WO2002076684A1 - Parts storage bin for an assembly station - Google Patents

Parts storage bin for an assembly station Download PDF

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Publication number
WO2002076684A1
WO2002076684A1 PCT/FR2002/001046 FR0201046W WO02076684A1 WO 2002076684 A1 WO2002076684 A1 WO 2002076684A1 FR 0201046 W FR0201046 W FR 0201046W WO 02076684 A1 WO02076684 A1 WO 02076684A1
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WO
WIPO (PCT)
Prior art keywords
container
storage bin
parts
axis
fixed support
Prior art date
Application number
PCT/FR2002/001046
Other languages
French (fr)
Inventor
Claude Loewert
Original Assignee
Ergos S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ergos S.A. filed Critical Ergos S.A.
Publication of WO2002076684A1 publication Critical patent/WO2002076684A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/06Storage devices mechanical with means for presenting articles for removal at predetermined position or level
    • B65G1/07Storage devices mechanical with means for presenting articles for removal at predetermined position or level the upper article of a pile being always presented at the same predetermined level
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H3/00Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
    • B25H3/06Trays

Definitions

  • the present invention relates to a parts storage bin for an assembly station comprising at least one container disposed on at least one fixed support, this container receiving said parts to be stored and comprising at least one gripping zone for said parts located in a front zone. of said container.
  • the storage tanks described in the publications FR-A-2 722 486 and US-A-3 663 078 have a double movable bottom associated with springs, this double movable bottom tilting and raising it according to the weight of the parts .
  • These storage bins present the major risk that parts become trapped between the movable double bottom and the walls of the storage bin, making this movable double bottom inoperative.
  • the inclination of the movable double bottom is not necessarily progressive and uniform and it requires the operator to perform larger gestures generating premature muscle fatigue.
  • as many moving bases and springs are needed as there are storage bins, which makes this solution particularly expensive.
  • Publication TJS-A-2 580 041 describes another storage bin suspended from the rear and articulated on a support. When the storage bin is loaded, the front lowers. As it empties, a spring disposed between the rear of the storage tank and the support raises this storage tank to a high position in which it activates a filling detector.
  • This storage bin is a simple cubic and deep container which is not at all studied to facilitate the gripping of the parts it contains. In addition, it works in reverse of the desired goal which is to promote the movement of the parts by gravity towards the front of the storage bin as it dies and thus facilitate gripping of the parts.
  • the present invention aims to overcome these major drawbacks by proposing a parts storage bin for assembly station, this storage bin being pivotable so as to generate the displacement of the parts by gravity towards the front of the bin.
  • the invention relates to a storage bin of the kind indicated in the preamble, characterized in that said container is movable and pivotally mounted on said fixed support around an axis B, B 'between a low position which corresponds to the 'loaded state of said container and a high position which corresponds to the unloaded state of said container and in that said storage bin comprises return means associated with said container, distant from the axis B, B' and arranged to create a torque of rotation about the axis B, B 'so as to gradually return the container to the high position as the parts are unloaded and thus cause the parts to descend automatically, by gravity, into said gripping zone.
  • the return means may include at least one return member disposed between said fixed support and said container.
  • the return means comprise at least one push plate associated with at least one return member, said push plate being partially supported under said container and pivotally mounted about an axis C substantially parallel to said axis B .
  • This push plate preferably includes a heel coupled to said return member, said axis C being disposed substantially in the angle formed by said push plate and said heel.
  • the return member can be a tension spring, one end of which is fixed to said heel and the other end of which is fixed to said fixed support.
  • the axis B, B * preferably comprises two coaxial fingers pivotally mounted in two bearings, one of the fingers or bearings being provided on the container, the other on the fixed support.
  • the fingers and the bearings are permanently mounted.
  • the guide holes are provided in the bottom of a groove, the fingers and the bearings are removably mounted, the fingers being guided in translation in the grooves.
  • the container may comprise at least two side walls arranged to form a funnel so as to guide the parts towards said gripping zone.
  • the container advantageously comprises at least two substantially parallel side walls and the support comprises at least two side walls arranged to guide the container during its positioning on the support.
  • the container may also have a flared and lowered front wall allowing access to the parts stored in said gripping zone without bending the wrist.
  • H may also include an internal coating with a low coefficient of friction so as to facilitate the sliding of said parts towards said gripping zone.
  • the container can finally comprise a cover covering at least partially the gripping zone, this cover being able to be movable in rotation around a fixed axis D ′ and substantially parallel to the axis B ′, the cover and the support being arranged for cooperate when the container is disposed on the support so as to rotate the cover in an open position.
  • the container may advantageously include a bottom receiving the parts and forming a progressive slope arranged to facilitate the sliding of the parts towards said gripping zone.
  • the fixed support comprises fixing means arranged to allow the fixing of said storage tank on said assembly station.
  • the storage bin may include detection means associated with said container and arranged to detect its angular position relative to said fixed support.
  • the storage bin advantageously comprises at least one stop arranged to limit the high position of said container as well as a handling handle facilitating its transport.
  • the container has lugs and housings oriented one down, the other upwards or vice versa, and arranged so that when two storage bins are superimposed, the housings of the first storage bin receive the lugs of the second storage tank and vice versa in order to be able to stably stack several storage tanks.
  • FIG. 1 represents a front perspective view of the storage tank according to a first embodiment of the invention
  • FIG. 2 represents a rear perspective view of the storage bin of FIG. 1
  • FIGS. 3A, 3B and 3C represent side views of the storage tank of FIG. 1 respectively in the loaded, intermediate and unloaded positions
  • FIG. 4 represents a top view of an operator installed at a work station comprising several storage bins according to the invention
  • FIGS. 5A and 5B represent perspective views before, respectively, of the container and of the support of the storage bin according to a second embodiment of the invention
  • FIG. 6 represents a front perspective view of the container and the support of the storage bin of FIGS. 5A and 5B assembled
  • Figure 7 shows a perspective view of two stacked containers.
  • the storage tank 1, the according to the invention is intended to be installed on an assembly station. It allows you to store parts and facilitate their gripping by an operator.
  • the storage tank 1, l ' comprises a container 2, 2' pivotally mounted on a fixed support 3, 3 '.
  • the container 2, 2 ' is movable around an axis B, B' fixed relative to the support 3, 3 'between a low position in which it is loaded and a high position in which it is unloaded.
  • the parts stored in the container 2, 2 ′ are removed by the operator who uses them to carry out a predetermined assembly.
  • Several storage tanks 1, l 'can be installed on the same assembly station, each of the storage tanks 1, being for example dedicated specifically to a type of parts.
  • These storage tanks 1, l 'can be arranged adjacent, for example on a substantially horizontal plate, or superimposed, for example in racks.
  • the storage bin 1, l ' comprises return means 6, 6' arranged between the container 2, 2 'and the support 3, 3' and arranged to gradually bring the container 2, 2 'back to the high position as and measurement of unloading of parts.
  • return means 6, 6' arranged between the container 2, 2 'and the support 3, 3' and arranged to gradually bring the container 2, 2 'back to the high position as and measurement of unloading of parts.
  • the container 2, 2 ' consists in particular of a bottom 2a, 2'a and two side walls 2b, 2 * b, 2c, 2'c defining a storage area 14, 14' whose front part defines an area gripping 4, 4 '.
  • This gripping zone 4, 4 ′ corresponds to the zone in which the operator can grasp the parts in an optimal manner, without carrying out too large gestures, or providing excessive muscular and articular efforts.
  • the container 2 has, seen from above, a substantially trapezoidal shape of axis A.
  • the side walls 2b, 2c form a funnel tightening towards the front of the container 2 , to guide the parts in the gripping area 4 of limited width.
  • the bottom 2a connecting the walls 2b to 2c can form a gradual slope so that the rear of the container 2 is located above the front. It can also have a slightly concave shape.
  • the container 2 can have any other shape as detailed below in the second embodiment.
  • the container 2 ′ illustrated has, seen from above, a substantially rectangular shape with an axis A.
  • the side walls 2 ′ b, 2 ′ c are parallel and the bottom 2 'a connecting the walls 2'b to 2'c is for example planar or may have any other suitable form.
  • This support 3 ' comprises in this example two side walls 3 * b, 3'c which can be used to guide the container 2' for example if the containers 2 'are brought automatically by conveyors or rails in the corresponding supports 3' .
  • the bottoms 2a, 2'a can be extended at the front, by a flange forming the front wall 2d, 2'd flared, lowered and tilted forward to form a pouring spout and allow access to the parts stored in the gripping area 4, 4 ′ without requiring flexion of the user's wrist.
  • H is also extended at the rear, by a rim forming the rear wall 2e, 2'e.
  • the front walls 2d, 2'd and side 2b, 2'b, 2c, 2'c are notched to facilitate access to the parts, without the risk of the hand striking the container 2, 2 '.
  • the edges and angles of the container 2, 2 ′ are preferably smooth and without any sharp edges. They can also be rounded, for example, by a return forming a bead 20, 20 ′ or covered by a protection made of rubber or any other equivalent material.
  • the bead 20, 20 ′ can also serve as a means of retaining the container 2, 2 ′ for example when it is placed on aluminum profiles.
  • the two side walls 2b, 2c are interconnected at the front of the container 2 by a handle 11 disposed substantially perpendicular to the axis A.
  • the rear wall 2'e may have a recess substantially symmetrical with respect to the 'axis A' forming a handle 11 '.
  • These handles 11, 11 ' serve as a means of handling the container 2, 2'.
  • the handle 11 also makes it possible to increase the rigidity of the container 2 and to avoid the spacing of the side walls 2b and 2c when the container 2 is filled with heavy parts.
  • the container 2, 2 ' is, for example, made of molded or injected plastic.
  • the bottom surface 2a, 2'a, intended to be in contact with the parts can be made of a material with a low coefficient of friction or include a coating of this material, for example teflon. This material facilitates the sliding and the movement of the parts towards the grip zone 4.
  • the side walls 2'b, 2'c illustrated in FIG. 5A include labeling zones 22 'making it possible to identify the containers 2' and the fixed supports 3 '.
  • These labeling zones 22 ′ can be smooth to receive self-adhesive labels or have grooves intended to receive, for example cardboard labels.
  • the walls 2 ′ and 2 ′ may also have labeling zones 22 ′, outside and / or inside the container 2 ′.
  • the container 2 ′ comprises lugs 23 ′ which are substantially vertical fixed to the junction between its side walls 2 ′ b, 2 ′ c and its bottom 2 ′ a. It likewise comprises substantially vertical housings 24 ′ provided on the bead 20 ′, of shape substantially complementary to that of the lugs and of slightly larger dimensions.
