WO2003000493A1 - Multilayered colored sheet - Google Patents

Multilayered colored sheet Download PDF

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Publication number
WO2003000493A1
WO2003000493A1 PCT/JP2001/005241 JP0105241W WO03000493A1 WO 2003000493 A1 WO2003000493 A1 WO 2003000493A1 JP 0105241 W JP0105241 W JP 0105241W WO 03000493 A1 WO03000493 A1 WO 03000493A1
Authority
WO
WIPO (PCT)
Prior art keywords
thermoplastic resin
sheet
colorant
multilayer
rubber
Prior art date
Application number
PCT/JP2001/005241
Other languages
French (fr)
Japanese (ja)
Inventor
Atushi Araki
Hirofumi Yamada
Kazunori Kobashi
Hiroyuki Sato
Kosuke Arai
Original Assignee
Dainippon Ink And Chemicals, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2000226282A priority Critical patent/JP2001239622A/en
Priority claimed from JP2000226282A external-priority patent/JP2001239622A/en
Application filed by Dainippon Ink And Chemicals, Inc. filed Critical Dainippon Ink And Chemicals, Inc.
Priority to PCT/JP2001/005241 priority patent/WO2003000493A1/en
Publication of WO2003000493A1 publication Critical patent/WO2003000493A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents

Definitions

  • the present invention relates to a multilayer colored sheet excellent in gloss and impact resistance, particularly a multilayer colored sheet useful as a coating-less sheet for exterior members of automobiles, motorcycles, office automation equipment, home appliances and the like.
  • the paint is applied to the plastic injection molded body through several stages of coating processes and dried in a drying facility, so the coating cost is high and there are concerns about environmental problems such as the emission of volatile organic solvents during drying. Is done.
  • Japanese Patent Application Laid-Open No. 10-291282 discloses a transparent polymethyl methacrylate layer containing acryl rubber as a surface layer on a special colorant-containing support layer, Gloss and impact strength by forming a laminated sheet with a polymethyl methacrylate resin layer containing a colorant as an intermediate layer between the resin and the surface layer Are disclosed.
  • Japanese Patent Application Laid-Open No. 10-291282 can solve the problems of appearance such as gloss spots and color spots, but is inferior in impact strength when formed into a final molded product. In this case, there was a problem that the stones were easily whitened due to flying pebbles and the like and light contact.
  • the problem to be solved by the present invention is to provide a multilayer colored sheet which is excellent in gloss and color, and which is remarkably excellent in impact strength. Disclosure of the invention
  • the present inventors have conducted intensive studies to solve the above problems, and as a result, by laminating a multilayer colored sheet having a specific heat shrinkage stress orientation on a rubber-containing thermoplastic resin base sheet, The inventors have found that the impact strength of a final molded product can be dramatically improved, and have completed the present invention.
  • the transparent thermoplastic resin layer (a 2) is laminated on at least one side of the colorant-dispersed thermoplastic resin layer (a 1), and the heat shrinkage stress in the TD direction is 0.22 to 2.
  • OMPa and heat shrinkage stress in MD direction 0.22 to 2.
  • the present invention relates to a multilayer colored sheet having the following. BEST MODE FOR CARRYING OUT THE INVENTION
  • the multilayer colored sheet of the present invention has a heat shrinkage stress in the TD direction of 0.22 to 2.
  • OMPa and a heat shrinkage stress in the MD direction of 0.22 to 2.
  • Multilayer coloring of OMPa It has a structure in which the stretched sheet (A) is laminated on the rubber-containing thermoplastic resin base sheet (B).
  • the heat shrinkage stress in the TD direction 0.22 to 2.
  • the heat shrinkage stress in the MD direction 0.22 to 2.
  • excellent impact resistance can be developed. Specifically, in both the TD and MD directions, the heat shrinkage stress was 0.22 MPa If it is full, the orientation of the multilayer colored stretched sheet (A) is not sufficient and the impact resistance is low. On the other hand, if it is larger than 2 OMPa, excessive orientation may cause breakage at the time of molding, and the gloss may be significantly reduced.
  • the heat shrinkage stress of the multilayer colored stretched sheet (A) may be appropriately adjusted according to required quality from the above range, and may be adjusted particularly according to thermoformability, glossiness and impact strength.
  • it is preferably 0.5 to 1.3 MPa in both the TD direction and the MD direction from the viewpoint of excellent balance between thermoformability, gloss, and impact strength.
  • the multilayer colored stretched sheet (A) may have a transparent thermoplastic resin layer (a 2) on at least one side of the colorant-dispersed thermoplastic resin layer (a 1).
  • a transparent thermoplastic resin layer is provided on both sides of the colorant-dispersed thermoplastic resin layer (a 1).
  • the structure has (a2). That is, when the transparent thermoplastic resin layer (a2) is provided only on one side, the multilayer colored stretched sheet (A) is likely to be warped immediately after the production. Therefore, by arranging the transparent thermoplastic resin layers (a 2) on both sides, this warpage is prevented, and the bonding between the multilayer colored stretched sheet (A) and the rubber-containing thermoplastic resin base sheet (B) can be performed. In addition to being easier, the adhesive strength between the multilayer colored stretched sheet (A) and the rubber-containing thermoplastic resin base sheet (B) will be dramatically improved.
  • the resin component constituting the colorant-dispersed thermoplastic resin layer (a1) is not particularly limited, but is preferably a thermoplastic acryl-based polymer due to its weather resistance and ultraviolet shielding effect. is there.
  • thermoplastic acrylic polymer examples include homopolymers of acrylic acid, acrylate ester, methacrylic acid, methacrylic acid ester, acrylonitrile, methacrylonitrile and the like, or copolymers containing these as main components. Specifically, polymethyl acrylate, methyl methacrylate-methyl acrylate copolymer, methyl methacrylate-ethyl acrylate copolymer, methyl methacrylate-methyl methacrylate copolymer, polyacrylonitrile, acrylonitrile monostyrene In addition to copolymers of acrylonitrile and methyl methacrylate, copolymers of acrylonitrile or methacrylate on rubbery polymers are listed. I can do it.
  • a homopolymer of methyl methacrylate or acrylonitrile, or a copolymer containing these as a main component is particularly preferred because of its remarkably excellent weather resistance and ultraviolet shielding effect.
  • a pigment-based colorant is used in the colorant-dispersed thermoplastic resin layer (a 1)
  • seed polymerization is carried out in view of the reduced impact resistance due to its addition and the weather resistance when used outdoors. It is preferable to use a rubber-reinforced polymethyl methacrylate polymer in which a multi-structure crosslinked acryl-based rubber is dispersed.
  • thermoplastic acrylic polymers may be blended with other polymers and additives such as polyvinylidene fluoride, polycarbonate, etc., as long as they do not impair the colorability, physical properties, and moldability. .
  • any of various pigments and dyes can be used as the colorant contained in the colorant-dispersed thermoplastic resin layer (a 1).
  • a natural pigment type, a chromate type, a fluoridated type, and the like can be used as the colorant contained in the colorant-dispersed thermoplastic resin layer (a 1).
  • the additive of the coloring agent to be blended with the thermoplastic acryl-based polymer is not particularly limited, but is 0.1 to 20% by weight in terms of hue and underlying color concealment, and impact strength. It is preferable that it is in the range of 0.5 to 15% by weight.
  • ultraviolet absorbers antioxidants, antiozonants, activators, and additives such as vulcanization accelerators and vulcanization accelerators are combined as long as the impact strength and moldability are not impaired. May be.
  • additives may be used alone or in combination of two or more.
  • the colorant-dispersed thermoplastic resin layer (a 1) does not impair the impact properties and moldability.
  • scaly aluminum powder, colored titanium, glittering agents such as My power, and concealing agents (fillers) such as titanium oxide and clay may be added.
  • thermoplastic resin constituting the transparent thermoplastic resin layer (a 2) is not particularly limited, but the interlayer adhesion with the colorant-dispersed thermoplastic resin layer (a 1) and the molded article From the viewpoint of excellent durability, a transparent thermoplastic acryl-based polymer is preferred.
  • the transparent thermoplastic acrylic polymer examples include, for example, homopolymers such as acrylic acid, acrylic acid ester, methacrylic acid, methacrylic acid ester, acrylonitrile, methacrylonitrile, and copolymers containing these as a main component, Specifically, polymethyl acrylate, methyl methacrylate-methyl acrylate copolymer, methyl methacrylate-ethyl acrylate copolymer, methyl methacrylate-ethyl methacrylate copolymer, polyacrylonitrile, acrylonitrile-styrene Copolymers and acrylonitrile methyl methacrylate copolymer.
  • homopolymers such as acrylic acid, acrylic acid ester, methacrylic acid, methacrylic acid ester, acrylonitrile, methacrylonitrile, and copolymers containing these as a main component
  • a homopolymer of methyl methacrylate or acrylonitrile, or a copolymer containing these as a main component is excellent in weather resistance, ultraviolet shielding property and transparency, and has a colorant-dispersed thermoplastic resin layer ( It is preferable to use the same type of thermoplastic resin for a1), since the interlayer adhesiveness and the durability of the molded product are dramatically increased.
  • the transparent thermoplastic resin layer (a 2) must have a light transmittance of 80% or more in the (a 2) -layer, so that the colorant-dispersed thermoplastic resin layer (a 1) has a three-dimensional appearance. It is preferable from the viewpoint of improving the feel (depth) and surface gloss, protecting the colorant-dispersed thermoplastic resin layer (a 1) and imparting surface functionality.
  • the method for producing the multi-layer colored stretched sheet (A) composed of the above-mentioned colorant-dispersed thermoplastic resin layer (a 1) and transparent thermoplastic resin layer (a 2) is not particularly limited.
  • the raw material components of the colorant-dispersed thermoplastic resin layer (a 1) and the transparent thermoplastic resin layer (a 2) are melt-kneaded in each extruder, and each layer is fed to a T-die. More specifically, a method may be used in which two or two layers or two or three layers are cooled using a co-extrusion molding roll and then stretched in the MD and TD directions.
  • thermoplastic resin layer (a 1) and the transparent thermoplastic resin layer (a 2) are significantly different in fluidity and the layer distribution is not uniform, co-extrusion has multi-manifold.
  • a T-die can also be used.
  • both the colorant-dispersed thermoplastic resin layer (a 1) and the transparent thermoplastic resin layer (a 2) are acrylic polymers
  • the temperature is 200 to 280 ° C.
  • the method of stretching under a temperature condition of 20 to 140 ° C is preferred.
  • the thicknesses of (a 1) and (a 2) are determined from the viewpoint of the balance between hue and mechanical strength. It is preferable that the thickness ratio (a 1) (a 2) of the transparent thermoplastic resin layer (a 2) is 1 / (0. "! To 2), and the transparent thermoplastic resin layer (a 2) has a deep color. It is particularly preferable that the thickness ratio (a 1) (a 2) is in the range of 1 Z (0.5 to 2) from the viewpoint of further improving the gloss.
  • the thickness of the multi-layered colored stretched sheet (A) is not particularly limited, but the thinner the sheet, the better the formability. On the other hand, the thicker the sheet, the better the impact strength. From the viewpoint of this performance balance, the range is preferably from 50 to 400 / m, and particularly preferably from 100 to 300 m.
  • the rubber-containing thermoplastic resin base sheet (B) on which the multilayer colored stretched sheet (A) is laminated has a rubber-containing thermoplastic resin as a main component.
