WO2003033251A1 - Process to manufacture novel abrasive belt substrate - Google Patents
Process to manufacture novel abrasive belt substrate Download PDFInfo
- Publication number
- WO2003033251A1 WO2003033251A1 PCT/US2002/029525 US0229525W WO03033251A1 WO 2003033251 A1 WO2003033251 A1 WO 2003033251A1 US 0229525 W US0229525 W US 0229525W WO 03033251 A1 WO03033251 A1 WO 03033251A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- substrate
- fabric
- abrasive
- yarn
- cellulosic
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/02—Backings, e.g. foils, webs, mesh fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0094—Belts
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0006—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/042—Acrylic polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/04—Vegetal fibres
- D06N2201/042—Cellulose fibres, e.g. cotton
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
- D06N2209/106—Roughness, anti-slip, abrasiveness
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24372—Particulate matter
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24372—Particulate matter
- Y10T428/2438—Coated
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2344—Coating or impregnation is anti-slip or friction-increasing other than specified as an abrasive
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
Definitions
- This invention relates to a novel cellulosic substrate for industrial belts such as abrasive and conveyor belts which is inexpensive to manufacture and provides improved performance when mated with the ultimate belt product.
- Another object of the invention is to provide an open end spun, cellulosic yarn for industrial substrate fabrics which is cheaper and eliminates the necessity of washing after weaving.
- Figure 1 is a cross-sectional view of the new and improved substrate adhered to an abrasive belt and
- FIG 2-4 is schematic representations of the new and improved process and Looking now to Figure 1 , the reference numeral 10 represents the preferred use of the new and improved substrate in which is an abrasive belt for sanding, grinding, polishing, etc. of a desired product.
- the belt 10 basically consists of the woven substrate 12 of open end spun cellulosic fibers such as rayon, rayon modifications such as lyocel, cotton, or other cellulosic yarns,; a back sizing material 14 such as a phenolic resin to provide firmness; another face sizing 16 of phenolic resin to provide good adhesion to the abrasive particles 18 and an acrylic protective coating 20 over the abrasive product 18.
- the process of manufacturing the abrasive belt is a three-step process as indicated in Figures 2-4, but if desired, the steps or some of the steps can be combined to reduce costs.
- the slasher 26 consists of two boxes with the yarn 23 having saturated with water in the first box so that the add-on of PVA sizing in the second box is only 2-4%, preferably 3%, versus the traditional 6-12% add-on.
- % add-on is meant the amount of dry size on the yarn expressed as a percentage of the dry weight of the unsized yarn.
- the slasher 26 provides an open end spun cellulosic yarn 31 which only has sizing material on the surface thereof which does not need the additional step of washing after being woven into the fabric 12.
- the pre-saturation of the yarn 23 in the first box of the slasher reduces the amount of size add-on, necessary to hold the yarn together in the weaving process.
- the woven yarn 12 is then taken-up on the beam 30 without washing and supplied for further processing as in Figure 4.
- the fabric 12 is produced on a Sauer weaving machine to provide a 63 inch fabric having 96 ends per inch and 64 picks per inch with a weight of 9.3 ounces per linear yard. This is the preferred fabric that is used in the greige state for coated abrasive belts, but, depending on its construction and use, can have 20-80 picks per inch with 45 to 120 ends per inch with a weight of 3.0 to 16.0 oz per square yard. As indicated the warp and weft yarns are 22.5 cotton count, but can vary from 6.0 to about 36.0 cotton count. After the greige fabric 12 has been taken up on the roll 30 the roll 30 is ready to be treated to produce the desired product which in the preferred embodiment is the abrasive belt 10 in the manner shown in Figure 4.
- the fabric 12 is dyed and saturated at 32 to provide color and stiffness thereto and then back sized at 34 with a phenolic resin to provide firmness to the back thereof and pre- sized at 36 on the face thereof with another phenolic resin to provide adhesiveness thereto.