  • the housings 24 'of the lower storage tank receive the pins 23' of the upper storage tank, ensuring correct positioning and holding the storage bins one above the other.
  • the storage bins thus superimposed can be arranged for example on a storage and / or transport surface such as for example a pallet.
  • This storage and / or transport zone may also include housings for receiving the lugs 23 ′ of the first storage bin placed thereon.
  • the pins 23 ' can be provided on the bead 20' and the housings 24 'provided at the junction between the walls side 2'b, 2'c and bottom 2'a.
  • the housings 24 'of the upper storage tank receive the lugs 23' of the lower storage tank.
  • the storage and / or transport zone may also include lugs intended to house it in the housings 24 'of the first storage bin 1' placed on it.
  • the fixed support 3, 3 ' has a substantially rectangular shape and is, for example, made of stamped sheets, folded and welded.
  • the fixed support 3, 3 ' as shown in the figures, has a bottom 3a, 3' surrounded by two side walls 3b, 3 * b, 3c, 3'c and possibly with a front wall 3d, 3'd and a rear wall 3 rd, 3 rd. It also includes fixing means such as orifices and / or lights 12, 12 ′ allowing the passage of screws or nipples to ensure the fixing of the fixed support 3, 3 ′ on the assembly station or, for example, to an aluminum profile 12b (See fig.
  • the fixed support 3, 3 ' comprises, in the examples shown, a disc 12a, 12'a placed on the bottom 3a, 3' a, cooperating with fixing lugs (not shown) linked to the assembly station to allow fixing the fixed support 3, 3 'on the assembly station.
  • the disc 12a, 12'a has a diameter greater than the width of the bottom 3a, 3'a and protrudes from this bottom 3a, 3'a by two lateral openings, each being produced in the lower part of one of the lateral walls 3b, 3T) or 3c, 3'c.
  • This disc 12a, 12'a has a central lumen 12c, 12'c, of elongated shape, receiving the fixing lugs.
  • the storage bin 1, l ' can be turned or slid, for example manually, in order to orient it in a predetermined manner.
  • Other assembly and fixing means can be provided depending on the work station to be equipped.
  • the container 2, 2 * is pivotally mounted on the fixed support 3, 3 'around an axis B, B', secured to the fixed support 3, 3 ', substantially perpendicular to the axis A, A' and substantially horizontal.
  • This axis B, B ' is defined by two coaxial fingers 18, 18' pivoting in two bearings 19, 19 '.
  • the container 2 is linked to the support 3 by a bar 13 of axis B whose ends form the two coaxial fingers 18.
  • the bar 13 passes through the fixed support 3 by orifices provided in the side walls 3b , 3 c to form the bearings 19.
  • the bar 13 can be stopped in translation, for example, by means of elastic rings arranged in grooves made at the ends of the bar 13 and, bearing on the outer faces of the side walls 3b , 3 tbsp.
  • the container 2 has, under its front wall 2d, bearings in which the bar 13 can be clipped. The container 2 can thus pivot around this axis B between its two low and high positions.
  • each side wall 3b, 3c of the support 3 comprises a finger 18 being housed in a non-opening bearing provided in the side walls 2b, 2c of the container 2.
  • each side wall 2b, 2c of the container 2 comprises a finger accommodating in a non-opening bearing provided in the side walls 3b, 3c of the support 3.
  • the container 2 ′ is linked to the support 3 ′ by two coaxial fingers 18 ′ of axis B ′ each housed in a slide whose bottom forms the bearings 19 ′.
  • the coaxial fingers 18 'and the slides are provided respectively on the container 2' and on the fixed support 3 'as illustrated or vice versa.
  • This embodiment forms a removable connection making it possible to easily and quickly change an empty 2 'container against a full 2' container.
  • These slides can be straight or curvilinear. They can be formed by a recess or delimited by raised walls oriented towards the inside of the fixed support 3 '. It is obvious that the containers 2, 2 ′, the supports 3, 3 ′ of the first and second embodiments can be combined with one another to constitute other embodiments.
  • the return means 6, 6 * comprise, in the examples shown, a push plate 8, 8 'associated with elastic members 7, 7' such as tension springs.
  • the push plate 8, 8 ' has a heel 8a. It is pivotally mounted around a bar 14, 14 'of axis C, C parallel to the axis B, B'.
  • the axis C, C is arranged in the angle formed by the push plate 8, 8 'and its heel 8a, 8'a.
  • the articulation of the push plate 8, 8 'on the bar 14, 14' is, for example, carried out by means of bearings 15, 15 'integral with the push plate 8, 8' and at least partially surrounding the bar 14, 14 '.
  • Each tension spring 7, 7 ' is connected at one end 7a, 7'a to the heel 8a, 8'a and at its other end 7b, Tb to the fixed support 3, 3'.
  • the heel 8a, 8'a has several holes allowing the passage of the ends 7a, 7'a.
  • the fixed support 3 comprises lugs 18 formed by raised sheet metal cutouts, each comprising an orifice allowing the ends 7b to pass.
  • the support 3 ' can also include orifices 18'.
  • return means 6, 6 'can also be constituted by any other equivalent means, such as for example an elastic strap replacing the tension springs 7, 7', a leaf spring or a flexible N-shaped tongue arranged under the container 2 ', 2', one or more spiral springs arranged on either side of the container 2, 2 'on the axis B, B' or any combination. It is also possible to use a pneumatic cylinder or a stepping motor combined with a maneuvering bar. The return means 6, 6 'can finally be integrated into the axis B, B'.
  • the axis B, B ' can be formed of fingers integral with the container 2, 2' and the fixed support 3, 3 'made of an elastically deformable material to allow the pivoting of the container 2, 2 'relative to the support 3, 3' and gradually return to its initial position when the torsional force applied to it decreases.
  • the axis B, B ' allowing the rotation of the container 2, 2' relative to the fixed support 3, 3 'can be arranged in a central zone of the container 2, 2'.
  • the return means 6, 6 ' will be connected to the front zone or to the rear zone of the container 2, 2'.
  • the distance between the axis B, B 'and the bottom 3a, 3'a of the fixed support 3, 3' must then be sufficient to allow the tilting of the container 2, 2 'towards the front.
  • FIGS. 3A, 3B and 3C The different positions of the container 2 on the fixed support 3 of the first embodiment are shown in FIGS. 3A, 3B and 3C and are similar to those of the second embodiment.
  • the parts are loaded into the storage bin 1 generally from the top, at the rear of the container 2. Due to the gradual slope or the simple stacking of the parts on the bottom 2a, part of these parts slides, during loading, by simple gravity towards the gripping area 4.
  • the other parts are arranged randomly, generally side by side and superimposed, behind this gripping area 4, 4 '. As will be seen later, the loading of the parts can be manual, semi-automatic or fully automatic.
  • the containers 2' are removably arranged on the supports 3 'and when they are empty can be filled, the filling of the containers 2' can be carried out in masked time and in zones dedicated to this operation, the empty containers 2 'then being replaced by full containers 2' inserted in the supports 3 '.
  • the container 2 is loaded, which corresponds to its low position.
  • the parts poured into the container 2 tend to rotate it around its axis B, in the direction of the fixed support 3.
  • the container 2 presses on the pusher plate 8 which itself pivots around from its C axis down.
  • the heel 8a to which the tension springs 7 are fixed pulls on these tension springs 7 putting them under tension. It is of course necessary to choose tension springs 7 having a restoring force in relation to the weight of the parts stored.
  • the operator can pick up parts from the gripping area 4. Due to the inclination of the bottom 2a, as the operator picks up pieces from the gripping area 4, certain parts located behind slide towards the gripping zone 4
  • the rear of the container 2 is therefore progressively discharged in favor of the gripping zone 4.
  • the tension exerted on the tension spring 7 decreases and the restoring force of these tension springs 7 rotates the pusher plate 8 about the axis C, making itself rotate the container 2 around the axis B.
  • the lifting of the rear of the container 2 thus causes the progressive sliding of the other parts which are still stored there towards the gripping zone 4 as illustrated by FIG. 3B, and so on until the container 2 reaches its unloaded position illustrated by FIG. 3C.
  • the force of the tension spring 7, the shape and the dimensions of the container 2, of the pusher plate 8 and, the positioning of the axes of rotation B and C can be adapted according in particular to the weight, the volume and the shape of the parts. to store.
  • the container 2, 2 ′ has soft interior shapes, rounded and without angles, or any other equivalent shape.
  • a stop 16 advantageously completes the storage tank 1 in order to limit the high position of the container 2.
  • This stop 16 is optionally produced by means of bolts mounted in substantially horizontal slots 17 made in the walls lateral 3b, 3c of the fixed support 3. Via the heel 8a, the pusher plate 8 comes to bear on this stop 16 H mitering the high position of the container 2.
  • the slots 17 allow the position of this stop 16 to be adjusted and to adjust the high position of the container 2.
  • This stop 16 can also be used in the storage tank 1a of the second embodiment.
  • a regulating flap (not shown) can be arranged in the container 2, 2 'to limit the flow of parts towards the gripping zone 4, 4'. It can thus retain certain parts at the rear of the container 2, 2 ', while the quantity of parts located in the grip zone 4, 4' decreases.
  • the storage tank 1 ' has a cover 17' mounted so as to be able to rotate on the container 2 'around a fixed axis D' and substantially parallel to the axis B ' .
  • This axis D ' can be merged with the axis B'.
  • This cover 17 ′ is arranged in the front part of the container 2 ′ to cover the gripping area 4 ′ for example when the storage tank l contains no part or contains parts which are not used for the assembly carried out.
  • This cover 17 ′ thus makes it possible to protect the parts stored for example from dust. It also makes it possible to prevent the operator from mistakenly taking parts which are not useful for an assembly.
  • This cover 17 ′ may or may not be removable.
  • the container 2 ' has two substantially vertical grooves made opposite one another inside the container 2', in the side walls 2'b, 2'c, these grooves accommodating a removable wall 21 'disposed above the cover 17'.
  • the storage bin 1, F can also be equipped with detection means making it possible to detect the angular position of the container 2, 2 'relative to the fixed support 3, 3' and in particular its high position.
  • This detection can be coupled to an indicator, for example a light, indicating to the operator the position of the container 2, 2 ′ and therefore its loading state.
  • These detection means can also be used to generate a control signal sent to an automatic or semi-automatic parts supply system. The filling can then be done without operator intervention, for example by means of discharge rails supplied by a hopper.
  • the operator can be guided by, for example, luminous indications.
  • the indicator lights associated with the storage bins can be automatically and successively lit in a precise sequence, the "next" storage bin indicator only lighting up if the "previous" storage bin detector has detected an “outlet” "in this storage bin.
  • FIG. 4 shows an operator installed at a work station equipped with several storage bins 1.
  • This figure illustrates the standardized comfort zones 20, 30 in which the repetitive movements of the arms and forearms of the operator are not likely to generate pathological fatigue.
  • the movements of the arms allow the operator's hand to access comfort zone 30.
  • the movements of the forearms alone allow the operator's hand to access the comfort zone 20.
  • the gripping zones 4 are completely covered by the comfort zone 30.
  • the invention achieves all the goals set.
  • the automatic descent of the pieces into the gripping area allows the operator to limit his movements and therefore the time necessary for gripping the different pieces.
  • These storage bins can be used and adapted to any type of workstation or assembly line.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