  • a rubber-containing thermoplastic resin when applied to a deep drawn product having a complicated shape such as an automobile exterior part, it can have excellent shapeability and exhibit excellent impact strength.
  • Such a rubber-containing thermoplastic resin is not particularly limited.
  • the rubber-containing thermoplastic resin base sheet (B) is used for the adhesiveness of each part or molded article to the base material or the molding method of each part or molded article, and the adhesiveness to the multilayer colored stretched sheet (A). It is preferable to select appropriately from the viewpoint.
  • a graft copolymer of styrene and acrylonitrile to a rubber-like polymer specifically, an acrylonitrile-butadiene-styrene copolymer is preferable from the viewpoint of thermoformability.
  • the rubber-containing thermoplastic resin base sheet (B) may be uncolored, of course, but in the present invention, it is preferable that the coloring agent is contained so that the base color of the final molded article is excellent in concealing properties. This is preferable because
  • the colorant that can be used here is not particularly limited, but various pigments and dyes can be used as in the case of the multilayer colored stretched sheet (A).
  • various pigments and dyes can be used as in the case of the multilayer colored stretched sheet (A).
  • natural pigments Chromate type, fluoric acid type, oxide type, sulfide type, sulfate type, silicate type, metal powder type, chrome green type, natural dye lake type, nitroso type pigment, nitro type pigment, azo type Pigment, basic dye lake type, mordant dye type pigment, vat dye type pigment, phthalocyanine type pigment, fluorescent pigment, azine type pigment, basic dye, acid dye, fluorescent dye, monoazo type dye, anthraquinone type dye, azine Dyes, base dyes, acid dyes, metal complex compound dyes, and the like.
  • the content of the colorant in the rubber-containing thermoplastic resin is from 0.1 to 20% by weight from the viewpoint of maintaining hue and polymer properties. / o is preferable, and particularly preferably 0.5 to 15% by weight.
  • the selection of the coloring agent in the rubber-containing thermoplastic resin base sheet (B) is not particularly limited.
  • coloring agents having different hues of the multilayer coloring sheet A subtle hue may be developed due to the difference in color between the sheet (A) and the sheet (B), or a metallic or specular gloss may be obtained by using a metal powder colorant. . That is, the colorant in the sheet (A) and the sheet (B) may be appropriately selected according to the intended design. In addition, either one of the sheet (A) and the sheet (B) or both may be used. A pattern may be formed.
  • the sheet (A) When the multilayer colored sheet according to the present invention is used by being laminated on a base material made of metal, resin, or the like, the sheet (A) may be used to conceal the base color of the base material and develop a single color with good hue. ) And the sheet (B) are preferably the same color.
  • the hue of the multilayer colored stretched sheet (A) alone and the rubber-containing thermoplastic resin base sheet containing the colorant ( B) The hue in a single unit is the following formula based on JISZ 8721.
  • n 1 to 10
  • m 0 to 10
  • p must have the same X in the hue represented by 0 to 38
  • Is preferred because it facilitates adjustment to the desired hue.
  • the hue composed of ⁇ ⁇ , GY, G, BG, B, PB, P, RP, R, YR and N represented by X in the above formula are red (R), yellow (Y), and green (G ), Blue (B) and purple (P) are basic hues, and these intermediate hues are indicated by YR, GY, BG, PB and RP.
  • the n value is a value divided so that the difference in hue sensation is equal, and is indicated by (n) 1 to 10.
  • the m value is 0 when ideal black is 10 and ideal white is 10. The value divided so that the difference in the sense of brightness is equal
  • the difference between the hue of the multi-layer colored stretched sheet (A) alone and the hue of the rubber-containing thermoplastic resin base sheet containing the colorant (B) alone is the difference between the n values in the above equation. Is preferably 1 or less, and the difference between the m value and the p value is 3.0 or less.
  • the rubber-containing thermoplastic resin base sheet (B) additives, fillers and the like may be blended as long as the impact strength and moldability are not impaired.
  • the method for producing the rubber-containing thermoplastic resin base sheet (B) is not particularly limited, but a coloring agent, if necessary, may be added to the rubber-containing thermoplastic resin.
  • melt kneading in each extruder and extruding a film from a T-die are used.
  • the extrusion temperature at this time is not particularly limited, but is 230 to 280. ° C.
  • the thickness of the rubber-containing thermoplastic resin base sheet (B) is 75 to 1 000 jt in order to maintain the shape of the multilayer colored sheet during thermoforming and to suppress breakage due to injection pressure during injection molding. / m, particularly preferably 200 to 500 m. Further, the rubber-containing thermoplastic resin base sheet (B) is preferably substantially non-elongated from the viewpoint of moldability, and particularly in the use of automobile exterior parts, the shape becomes complicated and deep drawing is performed. Therefore, it is particularly important that the film is not drawn substantially.
  • substantially no stretching refers to a state in which the practical orientation is extremely low.
  • the heat shrinkage stress in the TD direction is 0.IMPa or less
  • the heat shrinkage stress in the MD direction is 0. It is preferably at most 1 MPa.
  • the method of laminating the multilayer colored stretched sheet (A) and the rubber-containing thermoplastic resin go material sheet (B) is not particularly limited, but the multilayer stretched sheet (A) and the rubber are laminated.
  • the manufacturing method is preferable in which the thermoplastic resin base sheet (B) is bonded.
  • the manufacturing method of the laminating process is not particularly limited. Push A lamination method and an adhesive tape lamination method are preferred.
  • a co-extrusion lamination method and a heat lamination method are preferred from the viewpoint of adhesive strength.
  • the multilayer stretched sheet (A) and the rubber-containing thermoplastic resin substrate sheet are used. It is preferable to provide an adhesive layer (C) between the adhesive layer and (B).
  • starch that can be used as a main component is starch starch.
  • starch starch Dextrin, glue, casein, soy protein, asphalt, and other natural adhesives; phenol resin adhesives, resorcinol resin adhesives, phenol-resorcinol resin adhesives, epoxy resin adhesives, urea resin adhesives
  • Thermosetting resin adhesives such as adhesives, polyurethane adhesives, and polyaromatic adhesives
  • vinyl acetate resin, acrylic resin, ethylene vinyl acetate resin, polyvinyl alcohol, polyvinyl acetal, vinyl chloride, nylon, shear Thermoplastic resin-based adhesives such as acrylate resins; black-mouthed prene-based adhesives, nitrile rubber-based adhesives, SB Rubber-based adhesives such as R-based adhesives and natural rubber-based adhesives are exemplified.
  • the multilayer colored sheet of the present invention described in detail above may be further provided with a protective film on its surface.
  • the protective film is to be attached immediately after the formation of the multilayer colored sheet to prevent scratches during storage and transportation of the multilayer colored sheet.
  • Such a protective film is not particularly limited, but a film made of polyethylene, polypropylene, ethylene-vinyl acetate copolymer, or the like can be preferably used.
  • the colored multilayer sheet thus obtained is usually thermoformed into a preform having a three-dimensional shape.
  • a forming means such as vacuum forming, pressure forming, vacuum pressure forming or the like is preferably employed, but vacuum forming is particularly convenient and preferable.
  • the surface temperature of the colored multilayer sheet during vacuum forming is not particularly limited, but is preferably in a range of 5 ° C to 20 ° C higher than the Tg of the resin or polymer constituting each layer. .
  • the preformed body obtained in this manner is inserted into an injection mold and then subjected to injection molding on the backup layer (B) to be used for exterior parts such as automobiles, motorcycles, OA equipment, and home appliances. it can.
  • Example 1 The preformed body obtained in this manner is inserted into an injection mold and then subjected to injection molding on the backup layer (B) to be used for exterior parts such as automobiles, motorcycles, OA equipment, and home appliances. it can.
  • the co-extruded multilayer stretched laminated sheet was evaluated based on the regular reflectance of incident light at an angle of 45 degrees in accordance with JIS-K710.
  • the Munsell color chart manufactured by Nippon Denshoku Industries Co., Ltd. was evaluated based on JIS-Z8721.
  • Indirect heating was performed between two hot plates heated to 200 ° C (5 gaps) by our method, and the contraction stress was measured.
  • the bending strength was evaluated by a MIT test in accordance with JIS-P8115.
  • polymethyl methacrylate (trade name “HT03 Y”) manufactured by Sumitomo Chemical Co., Ltd. was compared with quinophthalone yellow 3.8 phr and calcined titanium yellow 2 A mixture of a pigment consisting of 9 phr and highly dispersed titanium white 3.8 phr, and a dispersant consisting of 3.8 phr of acrylic acid-styrene copolymer (average molecular weight 15000) and 0.7 phr of magnesium stearate (15 phr) kneaded and dispersed, and on the other hand, as a resin component for forming the transparent thermoplastic resin layer (a 2), polymethyl methacrylate (trade name, manufactured by Sumitomo Chemical Co., Ltd.)
  • each raw material resin was extruded at 260 ° C using two extruders, and two types and three layers were laminated by a feed block, and a non-stretched raw film was formed from a T die. After that, it is stretched with a roll at 120 ° C and a tenter at 130 ° C and wound up by a winder, and has a heat shrinkage stress of 1.18MP in the MD and TD directions with the following layer structure.
  • a multilayer colored stretched sheet (A 1) was obtained.
  • Multi-layer colored stretched sheet (A) 200 jU m (2 types 3 layers)
  • Transparent thermoplastic resin layer (a 2) 50 m
  • Colorant dispersed thermoplastic resin layer (a1) 100 m
  • Transparent thermoplastic resin layer (a 2) 50 m
  • Japan A & A Pigment consisting of 1 phr of quinophthalone yellow, 3.8 phr of calcined titanium yellow and 6.4 phr of highly dispersed titanium white, and 1 styrene of acrylic acid monostyrene, compared to L resin ABS resin (trade name ⁇ 2) Copolymer (Average molecular weight: 15,000) Kneading and dispersing a mixture (13 phr) of a dispersant consisting of 1 pr and 0.8 phr magnesium stearate Melt kneading in an extruder at 260 ° C To obtain a substantially unstretched base sheet (B 1) having a thickness of 300 Wm, and then the multi-layer colored stretched sheet (A 1) and the base sheet (B 1) are subjected to two-pack A laminating process using a urethane-based adhesive (a two-component mixed adhesive consisting
  • Multi-layer colored stretched sheet (A 1) 20 O jUm
  • Example 1 In the same manner as in Example 1 except that the transparent thermoplastic resin layer (a 2) in Example 1 was kneaded by blending 50% of “U40F” (acrylonitrile-styrene-acrylic acid copolymer) manufactured by Mitsubishi Rayon Co., Ltd. A multilayer colored stretched sheet (A2) having a heat shrinkage stress of 0.65 MPa in both the MD and TD directions was obtained, and a multilayer colored sheet having the following layer configuration was manufactured in the same manner as in Example 1. . Tables 1 and 2 show the results of various evaluations.
  • U40F acrylonitrile-styrene-acrylic acid copolymer
  • Example 1 Except that 50% of "IRS704" (rubber modified polymethyl methacrylate) manufactured by Mitsubishi Rayon was kneaded in the transparent thermoplastic resin layer (a 2) in Example 1. Heat shrinkage stress in both MD and TD directions was obtained in the same manner as in Example 1. A multilayer colored stretched sheet (A3) of 1.8 MPa was obtained. A sheet was manufactured. Tables 1 and 2 show the results of various evaluations.
