一种融雪防冻剂及其制造方法 技术领域 Snow melting antifreeze and manufacturing method thereof
本发明涉及一种融雪剂及其制造方法, 特别是涉及一种球状的粒 度 1一 8mm的融雪防冻剂及其制造方法。 本发明还涉及所述的融雪防冻 剂在融雪、 防冻和除尘中的应用 。 背景技术 The invention relates to a snow melting agent and a manufacturing method thereof, and in particular, to a snow melting antifreeze agent with a particle size of 1 to 8 mm and a manufacturing method thereof. The invention also relates to the application of the snow melting antifreeze in snow melting, antifreezing and dust removal. Background technique
降雪, 给人们的生产、 生活带来严重的影响, 因此, 各国越来越 重视融雪作业。 传统的融雪主产品为氯化钠, 但因其对环境的污染以 及高寒地区使用不佳的原因, 使用量在逐步減少。 目前, 很多囯家较 为普遍使用的掺兌型盐镁、 盐钙融雪剂, 虽然具有速效性及持久性的 特点, 但其流动性差, 机器混合均匀度稍差, 且含有硫酸根离子偏多, 对路肩 、 桥梁等也有腐蚀, 故该产品仍不甚理想。 Snowfall has a serious impact on people's production and life. Therefore, countries are paying more and more attention to snowmelt operations. The traditional main product of snowmelt is sodium chloride, but due to its environmental pollution and poor use in high and cold areas, the amount of use is gradually decreasing. At present, the blended salt magnesium and salt calcium snowmelting agents that are more commonly used in many countries, although they have fast-acting and long-lasting characteristics, have poor fluidity, slightly poor machine mixing uniformity, and contain a lot of sulfate ions. It also has corrosion on road shoulders and bridges, so this product is still not ideal.
另外, 目前现有的.融雪剂的形状都是片状的, 其缺陷是流动性差、 抛撒不均匀, 且不易完全渗入雪中, 与雪的接触面积少, 从而造成融 雪时间长。 因此, 开发一种流动性好、 抛撒均匀、 融雪时间短的融雪 剂是当前急需解决的问题。 发明的内容 In addition, the existing snow melting agents are all sheet-like in shape, and their shortcomings are poor fluidity, uneven spreading, and difficulty in penetrating into the snow completely, and the contact area with snow is small, resulting in long snow melting time. Therefore, the development of a snow melting agent with good fluidity, uniform spread and short snow melting time is an urgent problem to be solved at present. Content of the invention
本发明的首要目的是提供一种融雪防冻剂, 其为球状的、粒度 1一 8瞧的颗粒, 该融雪防冻剂已完'全克服传统的融雪剂存在的缺陷, 而提 供一种全新的产品; The primary object of the present invention is to provide a snow melting antifreeze, which is a spherical particle with a particle size of 1 to 8. The snow melting antifreeze has completely overcome the defects of the traditional snow melting agent and provides a brand-new product. ;
本发明的另一目的是提供一种融雪防冻剂的制造方法。 Another object of the present invention is to provide a method for manufacturing snow melting antifreeze.
本发明的又一目的是提供一种所述融雪防冻剂在融雪、 防冻和除 尘中的应用 ; Another object of the present invention is to provide an application of the snow melting antifreeze in snow melting, antifreeze and dust removal;
本发明涉及一种融雪防冻剂, 它由 NaCl、MgCl2 · 6Η20和 CaCl2 · 2H20
組成, 其特征在于, 它是球状的、 粒度 1一 8mm的颗粒。 The present invention relates to a snow melting antifreeze, which is composed of NaCl, MgCl 2 · 6Η 2 0 and CaCl 2 · 2H 2 0 The composition is characterized in that it is a spherical particle with a particle size of 1 to 8 mm.
本发明所述的融雪防冻剂, 可为复合型的, 它的組成和重量配比 为 : The snow melting antifreeze according to the present invention may be a composite type, and its composition and weight ratio are:
NaCl 0—60份 NaCl 0-60
MgCl2 · 6H20 0— 98份 MgCl 2 · 6H 2 0 0— 98 parts
CaCl2 · 2H20 0— 98份 CaCl 2 · 2H 2 0 0— 98 parts
条件是, 其中的 MgCl2 · 6H20和 CaCl2■ 2H20的重量配比不能同时为 零。 The condition is that the weight ratio of MgCl 2 · 6H 2 0 and CaCl 2 ■ 2H 2 0 cannot be zero at the same time.