The invention relates to a parts storage bin (1) for an assembly station which pivots in such a way as to generate the movement of the parts towards the front of the storage bin by means of gravity. In this way, the inventive bin can be used to reduce the amplitude of movements, wrist flexions, operator fatigue and the time taken to grip parts, thereby making significant savings during the assembly stages. Said storage bin (1) comprises a fixed support (3) that supports a container (2) which is provided with at least one area for gripping (4) parts. The container (2) is mobile and mounted to pivot on the fixed support (3) between a lower position, in which it is full, and an upper position, in which it is empty. Return means (6) are disposed between the container (2) and the fixed support (3) in such a way as to gradually return the container (2) to the upper position as the parts are unloaded and, in this way, to cause the parts to fall automatically into the gripping area (4) by means of gravity. The inventive bin is suitable for assembly stations and lines for mounting assemblies and sub-assemblies of parts.

Description

BAC DE STOCKAGE DE PIECES POUR POSTE D'ASSEMBLAGEPARTS STORAGE CONTAINER FOR ASSEMBLY STATION
La présente invention concerne un bac de stockage de pièces pour poste d'assemblage comportant au moins un conteneur disposé sur au moins un support fixe, ce conteneur recevant lesdites pièces à stocker et comportant au moins une zone de préhension desdites pièces située dans une zone avant dudit conteneur.The present invention relates to a parts storage bin for an assembly station comprising at least one container disposed on at least one fixed support, this container receiving said parts to be stored and comprising at least one gripping zone for said parts located in a front zone. of said container.
Différents bacs de stockage de ce type existent sur le marché. Us se présentent généralement sous la forme de conteneurs disposés à plat sur un poste de travail. Ces bacs de stockage sont remplis de pièces destinées à être prélevées par un opérateur et sont donc vidés progressivement de leur contenu par l'opérateur. Dans un premier temps, l'opérateur prend les pièces situées à l'avant des bacs de stockage puis, dans un deuxième temps, cherche de plus en plus loin les pièces encore disponibles dans les bacs de stockage. Une fois vidés, ces bacs de stockage sont de nouveau remplis manuellement, semi-automatiquement ou automatiquement. Ces bacs de stockage ne sont pas satisfaisants. En effet, au fur et à mesure qu'ils se vident, l'opérateur doit effectuer des gestes de plus en plus amples, voire se déplacer pour accéder aux dernières pièces les plus éloignées et de plus, fléchir le poignet pour saisir les pièces stockées au fond du bac. Ces gestes amples génèrent fatigue, perte de temps et augmentent les risques de troubles musculo-squelettiques chez l'opérateur, en particulier lorsque le poignet est de manière répétitive mis en hyper-flexion. Des études d'ergonomie ont permis de déterminer les dimensions d'une zone dite de confort dans laquelle les risques de fatigue pathologique liée à des gestes répétitifs sont limités. Cette zone dite de confort correspond de manière générale à une demi- sphère centrée sur l'opérateur, d'environ 600 mm de diamètre. Or, ces bacs de stockage ne permettent pas de travailler dans cette zone dite de confort.Various storage bins of this type exist on the market. They are generally in the form of containers placed flat on a work station. These storage bins are filled with parts intended to be removed by an operator and are therefore gradually emptied of their content by the operator. First, the operator takes the parts located at the front of the storage bins then, secondly, searches further and further for the parts still available in the storage bins. Once emptied, these storage tanks are again filled manually, semi-automatically or automatically. These storage bins are not satisfactory. Indeed, as they become empty, the operator must make increasingly large gestures, or even move to access the last most distant parts and moreover, bend the wrist to grab the stored parts at the bottom of the tank. These broad gestures generate fatigue, loss of time and increase the risks of musculoskeletal disorders in the operator, in particular when the wrist is repeatedly put in hyper-flexion. Ergonomics studies have made it possible to determine the dimensions of a so-called comfort zone in which the risks of pathological fatigue linked to repetitive gestures are limited. This so-called comfort zone generally corresponds to a semi-sphere centered on the operator, of approximately 600 mm in diameter. However, these storage bins do not allow to work in this so-called comfort zone.
D'autres bacs de stockage ont été étudiés pour essayer de résoudre ce problème. Dans la publication FR-A-1 467 837, le bac de stockage est disposé sur un support comportant des pattes pour incliner le bac et provoquer par gravité l'avance des pièces à saisir dans une zone avant. Néanmoins, ces pattes sont fixes et ne permettent pas d'incliner le bac progressivement en fonction du poids des pièces contenues dans le bac de stockage. Ainsi, les pièces s'agglutinent dans la zone avant laissant l'arrière du bac de stockage vide et inutile, l'avant étant surchargé et risquant de déborder.Other storage bins have been studied to try to solve this problem. In publication FR-A-1 467 837, the storage bin is placed on a support comprising tabs for tilting the container and causing the pieces to be gripped by gravity to advance into a front zone. However, these legs are fixed and do not allow the tank to be tilted gradually depending on the weight of the parts contained in the storage tank. Thus, the parts clump together in the front area, leaving the rear of the storage tank empty and useless, the front being overloaded and liable to overflow.
Les bacs de stockage décrits dans les publications FR-A-2 722 486 et US-A-3 663 078 comportent un double fond mobile associé à des ressorts, ce double fond mobile s'inclinant et l'élevant en fonction du poids des pièces. Ces bacs de stockage présentent le risque majeur que des pièces se coincent entre le double fond mobile et les parois du bac de stockage, rendant alors ce double fond mobile inopérant. De plus, l'inclinaison du double fond mobile n'est pas forcément progressive et uniforme et elle oblige l'opérateur à effectuer des gestes plus amples générant une fatigue musculaire prématurée. Par ailleurs, il faut autant de fonds mobiles et de ressorts que de bacs de stockage, ce qui rend cette solution particulièrement onéreuse.The storage tanks described in the publications FR-A-2 722 486 and US-A-3 663 078 have a double movable bottom associated with springs, this double movable bottom tilting and raising it according to the weight of the parts . These storage bins present the major risk that parts become trapped between the movable double bottom and the walls of the storage bin, making this movable double bottom inoperative. In addition, the inclination of the movable double bottom is not necessarily progressive and uniform and it requires the operator to perform larger gestures generating premature muscle fatigue. In addition, as many moving bases and springs are needed as there are storage bins, which makes this solution particularly expensive.
La publication TJS-A-2 580 041 décrit un autre bac de stockage suspendu par l'arrière et articulé sur un support. Lorsque le bac de stockage est chargé, l'avant s'abaisse. Au fur et à mesure qu'il se vide, un ressort disposé entre l'arrière du bac de stockage et le support remonte ce bac de stockage vers une position haute dans laquelle il actionne un détecteur de remplissage. Ce bac de stockage est un simple container cubique et profond qui n'est pas du tout étudié pour faciliter la préhension des pièces qu'il contient. De plus, il fonctionne à l'envers du but recherché qui est de favoriser le déplacement des pièces par gravité vers l'avant du bac de stockage au fur et à meure qu'il se vide et faciliter ainsi la préhension des pièces.Publication TJS-A-2 580 041 describes another storage bin suspended from the rear and articulated on a support. When the storage bin is loaded, the front lowers. As it empties, a spring disposed between the rear of the storage tank and the support raises this storage tank to a high position in which it activates a filling detector. This storage bin is a simple cubic and deep container which is not at all studied to facilitate the gripping of the parts it contains. In addition, it works in reverse of the desired goal which is to promote the movement of the parts by gravity towards the front of the storage bin as it dies and thus facilitate gripping of the parts.
La présente invention vise à pallier ces inconvénients majeurs en proposant un bac de stockage de pièces pour poste d'assemblage, ce bac de stockage étant pivotant de manière à générer le déplacement des pièces par gravité vers l'avant du bac de stockage, de conception simple et économique, de mise en oeuvre et d'utilisation aisée et fiable, pour réduire sensiblement l'amplitude des mouvements, les risques de troubles musculo-squelettiques, la fatigue des opérateurs ainsi que les temps de préhension des pièces, et générer ainsi des économies importantes dans les procédés d'assemblage de pièces, ce bac de stockage étant également utilisable et adaptable sur tout type de postes de travail ou lignes d'assemblage.The present invention aims to overcome these major drawbacks by proposing a parts storage bin for assembly station, this storage bin being pivotable so as to generate the displacement of the parts by gravity towards the front of the bin. storage, simple and economical in design, easy and reliable to use and use, to significantly reduce the range of motion, the risks of musculoskeletal disorders, operator fatigue and parts gripping times, and thus generate significant savings in the assembly processes of parts, this storage bin also being usable and adaptable on any type of work stations or assembly lines.
Dans ce but, l'invention concerne un bac de stockage du genre indiqué en préambule, caractérisé en ce que ledit conteneur est mobile et monté pivotant sur ledit support fixe autour d'un axe B, B' entre une position basse qui correspond à l'état chargé dudit conteneur et une position haute qui correspond à l'état déchargé dudit conteneur et en ce que ledit bac de stockage comporte des moyens de rappel associés audit conteneur, distants de l'axe B, B' et agencés pour créer un couple de rotation autour de l'axe B, B' de manière à ramener progressivement le conteneur en position haute au fur et à mesure du déchargement des pièces et ainsi provoquer la descente automatique des pièces, par gravité, dans ladite zone de préhension.For this purpose, the invention relates to a storage bin of the kind indicated in the preamble, characterized in that said container is movable and pivotally mounted on said fixed support around an axis B, B 'between a low position which corresponds to the 'loaded state of said container and a high position which corresponds to the unloaded state of said container and in that said storage bin comprises return means associated with said container, distant from the axis B, B' and arranged to create a torque of rotation about the axis B, B 'so as to gradually return the container to the high position as the parts are unloaded and thus cause the parts to descend automatically, by gravity, into said gripping zone.
Les moyens de rappel peuvent comporter au moins un organe de rappel disposé entre ledit support fixe et ledit conteneur.The return means may include at least one return member disposed between said fixed support and said container.
Dans la forme de réalisation préférée, les moyens de rappel comportent au moins une plaque poussoir associée à au moins un organe de rappel, ladite plaque poussoir étant partiellement en appui sous ledit conteneur et montée pivotante autour d'un axe C sensiblement parallèle audit axe B.In the preferred embodiment, the return means comprise at least one push plate associated with at least one return member, said push plate being partially supported under said container and pivotally mounted about an axis C substantially parallel to said axis B .
