WO2002032793A1 - Conveyor device - Google Patents

Conveyor device Download PDF

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Publication number
WO2002032793A1
WO2002032793A1 PCT/JP2000/007196 JP0007196W WO0232793A1 WO 2002032793 A1 WO2002032793 A1 WO 2002032793A1 JP 0007196 W JP0007196 W JP 0007196W WO 0232793 A1 WO0232793 A1 WO 0232793A1
Authority
WO
WIPO (PCT)
Prior art keywords
drive
guide
drive cylinder
endless belt
conveyor device
Prior art date
Application number
PCT/JP2000/007196
Other languages
French (fr)
Japanese (ja)
Inventor
Naoya Sato
Motonori Kawato
Tomoaki Hachiya
Yuuichi Komazawa
Original Assignee
Technowave, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Technowave, Ltd. filed Critical Technowave, Ltd.
Priority to PCT/JP2000/007196 priority Critical patent/WO2002032793A1/en
Publication of WO2002032793A1 publication Critical patent/WO2002032793A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/53Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another
    • B65G47/54Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another at least one of which is a roller-way
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/20Screws

Definitions

  • the present invention relates to a conveyor device using a screw feed mechanism and a roller using the same.
  • the belt conveyor mechanism mainly has a structure in which a belt is suspended between a pair of rollers and one of the rollers is connected to a motor via a belt or the like to enable endless movement of the belt. It has a structure with multiple guide rollers and guide plates between rollers.
  • FIG. 11 shows a roller conveyor device of the related invention.
  • the conveyor device is configured by arranging a large number of roller conveyor units 101 (hereinafter referred to as “units 101”) in the related invention shown in FIGS. 12 and 13 described later.
  • the unit 101 has a roller 102 in the form of a polygonal prism (octagonal prism in the figure).
  • Each of the rollers 102 rotates in conjunction with a main feed device (motor) (not shown), and these rollers 102 form a main transport surface of the roller conveyor device of the present invention. That is, these rollers 102 rotate As a result, the luggage on the roller conveyor device is moved in the direction in which the rollers 102 rotate, that is, in the transport direction of the main transport surface (hereinafter, referred to as “main transport direction”).
  • Each of the octagonal pillars of the roller 102 has a function as a belt conveyor (belt conveyor mechanism) that is driven in a direction orthogonal to the main transport direction (hereinafter, referred to as “orthogonal direction”).
  • the movement of the belt 108 makes it possible to move the load on the main transport surface in the orthogonal direction.
  • the conveyed object W (hereinafter referred to as “baggage” for convenience) placed on the conveyor device is moved and conveyed in the main conveying direction with the simultaneous rotation of the rollers 102 of each unit 101, and The movement of the belt 108 on each surface of each roller 102 also moves in the orthogonal direction, as indicated by the arrow, thereby allowing the luggage W to branch and join.
  • FIG. 12 is a perspective view showing one of the units 101 in the above-described conveyor device
  • FIG. 13 is a front view of the unit 101 and a view of an A part and a B part arrow. .
  • the unit 101 in each figure is formed in the shape of an octagonal column, and its both ends are supported by a pair of bearing brackets 103 having a book-end shape. And a main shaft 104 rotatably mounted on one end (shown on the left side in the figure) of one of the bearing brackets 103.
  • Each of the side surfaces of the octagonal roller 102 has a belt conveyor function that is driven in a direction orthogonal to the main transport direction (hereinafter, referred to as “orthogonal direction”). It is possible to move the load on the main transport surface in the orthogonal direction by the movement of. That is, the roller 102 is shown in FIG. 12 and FIG.
  • End plates 105 that form an octagon as described above, eight connecting plates 106 that integrally connect the two at the corresponding sides of both end blades 105, and two end plates 105
  • Each belt 1 consists of a guide pulley 107 rotatably supported inside on each side and a belt 108 endlessly looped between the corresponding guide pulleys 7 on both sides of both end plates. 08 covers the outer periphery of the roller 102.
  • each of the belts 108 is driven in the orthogonal direction, it is possible to simultaneously move the packages moving in the main transport direction on the mouth-to-door conveyor device in the orthogonal direction.
  • the belt material is stretched or shrunk due to a change in the feeding speed because the rotating roller applies tension to one point of the belt and feeds it. It was difficult to keep up with sudden changes in feed speed and sudden changes in direction, and in extreme cases the belt could break.
  • the present invention has a simple structure and disperses the tension in the feeding direction of the belt, thereby minimizing the expansion and contraction of the belt, and thereby can accurately follow changes in the feeding speed and the feeding direction.
  • An object of the present invention is to provide a conveyor device as described above.
  • an object of the present invention is to provide a compact and operable conveyer unit for constructing the same, which enables accurate operation. Disclosure of the invention
  • a drive cylinder that rotates in connection with the drive motor
  • a drive guide is provided spirally on the surface of the drive cylinder,
  • the endless belt surface is provided with a moving guide for engaging with the driving guide, and the endless belt is driven by the rotation of the driving cylinder by the engagement of the driving guide and the moving guide.
  • a drive cylinder in which the cylinder shaft is rotatably supported by bearings at both ends of the main frame;
  • a pair of left and right mouth frames fixed to both sides of the main frame at the top of the drive cylinder
  • Parallel to and A drive guide is installed spirally on the surface of the drive cylinder,
  • a plurality of moving guides are installed on the surface of the endless belt at a pitch corresponding to the driving guide
  • the endless belt is driven by the rotation of the drive cylinder by the engagement of the drive guide and the movement guide.
  • the conveyor device according to the present invention is a conveyor device based on a completely new idea that has never existed before, in which a belt is moved endlessly by rotation of a drive cylinder.
  • the mechanism is simple and accurate feeding is possible.
  • a drive cylinder that rotates in connection with the drive motor
  • a plurality of endless belts arranged in the vicinity of the drive cylinder along the axial direction thereof,
  • a drive guide is provided spirally on the surface of the drive cylinder,
  • Each endless belt surface is provided with a moving guide for engaging with the driving guide
  • each of the endless belts is driven with the rotation of the drive cylinder
  • Each of the endless belts is supported via a rotary support so that the outer circumference of the drive cylinder can be rotated.
  • a drive cylinder in which the cylinder shaft is rotatably supported by bearings at both ends of the main frame;
  • a drive guide is provided spirally on the surface of the drive cylinder,
  • Each endless belt surface is provided with a moving guide for engaging with the driving guide
  • the rotation of the drive cylinder is achieved by the engagement between the drive guide and the moving guide.
  • Each endless belt is driven with the rolling
  • both ends of the roller frame disposed on both side surfaces of the endless belts are respectively fixed to rotating supports that are rotatably supported by the bearings, and the endless belts are connected via the rotating supports.
  • the outer circumference of the drive cylinder can be rotated simultaneously.
  • each endless belt of the unit can be rotated as a rotating body, and at the same time, each endless belt can be moved in the longitudinal direction. At this time, since such a drive does not require a complicated mechanism such as a differential mechanism, it can be made simple and inexpensive.
  • the invention described in claim 7 is
  • a roller conveyor device comprising a plurality of roller conveyor units according to any one of claims 4 to 6 arranged in parallel to form a main conveying surface, wherein the conveying direction of the endless belt of each roller conveyor unit is Direction perpendicular to the transport direction of the main transport surface
  • the roller conveyor device of the present invention a large number of the roller conveyors are arranged in a horizontal row, and the rotation of the unit group causes the transfer of the object to be transferred as a so-called roller conveyor, and at the same time, the transfer of the objects is performed.
  • the conveyed object can also be moved in a direction perpendicular to the main conveying direction. This makes it possible to perform branch control, merge control, attitude control, and the like of the transferred object.
  • the invention described in claim 8 is
  • At least one main feed device for rotating a part or all of the rotary supports for transporting the transported object in the main transport direction
  • Each of the mouth conveyor units is provided with an orthogonal feeder for rotating its drive cylinder,
  • a control device for controlling the operation of the main feed device and the Z or orthogonal feed device for controlling the operation of the main feed device and the Z or orthogonal feed device
  • each endless belt rotating with the rotary support rotates relative to the drive cylinder, As it is, the endless belt is driven in a direction perpendicular to the endless belt by the relative rotation of the drive cylinder. Therefore, by appropriately rotating the drive cylinder at such a speed as to cancel the rotation of the rotary support, it is possible to control the movement of the transferred object in the orthogonal direction.
  • the invention described in Claim 10 is
  • the control device calculates the required movement amount of the endless belt of each roller competition based on the measurement result of the measurement device, and controls the drive speed of the main feed device and the Z or orthogonal direction feed device.
  • the roller conveyor device according to claim 9, wherein: In order to perform the control necessary for the movement of the transported object in the orthogonal direction, it is necessary to know where the transported object is currently placed on the roller conveyor device.
  • the present invention is a roller conveyor device provided with a measuring device for measuring this.
  • the measuring device may be a device for recognizing the position or the like before the object to be measured enters the roller conveyor device, or after being placed on the roller conveyor. Anything that recognizes this may be used. There is no limitation on the method, and a device using a photoelectric tube or infrared light, or a method using image recognition or the like may be used.
  • the invention described in Claim 11 is:
  • the measuring device includes an imaging unit and an image recognition unit.
  • the roller conveyor device characterized in that: The object to be transported is photographed by the imaging means, and is analyzed by the image recognition means to calculate its position and the like.
  • the measuring device recognizes the position of the transferred object immediately before it is placed on the main transfer surface.
  • the roller conveyor device according to claim 10 or 11, characterized by the above. If it is possible to know the point at which the transferred object enters the main transfer surface, the position of the transferred object after that can be determined by the rotation and movement of each mechanism in each roller conveyor unit, the size and spacing of each mechanism, etc. Can be grasped. Therefore, the present invention recognizes the position of the transferred object immediately before the transferred object is placed on the main transfer surface.
  • the invention described in Claims 13 is
  • a logistics system comprising the roller conveyor device according to any one of claims 7 to 12.
  • the distribution system refers to a system that aims to classify and branch many packages.
  • FIG. 1 is a side view, a plan view, and a front rear view showing a conveyor device of the present invention.
  • FIG. 2 is a side sectional view taken along line AA of FIG.
  • FIG. 3 is a partial perspective view of the conveyor device of the present invention.
  • FIGS. 4 (a) and (b) are front sectional views showing examples of the shape of a convex portion serving as a driven guide.
  • FIG. 5 is a side view showing a roller conveyor unit according to the present invention.
  • 6 (a) is a view taken in the direction of arrow B in FIG. 4, and
  • FIG. 6 (b) is a sectional view taken along the line C-C in FIG.
  • FIG. 7 is a perspective view showing a mouth conveyor unit of the present invention.
  • FIG. 8 is a perspective view of a roller conveyor device in which the roller conveyor unit of the present invention is combined.
  • FIG. 9 is a diagram showing an aspect of the orthogonal movement of the load in the roller conveyor device of the present invention.
  • FIG. 10 is an explanatory diagram of the control method in FIG. 9 (b).
  • FIG. 11 is a perspective view of a roller conveyor device capable of moving in an orthogonal direction.
  • FIG. 12 is a perspective view of a mouth-to-mouth conveyor unit.
  • FIG. 13 is a front view and a side view of the roller conveyor unit. Explanation of reference numerals
  • FIG. 1 to 3 show a conveyor device according to the present invention.
