WO2002031839A9 - N-type doping of nanocrystalline diamond films with nitrogen and electrodes made therefrom - Google Patents

N-type doping of nanocrystalline diamond films with nitrogen and electrodes made therefrom

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Publication number
WO2002031839A9
WO2002031839A9 PCT/US2001/031528 US0131528W WO0231839A9 WO 2002031839 A9 WO2002031839 A9 WO 2002031839A9 US 0131528 W US0131528 W US 0131528W WO 0231839 A9 WO0231839 A9 WO 0231839A9
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Prior art keywords
nitrogen
less
electrically conducting
ultrananocrystalline diamond
diamond
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PCT/US2001/031528
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French (fr)
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WO2002031839A1 (en
Inventor
Dieter M Gruen
Alan R Di Krauss
Orlando H Auciello
John A Carlisle
Original Assignee
Univ Chicago
Dieter M Gruen
Krauss Julie R Ef
Orlando H Auciello
John A Carlisle
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Publication date
Application filed by Univ Chicago, Dieter M Gruen, Krauss Julie R Ef, Orlando H Auciello, John A Carlisle filed Critical Univ Chicago
Priority to AU2002211555A priority Critical patent/AU2002211555A1/en
Priority to US10/398,427 priority patent/US6793849B1/en
Publication of WO2002031839A1 publication Critical patent/WO2002031839A1/en
Publication of WO2002031839A9 publication Critical patent/WO2002031839A9/en

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    • B01J3/06Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
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Abstract

An electrically conducting n-type ultrananocrystalline diamond (UNCD) having no less than 1019 atoms/cm3 of nitrogen is disclosed. A method of making the n-doped UNCD. A method for predictably controlling the conductivity is also disclosed.

Description

N-TYPE DOPING OF NANOCRYSTALLINE DIAMOND
FILMS WITH NITROGEN AND ELECTRODES MADE THEREFROM
CONTRACTUAL ORIGIN OF THE INVENTION
The United States Government has rights in this invention pursuant to Contract No. W-31-109-ENG-38 between the U.S. Department of Energy (DOE) and The University of Chicago representing Argonne National Laboratory.
RELATED APPLICATIONS
This application, pursuant to 37 C.F.R. 1.78(c), claims priority based on provisional application serial No. 60/239,173 filed on October 9, 2000 and provisional application serial No. 60/314,142 filed on August 22, 2001.
BACKGROUND OF THE INVENTION
The use of diamond as an electronic material has remained elusive for many years. The problem lies in the difficulty of finding a way to dope diamond so that it's ambient temperature conductivity and carrier mobility are sufficiently high to make diamond-based devices work at room or ambient temperature. Traditional doping with nitrogen does not work, since nitrogen forms a deep donor level 1.7 eV below the conduction band, and thus is not thermally activated at room temperature. This is due to the fact that nitrogen is very reluctant to insert into the diamond lattice, and all efforts to dope microcrystalline diamond with electrically active nitrogen have to date met with very limited success.
The inventors and others at Argonne National Laboratory have worked for several years developing the use of microwave plasma enhanced chemical vapor deposition (MPCVD) to produce ultrananocrystalline diamond (UNCD) thin films. These films are grown using argon-rich plasmas rather than the traditional hydrogen-rich plasmas, which are routinely used to grow microcrystalline diamond films, as disclosed in U.S. patent no. 5,462,776, the disclosure of which is incorporated by reference.
The UNCD films have grain boundaries are almost atomically abrupt (-0.5 nm) and have been measured on the average of 0.3 to 0.4 nm. These UNCD films exhibit exceptional mechanical and tribological properties, the latter particularly applicable to the development of a new microelectromechanical system (MEMS) technology based on UNCD. For purposes of this application, UNCD shall be defined as films grown from C2 dimers, as set forth in the 776 patent.
SUMMARY OF THE INVENTION
This invention relates to n-type doping of UNCD films, that is films with average grain size of less than about 15 nm, as opposed to films with larger grain sizes, such as microcrystalline or nanocrystalline diamond. When nitrogen gas was added to gas mixtures used to grow UNCD, the conductivity of the films unexpectedly increased by more than five orders of magnitude, while the grain boundaries and the grain size become larger.