优选的是, 它的组成和重量配比为 : Preferably, its composition and weight ratio are:
NaCl 30— 49份 NaCl 30— 49 servings
MgCl2 · 6H20 51— 70份 MgCl 2 · 6H 2 0 51— 70 parts
更优选的是, 它的組成和重量配比为 : More preferably, its composition and weight ratio are:
NaCl 40— 49份 NaCl 40— 49 servings
MgCl2 · 6H20 51— 60份 MgCl 2 · 6H 2 0 51— 60 servings
另外, 本发明所述的融雪防冻剂可制成单镁型的, 即其中的 NaCl 和 CaCl2 · 2H20的重量配比都为零, 其组成只为 MgCl2 . 6H20。 In addition, the snow melting antifreeze according to the present invention can be made into a single magnesium type, that is, the weight ratio of NaCl and CaCl 2 · 2H 2 0 is zero, and its composition is only MgCl 2. 6H 2 0.
本发明所述的融雪防冻剂也可制成单钙型的, 即其中的 NaCl和 MgCl2 · 6H20的重量配比都为零, 其组成只为 CaCl2 · 2H20。 The snow-melting antifreeze according to the present invention can also be made into a single calcium type, that is, the weight ratio of NaCl and MgCl 2 · 6H 2 0 is zero, and its composition is only CaCl 2 · 2H 2 0.
本发明还涉及一种上述融雪防冻剂的制造方法 , 该方法包括以下 步骤: The invention also relates to a method for manufacturing the snow melting antifreeze, which method comprises the following steps:
( 1) 将所需量的 MgCl2■ 6H20和 /或 CaCl2 · 2H20加热熔融, 加热熔 融溫度为 120— 190 °C , 使之作为熔融液; (1) The required amount of MgCl 2 ■ 6H 2 0 and / or CaCl 2 · 2H 2 0 is heated and melted, and the heating and melting temperature is 120-190 ° C to make it a molten liquid;
(2) 如果需要, 在熔融液中加入所需量的氯化钠, 使其混合均匀 成为浆料, 保持温度在 116— 13CTC; (2) If necessary, add the required amount of sodium chloride to the melt to make it evenly mixed into a slurry, keeping the temperature at 116-13CTC;
(3) 利用塔式造粒设备, 浆料自塔顶自由落体而下, 冷却后成为 球状颗粒; (3) Using a tower granulation equipment, the slurry falls freely from the top of the tower and becomes spherical particles after cooling;
(4) 过筛, 成品为粒度 1一 8mm的球状融雪防冻剂 。
本发明所使用的造粒设备没有太大的限制, 只要是塔式造粒设备 都可使用 。 (4) Sieved, the finished product is a spherical snowmelt antifreeze with a particle size of 1-8mm. The granulation equipment used in the present invention is not too limited, as long as it is a tower granulation equipment, it can be used.
在复合型融雪防冻剂的制造中, 本发明使用优质六水氯化镁为原 料, 利用斗提机送入熔融槽内, 加热至 120— 15CTC, 使六水氯化镁熔 化, 成为熔融液, 再用液下泵导入混料槽内, 并用斗提机将氯化钠送 入混料槽内, 在混料槽中搅拌, 使六水氯化镁和氯化钠均匀混合成为 固液相两相并存的浆料。 最后用送料泵将浆料打上造粒塔, 使用旋转 造粒头 (例如, 尿素造粒使用的通用造粒头) 造粒。 在塔内经冷却成 为以氯化钠为晶核外层包裹氯化镁的球状体颗粒。 筛分后即得到合格 品一复合型融雪防冻剂 (NaCl— MgCl2复合型融雪防冻剂) 。 In the manufacture of a composite snowmelt antifreeze, the present invention uses high-quality magnesium chloride hexahydrate as a raw material, sends it into a melting tank by a bucket elevator, and heats it to 120-15 CTC to melt the magnesium chloride hexahydrate into a molten liquid. The pump is introduced into the mixing tank, and the sodium chloride is sent into the mixing tank with a bucket elevator, and the mixture is stirred in the mixing tank, so that magnesium chloride hexahydrate and sodium chloride are uniformly mixed to form a slurry in which both solid and liquid phases coexist. Finally, the slurry is driven to a granulating tower by a feed pump, and granulated using a rotary granulating head (for example, a general granulating head used for urea granulation). After cooling in the tower, spheroid particles coated with magnesium chloride are coated with sodium chloride as the nucleus. After screening, a qualified product—a composite snowmelt antifreeze (NaCl—MgCl 2 composite snowmelt antifreeze) is obtained.