  • the conveyor device is composed of a drive cylinder 2 in which a cylinder shaft 2a is rotatably supported by bearings 1a at both ends of a main frame 1; A pair of left and right roller frames 3 fixed to the roller frame, a plurality of rollers 4 rotatably supported between the two roller frames 3, and An endless belt 5 that moves endlessly using a group of rollers 4 as a guide roller, and the endless belt 5 has an upper surface along a longitudinal direction of the drive cylinder 2 on a lower surface thereof. Touches in parallel.
  • spiral guide grooves 6 (drive guides) are continuously engraved at a predetermined inclination and pitch width, while on the surface of the endless belt 5, the guide grooves 6 correspond to the guide grooves 6.
  • a plurality of inclined protrusions 7 are provided at the same pitch with respect to the guide grooves 6, and the protrusions 7 engage with the guide grooves 6 at the upper surface position of the drive cylinder 2. I have.
  • a drive motor 8 is provided at a lower portion of the drive cylinder 2 at one end of the main frame 1 and is connected to the drive cylinder 2 via a pair of pulleys 9, 10 and a timing belt 11. . This may, of course, continue with a combination of spur gears and gears.
  • the endless belt 5 is rotated by the driving power of the drive motor 8 so that the endless belt 5 is driven by a kind of screw feed mechanism by the engagement of each protrusion 7 of the endless belt 5 with the guide groove 6. It moves endlessly in the longitudinal direction.
  • the tension on the endless belt 5 is dispersed according to the number of engagements of the projections 7 with the guide grooves 6, so that the tension does not expand or contract due to speed change or direction change, but follows the rotation of the drive cylinder 2 High-precision feeding is possible.
  • the moving torque of the belt 5 can be set large, and conversely, by setting the spiral pitch large, Guide tilt is small, lateral component is small The transmission loss can be reduced.
  • the guide groove 6 has a single-thread structure. However, if the guide groove 6 has a multi-thread structure, the moving torque can be increased and the lateral component can be minimized.
  • the drive guide is a guide groove which is a concave groove
  • the moving guide is a convex portion.
  • machining of the drive cylinder is simple, and the belt is provided with a position where the moving guide is formed.
  • An advantage is that the belt strength can be ensured because it is sufficient to form the belt thicker than the general part.
  • the drive guide on the drive cylinder side may be formed as a convex portion
  • the movement guide on the endless belt 5 may be formed as a concave groove.
  • the depth and width of the guide groove 6 and the thickness and width of the protrusion 7 are appropriately set.
  • the protrusion 7 is formed along the peripheral surface of the guide groove 6. By forming it in a curved shape, the area of the contact portion can be increased, and the bonding force can be increased.
  • the convex portion 7 can be provided in the form of a pin at the center of the belt 5 in the width direction.
  • the pins may be formed integrally with the endless belt 5, or a separate pin or the like may be embedded in the endless belt 5.
  • FIGS. 5 to 7 show a unit 101 for using the present invention in a mouth conveyor system. (Hereinafter, referred to as “unit 20”). That is.
  • the unit 20 is used as a unit constituting a roller conveyor device and the like in FIG. 8 described later.
  • the same parts as those in the above embodiment are denoted by the same reference numerals, and only different parts or newly added parts will be described using different reference numerals.
  • a plurality of endless belts 5 are arranged in the longitudinal direction on the outer peripheral surface of the drive cylinder 2 constituting the unit 20.
  • eight endless belts 5 are arranged, and each of the projections 7 (moving guides) is engaged with the guide groove 6 (drive guide) of the drive cylinder 2 so that the drive cylinder 2 rotates. It can be moved endlessly all at once.
  • the two ends of the roller frame 3 arranged on both sides of each endless belt 5 in the longitudinal direction are concentrically arranged on the outer periphery of the cylinder shaft 1a, and are rotatably supported by the bearing portion 1a. Rotating support).
  • a pulley 22 is axially connected to the rotating disk 21.
  • the pulley 22 is continuously connected to a power transmission means (main feed device) (not shown). ing. Therefore, both disks 21 are rotated by the pulley 22 being rotated by the power transmission means, whereby each endless belt 5 is simultaneously rotated on the outer periphery of the drive cylinder 2. Due to this rotation, when the roller 20 is combined with a unit 20 to form a main conveyor surface as will be described later, conveyance in the main conveyance direction is performed.
  • the drive motor 8 is connected to the drive cylinder 2 via a pair of pulleys 9, 10 and a timing belt 11, and
  • the rotation of the drive cylinder 2 by the rotation power of the drive motor 8 causes the belt 5 to move each of the convex portions 7 of the belt 5 with respect to the guide groove 6. It moves endlessly in the longitudinal direction by a kind of screw feed mechanism by engagement.
  • the unit 20 there are a plurality of endless belts 5 driven in this way.
  • the endless belt 5 moves in a direction orthogonal to the main transport surface (hereinafter, referred to as an "orthogonal direction"). Movement of luggage is performed.
  • the eight endless belts 5 are arranged by dividing the outer periphery of the drive cylinder 2 equally, but in the case of a single-conveyor unit using the present invention, a conventional belt conveyor is used. Unlike the roller conveyor unit, any number of two or more belts 5 can be arranged as long as the diameter of the drive cylinder 2 is not limited and the rotation does not impair the smoothness of transportation. Asymmetric arrangements are also possible.
  • a mouth-to-mouth conveyor device configured by combining a plurality of the above units 20 will be described with reference to FIG.
  • a unit 20 is used instead of the unit 101. As shown in FIG. 8, a plurality of units 20 are arranged in parallel to function as one roller conveyor device.
  • each pulley 22 is connected to a main feeder (not shown), not shown, with the rotation direction of each unit 20 as the main transport direction, so that each unit 20 rotates simultaneously, The article is transported in the transport direction of the main transport surface constituted by the unit 20.
  • the driving motor 8 The endless belt 5 is connected to the cylinder 2 via a pair of burries 9, 10 and a timing belt 11.
  • the projection 7 is moved endlessly in the longitudinal direction by a kind of screw feed mechanism by engagement of each projection 7. Therefore, it is possible to appropriately drive the endless belts 5 in the orthogonal direction by appropriately rotating the drive motor 8 at such a speed as to cancel the rotation speed of the main feeder.
  • the article can be moved in the direction orthogonal to the transport direction, or the orientation of the article can be changed. More specifically, for example, when the cylinder shaft is stopped and the outer periphery (the rotating disk 21) is rotated by one rotation, the cylinder shaft makes one rotation relative to the outer periphery in the opposite direction. Therefore, each endless belt 5 on the outer periphery moves in the orthogonal direction by a pitch corresponding to one rotation according to the screw pitch. Therefore, in order to move the articles in the main transport direction, in the roller conveyor device, when the rotating disk 21 is rotated via the pulley 22 by the main feed device, when the units 20 constituting the main transport surface rotate. At the same time, each belt 5 constituting this moves in the orthogonal direction.
  • the drive cylinder 2 may be rotated in the same direction and at the same speed as the rotating disk 21.
  • the luggage moves only in the main transport direction, does not move in the orthogonal direction, and does not change its attitude.
  • the drive cylinder 2 may be controlled to rotate relatively to the rotating disk 21. That is, as the drive cylinder 2 rotates relative to the rotating disk 21, each endless belt 5 Move in the orthogonal direction by the amount corresponding to the screw pitch of the drive guide and moving guide. Therefore, given the screw pitch, it is possible to reversely calculate how much the relative rotation amount of the drive cylinder 2 should be in accordance with the target moving distance in the orthogonal direction.
  • the same operation is performed on all the units 20 on which the load is placed, the load moves in the orthogonal direction without changing the posture. That is, the movement as shown in FIG. 9 (a) becomes possible.
  • each unit 20 is equipped with a sensor (measurement device) that recognizes whether a load is placed on itself and on which part of the unit, and between each unit 20 Or, if the roller conveyor device is configured so that information can be exchanged between each unit 20 and the control device by communication or the like, it is possible to reliably control the load.
  • a sensor measurement device
  • the subsequent package can be obtained. Can be determined from the distance moved by the roller conveyor device. If, for example, a servomotor is used for the drive motor 8 and the main feeder, the number of rotations can be ascertained, so that the distance that the load has been moved by the roller conveyor device can also be ascertained. In this way, it is possible to calculate on which unit 20 the package is currently placed.
  • the passage timing is calculated, and the driving mode 8 is determined in one or more corresponding units 20 as described above.
  • the sent baggage can be moved in the orthogonal direction by the movement of the endless belts 5.
  • FIG. 10 (i) Assume that when a certain point in the middle of the process of moving the luggage is taken out as shown in FIG. 9 (b), the state is as shown in FIG. 10 (i). That is, the luggage W is placed on the three units 20. At this moment, the luggage is moved by the endless belt 5 facing the upper surface in each unit 20. In the figure, G is the position of the center of gravity of the load. To move the package W as shown in Fig. 9 (b), the package W must be moved in the main transport direction and the orthogonal direction while rotating as shown in Fig. 10 (i). . This movement is realized by controlling the endless belts 5 of each unit so that the movement speeds thereof are different from each other. Specifically, as shown in FIG. 10 (ii), each endless belt 5 on the upper surface is approximated by a straight line (B1 to B3), and the distance from the center of gravity G to each endless belt is L1 to L3. At this time,
  • the movement in the main transport direction is controlled by the movement of the main feeder, and need not be considered here.
  • the amount of rotation of the drive cylinder for moving in the orthogonal direction consists of the following three components.
  • the speed of the load on the straight line B1 to B3 is given by ⁇ , where ⁇ is the speed around the center of gravity of the load to be targeted.
  • the relative rotation amount of each drive cylinder per unit time is set so that the moving distance per unit time of the endless belt 5 corresponding to each straight line ⁇ 1 to ⁇ 3 is L1co to L3 ⁇ . You only have to do the back calculation.
  • the main feed device for moving in the main transport direction and the driving motors 8 for moving in the orthogonal direction are appropriately driven by the control device using the position information and the like.
  • the movement of the load in the main transport direction and the orthogonal direction can be controlled, and further, the attitude of the load can be controlled.
  • one motor 8 is used for driving the cylinder for driving one unit 20.
  • one unit 8 can be shared by a plurality of units 20 if necessary.
  • the units 20 described above are mainly deployed at positions where the branching, merging, sorting, and sorting of items are to be performed in the entire conveyor system, and the other parts of the compare system are general rollers or belts. Needless to say, it can be configured by a conveyor.
  • the structure is simple, the belt does not expand or contract due to the tension change due to the speed change or the moving direction change, and the accurate feeding can be performed. It becomes possible.
  • roller conveyor unit and the mouth-to-mouth conveyor device to which this conveyor device is applied have an advantage that branching, merging, posture change, rotation, and the like can be controlled at high speed and flexibly. This also contributes to layout savings.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Belt Conveyors (AREA)

Abstract

A conveyor device, comprising a drive cylinder (2) rotated in conjunction with a drive motor (8) and an endless belt disposed in proximity to and along the axial direction of the drive cylinder, characterized in that a drive guide (6) is provided spirally on the surface of the drive cylinder, a moving guide (7) for engagement with the drive guide is installed on the surface of the endless belt, and the endless belt is driven according to the rotation of the drive cylinder through the engagement of the drive guide with the moving guide, whereby, when the drive cylinder is rotated, the endless belt is moved endlessly in the longitudinal direction by a kind of screw-feeding mechanism formed by the engagement of the drive guide with the moving guide.

Description

コンベア装置 Conveyor device
技術分野 Technical field
本発明は、 ねじ送り機構を利用したコンベア装置とこれを応用したローラ 明  The present invention relates to a conveyor device using a screw feed mechanism and a roller using the same.