Accordingly, it is an object of the present invention to provide an electrically conducting ultrananocrystalline diamond having about 1019 atoms/cm3 nitrogen with an electrical conductivity of not less than about 0.1 Ω"1cnτ1.
Another object of the present invention is to provide an electrically conducting ultrananocrystalline diamond having an average grain size of about 15 nm or less and nitrogen present in an amount of not less than about 1019 atoms/cm3 made by the process of providing a source of carbon and a source of nitrogen and subjecting the sources of carbon and nitrogen in vapor form to an energy source in an noble-gas atmosphere to create a plasma to form an ultrananocrystalline material, wherein carbon is present in an amount less than about 2% by volume of the source gas.
Yet another object of the present invention is to provide a process for producing electrically conducting ultrananocrystalline diamond films, comprising subjecting a mixture of nitrogen and carbon containing gas and noble gas to an energy source to deposit nitrogen-incorporated ultrananocrystalline diamond films, wherein the atomic percent of carbon in the source gas is less that about 2%, and the nitrogen is present in the range of from about 2% to about 50% by volume to produce an ultrananocrystalline material with nitrogen present in an amount not less than about 1019 atoms/cm3.
The invention consists of certain novel features and a combination of parts hereinafter fully described, illustrated in the accompanying drawings, and particularly pointed out in the appended claims, it being understood that various changes in the details may be made without departing from the spirit, or sacrificing any of the advantages of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
For the purpose of facilitating an understanding of the invention, there is illustrated in the accompanying drawings a preferred embodiment thereof, from an inspection of which, when considered in connection with the following description, the invention, its construction and operation, and many of its advantages should be readily understood and appreciated.
FIG. 1 (a) is a graphical representation of the relationship of the concentration of CN radicals as a function of nitrogen in the plasma;
FIG. 1 (b) is a graphical representation of the relationship of the concentration of C2 radicals as a function of nitrogen in the plasma;
FIG. 2 (a) is a graphical representation of the relationship of total nitrogen content (left axis) and room-temperature conductivity (right axis) in a UNCD film as a function of nitrogen in the plasma;
FIG. 2(b) is an Arrhenius plot of conductivity data obtained in the temperature range 300-4.2 K for a series of UNCD films synthesized using different nitrogen concentrations in the plasma as shown;
FIG. 3 is a graphical representation of the relationship of the concentration of nitrogen incorporated in the UNCD films versus the percent nitrogen in the feed gas of the plasma;
FIGS. 4(a)-(d) are UV Raman spectra of UNCD films: a) without nitrogen in the gas chemistry, and with b) 2%, c) 10% and d)20% nitrogen, showing that all the nitrogen-added films have approximately the same sp2sp3 ratio, which is increased 25-30% over the non-nitrogen film;
FIG. 5 is EELS spectra of a UNCD film with 2% nitrogen and without nitrogen in the plasma, showing a distinct shoulder in the nitrogen film indicating sp2 bonded carbon; and
FIGS. 6(a)-6(d) are low and high resolution TEM micrographs of a.) 0% N2 b.) 5% N2 UNCD, c.) 10% N2 UNCD, and d.) 20% N2 UNCD films. Low resolution micrographs are on the left, high resolution on the right. The figures are scaled so that the low resolution micrographs are 350 nm by 350 nm and the high resolution ones are 35 nm by 35 nm.
DESCRIPTION OF THE PREFERRED EMBODIMENT
This invention relates to the incorporation of dopants into UNCD thin films,
in particular, the incorporation of nitrogen via the addition of N2 gas to the carbon
containing noble gas plasma. When we use CH4 it is a short hand for the sources
of carbon set forth below, and when we use argon it is a short hand for any noble
gas.