Cette plaque poussoir comporte, de préférence, un talon couplé audit organe de rappel, ledit axe C étant disposé sensiblement dans l'angle formé par ladite plaque poussoir et ledit talon. L'organe de rappel peut être un ressort de traction dont une extrémité est fixée audit talon et une autre extrémité est fixée audit support fixe.This push plate preferably includes a heel coupled to said return member, said axis C being disposed substantially in the angle formed by said push plate and said heel. The return member can be a tension spring, one end of which is fixed to said heel and the other end of which is fixed to said fixed support.
L'axe B, B* comporte de préférence deux doigts coaxiaux montés pivotants dans deux paliers, l'un des doigts ou paliers étant prévu sur le conteneur, l'autre sur le support fixe.The axis B, B * preferably comprises two coaxial fingers pivotally mounted in two bearings, one of the fingers or bearings being provided on the container, the other on the fixed support.
Selon un premier mode de réalisation, les doigts et les paliers sont montés de manière permanente.According to a first embodiment, the fingers and the bearings are permanently mounted.
Selon un second mode de réalisation, les orifices de guidage sont prévus dans le fond d'une rainure, les doigts et les paliers sont montés de manière amovible, les doigts étant guidés en translation dans les rainures.According to a second embodiment, the guide holes are provided in the bottom of a groove, the fingers and the bearings are removably mounted, the fingers being guided in translation in the grooves.
Le conteneur peut comporter au moins deux parois latérales agencées pour former un entonnoir de manière à guider les pièces vers ladite zone de préhension.The container may comprise at least two side walls arranged to form a funnel so as to guide the parts towards said gripping zone.
Le conteneur comporte avantageusement au moins deux parois latérales sensiblement parallèles et le support comporte au moins deux parois latérales agencées pour guider le conteneur lors de sa mise en place sur le support.The container advantageously comprises at least two substantially parallel side walls and the support comprises at least two side walls arranged to guide the container during its positioning on the support.
Le conteneur peut aussi comporter une paroi avant évasée et rabaissée permettant l'accès aux pièces stockées dans ladite zone de préhension sans flexion du poignet. H peut également comporter un revêtement intérieur à faible coefficient de frottement de manière à faciliter le glissement desdites pièces vers ladite zone de préhension.The container may also have a flared and lowered front wall allowing access to the parts stored in said gripping zone without bending the wrist. H may also include an internal coating with a low coefficient of friction so as to facilitate the sliding of said parts towards said gripping zone.
Le conteneur peut enfin comporter un couvercle recouvrant au moins en partie la zone de préhension, ce couvercle pouvant être mobile en rotation autour d'un axe D' fixe et sensiblement parallèle à l'axe B', le couvercle et le support étant agencés pour coopérer lorsque le conteneur est disposé sur le support de manière à faire pivoter le couvercle dans une position ouverte.The container can finally comprise a cover covering at least partially the gripping zone, this cover being able to be movable in rotation around a fixed axis D ′ and substantially parallel to the axis B ′, the cover and the support being arranged for cooperate when the container is disposed on the support so as to rotate the cover in an open position.
Le conteneur peut avantageusement comporter un fond recevant les pièces et formant une pente progressive agencée pour faciliter le glissement des pièces vers ladite zone de préhension.The container may advantageously include a bottom receiving the parts and forming a progressive slope arranged to facilitate the sliding of the parts towards said gripping zone.
Dans la forme de réalisation préférée, le support fixe comporte des moyens de fixation agencés pour permettre la fixation dudit bac de stockage sur ledit poste d'assemblage.In the preferred embodiment, the fixed support comprises fixing means arranged to allow the fixing of said storage tank on said assembly station.
Selon les applications, le bac de stockage peut comporter des moyens de détection associés audit conteneur et agencés pour détecter sa position angulaire par rapport audit support fixe.Depending on the applications, the storage bin may include detection means associated with said container and arranged to detect its angular position relative to said fixed support.
Le bac de stockage comporte avantageusement au moins une butée agencée pour limiter la position haute dudit conteneur ainsi qu'une poignée de manutention facilitant son transport.The storage bin advantageously comprises at least one stop arranged to limit the high position of said container as well as a handling handle facilitating its transport.
De manière avantageuse, le conteneur comporte des ergots et des logements orientés les uns vers le bas, les autres vers le haut ou inversement, et agencés pour que lorsque deux bacs de stockage sont superposés, les logements du premier bac de stockage reçoivent les ergots du deuxième bac de stockage et inversement afin de pouvoir superposer de manière stable plusieurs bacs de stockage.Advantageously, the container has lugs and housings oriented one down, the other upwards or vice versa, and arranged so that when two storage bins are superimposed, the housings of the first storage bin receive the lugs of the second storage tank and vice versa in order to be able to stably stack several storage tanks.
La présente invention et ses avantages apparaîtront mieux dans la description suivante d'un exemple de réalisation, en référence aux dessins annexés, dans lesquels :The present invention and its advantages will appear more clearly in the following description of an exemplary embodiment, with reference to the appended drawings, in which:
la figure 1 représente une vue en perspective avant du bac de stockage selon un premier mode de réalisation de l'invention, la figure 2 représente une vue en perspective arrière du bac de stockage de la figure 1,FIG. 1 represents a front perspective view of the storage tank according to a first embodiment of the invention, FIG. 2 represents a rear perspective view of the storage bin of FIG. 1,
- les figures 3 A, 3B et 3C représentent des vues de côté du bac de stockage de la figure 1 respectivement en positions chargée, intermédiaire et déchargée,FIGS. 3A, 3B and 3C represent side views of the storage tank of FIG. 1 respectively in the loaded, intermediate and unloaded positions,
la figure 4 représente en vue de dessus un opérateur installé à un poste de travail comportant plusieurs bacs de stockage selon l'invention,FIG. 4 represents a top view of an operator installed at a work station comprising several storage bins according to the invention,
les figures 5A et 5 B représentent des vues en perspective avant respectivement du conteneur et du support du bac de stockage selon un deuxième mode de réalisation de l'invention,FIGS. 5A and 5B represent perspective views before, respectively, of the container and of the support of the storage bin according to a second embodiment of the invention,
- la figure 6 représente une vue en perspective avant du conteneur et du support du bac de stockage des figures 5A et 5 B assemblés, etFIG. 6 represents a front perspective view of the container and the support of the storage bin of FIGS. 5A and 5B assembled, and
la figure 7 représente une vue en perspective de deux conteneurs superposés.Figure 7 shows a perspective view of two stacked containers.
En référence aux figures, le bac de stockage 1, l' selon l'invention est destiné à être installé sur un poste d'assemblage. Il permet de stocker des pièces et de faciliter leur préhension par un opérateur. Le bac de stockage 1, l' comporte un conteneur 2, 2' monté pivotant sur un support fixe 3, 3'. Le conteneur 2, 2' est mobile autour d'un axe B, B' fixe par rapport au support 3, 3' entre une position basse dans laquelle il est chargé et une position haute dans laquelle il est déchargé. Les pièces stockées dans le conteneur 2, 2' sont prélevées par l'opérateur qui les utilise pour réaliser un montage prédéterminé. Plusieurs bacs de stockage 1, l' peuvent être installés sur un même poste d'assemblage, chacun des bacs de stockage 1, l' étant par exemple dédié spécifiquement à un type de pièces. Ces bacs de stockages 1, l' peuvent être disposés adjacents, par exemple sur un plateau sensiblement horizontal, ou superposés, par exemple dans des racks.With reference to the figures, the storage tank 1, the according to the invention is intended to be installed on an assembly station. It allows you to store parts and facilitate their gripping by an operator. The storage tank 1, l 'comprises a container 2, 2' pivotally mounted on a fixed support 3, 3 '. The container 2, 2 'is movable around an axis B, B' fixed relative to the support 3, 3 'between a low position in which it is loaded and a high position in which it is unloaded. The parts stored in the container 2, 2 ′ are removed by the operator who uses them to carry out a predetermined assembly. Several storage tanks 1, l 'can be installed on the same assembly station, each of the storage tanks 1, being for example dedicated specifically to a type of parts. These storage tanks 1, l 'can be arranged adjacent, for example on a substantially horizontal plate, or superimposed, for example in racks.
Le bac de stockage 1, l' comporte des moyens de rappel 6, 6' disposés entre le conteneur 2, 2' et le support 3, 3' et agencés pour ramener progressivement le conteneur 2, 2' en position haute au fur et à mesure du déchargement des pièces. Ainsi, lorsque la masse des pièces stockées dans le conteneur 2, 2' diminue progressivement, le conteneur 2, 2' pivote autour de l'axe B, B', la partie arrière du conteneur 2, 2' se soulève, inclinant davantage le conteneur 2, 2' et provoquant le déplacement par gravité des pièces situées à l'arrière du conteneur 2, 2' vers l'avant du conteneur 2, 2'. Grâce à ces moyens de rappel 6, 6' tant que le conteneur 2, 2' contient des pièces, au moins une partie d'entre elles se situe dans la zone de préhension 4, 4' et est facilement accessible par l'opérateur.The storage bin 1, l 'comprises return means 6, 6' arranged between the container 2, 2 'and the support 3, 3' and arranged to gradually bring the container 2, 2 'back to the high position as and measurement of unloading of parts. Thus, when the mass of the parts stored in the container 2, 2 'progressively decreases, the container 2, 2' pivots about the axis B, B ', the rear part of the container 2, 2' lifts, further tilting the container 2, 2 'and causing the displacement by gravity of the parts located at the rear of the container 2, 2' towards the front of the container 2, 2 '. Thanks to these return means 6, 6 'as long as the container 2, 2' contains parts, at least part of them is located in the gripping zone 4, 4 'and is easily accessible by the operator.
Le conteneur 2, 2' est constitué notamment d'un fond 2a, 2'a et de deux parois latérales 2b, 2*b, 2c, 2'c définissant une zone de stockage 14, 14' dont la partie avant définit une zone de préhension 4, 4'. Cette zone de préhension 4, 4' correspond à la zone dans laquelle l'opérateur peut saisir les pièces de manière optimale, sans effectuer des gestes trop amples, ni fournir d'efforts musculaires et articulaires trop importants.The container 2, 2 'consists in particular of a bottom 2a, 2'a and two side walls 2b, 2 * b, 2c, 2'c defining a storage area 14, 14' whose front part defines an area gripping 4, 4 '. This gripping zone 4, 4 ′ corresponds to the zone in which the operator can grasp the parts in an optimal manner, without carrying out too large gestures, or providing excessive muscular and articular efforts.