コンベア装置に関する。 Conveyor device.
田 背景技術  Field background technology
一般に、 ベルトコンベアの機構は、 一対のローラ間にベルトを懸架し、 一 方のローラをベルトなどを介してモータに連繋させることでベルトの無端移 動を可能とした構造が主であり、 各ローラ間に複数のガイドローラ、 ガイド プレートなどを備えた構造となっている。  Generally, the belt conveyor mechanism mainly has a structure in which a belt is suspended between a pair of rollers and one of the rollers is connected to a motor via a belt or the like to enable endless movement of the belt. It has a structure with multiple guide rollers and guide plates between rollers.
また、 本発明者らは、 このような従来のベルトコンベアの高度な応用とし て、 荷物を進行方向と直交する方向にも移動可能なローラコンベア装置をす でに開発している (国際出願番号 P C T/ J P 0 0 / 0 0 3 7 7 )。 As an advanced application of such a conventional belt conveyor, the present inventors have already developed a roller conveyor device capable of moving loads in a direction perpendicular to the traveling direction (see International Application No. PCT / JP 00/0 0 3 7 7).
第 1 1図に当該関連発明のローラコンベア装置を示す。 当該コンベア装置 は後述する第 1 2図、 第 1 3図の同関連発明におけるローラコンベアュニッ ト 1 0 1 (以下、 「ュニット 1 0 1」 という。) を多数並列させて構成されて いる。 ユニット 1 0 1は、 それぞれ多角柱 (図では八角柱) の形状をした口 ーラ 1 0 2を有している。各ローラ 1 0 2は図示しない主送り装置(モータ) に連動して回転するものであり、 これらローラ 1 0 2が本発明のローラコン ベア装置の主搬送面を形成している。 すなわち、 これらローラ 1 0 2が回転 することにより、 ローラコンベア装置上の荷物は、 ローラ 1 0 2の回転する 方向、 すなわち主搬送面の搬送方向 (以下、 「主搬送方向」 という。) に移動 される。 FIG. 11 shows a roller conveyor device of the related invention. The conveyor device is configured by arranging a large number of roller conveyor units 101 (hereinafter referred to as “units 101”) in the related invention shown in FIGS. 12 and 13 described later. The unit 101 has a roller 102 in the form of a polygonal prism (octagonal prism in the figure). Each of the rollers 102 rotates in conjunction with a main feed device (motor) (not shown), and these rollers 102 form a main transport surface of the roller conveyor device of the present invention. That is, these rollers 102 rotate As a result, the luggage on the roller conveyor device is moved in the direction in which the rollers 102 rotate, that is, in the transport direction of the main transport surface (hereinafter, referred to as “main transport direction”).
かつ、 ローラ 1 0 2の八角柱状の八面は、 それぞれが、 主搬送方向と直交 する方向 (以下、 「直交方向」 という。) に駆動されるベルトコンベアとして の機能 (ベルトコンベア機構) を有しており、 ベルト 1 0 8の移動により主 搬送面上の荷物を、 直交方向に移動することが可能である。  Each of the octagonal pillars of the roller 102 has a function as a belt conveyor (belt conveyor mechanism) that is driven in a direction orthogonal to the main transport direction (hereinafter, referred to as “orthogonal direction”). The movement of the belt 108 makes it possible to move the load on the main transport surface in the orthogonal direction.
従って、 コンベア装置上に載置された被搬送物 W (以下、 便宜上 「荷物」 という。)は、各ュニット 1 0 1のローラ 1 0 2の一斉回転に伴い主搬送方向 に移動搬送され、 また各ローラ 1 0 2の各面のベルト 1 0 8の移動により矢 印のごとく、 直交方向にも移動し、 荷物 Wの分岐、 合流などを可能としてい る。  Therefore, the conveyed object W (hereinafter referred to as “baggage” for convenience) placed on the conveyor device is moved and conveyed in the main conveying direction with the simultaneous rotation of the rollers 102 of each unit 101, and The movement of the belt 108 on each surface of each roller 102 also moves in the orthogonal direction, as indicated by the arrow, thereby allowing the luggage W to branch and join.
次に当該ュニット 1 0 1の構成について説明する。  Next, the configuration of the unit 101 will be described.
第 1 2図は、 以上のコンベア装置における各ュニット 1 0 1の一つを取出 して示す斜視図、 第 1 3図はュニット 1 0 1の正面図及び A部及び B部矢視 図である。  FIG. 12 is a perspective view showing one of the units 101 in the above-described conveyor device, and FIG. 13 is a front view of the unit 101 and a view of an A part and a B part arrow. .
各図におけるュニット 1 0 1は八角柱状に形成され、 その両端をブックェ ンド形をした一対の軸受ブラケット 1 0 3に軸受された口一ラ 1 0 2と、 口 —ラ 1 0 2の回転中心を貫通してその一端を一方 (図において左側に示す) の軸受ブラケット 1 0 3に回転可能に軸受された主軸 1 0 4とを備えている。 八角柱状のローラ 1 0 2の各側面は、 それぞれが、 主搬送方向と直交する方 向 (以下、 「直交方向」 という。) に駆動されるベルトコンベア機能を有して おり、 ベルト 1 0 8の移動により主搬送面上の荷物を、 直交方向に移動する ことが可能である。 すなわち、 ローラ 1 0 2は、 第 1 2図、 第 1 3図に示す ように八角形状をなす一対のェンドプレート 1 0 5と、 両ェンドブレ一ト 1 0 5の対応する各辺において両者を一体に連結する八枚の連結板 1 0 6と、 両エンドプレート 1 0 5の各辺における内側に回転可能に軸受されたガイド プーリ 1 0 7と、 両ェンドプレートの対応する各辺のガイドプーリ 7間に無 端状に掛け回されたベルト 1 0 8とからなり、 各ベルト 1 0 8によってロー ラ 1 0 2の外周を覆っている。 The unit 101 in each figure is formed in the shape of an octagonal column, and its both ends are supported by a pair of bearing brackets 103 having a book-end shape. And a main shaft 104 rotatably mounted on one end (shown on the left side in the figure) of one of the bearing brackets 103. Each of the side surfaces of the octagonal roller 102 has a belt conveyor function that is driven in a direction orthogonal to the main transport direction (hereinafter, referred to as “orthogonal direction”). It is possible to move the load on the main transport surface in the orthogonal direction by the movement of. That is, the roller 102 is shown in FIG. 12 and FIG. End plates 105 that form an octagon as described above, eight connecting plates 106 that integrally connect the two at the corresponding sides of both end blades 105, and two end plates 105 Each belt 1 consists of a guide pulley 107 rotatably supported inside on each side and a belt 108 endlessly looped between the corresponding guide pulleys 7 on both sides of both end plates. 08 covers the outer periphery of the roller 102.
この各ベルト 1 0 8が直交方向に駆動されるので、 口一ラコンベア装置上 において主搬送方向に移動されている荷物を、 同時に直交方向に移動するこ とが可能となるものである。 しかしながら、 まず従来のベルトコンベアでは、 回転するローラによって ベルトの一力所にテンションをかけて送っているため、 送り速度の変ィ匕によ つてベルト材料が延びたり縮んだりすることがあり、 急激な送り速度変化や 急激な方向転換等には追随しにくく、 極端な場合にベルト切れを生ずるおそ れもあった。  Since each of the belts 108 is driven in the orthogonal direction, it is possible to simultaneously move the packages moving in the main transport direction on the mouth-to-door conveyor device in the orthogonal direction. However, in a conventional belt conveyor, the belt material is stretched or shrunk due to a change in the feeding speed because the rotating roller applies tension to one point of the belt and feeds it. It was difficult to keep up with sudden changes in feed speed and sudden changes in direction, and in extreme cases the belt could break.
また、 送り位置を制御しょうとしても、 ベルトの伸縮み分の誤差が生ずる ため微細な位置制御ができなかった。  Also, even when trying to control the feed position, fine position control could not be performed due to the error of the belt expansion and contraction.
そこで、 本発明は、 構造が簡単であって、 ベルトの送り方向のテンション を分散することで、 ベルトの伸縮みを最小とし、 これによつて送り速度や送 り方向の変化に精度よく追随できるようにしたコンベア装置を提供すること を目的とする。  Therefore, the present invention has a simple structure and disperses the tension in the feeding direction of the belt, thereby minimizing the expansion and contraction of the belt, and thereby can accurately follow changes in the feeding speed and the feeding direction. An object of the present invention is to provide a conveyor device as described above.
また、 ベルトコンベアの応用形態である前記のローラコンベア装置におい ては、そのュニット 1 0 1に従来のベルトコンベア機構を使用する場合には、 機構が複雑かつ大きくならざるをえなかった。 そこで本発明は、 コンパクトで正確な動作が可能となるロー- 置及びこれを構成するための口一ラコンベアュニットを提供することを目的 とする。 発明の開示 Further, in the above-described roller conveyor apparatus which is an application form of the belt conveyor, when a conventional belt conveyor mechanism is used for the unit 101, the mechanism has to be complicated and large. Accordingly, an object of the present invention is to provide a compact and operable conveyer unit for constructing the same, which enables accurate operation. Disclosure of the invention
請求の範囲 1記載の発明は、  The invention described in claim 1
駆動モータに連繋して回転する駆動シリンダと、  A drive cylinder that rotates in connection with the drive motor;
前記駆動シリンダに近接しその軸方向に沿って配置された無端ベルトとか ら構成され、  An endless belt disposed in the vicinity of the drive cylinder along the axial direction thereof,
前記駆動シリンダの表面には螺旋状に駆動ガイドを備え、  A drive guide is provided spirally on the surface of the drive cylinder,
前記無端ベルト面には前記駆動ガイドに係合するための移動ガイドを備え、 前記駆動ガイドと前記移動ガイドとの係合により、 前記駆動シリンダの回 転に伴い前記無端ベルトを駆動させる  The endless belt surface is provided with a moving guide for engaging with the driving guide, and the endless belt is driven by the rotation of the driving cylinder by the engagement of the driving guide and the moving guide.
ことを特徴とするコンベア装置である。 また、 請求の範囲 2記載の発明は、 It is a conveyor device characterized by the above-mentioned. In addition, the invention described in claim 2
主フレームの両端軸受部にシリンダ軸を回転可能に軸受支持された駆動シ リンダと、  A drive cylinder in which the cylinder shaft is rotatably supported by bearings at both ends of the main frame;
前記駆動シリンダの上部にあって主フレームの両側面に固定された左右一 対の口一ラフレームと、  A pair of left and right mouth frames fixed to both sides of the main frame at the top of the drive cylinder,
前記ローラフレーム間に回転可能に支持された複数のローラと、 前記ローラフレーム両端のローラ間に掛け回された無端ベルトとを備え、 当該無端ベルトの下面は前記駆動シリンダの長手方向に沿ってこれと平行 に接し、 前記駆動シリンダの表面には螺旋状に駆動ガイドが設置され、 A plurality of rollers rotatably supported between the roller frames, and an endless belt wrapped around rollers at both ends of the roller frame, and a lower surface of the endless belt extends along a longitudinal direction of the drive cylinder. Parallel to and A drive guide is installed spirally on the surface of the drive cylinder,
前記無端ベルトの表面には前記駆動ガイドと対応するピッチで複数の移動 ガイドが設置され、  A plurality of moving guides are installed on the surface of the endless belt at a pitch corresponding to the driving guide,
前記駆動ガイドと前記移動ガイドとの係合により、 前記駆動シリンダの回 転に伴い前記無端ベルトを駆動させる  The endless belt is driven by the rotation of the drive cylinder by the engagement of the drive guide and the movement guide.