按照本发明所述的融雪防冻剂的制造方法, 其中所述的加热熔融 温度为 120— 150 °C 。 According to the method for manufacturing a snow melting antifreeze according to the present invention, the heating and melting temperature is 120-150 ° C.
另外, 本发明还涉及所述的融雪防冻剂在融雪、 防冻和除尘中的 应用 。 In addition, the present invention also relates to the application of the snow-melting antifreeze in snow melting, anti-freezing and dust removal.
该应用是将所述的复合型融雪防冻剂直接喷洒或抛撒于各种道 路、 公园、 庭院或机场场地。 The application is to spray or throw the composite snow melting antifreeze directly on various roads, parks, courtyards or airport sites.
本发明制造方法条件不苛刻, 设备简单, 原料易得, 成本低, 可 实现连续化大规模生产 。 The manufacturing method of the invention is not harsh, the equipment is simple, raw materials are easily available, the cost is low, and continuous large-scale production can be achieved.
本发明可以直接喷洒或抛撒使用, 主要用于各种道路、 公园、 庭 院、 机场等场地的融雪、 防冻、 解冻, 以及用于道路除尘、 稳定土壤、 水泥路面防冻等。 The invention can be directly sprayed or sprayed, and is mainly used for snow melting, antifreezing, and thawing in various roads, parks, courtyards, airports, and other places, as well as for road dust removal, soil stabilization, and cement road antifreeze.
因为本发明产品呈球状体, 表面光滑, 流动性很好, 非常适宜大 规模机器抛撒。 家庭庭院使用, 亦很便利; 由于选用硫酸根离子极低 的优质原料, 因此, 本发明产品对道路设施、 运输设备等无不良影响。 Because the product of the present invention is spherical, the surface is smooth, and the fluidity is very good, which is very suitable for large-scale machine throwing. It is also very convenient to use in the home courtyard. Because the high-quality raw materials with very low sulfate ion are selected, the product of the invention has no adverse effects on road facilities and transportation equipment.
本发明产品使用性能稳定、 具有混合更均匀, 快速、持久的融雪、 防冻功能, 并能长时间保持不再发生冻结的特点, 其冰点达零下 37.3 °C以下, 能保证在高寒地区有效使用 。 部分样品在日本试用, 效果明
显, 深受日本用户欢迎。 The product of the invention has stable use performance, has more uniform mixing, fast and durable snow melting and anti-freezing functions, and can be kept frozen for a long time. Its freezing point is below minus 37.3 ° C, which can ensure effective use in high and cold regions. Some samples have been tried in Japan with good results Is very popular among Japanese users.
使用下述实施例 1得到的复合型融雪防冻剂进行如下融雪试验: 时间 : 2001年 1月 8日一 1月 10日 The following snow melting test was performed using the composite snow melting antifreeze obtained in Example 1 below: Time: January 8, 2001-January 10, 2001
地点: 天津市塘沽区河南路 3号, 天津市长芦精细生化有限公司院 内公路 Location: No. 3 Henan Road, Tanggu District, Tianjin, Tianjin Changlu Fine Biochemical Co., Ltd. Highway
实施过程: Implementation process:
1月 7日夜降雪, 1月 8日早晨 7: 00, 实测雪厚 6mm, 气温— 4.2°C , 路面温度 - 1.4°C, 将院内公路长 40米, 宽 8米划分两个区域, 其中长 20米宽 8米撒布本发明的融雪防冻剂, 另一半不撒布, 撒布量按每平方 米 50克融雪剂的比例, 160平方米共撒布 8公斤融雪防冻剂, 撒布后观 察, 撒后 1小时雪面已有成片路面露出, 未撒布的那部分雪面未化, 撒 后 2.5小时, 积雪全部融化, 积水未结冰, 未撒布融雪防冻剂的那部分 雪面仍未化, 此时气温为 - 1.4°C。 当日最高气温达 0.8°C , 下午 4: 00 观察未撒布的那部分雪面略化一些。 8日夜间又降雪 2.3誦, 9日早晨观 察, 撤布融雪剂的路面未有积雪, 路面也未结冰, 防冻效果明显。 未 撒布融雪防冻剂的路面底部结了一层薄冰, 冰上雪已硬, 而上层有松 软的新雪, 9日最高气温 1.2°C, 积雪己化掉一半, 10日早晨路面仍结 冰, 10日最高气溫己达 2.3 °C至下午 3: 00积雪全部融化。 