  • Multi-layer colored stretched sheet (A6)-(A8) 200 jt / m
  • the glossiness and color are excellent, and also the multilayer coloring sheet which is extremely excellent in impact strength can be provided. Furthermore, when a coloring agent is contained in the rubbery thermoplastic resin base sheet (B), the base color shielding property is also good.
  • the multilayer colored sheet of the present invention can be suitably used for automobile exterior members, office automation equipment, home electric appliances, building members, and the like.

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  • Laminated Bodies (AREA)

Abstract

A multilayered colored sheet having a multilayer structure comprising: (A) a multilayered colored stretched sheet which comprises (a1) a thermoplastic resin layer containing a colorant dispersed therein and, superposed on at least one side thereof, (a2) a transparent thermoplastic resin layer and which has a transverse-direction heat contraction stress of 0.22 to 2.0 MPa and a machine-direction heat contraction stress of 0.22 to 2.0 MPa; and (B) a rubber-containing thermoplastic resin base sheet on which the sheet (A) is superposed. It is excellent in gloss, color, and impact strength.

Description

明細書  Specification
多層着色シート 技術分野  Technical field of multilayer colored sheet
本発明は、 光沢及び耐衝撃性に優れた多層着色シート、 とりわけ自動車、 二輪 車、 O A機器、 家電等の外装部材塗装レスシートとして有用な多層着色シートに 関する。 背景技術  The present invention relates to a multilayer colored sheet excellent in gloss and impact resistance, particularly a multilayer colored sheet useful as a coating-less sheet for exterior members of automobiles, motorcycles, office automation equipment, home appliances and the like. Background art
バンパー、 スポイラ一等の自動車外装品、 カウリング等の二輪車外装部品、 O A機器、 家電等外装部材は、 大半が射出成型によって成型されるが、 意匠性ゃ耐 傷性といった観点から殆どの場合、 熱硬化性樹脂塗料を成形体へスプレー塗装し た後、 焼き付けにより架橋させる方法で塗装が施されている。  Most automotive exterior parts such as bumpers and spoilers, motorcycle exterior parts such as cowling, OA equipment, and household electrical appliances are molded by injection molding.However, in most cases, heat is applied from the viewpoint of design and scratch resistance. The paint is applied by spraying a curable resin paint onto the molded body and then baking to crosslink.
そのため、 プラスチック射出成型体に数回段階の塗装工程を経て塗料を塗布し 乾燥設備で乾燥させるので、 塗装コストがかかり、 かつ、 乾燥時の揮発性有機溶 剤の排出という環境上の問題が懸念される。  Because of this, the paint is applied to the plastic injection molded body through several stages of coating processes and dried in a drying facility, so the coating cost is high and there are concerns about environmental problems such as the emission of volatile organic solvents during drying. Is done.
近年、 この様な問題を解決、 軽減する方法として、 合成樹脂製上に透明層と着 色層及び接着層を塗布したものに、 バックアップシートをラミネートして得られ る複合ペイントコート等の塗装レス化が提案されているが、 この方法では、 複合 ペイントコ一ト製造工程において揮発性有機溶剤を使用するため、 環境保護問題 の解決には至っていない他、 この方法では透明層、 着色層及び接着層の厚みを十 分に厚くすることができないため、 複雑かつ熱成形による絞り比の大きな自動車 外装部材の如き成形体を製造する場合には、 光沢斑や色斑、 最終成型体に要求さ れる各層間の接着強度が得られない等の問題があった。  In recent years, as a method of solving and mitigating such problems, there has been a method of coating without a paint layer such as a composite paint coat obtained by laminating a backup sheet on a synthetic resin coated with a transparent layer, a coloring layer and an adhesive layer. However, this method does not solve the problem of environmental protection because a volatile organic solvent is used in the composite paint coating manufacturing process.In addition, this method does not solve the problem of transparent layer, colored layer and adhesive layer. Since it is not possible to make the thickness of the product sufficiently large, when manufacturing a molded product such as an automotive exterior member that is complex and has a large drawing ratio by thermoforming, it is difficult to achieve gloss spots, color spots, and various factors required for the final molded article. There was a problem that the adhesive strength between the layers could not be obtained.
そこで、 従来より、 例えば特開平 1 0— 2 9 1 2 8 2号公報には、 特殊着色剤 含有支持層上に表層としてァクリルゴムを含有させた透明ポリメチルメタクリレ ート層、 更に該支持層と表層との間に中間層として、 着色剤含有のポリメチルメ タクリレ一卜系樹脂層を配した積層シートとすることによって、 光沢や衝撃強度 を改善する技術が開示されている。 Therefore, conventionally, for example, Japanese Patent Application Laid-Open No. 10-291282 discloses a transparent polymethyl methacrylate layer containing acryl rubber as a surface layer on a special colorant-containing support layer, Gloss and impact strength by forming a laminated sheet with a polymethyl methacrylate resin layer containing a colorant as an intermediate layer between the resin and the surface layer Are disclosed.
しかし、 上記特開平 1 0— 291 282号公報記載の技術では、 光沢斑や色斑 といった、 外観上の課題は解決できるものの、 最終成型品にした際の衝撃強度に 劣り、 例えば、 自動車外装品にした際、 走行中の小石などの飛来や軽い接触によ つて容易に白化するといった課題を有していた。  However, the technique described in Japanese Patent Application Laid-Open No. 10-291282 can solve the problems of appearance such as gloss spots and color spots, but is inferior in impact strength when formed into a final molded product. In this case, there was a problem that the stones were easily whitened due to flying pebbles and the like and light contact.
本発明が解決しょうとする課題は、 光沢及び色彩に優れ、 更に衝撃強度に著し く優れる多層着色シートを提供することにある。 発明の開示  The problem to be solved by the present invention is to provide a multilayer colored sheet which is excellent in gloss and color, and which is remarkably excellent in impact strength. Disclosure of the invention
本発明者等は、 上記課題を解決するために鋭意検討の結果、 特定の熱収縮応力 の配向を有する多層着色シートを、 ゴム質含有熱可塑性樹脂基材シ一ト上に積層 することにより、 最終的な成形品とした際の衝撃強度を飛躍的に向上できること を見出し、 本発明を完成するに至った。  The present inventors have conducted intensive studies to solve the above problems, and as a result, by laminating a multilayer colored sheet having a specific heat shrinkage stress orientation on a rubber-containing thermoplastic resin base sheet, The inventors have found that the impact strength of a final molded product can be dramatically improved, and have completed the present invention.
即ち、 本発明は、 着色剤分散熱可塑性樹脂層 (a 1 ) の少なくとも片側一層に 透明性熱可塑性樹脂層 (a 2) を積層してなる、 TD方向の熱収縮応力が 0. 2 2〜2. OMP aで、 かつ、 MD方向の熱収縮応力 0. 22〜2. OMP aの多 層着色延伸シート (A) を、 ゴム質含有熱可塑性樹脂基材シート (B) 上に積層 した構造を有することを特徴とする多層着色シートに関する。 発明を実施するための最良の実施形態  That is, in the present invention, the transparent thermoplastic resin layer (a 2) is laminated on at least one side of the colorant-dispersed thermoplastic resin layer (a 1), and the heat shrinkage stress in the TD direction is 0.22 to 2. OMPa and heat shrinkage stress in MD direction 0.22 to 2. OMPa multi-layer colored stretched sheet (A) laminated on rubber-containing thermoplastic resin base sheet (B) The present invention relates to a multilayer colored sheet having the following. BEST MODE FOR CARRYING OUT THE INVENTION
本発明の多層着色シートは、 既述の通り、 TD方向の熱収縮応力が 0. 22〜 2. OMP aで、 かつ、 MD方向の熱収縮応力 0. 22〜2. OMP aの多層着 色延伸シート (A) を、 ゴム質含有熱可塑性樹脂基材シート (B) 上に積層した 構造を有するものである。  As described above, the multilayer colored sheet of the present invention has a heat shrinkage stress in the TD direction of 0.22 to 2. OMPa and a heat shrinkage stress in the MD direction of 0.22 to 2. Multilayer coloring of OMPa. It has a structure in which the stretched sheet (A) is laminated on the rubber-containing thermoplastic resin base sheet (B).
即ち、 成形品とした際に表層を形成する多層着色延伸シート (A) について、 TD方向の熱収縮応力 0. 22〜2. OMP a、 MD方向の熱収縮応力 0. 22 〜2. OMP aとすることにより優れた耐衝撃性を発現させることができる。 具体的には、 T D方向及び MD方向の何れも、 熱収縮応力が 0. 22MP a未 満のものでは、 多層着色延伸シート (A) の配向が充分でなく耐衝撃性が低いも のとなる。 また、 2 OMP aより大きいものでは、 過剰配向のため成形時に破断 の原因となる他、 光沢も著しく低下する。 本発明においては、 多層着色延伸シー ト (A) の熱収縮応力は、 上記範囲のなかから、 要求品質により適宜調整すれば よく、 特に熱成形性と光沢性や衝撃強度により調整すればよいが、 特に熱成形性 と光沢、 衝撃強度との性能バランスに優れる点から TD方向、 MD方向ともに 0. 5〜 1. 3MP aであることが好ましい。 That is, for the multilayer colored stretched sheet (A) that forms a surface layer when formed into a molded product, the heat shrinkage stress in the TD direction 0.22 to 2. OMPa, the heat shrinkage stress in the MD direction 0.22 to 2. OMPa By doing so, excellent impact resistance can be developed. Specifically, in both the TD and MD directions, the heat shrinkage stress was 0.22 MPa If it is full, the orientation of the multilayer colored stretched sheet (A) is not sufficient and the impact resistance is low. On the other hand, if it is larger than 2 OMPa, excessive orientation may cause breakage at the time of molding, and the gloss may be significantly reduced. In the present invention, the heat shrinkage stress of the multilayer colored stretched sheet (A) may be appropriately adjusted according to required quality from the above range, and may be adjusted particularly according to thermoformability, glossiness and impact strength. In particular, it is preferably 0.5 to 1.3 MPa in both the TD direction and the MD direction from the viewpoint of excellent balance between thermoformability, gloss, and impact strength.
多層着色延伸シート (A) は、 着色剤分散熱可塑性樹脂層 (a 1 ) の少なくと も片側一層に透明性熱可塑性樹脂層 (a 2) を有していればよいが、 本発明にお いては特に着色剤分散熱可塑性樹脂層 (a 1 ) の両面に透明性熱可塑性樹脂層 The multilayer colored stretched sheet (A) may have a transparent thermoplastic resin layer (a 2) on at least one side of the colorant-dispersed thermoplastic resin layer (a 1). In particular, a transparent thermoplastic resin layer is provided on both sides of the colorant-dispersed thermoplastic resin layer (a 1).
(a 2) を配した構造であることが好ましい。 すなわち、 片面のみ透明性熱可塑 性樹脂層 (a 2) を配した場合には、 多層着色延伸シート (A) の製造直後の状 態において反りが生じ易い。 よって、 両面に透明性熱可塑性樹脂層 (a 2) を配 することにより、 この反りを防止し、 多層着色延伸シート (A) とゴム質含有熱 可塑性樹脂基材シート (B) との張り合わせが容易になる他、 多層着色延伸シー ト (A) とゴム質含有熱可塑性樹脂基材シート (B) との接着強度も飛躍的に向 上する。 It is preferable that the structure has (a2). That is, when the transparent thermoplastic resin layer (a2) is provided only on one side, the multilayer colored stretched sheet (A) is likely to be warped immediately after the production. Therefore, by arranging the transparent thermoplastic resin layers (a 2) on both sides, this warpage is prevented, and the bonding between the multilayer colored stretched sheet (A) and the rubber-containing thermoplastic resin base sheet (B) can be performed. In addition to being easier, the adhesive strength between the multilayer colored stretched sheet (A) and the rubber-containing thermoplastic resin base sheet (B) will be dramatically improved.