ことを特徴とするコンベア装置である。 これら発明によるコンベア装置は、 駆動シリンダの回転によりベルトを無 端移動させるという、 従来存しなかった全く新しい発想に基くコンベア装置 である。 It is a conveyor device characterized by the above-mentioned. The conveyor device according to the present invention is a conveyor device based on a completely new idea that has never existed before, in which a belt is moved endlessly by rotation of a drive cylinder.
機構が簡易であり、 また精度の良い送りが可能となる。  The mechanism is simple and accurate feeding is possible.
さらに駆動ガイドと移動ガイドとの間の接触面が複数であることにより、 ベルトに対する駆動テンションがその接触数に応じて分散されるため、 速度 変化や、 方向転換に伴うベルトの伸縮みが無く、 これによつて、 精度のよい 送りが可能となる。 請求の範囲 3記載の発明は、  Furthermore, since there are multiple contact surfaces between the drive guide and the moving guide, the drive tension on the belt is dispersed according to the number of contacts, so there is no speed change or belt expansion and contraction due to direction change, This enables accurate feeding. The invention described in claim 3 is:
前記駆動ガイド及び前記移動ガイドの、 一方が溝であり、 他方が凸部であ ることを特徴とする請求の範囲 1又は請求の範囲 2記載のコンベア装置であ る。 この発明にあっては、 前記駆動ガイドが凹溝であり移動ガイドが凸部であ ることにより、 あるいは前記駆動ガイドが凸部であり移動ガイドが凹溝であ ることにより、 前記駆動ガイドと前記移動ガイドとが係合し、 前記駆動シリ ンダの回転に伴い前記無端ベル卜を駆動させる。 請求の範囲 4記載の発明は、 3. The conveyor device according to claim 1, wherein one of the driving guide and the moving guide is a groove, and the other is a projection. In this invention, the drive guide is a concave groove and the moving guide is a convex portion, or the drive guide is a convex portion and the moving guide is a concave groove, The drive guide is engaged with the drive The endless belt is driven as the cylinder rotates. The invention described in Claim 4 is
駆動モータに連繋して回転する駆動シリンダと、  A drive cylinder that rotates in connection with the drive motor;
前記駆動シリンダに近接しその軸方向に沿って配置された複数の無端ベル トとから構成され、  A plurality of endless belts arranged in the vicinity of the drive cylinder along the axial direction thereof,
前記駆動シリンダの表面には螺旋状に駆動ガイドを備え、  A drive guide is provided spirally on the surface of the drive cylinder,
前記各無端ベルト面には前記駆動ガイドに係合するための移動ガイドを備 え、  Each endless belt surface is provided with a moving guide for engaging with the driving guide,
前記駆動ガイドと前記各移動ガイドとの係合により、 前記駆動シリンダの 回転に伴い前記各無端ベル卜が駆動され、  By the engagement between the drive guide and each of the moving guides, each of the endless belts is driven with the rotation of the drive cylinder,
力つ前記各無端ベルトが回転支持体を介して支持され前記駆動シリンダの 外周を回転可能とされている  Each of the endless belts is supported via a rotary support so that the outer circumference of the drive cylinder can be rotated.
ことを特徴とするローラコンベアュニットである。 請求の範囲 5記載の発明は、 It is a roller conveyor unit characterized by the above. The invention described in claim 5 is
主フレームの両端軸受部にシリンダ軸を回転可能に軸受支持された駆動シ リンダと、  A drive cylinder in which the cylinder shaft is rotatably supported by bearings at both ends of the main frame;
前記駆動シリンダの外周に同心配置された複数の無端ベルトとから構成さ れ、  A plurality of endless belts concentrically arranged on the outer periphery of the drive cylinder,
前記駆動シリンダの表面には螺旋状に駆動ガイドを備え、  A drive guide is provided spirally on the surface of the drive cylinder,
前記各無端ベルト面には前記駆動ガイドに係合するための移動ガイドを備 え、  Each endless belt surface is provided with a moving guide for engaging with the driving guide,
前記駆動ガイドと前記移動ガイドとの係合により、 前記駆動シリンダの回 転に伴い前記各無端ベルトが駆動され、 The rotation of the drive cylinder is achieved by the engagement between the drive guide and the moving guide. Each endless belt is driven with the rolling,
かつ前記各無端ベルトの両側面に配置されるローラフレームの両端が、 前 記両軸受部に回転自在に軸受された回転支持体にそれぞれ固定され、 前記各 無端ベルトが前記回転支持体を介して前記駆動シリンダの外周を同時に回転 可能とされている  In addition, both ends of the roller frame disposed on both side surfaces of the endless belts are respectively fixed to rotating supports that are rotatably supported by the bearings, and the endless belts are connected via the rotating supports. The outer circumference of the drive cylinder can be rotated simultaneously.
ことを特徴とするローラコンベアュニットである。 請求の範囲 6記載の発明は、 It is a roller conveyor unit characterized by the above. The invention described in claim 6
前記駆動ガイドが溝であり、 前記移動ガイドが凸部であることを特徴とす る請求の範囲 5又は請求の範囲 6記載のローラコンベアュニットである。 本発明のこれら口一ラコンベアュニットは、 前記無端ベルトが駆動シリン ダの外周に複数平行に配置されているとともに、 前記無端ベルトが駆動シリ ンダの外周に回転可能に支持されていることを特徴とする。  7. The roller conveyor unit according to claim 5, wherein the driving guide is a groove, and the moving guide is a projection. According to the present invention, it is preferable that a plurality of the endless belts are arranged in parallel on an outer periphery of the drive cylinder, and the endless belt is rotatably supported on an outer periphery of the drive cylinder. Features.
従って、 ユニットの各無端ベルトを回転体として回転させることができる と同時に、 各無端ベル卜の長手方向に沿った移動も可能となる。 このとき、 このような駆動を行う上でデフレンシャル機構などの複雑な機構が不要であ るため、 簡単かつ安価にできる。 請求の範囲 7記載の発明は、  Therefore, each endless belt of the unit can be rotated as a rotating body, and at the same time, each endless belt can be moved in the longitudinal direction. At this time, since such a drive does not require a complicated mechanism such as a differential mechanism, it can be made simple and inexpensive. The invention described in claim 7 is
請求の範囲 4乃至請求の範囲 6のいずれか記載のローラコンベアュニット を複数個並列配置して主搬送面を構成したローラコンベア装置であつて、 各ローラコンベアユニットの無端ベルトの搬送方向が前記主搬送面の搬送 方向と直交する方向である ことを特徴とするローラコンベア装置である。 さらに本発明のローラコンベア装置にあっては、 前記ローラコンペァュニ ットが横一列に多数配置され、 ュニット群の回転によりいわゆるローラコン ベアとしての被搬送物の搬送がなされると同時に、 被搬送物を主搬送方向に 直交した方向にも移動させることができる。 これによつて被搬送物の分岐制 御、 合流制御、 姿勢制御等を行うことが可能となる。 請求の範囲 8記載の発明は、 A roller conveyor device comprising a plurality of roller conveyor units according to any one of claims 4 to 6 arranged in parallel to form a main conveying surface, wherein the conveying direction of the endless belt of each roller conveyor unit is Direction perpendicular to the transport direction of the main transport surface It is a roller conveyor device characterized by the above-mentioned. Further, in the roller conveyor device of the present invention, a large number of the roller conveyors are arranged in a horizontal row, and the rotation of the unit group causes the transfer of the object to be transferred as a so-called roller conveyor, and at the same time, the transfer of the objects is performed. The conveyed object can also be moved in a direction perpendicular to the main conveying direction. This makes it possible to perform branch control, merge control, attitude control, and the like of the transferred object. The invention described in claim 8 is
前記各無端ベルトによる直交方向への搬送速度が、  The transport speed in the orthogonal direction by each endless belt,
それぞれの駆動シリンダと回転支持体との回転 の差に基づき決定され る  Determined based on the difference in rotation between each drive cylinder and the rotating support
ことを特徴とする請求の範囲 7記載のローラコンベア装置である。 請求の範囲 9記載の発明は、 8. The roller conveyor device according to claim 7, wherein: The invention described in claim 9 is
ローラコンベア装置であって、  A roller conveyor device,
被搬送物を主搬送方向に搬送するため一部又は全部の前記回転支持体を回 転させるための少なくともひとつの主送り装置を備え、  It is provided with at least one main feed device for rotating a part or all of the rotary supports for transporting the transported object in the main transport direction,
前記各口一ラコンベアュニットはそれぞれその駆動シリンダを回転させる ための直交方向送り装置を備え、  Each of the mouth conveyor units is provided with an orthogonal feeder for rotating its drive cylinder,
前記主送り装置及び Z又は前記直交方向送り装置の動作を制御する制御装 置を備え、  A control device for controlling the operation of the main feed device and the Z or orthogonal feed device;
前記制御装置により前記駆動シリンダの回転速度と前記回転支持体の回転 速度を適宜調整することにより、 被搬送物の位置及び Z又は姿勢の制御を可 能とした By appropriately adjusting the rotation speed of the drive cylinder and the rotation speed of the rotary support by the control device, it is possible to control the position and Z or posture of the transferred object. Noh
ことを特徴とする請求の範囲 8記載のローラコンベア装置である。 ローラコンベアユニットにおいて主搬送方向への被搬送物の移動のために 回転支持体が回転させられると、 回転支持体と共に回転する各無端ベルトが 駆動シリンダに対し相対的に回転することになるため、 そのままでは駆動シ リンダの相対的な回転によって無端ベルト直交方向に駆動されることになる。 そこで、 回転支持体の回転をキャンセルするような速度で駆動シリンダを適 宜回転させることにより、 被搬送物の直交方向への移動を制御することがで きる。 請求の範囲 1 0記載の発明は、 9. The roller conveyor device according to claim 8, wherein: When the rotating support is rotated in the roller conveyor unit to move the transported object in the main transport direction, each endless belt rotating with the rotary support rotates relative to the drive cylinder, As it is, the endless belt is driven in a direction perpendicular to the endless belt by the relative rotation of the drive cylinder. Therefore, by appropriately rotating the drive cylinder at such a speed as to cancel the rotation of the rotary support, it is possible to control the movement of the transferred object in the orthogonal direction. The invention described in Claim 10 is
被搬送物の位置を測定するための測定装置を備え、  Equipped with a measuring device for measuring the position of the transferred object,
前記制御装置は、 前記測定装置による測定結果に基づき、 各ローラコンペ ァュニッ卜の無端ベルトの必要移動量を計算して主送り装置及び Z又は直交 方向送り装置の駆動速度を制御する  The control device calculates the required movement amount of the endless belt of each roller competition based on the measurement result of the measurement device, and controls the drive speed of the main feed device and the Z or orthogonal direction feed device.
ことを特徴とする請求の範囲 9記載のローラコンベア装置である。 被搬送物の直交方向の移動に必要な制御を行うためには、 被搬送物が現在 ローラコンベア装置のどの位置に載置されているのかを知る必要がある。 こ の発明は、 これを測定するための測定装置を備えたローラコンベア装置であ る。 10. The roller conveyor device according to claim 9, wherein: In order to perform the control necessary for the movement of the transported object in the orthogonal direction, it is necessary to know where the transported object is currently placed on the roller conveyor device. The present invention is a roller conveyor device provided with a measuring device for measuring this.