Selon un premier mode de réalisation représenté par les figures 1 à 4, le conteneur 2 a, vu de dessus, une forme sensiblement trapézoïdale d'axe A. Les parois latérales 2b, 2c forment un entonnoir se resserrant vers l'avant du conteneur 2, permettant de guider les pièces dans la zone de préhension 4 de largeur limitée. Le fond 2a reliant les parois 2b à 2c peut former une pente progressive de sorte que l'arrière du conteneur 2 se situe au-dessus de l'avant. Il peut également avoir une forme légèrement concave. Le conteneur 2 peut présenter toute autre forme comme détaillé plus loin dans le deuxième mode de réalisation. Selon un deuxième mode de réalisation représenté par les figures 5 à 6, le conteneur 2' illustré a, vu de dessus, une forme sensiblement rectangulaire d'axe A. Les parois latérales 2'b, 2'c sont parallèles et le fond 2'a reliant les parois 2'b à 2'c est par exemple plan ou peut avoir toute autre forme adaptée. Ce support 3' comporte dans cet exemple deux parois latérales 3*b, 3'c qui peuvent être utilisées pour guider le conteneur 2' par exemple si les conteneurs 2' sont amenés automatiquement par des convoyeurs ou des rails dans les supports 3' correspondants.According to a first embodiment represented by FIGS. 1 to 4, the container 2 has, seen from above, a substantially trapezoidal shape of axis A. The side walls 2b, 2c form a funnel tightening towards the front of the container 2 , to guide the parts in the gripping area 4 of limited width. The bottom 2a connecting the walls 2b to 2c can form a gradual slope so that the rear of the container 2 is located above the front. It can also have a slightly concave shape. The container 2 can have any other shape as detailed below in the second embodiment. According to a second embodiment represented by FIGS. 5 to 6, the container 2 ′ illustrated has, seen from above, a substantially rectangular shape with an axis A. The side walls 2 ′ b, 2 ′ c are parallel and the bottom 2 'a connecting the walls 2'b to 2'c is for example planar or may have any other suitable form. This support 3 'comprises in this example two side walls 3 * b, 3'c which can be used to guide the container 2' for example if the containers 2 'are brought automatically by conveyors or rails in the corresponding supports 3' .
Les fonds 2a, 2'a peuvent être prolongés à l'avant, par un rebord formant la paroi avant 2d, 2'd évasée, rabaissée et inclinée vers l'avant pour former un bec verseur et permettre l'accès aux pièces stockées dans la zone de préhension 4, 4' sans nécessiter de flexion du poignet de l'utilisateur. H est également prolongé à l'arrière, par un rebord formant la paroi arrière 2e, 2'e. Dans la zone de préhension 4, 4', les parois avant 2d, 2'd et latérales 2b, 2'b, 2c, 2'c, sont échancrées pour faciliter l'accès aux pièces, sans risquer que la main ne heurte le conteneur 2, 2'. Afin d'éviter tout risque d'éraflure ou de coupure, les rebords et les angles du conteneur 2, 2' sont de préférence lisses et sans arête vive. Us peuvent également être arrondis, par exemple, par un retour formant un bourrelet 20, 20' ou recouverts par une protection en caoutchouc ou toute autre matière équivalente. Le bourrelet 20, 20' peut également servir de moyen de retenu du conteneur 2, 2' par exemple lorsqu'il est disposé sur des profilés en aluminium.The bottoms 2a, 2'a can be extended at the front, by a flange forming the front wall 2d, 2'd flared, lowered and tilted forward to form a pouring spout and allow access to the parts stored in the gripping area 4, 4 ′ without requiring flexion of the user's wrist. H is also extended at the rear, by a rim forming the rear wall 2e, 2'e. In the grip zone 4, 4 ', the front walls 2d, 2'd and side 2b, 2'b, 2c, 2'c, are notched to facilitate access to the parts, without the risk of the hand striking the container 2, 2 '. In order to avoid any risk of scratching or cutting, the edges and angles of the container 2, 2 ′ are preferably smooth and without any sharp edges. They can also be rounded, for example, by a return forming a bead 20, 20 ′ or covered by a protection made of rubber or any other equivalent material. The bead 20, 20 ′ can also serve as a means of retaining the container 2, 2 ′ for example when it is placed on aluminum profiles.
Les deux parois latérales 2b, 2c sont reliées entre elles à l'avant du conteneur 2 par une poignée 11 disposée sensiblement perpendiculairement à l'axe A. De même, la paroi arrière 2'e peut comporter un évidement sensiblement symétrique par rapport à l'axe A' formant une poignée 11'. Ces poignées 11, 11' servent de moyen de manutention au conteneur 2, 2'. La poignée 11 permet de plus d'augmenter la rigidité du conteneur 2 et d'éviter l'écartement des parois latérales 2b et 2c lorsque le conteneur 2 est rempli de pièces lourdes. Le conteneur 2, 2' est, par exemple, réalisé en matière plastique moulée ou injectée. La surface du fond 2a, 2'a, destinée à être en contact avec les pièces, peut être réalisée en un matériau à faible coefficient de frottement ou comporter un revêtement en ce matériau, par exemple du téflon. Ce matériau facilite le glissement et le déplacement des pièces vers la zone de préhension 4.The two side walls 2b, 2c are interconnected at the front of the container 2 by a handle 11 disposed substantially perpendicular to the axis A. Similarly, the rear wall 2'e may have a recess substantially symmetrical with respect to the 'axis A' forming a handle 11 '. These handles 11, 11 'serve as a means of handling the container 2, 2'. The handle 11 also makes it possible to increase the rigidity of the container 2 and to avoid the spacing of the side walls 2b and 2c when the container 2 is filled with heavy parts. The container 2, 2 'is, for example, made of molded or injected plastic. The bottom surface 2a, 2'a, intended to be in contact with the parts, can be made of a material with a low coefficient of friction or include a coating of this material, for example teflon. This material facilitates the sliding and the movement of the parts towards the grip zone 4.
Les parois latérales 2'b, 2'c illustrées sur la figure 5A comportent des zones d'étiquetage 22' permettant de repérer les conteneurs 2' et les supports fixes 3'. Ces zones d'étiquetages 22' peuvent être lisse pour recevoir des étiquettes auto-adhésives ou comporter des rainures destinées à recevoir par exemple des étiquettes cartonnées. Les parois 2'e et 2'd peuvent également comporter des zones d'étiquetage 22', à l'extérieur et/ou à l'intérieur du conteneur 2'.The side walls 2'b, 2'c illustrated in FIG. 5A include labeling zones 22 'making it possible to identify the containers 2' and the fixed supports 3 '. These labeling zones 22 ′ can be smooth to receive self-adhesive labels or have grooves intended to receive, for example cardboard labels. The walls 2 ′ and 2 ′ may also have labeling zones 22 ′, outside and / or inside the container 2 ′.
Comme illustré notamment par les figures 5 A, 5B et 7, le conteneur 2' comporte des ergots 23' sensiblement verticaux fixés à la jonction entre ses parois latérales 2'b, 2'c et son fond 2'a. Il comporte de même des logements 24' sensiblement verticaux prévus sur le bourrelet 20', de forme sensiblement complémentaires à celle des ergots et de dimensions légèrement supérieures. Ainsi, et comme représenté sur la figure 7, lorsque deux bacs de stockage l' sont superposés, les logements 24' du bac de stockage l' inférieur reçoivent les ergots 23' du bac de stockage l' supérieur, assurant le bon positionnement et le maintien des bacs de stockage l' superposés, l'un par rapport à l'autre. Les bacs de stockages l' ainsi superposés peuvent être disposés par exemple sur une surface de stockage et/ou de transport telle que par exemple une palette. Cette zone de stockage et/ou de transport peut également comporter des logements pour recevoir les ergots 23' du premier bac de stockage l' posé sur elle.As illustrated in particular by FIGS. 5A, 5B and 7, the container 2 ′ comprises lugs 23 ′ which are substantially vertical fixed to the junction between its side walls 2 ′ b, 2 ′ c and its bottom 2 ′ a. It likewise comprises substantially vertical housings 24 ′ provided on the bead 20 ′, of shape substantially complementary to that of the lugs and of slightly larger dimensions. Thus, and as shown in FIG. 7, when two storage tanks are superposed, the housings 24 'of the lower storage tank receive the pins 23' of the upper storage tank, ensuring correct positioning and holding the storage bins one above the other. The storage bins thus superimposed can be arranged for example on a storage and / or transport surface such as for example a pallet. This storage and / or transport zone may also include housings for receiving the lugs 23 ′ of the first storage bin placed thereon.
Dans une autre forme de réalisation non représentée, les ergots 23' peuvent être prévus sur le bourrelet 20' et les logements 24' prévus à la jonction entre les parois latérales 2'b, 2'c et le fond 2'a. Ainsi, lorsque deux bacs de stockage sont superposés, les logements 24' du bac de stockage l' supérieur reçoivent les ergots 23' du bac de stockage l' inférieur. Dans cette forme de réalisation, la zone de stockage et/ou de transport peut également comporter des ergots destinés à le loger dans les logements 24' du premier bac de stockage 1 ' posé sur elle.In another embodiment not shown, the pins 23 'can be provided on the bead 20' and the housings 24 'provided at the junction between the walls side 2'b, 2'c and bottom 2'a. Thus, when two storage tanks are superimposed, the housings 24 'of the upper storage tank receive the lugs 23' of the lower storage tank. In this embodiment, the storage and / or transport zone may also include lugs intended to house it in the housings 24 'of the first storage bin 1' placed on it.
Le support fixe 3, 3' a sensiblement une forme rectangulaire et est, par exemple, réalisé en tôles embouties, pliées et soudées. Le support fixe 3, 3', tel que représenté sur les figures, comporte un fond 3 a, 3 'a entouré de deux parois latérales 3b, 3*b, 3 c, 3'c et éventuellement d'une paroi avant 3d, 3'd et d'une paroi arrière 3 e, 3'e. Il comporte également des moyens de fixation tels que des orifices et/ou lumières 12, 12' permettant le passage de vis ou de tétons pour assurer la fixation du support fixe 3, 3' sur le poste d'assemblage ou, par exemple, à un profilé en aluminium 12b (Cf. fig.The fixed support 3, 3 'has a substantially rectangular shape and is, for example, made of stamped sheets, folded and welded. The fixed support 3, 3 ', as shown in the figures, has a bottom 3a, 3' surrounded by two side walls 3b, 3 * b, 3c, 3'c and possibly with a front wall 3d, 3'd and a rear wall 3 rd, 3 rd. It also includes fixing means such as orifices and / or lights 12, 12 ′ allowing the passage of screws or nipples to ensure the fixing of the fixed support 3, 3 ′ on the assembly station or, for example, to an aluminum profile 12b (See fig.
1).1).
Le support fixe 3, 3' comporte, dans les exemples représentés, un disque 12a, 12'a posé sur le fond 3 a, 3 'a, coopérant avec des ergots de fixation (non représentés) liés au poste d'assemblage pour permettre la fixation du support fixe 3, 3' sur le poste d'assemblage. Le disque 12a, 12'a a un diamètre supérieur à la largeur du fond 3a, 3'a et dépasse de ce fond 3a, 3'a par deux lumières latérales, chacune étant réalisée dans la partie basse d'une des parois latérales 3b, 3T) ou 3c, 3'c. Ce disque 12a, 12'a comporte une lumière 12c, 12'c centrale, de forme allongée, recevant les ergots de fixation. Une fois les ergots de fixation logés dans la lumière 12c, 12'c, le bac de stockage 1, l' peut être tourné ou glissé, par exemple manuellement, afin de l'orienter de manière prédéterminée. D'autres moyens d'assemblage et de fixation peuvent être prévus en fonction du poste de travail à équiper.The fixed support 3, 3 'comprises, in the examples shown, a disc 12a, 12'a placed on the bottom 3a, 3' a, cooperating with fixing lugs (not shown) linked to the assembly station to allow fixing the fixed support 3, 3 'on the assembly station. The disc 12a, 12'a has a diameter greater than the width of the bottom 3a, 3'a and protrudes from this bottom 3a, 3'a by two lateral openings, each being produced in the lower part of one of the lateral walls 3b, 3T) or 3c, 3'c. This disc 12a, 12'a has a central lumen 12c, 12'c, of elongated shape, receiving the fixing lugs. Once the fixing lugs are housed in the slot 12c, 12'c, the storage bin 1, l 'can be turned or slid, for example manually, in order to orient it in a predetermined manner. Other assembly and fixing means can be provided depending on the work station to be equipped.
Le conteneur 2, 2* est monté pivotant sur le support fixe 3, 3' autour d'un axe B, B', solidaire du support fixe 3, 3', sensiblement perpendiculaire à l'axe A, A' et sensiblement horizontal. Cet axe B, B' est défini par deux doigts 18, 18' coaxiaux pivotant dans deux paliers 19, 19'.The container 2, 2 * is pivotally mounted on the fixed support 3, 3 'around an axis B, B', secured to the fixed support 3, 3 ', substantially perpendicular to the axis A, A' and substantially horizontal. This axis B, B 'is defined by two coaxial fingers 18, 18' pivoting in two bearings 19, 19 '.