ここで、 着色剤分散熱可塑性樹脂層 (a 1 ) を構成する樹脂成分としては、 特 に制限されるものではないが、 耐候性や紫外線遮蔽性効果により熱可塑性ァクリ ル系重合体が好適である。  Here, the resin component constituting the colorant-dispersed thermoplastic resin layer (a1) is not particularly limited, but is preferably a thermoplastic acryl-based polymer due to its weather resistance and ultraviolet shielding effect. is there.
この熱可塑性アクリル系重合体としては、 例えば、 アクリル酸、 アクリル酸ェ ステル、 メタクリル酸、 メタクリル酸エステル、 アクリロニトリル、 メタクリロ 二トリル等の単独重合体又はこれらを主成分とする共重合体があげられ、 具体的 には、 ポリアクリル酸メチル、 メタクリル酸メチルーアクリル酸メチル共重合 . 体、 メタクリル酸メチル一アクリル酸ェチル共重合体、 メタクリル酸メチルーメ タクリル酸ェチル共重合体、 ポリアクリロニトリル、 アクリロニトリル一スチレ ン共重合体、 ァクリロニトリルーメタクリル酸メチル共重合体等のほかゴム状重 合体へのァクリロ二トリル又は、 メタクリル酸エステルのグラフ卜共重合体が挙 げられる。 Examples of the thermoplastic acrylic polymer include homopolymers of acrylic acid, acrylate ester, methacrylic acid, methacrylic acid ester, acrylonitrile, methacrylonitrile and the like, or copolymers containing these as main components. Specifically, polymethyl acrylate, methyl methacrylate-methyl acrylate copolymer, methyl methacrylate-ethyl acrylate copolymer, methyl methacrylate-methyl methacrylate copolymer, polyacrylonitrile, acrylonitrile monostyrene In addition to copolymers of acrylonitrile and methyl methacrylate, copolymers of acrylonitrile or methacrylate on rubbery polymers are listed. I can do it.
これらの中でも、 特にメタクリル酸メチル又はァクリロニトリルの単独重合 体、 又はこれらを主成分とする共重合体が耐候性や紫外線遮蔽性効果に著しく優 れる点から好ましい。  Among them, a homopolymer of methyl methacrylate or acrylonitrile, or a copolymer containing these as a main component, is particularly preferred because of its remarkably excellent weather resistance and ultraviolet shielding effect.
また、 着色剤分散熱可塑性樹脂層 (a 1 ) に顔料系着色剤を用いる場合には、 その添加により衝撃性が低下することや屋外で使用する場合の耐候性の点から、 シード重合された多重構造架橋ァクリル系ゴムを分散させたゴム補強ポリメチル メタクリル酸重合体を用いることが好ましい。  When a pigment-based colorant is used in the colorant-dispersed thermoplastic resin layer (a 1), seed polymerization is carried out in view of the reduced impact resistance due to its addition and the weather resistance when used outdoors. It is preferable to use a rubber-reinforced polymethyl methacrylate polymer in which a multi-structure crosslinked acryl-based rubber is dispersed.
なお、 これら熱可塑性アクリル系重合体は、 着色性や物性、 成形性を阻害しな い範囲で、 例えばポリフッ化ビ二リデン、 ポリカーボネート等の他の重合体や添 加剤を配合してもよい。  These thermoplastic acrylic polymers may be blended with other polymers and additives such as polyvinylidene fluoride, polycarbonate, etc., as long as they do not impair the colorability, physical properties, and moldability. .
次に、 着色剤分散熱可塑性樹脂層 (a 1 ) 中に含まれる着色剤としては、 各種 の顔料及び染料が何れも使用でき、 例えば、 天然顔料系、 クロム酸塩系、 フエ口 シャン化物系、 酸化物系、 硫化物系、 硫酸塩系、 硅酸塩系、 金属粉系、 クロムグ リーン系、 天然染料レーキ系、 ニトロソ系顔料、 ニトロ系顔料、 ァゾ系顔料、 塩 基性染料レーキ系、 媒染染料系顔料、 建染染料系顔料、 フタロシアニン系顔料、 蛍光顔料、 アジン系顔料、 塩基性染料、 酸性染料、 蛍光染料、 モノァゾ系染料、 アンスラキノン系染料、 アジン系染料、 塩基系染料、 酸性系染料、 金属錯化合物 系染料等が挙げることができる。  Next, as the colorant contained in the colorant-dispersed thermoplastic resin layer (a 1), any of various pigments and dyes can be used. For example, a natural pigment type, a chromate type, a fluoridated type, and the like can be used. , Oxides, sulfides, sulfates, silicates, metal powders, chrome greens, natural dye lakes, nitroso pigments, nitro pigments, azo pigments, basic dye lakes , Mordant dye pigments, vat dye pigments, phthalocyanine pigments, fluorescent pigments, azine pigments, basic dyes, acid dyes, fluorescent dyes, monoazo dyes, anthraquinone dyes, azine dyes, base dyes, Acid dyes, metal complex compound dyes and the like can be mentioned.
熱可塑性ァクリル系重合体に配合される着色剤の添加料は、 特に制限されるも のではないが、 色相や下地色の隠蔽性、 および、 衝撃強度の点から 0 . 1〜2 0 重量%の範囲であること、 特に 0 . 5〜 1 5重量%の範囲であることが好まし い。  The additive of the coloring agent to be blended with the thermoplastic acryl-based polymer is not particularly limited, but is 0.1 to 20% by weight in terms of hue and underlying color concealment, and impact strength. It is preferable that it is in the range of 0.5 to 15% by weight.
なお、 ここで衝撃強度や成形性が阻害されない範囲で、 紫外線吸収剤、 酸化防 止剤、 オゾン化防止剤、 活性剤、 及び加硫促進剤や加硫促進助剤等の添加剤を配 合してもよい。 又、 これら添加剤は単独で使用しても、 2種類以上を併用しても よい。  Here, ultraviolet absorbers, antioxidants, antiozonants, activators, and additives such as vulcanization accelerators and vulcanization accelerators are combined as long as the impact strength and moldability are not impaired. May be. These additives may be used alone or in combination of two or more.
また、 着色剤分散熱可塑性樹脂層 (a 1 ) には衝撃性や成形性が阻害されない 範囲で、 鱗片状アルミ粉、 着色チタン、 マイ力等の光輝剤や酸化チタンやクレー 等の隠蔽剤 (充填剤) を添加してもよい。 In addition, the colorant-dispersed thermoplastic resin layer (a 1) does not impair the impact properties and moldability. Within the range, scaly aluminum powder, colored titanium, glittering agents such as My power, and concealing agents (fillers) such as titanium oxide and clay may be added.
次に、 透明性熱可塑性樹脂層 (a 2 ) を構成する熱可塑性樹脂としては、 特に 制限されるものではないが、 着色剤分散熱可塑性樹脂層 (a 1 ) との層間接着性 や成形品の耐久性に優れる点から、 透明熱可塑性ァクリル系重合体が好ましい。  Next, the thermoplastic resin constituting the transparent thermoplastic resin layer (a 2) is not particularly limited, but the interlayer adhesion with the colorant-dispersed thermoplastic resin layer (a 1) and the molded article From the viewpoint of excellent durability, a transparent thermoplastic acryl-based polymer is preferred.
この透明熱可塑性アクリル系重合体としては、 例えば、 アクリル酸、 アクリル 酸エステル、 メタクリル酸、 メタクリル酸エステル、 アクリロニトリル、 メタク リロニトリル等の単独重合体又はこれらを主成分とする共重合体があげられ、 具 体的には、 ポリアクリル酸メチル、 メタクリル酸メチルーアクリル酸メチル共重 合体、 メタクリル酸メチル一アクリル酸ェチル共重合体、 メタクリル酸メチルー メタクリル酸ェチル共重合体、 ポリアクリロニトリル、 アクリロニトリル一スチ レン共重合体、 ァクリロニトリルーメタクリル酸メチル共重合体等が挙げられ る。  Examples of the transparent thermoplastic acrylic polymer include, for example, homopolymers such as acrylic acid, acrylic acid ester, methacrylic acid, methacrylic acid ester, acrylonitrile, methacrylonitrile, and copolymers containing these as a main component, Specifically, polymethyl acrylate, methyl methacrylate-methyl acrylate copolymer, methyl methacrylate-ethyl acrylate copolymer, methyl methacrylate-ethyl methacrylate copolymer, polyacrylonitrile, acrylonitrile-styrene Copolymers and acrylonitrile methyl methacrylate copolymer.
これらの中でも、 特にメタクリル酸メチル又はァクリロ二トリルの単独重合 体、 又はこれらを主成分とする共重合体が、 耐候性、 紫外線遮蔽性及び透明性に 優れると共に、 着色剤分散熱可塑性樹脂層 (a 1 ) 用の熱可塑性樹脂として同種 のものを用いる場合には、 層間接着性や成形品の耐久性も飛躍的に高まる点から 好ましい。  Among these, a homopolymer of methyl methacrylate or acrylonitrile, or a copolymer containing these as a main component, is excellent in weather resistance, ultraviolet shielding property and transparency, and has a colorant-dispersed thermoplastic resin layer ( It is preferable to use the same type of thermoplastic resin for a1), since the interlayer adhesiveness and the durability of the molded product are dramatically increased.
また、 透明性熱可塑性樹脂層 (a 2 ) は、 (a 2 ) —層での光線透過率が 8 0 %以上であることが、 着色剤分散熱可塑性樹脂層 (a 1 ) の発色に立体感 (深 み) や表面艷を向上させ、 着色剤分散熱可塑性樹脂層 (a 1 ) の保護や表面機能 性付与の点から好ましい。  The transparent thermoplastic resin layer (a 2) must have a light transmittance of 80% or more in the (a 2) -layer, so that the colorant-dispersed thermoplastic resin layer (a 1) has a three-dimensional appearance. It is preferable from the viewpoint of improving the feel (depth) and surface gloss, protecting the colorant-dispersed thermoplastic resin layer (a 1) and imparting surface functionality.
