、 粉末用濾過 手段 3 9内において加工液と共に貯留される。  If the accumulated time of the powder processing time by the timer in the control means has not reached the set value, the powdered substance 5 is stored together with the processing fluid in the powder filtration means 39 until it is used again.
以上の説明においては、 加工くず除去手段において、 圧縮空気により 濾過器 3 8 aの表面に付着した加工くずを除去する場合について説明し たが、 空気以外の気体であってもよいし、 加工液等の液体であってもよ レ また、 同様に、 粉末物質除去手段において、 圧縮空気により濾過器 3 9 aの表面に付着した粉末物質 5を除去する場合について説明したが、 空気以外の気体であってもよいし、 加工液等の液体であってもよい。 なお、 この発明の実施の形態に係る放電加工機の加工液処理装置の試 作により、 油系加工液と粉末加工液とを切り替えて行う放電加工におい て、 従来の放電加工機の加工液処理装置に比べ、 加工液タンク内の加工 液の容量が略 1 / 2となると共に加工液タンクの設置スペースも略 1 / 2となることを確認している。 産業上の利用可能性 In the above description, the case where the processing debris is removed by the processing debris removing means using compressed air to remove the processing debris adhering to the surface of the filter 38a is described. Similarly, in the powder substance removing means, the case of removing the powder substance 5 attached to the surface of the filter 39 a with compressed air has been described. Or a liquid such as a working fluid. In the electric discharge machining performed by switching between an oil-based machining fluid and a powder machining fluid, a prototype of the machining fluid treatment device of the electric discharge machine according to the embodiment of the present invention is used. It has been confirmed that the volume of machining fluid in the machining fluid tank is approximately 1/2 and the installation space for the machining fluid tank is also approximately 1/2 compared to the equipment. Industrial applicability
以上のように、 この発明に係る放電加工機の加工液処理装置は、 油系 加工液と粉末加工液とを切り替えて行う放電加工に用いられるのに適し ている。  As described above, the machining fluid treatment apparatus for an electric discharge machine according to the present invention is suitable for being used for electric discharge machining performed by switching between an oil-based machining fluid and a powder machining fluid.

