WO2002033339A1 - Improvements in and relating to furnaces and methods of melting - Google Patents
Improvements in and relating to furnaces and methods of melting Download PDFInfo
- Publication number
- WO2002033339A1 WO2002033339A1 PCT/GB2001/004579 GB0104579W WO0233339A1 WO 2002033339 A1 WO2002033339 A1 WO 2002033339A1 GB 0104579 W GB0104579 W GB 0104579W WO 0233339 A1 WO0233339 A1 WO 0233339A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- container
- conduit
- furnace
- molten metal
- flow generator
- Prior art date
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/12—Working chambers or casings; Supports therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0054—Means to move molten metal, e.g. electromagnetic pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/14—Charging or discharging liquid or molten material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S266/00—Metallurgical apparatus
- Y10S266/90—Metal melting furnaces, e.g. cupola type
Definitions
- This invention concerns improvements in and relating to furnace and methods of melting. In particular, but not exclusively it is concerned with round furnaces and/or startup methods for melting.
- furnace types exist. These include different shapes of furnace, different heat input methods, different sizes and different materials for which the furnace is designed. Each of these differences can have a significant impact on the successful design of a furnace and render techniques applicable on one type unsuited to use on another type.
- the present invention has amongst its aims the provision of a faster start up cycle for furnaces, particularly those starting from solid metal.
- the present invention has amongst its aims the provision of an improved furnace design.
- the present invention has amongst its aims the provision of an improved circulation configuration of molten metal in a furnace and/or a more homogeneous melt.
- a furnace including a container for molten metal, the container providing a maximum depth for molten metal within the container, and further including a first conduit connected to the container by an entrance and a second conduit connected to the container by an exit, the first conduit providing an inlet to a flow generator, the second conduit providing an outlet from the flow generator, wherein the first conduit entrance is provided in the upper 60% of the maximum depth of the molten metal in the container and/or wherein the second conduit exit is provided in the lower 25% of the maximum depth of the molten metal in the container.
- the container may have a periphery adjacent to the walls forming the container and a centre, wherein the first conduit receives molten metal from along the periphery of the container and/or wherein the second conduit directs molten metal towards the centre of the container.
- the container may have a centre with the first conduit connected to the container by an entrance portion and the second conduit connected to the container by an exit portion, wherein at least the entrance portion of the first conduit is angled relative to the adjoining part of the container by an angle of less than 30° and/or is angled relative to the centre of the container by an angle of at least 30° and/or wherein at least the exit portion of the second conduit is angled relative to the adjoining part of the container by an angle of at least 60° and/or is angled relative to the centre of the container by an angle of less than 30°.
- the molten metal surface may define a plane in use, the furnace including a second conduit connected to the container by an exit portion, wherein at least the exit portion of the second conduit is angled downward by an angle of at least 2° relative to the plane of the molten metal surface.
- a furnace including a container for molten metal, the container having a periphery adjacent to the walls forming the container and a centre, the furnace further including a first conduit connected to the container and a second conduit connected to the container, the first conduit providing an inlet to a flow generator, the second conduit providing an outlet from the flow generator, wherein the first conduit receives molten metal from along the periphery of the container and/or wherein the second conduit directs molten metal towards the centre of the container.
- the furnace container may provide a maximum depth for molten metal within the container, with the first conduit connected to the container by an entrance and the second conduit connected to the container by an exit, wherein the first conduit entrance is provided in the upper 60% of the maximum depth of the molten metal in the container and/or wherein the second conduit exit is provided in the lower 25% of the maximum depth of the molten metal in the container.
- the container may have a centre with the first conduit connected to the container by an entrance portion and the second conduit connected to the container by an exit portion, wherein at least the entrance portion of the first conduit is angled relative to the adjoining part of the container by an angle of less than 30° and/or is angled relative to the centre of the container by an angle of at least 30° and/or wherein at least the exit portion of the second conduit is angled relative to the adjoining part of the container by an angle of at least 60° and/or is angled relative to the centre of the container by an angle of less than 30°.