Selon le premier mode de réalisation, le conteneur 2 est lié au support 3 par une barre 13 d'axe B dont les extrémités forment les deux doigts coaxiaux 18. La barre 13 traverse le support fixe 3 par des orifices prévus dans les parois latérales 3b, 3 c pour former les paliers 19. La barre 13 peut être arrêtée en translation, par exemple, au moyen d'anneaux élastiques disposés dans des gorges réalisées aux extrémités de la barre 13 et, en appui sur les faces extérieures des parois latérales 3b, 3 c. Le conteneur 2 comporte, sous sa paroi avant 2d, des paliers dans lesquelles la barre 13 peut être clipsée. Le conteneur 2 peut ainsi pivoter autour de cet axe B entre ses deux positions basse et haute. Selon une autre forme de réalisation non représentée, chaque paroi latérale 3b, 3c du support 3 comporte un doigt 18 se logeant dans un palier non débouchant prévu dans les parois latérales 2b, 2c du conteneur 2. De même et selon encore une autre forme de réalisation non représentée, chaque paroi latérale 2b, 2c du conteneur 2 comporte un doigt se logeant dans un palier non débouchant prévu dans les parois latérales 3b, 3 c du support 3.According to the first embodiment, the container 2 is linked to the support 3 by a bar 13 of axis B whose ends form the two coaxial fingers 18. The bar 13 passes through the fixed support 3 by orifices provided in the side walls 3b , 3 c to form the bearings 19. The bar 13 can be stopped in translation, for example, by means of elastic rings arranged in grooves made at the ends of the bar 13 and, bearing on the outer faces of the side walls 3b , 3 tbsp. The container 2 has, under its front wall 2d, bearings in which the bar 13 can be clipped. The container 2 can thus pivot around this axis B between its two low and high positions. According to another embodiment not shown, each side wall 3b, 3c of the support 3 comprises a finger 18 being housed in a non-opening bearing provided in the side walls 2b, 2c of the container 2. Similarly and according to yet another form of embodiment not shown, each side wall 2b, 2c of the container 2 comprises a finger accommodating in a non-opening bearing provided in the side walls 3b, 3c of the support 3.
Selon le deuxième mode de réalisation, le conteneur 2' est lié au support 3' par deux doigts coaxiaux 18' d'axe B' logés chacun dans une glissière dont le fond forme les paliers 19'. Les doigts coaxiaux 18' et les glissières sont prévus respectivement sur le conteneur 2' et sur le support fixe 3' comme illustré ou inversement. Ce mode de réalisation forme une liaison amovible permettant de changer facilement et rapidement un conteneur 2' vide contre un conteneur 2' plein. Ces glissières peuvent être rectilignes ou curvilignes. Elles peuvent être formées d'un évidement ou délimitées par des parois en relief orientées vers l'intérieur du support fixe 3'. Il est bien évident que les conteneurs 2, 2', les supports 3, 3' des premier et deuxième modes de réalisation peuvent être combinés entre eux pour constituer d'autres modes de réalisation.According to the second embodiment, the container 2 ′ is linked to the support 3 ′ by two coaxial fingers 18 ′ of axis B ′ each housed in a slide whose bottom forms the bearings 19 ′. The coaxial fingers 18 'and the slides are provided respectively on the container 2' and on the fixed support 3 'as illustrated or vice versa. This embodiment forms a removable connection making it possible to easily and quickly change an empty 2 'container against a full 2' container. These slides can be straight or curvilinear. They can be formed by a recess or delimited by raised walls oriented towards the inside of the fixed support 3 '. It is obvious that the containers 2, 2 ′, the supports 3, 3 ′ of the first and second embodiments can be combined with one another to constitute other embodiments.
Les moyens de rappel 6, 6* comportent, dans les exemples représentés, une plaque poussoir 8, 8' associée à des organes élastiques 7, 7' tels que des ressorts de traction. Dans cette forme de réalisation, la plaque poussoir 8, 8' comporte un talon 8a. Elle est montée pivotante autour d'une barre 14, 14' d'axe C, C parallèle à l'axe B, B'. L'axe C, C est disposé dans l'angle formé par la plaque poussoir 8, 8' et son talon 8a, 8'a. L'articulation de la plaque poussoir 8, 8' sur la barre 14, 14' est, par exemple, réalisée par l'intermédiaire de paliers 15, 15' solidaires de la plaque poussoir 8, 8' et entourant au moins partiellement la barre 14, 14'. Chaque ressort de traction 7, 7' est relié à une extrémité 7a, 7'a au talon 8a, 8'a et à son autre extrémité 7b, Tb au support fixe 3, 3'. Dans les exemples illustrés, le talon 8a, 8'a comporte plusieurs orifices permettant le passage des extrémités 7a, 7'a. De même, le support fixe 3 comporte des ergots 18 formés par des découpes de tôle relevées, comprenant chacune un orifice permettant le passage des extrémités 7b. Le support 3' peut également comporter des orifices 18'. En fixant les extrémités 7a, 7b à des orifices différents, on règle la tension ressort de traction 7, 7' et la force qu'il exerce pour ramener le conteneur 2, 2' en position haute. Tout autre système équivalent peut être utilisé pour faire varier la tension du ressort de traction 7, 7', par exemple un système par vis.The return means 6, 6 * comprise, in the examples shown, a push plate 8, 8 'associated with elastic members 7, 7' such as tension springs. In this embodiment, the push plate 8, 8 'has a heel 8a. It is pivotally mounted around a bar 14, 14 'of axis C, C parallel to the axis B, B'. The axis C, C is arranged in the angle formed by the push plate 8, 8 'and its heel 8a, 8'a. The articulation of the push plate 8, 8 'on the bar 14, 14' is, for example, carried out by means of bearings 15, 15 'integral with the push plate 8, 8' and at least partially surrounding the bar 14, 14 '. Each tension spring 7, 7 'is connected at one end 7a, 7'a to the heel 8a, 8'a and at its other end 7b, Tb to the fixed support 3, 3'. In the examples illustrated, the heel 8a, 8'a has several holes allowing the passage of the ends 7a, 7'a. Likewise, the fixed support 3 comprises lugs 18 formed by raised sheet metal cutouts, each comprising an orifice allowing the ends 7b to pass. The support 3 'can also include orifices 18'. By fixing the ends 7a, 7b to different orifices, the tension of the tension spring 7, 7 'and the force which it exerts to adjust the container 2, 2' are adjusted. Any other equivalent system can be used to vary the tension of the tension spring 7, 7 ', for example a screw system.
Ces moyens de rappel 6, 6' peuvent également être constitués par tout autre moyen équivalent, comme par exemple une lanière élastique remplaçant les ressorts de traction 7, 7', une lame ressort ou une languette souple en forme de N disposés sous le conteneur 2', 2', un ou plusieurs ressorts à spirale disposés de part et d'autre du conteneur 2, 2' sur l'axe B, B' ou toute combinaison. Il est également envisageable d'utiliser un vérin pneumatique ou un moteur pas à pas combiné à une barre de manœuvre. Les moyens de rappel 6, 6' peuvent enfin être intégrés à l'axe B, B'. Dans ce mode de réalisation non représenté, l'axe B, B' peut être formé de doigts solidaires du conteneur 2, 2' et du support fixe 3, 3' réalisés dans un matériau déformable élastiquement pour autoriser le pivotement du conteneur 2, 2' par rapport au support 3, 3' et revenir progressivement dans sa position initiale lorsque l' effort de torsion qui lui est appliqué diminue.These return means 6, 6 'can also be constituted by any other equivalent means, such as for example an elastic strap replacing the tension springs 7, 7', a leaf spring or a flexible N-shaped tongue arranged under the container 2 ', 2', one or more spiral springs arranged on either side of the container 2, 2 'on the axis B, B' or any combination. It is also possible to use a pneumatic cylinder or a stepping motor combined with a maneuvering bar. The return means 6, 6 'can finally be integrated into the axis B, B'. In this embodiment not shown, the axis B, B 'can be formed of fingers integral with the container 2, 2' and the fixed support 3, 3 'made of an elastically deformable material to allow the pivoting of the container 2, 2 'relative to the support 3, 3' and gradually return to its initial position when the torsional force applied to it decreases.
Dans encore un autre mode de réalisation non représenté, l'axe B, B' permettant la rotation du conteneur 2, 2' par rapport au support fixe 3, 3' peut être disposé dans une zone centrale du conteneur 2, 2'. Dans ce cas, les moyens de rappel 6, 6' seront reliés à la zone avant ou à la zone arrière du conteneur 2, 2'. La distance entre l'axe B, B' et le fond 3a, 3'a du support fixe 3, 3' devra alors être suffisante pour permettre l'inclinaison vers l'avant du conteneur 2, 2'.In yet another embodiment not shown, the axis B, B 'allowing the rotation of the container 2, 2' relative to the fixed support 3, 3 'can be arranged in a central zone of the container 2, 2'. In this case, the return means 6, 6 'will be connected to the front zone or to the rear zone of the container 2, 2'. The distance between the axis B, B 'and the bottom 3a, 3'a of the fixed support 3, 3' must then be sufficient to allow the tilting of the container 2, 2 'towards the front.
Les différentes positions du conteneur 2 sur le support fixe 3 du premier mode de réalisation, sont représentées par les figures 3 A, 3B et 3C et sont similaires à celles du deuxième mode de réalisation. Le chargement des pièces dans le bac de stockage 1 se fait généralement par le haut, à l'arrière du conteneur 2. Du fait de la pente progressive ou du simple empilement des pièces sur le fond 2a, une partie de ces pièces glisse, pendant le chargement, par simple gravité vers la zone de préhension 4. Les autres pièces se disposent aléatoirement, généralement côte à côte et de manière superposée, en arrière de cette zone de préhension 4, 4'. Comme on le verra par la suite, le chargement des pièces peut être manuel, semi-automatique ou entièrement automatique. De même, dans le cas du bac de stockage l', les conteneurs 2' sont disposés de manière amovible sur les supports 3' et lorsqu'ils sont vides peuvent être remplis, le remplissage des conteneurs 2' pouvant être réalisé en temps masqué et dans des zones dédiées à cette opération, les conteneurs 2' vides étant alors remplacés par des conteneurs 2' pleins insérés dans les supports 3'. On peut prévoir à l'arrière des bacs de stockage l' un magasin de conteneurs 2' plein, en attente sur des rampes d'alimentation.The different positions of the container 2 on the fixed support 3 of the first embodiment are shown in FIGS. 3A, 3B and 3C and are similar to those of the second embodiment. The parts are loaded into the storage bin 1 generally from the top, at the rear of the container 2. Due to the gradual slope or the simple stacking of the parts on the bottom 2a, part of these parts slides, during loading, by simple gravity towards the gripping area 4. The other parts are arranged randomly, generally side by side and superimposed, behind this gripping area 4, 4 '. As will be seen later, the loading of the parts can be manual, semi-automatic or fully automatic. Similarly, in the case of the storage tank 1 ', the containers 2' are removably arranged on the supports 3 'and when they are empty can be filled, the filling of the containers 2' can be carried out in masked time and in zones dedicated to this operation, the empty containers 2 'then being replaced by full containers 2' inserted in the supports 3 '. We can plan at the back storage bins; a full 2 'container store, waiting on supply ramps.