The inventive films were grown on a variety of metals and non-metals
using microwave plasma chemical vapor deposition with gas mixtures of
Ar/CH4(1%-2%)/N2(1-20%) at total pressures of 100 Torr and 800 W of microwave
power, while the substrates were maintained at temperatures from about 350°C
to about 800°C.
Essentially all the grains of UNCD films have the stated grain sizes, and by
essentially all we mean greater than about 90% and preferably greater than about
95%. Moreover, UNCD films may be produced using up to about 2% by volume
of CH4 or a precursor thereof or C2H2 or a precursor thereof or a C60 compound.
The number densities of the C2 and CN radicals formed in the plasma
increase proportionally with nitrogen content in the plasma up to 5%, as
measured by absorption spectroscopy. Secondary ion mass spectroscopy
(SIMS) data show that the content of nitrogen in the film saturates at about 1x1019
atoms/cm3 (-0.2% total nitrogen content in the film) when the nitrogen
concentration in the plasma is 5%. The conductivity at room temperature
increases dramatically with nitrogen concentration, from 0.016 (1 % N2) to 143 Ω" 1cm"1 (20% N2). This is to be compared with the best values reported previously:
10"6 Ω"1cm"1 for nitrogen-doped microcrystalline diamond and 0.33 Ω"1cm"1 for
phosphorous-doped microcrystalline diamond films.
Grain boundaries (GBs) in UNCD are believed to be high-energy, high-
angle GBs. Molecular dynamics simulations of diamond (100) twist GBs have
revealed that they have a large fraction os sp2-bonded atoms. Tight-binding
calculations for Σ13 and Σ29 GBs revealed that electronic states are introduced
into the band gap of the UNCD films, due to dangling bonds and π-bonded
carbon atoms in the GBs.
Temperature dependent conductivity and Hall measurements are both
indicative of multiple, thermally activated conduction mechanisms with effective
activation energies of <0.1 eV. This behavior is very similar to highly-boron-
doped microcrystalline diamond. However, the inventors do not believe that
nitrogen is acting in the manner boron does. It is believed that conduction occurs
via the grain boundaries and not the grains. Tight-binding molecular dynamic
simulations have shown that nitrogen incorporation into the high-angle grain
boundaries is favored by 3-5 eV over substitution into the bulk. Nitrogen
increases the amount of three-fold coordinated carbon atoms in the grain
boundaries (GB) and leads to additional electronic states near the Fermi level.
The inventors believe that GB conduction involving carbon π-states in the GB is
responsible for the high conductivities. It has been shown that many of these
states near the Fermi-level are delocalized over several carbon nearest
neighbors.
Some of the inventive films were grown either on Si(100) or insulating silica (SiO2) substrates (for transport measurements) at 800°C, using a CH4(1%)/Ar/N2 gas mixture at a total gas pressure of 100 Torr and 800 W microwave power.
However, other substrates, such as various metals and non-metals may also be
used. The average C2 and CN radical densities in the plasma were determined in
situ using absorption spectroscopy. These results are shown in FIGS. 1 (a) and
(b). Equivalent widths of rotational lines within the d3π-a3π(0,0) Swan band of C2
and the B2Σ+-X2Σ+(0,0) violet band of CN were integrated and converted into
column densities using published values of he band oscillator strengths weighted
by the appropriate Hδnl-London and Boltzmann factors using a gas temperature
of 1600 K, which had been determined previously by rotational analysis.
As shown in FIGS. 1 (a) and (b) the densities of both the C2 and CN
radicals increase substantially as N2 gas is added to the plasma, while their ratio
changes as well. For small additions of N2 (1 %-5%), the effect is to increase the
density of C2 dimers by one order of magnitude. As the N2 content approaches
8%, the relative density of C2 to CN decreases by a factor of 5. This trend in the
data is also reflected by accompanying changes in film morphology, total nitrogen
content, and conductivity, as discussed below.