- the molten metal surface may define a plane in use, the furnace including a second conduit connected to the container by an exit portion, wherein at least the exit portion of the second conduit is angled downward by an angle of at least 2° relative to the plane of the molten metal surface.
- a furnace including a container for molten metal, the container having a centre, the furnace further including a first conduit connected to the container by an entrance portion and a second conduit connected to the container by an exit portion, the first conduit providing an inlet to a flow generator, the second conduit providing an outlet from the flow generator, wherein at least the entrance portion of the first conduit is angled relative to the adjoining part of the container by an angle of less than 30° and/or is angled relative to the centre of the container by an angle of at least 30° and/or wherein at least the exit portion of the second conduit is angled relative to the adjoining part of the container by an angle of at least 60° and/or is angled relative to the centre of the container by an angle of less than 30°.
- the furnace container may provide a maximum depth for molten metal within the container, with the end of the first conduit entrance being provided in the upper 60% of the maximum depth of the molten metal in the container and/or with the end of the second conduit exit being provided in the lower 25% of the maximum depth of the molten metal in the container.
- the container may have a periphery adjacent to the walls fo ⁇ ning the container and a centre, wherein the first conduit receives molten metal from along the periphery of the container and/or wherein the second conduit directs molten metal towards the centre of the container.
- the molten metal surface may define a plane in use, the furnace including a second conduit connected to the container by an exit portion, wherein at least the exit portion of the second conduit is angled downward by an angle of at least 2° relative to the plane of the molten metal surface.
- a furnace including a container for molten metal, the molten metal surface defining a plane in use, the furnace further including a first conduit connected to the container and a second conduit connected to the container by an exit portion, the first conduit providing an inlet to a flow generator, the second conduit providing an outlet form the flow generator, wherein at least the exit portion of the second conduit is angled downward by an angle of at least 2° relative to the plane of the molten metal surface.
- the furnace container may provide a maximum depth for molten metal within the container, with the first conduit connected to the container by an entrance and the second conduit connected to the container by an exit, wherein the first conduit entrance is provided in the upper 60% of the maximum depth of the molten metal in the container and/or wherein the second conduit exit is provided in the lower 25% of the maximum depth of the molten metal in the container.
- the container may have a periphery adjacent to the walls forming the container and a centre, wherein the first conduit receives molten metal from along the periphery of the container and/or wherein the second conduit directs molten metal towards the centre of the container.
- the container may have a centre with the first conduit connected to the container by an entrance portion and the second conduit connected to the container by an exit portion, wherein at least the entrance portion of the first conduit is angled relative to the adjoining part of the container by an angle of less than 30° and/or is angled relative to the centre of the container by an angle of at least 30° and/or wherein at least the exit portion of the second conduit is angled relative to the adjoining part of the container by an angle of at least 60° and/or is angled relative to the centre of the container by an angle of less than 30°.
- the first and/or second and/or third and/or fourth aspects of the invention may further include any of the following possibilities, features and options.
- the furnace is preferably a circular furnace.
- the furnace preferably includes a container, which accommodates the molten metal in use, and a lid.
- the lid is preferably removable.
- the furnace may be defined by a floor and one or more walls.
- the furnace may be provided with a wall or wall portion which is inclined relative to the vertical. This wall or wall portion may define a Up to the container and/or in part define an opening in the furnace.
- the container is preferably defined by a floor and one or more walls. Preferably all walls and surfaces of the container are refractory lined.
- the maximum width of the container maybe between 8 and 15 times the maximum depth of molten metal.
- the maximum depth of molten metal in the container may be substantially the same, for instance +/- 2%, over at least 50% of its area.
- the floor of the container is sloping.
- the maximum depth may be determined by a feature of the container, such as the height of part of the wall defining the perimeter of the container and/or the amount of metal charged to the furnace.
- the container periphery may be that area or volume of the container which is the outermost 20%.
- the container walls may be vertical, at least for part of the perimeter of the container, preferably for at least 75% of the perimeter.
- the container wall may be inclined for the remainder of the perimeter, for instance at 30° to the horizontal.