以上の着色剤分散熱可塑性樹脂層 (a 1 ) 及び透明性熱可塑性樹脂層 (a 2 ) から構成される多層着色延伸シート (A ) を製造する方法としては、 特に制限さ れるものではないが、 着色剤分散熱可塑性樹脂層 (a 1 ) 及び透明性熱可塑性樹 脂層 (a 2 ) の構成原料成分を、 それぞれ各押出機内で溶融混練しフィードプロ ックを用いて各層を、 Tダイより 2種 2層又は 2種 3層で共押出し成形ロールを もちいて冷却、 次いで M D方向および T D方向の延伸を行う方法が挙げられる。 また、 着色剤分散熱可塑性樹脂層 (a 1 ) 及び透明性熱可塑性樹脂層 (a 2) の構成原料成分の流動性が著しく異なり層分布が均一にならない場合、 共押出は マルチマ二ホールドをもつ Tダイを用いることもできる。 The method for producing the multi-layer colored stretched sheet (A) composed of the above-mentioned colorant-dispersed thermoplastic resin layer (a 1) and transparent thermoplastic resin layer (a 2) is not particularly limited. The raw material components of the colorant-dispersed thermoplastic resin layer (a 1) and the transparent thermoplastic resin layer (a 2) are melt-kneaded in each extruder, and each layer is fed to a T-die. More specifically, a method may be used in which two or two layers or two or three layers are cooled using a co-extrusion molding roll and then stretched in the MD and TD directions. If the constituent material of the colorant-dispersed thermoplastic resin layer (a 1) and the transparent thermoplastic resin layer (a 2) are significantly different in fluidity and the layer distribution is not uniform, co-extrusion has multi-manifold. A T-die can also be used.
具体的には、 着色剤分散熱可塑性樹脂層 (a 1 ) 及び透明性熱可塑性樹脂層 (a 2) がいずれもアクリル系重合体の場合、 押出機内で溶融混練後、 200〜 280°Cの温度条件下に共押出し、 次いで、 製膜されたシートを冷却しながら、 ロール間の速度差により MD方向に 1 1 0〜 1 35 °Cのロール温度条件で延伸を 行い、 次いでテンター法により 1 20〜 1 40°Cの温度条件で延伸する方法が好 ましい。  Specifically, when both the colorant-dispersed thermoplastic resin layer (a 1) and the transparent thermoplastic resin layer (a 2) are acrylic polymers, after melt-kneading in an extruder, the temperature is 200 to 280 ° C. Co-extrusion under temperature conditions, and then, while cooling the formed sheet, stretching is performed in the MD direction at a roll temperature of 110 to 135 ° C due to the speed difference between the rolls. The method of stretching under a temperature condition of 20 to 140 ° C is preferred.
また、 着色剤分散熱可塑性樹脂層 (a 1 ) 及び透明性熱可塑性樹脂層 (a 2) の厚みについては、 色相と機械的強度とのバランスの点から (a 1 ) と (a 2) との厚さの比率 (a 1 ) (a 2) が 1 / (0. "! 〜 2) の範囲であることが好 ましく、 中でも透明性熱可塑性樹脂層 (a 2) は、 色彩の深み及び光沢が一層良 好となる点から厚さの比率 (a 1 ) (a 2) が 1 Z (0. 5〜2) の範囲であ ることが特に好ましい。  Regarding the thickness of the colorant-dispersed thermoplastic resin layer (a 1) and the transparent thermoplastic resin layer (a 2), the thicknesses of (a 1) and (a 2) are determined from the viewpoint of the balance between hue and mechanical strength. It is preferable that the thickness ratio (a 1) (a 2) of the transparent thermoplastic resin layer (a 2) is 1 / (0. "! To 2), and the transparent thermoplastic resin layer (a 2) has a deep color. It is particularly preferable that the thickness ratio (a 1) (a 2) is in the range of 1 Z (0.5 to 2) from the viewpoint of further improving the gloss.
多層着色延伸シート (A) の厚さは特に制限されるものではないが、 薄い方が 成形性が良好なものとなり、 その一方、 厚くなるにつれ衝撃強度が良好なものと なる。 この性能バランスの点から 50〜400 / mの範囲であることが好まし く、 特に 1 00〜 300〃 mの範囲が好ましい。  The thickness of the multi-layered colored stretched sheet (A) is not particularly limited, but the thinner the sheet, the better the formability. On the other hand, the thicker the sheet, the better the impact strength. From the viewpoint of this performance balance, the range is preferably from 50 to 400 / m, and particularly preferably from 100 to 300 m.
次に、 上記多層着色延伸シート (A) を積層させるゴム質含有熱可塑性樹脂基 材シート (B) は、 ゴム質含有熱可塑性樹脂を主たる成分とするものである。 即 ち、 ゴム質含有熱可塑性樹脂を用いることにより、 自動車外装部品など複雑形状 の深絞成形品などに適用した場合に賦形性に優れると共に優れた衝撃強度を発現 させることができる。  Next, the rubber-containing thermoplastic resin base sheet (B) on which the multilayer colored stretched sheet (A) is laminated has a rubber-containing thermoplastic resin as a main component. In other words, by using a rubber-containing thermoplastic resin, when applied to a deep drawn product having a complicated shape such as an automobile exterior part, it can have excellent shapeability and exhibit excellent impact strength.
この様なゴム質含有熱可塑性樹脂としては、 特に限定されるものではないが、 例えばエチレン一プロピレン共重合体ゴム、 エチレン一プロピレン一ジェン共重 合体ゴム、 エチレン一ブテン一 1共重合体ゴム、 プロピレンーブテン一 1共重合 体ゴム等、 ゴム状重合体へのァクリロ二トリル又はメタク.リル酸エステルのグラ フト共重合体、 ゴム状重合体へのスチレン及びァクリロ二卜リルのグラフト共重 合体等が挙げられる。 Such a rubber-containing thermoplastic resin is not particularly limited. For example, ethylene-propylene copolymer rubber, ethylene-propylene-gen copolymer rubber, ethylene-butene-11 copolymer rubber, Acrylonitrile or methacrylic acid ester on rubbery polymers such as propylene butene-1 copolymer rubber And a graft copolymer of styrene and acrylonitrile to a rubber-like polymer.
ゴム質含有熱可塑性樹脂基材シート (B ) は、 各部品や成型品の基体素材との 接着性或いは各部品や成型品の成形方法、 更には多層着色延伸シート (A ) との 接着性の点から適宜選択することが好ましい。  The rubber-containing thermoplastic resin base sheet (B) is used for the adhesiveness of each part or molded article to the base material or the molding method of each part or molded article, and the adhesiveness to the multilayer colored stretched sheet (A). It is preferable to select appropriately from the viewpoint.
これらの中でも、 特に熱成形性の面から、 ゴム状重合体へのスチレン及びァク リロ二トリルのグラフ卜共重合体、 具体的にはァクリロニトリル一ブタジエン— スチレン共重合体が好ましい。  Among these, a graft copolymer of styrene and acrylonitrile to a rubber-like polymer, specifically, an acrylonitrile-butadiene-styrene copolymer is preferable from the viewpoint of thermoformability.
ゴム質含有熱可塑性樹脂基材シート (B ) は、 無着色であっても勿論構わない が、 本発明においては着色剤を含有させることが最終成形品にした際の下地色の 隠蔽性が良好となる点から好ましい。  The rubber-containing thermoplastic resin base sheet (B) may be uncolored, of course, but in the present invention, it is preferable that the coloring agent is contained so that the base color of the final molded article is excellent in concealing properties. This is preferable because
ここで使用し得る着色剤としては、 特に制限されるものではないが、 多層着色 延伸シート (A ) における場合と同様に、 各種の顔料及び染料を用いることがで き、 例えば、 天然顔料系、 クロム酸塩系、 フヱロシャン化物系、 酸化物系、 硫化 物系、 硫酸塩系、 硅酸塩系、 金属粉系、 クロムグリーン系、 天然染料レーキ系、 ニトロソ系顔料、 ニトロ系顔料、 ァゾ系顔料、 塩基性染料レーキ系、 媒染染料系 顔料、 建染染料系顔料、 フタロシアニン系顔料、 蛍光顔料、 アジン系顔料、 塩基 性染料、 酸性染料、 蛍光染料、 モノァゾ系染料、 アンスラキノン系染料、 ァジン 系染料、 塩基系染料、 酸性系染料、 金属錯化合物系染料等が挙げることができ る。  The colorant that can be used here is not particularly limited, but various pigments and dyes can be used as in the case of the multilayer colored stretched sheet (A). For example, natural pigments, Chromate type, fluoric acid type, oxide type, sulfide type, sulfate type, silicate type, metal powder type, chrome green type, natural dye lake type, nitroso type pigment, nitro type pigment, azo type Pigment, basic dye lake type, mordant dye type pigment, vat dye type pigment, phthalocyanine type pigment, fluorescent pigment, azine type pigment, basic dye, acid dye, fluorescent dye, monoazo type dye, anthraquinone type dye, azine Dyes, base dyes, acid dyes, metal complex compound dyes, and the like.
ゴム質含有熱可塑性樹脂に配合される着色剤の含有率は、 色相や重合物性維持 の点から 0 . 1.〜 2 0重量。 /oが好ましく、 なかでも 0 . 5〜 1 5重量%でぁるこ とが特に好ましい。  The content of the colorant in the rubber-containing thermoplastic resin is from 0.1 to 20% by weight from the viewpoint of maintaining hue and polymer properties. / o is preferable, and particularly preferably 0.5 to 15% by weight.
尚、 ゴム質含有熱可塑性樹脂基材シート (B ) における着色剤の選択にあたつ ては、 特に制限されるものではなく、 例えば、 多層着色シートの異なる色相の着 色剤を用いることにより、 シ一卜 (A ) とシート (B ) の色の違いから微妙な色 相を発現させたり、 また、 金属粉系着色剤を用いることにより、 メタリック調或 いは鏡面光沢を有するものとしてもよい。 即ち、 目的とするデザインに応じて、 シート (A) とシート (B) 中の着色剤 を適宜選択すればよく、 また、 シート (A) およびシート (B) のどちらか一 方、 又は双方に模様を形成させてもよい。 The selection of the coloring agent in the rubber-containing thermoplastic resin base sheet (B) is not particularly limited. For example, by using coloring agents having different hues of the multilayer coloring sheet, A subtle hue may be developed due to the difference in color between the sheet (A) and the sheet (B), or a metallic or specular gloss may be obtained by using a metal powder colorant. . That is, the colorant in the sheet (A) and the sheet (B) may be appropriately selected according to the intended design. In addition, either one of the sheet (A) and the sheet (B) or both may be used. A pattern may be formed.
また、 本発明に係る多層着色シートを金属や樹脂等からなる基体素材上に張り 合わせて用いる場合、 基体素材の下地色を良好に隠蔽し、 単色で色相良好に発色 させるには、 シート (A) とシート (B) を同色とすることが好ましく、 この 際、 具体的には、 多層着色延伸シート (A) 単体での色相と、 着色剤を含有する ゴム質含有熱可塑性樹脂基材シート (B) 単体での色相とが、 J I S Z 87 21に準拠する下記式  When the multilayer colored sheet according to the present invention is used by being laminated on a base material made of metal, resin, or the like, the sheet (A) may be used to conceal the base color of the base material and develop a single color with good hue. ) And the sheet (B) are preferably the same color. In this case, specifically, the hue of the multilayer colored stretched sheet (A) alone and the rubber-containing thermoplastic resin base sheet containing the colorant ( B) The hue in a single unit is the following formula based on JISZ 8721.
n X m/ p  n X m / p
(式中、 Xは、 丫、 GY、 G、 BG、 B、 PB、 P、 RP、 R、 YR及び Nから 選択される 1つの色相、 nは 1 ~ 1 0、 mは 0~ 1 0、 pは 0〜38) で示され る色相において、 同一の Xを有し、 かつ、 nの値の差が 2以下、 m及び pの値の 差がそれぞれ 5以下の条件を満たすものであることが目的とする色相への調整が 容易となる点から好ましい。  (Where X is one color selected from 丫, GY, G, BG, B, PB, P, RP, R, YR, and N, n is 1 to 10, m is 0 to 10, p must have the same X in the hue represented by 0 to 38), and satisfy the condition that the difference between the values of n is 2 or less and the difference between the values of m and p is 5 or less, respectively. Is preferred because it facilitates adjustment to the desired hue.