High-resolution transmission electron micrographs (HRTEM) from UNCD
films synthesized using either 1% or 20% N2 in the plasma show substantial
microstructural changes, as shown in Fig. 6(a)-6(d). For low-nitrogen partial
pressures (<5%) the morphology of the films remains largely unchanged, with the
average grain size and average GB widths increasing only slightly. However, in
films made using 10% or more N2, both the average grain size and average GB widths increase significantly, to 12 and 1.5 nm, respectively. Films made using
20% N2 have average grain sizes about 15 nm and average GB width of 2 nm.
The contrast in the HRTEM images between the GBs and the diamond grains
suggests that the GBs are less dense than the grains. We believe this is
evidence of an increase in sp2 bonding in these regions of the films.
The inventive films have a substantially different microstructure than prior
art films. For instance, Zhou et al. in J. Appl. Phys. 82(9), 1 November 1997
report a nanocrystalline thin film grown from N2/CH4 microwave plasma. The
Zhou et al. films were grown in an entirely different plasma than the inventive
materials described herein. The Zhou et al. plasma contained no nobel gas,
whereas the predominant portion of the plasma used to grow the inventive
material is a nobel gas. With N2 present in the 20-25 volume percent range and
carbon present in the 2 atom percent range, the nobel gas would be present in an
amount of at least 73 volume percent for the inventive process and materials
produced thereby.
As stated, the Zhou et al. material does not have the same microstructure
as the inventive films. The inventive materials have a clear grain + GB
morphology, whereas the films studies by Zhou et al. do not, as shown in Fig. 3 of
that paper. Furthermore, the average grain size of the Zhou et al. material is
believed to be substantially larger (about 30-50 nm, based again on Fig. 3 on
their paper) than the average grain size of the inventive material, which is
between about 2 nm or less to about 15 nm.
Four-point-probe conductivity measurements in the temperature range
300-4.2K were performed using both linear and van der Pauws geometries. These results are shown in FIG. 2(a) and (b). In additional, FIG. 2(a) shows
secondary ion mass spectroscopy (SIMS) data for the total nitrogen content in the
films as a function of the percentage of N2 gas added to the plasma. Along with
these data is a plot of the room-temperature conductivities for the same films.
The SIMS data indicate that the nitrogen content in the films initially increases but
then saturates at -2 x 1020 atoms/cm"3 for 5%N2 in the plasma, which corresponds
to about 0.2% total nitrogen content in the film. The increase in room-
temperature conductivity is both dramatic and unexpected, increasing from 0.016
Ω"1cm "1 (for 1% N2) to 143 Ω"1cm "1 (for 20%N2), which represents an increase by
roughly five orders of magnitude over undoped UNCD films. The latter value is
much higher than any other previously reported for n-type diamond and is
comparable to heavily boron-doped p-type diamond. Materials made with source
gases having up to about 23-25% N2 show substantially conductivity, but at 25%
N2 it is believed the conductivity begins to decrease.
Temperature-dependent conductivity data in the range of 300-4.2 K are
shown in the Arrhenius plot in FIG. 2(b). These data are remarkable for several
reasons. First, it is clear that these films exhibit finite conduction for temperatures
even as low as 4.2 K. This behavior is also seen in heavily boron-doped diamond
thin films. Also, these curves are clearly not simple straight lines in the Arrhenius
plot, which is indicative of multiple, thermally activated conduction mechanism
with different activation energies. These curves can be modeled by a summation
of exponential functions as has been done in other studies where impurity
conduction due to boron doping is dominant over the normal band conduction in doped single-crystal and polycrystalline diamond. We do not, however, expect
that the present case is an example of degenerate doping of UNCD with nitrogen.
Hall measurements (mobility, carrier concentration, Hall coefficient) have
been made on two of the UNCD films grown with 10% and 20% nitrogen in the
plasma. The carrier concentrations for the 10% and 20% N2 samples, were found
to be 2.0x1019 and 1.5x1020 cm "3, respectively. The latter concentration is two
orders of magnitude larger than any previous result for n-type diamond, and
comparable to the carrier density in heavily boron-doped diamond. We also find
reasonable high room-temperature carrier mobilities of 5 and 10 cm2/Vs for the
10% and 20% films, respectively. The negative value of the Hall coefficients
indicates that electrons are the majority carriers in each of these films.