Claims

請 求 の 範 囲 The scope of the claims
1 . 油系加工液と油系加工液に導電性を有する粉末物質を混入した加 ェ液とを切り替えて加工を行う放電加工機の加工液処理装置において、 汚液槽と清液槽とからなる加工液タンクと、 1. In a machining fluid treatment device of an electric discharge machine that performs machining by switching between an oil-based machining fluid and a coolant mixed with a powdered material having conductivity in the oil-based machining fluid, a waste liquid tank and a clear liquid tank are used. Processing fluid tank,
前記汚液槽内の汚液を濾過し、 前記汚液中の加工くずを除去する濾過 器を備えた油用濾過手段と、 '  An oil filtering means having a filter for filtering the waste liquid in the waste liquid tank and removing processing waste in the waste liquid;
前記加工液を濾過し、 前記加工液中の前記粉末物質を除去する濾過器 を備えた粉末用濾過手段と、  A filtering means for powder, comprising: a filter for filtering the working fluid and removing the powder material in the working fluid;
前記粉末用濾過手段の濾過器の下流側から上流側へ圧力流体を流すこ とにより、 前記粉末用濾過手段の濾過器表面に付着した粉末物質を除去 する粉末物質除去手段とを備えたことを特徴とする放電加工機の加工液 処理装置。  Powder material removing means for removing the powder material attached to the surface of the filter of the powder filtering means by flowing a pressure fluid from the downstream side to the upstream side of the filter of the powder filtering means. Features EDM machining fluid treatment equipment.
2 . 請求の範囲 1において、 前記粉末物質除去手段により除去された 粉末物質を貯え一定量貯まった粉末物質を一括廃棄する粉末物質廃棄手 段を備えたことを特徴とする放電加工機の加工液処理装置。 2. The machining fluid for an electric discharge machine according to claim 1, further comprising a powder material disposal means for storing the powder material removed by the powder material removing means and collectively discarding a fixed amount of the powder material. Processing equipment.
3 . 油系加工液と油系加工液に導電性を有する粉末物質を混入した加 ェ液とを切り替えて加工を行う放電加工機の加工液処理装置において、 汚液槽と清液槽とからなる加工液タンクと、 3. In a machining fluid treatment device of an electric discharge machine that performs machining by switching between an oil-based machining fluid and a coolant mixed with a conductive powder substance in the oil-based machining fluid, the waste fluid tank and the cleansing fluid tank are separated. Processing fluid tank,
前記汚液槽内の汚液を濾過し、 前記汚液中の加工くずを除去する濾過 器を備えた油用濾過手段と、  An oil filtering means comprising a filter for filtering the waste liquid in the waste liquid tank and removing processing waste in the waste liquid,
前記油用濾過手段の濾過器の下流側から上流側へ圧力流体を流すこと により、 前記油用濾過手段の濾過器表面に付着した加工くずを除去する 加工くず除去手段と、 前記加工液を濾過し、 前記加工液中の前記粉末物質を除去する濾過器 を備えた粉末用濾過手段と、 A processing waste removal unit that removes processing waste attached to the surface of the filtration unit of the oil filtration unit by flowing a pressure fluid from a downstream side of the filtration unit of the oil filtration unit to an upstream side of the filtration unit. A filtering means for powder, comprising: a filter for filtering the working fluid and removing the powder material in the working fluid;
前記粉末用濾過手段の濾過器の下流側から上流側へ圧力流体を流すこ とにより、 前記粉末用濾過手段の濾過器表面に付着した粉末物質を除去 する粉末物質除去手段とを備えたことを特徴とする放電加工機の加工液 処理装置。  Powder material removing means for removing the powder material attached to the surface of the filter of the powder filtering means by flowing a pressure fluid from the downstream side to the upstream side of the filter of the powder filtering means. Features EDM machining fluid treatment equipment.
4 . 請求の範囲 3において、 前記加工くず除去手段により除去された 加工くずを貯え一定量貯まった加工くずを一括廃棄する加工くず廃棄手 段、 及び、 前記粉末物質除去手段により除去された粉末物質を貯え一定 量貯まった粉末物質を一括廃棄する粉末物質廃棄手段の少なくともどち らかを備えたことを特徴とする放電加工機の加工液処理装置。 4. The processing waste discarding means according to claim 3, wherein the processing waste removed by the processing waste removing means is stored, and the processing waste accumulated in a certain amount is collectively disposed of, and the powder material removed by the powder material removing means. A machining fluid treatment apparatus for an electric discharge machine, comprising: at least one of powder substance disposal means for storing a predetermined amount of powdered substance and collectively discarding the powdered substance.
5 . 請求の範囲 1〜4のいずれかにおいて、 前記粉末用濾過手段が、 前記粉末物質除去手段により前記粉末用濾過手段の濾過器から除去され た粉末物質を貯留できると共に、 この貯留した粉末物質を前記加工液夕 ンク内の加工液に供給するための供給手段を備えたことを特徴とする放 電加工機の加工液処理装置。 5. The powder filtering device according to any one of claims 1 to 4, wherein the powder filtering device can store the powder material removed from the filter of the powder filtering device by the powder material removing device, and the stored powder material. A supply means for supplying the machining fluid to the machining fluid in the machining fluid tank.
要 約 書 汚液槽(19a)と清液槽(19b)とからなる加工液タンク(19)と、 汚液槽 (19a)内の汚液を濾過し、前記汚液中の加工くずを除去する濾過器(38a) を備えた油用濾過手段 (38)と、 濾過器 (38a)の下流側から上流側へ圧力流 体を流すことにより、濾過器 (38a)表面に付着した加工くずを除去する加 ェくず除去手段 (38b)と、 前記加工液を濾過し、 前記加工液中の粉末物質 (5)を除去する濾過器 (39a)を備えた粉末用濾過手段 (39)と、 濾過器 (39a) の下流側から上流側へ圧力流体を流すことにより、濾過器 (39a)表面に付 着した粉末物質 (5)を除去する粉末物質除去手段とを備えた。加工液を貯 留するための 2つのタンクを必要としないため、 加工液を貯留するタン クの容量及び設置スペースを低減ですることができる。 The processing liquid tank (19) consisting of a waste liquid tank (19a) and a clean liquid tank (19b) and the waste liquid in the waste liquid tank (19a) are filtered to remove processing waste in the waste liquid. A filtering means for oil (38) equipped with a filter (38a), and a pressure fluid flowing from the downstream side to the upstream side of the filter (38a) to remove processing waste adhering to the surface of the filter (38a). A powder removing means (39) provided with a swarf removing means (38b) for removing, a filter (39a) for filtering the working fluid and removing a powdery substance (5) in the working fluid, A powder substance removing means for removing the powder substance (5) attached to the surface of the filter (39a) by flowing a pressure fluid from a downstream side to an upstream side of the filter (39a). Since two tanks for storing the processing fluid are not required, the capacity and installation space of the tank for storing the processing fluid can be reduced.
PCT/JP2001/010133 2001-11-20 2001-11-20 System for treating working fluid for electric discharge machine WO2003043770A1 (en)

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TW090129270A TW529975B (en) 2001-11-20 2001-11-27 Processing liquid treating device for discharge processing machine

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CN102151923B (en) * 2011-02-17 2012-09-12 东莞盈拓科技实业股份有限公司 Liquid supplier capable of switching two processing liquid and discharge processing machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0295512U (en) * 1989-01-13 1990-07-30
EP0442119A2 (en) * 1990-02-13 1991-08-21 Mitsubishi Denki Kabushiki Kaisha Method and apparatus for treating the dielectric used in electrical discharge machining
JPH03196811A (en) * 1989-12-25 1991-08-28 Sodick Co Ltd Filter device
JPH0429320U (en) * 1990-07-05 1992-03-09
JPH0627018U (en) * 1992-09-09 1994-04-12 株式会社ソディック Machining fluid treatment device for electric discharge machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0295512U (en) * 1989-01-13 1990-07-30
JPH03196811A (en) * 1989-12-25 1991-08-28 Sodick Co Ltd Filter device
EP0442119A2 (en) * 1990-02-13 1991-08-21 Mitsubishi Denki Kabushiki Kaisha Method and apparatus for treating the dielectric used in electrical discharge machining
JPH0429320U (en) * 1990-07-05 1992-03-09
JPH0627018U (en) * 1992-09-09 1994-04-12 株式会社ソディック Machining fluid treatment device for electric discharge machine

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