測定装置は、 当該ローラコンベア装置に被測定物がはいる前にその位置等 を認識するためのものでもよいし、 また、 ローラコンベア上に載置された後 にこれを認識するものでもよい。 その方式にも制限がなく、 光電管や赤外線 を用いる装置でもよいし、 画像認識等の方法を用いるものであってもよい。 請求の範囲 1 1記載の発明は、 The measuring device may be a device for recognizing the position or the like before the object to be measured enters the roller conveyor device, or after being placed on the roller conveyor. Anything that recognizes this may be used. There is no limitation on the method, and a device using a photoelectric tube or infrared light, or a method using image recognition or the like may be used. The invention described in Claim 11 is:
前記測定装置が、 撮像手段と画像認識手段からなる  The measuring device includes an imaging unit and an image recognition unit.
ことを特徴とする請求の範囲 1 0記載のローラコンベア装置である。 撮像手段により被搬送物を撮影し、 これを画像認識手段により解析してそ の位置等を計算する。 請求の範囲 1 2記載の発明は、 The roller conveyor device according to claim 10, characterized in that: The object to be transported is photographed by the imaging means, and is analyzed by the image recognition means to calculate its position and the like. The invention described in claims 1 and 2
前記測定装置が、 被搬送物が主搬送面に載置される直前にその位置を認識 するものである '  The measuring device recognizes the position of the transferred object immediately before it is placed on the main transfer surface.
こ.とを特徴とする請求の範囲 1 0又は請求の範囲 1 1記載のローラコンベア 装置である。 被搬送物が主搬送面に進入してくる時点を把握することができれば、 その 後の被搬送物の位置は、 各ローラコンベアュニットにおける各機構の回転、 移動及び各機構のサイズ、間隔等により把握することができる。したがつて、 この発明は、 被搬送物が主搬送面に載置される直前に被搬送物の位置を認識 するものである。 請求の範囲 1 3記載の発明は, The roller conveyor device according to claim 10 or 11, characterized by the above. If it is possible to know the point at which the transferred object enters the main transfer surface, the position of the transferred object after that can be determined by the rotation and movement of each mechanism in each roller conveyor unit, the size and spacing of each mechanism, etc. Can be grasped. Therefore, the present invention recognizes the position of the transferred object immediately before the transferred object is placed on the main transfer surface. The invention described in Claims 13 is
請求の範囲 1乃至請求の範囲 3のいずれか記載のコンベア装置を備えた物 流システムである。 請求の範囲 1 4記載の発明は, A product provided with the conveyor device according to any one of claims 1 to 3. Flow system. The invention described in Claim 14 is:
請求の範囲 7乃至請求の範囲 1 2のいずれか記載のローラコンベア装置を 備えた物流システムである。 ここにおいて、 物流システムとは、 多くの荷物を分類'分岐等させること を目的とするシステムをいう。 図面の簡単な説明  A logistics system comprising the roller conveyor device according to any one of claims 7 to 12. Here, the distribution system refers to a system that aims to classify and branch many packages. BRIEF DESCRIPTION OF THE FIGURES
第 1図は、 本発明のコンベア装置を示す側面図、 平面図および正背面図で ある。  FIG. 1 is a side view, a plan view, and a front rear view showing a conveyor device of the present invention.
第 2図は、 第 1図の A— A線における側断面図である。  FIG. 2 is a side sectional view taken along line AA of FIG.
第 3図は、 本発明のコンベア装置の部分斜視図である。  FIG. 3 is a partial perspective view of the conveyor device of the present invention.
第 4図は、 (a ), ( b)は従動ガイドとなる凸部の形状例を示す正断面図で ある。  FIGS. 4 (a) and (b) are front sectional views showing examples of the shape of a convex portion serving as a driven guide.
第 5図は、 本発明に係るローラコンベアュニットを示す側面図である。 第 6図は、 (a ) は第 4図の B矢視図、 (b) は同 C一 C線断面図である。 第 7図は、 本発明の口一ラコンベアュニットを示す斜視図である。  FIG. 5 is a side view showing a roller conveyor unit according to the present invention. 6 (a) is a view taken in the direction of arrow B in FIG. 4, and FIG. 6 (b) is a sectional view taken along the line C-C in FIG. FIG. 7 is a perspective view showing a mouth conveyor unit of the present invention.
第 8図は、 本発明のローラコンベアユニットを組合わせたローラコンベア 装置の斜視図である。  FIG. 8 is a perspective view of a roller conveyor device in which the roller conveyor unit of the present invention is combined.
第 9図は、 本発明のローラコンベア装置における、 荷物の直交方向移動の 態様を示す図である。  FIG. 9 is a diagram showing an aspect of the orthogonal movement of the load in the roller conveyor device of the present invention.
第 1 0図は、 第 9図 (b ) における制御の方法の説明図である。 第 1 1図は、 直交方向移動も可能なローラコンベア装置の斜視図である。 第 1 2図は、 口一ラコンベアユニットの斜視図である。 FIG. 10 is an explanatory diagram of the control method in FIG. 9 (b). FIG. 11 is a perspective view of a roller conveyor device capable of moving in an orthogonal direction. FIG. 12 is a perspective view of a mouth-to-mouth conveyor unit.
第 1 3図は、 ローラコンベアユニットの正面図、 側面図である。 符号の説明  FIG. 13 is a front view and a side view of the roller conveyor unit. Explanation of reference numerals
2 駆動シリンダ  2 Drive cylinder
5 無端ベルト  5 Endless belt
6 ガイド溝 (駆動ガイド)  6 Guide groove (drive guide)
7 凸部 (従動ガイド)  7 Convex (follower guide)
8 駆動モー夕  8 Drive mode
2 0 口一ラコンベアユニット  2 0 Conveyor unit
2 1 回転円盤 (支持体) 発明を実施するための最良の形態  2 1 Rotating disk (support) Best mode for carrying out the invention
以下、 本発明の実施形態について図面を用いて詳細に説明する。 第 1〜3図は、 本発明にかかるコンベア装置を示す。  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 to 3 show a conveyor device according to the present invention.
図において、 コンベア装置は、 主フレーム 1の両端軸受部 1 aにシリンダ 軸 2 aを回転可能に軸受支持された駆動シリンダ 2と、 駆動シリンダ 2の上 部にあって、 主フレーム 1の両側面に固定された左右一対のローラフレーム 3と、 両ローラフレーム 3間に回転可能に支持された複数のローラ 4と、 口 —ラフレーム両端部の口一ラ 4間に掛け回され、 かつ中間のローラ 4の群を ガイドローラとして無端状に移動する無端ベルト 5とを備え、 この無端ベル ト 5は、 その下面において前記駆動シリンダ 2の長手方向に沿ってその上面 と平行に接している。 In the figure, the conveyor device is composed of a drive cylinder 2 in which a cylinder shaft 2a is rotatably supported by bearings 1a at both ends of a main frame 1; A pair of left and right roller frames 3 fixed to the roller frame, a plurality of rollers 4 rotatably supported between the two roller frames 3, and An endless belt 5 that moves endlessly using a group of rollers 4 as a guide roller, and the endless belt 5 has an upper surface along a longitudinal direction of the drive cylinder 2 on a lower surface thereof. Touches in parallel.
駆動シリンダ 2の表面には、 所定傾斜及びピッチ幅で螺旋状のガイド溝 6 (駆動ガイド) が連続的に刻設されている一方、 無端ベル卜 5の表面には、 ガイド溝 6と対応する傾斜の複数の凸部 7 (移動ガイド) がガイド溝 6に対 して同一ピッチで突設され、 この凸部 7が、 駆動シリンダ 2の上面位置にお いて前記ガイド溝 6と係合している。  On the surface of the drive cylinder 2, spiral guide grooves 6 (drive guides) are continuously engraved at a predetermined inclination and pitch width, while on the surface of the endless belt 5, the guide grooves 6 correspond to the guide grooves 6. A plurality of inclined protrusions 7 (moving guides) are provided at the same pitch with respect to the guide grooves 6, and the protrusions 7 engage with the guide grooves 6 at the upper surface position of the drive cylinder 2. I have.
また、 駆動シリンダ 2の下部にあって、 主フレーム 1の一端には駆動モー 夕 8が配置され、 前記駆動シリンダ 2に一対のプーリ 9, 1 0及びタイミン グベルト 1 1を介して連繋されている。 これは、 もちろん平歯車とギアの組 合せにより連繁してもよい。  A drive motor 8 is provided at a lower portion of the drive cylinder 2 at one end of the main frame 1 and is connected to the drive cylinder 2 via a pair of pulleys 9, 10 and a timing belt 11. . This may, of course, continue with a combination of spur gears and gears.
以上の構成においては、 駆動モータ 8の回転動力により駆動シリンダ 2が 回転することで、 無端ベルト 5はガイド溝 6に対する無端ベルト 5の各凸部 7の係合による一種のねじ送り機構によって、 その長手方向に無端状に移動 する。 このとき、 ガイド溝 6に対する凸部 7の係合数に応じて無端ベルト 5 に対するテンションは分散され、 速度変換や、 方向転換などによっても伸縮 みすること無く、 駆動シリンダ 2の回転に追随して精度の高い送りが可能と なる。  In the above configuration, the endless belt 5 is rotated by the driving power of the drive motor 8 so that the endless belt 5 is driven by a kind of screw feed mechanism by the engagement of each protrusion 7 of the endless belt 5 with the guide groove 6. It moves endlessly in the longitudinal direction. At this time, the tension on the endless belt 5 is dispersed according to the number of engagements of the projections 7 with the guide grooves 6, so that the tension does not expand or contract due to speed change or direction change, but follows the rotation of the drive cylinder 2 High-precision feeding is possible.
但し、 このような送り機構では送り方向だけでなく、 これと直交する横方 向分力も加わるが、横方向の動きは口一ラフレーム 3によって規制される力 ローラ 4の両側にフランジを設けることによつても規制され、 横方向の動き を防止できる。  However, in such a feed mechanism, not only the feed direction but also a horizontal component force perpendicular to the feed direction is applied, but the horizontal movement is regulated by the opening frame 3 The flanges are provided on both sides of the roller 4 To prevent lateral movement.
なお、 以上のガイド溝 6及びこれに係合される凸部 7の螺旋ピッチを小さ く設定することで、 ベルト 5の移動トルクを大きく設定でき、 その逆に螺旋 ピッチを大きく設定することで、 ガイドの傾きが小となり、 横方向分力を小 さくし、 伝達ロスを減少することができる。 In addition, by setting the spiral pitch of the guide groove 6 and the convex portion 7 engaged with the guide groove 6 small, the moving torque of the belt 5 can be set large, and conversely, by setting the spiral pitch large, Guide tilt is small, lateral component is small The transmission loss can be reduced.
また、 前記実施形態ではガイド溝 6を一条ネジ構造としたが、 多条ネジ構 造とすれば、 移動トルクを大きくできる上に横方向分力の極小化を図ること ができる。  In the above embodiment, the guide groove 6 has a single-thread structure. However, if the guide groove 6 has a multi-thread structure, the moving torque can be increased and the lateral component can be minimized.