- the molten metal is preferably predominantly aluminium. Other elements and/or additives may be introduced to the molten metal whilst in the furnace. A charge of between 10 and 150 tonnes maybe introduced to the furnace.
- the first conduit is preferably a pipe.
- the cross-section is the same throughout its length.
- the first conduit is linear.
- the first conduit has a circular cross-section.
- the first conduit may be of ceramic.
- the first conduit preferably passes through a wall of the container, preferably a refractory lined wall.
- the first conduit may include a manifold for connecting it to a further conduit which leads to the flow generator.
- the second conduit is preferably a pipe.
- the cross-section is the same throughout its length.
- the second conduit is linear.
- the second conduit has a circular cross-section.
- the second conduit maybe of ceramic.
- the second conduit preferably passes through a wall of the container, preferably a refractory lined wall.
- the second conduit may include a manifold for connecting it to a further conduit which leads to the flow generator.
- the flow generator may be a mechanical pump.
- the flow generator is an electromagnetic pump.
- the flow generator is detachable from the furnace.
- both the first conduit entrance is provided in the upper 60% of the maximum depth and that the second conduit exit is provided in the lower 25% of the maximum depth.
- the first conduit entrance may be provided within the upper 10% to 60% of the maximum depth and more preferably in the upper 25% to 60% and ideally in the upper 40% to 60%.
- the second conduit exit maybe provided within lower 10% to 25% of the maximum depth.
- the reference to the location at which the first conduit entrance and/or second conduit exit are provided may refer to the point at which the middle of the entrance and/or exit are provided.
- the first conduit preferably receives molten metal preferentially from the periphery relative to other parts of the container.
- the periphery may be the outer 15% of the container.
- the first conduit receives molten metal from the periphery from one side of the entrance to the first conduit preferentially to molten metal from the other side of the entrance to the first conduit.
- the molten metal may flow along the periphery to the first conduit in preference to flowing from the centre of the container. Along may refer to substantially parallel flow to the container wall adjoining the entrance to the first conduit.
- the second conduit preferably directs molten metal towards the centre of the container preferentially relative to other parts of the container.
- the centre may be the 20% of the container volume furthest from a wall of the container, preferably other than the floor of the container.
- the second conduit directs molten metal towards one side of the centre in preference to the other side.
- the molten metal may flow from the second conduit towards the centre of the container in preference to flowing along the periphery of the container.
- the centre of the container may be a or the location which has the greatest level for its rri mum separation from the periphery of the container, particularly the side walls, excluding the container floor.
- the centre may be the centre of a circular cross-section or cross-section of at least 300° arc extent.
- the centre may be a point or an axis.
- the centre may be a point on the floor of the container.
- the entrance portion may be the portion of the first conduit which leads directly from the container, preferably the end portion of the second conduit.
- the entrance portion may be or include the end 10cm of the first conduit.
- the entrance portion may be linear.
- the entrance portion may have a circular cross-section.
- the exit portion may be the portion of the second conduit which leads directly to the container, preferably the end portion of the second conduit.
- the exit portion may be or include the end lOsm of the second conduit.
- the exit portion may be linear.
- the exit portion may have a circular cross-section.
- the angle of the entrance portion of the first conduit relative to the adjoiiiing part of the container may refer to an axis of the entrance portion and/or a wall of the entrance portion.
- the angle of the entrance portion of the first conduit relative to the adjoining part of the container may refer to a plane defined by the wall of the container and/or the surface of the container adjoining the first conduit. The angle is preferably measured in a horizontal plane.
- the first conduit entrance portion and adjoining container part preferably define an angle of less than 25°.
- the angle is most preferably between 15° and 30°'
- the angle of the entrance portion of the first conduit relative to the centre of the container may refer to an axis of the entrance portion and/or a wall of the entrance portion.
- the angle of the entrance portion of the first conduit relative to the centre of the container may refer the centre as defined above.
- the angle is preferably measured in a horizontal plane.