尚、 上記式中 Xで示される丫、 GY、 G、 BG、 B、 PB、 P、 RP、 R、 Y R及び Nからなる色相は、 それぞれ、 赤色 (R) 、 黄色 (Y) 、 緑色 (G) 、 青 色 (B) 、 紫色 (P) が基本色相であって、 これらの中間色相を YR、 GY、 B G、 PB、 RPで示したものである。 更に、 n値は色相感覚の差が等歩度になる ように分割した値で (n) 1〜1 0で示し、 m値は理想的な黒を 0、 理想的な白 を 1 0としてその間を明るさの感覚の差が等歩度となるように分割した値で Note that the hue composed of か ら, GY, G, BG, B, PB, P, RP, R, YR and N represented by X in the above formula are red (R), yellow (Y), and green (G ), Blue (B) and purple (P) are basic hues, and these intermediate hues are indicated by YR, GY, BG, PB and RP. Furthermore, the n value is a value divided so that the difference in hue sensation is equal, and is indicated by (n) 1 to 10. The m value is 0 when ideal black is 10 and ideal white is 10. The value divided so that the difference in the sense of brightness is equal
(m) 0〜1 0で示し、 p値は無彩色を 0として、 さえかたの度合いの増加に従 つて等歩度に分割した値で (P) 0〜38で示したものである。 (m) 0 to 10 and the p-value is a value obtained by dividing the achromatic color to 0 and dividing it into equal rates in accordance with the increase in the degree of shading, and (P) 0 to 38.
なかでも特に多層着色延伸シート (A) 単体での色相と、 着色剤を含有するゴ ム質含有熱可塑性樹脂基材シート (B) 単体での色相との差は、 前記式において n値の差が 1以下、 m値及び p値の差が 3. 0以下であることが好ましい。 ゴム質含有熱可塑性樹脂基材シート (B) 中には、 ここで衝撃強度や成形性が 阻害されない範囲で、 添加剤、 充填材等を配合してもよい。 次に、 ゴム質含有熱可塑性樹脂基材シート (B) を製造する方法としては、 特 に制限されるものではないが、 上記ゴム質含有熱可塑性樹脂に、 必要に応じ、 着 色剤、 更に添加剤、 充填材等を配合したのち、 各押出機内で溶融混練し、 Tダイ より押出し製膜する方法が挙げられ、 この際の押出温度は、 特に制限されるもの ではないが、 230〜280°Cであることが好ましい。 In particular, the difference between the hue of the multi-layer colored stretched sheet (A) alone and the hue of the rubber-containing thermoplastic resin base sheet containing the colorant (B) alone is the difference between the n values in the above equation. Is preferably 1 or less, and the difference between the m value and the p value is 3.0 or less. In the rubber-containing thermoplastic resin base sheet (B), additives, fillers and the like may be blended as long as the impact strength and moldability are not impaired. Next, the method for producing the rubber-containing thermoplastic resin base sheet (B) is not particularly limited, but a coloring agent, if necessary, may be added to the rubber-containing thermoplastic resin. After blending additives, fillers, etc., melt kneading in each extruder and extruding a film from a T-die are used. The extrusion temperature at this time is not particularly limited, but is 230 to 280. ° C.
また、 ゴム質含有熱可塑性樹脂基材シート (B) の厚さは、 多層着色シートの 熱成形時の形状保持及び射出成形時の射出圧力による破壊を抑制するために、 7 5〜 1 000 jt/mの範囲であることが好ましく、 中でも 200〜500 mが特 に好ましい。 また、 ゴム質含有熱可塑性樹脂基材シート (B) は、 実質的に無延 伸であることが成形性の点から好ましく、 特に自動車外装部品の用途において は、 形状が複雑且つ深絞となるため実質的に無延伸であることがとリわけ重要と なる。  The thickness of the rubber-containing thermoplastic resin base sheet (B) is 75 to 1 000 jt in order to maintain the shape of the multilayer colored sheet during thermoforming and to suppress breakage due to injection pressure during injection molding. / m, particularly preferably 200 to 500 m. Further, the rubber-containing thermoplastic resin base sheet (B) is preferably substantially non-elongated from the viewpoint of moldability, and particularly in the use of automobile exterior parts, the shape becomes complicated and deep drawing is performed. Therefore, it is particularly important that the film is not drawn substantially.
ここで、 実質的無延伸とは実施的な配向が極めて低い状態をいい、 具体的に は、 T D方向の熱収縮応力が 0. I MP a以下で、 かつ、 MD方向の熱収縮応力 0. 1 MP a以下であることが好ましい。  Here, “substantially no stretching” refers to a state in which the practical orientation is extremely low.Specifically, the heat shrinkage stress in the TD direction is 0.IMPa or less, and the heat shrinkage stress in the MD direction is 0. It is preferably at most 1 MPa.
多層着色延伸シート (A) とゴム質含有熱可塑性シート (B) との厚さの比率 は、 (B) (A) = 1 Z (0. 1〜 1 ) が、 成形品とした場合の多層着色延伸 シート (A) の意匠性を保持し、 また本発明の多層着色シートの熱加工性が向上 する上で好ましい。  The ratio of the thickness of the multilayer colored stretched sheet (A) to the thickness of the rubber-containing thermoplastic sheet (B) is as follows: (B) (A) = 1 Z (0.1-1) It is preferable because the design properties of the colored stretched sheet (A) are maintained and the thermal processability of the multilayer colored sheet of the present invention is improved.
多層着色延伸シート (A) とゴム質含有熱可塑性樹脂碁材シート (B) とを積 層する方法としては、 特に制限されるものではないが、 ラミネート加工により多 層延伸シート (A) とゴム質含有熱可塑性樹脂基材シート (B) を接着させる製 造方法が好ましい。  The method of laminating the multilayer colored stretched sheet (A) and the rubber-containing thermoplastic resin go material sheet (B) is not particularly limited, but the multilayer stretched sheet (A) and the rubber are laminated. The manufacturing method is preferable in which the thermoplastic resin base sheet (B) is bonded.
また、 積層方法としては、 多層着色延伸シート (A) とゴム質含有熱可塑性樹 脂基材シート (B) を共押出することも可能である。  As a laminating method, it is also possible to co-extrude a multilayer colored stretched sheet (A) and a rubber-containing thermoplastic resin base sheet (B).
ラミネート加工の製造方法は、 特に制限されるものではないがゥエツトラミネ ーシヨン法、 ドライラミネーシヨン法、 無溶剤型ドライラミネーシヨン法、 ホッ トメルトラミネーシヨン法、 押出ラミネーシヨン法、 熱ラミネーシヨン法、 共押 出ラミネーション法、 粘着テープラミネーション法などが好ましい。 The manufacturing method of the laminating process is not particularly limited. Push A lamination method and an adhesive tape lamination method are preferred.
中でも、 接着強度の面から、 共押出ラミネーシヨン法及び熱ラミネーシヨン法 などが好ましい。  Among them, a co-extrusion lamination method and a heat lamination method are preferred from the viewpoint of adhesive strength.
尚、 ウエットラミネーシヨン法、 ドライラミネーシヨン法、 無溶剤型ドライラ ミネ一シヨン法、 ホットメルトラミネーシヨン法などによる場合には、 多層延伸 シート (A ) とゴム質含有熱可塑性樹脂基材シ一卜 (B ) との間に接着層 (C ) を設けることが好ましい。  When the wet lamination method, the dry lamination method, the solventless dry lamination method, the hot melt lamination method, or the like is used, the multilayer stretched sheet (A) and the rubber-containing thermoplastic resin substrate sheet are used. It is preferable to provide an adhesive layer (C) between the adhesive layer and (B).
本発明の多層延伸シート (A ) とゴム質含有熱可塑性樹脂基材シート (B ) と を接着層 (C ) を設け積層する場合、 使用し得る接着剤としては、 主成分とし て、 でんぷん粉、 デキストリン、 膠、 カゼイン、 大豆タンパク、 アスファルト等 の天然系接着剤; フ Xノール樹脂系接着剤、 レゾルシノール樹脂系接着剤、 フエ ノールーレゾルシノール樹脂系接着剤、 エポキシ樹脂系接着剤、 ユリア樹脂系接 着剤、 ポリウレタン系接着剤、 ポリアロマチック系接着剤等の熱硬化性樹脂接着 剤; 酢酸ビニル樹脂、 アクリル樹脂、 エチレン酢酸ビニル樹脂、 ポリビニルアル コール、 ポリビニルァセタール、 塩化ビニル、 ナイロン、 シァノアクリレート樹 脂等の熱可塑性樹脂系接着剤; クロ口プレン系接着剤、 二トリルゴム系接着剤、 S B R系接着剤、 天然ゴム系接着剤等のゴム系接着剤等が挙げられる。 これらの なかでも接着強度の点から熱硬化性樹脂接着剤又は熱可塑性樹脂系接着剤が好ま しい。  When the multilayer stretched sheet (A) and the rubber-containing thermoplastic resin base sheet (B) of the present invention are laminated with an adhesive layer (C) provided thereon, starch that can be used as a main component is starch starch. , Dextrin, glue, casein, soy protein, asphalt, and other natural adhesives; phenol resin adhesives, resorcinol resin adhesives, phenol-resorcinol resin adhesives, epoxy resin adhesives, urea resin adhesives Thermosetting resin adhesives such as adhesives, polyurethane adhesives, and polyaromatic adhesives; vinyl acetate resin, acrylic resin, ethylene vinyl acetate resin, polyvinyl alcohol, polyvinyl acetal, vinyl chloride, nylon, shear Thermoplastic resin-based adhesives such as acrylate resins; black-mouthed prene-based adhesives, nitrile rubber-based adhesives, SB Rubber-based adhesives such as R-based adhesives and natural rubber-based adhesives are exemplified. Among these, a thermosetting resin adhesive or a thermoplastic resin adhesive is preferred from the viewpoint of adhesive strength.
また、 以上詳述した本発明の多層着色シートは、 更にその表面に保護フィルム を貼ってもよい。 ここで保護フィルムとは、 多層着色シート製膜直後に張り付 け、 多層着色シートの保管、 運搬時における傷を防止するものである。  Further, the multilayer colored sheet of the present invention described in detail above may be further provided with a protective film on its surface. Here, the protective film is to be attached immediately after the formation of the multilayer colored sheet to prevent scratches during storage and transportation of the multilayer colored sheet.
このような保護フィルムとしては、 特に制限されるものではないが、 ポリェチ レン、 ポリプロピレン、 エチレン一酢酸ビニル共重合体等からなるものが好まし く使用できる。  Such a protective film is not particularly limited, but a film made of polyethylene, polypropylene, ethylene-vinyl acetate copolymer, or the like can be preferably used.
この様にして得られる着色多層シー卜は、 通常熱成形され三次元形状を有する 予備成形体とされる。 熱成形としては、 真空成形、 圧空成形、 真空圧空成形等の 成形手段が好適に採られるが、 特に真空成形が簡便で好ましい。 真空成形時の着色多層シートの表面温度は、 特に制限されるものではないが、 各層を構成する樹脂又は重合体の T gより 5°C〜20°C高い温度の範囲とするこ とが好ましい。 The colored multilayer sheet thus obtained is usually thermoformed into a preform having a three-dimensional shape. As the thermoforming, a forming means such as vacuum forming, pressure forming, vacuum pressure forming or the like is preferably employed, but vacuum forming is particularly convenient and preferable. The surface temperature of the colored multilayer sheet during vacuum forming is not particularly limited, but is preferably in a range of 5 ° C to 20 ° C higher than the Tg of the resin or polymer constituting each layer. .