また、以上の実施形態においては、駆動ガイドが凹溝たるガイド溝であり、 移動ガイドが凸部であるが、 この形態は駆動シリンダに対する加工が簡単で あるうえ、 ベルトは移動ガイドの形成位置を一般部より肉厚に形成すればよ いためベルト強度を確保できるという利点がある。 しかし、 もちろん駆動シ リンダ側の駆動ガイドを凸部とし、 無端ベルト 5側の移動ガイドを凹溝と形 成してもよいことは勿論である。  Further, in the above embodiment, the drive guide is a guide groove which is a concave groove, and the moving guide is a convex portion. However, in this embodiment, machining of the drive cylinder is simple, and the belt is provided with a position where the moving guide is formed. An advantage is that the belt strength can be ensured because it is sufficient to form the belt thicker than the general part. However, it goes without saying that the drive guide on the drive cylinder side may be formed as a convex portion, and the movement guide on the endless belt 5 may be formed as a concave groove.
さらに、 ガイド溝 6の深さおよび巾、 凸部 7の厚みおよび巾も適宜設定さ れるほか、 例えば、 第 4図 (a) に示すように、 凸部 7をガイド溝 6の周面 に沿って湾曲形状に形成することにより、 接触部面積を大きく出来、 結合力 を増すことができる。  Further, the depth and width of the guide groove 6 and the thickness and width of the protrusion 7 are appropriately set. For example, as shown in FIG. 4 (a), the protrusion 7 is formed along the peripheral surface of the guide groove 6. By forming it in a curved shape, the area of the contact portion can be increased, and the bonding force can be increased.
またその逆に、 第 4図 (b) に示すように、 凸部 7をベルト 5の巾方向中 心にピン形状に突設することも出来る。 この場合には、 当該ピンを無端ベル ト 5と一体に形成しても良いし、 別体のピンなどを無端ベルト 5に埋設する ことも可能である。  Conversely, as shown in FIG. 4 (b), the convex portion 7 can be provided in the form of a pin at the center of the belt 5 in the width direction. In this case, the pins may be formed integrally with the endless belt 5, or a separate pin or the like may be embedded in the endless belt 5.
以上の本発明のコンベア装置は、 従来のコンベア装置では実現できなかつ た微小な装置としての実現も可能であるばかりでなく、 従来のコンベア装置 が使用されていた場面においても、 その簡易性、 高精度性等の利点により効 果的に置換可能である。 第 5〜 7図は本発明を口一ラコンベア装置に用いるためのユニット 1 0 1 に適用した第二の実施形態を示すものである (以下、「ュニット 2 0」という。)。 すなわち。 ユニット 2 0は、 後述する第 8図のローラコンベア装置等を構成 するユニットとして用いられるものである。 なお、 前記実施形態と同一箇所 には同一符号を付し、 異なる箇所あるいは新たに付加された箇所にのみ異な る符号を用いて説明することとする。 The above-described conveyor device of the present invention can be realized not only with a conventional conveyor device but also as a minute device, and also in a case where the conventional conveyor device is used, its simplicity and high simplicity. It can be replaced effectively due to advantages such as accuracy. FIGS. 5 to 7 show a unit 101 for using the present invention in a mouth conveyor system. (Hereinafter, referred to as “unit 20”). That is. The unit 20 is used as a unit constituting a roller conveyor device and the like in FIG. 8 described later. The same parts as those in the above embodiment are denoted by the same reference numerals, and only different parts or newly added parts will be described using different reference numerals.
前記各図において、 ュニット 2 0を構成する駆動シリンダ 2の外周には、 その周面上に複数の無端ベルト 5が長手方向に配置されている。 本例では、 8つの無端ベルト 5が配置され、 それぞれの凸部 7 (移動ガイド) を駆動シ リンダ 2のガイド溝 6 (駆動ガイド) に係合することによって、 駆動シリン ダ 2の回転に伴い一斉に無端移動可能となっている。  In each of the drawings, a plurality of endless belts 5 are arranged in the longitudinal direction on the outer peripheral surface of the drive cylinder 2 constituting the unit 20. In this example, eight endless belts 5 are arranged, and each of the projections 7 (moving guides) is engaged with the guide groove 6 (drive guide) of the drive cylinder 2 so that the drive cylinder 2 rotates. It can be moved endlessly all at once.
各無端ベルト 5の両側に配置されるローラフレ一ム 3の長手方向両端は、 前記シリンダ軸 1 aの外周に同心配置され、 かつ軸受部 1 aに回転自在に軸 受された回転円盤 2 1 (回転支持体) に固定されている。  The two ends of the roller frame 3 arranged on both sides of each endless belt 5 in the longitudinal direction are concentrically arranged on the outer periphery of the cylinder shaft 1a, and are rotatably supported by the bearing portion 1a. Rotating support).
また、 後部側軸受部 1 aの外端部において前記回転円盤 2 1にはプーリ 2 2が軸結され、 プーリ 2 2には図示しない動力伝達手段 (主送り装置) たる モー夕が連繁されている。 よって、 当該動力伝達手段によってプーリ 2 2が 回転させられることによって両円盤 2 1が回転し、 これによつて各無端ベル ト 5は同時に駆動シリンダ 2の外周を回転する。 この回転により、 後述する ようにユニット 2 0を組合せて主搬送面を構成するローラコンベア装置とし た際に、 主搬送方向の搬送が行われる。  At the outer end of the rear bearing 1a, a pulley 22 is axially connected to the rotating disk 21. The pulley 22 is continuously connected to a power transmission means (main feed device) (not shown). ing. Therefore, both disks 21 are rotated by the pulley 22 being rotated by the power transmission means, whereby each endless belt 5 is simultaneously rotated on the outer periphery of the drive cylinder 2. Due to this rotation, when the roller 20 is combined with a unit 20 to form a main conveyor surface as will be described later, conveyance in the main conveyance direction is performed.
なお、 前述のコンベア装置と同様に、 このユニット 2 0においても、 駆動 モー夕 8が前記駆動シリンダ 2に一対のプ一リ 9, 1 0及びタイミングベル ト 1 1を介して連繋しており、 駆動モータ 8の回転動力により駆動シリンダ 2が回転することで、 ベルト 5はガイド溝 6に対するベルト 5の各凸部 7の 係合による一種のねじ送り機構によって、その長手方向に無端状に移動する。 ュニット 2 0の場合には、 このようにして駆動される無端ベルト 5が複数存 する。 これら無端ベルト 5の無端状の移動により、 後述のようにユニット 2 0を組合せてローラコンベア装置を構成した場合に、 主搬送面と直交する方 向 (以下、 「直交方向」 という。) への荷物の移動が行われる。 In addition, similarly to the above-mentioned conveyor device, also in this unit 20, the drive motor 8 is connected to the drive cylinder 2 via a pair of pulleys 9, 10 and a timing belt 11, and The rotation of the drive cylinder 2 by the rotation power of the drive motor 8 causes the belt 5 to move each of the convex portions 7 of the belt 5 with respect to the guide groove 6. It moves endlessly in the longitudinal direction by a kind of screw feed mechanism by engagement. In the case of the unit 20, there are a plurality of endless belts 5 driven in this way. Due to the endless movement of the endless belt 5, when a roller conveyor device is configured by combining the units 20 as described later, the endless belt 5 moves in a direction orthogonal to the main transport surface (hereinafter, referred to as an "orthogonal direction"). Movement of luggage is performed.
なお、 以上の実施形態では、 8つの無端ベルト 5を駆動シリンダ 2の外周 を等分割して配置したが、 本発明を用いる口一ラコンベアュニットの場合に は、従来技術のベルトコンベアを用いるローラコンベアユニットとは異なり、 駆動シリンダ 2の直径の限界や回転による運搬の円滑さを損ねない限りは 2 つ以上の任意の数のベルト 5を配置することが可能である。 非対称な配置も 可能である。 以上のュニット 2 0を複数個組合わせて構成した口一ラコンベア装置につ いて第 8図を用いて説明する。  In the above embodiment, the eight endless belts 5 are arranged by dividing the outer periphery of the drive cylinder 2 equally, but in the case of a single-conveyor unit using the present invention, a conventional belt conveyor is used. Unlike the roller conveyor unit, any number of two or more belts 5 can be arranged as long as the diameter of the drive cylinder 2 is not limited and the rotation does not impair the smoothness of transportation. Asymmetric arrangements are also possible. A mouth-to-mouth conveyor device configured by combining a plurality of the above units 20 will be described with reference to FIG.
第 1 1図の従来技術のローラコンベアにおいて、 ュニッ卜 1 0 1のかわり に、 ユニット 2 0を用いたものである。 第 8図に示すごとく、 ユニット 2 0 を複数個、 並列に配置することによって、 一つのローラコンベア装置として 機能する。  In the prior art roller conveyor of FIG. 11, a unit 20 is used instead of the unit 101. As shown in FIG. 8, a plurality of units 20 are arranged in parallel to function as one roller conveyor device.
この構成において、 各ユニット 2 0の回転方向を主搬送方向として、 前記 各プーリ 2 2を図示しない主送り装置 (モー夕) に連繋させることで、 各ュ ニット 2 0は一斉に回転し、 各ュニット 2 0により構成される主搬送面の搬 送方向に物品を搬送する。 さらに、 前述のように、 ユニット 2 0においては駆動モータ 8が前記駆動 シリンダ 2に一対のブーリ 9 , 1 0及びタイミングベルト 1 1を介して連繋 しており、 モータ 8の回転動力により駆動シリンダ 2が回転することで、 各 無端ベルト 5はガイド溝 6に対する無端ベルト 5の各凸部 7の係合による一 種のねじ送り機構によって、 その長手方向に無端状に移動する。 そこで、 主 送り装置の回転速度をキャンセルするような速度で駆動モータ 8を適宜回転 させることにより、 各無端ベルト 5を適切に直交方向に駆動することが可能 であり、 これにより直交方向、 すなわち主搬送方向と直交する方向に、 物品 を移動し、 あるいは物品の姿勢を変ィ匕させることができる。 より詳しく述べると、 たとえば、 シリンダ軸が停止し、 外周 (回転支持体 たる回転円盤 2 1 ) がー回転すると、 シリンダ軸は外周に対し相対的に逆方 向に一回転することになる。 したがって、 外周の各無端ベルト 5はネジピッ チに従って直交方向に一回転に相当するピッチ分移動する。 したがって、 主 搬送方向に物品を移動させるため、 ローラコンベア装置において、 主送り装 置によりプーリ 2 2を介して回転円盤 2 1を回転させると、 主搬送面を構成 する各ュニット 2 0が回転すると同時に、 これを構成する各ベルト 5が直交 方向に移動することになる。 この移動をキャンセルするには、 駆動シリンダ 2を、回転円盤 2 1と同一方向に同一速度で回転させれば良い。これにより、 荷物は主搬送方向にのみ移動し、 直交方向には移動せず、 また姿勢も変化し ない。 逆に、 荷物を直交方向に移動させたい場合には、 駆動シリンダ 2が回転円 盤 2 1に対して相対的に回転するように制御すればよい。 すなわち、 駆動シ リンダ 2が回転円盤 2 1に対し相対的に回転することで、各無端ベルト 5は、 駆動ガイド、 移動ガイドのネジピッチに対応する分、 直交方向に移動する。 したがって、 ネジピッチが与えられれば、 目標とする直交方向移動距離に応 じて、 駆動シリンダ 2の相対的回転量をいくらにすべきかを逆算することが できる。 このとき、 荷物が載置されているすべてのユニット 2 0にっき同一の動作 をさせれば、 荷物は姿勢を変えることなく直交方向に移動する。 すなわち、 第 9図 (a) のような移動が可能となる。 In this configuration, each pulley 22 is connected to a main feeder (not shown), not shown, with the rotation direction of each unit 20 as the main transport direction, so that each unit 20 rotates simultaneously, The article is transported in the transport direction of the main transport surface constituted by the unit 20. Further, as described above, in the unit 20, the driving motor 8 The endless belt 5 is connected to the cylinder 2 via a pair of burries 9, 10 and a timing belt 11. The projection 7 is moved endlessly in the longitudinal direction by a kind of screw feed mechanism by engagement of each projection 7. Therefore, it is possible to appropriately drive the endless belts 5 in the orthogonal direction by appropriately rotating the drive motor 8 at such a speed as to cancel the rotation speed of the main feeder. The article can be moved in the direction orthogonal to the transport direction, or the orientation of the article can be changed. More specifically, for example, when the cylinder shaft is stopped and the outer periphery (the rotating disk 21) is rotated by one rotation, the cylinder shaft makes one rotation relative to the outer periphery in the opposite direction. Therefore, each endless belt 5 on the outer periphery moves in the orthogonal direction by a pitch corresponding to one rotation according to the screw pitch. Therefore, in order to move the articles in the main transport direction, in the roller conveyor device, when the rotating disk 21 is rotated via the pulley 22 by the main feed device, when the units 20 constituting the main transport surface rotate. At the same time, each belt 5 constituting this moves in the orthogonal direction. To cancel this movement, the drive cylinder 2 may be rotated in the same direction and at the same speed as the rotating disk 21. As a result, the luggage moves only in the main transport direction, does not move in the orthogonal direction, and does not change its attitude. Conversely, when it is desired to move the load in the orthogonal direction, the drive cylinder 2 may be controlled to rotate relatively to the rotating disk 21. That is, as the drive cylinder 2 rotates relative to the rotating disk 21, each endless belt 5 Move in the orthogonal direction by the amount corresponding to the screw pitch of the drive guide and moving guide. Therefore, given the screw pitch, it is possible to reversely calculate how much the relative rotation amount of the drive cylinder 2 should be in accordance with the target moving distance in the orthogonal direction. At this time, if the same operation is performed on all the units 20 on which the load is placed, the load moves in the orthogonal direction without changing the posture. That is, the movement as shown in FIG. 9 (a) becomes possible.