- the first conduit entrance portion and centre of the container preferably define an angle of between 30° and 60°. The angle is most preferably between 30° and 45°.
- the angle of the exit portion of the second conduit relative to the adjoining part of the container may refer to an axis of the exit portion and/or a wall of the exit portion.
- the angle of the exit portion of the second conduit relative to the adjoining part of the container may refer to a plane defined by the wall of the container and/or the surface of the container adjoining the second conduit. The angle is preferably measured in a horizontal plane.
- the second conduit exit portion and adjoining container part preferably define an angle of at least than 70°.
- the angle is most preferably between 60° and 120°'
- the angle of the exit portion of the second conduit relative to the centre of the container may refer to an axis of the exit portion and/or a wall of the exit portion.
- the angle of the exit portion of the second conduit relative to the centre of the container may refer the centre as defined above. The angle is preferably measured in a horizontal plane.
- the second conduit exit portion and centre of the container preferably define an angle of between 0° and 25°.
- the angle is most preferably between 5° and 25°.
- angles for the first and second conduits may be measured in the same direction or the alternate direction, but are preferably measured in the same plane.
- reference to angled downward preferably refers to a direction away from the plane and towards the floor of the container.
- the angle, relative to the plane of the molten metal surface is between 2° and 10°, more preferably between 4° and 6°.
- a circulation system for molten metal including a flow generator, a first conduit connected to the flow generator and a second conduit connected to the flow generator, the end portion of the first conduit distal to the flow generator having an end face defined by a surface which is non- perpendicular relative to the axis of the end part of the first conduit and or the end portion of the second conduit distal to the flow generator having an end face defined by a surface which is non-perpendicular relative to the axis of the end part of the second conduit, the first and second conduit end portions being different from one another.
- the flow generator and/or first conduit and/or second conduit and/or portions thereof may be provided as detailed elsewhere in this document, including the first and/or second and/or third and/or fourth aspects of the invention.
- the end portion of the first conduit may be defined in part, for instance one direction, by a radius or curve, in particular the radius or curve of the peripheral wall of the furnace with which the end face of the first conduit is to form a flush surface.
- the end portion of the first conduit may be defined in part by the non- perpendicular angle between the axis of the first conduit and the part of the surface of the peripheral wall of the furnace with which the end face of the first conduit is to form a flush surface.
- the end portion of the first conduit may be defined, at least in part, by a curve of radius between 200 and 450cm.
- the end portion of the first conduit may be defined, at least in part, by an angle of between 50° and 85° between the end face, or a part thereof, and the axis of the first conduit.
- the end portion of the second conduit may be defined in part, for instance one direction, by a radius or curve, in particular the radius or curve of the peripheral wall of the furnace with which the end face of the second conduit is to form a flush surface.
- the end portion of the second conduit may be defined in part by the non- perpendicular angle between the axis of the second conduit and the part of the surface of the peripheral wall of the furnace with which the end face of the second conduit is to form a flush surface.
- the end portion of the second conduit may be defined, at least in part, by a curve of radius between 200 and 450cm.
- the end portion of the second conduit may be defined, at least in part, by an angle of between 0° and 40° between the end face, or a part thereof, and the axis of the first conduit. An angle of between 5° and 30° is preferred.
- a method of melting metal including introducing a mass of solid metal to a furnace and introducing heat to the furnace to at least partially melt the metal, the furnace including a container for molten metal, the container providing a maximum depth for molten metal within the container, the furnace further including a first conduit connected to the container by an entrance from the first conduit and a second conduit connected to the container by an exit from the second conduit, the first conduit providing an inlet to a flow generator, the second conduit providing an outlet form the flow generator, the first conduit entrance being provided in the upper 60% of the maximum depth of the molten metal in the container and/or the second conduit exit being provided in the lower 25% of the maximum depth of the molten metal in the container, the flow generator moving molten metal through itself via the inlet and outlet conduits.