Sur la figure 3A, le conteneur 2 est chargé, ce qui correspond à sa position basse. Pour atteindre cette position basse, les pièces déversées dans le conteneur 2 tendent à le faire pivoter autour de son axe B, en direction du support fixe 3. En pivotant ainsi, le conteneur 2 appuie sur la plaque poussoir 8 qui pivote elle-même autour de son axe C vers le bas. Le talon 8a auquel sont fixés les ressorts de traction 7 tire sur ces ressorts de traction 7 les mettant sous tension. Il faut bien entendu choisir des ressorts de traction 7 ayant une force de rappel en rapport avec le poids des pièces stockées.In FIG. 3A, the container 2 is loaded, which corresponds to its low position. To reach this low position, the parts poured into the container 2 tend to rotate it around its axis B, in the direction of the fixed support 3. By thus pivoting, the container 2 presses on the pusher plate 8 which itself pivots around from its C axis down. The heel 8a to which the tension springs 7 are fixed pulls on these tension springs 7 putting them under tension. It is of course necessary to choose tension springs 7 having a restoring force in relation to the weight of the parts stored.
Une fois le bac de stockage 1 chargé, l'opérateur peut prélever des pièces dans la zone de préhension 4. Du fait de l'inclinaison du fond 2a, au fur et à mesure que l'opérateur prélève des pièces dans la zone de préhension 4, certaines pièces situées en arrière glissent vers la zone de préhension 4 L'arrière du conteneur 2 est donc progressivement déchargée au profit de la zone de préhension 4. La tension exercée sur le ressort de traction 7 diminue et la force de rappel de ces ressorts de traction 7 fait pivoter la plaque poussoir 8 autour de l'axe C, faisant elle-même pivoter le conteneur 2 autour de l'axe B. Le soulèvement de l'arrière du conteneur 2 provoque ainsi le glissement progressif des autres pièces qui y sont encore stockées vers la zone de préhension 4 comme illustré par la figure 3B, et ainsi de suite jusqu'à ce que le conteneur 2 atteigne sa position déchargée illustrée par la figure 3C.Once the storage bin 1 is loaded, the operator can pick up parts from the gripping area 4. Due to the inclination of the bottom 2a, as the operator picks up pieces from the gripping area 4, certain parts located behind slide towards the gripping zone 4 The rear of the container 2 is therefore progressively discharged in favor of the gripping zone 4. The tension exerted on the tension spring 7 decreases and the restoring force of these tension springs 7 rotates the pusher plate 8 about the axis C, making itself rotate the container 2 around the axis B. The lifting of the rear of the container 2 thus causes the progressive sliding of the other parts which are still stored there towards the gripping zone 4 as illustrated by FIG. 3B, and so on until the container 2 reaches its unloaded position illustrated by FIG. 3C.
La force du ressort de traction 7, la forme et les dimensions du conteneur 2, de la plaque poussoir 8 et, le positionnement des axes de rotation B et C peuvent être adaptés en fonction notamment du poids, du volume et de la forme des pièces à stocker. Afin d'éviter d'éventuels blocages de pièces, le conteneur 2, 2' présente des formes intérieures douces, arrondies et sans angle, ou toute autre forme équivalente.The force of the tension spring 7, the shape and the dimensions of the container 2, of the pusher plate 8 and, the positioning of the axes of rotation B and C can be adapted according in particular to the weight, the volume and the shape of the parts. to store. In order to avoid possible blockages of parts, the container 2, 2 ′ has soft interior shapes, rounded and without angles, or any other equivalent shape.
Comme illustré par les figures 1 et 2, une butée 16 complète avantageusement le bac de stockage 1 afin de limiter la position haute du conteneur 2. Cette butée 16 est éventuellement réalisée au moyen de boulons montés dans des lumières 17 sensiblement horizontales réalisées dans les parois latérales 3b, 3c du support fixe 3. Par l'intermédiaire du talon 8a, la plaque poussoir 8 vient en appui sur cette butée 16 Hmitant ainsi la position haute du conteneur 2. Les lumières 17 permettent le réglage de la position de cette butée 16 et d'ajuster la position haute du conteneur 2. Cette butée 16 peut également être utilisée dans le bac de stockage l' du deuxième mode de réalisation.As illustrated in FIGS. 1 and 2, a stop 16 advantageously completes the storage tank 1 in order to limit the high position of the container 2. This stop 16 is optionally produced by means of bolts mounted in substantially horizontal slots 17 made in the walls lateral 3b, 3c of the fixed support 3. Via the heel 8a, the pusher plate 8 comes to bear on this stop 16 H mitering the high position of the container 2. The slots 17 allow the position of this stop 16 to be adjusted and to adjust the high position of the container 2. This stop 16 can also be used in the storage tank 1a of the second embodiment.
Un volet de régulation (non représenté) peut être agencé dans le conteneur 2, 2' pour limiter le flux de pièces vers la zone de préhension 4, 4'. Il peut ainsi retenir certaines pièces à l'arrière du conteneur 2, 2', le temps que la quantité de pièces situées dans la zone de préhension 4, 4' diminue.A regulating flap (not shown) can be arranged in the container 2, 2 'to limit the flow of parts towards the gripping zone 4, 4'. It can thus retain certain parts at the rear of the container 2, 2 ', while the quantity of parts located in the grip zone 4, 4' decreases.
De même, et comme illustré dans le deuxième mode de réalisation, le bac de stockage 1' comporte un couvercle 17' monté mobile en rotation sur le conteneur 2' autour d'un axe D' fixe et sensiblement parallèle à l'axe B'. Cet axe D' peut être confondu à l'axe B'. Ce couvercle 17' est disposé en partie avant du conteneur 2' pour recouvrir la zone de préhension 4' par exemple lorsque le bac de stockage l' ne contient pas de pièce ou contient des pièces qui ne sont pas utilisées pour l'assemblage réalisé. Ce couvercle 17' permet ainsi de protéger les pièces stockées par exemple de la poussière. Il permet également d'éviter que l'opérateur ne prenne par erreur des pièces non utiles pour un assemblage. Ce couvercle 17' peut être amovible ou non. Dans le deuxième mode de réalisation, le conteneur 2' comporte deux rainures sensiblement verticales réalisées en regard l'une de l'autre à l'intérieur du conteneur 2', dans les parois latérales 2'b, 2'c, ces rainures logeant une paroi amovible 21' disposée au-dessus du couvercle 17'.Likewise, and as illustrated in the second embodiment, the storage tank 1 'has a cover 17' mounted so as to be able to rotate on the container 2 'around a fixed axis D' and substantially parallel to the axis B ' . This axis D 'can be merged with the axis B'. This cover 17 ′ is arranged in the front part of the container 2 ′ to cover the gripping area 4 ′ for example when the storage tank l contains no part or contains parts which are not used for the assembly carried out. This cover 17 ′ thus makes it possible to protect the parts stored for example from dust. It also makes it possible to prevent the operator from mistakenly taking parts which are not useful for an assembly. This cover 17 ′ may or may not be removable. In the second embodiment, the container 2 'has two substantially vertical grooves made opposite one another inside the container 2', in the side walls 2'b, 2'c, these grooves accommodating a removable wall 21 'disposed above the cover 17'.
Le bac de stockage 1, F peut également être équipé de moyens de détection permettant de détecter la position angulaire du conteneur 2, 2' par rapport au support fixe 3, 3' et notamment sa position haute. Cette détection peut être couplée à un indicateur, par exemple lumineux, indiquant à l'opérateur la position du conteneur 2, 2' et donc son état de chargement. Ces moyens de détection peuvent également être utilisés pour générer un signal de commande envoyé à un système automatique ou semi-automatique d'alimentation des pièces. Le remplissage pourra alors se faire sans intervention de l'opérateur, par exemple par le biais de rails de déversement alimentés par une trémie.The storage bin 1, F can also be equipped with detection means making it possible to detect the angular position of the container 2, 2 'relative to the fixed support 3, 3' and in particular its high position. This detection can be coupled to an indicator, for example a light, indicating to the operator the position of the container 2, 2 ′ and therefore its loading state. These detection means can also be used to generate a control signal sent to an automatic or semi-automatic parts supply system. The filling can then be done without operator intervention, for example by means of discharge rails supplied by a hopper.
Le bac de stockage 1, l' peut également être équipé d'un détecteur de "prise de pièce" et d'un voyant d'indication de "prochaine pièce à prendre". Ainsi, pour des assemblages complexes, l'opérateur pourra être guidé par des indications par exemple lumineuses. Les voyants d'indication associés aux bacs de stockage pourront être automatiquement et successivement allumés selon une séquence précise, le voyant du bac de stockage "suivant" ne s'allumant que si le détecteur du bac de stockage "précédent" a détecté une "prise de pièce" dans ce bac de stockage.The storage bin 1, l 'can also be equipped with a "part pick-up" detector and an indicator light indicating "next part to take". Thus, for complex assemblies, the operator can be guided by, for example, luminous indications. The indicator lights associated with the storage bins can be automatically and successively lit in a precise sequence, the "next" storage bin indicator only lighting up if the "previous" storage bin detector has detected an "outlet" "in this storage bin.
On a représenté sur la figure 4, un opérateur installé à un poste de travail équipé de plusieurs bacs de stockage 1. Cette figure illustre les zones de confort 20, 30 normalisées dans lesquelles les gestes répétitifs des bras et des avant-bras de l'opérateur ne risquent pas de générer une fatigue pathologique. Les mouvements des bras permettent à la main de l'opérateur d'accéder à la zone de confort 30. Les mouvements des avant-bras seuls permettent à la main de l'opérateur d'accéder à la zone de confort 20. Alors que l'arrière de chaque conteneur 2 est situé en dehors de ces zones de confort 20, 30, les zones de préhension 4 sont couvertes en totalité par la zone de confort 30. Ainsi, au fur et à mesure que les bacs de stockage 1 sont vidés de leur contenu, l'arrière se soulève, les pièces glissent vers la zone de préhension 4 et sont donc disponibles dans cette zone de confort 30. Leur préhension ne génère de ce fait pas de gestes amples ni de déplacement de l'opérateur.FIG. 4 shows an operator installed at a work station equipped with several storage bins 1. This figure illustrates the standardized comfort zones 20, 30 in which the repetitive movements of the arms and forearms of the operator are not likely to generate pathological fatigue. The movements of the arms allow the operator's hand to access comfort zone 30. The movements of the forearms alone allow the operator's hand to access the comfort zone 20. While the rear of each container 2 is located outside of these comfort zones 20, 30, the gripping zones 4 are completely covered by the comfort zone 30. Thus, progressively that the storage bins 1 are emptied of their content, the rear is raised, the parts slide towards the gripping zone 4 and are therefore available in this comfort zone 30. Their gripping therefore does not generate large gestures nor operator displacement.
Il ressort clairement de cette description que l'invention permet d'atteindre tous les buts fixés. Notamment, la descente automatique des pièces dans la zone de préhension permet à l'opérateur de limiter ses mouvements et donc le temps nécessaire à la préhension des différentes pièces. Ces bacs de stockage peuvent être utilisés et adaptés à tout type de poste de travail ou ligne d'assemblage.It is clear from this description that the invention achieves all the goals set. In particular, the automatic descent of the pieces into the gripping area allows the operator to limit his movements and therefore the time necessary for gripping the different pieces. These storage bins can be used and adapted to any type of workstation or assembly line.
La présente invention n'est pas limitée aux exemples de réalisation décrits mais s'étend à toute modification et variante évidentes pour un homme du métier tout en restant dans la protection définie par les revendications. The present invention is not limited to the embodiments described but extends to any modification and variant obvious to a person skilled in the art while remaining within the protection defined by the claims.