このとき、 荷物の位置は、 適宜センサー等によって知ることができる。 各 ユニット 2 0に、 自身の上に荷物が載置されているか、 また自身のどの部分 に載置されているかを認識するセンサー (測定装置) を搭載し、 かつ各ュニ ット 2 0間、 又は各ュニッ卜 2 0と制御装置の間で通信等による情報のやり 取りができるようにローラコンベア装置を構成すれば、 確実な荷物の制御が 可能となる。  At this time, the position of the baggage can be known by a sensor or the like as appropriate. Each unit 20 is equipped with a sensor (measurement device) that recognizes whether a load is placed on itself and on which part of the unit, and between each unit 20 Or, if the roller conveyor device is configured so that information can be exchanged between each unit 20 and the control device by communication or the like, it is possible to reliably control the load.
また、 これより簡易な構成として、 センサー (測定装置) 等により荷物の 位置を認識して、 当該ローラコンベア装置に荷物が載置される直前の荷物の 位置情報を得ることができれば、 その後の荷物の位置は、 当該ローラコンべ ァ装置によって移動された距離から求めることができる。 駆動モータ 8、 主 送り装置に、 たとえばサーポモータを用いていれば、 その回転数を把握でき るので、 ローラコンベア装置によって荷物が移動された距離も把握すること ができる。 これにより、 荷物が現在どのユニット 2 0上に載置されているの かも、 計算により求めることができる。  Further, as a simpler configuration, if the position of the package is recognized by a sensor (measuring device) or the like and the position information of the package immediately before the package is placed on the roller conveyor device can be obtained, the subsequent package can be obtained. Can be determined from the distance moved by the roller conveyor device. If, for example, a servomotor is used for the drive motor 8 and the main feeder, the number of rotations can be ascertained, so that the distance that the load has been moved by the roller conveyor device can also be ascertained. In this way, it is possible to calculate on which unit 20 the package is currently placed.
そして、 予め上流側で該当する荷物を検知したら、 通過タイミングを計算 して、 該当するひとつ又は複数のュニット 2 0において駆動モ一夕 8を前述 の式に従って主搬送 分をキャンセルして適宜回転させることで、 送られ てきた荷物を各無端ベルト 5の移動により直交方向に栘動することが可能と なる。 Then, if the corresponding luggage is detected in advance on the upstream side, the passage timing is calculated, and the driving mode 8 is determined in one or more corresponding units 20 as described above. By canceling the main conveyed portion according to the formula and rotating it appropriately, the sent baggage can be moved in the orthogonal direction by the movement of the endless belts 5.
これにより荷物をある位置で直交方向に排出させるなどの制御を行うこと が可能となる。 また、 同じような機能として荷物の直交方向への仕分配列も 可能である。 さらに、 荷物が載置されている各ュニット 2 0における直交方向の無端べ ルト 5の移動を、 それぞれのュニット 2 0にっき変化させることで、 荷物の 姿勢制御を行うこともできる。  This makes it possible to perform control such as discharging the package at a certain position in the orthogonal direction. As a similar function, it is possible to arrange the packages in the orthogonal direction. Furthermore, by changing the movement of the endless belt 5 in the orthogonal direction in each unit 20 on which the load is placed, to the respective unit 20, the posture of the load can be controlled.
例えば、 第 9図 (b) のように、 矩形状の荷物が上流側では搬送方向に対 し斜めに設置されて送られている場合に、 隣合うュニット間で直交方向移動 速度をずらすことにより、 姿勢を正規の状態に修正することもできる。 この場合の、 各ュニット 2 0における無端ベルト 5の移動量の計算方法の 一例を、 第 1 0図を用いて説明する。  For example, as shown in Fig. 9 (b), when a rectangular package is sent at an angle to the transport direction on the upstream side, by shifting the moving speed in the orthogonal direction between adjacent units. The posture can be corrected to the normal state. An example of a method of calculating the amount of movement of the endless belt 5 in each unit 20 in this case will be described with reference to FIG.
第 9図 (b) のように荷物を移動する過程の中間のある地点を取出したと き、 第 1 0図 (i ) のような状態であったとする。 すなわち、 3つのュニッ ト 2 0の上に荷物 Wが載置された状態であり、 この瞬間には、 それぞれのュ ニット 2 0において上面を向いている無端ベルト 5によって荷物が移動され る。 同図において Gとされているのは、 荷物の重心位置である。 荷物 Wを第 9図 (b) のように移動させていくためには、 荷物 Wを第 1 0図 (i ) のよ うに回転させながら主搬送方向及び直交方向に移動していくことになる。 こ の移動は、 各ュニットの無端ベルト 5を、 それぞれ移動速度が異なるように 制御することにより実現される。 具体的には、第 10図( i i )にょうに、上面の各無端ベルト 5を直線(B 1〜B3) で近似し、 重心 Gからそれぞれの無端ベルトまでの距離を L 1〜 L3とする。 このとき、 Assume that when a certain point in the middle of the process of moving the luggage is taken out as shown in FIG. 9 (b), the state is as shown in FIG. 10 (i). That is, the luggage W is placed on the three units 20. At this moment, the luggage is moved by the endless belt 5 facing the upper surface in each unit 20. In the figure, G is the position of the center of gravity of the load. To move the package W as shown in Fig. 9 (b), the package W must be moved in the main transport direction and the orthogonal direction while rotating as shown in Fig. 10 (i). . This movement is realized by controlling the endless belts 5 of each unit so that the movement speeds thereof are different from each other. Specifically, as shown in FIG. 10 (ii), each endless belt 5 on the upper surface is approximated by a straight line (B1 to B3), and the distance from the center of gravity G to each endless belt is L1 to L3. At this time,
(1) 主搬送方向への移動は、 主送り装置の移動により制御されるので、 こ こでは考えなくてよい。  (1) The movement in the main transport direction is controlled by the movement of the main feeder, and need not be considered here.
(2) 直交方向へ移動させるための駆動シリンダの回転量は、 次の 3つの成 分からなる。  (2) The amount of rotation of the drive cylinder for moving in the orthogonal direction consists of the following three components.
(a) 主搬送方向の移動のための回転円盤の回転をキヤンセルするため の回転  (a) Rotation to cancel the rotation of the rotating disk for movement in the main transport direction
(b) 直交方向に荷物の重心を移動させるための回転  (b) Rotation to move the center of gravity of the load in the orthogonal direction
(c) 重心周りに荷物を回転させるための回転  (c) Rotation to rotate the load around the center of gravity
(3) 上記 (a) は、 主搬送方向への回転速度と逆方向の同一速度として与 えられる。  (3) The above (a) is given as the same speed in the direction opposite to the rotational speed in the main transport direction.
(4) 上記 (b) は、 荷物を姿勢を変えずに移動する場合と同様に求められ る。  (4) The above (b) is required in the same way as when the luggage is moved without changing its posture.
(5) 上記 (c) については、 以下のようになる。  (5) The above (c) is as follows.
直線 B 1〜B 3上の荷物の速度は、 目標とすべき荷物の重心周りの各 速度を ωとするとき、  The speed of the load on the straight line B1 to B3 is given by ω, where ω is the speed around the center of gravity of the load to be targeted.
L 1 · ω 〜 L 3 · ω  L1ω-L3ω
となる。  Becomes
よって、 各直線 Β 1〜 Β 3に対応する無端ベルト 5の単位時間当りの 移動距離が L 1 · co〜L 3 · ωとなるように、 各駆動シリンダの単位時 間当りの相対回転量を逆算すればよい。 以上に例示したような手法を用いることで、 すなわち主搬送方向移動用の 主送り装置、 及び直交方向移動用の各駆動モ一夕 8を、 位置情報等を用いて 制御装置により適宜駆動することで、 主搬送方向及び直交方向への荷物の移 動を制御することができ、さらには荷物の姿勢を制御することも可能となる。 なお、 本実施形態では、 一つのュニット 2 0にっき駆動シリンダ駆動用の モータ 8を一個としたが、 必要性に応じて複数のュニット 2 0で一つのモ一 夕 8を共用することもできる。 Therefore, the relative rotation amount of each drive cylinder per unit time is set so that the moving distance per unit time of the endless belt 5 corresponding to each straight line Β1 to Β3 is L1co to L3ω. You only have to do the back calculation. By using the method as exemplified above, that is, the main feed device for moving in the main transport direction and the driving motors 8 for moving in the orthogonal direction are appropriately driven by the control device using the position information and the like. Thus, the movement of the load in the main transport direction and the orthogonal direction can be controlled, and further, the attitude of the load can be controlled. In the present embodiment, one motor 8 is used for driving the cylinder for driving one unit 20. However, one unit 8 can be shared by a plurality of units 20 if necessary.
また、 以上の各ユニット 2 0を、 コンベアシステム全体の中における、 物 品の分岐、 合流、 仕分、 整列を行うべき位置に重点配備し、 コンペアシステ ムのその他の部分は一般的なローラあるいはベルトコンベアによって構成す ることも可能であることも勿論である。  In addition, the units 20 described above are mainly deployed at positions where the branching, merging, sorting, and sorting of items are to be performed in the entire conveyor system, and the other parts of the compare system are general rollers or belts. Needless to say, it can be configured by a conveyor.
産業上の利用可能性 Industrial applicability
以上の説明により明らかなように、 本発明によるコンベア装置によれば、 構造が簡単で、 速度変化や移動方向変ィ匕によるテンション変ィ匕に伴うベルト の伸縮みがなく、 精度の良い送りが可能となる。  As is clear from the above description, according to the conveyor device of the present invention, the structure is simple, the belt does not expand or contract due to the tension change due to the speed change or the moving direction change, and the accurate feeding can be performed. It becomes possible.