- a seventh aspect of the invention we provide a method of melting metal, the method including introducing a mass of solid metal to a furnace and introducing heat to the furnace to at least partially melt the metal, the furnace including a container for molten metal, the container having a periphery adjacent to the walls forming the container and a centre, the furnace further including a first conduit connected to the container and a second conduit connected to the container, the first conduit providing an inlet to a flow generator, the second conduit providing an outlet form the flow generator, the flow generator moving molten metal through itself via the inlet and outlet conduits, the first conduit receiving molten metal from along the periphery of the container and or the second conduit directing molten metal towards the centre of the container.
- a method of melting metal including introducing a mass of solid metal to a furnace and introducing heat to the furnace to at least partially melt the metal, the furnace including a container for molten metal, the container having a centre, the furnace further including a first conduit connected to the container by an entrance portion and a second conduit connected to the container by an exit portion, the first conduit providing an inlet to a flow generator, the second conduit providing an outlet form the flow generator, at least the entrance portion of -lithe first conduit being angled relative to the adjoining part of the container by an angle of less than 30° and/or being angled relative to the centre of the container by a angle of at least 30° and/or at least the exit portion of the second conduit being angled relative to the adjoining part of the container by an angle of at least 60° and/or being angled relative to the centre of the container by an angle of less than 30°, the flow generator moving molten metal through itself via the inlet and outlet conduits.
- a ninth aspect of the invention we provide a method of melting metal, the method including introducing a mass of solid metal to a furnace and introducing heat to the furnace to at least partially melt the metal, the furnace including a container for molten metal, the molten metal surface defining a plane, the furnace further including a first conduit connected to the container and a second conduit connected to the container by an exit portion, the first conduit providing an inlet to a flow generator, the second conduit providing an outlet form the flow generator, at least the exit portion of the second conduit being angled downward by an angle of at least 2° relative to the plane of the molten metal surface, the flow generator moving molten metal through itself via the inlet and outlet conduits.
- the sixth, seventh, eighth and ninth aspects of the invention may include any of the features, options or possibilities set out elsewhere in this document, including the following.
- the mass of solid metal is preferably lowered into the furnace from above.
- the lid is withdrawn to facilitate metal introduction.
- the lid is returned after the metal has been charged.
- heat is only applied with the lid in position.
- the heat may be introduced by one or more burners.
- the burners are spaced around the periphery of the furnace.
- the metal is removed from the furnace once fully molten and/or after any other process steps have been performed.
- the method may include the addition of one of more materials to the melt or the solid metal.
- the method may include the casting or producing by other means of a solid metal item from the molten metal produced.
- the methods preferably cause molten metal to be withdrawn from the furnace from its periphery, ideally in the upper part of the melt.
- the methods preferably cause molten metal to be introduced to the furnace towards its centre, ideally in the lower part of the melt.
- the method causes flow of molten metal from the inlet, across the floor of the container, up the walls of the container and along the periphery of the container in the upper part of the melt to the inlet.
- Figure 1 is a side sectional view of a furnace embodying the present invention and showing the inlet configuration for the circulation system;
- Figure 2 is a side sectional view of a the furnace of Figure 1 showing the outlet configuration for the circulation system;
- Figure 3 is a sectional plan view of the furnace of Figures 1 and 2 showing the inlet and outlet configuration
- Figure 4 is a schematic plan view showing the circulation of molten metal within the furnace of Figure 1.
- furnaces Some designs of furnace are started from cold during their melt cycle, this is particularly true of circular furnaces.
- body of metal to be melted, frequently aluminium is lifted from its storage location and introduced into the furnace.
- Most circular furnaces have a removable lid to facilitate this stage.
- the body of metal which may be 100 tonnes or more, rests on the floor of the furnace.
- Heat is then applied, usually from a number of burners positioned around the periphery of the furnace. The fact that these burners are closer to some parts of the furnace interior than others and the fact that the flames are pointed at some parts of the furnace rather than others leads to higher melting rates at some locations than others. Problems also occur as the surface of the melt receives more heat than the bottom of the melt and hence a non-homogeneous melt is common, with consequential problems.
