WO2003011500A3 - Sintering process and tools for use in metal injection molding of large parts - Google Patents

Sintering process and tools for use in metal injection molding of large parts Download PDF

Info

Publication number
WO2003011500A3
WO2003011500A3 PCT/US2002/015224 US0215224W WO03011500A3 WO 2003011500 A3 WO2003011500 A3 WO 2003011500A3 US 0215224 W US0215224 W US 0215224W WO 03011500 A3 WO03011500 A3 WO 03011500A3
Authority
WO
WIPO (PCT)
Prior art keywords
tools
sintering
metal injection
injection molding
sintering process
Prior art date
Application number
PCT/US2002/015224
Other languages
French (fr)
Other versions
WO2003011500A2 (en
Inventor
Jyh-Woei J Lu
John N Tervo
Dwayne M Benson
Donald M Olson
Kenneth J Bartone
Original Assignee
Honeywell Int Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/142,330 external-priority patent/US6838046B2/en
Application filed by Honeywell Int Inc filed Critical Honeywell Int Inc
Priority to AU2002339840A priority Critical patent/AU2002339840A1/en
Priority to JP2003516723A priority patent/JP2004536967A/en
Priority to EP02778187A priority patent/EP1414605A2/en
Priority to CA002447688A priority patent/CA2447688A1/en
Publication of WO2003011500A2 publication Critical patent/WO2003011500A2/en
Publication of WO2003011500A3 publication Critical patent/WO2003011500A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/22Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
    • B22F3/225Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip by injection molding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1017Multiple heating or additional steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F2003/1042Sintering only with support for articles to be sintered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Powder Metallurgy (AREA)

Abstract

Improved drying, binder evaporation, and sintering processes which may be used in conjunction with specialized sintering tools to provide for the geometrically stable sintering of large, complex, metal injection molded preform parts or flowbodies. The improved process includes a three-stage drying process, a single stage binder evaporation process, and a two-stage sintering process.
PCT/US2002/015224 2001-05-14 2002-05-14 Sintering process and tools for use in metal injection molding of large parts WO2003011500A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
AU2002339840A AU2002339840A1 (en) 2001-05-14 2002-05-14 Sintering process and tools for use in metal injection molding of large parts
JP2003516723A JP2004536967A (en) 2001-05-14 2002-05-14 Sintering methods and tools used for metal injection molding of large parts
EP02778187A EP1414605A2 (en) 2001-05-14 2002-05-14 Sintering process and tools for use in metal injection molding of large parts
CA002447688A CA2447688A1 (en) 2001-05-14 2002-05-14 Sintering process and tools for use in metal injection molding of large parts

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US29085301P 2001-05-14 2001-05-14
US60/290,853 2001-05-14
US10/142,330 2002-05-09
US10/142,330 US6838046B2 (en) 2001-05-14 2002-05-09 Sintering process and tools for use in metal injection molding of large parts

Publications (2)

Publication Number Publication Date
WO2003011500A2 WO2003011500A2 (en) 2003-02-13
WO2003011500A3 true WO2003011500A3 (en) 2004-03-04

Family

ID=26839993

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2002/015224 WO2003011500A2 (en) 2001-05-14 2002-05-14 Sintering process and tools for use in metal injection molding of large parts

Country Status (4)

Country Link
JP (1) JP2004536967A (en)
AU (1) AU2002339840A1 (en)
CA (1) CA2447688A1 (en)
WO (1) WO2003011500A2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6838046B2 (en) 2001-05-14 2005-01-04 Honeywell International Inc. Sintering process and tools for use in metal injection molding of large parts

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4687185A (en) * 1985-06-14 1987-08-18 Nippon Piston Ring Co., Ltd. Tool for supporting a composite camshaft during sintering
DE3644871A1 (en) * 1986-04-04 1987-10-15 Licentia Gmbh Method for controlling the sintering of metal shaped parts produced by diecasting powdered metal
US4886639A (en) * 1985-07-31 1989-12-12 Mtu Motoren- Und Turbinen-Union Muenchen Gmbh Construction elements produced by powder metallurgy
EP0356131A1 (en) * 1988-08-20 1990-02-28 Kawasaki Steel Corporation Sintered bodies and production process thereof
US5710969A (en) * 1996-03-08 1998-01-20 Camax Tool Co. Insert sintering
US5737683A (en) * 1994-09-15 1998-04-07 Basf Aktiengesellschaft Process for producing metallic shaped parts by powder injection molding
US5905937A (en) * 1998-01-06 1999-05-18 Lockheed Martin Energy Research Corporation Method of making sintered ductile intermetallic-bonded ceramic composites

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3888663A (en) * 1972-10-27 1975-06-10 Federal Mogul Corp Metal powder sintering process
JPS6196008A (en) * 1984-10-17 1986-05-14 Shintou Kogyo Kk Production of porous forming mold
DE3841902C1 (en) * 1988-12-13 1989-11-02 Degussa Ag, 6000 Frankfurt, De
JP2922248B2 (en) * 1990-03-20 1999-07-19 川崎製鉄株式会社 Manufacturing method of sintered alloy with excellent corrosion resistance
JPH0445205A (en) * 1990-06-12 1992-02-14 Kobe Steel Ltd Manufacture of powder molded body
JPH05171218A (en) * 1991-12-24 1993-07-09 Toyota Motor Corp Production of sintered titanium alloy member having hollow part
JPH07113102A (en) * 1993-10-12 1995-05-02 Sumitomo Heavy Ind Ltd Production of sintered compact
JPH07150287A (en) * 1993-12-01 1995-06-13 Kawasaki Steel Corp Production of tube stock for steel tube joint coupling and iron powder used therefor
JPH08120307A (en) * 1994-10-20 1996-05-14 Janome Sewing Mach Co Ltd Production of powder sintered impeller

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4687185A (en) * 1985-06-14 1987-08-18 Nippon Piston Ring Co., Ltd. Tool for supporting a composite camshaft during sintering
US4886639A (en) * 1985-07-31 1989-12-12 Mtu Motoren- Und Turbinen-Union Muenchen Gmbh Construction elements produced by powder metallurgy
DE3644871A1 (en) * 1986-04-04 1987-10-15 Licentia Gmbh Method for controlling the sintering of metal shaped parts produced by diecasting powdered metal
EP0356131A1 (en) * 1988-08-20 1990-02-28 Kawasaki Steel Corporation Sintered bodies and production process thereof
US5737683A (en) * 1994-09-15 1998-04-07 Basf Aktiengesellschaft Process for producing metallic shaped parts by powder injection molding
US5710969A (en) * 1996-03-08 1998-01-20 Camax Tool Co. Insert sintering
US5905937A (en) * 1998-01-06 1999-05-18 Lockheed Martin Energy Research Corporation Method of making sintered ductile intermetallic-bonded ceramic composites

Also Published As

Publication number Publication date
AU2002339840A1 (en) 2003-02-17
CA2447688A1 (en) 2003-02-13
JP2004536967A (en) 2004-12-09
WO2003011500A2 (en) 2003-02-13

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