Snowfall on the night of January 7th, at 7am on the morning of January 8th, the measured snow thickness was 6mm, the temperature—4.2 ° C, the road temperature—1.4 ° C. The courtyard road was 40 meters long and 8 meters wide divided into two areas, of which the length 20 meters wide and 8 meters are sprayed with the snow melting antifreeze of the present invention, the other half is not sprayed. The amount of spraying is based on the ratio of 50 grams of snow melting agent per square meter. The surface of the snow surface has been exposed. The unspreading part of the snow surface has not been melted. After 2.5 hours of spraying, all the snow has melted, the water has not frozen, and the part of the snow surface not sprayed with the anti-freezing agent has not yet melted. The hour temperature was-1.4 ° C. The highest temperature of the day reached 0.8 ° C. At 4:00 pm, observe the unspreading part of the snow slightly. On the 8th night, it snowed 2.3 again, and on the morning of the 9th, it was observed that there was no snow on the road where the snow-melting agent was removed, and the road was not frozen, and the antifreeze effect was obvious. A thin layer of ice has formed on the bottom of the pavement where no snowmelt antifreeze is sprayed. The snow is hard on the ice and the soft fresh snow on the upper layer. The highest temperature on the 9th is 1.2 ° C. The snow has been halved. On the 10th, the maximum temperature had reached 2.3 ° C and the snow melted at 3: 00 pm.
通过实验看到, 在同等条件下, 撒布融雪剂的路面, 6誦雪 2.5小 时化完, 第二大再降 2.3mm雪, 随降随化, 且雪水未结冰, 而未撒布融 雪剂的路面, 却要在温度回升的条件下需近三天时间化完。 本发明产 品具有较好的速效性, 持续性, 防冻、 融雪的功效明显。
各种融雪剖效果对比 Through experiments, it is seen that under the same conditions, the road where the snow-melting agent is sprayed, the snow is melted in 2.5 hours, and the second largest drop is 2.3 mm of snow, which decreases with the fall, and the snow water is not frozen, and the snow-melting agent is not sprayed. It takes about three days to complete the road surface under the conditions of temperature rise. The product of the invention has good quick-acting properties, persistence, and obvious anti-freezing and snow-melting effects. Comparison of various snow melting effects
上述球状鈉镁复合型、 单镁型和单钙型融雪防冻剂为本发明的产 品, 其他为传统的融雪剂。 The above-mentioned spherical sodium-magnesium composite type, single magnesium type and single calcium type snow melting antifreeze agent are the products of the present invention, and others are traditional snow melting agents.
由表中数据可知, 本发明产品的抛撒时间和融雪时间都明显短于 传统的融雪剂。 It can be known from the data in the table that the spraying time and snow melting time of the product of the present invention are significantly shorter than those of the conventional snow melting agent.
本发明的三种融雪防冻剂为球状体, 其最大特点为 : The three types of snow-melting antifreezes of the present invention are spheroids, and the biggest features are:
1 . 流动性强, 易于机器抛撒, 抛撒均匀, 抛撒时间短, 传统的极 易堵塞喷口; 1. Strong fluidity, easy to spray by machine, uniform spraying, short spraying time, and traditionally easy to block the nozzle;
2 . 球状体撒到雪上更易渗入雪中, 从雪中开始融雪接触面大, 融 雪快, 而传统的不易渗入雪中而有一部分露在空气中, 故融雪慢。 2. Spheroids are more likely to infiltrate into the snow when it is sprinkled on the snow. From the snow, the snow melting contact surface is large and the snow melts quickly, while the traditional ones do not easily penetrate the snow and some of them are exposed to the air, so the snow melts slowly.