- the sized fabric is coated at 38 with abrasive material 18 and coated at 40 with an acrylic protective coating 20.
- the completed abrasive belt 10 is taken up on a take-up roll 42.
- the preferred yarn is an improved rayon but other cellulosic fibers such as cotton can be employed within the scope of the invention.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Woven Fabrics (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/976,777 | 2001-10-12 | ||
US09/976,777 US20030073361A1 (en) | 2001-10-12 | 2001-10-12 | Process to manufacture novel abrasive belt substrate |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003033251A1 true WO2003033251A1 (en) | 2003-04-24 |
Family
ID=25524453
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2002/029525 WO2003033251A1 (en) | 2001-10-12 | 2002-09-18 | Process to manufacture novel abrasive belt substrate |
Country Status (2)
Country | Link |
---|---|
US (1) | US20030073361A1 (en) |
WO (1) | WO2003033251A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017031825A1 (en) * | 2015-08-23 | 2017-03-02 | 江苏华跃纺织新材料科技有限公司 | Degradable and recyclable cloth base material and preparation method therefor |
CN111918992A (en) * | 2018-03-27 | 2020-11-10 | 哈伯西有限公司 | Abrasive product comprising impregnated woven fabric and abrasive particles |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112709076A (en) * | 2020-12-23 | 2021-04-27 | 苏州远东砂轮有限公司 | Processing method and system for high-strength soft cloth base of abrasive belt |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4191221A (en) * | 1978-08-30 | 1980-03-04 | Fieldcrest Mills, Inc. | Sheeting fabric formed of corespun yarns |
US4478610A (en) * | 1982-08-27 | 1984-10-23 | Carborundum Abrasives Company | Method of preparing flexible backing material for use in coated abrasives |
US4869947A (en) * | 1988-12-21 | 1989-09-26 | E. I. Du Pont De Nemours And Company | Laminated fabric for protective clothing |
US4900613A (en) * | 1987-09-04 | 1990-02-13 | E. I. Du Pont De Nemours And Co. | Comfortable fabrics of high durability |
US4941884A (en) * | 1987-09-04 | 1990-07-17 | E. I. Du Pont De Nemours And Company | Comfortable fabrics of high durability |
-
2001
- 2001-10-12 US US09/976,777 patent/US20030073361A1/en not_active Abandoned
-
2002
- 2002-09-18 WO PCT/US2002/029525 patent/WO2003033251A1/en not_active Application Discontinuation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4191221A (en) * | 1978-08-30 | 1980-03-04 | Fieldcrest Mills, Inc. | Sheeting fabric formed of corespun yarns |
US4478610A (en) * | 1982-08-27 | 1984-10-23 | Carborundum Abrasives Company | Method of preparing flexible backing material for use in coated abrasives |
US4900613A (en) * | 1987-09-04 | 1990-02-13 | E. I. Du Pont De Nemours And Co. | Comfortable fabrics of high durability |
US4941884A (en) * | 1987-09-04 | 1990-07-17 | E. I. Du Pont De Nemours And Company | Comfortable fabrics of high durability |
US4869947A (en) * | 1988-12-21 | 1989-09-26 | E. I. Du Pont De Nemours And Company | Laminated fabric for protective clothing |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017031825A1 (en) * | 2015-08-23 | 2017-03-02 | 江苏华跃纺织新材料科技有限公司 | Degradable and recyclable cloth base material and preparation method therefor |
CN111918992A (en) * | 2018-03-27 | 2020-11-10 | 哈伯西有限公司 | Abrasive product comprising impregnated woven fabric and abrasive particles |
CN111918992B (en) * | 2018-03-27 | 2022-08-16 | 哈伯西有限公司 | Abrasive product comprising impregnated woven fabric and abrasive particles |
Also Published As
Publication number | Publication date |
---|---|
US20030073361A1 (en) | 2003-04-17 |
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