- melt cycle takes a considerable period of time to advance to the fully molten stage. This reduces the throughput of a furnace of any given size and hence impacts on the economics of the plant. Even then accumulation of cooler more viscous metal at the bottom of the furnace, away from the heaters is common.
- the invention aims to provide a circulation configuration and method which is able to provide circulation which is less prone to freezing and gives better heat transfer once circulation has started.
- the overall result is a reduction in cycle time for the furnaces, from cold to molten, of around 10%. This has an immense benefit of productivity and hence income for a plant.
- the furnace 2 includes vertical side wall 4 which extends around much of the circumference (approx 300° arc) and a sloping wall 6 which leads upward from the floor 8 of the furnace 2 to a lip 10.
- the lip 10 defines the bottom of an opening 12 which is used for oxide removal and other steps.
- the walls 4, 6 and floor 10 are refractory lined 14.
- the top of the furnace 2 is closed off by a lid 16.
- the lid 16 is slid back and the metal to be melted is lowered in and rested on the floor 8 of the furnace 2.
- the hd 16 is then returned to seal the opening and heating is started.
- the molten metal takes on a maximum level corresponding to the lip 10 height, as identified by level line 18, within the furnace interior 20.
- the present invention achieves circulation by a pumping unit 30 positioned outside the furnace and connected to the furnace interior by an inlet and outlet pipe.
- the inlet pipe 32 is shown in Figure 1 and is positioned around halfway between the floor 8 and the level line 18.
- the inlet pipe 32 is angled downward towards the furnace interior 20 at an angle of around 1.0°. This assists drainage of molten material back into the furnace 2 should the furnace be emptied for any reason.
- the inlet pipe 32 is of ceramic and has a furnace end 34 which is flush with the wall 4. By providing the inlet pipe 32 at this height the pumping unit 30 is always provided with hot molten metal from within the furnace 2. This eliminates problems with freezing of previously molten metal in the pumping unit 30.
- the outlet pipe 36 is shown in Figure 2 and has a different position.
- the outlet pipe 36 is positioned close to the floor 8.
- the outlet pipe 36 is also angled downward towards the furnace interior, but this time at a much steeper angle, around 5°. This provides not only for gravity drainage, if needed, but significantly encourages the molten metal exiting the outlet pipe 36 to flow vigorously across the floor 8 and hence transfer heat to the cooler metal which has accumulated there.
- the outlet pipe 36 is of ceramic and has an end 38 flush with the interior of the wall 4 of the furnace 2.
- the end 38 of the outlet pipe 36 is provided at around 15% of the distance between the floor 8 and level line 18.
- the inlet pipe 32 is carefully arranged so that it draws molten metal from around the edge of the furnace 2, location 40. As this location 40 is closer to the peripheral burners, not shown, it is hotter than the centre 42, even at the top. This means that the pumping unit is drawing in the hottest metal available to circulate. Again problems with freezing in the pumping unit are reduced still further as a result.
- the outlet pipe 36 is also carefully arranged, in this case to feed the hot molten metal towards the centre 42 of the furnace interior 20. As a result the hottest metal is sent to the centre bottom of the furnace to contact the coolest location and hence metal in the furnace.
- the overall effect is to eliminate freezing problems, such as blockages or restrictions, in the pumping unit 30 and pipes 32, 36, by always passing the hottest metal through the unit 30. Additionally, the hottest metal is circulated to the location where the coolest metal collects and hence heat transfer to this metal is maximised, whilst the flow paths which result encourage movement even of this cooler material.
- Arrow B flow spreads out across the floor 8, arrows C, resulting in hot metal contacting any cool metal which accumulates here initially (thus heating it) and/or encouraging flow from this location, arrows D.
- the flow through the pumping unit is sufficient to generate upward flow at the walls, arrows E; circulating flow at the bottom, arrows F and circulating flow at the top, arrows G.
- the result is good heat transfer between the hot material and the cold and the promotion of flow throughout the furnace interior 20 rather than allowing quiet cool locations to form. Melting is thus quicker, evening out of heat within the melt is thus quicker and the evening out of heat is more even than in prior art systems.