この様にして得られる予備成形体は、 射出成形金型に挿入した後、 該バックァ ップ層 (B) へ射出成形を行い、 自動車、 二輪車、 OA機器、 家電等の外装部品 に用いることができる。 実施例  The preformed body obtained in this manner is inserted into an injection mold and then subjected to injection molding on the backup layer (B) to be used for exterior parts such as automobiles, motorcycles, OA equipment, and home appliances. it can. Example
以下、 具体例をもって本発明をさらに説明するが、 これらに何ら制限されるも のではない。 尚、 各実施例及び比較例における各種物性評価は以下の方法に従つ た。  Hereinafter, the present invention will be further described with reference to specific examples, but the present invention is not limited thereto. The evaluation of various physical properties in each of Examples and Comparative Examples was performed according to the following methods.
評価方法 Evaluation method
(1 ) 光沢  (1) Gloss
J I S-K7 1 05に準拠して共押出多層延伸積層シ一卜を角度 45度におけ る入射光の正反射率により評価した。  The co-extruded multilayer stretched laminated sheet was evaluated based on the regular reflectance of incident light at an angle of 45 degrees in accordance with JIS-K710.
(2) 色彩  (2) Color
J I S-Z 8721に準拠して日本電色工業社製によるマンセル色票を評価し た。  The Munsell color chart manufactured by Nippon Denshoku Industries Co., Ltd. was evaluated based on JIS-Z8721.
(3) 促進耐候性  (3) Accelerated weather resistance
成形した積層シートを東洋精機製作所社製のユーブコンにて 500時間暴露し た後、 光沢の変化を評価した。  After exposing the formed laminated sheet for 500 hours with Ubucon manufactured by Toyo Seiki Seisaku-sho, the change in gloss was evaluated.
(4) 熱収縮応力  (4) Heat shrinkage stress
自社法による 200°Cに加熱された 2枚の熱板間 (ギャップ 5闘) により間接 加熱し、 収縮応力を測定した。  Indirect heating was performed between two hot plates heated to 200 ° C (5 gaps) by our method, and the contraction stress was measured.
(5) 耐折強度性  (5) Folding strength
J I S-P 8 1 1 5に準拠して M I T試験による耐折強度を評価した。  The bending strength was evaluated by a MIT test in accordance with JIS-P8115.
(6) 耐衝撃性  (6) Impact resistance
J I S-K7 1 24に準拠したダート衝撃試験にて耐衝撃性を評価した。 ( 7 ) 色隠蔽率 Impact resistance was evaluated by a dart impact test based on JI S-K7 124. (7) Color hiding factor
実施例 1〜 3及び比較例 1〜3において得られた多層着色シートについて、 J I S-Z 7 1 24に準拠し日本電色工業社製による L* a * b *表色系における 色差を用い、 以下の方法にて評価した。  For the multilayer colored sheets obtained in Examples 1 to 3 and Comparative Examples 1 to 3, using the color difference in the L * a * b * color system manufactured by Nippon Denshoku Industries Co., Ltd. based on JI SZ 7124, Was evaluated by the following method.
実施例 1〜 3及び比較例 1〜 3において得られた多層着色シート単体の色差の 値と、 該シートにマンセル色 [Vく 1 (黒) 〗 のシートを裏面に張り合わせたも のの色差の値から、 前者の値を 1 00とした際の後者の値を色隠蔽率とした。 次 いで、 多層着色シートにマンセル色 [Vく 1 (黒) ] のシートを裏面に張り合わ せたものの成形品の色差を測定、 同様に色隠蔽率を算出した。  The value of the color difference of the multi-layered colored sheets obtained in Examples 1 to 3 and Comparative Examples 1 to 3 and the color difference of a sheet obtained by laminating a Munsell color [V く 1 (black)〗] sheet on the back surface of the sheet. From the values, when the former value was set to 100, the latter value was defined as the color hiding ratio. Next, the color difference of the molded product was measured for a multilayer colored sheet in which a Munsell color [V1 (black)] sheet was laminated on the back surface, and the color concealment ratio was calculated in the same manner.
実施例 1  Example 1
着色剤分散熱可塑性樹脂層 (a 1 ) を形成する樹脂成分として、 住友化学社製 ポリメチルメタクリレ一卜 (商品名 「HT03 Y」 ) に対し、 キノフタロン黄 3. 8 p h rと焼成チタン黄 2. 9 p h rと高分散チタン白 3. 8 p h rとから なる顔料と、 アクリル酸一スチレン共重合体 (平均分子量 1 5000) 3. 8 p h rとステアリン酸マグネシウム 0. 7 p h rとからなる分散剤の混合物 (1 5 p h r ) を混練分散した着色樹脂を用い、 一方、 透明性熱可塑性樹脂層 (a 2) を形成する樹脂成分として、 住友化学社製ポリメチルメタクリレート (商品名 As a resin component forming the colorant-dispersed thermoplastic resin layer (a 1), polymethyl methacrylate (trade name “HT03 Y”) manufactured by Sumitomo Chemical Co., Ltd. was compared with quinophthalone yellow 3.8 phr and calcined titanium yellow 2 A mixture of a pigment consisting of 9 phr and highly dispersed titanium white 3.8 phr, and a dispersant consisting of 3.8 phr of acrylic acid-styrene copolymer (average molecular weight 15000) and 0.7 phr of magnesium stearate (15 phr) kneaded and dispersed, and on the other hand, as a resin component for forming the transparent thermoplastic resin layer (a 2), polymethyl methacrylate (trade name, manufactured by Sumitomo Chemical Co., Ltd.)
「MG 5」 ) を用いて、 各原料樹脂を押出機 2台を用いて 260°Cにて押出後、 フィードブロックにより 2種 3層に積層し Tダイから無延伸原反を成膜した。 そ の後、 1 20°Cのロール及び 1 30°Cのテンターにて延伸加工し巻取り機にて巻 き取り、 以下の層構成を有する MD方向、 TD方向共に熱収縮応力 1. 1 8MP aの多層着色延伸シート (A 1 ) を得た。 Using “MG5”), each raw material resin was extruded at 260 ° C using two extruders, and two types and three layers were laminated by a feed block, and a non-stretched raw film was formed from a T die. After that, it is stretched with a roll at 120 ° C and a tenter at 130 ° C and wound up by a winder, and has a heat shrinkage stress of 1.18MP in the MD and TD directions with the following layer structure. A multilayer colored stretched sheet (A 1) was obtained.
(層構成)  (Layer structure)
多層着色延伸シート (A) 200 jU m (2種 3層)  Multi-layer colored stretched sheet (A) 200 jU m (2 types 3 layers)
透明性熱可塑性樹脂層 (a 2) 50 m  Transparent thermoplastic resin layer (a 2) 50 m
着色剤分散熱可塑性樹脂層 ( a 1 ) 1 00 m  Colorant dispersed thermoplastic resin layer (a1) 100 m
透明性熱可塑性樹脂層 (a 2) 50 m  Transparent thermoplastic resin layer (a 2) 50 m
一方、 ゴム質含有熱可塑性樹脂層 (B) を形成する樹脂成分として、 日本 A& L社製 ABS樹脂 (商品名 ΓΜΤ Η 2」 ) に対し、 キノフタロン黄 1 p h rと焼 成チタン黄 3 · 8 p h rと高分散チタン白 6. 4 p h rとからなる顔料と、 ァク リル酸一スチレン共重合体 (平均分子量 1 5000) 1 p rとステアリン酸マ グネシゥム 0. 8 p h rとからなる分散剤の混合物 (1 3 p h r ) を混練分散し た着色樹脂を押出機内で溶融混練、 260°Cにて押し出し、 厚さ 300 ;Wm、 実 質的に無延伸の基材シート (B 1 ) を得、 次いで、 前記多層着色延伸シート (A 1 ) と基材シート (B 1 ) とを、 二液ウレタン系接着剤 (大日本インキ化学工業 株式会社製 「AS— 1 06J と 「L R— 1 00」 の二液混合型接着剤) によリラ ミネ一卜加工を施し、 以下の層構成を有する多層着色シートを製造した。 各種評 価を行った結果を表 1及び表 2に示す。 On the other hand, as a resin component forming the rubbery thermoplastic resin layer (B), Japan A & A Pigment consisting of 1 phr of quinophthalone yellow, 3.8 phr of calcined titanium yellow and 6.4 phr of highly dispersed titanium white, and 1 styrene of acrylic acid monostyrene, compared to L resin ABS resin (trade name 」Η 2) Copolymer (Average molecular weight: 15,000) Kneading and dispersing a mixture (13 phr) of a dispersant consisting of 1 pr and 0.8 phr magnesium stearate Melt kneading in an extruder at 260 ° C To obtain a substantially unstretched base sheet (B 1) having a thickness of 300 Wm, and then the multi-layer colored stretched sheet (A 1) and the base sheet (B 1) are subjected to two-pack A laminating process using a urethane-based adhesive (a two-component mixed adhesive consisting of “AS-106J and“ LR-100 ”manufactured by Dainippon Ink and Chemicals, Inc.) that has the following layer configuration A colored sheet was manufactured. Tables 1 and 2 show the results of various evaluations.
(層構成)  (Layer structure)
多層着色延伸シート (A 1 ) 20 O jUm  Multi-layer colored stretched sheet (A 1) 20 O jUm
樹脂系接着剤 (C) 5 rn  Resin adhesive (C) 5 rn
基材シート (B 1 ) 300 jt m  Base sheet (B 1) 300 jt m
実施例 2  Example 2
実施例 1における透明性熱可塑性樹脂層 (a 2) に三菱レイヨン製 「U 40 フ」 (アクリロニトリル一スチレン一アクリル酸共重合体) を 50%混練ブレン ドした以外は実施例 1 と同様にして MD方向、 T D方向共に熱収縮応力 0. 65 MP aの多層着色延伸シート (A 2) を得、 以下、 実施例 1 と同様にして、 以下 の層構成を有する多層着色シ一トを製造した。 各種評価を行った結果を表 1及び 表 2に示す。  In the same manner as in Example 1 except that the transparent thermoplastic resin layer (a 2) in Example 1 was kneaded by blending 50% of “U40F” (acrylonitrile-styrene-acrylic acid copolymer) manufactured by Mitsubishi Rayon Co., Ltd. A multilayer colored stretched sheet (A2) having a heat shrinkage stress of 0.65 MPa in both the MD and TD directions was obtained, and a multilayer colored sheet having the following layer configuration was manufactured in the same manner as in Example 1. . Tables 1 and 2 show the results of various evaluations.