实现本发明的最佳方式 The best way to implement the invention
实施例 1 : Example 1:
用斗提机将 5. 1吨六水氯化镁送入熔融槽加热至 145 °C, 六水氯化 镁全部融化。 用液下泵将所得六水氯化镁融化液体打入混料槽, 并用 斗提机将 4.9吨氯化钠 (粒度在 4讓以下) 送入混料槽, 开始搅拌混合 0.5小时, 使浆料混合均勾 。 保持温度在 120 °C , 使用送料泵将浆料打 到造粒塔上, 使用旋转造粒头喷液, 随上料随造粒', 液滴在塔顶自然 下落并冷却成球形颗粒, 利用刮板机送到塔外的筛分机内筛分, 即得
到球状、 粒度 2— 4mm的钠镁复合型融雪防冻剂合格品, 不合格品返回 混料槽重新融化造粒。 With a bucket elevator, 5.1 tons of magnesium chloride hexahydrate was sent to a melting tank and heated to 145 ° C, and all the magnesium chloride hexahydrate was melted. Use the submerged pump to drive the obtained magnesium chloride hexahydrate molten liquid into the mixing tank, and use a bucket elevator to send 4.9 tons of sodium chloride (with a particle size of 4 or less) into the mixing tank, and start mixing for 0.5 hours to mix the slurry Hook. Keep the temperature at 120 ° C, use a feed pump to beat the slurry onto the granulating tower, use a rotary granulating head to spray liquid, and granulate as the material is fed. The droplets naturally fall on the top of the tower and are cooled into spherical particles. The scraper is sent to the screening machine outside the tower for screening. The qualified products of the spherical and sodium-magnesium composite snowmelting antifreeze with a particle size of 2-4mm are returned to the mixing tank for remelting and granulation.
实施例 2 Example 2
按照实施例 1所述的方法, 不同的是使用的原料六水氯化镁为 6 . 0 砘, 氯化钠为 4 . 0吨来制造所述的钠镁复合型融雪防冻剂。 According to the method described in Example 1, the difference is that the raw materials used are magnesium chloride hexahydrate 6.0% and sodium chloride 4.0 tons to manufacture the sodium-magnesium composite snow-melting antifreeze.
实施例 3 Example 3
按照实施例 1所述的方法, 不同的是使用的原料六水氯化镁为 7 . 0 砘, 氯化钠为 3 . 0吨来制造所述的钠镁复合型融雪防冻剂 。 According to the method described in Example 1, the difference is that the raw materials used are magnesium chloride hexahydrate at 7.0 砘 and sodium chloride at 3.0 tons to manufacture the sodium-magnesium composite snowmelt antifreeze.
实施例 4 Example 4
用斗提机将 10吨六水氯化镁送入熔融槽加热至 145 °C,六水氯化镁 全部融化, 然后使用送料泵将其打到造粒塔上, 使用旋转造粒头喷液, 随上料随造粒, 液滴在塔顶自然下落并冷却成球形颗粒, 利用刮板机 送到塔外的筛分机内筛分, 即得到球状、 粒度 2— 4mm的单镁型融雪防 冻剂。 不合格品返回熔融槽重新熔融造粒。 Use a bucket elevator to send 10 tons of magnesium chloride hexahydrate into the melting tank and heat it to 145 ° C. All the magnesium chloride hexahydrate is melted. Then use a feed pump to hit the granulation tower. Use a rotary granulation head to spray the liquid. With the granulation, the droplets naturally fall on the top of the tower and are cooled into spherical particles. The scraper is sent to a sieving machine outside the tower for sieving to obtain a spherical, single-magnesium snowmelt antifreeze with a particle size of 2-4 mm. Non-conforming products are returned to the melting tank for remelting and granulation.
实施例 5 Example 5
按照实施例 4所述的方法,不同的是使用的原料为 10砘二水氯化钙 来制造球状、 粒度 2— 4醒的单钙型融雪防冻剂。 工业应用性 According to the method described in Example 4, the difference is that the raw material used is 10 砘 calcium chloride dihydrate to produce a spherical, single-calcium snowmelt antifreeze with a particle size of 2-4. Industrial applicability
本发明所述的融雪防冻剂呈球状体, 表面光滑, 流动性很好, 非 常适宜大规模机器抛撒。 本发明原料优质, 对道路设施、 运输设备等 无不良影响。 The snow-melting antifreeze according to the present invention is spherical, has a smooth surface, and has good fluidity, which is very suitable for large-scale machine throwing. The raw materials of the invention are of high quality and have no adverse effects on road facilities, transportation equipment and the like.
本发明所述的制造方法的条件不苛刻, 设备简单、 原料易得, 成 本低, 可实现连续化大规模生产 。 The conditions of the manufacturing method of the present invention are not harsh, the equipment is simple, raw materials are readily available, the cost is low, and continuous large-scale production can be achieved.
本发明所述的融雪防冻剂可以直接喷洒或抛撒使用, 主要用于各 种道路、 公园、庭院、 机场等的融雪、 防冻以及道除尘和稳定土壤等。
The anti-freezing agent for snow melting according to the present invention can be directly sprayed or sprayed, and is mainly used for snow melting, anti-freezing, dust removal and soil stabilization in various roads, parks, courtyards, airports, and the like.