- Electromagnetic pumping uses magnetic repulsion to propel a conductor, the molten metal, through the unit. Strong electromagnets are used around a refractory tube to achieve the effect.
- the technique is particularly suited to the present invention as it can be operated easily at a variety of flow rates to accommodate the amount of pumpable metal available as start up proceeds; is less prone to freezing than mechanical pumps and, most importantly can achieve far higher flow rates than mechanical pumps which gives optimised circulation.
- Electromagnetic pumping can be used to pump 10 tonne of metal per minute or more.
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002436793A CA2436793A1 (en) | 2000-10-17 | 2001-10-16 | Improvements in and relating to furnaces and methods of melting |
US10/399,508 US20050035503A1 (en) | 2000-10-17 | 2001-10-16 | Furnaces and methods of melting |
AU2001294040A AU2001294040A1 (en) | 2000-10-17 | 2001-10-16 | Improvements in and relating to furnaces and methods of melting |
SI200130706T SI1327116T1 (en) | 2000-10-17 | 2001-10-16 | Metal melting furnace and method of melting metal |
EP01974525A EP1327116B1 (en) | 2000-10-17 | 2001-10-16 | Metal melting furnace and method of melting metal |
DE60125392T DE60125392T2 (en) | 2000-10-17 | 2001-10-16 | METAL MELTING OVEN AND METHOD FOR MELTING METAL |
US11/891,726 US7691322B2 (en) | 2000-10-17 | 2007-08-13 | Furnaces and methods of melting |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB0025413.6A GB0025413D0 (en) | 2000-10-17 | 2000-10-17 | Improvements in and relating to furnaces and methods of melting |
GB0025413.6 | 2000-10-17 |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10399508 A-371-Of-International | 2001-10-16 | ||
US11/891,726 Continuation US7691322B2 (en) | 2000-10-17 | 2007-08-13 | Furnaces and methods of melting |
Publications (1)
Publication Number | Publication Date |
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WO2002033339A1 true WO2002033339A1 (en) | 2002-04-25 |
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2001/004579 WO2002033339A1 (en) | 2000-10-17 | 2001-10-16 | Improvements in and relating to furnaces and methods of melting |
Country Status (9)
Country | Link |
---|---|
US (2) | US20050035503A1 (en) |
EP (1) | EP1327116B1 (en) |
AT (1) | ATE348992T1 (en) |
AU (1) | AU2001294040A1 (en) |
CA (1) | CA2436793A1 (en) |
DE (1) | DE60125392T2 (en) |
ES (1) | ES2280401T3 (en) |
GB (1) | GB0025413D0 (en) |
WO (1) | WO2002033339A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1674814A3 (en) * | 2004-12-22 | 2007-05-30 | Kenzo Takahashi | Agitator, agitating method, and melting furnace with agitator |
EP1829632A1 (en) * | 2003-05-16 | 2007-09-05 | EMP Technologies Limited | Apparatus for discharging molten metal from a vessel to another vessel |
US9039958B2 (en) | 2008-11-20 | 2015-05-26 | Rifat A. Chalabi | Metal melting apparatus |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
LV13636B (en) * | 2006-04-19 | 2007-12-20 | Gors Sia | Technique and device for inductive mixing of liquid metal |
WO2010016270A1 (en) * | 2008-08-08 | 2010-02-11 | パナソニック株式会社 | Quantizing device, encoding device, quantizing method, and encoding method |
US8420008B2 (en) * | 2009-09-30 | 2013-04-16 | Novelis Inc. | Side well for metal melting furnace |
US9051623B2 (en) | 2012-05-29 | 2015-06-09 | Gors Ltd. | Apparatus for melting a solid metal |
EP2927764B1 (en) * | 2014-04-02 | 2016-06-29 | Siemens Aktiengesellschaft | Numerical controller with indicator for preview in case of changes to the sub-program |