(層構成)  (Layer structure)
多層着色延伸シート (A 2) 200 jUm  Multi-layer colored stretched sheet (A 2) 200 jUm
樹脂系接着剤 (C) 5 m  Resin adhesive (C) 5 m
基材シート (B 1 ) 300 m  Base sheet (B1) 300 m
実施例 3  Example 3
実施例 1における透明性熱可塑性樹脂層 (a 2) に三菱レイヨン製 「 I RS 7 04」 (ゴム質変性ポリメチルメタクリレート) を 50%混練した以外は実施例 1と同様にして MD方向、 T D方向共に熱収縮応力 1. 1 8MP aの多層着色延 伸シート (A3) を得、 以下、 実施例 1と同様にして、 以下の層構成を有する多 層着色シートを製造した。 各種評価を行った結果を表 1及び表 2に示す。 Example 1 Except that 50% of "IRS704" (rubber modified polymethyl methacrylate) manufactured by Mitsubishi Rayon was kneaded in the transparent thermoplastic resin layer (a 2) in Example 1. Heat shrinkage stress in both MD and TD directions was obtained in the same manner as in Example 1. A multilayer colored stretched sheet (A3) of 1.8 MPa was obtained. A sheet was manufactured. Tables 1 and 2 show the results of various evaluations.
(層構成)  (Layer structure)
多層着色延伸シート (A3) 200jt m  Multi-layer colored stretched sheet (A3) 200jt m
樹脂系接着剤 (C) 5 im  Resin adhesive (C) 5 im
基材シート (B 1 ) 300 jU m  Base material sheet (B 1) 300 jU m
比較例 1〜 3  Comparative Examples 1-3
実施例 1〜3における着色剤分散熱可塑性樹脂層 (a 1 ) 及び透明性熱可塑性 樹脂層 (a 2) から、 それぞれ、 多層着色延伸シート (A 1 ) 〜 (A 3) と同様 の層構成を有し、 かつ、 MD方向、 T D方向共に熱収縮応力が 0. 1 MP aの多 層着色延伸シート (A6) 〜 (A8) を得、 以下、 実施例 1〜3とそれぞれ同様 にして、 以下の層構成を有する多層着色シートを製造した。 各種評価を行った翁 果を表 1及び表 2に示す。  From the colorant-dispersed thermoplastic resin layer (a 1) and the transparent thermoplastic resin layer (a 2) in Examples 1 to 3, the same layer constitution as the multilayer colored stretched sheets (A 1) to (A 3), respectively. And multi-layer colored stretched sheets (A6) to (A8) having a heat shrinkage stress of 0.1 MPa in both the MD direction and the TD direction were obtained, and in the same manner as in Examples 1 to 3, A multilayer colored sheet having the following layer configuration was manufactured. Tables 1 and 2 show the results of various evaluations.
(層構成)  (Layer structure)
多層着色延伸シート (A6) 〜 (A8) 200 jt/m  Multi-layer colored stretched sheet (A6)-(A8) 200 jt / m
樹脂系接着剤 (C) 5^m  Resin adhesive (C) 5 ^ m
基材シー卜 (B 1 ) 300 ju m Substrate sheet (B 1) 300 ju m
Figure imgf000016_0001
Figure imgf000016_0001
99
so/iodf/ェ:) d £6t000/£0 OAV 表 2 so / iodf / e :) d £ 6t000 / £ 0 OAV Table 2
Figure imgf000017_0001
Figure imgf000017_0001
産業上の利用可能性 Industrial applicability
本発明によれば、 光沢及び色彩に優れ、 更に衝撃強度に著しく優れる多層着色 シートを提供できる。 更に、 ゴム質含有熱可塑性樹脂基材シート (B ) に着色剤 を含有させた場合には、 下地色の遮蔽性も良好なものとなる。  ADVANTAGE OF THE INVENTION According to this invention, the glossiness and color are excellent, and also the multilayer coloring sheet which is extremely excellent in impact strength can be provided. Furthermore, when a coloring agent is contained in the rubbery thermoplastic resin base sheet (B), the base color shielding property is also good.
従って、 本発明の多層着色シートは、 自動車外装部材、 O A機器や家電製品及 び建築部材等に好適に使用できる。  Therefore, the multilayer colored sheet of the present invention can be suitably used for automobile exterior members, office automation equipment, home electric appliances, building members, and the like.

Claims

請求の範囲 The scope of the claims
1. 着色剤分散熱可塑性樹脂層 (a 1 ) の少なくとも片側一層に透明性熱可塑 性樹脂層 (a 2) を積層してなる、 TD方向の熱収縮応力が 0. 22〜2. OM P aで、 かつ、 MD方向の熱収縮応力 0. 22〜2. OM P aの多層着色延伸シ 一卜 (A) を、 ゴム質含有熱可塑性樹脂基材シート (B) 上に積層した構造を有 することを特徴とする多層着色シート。 1. A transparent thermoplastic resin layer (a2) is laminated on at least one layer of the colorant-dispersed thermoplastic resin layer (a1). The heat shrinkage stress in the TD direction is 0.22 to 2. a, and heat shrinkage stress in MD direction 0.22 to 2. Multilayer colored stretch sheet (A) of OM Pa is laminated on rubber-containing thermoplastic resin base sheet (B). A multilayer colored sheet characterized by having.
2. 多層着色延伸シート (A) が、 着色剤分散熱可塑性樹脂層 (a 1 ) の両表 層に透明性熱可塑性樹脂層 (a 2) を配した構造のものである請求の範囲第 1項 記載の多層着色シート。  2. The multilayer colored stretched sheet (A) has a structure in which a transparent thermoplastic resin layer (a 2) is disposed on both surface layers of the colorant-dispersed thermoplastic resin layer (a 1). Item 2. The multilayer colored sheet according to item 1.
3. 着色剤分散熱可塑性樹脂層 (a 1 ) の一層の厚さと、 透明性熱可塑性樹脂 層 (a 2) の一層の厚さの比率 (a 1 ) (a 2) が、 1 ( 0. "!〜 2 ) の範 囲となる請求の範囲第 1項記載の多層着色シー卜。  3. The ratio (a 1) (a 2) of one thickness of the colorant-dispersed thermoplastic resin layer (a 1) to one thickness of the transparent thermoplastic resin layer (a 2) is 1 (0. The multilayer colored sheet according to claim 1, which is in the range of "! To 2).
4. 多層着色延伸シート (A) が、 着色剤分散熱可塑性樹脂と、 透明性熱可塑 性樹脂層とを共押出して製造されるものである請求の範囲第 2項記載の多層着色 シート。  4. The multilayer colored sheet according to claim 2, wherein the multilayer colored stretched sheet (A) is produced by co-extrusion of a colorant-dispersed thermoplastic resin and a transparent thermoplastic resin layer.
5. ゴム質含有熱可塑性樹脂基材シート (B.) が、 着色剤を含有するものであ る請求の範囲第 1項記載の多層着色シート。  5. The multilayer colored sheet according to claim 1, wherein the rubber-containing thermoplastic resin base sheet (B.) contains a coloring agent.
6. 多層着色延伸シート (A) 単体での色相と、 着色剤を含有するゴム質含有 熱可塑性樹脂基材シート (B) 単体での色相とが、 J I S Z 8721に準拠 する下記式  6. The multi-layer colored stretched sheet (A) alone has a hue and a rubber-containing thermoplastic resin base sheet containing a colorant (B) has a hue based on the following formula that conforms to JIS Z 8721.
n X mZ p  n X mZ p
(式中、 Xは、 Y、 GY、 G、 BG、 B、 PB、 P、 RP、 R、 YR及び Nから 選択される 1つの色相、 nは 1〜 1 0、 mは 0〜 1 0、 pは 0〜38である) で 示される色相において、 同一の Xを有し、 かつ、 nの値の差が 2以下、 m及び p の値の差がそれぞれ 5以下の条件を満たすものである請求の範囲第 5項記載の多 層 色シー卜。  (Where X is one hue selected from Y, GY, G, BG, B, PB, P, RP, R, YR and N, n is 1 to 10, m is 0 to 10, (p is from 0 to 38). The multi-layered color sheet according to claim 5.
7. 着色剤分散熱可塑性樹脂層 ( a 1 ) 中の着色剤の含有率が 5〜 20重量% であり、 かつ、 着色剤分散ゴム質含有熱可塑性樹脂基材シート (B) 中の着色剤 の含有率が 5〜30重量%である請求の範囲第 6項記載の多層着色シ一ト。 7. The content of the colorant in the colorant-dispersed thermoplastic resin layer (a1) is 5 to 20% by weight. 7. The multilayer colored sheet according to claim 6, wherein the content of the colorant in the colorant-dispersed rubber-containing thermoplastic resin base sheet (B) is 5 to 30% by weight.
8. 着色剤分散熱可塑性樹脂層 (a 1 ) が、 ゴム質含有アクリル系樹脂を主成 分とするものであり、 かつ、 透明熱可塑性樹脂層 (a 2) がゴム質非含有のァク リル系樹脂を主成分とするものである請求の範囲第 2項記載の多層着色シート。  8. The colorant-dispersed thermoplastic resin layer (a 1) is mainly composed of a rubber-containing acrylic resin, and the transparent thermoplastic resin layer (a 2) is a rubber-free acrylic resin. 3. The multilayer colored sheet according to claim 2, which is mainly composed of a rill-based resin.
9. 多層着色延伸シート (A) とゴム質含有熱可塑性樹脂基材シート (B) と の厚さの比率 (B) ノ (A) が、 1 (0. 1〜 1 ) である請求の範囲第 8項記 載の多層着色シート。  9. The thickness ratio between the multilayer colored stretched sheet (A) and the rubber-containing thermoplastic resin base sheet (B) (B) No (A) is 1 (0.1 to 1). The multilayer coloring sheet described in Item 8.
1 0. 多層着色延伸シート (A) と、 ゴム質含有熱可塑性樹脂基材シート (B) とが接着層 (C) により積層され製造されるものである請求の範囲第 4項 記載の多層着色シート。  10. The multilayer coloring according to claim 4, wherein the multilayer coloring stretched sheet (A) and the rubbery thermoplastic resin base sheet (B) are laminated and manufactured by an adhesive layer (C). Sheet.
PCT/JP2001/005241 1999-12-20 2001-06-20 Multilayered colored sheet WO2003000493A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2000226282A JP2001239622A (en) 1999-12-20 2000-07-27 Multilayered colored sheet
PCT/JP2001/005241 WO2003000493A1 (en) 2000-07-27 2001-06-20 Multilayered colored sheet

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2000226282A JP2001239622A (en) 1999-12-20 2000-07-27 Multilayered colored sheet
PCT/JP2001/005241 WO2003000493A1 (en) 2000-07-27 2001-06-20 Multilayered colored sheet

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4228267A (en) * 1978-09-09 1980-10-14 Asahi-Dow Limited Methyl methacrylate-based resin film and sheet
JPH04214323A (en) * 1990-12-12 1992-08-05 Asahi Chem Ind Co Ltd Aas resin oriented sheet and film
JPH10291282A (en) * 1996-12-10 1998-11-04 Basf Ag Laminated sheet or film, and its molded body
JPH10305541A (en) * 1997-03-06 1998-11-17 Toray Ind Inc Biaxially oriented polyester film for laminate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4228267A (en) * 1978-09-09 1980-10-14 Asahi-Dow Limited Methyl methacrylate-based resin film and sheet
JPH04214323A (en) * 1990-12-12 1992-08-05 Asahi Chem Ind Co Ltd Aas resin oriented sheet and film
JPH10291282A (en) * 1996-12-10 1998-11-04 Basf Ag Laminated sheet or film, and its molded body
JPH10305541A (en) * 1997-03-06 1998-11-17 Toray Ind Inc Biaxially oriented polyester film for laminate

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