Claims

Revendications claims
1. Bac de stockage (1, l') de pièces pour poste d'assemblage comportant au moins un conteneur (2, 2') disposé sur au moins un support fixe (3, 3'), ce conteneur (2, 2') recevant lesdites pièces à stocker et comportant au moins une zone de préhension (4, 4') desdites pièces située dans une zone avant dudit conteneur (2, 2'), caractérisé en ce que ledit conteneur (2, 2') est mobile et monté pivotant sur ledit support fixe (3, 3') autour d'un axe B, B' entre une position basse qui correspond à l'état chargé dudit conteneur (2, 2') et une position haute qui correspond à l'état déchargé dudit conteneur (2, 2') et en ce que ledit bac de stockage (1, l') comporte des moyens de rappel (6, 6') associés audit conteneur (2, 2*), distants dudit axe B, B' et agencés pour créer un couple de rotation autour dudit axe B, B' de manière à ramener progressivement ledit conteneur (2, 2') en position haute au fur et à mesure du déchargement des pièces et ainsi provoquer la descente automatique des pièces, par gravité, dans ladite zone de préhension (4, 4').1. Storage bin (1, l ') of parts for assembly station comprising at least one container (2, 2') disposed on at least one fixed support (3, 3 '), this container (2, 2' ) receiving said parts to be stored and comprising at least one gripping zone (4, 4 ') of said parts located in a front zone of said container (2, 2'), characterized in that said container (2, 2 ') is movable and pivotally mounted on said fixed support (3, 3 ') around an axis B, B' between a low position which corresponds to the loaded state of said container (2, 2 ') and a high position which corresponds to unloaded state of said container (2, 2 ') and in that said storage bin (1, l') comprises return means (6, 6 ') associated with said container (2, 2 *), distant from said axis B, B 'and arranged to create a torque around said axis B, B' so as to gradually return said container (2, 2 ') to the high position as the parts are unloaded and thus cause the descent automatic parts, by gravity, in said gripping area (4, 4 ').
2. Bac de stockage (1, l') selon la revendication 1, caractérisé en ce que lesdits moyens de rappel (6, 6') comportent au moins un organe de rappel disposé entre ledit support fixe (3, 3') et ledit conteneur (2, 2').2. Storage bin (1, l ') according to claim 1, characterized in that said return means (6, 6') comprise at least one return member disposed between said fixed support (3, 3 ') and said container (2, 2 ').
3. Bac de stockage (1, l') selon la revendication 2, caractérisé en ce que lesdits moyens de rappel (6, 6') comportent au moins une plaque poussoir (8, 8') associée à au moins un organe de rappel (7, 7'), ladite plaque poussoir (8, 8') étant partiellement en appui sous ledit conteneur (2, 2') et montée pivotante autour d'un axe C, C sensiblement parallèle audit axe B, B'.3. Storage bin (1, l ') according to claim 2, characterized in that said return means (6, 6') comprise at least one push plate (8, 8 ') associated with at least one return member (7, 7 '), said push plate (8, 8') being partially supported under said container (2, 2 ') and pivotally mounted about an axis C, C substantially parallel to said axis B, B'.
4. Bac de stockage (1, l') selon la revendication 3, caractérisé en ce que ladite plaque poussoir (8, 8') comporte un talon (8a, 8'a) couplé audit organe de rappel (7, 7'), ledit axe C étant disposé sensiblement dans l'angle formé par ladite plaque poussoir (8, 8') et ledit talon (8a, 8'a).4. Storage bin (1, l ') according to claim 3, characterized in that said push plate (8, 8') has a heel (8a, 8'a) coupled to said return member (7, 7 ') , said axis C being disposed substantially in the angle formed by said push plate (8, 8 ') and said heel (8a, 8'a).
5. Bac de stockage (1, l') selon la revendication 4, caractérisé en ce que ledit organe de rappel (7, 7') est un ressort de traction dont une extrémité (7a, 7'a) est fixée audit talon (8a, 8'a) et une autre extrémité (7b, 7'b) est fixée audit support fixe (3, 3').5. Storage bin (1, l ') according to claim 4, characterized in that said return member (7, 7') is a tension spring, one end (7a, 7'a) is fixed to said heel ( 8a, 8'a) and another end (7b, 7'b) is fixed to said fixed support (3, 3 ').
6. Bac de stockage (1, l') selon la revendication 1, caractérisé en ce que ledit axe B, B' comporte deux doigts (18, 18') coaxiaux montés pivotants dans deux paliers (19, 19'), l'un desdits doigts ou desdits paliers étant prévu sur ledit conteneur (2, 2'), l'autre sur ledit support fixe (3, 3').6. Storage bin (1, l ') according to claim 1, characterized in that said axis B, B' comprises two fingers (18, 18 ') coaxial pivotally mounted in two bearings (19, 19'), the one of said fingers or of said bearings being provided on said container (2, 2 '), the other on said fixed support (3, 3').
7. Bac de stockage (1, l') selon la revendication 6, caractérisé en ce que lesdits doigts (18) et lesdits paliers (19) sont montés entre eux de manière permanente.7. Storage bin (1, l ') according to claim 6, characterized in that said fingers (18) and said bearings (19) are mounted between them permanently.
8. Bac de stockage (1, l') selon la revendication 6, caractérisé en ce que lesdits orifices de guidage sont prévus dans le fond d'une rainure (19') et en ce que lesdits doigts (18') et lesdits paliers (19') sont montés entre eux de manière amovible, lesdits doigts (18') étant guidés en translation dans lesdites rainures (19').8. Storage bin (1, l ') according to claim 6, characterized in that said guide holes are provided in the bottom of a groove (19') and in that said fingers (18 ') and said bearings (19 ') are removably mounted between them, said fingers (18') being guided in translation in said grooves (19 ').
9. Bac de stockage (1) selon la revendication 1, caractérisé en ce que ledit conteneur (2) comporte au moins deux parois latérales (3b, 3 c) agencées pour former un entonnoir de manière à guider les pièces vers ladite zone de préhension (4).9. Storage bin (1) according to claim 1, characterized in that said container (2) comprises at least two side walls (3b, 3 c) arranged to form a funnel so as to guide the parts towards said gripping area (4).
10. Bac de stockage (l1) selon la revendication 1, caractérisé en ce que ledit conteneur10. Storage bin (l 1 ) according to claim 1, characterized in that said container
(2') comporte au moins deux parois latérales (2'b, 2'c) sensiblement parallèles et ledit support (3') comporte au moins deux parois latérales (3'b, 3'c) agencées pour guider ledit conteneur (2') lors de sa mise en place sur ledit support (3'). (2 ') has at least two side walls (2'b, 2'c) substantially parallel and said support (3') has at least two side walls (3'b, 3'c) arranged to guide said container (2 ') when it is placed on said support (3').
11. Bac de stockage (1, l') selon la revendication 1, caractérisé en ce que ledit conteneur (2, 2') comporte une paroi (2d, 2'd) avant évasée et rabaissée permettant l'accès aux pièces stockées dans ladite zone de préhension, sans flexion du poignet de l'opérateur.11. Storage bin (1, l ') according to claim 1, characterized in that said container (2, 2') has a wall (2d, 2'd) before flared and lowered allowing access to the parts stored in said gripping area, without bending the operator's wrist.
12. Bac de stockage (1, l') selon la revendication 1, caractérisé en ce que ledit conteneur (2, 2') comporte un fond (2a, 2'a) recevant lesdites pièces et formant une pente progressive agencée pour faciliter le glissement desdites pièces vers ladite zone de préhension (4, 4').12. Storage bin (1, l ') according to claim 1, characterized in that said container (2, 2') has a bottom (2a, 2'a) receiving said parts and forming a progressive slope arranged to facilitate the sliding of said pieces towards said gripping area (4, 4 ').
13. Bac de stockage (1') selon la revendication 1, caractérisé en ce que ledit conteneur (2') comporte un couvercle (17') recouvrant au moins en partie ladite zone de préhension (4').13. Storage bin (1 ') according to claim 1, characterized in that said container (2') comprises a cover (17 ') covering at least partially said gripping area (4').
14. Bac de stockage (1') selon la revendication 13, caractérisé en ce que ledit couvercle (17') est mobile en rotation autour d'un axe D' fixe et sensiblement parallèle audit axe B'.14. Storage bin (1 ') according to claim 13, characterized in that said cover (17') is movable in rotation about an axis D 'fixed and substantially parallel to said axis B'.
15. Bac de stockage (1, l') selon la revendication 1, caractérisé en ce que ledit conteneur (2, 2') comporte un revêtement intérieur à faible coefficient de frottement de manière à faciliter le glissement desdites pièces vers ladite zone de préhension (4, 4').15. Storage bin (1, l ') according to claim 1, characterized in that said container (2, 2') has an inner coating with low coefficient of friction so as to facilitate the sliding of said parts towards said gripping area (4, 4 ').
16. Bac de stockage (1, l') selon la revendication 1, caractérisé en ce que ledit support fixe (3, 3') comporte des moyens de fixation (12, 12') agencés pour permettre la fixation dudit bac de stockage (1, l') sur ledit poste d'assemblage. 16. Storage bin (1, l ') according to claim 1, characterized in that said fixed support (3, 3') comprises fixing means (12, 12 ') arranged to allow the fixing of said storage bin ( 1, l ') on said assembly station.
17. Bac de stockage (1, l') selon la revendication 1, caractérisé en ce qu'il comporte des moyens de détection associés audit conteneur (2, 2') et agencés pour détecter sa position angulaire par rapport audit support fixe (3, 3').17. Storage bin (1, l ') according to claim 1, characterized in that it comprises detection means associated with said container (2, 2') and arranged to detect its angular position relative to said fixed support (3 , 3 ').
18. Bac de stockage (1, l') selon la revendication 1, caractérisé en ce qu'il comporte au moins une butée (16, 16') agencée pour limiter la position haute dudit conteneur (2, 2').18. Storage bin (1, l ') according to claim 1, characterized in that it comprises at least one stop (16, 16') arranged to limit the high position of said container (2, 2 ').
19. Bac de stockage (1, l') selon la revendication 1, caractérisé en ce que ledit conteneur (2, 2') comporte au moins une poignée de manutention (11, 11').19. Storage bin (1, l ') according to claim 1, characterized in that said container (2, 2') comprises at least one handling handle (11, 11 ').
20. Bac de stockage (1') selon la revendication 1, caractérisé en ce que ledit conteneur (2') comporte des ergots (23') et des logements (24') orientés les uns vers le bas les autres vers le haut ou inversement et agencés pour que lorsque deux bacs de stockage (1') sont superposés, lesdits logements (24') dudit bac de stockage (1') inférieur reçoivent lesdits ergots (23') du bac de stockage (l1) supérieur ou inversement. 20. Storage bin (1 ') according to claim 1, characterized in that said container (2') comprises lugs (23 ') and housings (24') oriented one down the other up or inversely and arranged so that when two storage tanks (1 ') are superimposed, said housings (24') of said lower storage tank (1 ') receive said lugs (23') of the upper storage tank (l 1 ) or vice versa .
PCT/FR2002/001046 2001-03-26 2002-03-26 Parts storage bin for an assembly station WO2002076684A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR01/04010 2001-03-26
FR0104010A FR2822403B1 (en) 2001-03-26 2001-03-26 STORAGE CONTAINER FOR ASSEMBLY STATION

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CN102350691A (en) * 2011-09-16 2012-02-15 奇瑞汽车股份有限公司 Station appliance with gravity overturning structure

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CN102554897A (en) * 2011-12-15 2012-07-11 苏州工业园区高登威科技有限公司 Working table
DE102014112957A1 (en) * 2014-09-09 2016-03-10 Vorwerk & Co. Interholding Gmbh Container for storing at least one device driven by an accumulator

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US2580041A (en) * 1947-12-10 1951-12-25 Allan K Neilson Automatic depletion indicating support for containers
FR1467837A (en) * 1965-12-16 1967-02-03 M T I Le Materiel Tech Ind Universal support for supply silos
US3663078A (en) * 1970-10-19 1972-05-16 Insulating Fabricators Inc Receptacle and improved floating platform therefor
FR2722486A1 (en) * 1994-07-12 1996-01-19 Andre Jean Claude Container used for heavy sacks of foodstuffs

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Publication number Priority date Publication date Assignee Title
US2580041A (en) * 1947-12-10 1951-12-25 Allan K Neilson Automatic depletion indicating support for containers
FR1467837A (en) * 1965-12-16 1967-02-03 M T I Le Materiel Tech Ind Universal support for supply silos
US3663078A (en) * 1970-10-19 1972-05-16 Insulating Fabricators Inc Receptacle and improved floating platform therefor
FR2722486A1 (en) * 1994-07-12 1996-01-19 Andre Jean Claude Container used for heavy sacks of foodstuffs

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Publication number Priority date Publication date Assignee Title
CN102350691A (en) * 2011-09-16 2012-02-15 奇瑞汽车股份有限公司 Station appliance with gravity overturning structure

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FR2822403A1 (en) 2002-09-27
FR2822403B1 (en) 2003-07-04

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