RU2610099C2 (en) * | 2015-06-02 | 2017-02-07 | Виктор Николаевич Тимофеев | Furnace mixer |
RU189343U1 (en) * | 2018-09-27 | 2019-05-22 | Федеральное Государственное Бюджетное Образовательное Учреждение Высшего Образования "Новосибирский Государственный Технический Университет" | DEVICE OF MAGNETIC HYDRODYNAMIC MIXING OF LIQUID METAL IN CYLINDRICAL BATH |
Citations (3)
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---|---|---|---|---|
DE2903316A1 (en) * | 1979-01-29 | 1980-07-31 | Dolschenkov | Gas:dynamical mixing of molten metal - by cyclic extn. of metal portion and reinjection at deeper level |
JPH07268504A (en) * | 1995-03-10 | 1995-10-17 | Toyota Motor Corp | Aluminum swarf melting device |
WO1999053109A1 (en) * | 1998-04-10 | 1999-10-21 | Premelt Pump, Inc. | Apparatus having gas-actuated pump and charge well and method of melting metal therewith |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3276758A (en) * | 1963-04-24 | 1966-10-04 | North American Aviation Inc | Metal melting furnace system |
-
2000
- 2000-10-17 GB GBGB0025413.6A patent/GB0025413D0/en not_active Ceased
-
2001
- 2001-10-16 DE DE60125392T patent/DE60125392T2/en not_active Expired - Lifetime
- 2001-10-16 AT AT01974525T patent/ATE348992T1/en active
- 2001-10-16 ES ES01974525T patent/ES2280401T3/en not_active Expired - Lifetime
- 2001-10-16 CA CA002436793A patent/CA2436793A1/en not_active Abandoned
- 2001-10-16 WO PCT/GB2001/004579 patent/WO2002033339A1/en active IP Right Grant
- 2001-10-16 US US10/399,508 patent/US20050035503A1/en not_active Abandoned
- 2001-10-16 EP EP01974525A patent/EP1327116B1/en not_active Expired - Lifetime
- 2001-10-16 AU AU2001294040A patent/AU2001294040A1/en not_active Abandoned
-
2007
- 2007-08-13 US US11/891,726 patent/US7691322B2/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2903316A1 (en) * | 1979-01-29 | 1980-07-31 | Dolschenkov | Gas:dynamical mixing of molten metal - by cyclic extn. of metal portion and reinjection at deeper level |
JPH07268504A (en) * | 1995-03-10 | 1995-10-17 | Toyota Motor Corp | Aluminum swarf melting device |
WO1999053109A1 (en) * | 1998-04-10 | 1999-10-21 | Premelt Pump, Inc. | Apparatus having gas-actuated pump and charge well and method of melting metal therewith |
Non-Patent Citations (1)
Title |
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PATENT ABSTRACTS OF JAPAN vol. 1996, no. 02 29 February 1996 (1996-02-29) * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1829632A1 (en) * | 2003-05-16 | 2007-09-05 | EMP Technologies Limited | Apparatus for discharging molten metal from a vessel to another vessel |
EP1674814A3 (en) * | 2004-12-22 | 2007-05-30 | Kenzo Takahashi | Agitator, agitating method, and melting furnace with agitator |
US8158055B2 (en) | 2004-12-22 | 2012-04-17 | Kenzo Takahashi | Melting furnace with agitator |
US9039958B2 (en) | 2008-11-20 | 2015-05-26 | Rifat A. Chalabi | Metal melting apparatus |
Also Published As
Publication number | Publication date |
---|---|
ES2280401T3 (en) | 2007-09-16 |
AU2001294040A1 (en) | 2002-04-29 |
US20080023891A1 (en) | 2008-01-31 |
US20050035503A1 (en) | 2005-02-17 |
CA2436793A1 (en) | 2002-04-25 |
EP1327116A1 (en) | 2003-07-16 |
GB0025413D0 (en) | 2000-11-29 |
DE60125392T2 (en) | 2007-10-04 |
US7691322B2 (en) | 2010-04-06 |
ATE348992T1 (en) | 2007-01-15 |
EP1327116B1 (en) | 2006-12-20 |
DE60125392D1 (en) | 2007-02-01 |
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