また、 このコンベア装置を応用したローラコンベアュニット及び口一ラコ ンベア装置では、 分岐、 合流、 姿勢変更、 回転等の制御を高速かつ柔軟に行 える利点がある。 これはレイアウトセービングにも資する。  In addition, the roller conveyor unit and the mouth-to-mouth conveyor device to which this conveyor device is applied have an advantage that branching, merging, posture change, rotation, and the like can be controlled at high speed and flexibly. This also contributes to layout savings.

Claims

請求の範囲 . 駆動モー夕に連繋して回転する駆動:  Claims. The drive that rotates in conjunction with the drive mode:
前記駆動シリンダに近接しその軸方向に沿って配置された無端ベルトと から構成され、  An endless belt disposed in the vicinity of the drive cylinder along the axial direction thereof,
前記駆動シリンダの表面には螺旋状に駆動ガイドを備え、 A drive guide is provided spirally on the surface of the drive cylinder,
前記無端ベルト面には前記駆動ガイドに係合するための移動ガイドを備 え、  The endless belt surface has a moving guide for engaging with the driving guide,
前記駆動ガイドと前記移動ガイドとの係合により、 前記駆動シリンダの 回転に伴い前記無端ベルトを駆動させる  The endless belt is driven by the rotation of the drive cylinder by the engagement between the drive guide and the moving guide.
ことを特徴とするコンベア装置。A conveyor device characterized by the above-mentioned.
. 主フレームの両端軸受部にシリンダ軸を回転可能に軸受支持された駆動 前記駆動シリンダの上部にあって主フレームの両側面に固定された左右 一対の口一ラフレームと、 A pair of left and right mouth frames fixed to both sides of the main frame at the upper portion of the drive cylinder, wherein the cylinder shaft is rotatably supported by bearings at both ends of the main frame;
前記口一ラフレーム間に回転可能に支持された複数のローラと、 前記ローラフレーム両端のローラ間に掛け回された無端ベルトとを備え、 当該無端ベルトの下面は前記駆動シリンダの長手方向に沿ってこれと平 行に接し、  A plurality of rollers rotatably supported between the mouth and frame, and an endless belt wrapped around rollers at both ends of the roller frame, and a lower surface of the endless belt extends along a longitudinal direction of the drive cylinder. In parallel with this,
前記駆動シリンダの表面には螺旋状に駆動ガイドが設置され、 前記無端ベルトの表面には前記駆動ガイドと対応するピッチで複数の移 動ガイドが設置され、  A drive guide is installed spirally on the surface of the drive cylinder, and a plurality of transfer guides are installed on the surface of the endless belt at a pitch corresponding to the drive guide.
前記駆動ガイドと前記移動ガイドとの係合により、 前記駆動シリンダの 回転に伴い前記無端ベルトを駆動させる ことを特徴とするコンベア装置。 The endless belt is driven by the rotation of the drive cylinder by the engagement between the drive guide and the moving guide. A conveyor device characterized by the above-mentioned.
3 . 前記駆動ガイド及び前記移動ガイドの、 一方が溝であり、 他方が凸部で あることを特徴とする請求の範囲 1又は請求の範囲 2記載のコンベア装置。 . 駆動モータに連繋して回転する駆動シリンダと、  3. The conveyor device according to claim 1, wherein one of the drive guide and the movement guide is a groove, and the other is a protrusion. A drive cylinder rotating in connection with the drive motor;
前記駆動シリンダに近接しその軸方向に沿って配置された複数の無端べ ルトとから構成され、  A plurality of endless belts arranged in the vicinity of the drive cylinder and along the axial direction thereof,
前記駆動シリンダの表面には螺旋状に駆動ガイドを備え、  A drive guide is provided spirally on the surface of the drive cylinder,
前記各無端ベルト面には前記駆動ガイドに係合するための移動ガイドを 備え、  A moving guide for engaging the drive guide is provided on each of the endless belt surfaces,
前記駆動ガイドと前記各移動ガイドとの係合により、 前記駆動シリンダ の回転に伴い前記各無端ベル卜が駆動され、  By the engagement between the drive guide and each of the moving guides, each of the endless belts is driven with the rotation of the drive cylinder,
かつ前記各無端ベルトが回転支持体を介して支持され前記駆動シリンダ の外周を回転可能とされている  Each of the endless belts is supported via a rotary support so that the outer circumference of the drive cylinder can be rotated.
ことを特徴とする口一ラコンベアュニット。  A mouth-to-mouth conveyor unit.
5. 主フレームの両端軸受部にシリンダ軸を回転可能に軸受支持された駆動 前記駆動シリンダの外周に同心配置された複数の無端ベルトとから構成 され、  5. A drive in which the cylinder shaft is rotatably supported by bearings at both ends of the main frame, and a plurality of endless belts concentrically arranged on the outer periphery of the drive cylinder,
前記駆動シリンダの表面には螺旋状に駆動ガイドを備え、  A drive guide is provided spirally on the surface of the drive cylinder,
前記各無端ベルト面には前記駆動ガイドに係合するための移動ガイドを 備え、  A moving guide for engaging the drive guide is provided on each of the endless belt surfaces,
前記駆動ガイドと前記移動ガイドとの係合により、 前記駆動シリンダの 回転に伴い前記各無端ベルトが駆動され、  By the engagement of the driving guide and the moving guide, each of the endless belts is driven with the rotation of the driving cylinder,
かつ前記各無端ベルトの両側面に配置される口一ラフレームの両端が、 前記両軸受部に回転自在に軸受された回転支持体にそれぞれ固定され、 前 記各無端ベルトが前記回転支持体を介して前記,駆動シリンダの外周を同時 に回転可能とされている And both ends of the mouth frame arranged on both sides of each endless belt, The endless belts are fixed to rotating supports rotatably supported by the two bearing portions, respectively, and the endless belts can simultaneously rotate around the outer periphery of the drive cylinder via the rotating supports.
ことを特徴とするローラコンベアュニット。A roller conveyor unit characterized by the above.
. 前記駆動ガイドが溝であり、 前記移動ガイドが凸部であることを特徴と する請求の範囲 5又は請求の範囲 6記載の口一ラコンベアュニット。 7. The carousel conveyor unit according to claim 5, wherein the driving guide is a groove, and the moving guide is a projection.
. 請求の範囲 4乃至請求の範囲 6のいずれか記載のローラコンベアュニッ トを複数個並列配置して主搬送面を構成したローラコンベア装置であつて、 各ローラコンベアュニットの無端ベルトの搬送方向が前記主搬送面の搬 送方向と直交する方向である A roller conveyor device comprising a plurality of roller conveyor units according to any one of claims 4 to 6 arranged in parallel to form a main conveying surface, and conveying the endless belt of each roller conveyor unit. The direction is a direction orthogonal to the transport direction of the main transport surface.
ことを特徴とするローラコンベア装置。 A roller conveyor device characterized by the above-mentioned.
. 前記各無端ベルトによる直交方向への搬送速度が、 . The transport speed in the orthogonal direction by each endless belt is
それぞれの駆動シリンダと回転支持体との回転速度の差に基づき決定さ れる  Determined based on the difference in rotational speed between each drive cylinder and the rotating support
ことを特徴とする請求の範囲 7記載のローラコンベア装置。8. The roller conveyor device according to claim 7, wherein:
. 口一ラコンベア装置であって、 . A mouth-to-mouth conveyor device,
被搬送物を主搬送方向に搬送するため一部又は全部の前記回転支持体を 回転させるための少なくともひとつの主送り装置を備え、  It is provided with at least one main feed device for rotating a part or all of the rotary supports for transporting the transported object in the main transport direction,
前記各ローラコンベアュニットはそれぞれその駆動シリンダを回転させ るための直交方向送り装置を備え、  Each of the roller conveyor units has an orthogonal feed device for rotating its drive cylinder,
前記主送り装置及び Z又は前記直交方向送り装置の動作を制御する制御 装置を備え、,  A control device for controlling the operation of the main feed device and Z or the orthogonal direction feed device;
前記制御装置により前記駆動シリンダの回転速度と前記回転支持体の回 転速度を適宜調整することにより、 被搬送物の位置及び Z又は姿勢の制御 を可能とした By appropriately adjusting the rotation speed of the drive cylinder and the rotation speed of the rotary support by the control device, the position and the Z or posture of the transferred object can be controlled. Enabled
ことを特徴とする請求の範囲 8記載の口一ラコンベア装置。  9. The mouth-to-mouth conveyor device according to claim 8, wherein:
1 0 . 被搬送物の位置を測定するための測定装置を備え、  10. Equipped with a measuring device for measuring the position of the transferred object,
前記制御装置は、 前記測定装置による測定結果に基づき、 各ローラコ ンベアュニットの無端ベルトの必要移動量を計算して主送り装置及び Z 又は直交方向送り装置の駆動速度を制御する  The control device calculates a required movement amount of the endless belt of each roller conveyor unit based on a measurement result of the measurement device, and controls a driving speed of the main feed device and the Z or orthogonal feed device.
ことを特徴とする請求の範囲 9記載のローラコンベア装置。  10. The roller conveyor device according to claim 9, wherein:
1 1 . 前記測定装置が、 撮像手段と画像認識手段からなる  1 1. The measuring device comprises imaging means and image recognition means
ことを特徴とする請求の範囲 1 0記載の口一ラコンベア装置。  The mouth-to-mouth conveyor device according to claim 10, characterized in that:
1 2 . 前記測定装置が、 被搬送物が主搬送面に載置される直前にその位置を 認識するものである  1 2. The measuring device recognizes the position of the transferred object immediately before it is placed on the main transfer surface.
ことを特徴とする請求の範囲 1 0又は請求の範囲 1 1記載のローラコン ベア装置。  The roller conveyor device according to claim 10 or claim 11, characterized in that:
1 3 . 請求の範囲 1乃至請求の範囲 3のいずれか記載のコンベア装置を備え た物流システム。  13. A distribution system provided with the conveyor device according to any one of claims 1 to 3.
1 4. 請求の範囲 7乃至請求の範囲 1 2のいずれか記載のロー' 1 4. A row according to any one of claims 7 to 12.
置を備えた物流システム。  Logistics system with storage.
PCT/JP2000/007196 2000-10-17 2000-10-17 Conveyor device WO2002032793A1 (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
WO2018036499A1 (en) * 2016-08-26 2018-03-01 江苏贸隆机械制造有限公司 Belt transmission mechanism
CN116692367A (en) * 2023-06-19 2023-09-05 浙江三叶机械有限公司 Pipe fitting loading attachment

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JPS5041280A (en) * 1973-04-09 1975-04-15
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US2223639A (en) * 1938-06-13 1940-12-03 United Wood Heel Company Conveyer
DE2015801A1 (en) * 1970-04-02 1971-10-14 Parveau, Albert, Parveau, Lucien, Vignols (Frankreich) Transport chain driven by a spindle
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Publication number Priority date Publication date Assignee Title
WO2018036499A1 (en) * 2016-08-26 2018-03-01 江苏贸隆机械制造有限公司 Belt transmission mechanism
CN116692367A (en) * 2023-06-19 2023-09-05 浙江三叶机械有限公司 Pipe fitting loading attachment
CN116692367B (en) * 2023-06-19 2024-08-16 浙江三叶机械有限公司 Pipe fitting loading attachment

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