It is seen therefore that the electrical conductivity of a nitrogen doped
UNCD material can be systematically and reproducibly adjusted, permitting a
material or film to be made with a predetermined electrical conductivity. For
instance, adding 5% nitrogen results in a material having a conductivity of about
0.1 (Ω cm) "1 while adding 10% nitrogen results in a material having a conductivity
of about 30 (Ω cm)"1, see Figs. 2 (a)(b). The ability to predetermine and vary the
conductivity of UNCD materials is entirely new and unexpected. Previously
materials were made and then their conductivities were measured, but there was
no method of making materials having a specifically desired conductivity, until this
invention.
We believe that conduction occurs via the grain boundaries based on the
above data and the following considerations. Nitrogen in microcrystalline
diamond thin films usually forms a deep donor level with an activation energy of 1.7 eV. Therefore, it is unlikely that the enhanced conductivity in UNCD is due to
nitrogen doping of the grains as previously believed, but rather at the grain
boundaries. With the theoretical calculations indicating that nitrogen is favored by
3-5 eV for GB doping, we believe that the nitrogen in these films is present
predominantly in the GBs and not within the grains. Using ultrananocrystalline
diamond rather than microcrystalline or even nanocrystalline diamond because
the smaller the grains, the larger number of grain boundaries and it is at the grain
boundaries that the effective nitrogen doping occurs.
Our tight-binding calculations assuming nitrogen substitution in the GBs
shows that new electronic states associated with carbon π bonds and dangling
bonds are introduced into the fundamental gap, and that there are unoccupied
states available near the Fermi level. When nitrogen is introduced into the GBs,
the associated carbon dangling-bond state is above the Fermi level and donates
electron-to-carbon defect states near the Fermi level, causing it to shift upward
(i.e., toward the conduction band). Thus, it is not unreasonable to believe that
nearest-neighbor hopping or other thermally activated conduction mechanisms
could occur in the GBs and result in greatly enhanced electron transport. The
conduction may occur via the new carbon states in the band gap.
Other films produced according to this invention were prepared by
mechanically polishing n-type silicon wafers (resistivity 0.001 - 1.0 Ω-cm) with 0.1
micron diamond powder for approximately 10 minutes. The Si substrates were
then placed in the PECVD chamber. The films were grown at 800°C, 100 Torr
total pressure, 100 seem total gas flow rate, and 800 W microwave power. These
conditions are by way of example only and are not meant to limit the invention. It is now within the skill of the art to produce ultrananocrystalline diamond using a
variety of conditions and techniques. The content of the source gas mixture was
changed by successively adding N2 to replace argon in 1% CH4 / 99% Ar
plasmas. Films with 1 % CH4 and 0% N2 / 99% Ar to 20% N2 / 79% Ar were grown
and were approximately one micron in thickness. The films were then
characterized using secondary ion mass spectrometry (SIMS), transmission
electron microscopy (TEM), UV Raman spectroscopy, and scanning electron
microscopy (SEM).
SIMS analysis was performed using a high-mass resolution SIMS. It is
necessary to examine the CN ion because the hydrocarbon masses interfere with
the positive nitrogen secondary ions, and there are no stable nitrogen negative
secondary ions. High mass resolution is required to analyze CN (26.003 amu) to
distinguish it from C2H2 (26.015 amu). FIG. 3 displays the secondary ion mass
spectroscopy results as nitrogen concentration in the film versus the percent
nitrogen in the plasma during film growth. Since the base pressure of the PECVD
system is approximately 1 mTorr, about 8 x 1018 atoms/cm3 of nitrogen, slightly
less than 0.01 atomic percent, is present in the UNCD film due to atmospheric
nitrogen contamination. With the addition of 1% N2 to the plasma, the
concentration of nitrogen in the film increases an order of magnitude to 2.5 x 1020
atoms/cm3, and continues to rise until about 5% nitrogen is added to the plasma.
No further increase in nitrogen in the film is observed even when 20% N2 is
added to the plasma. The concentration of nitrogen incorporated in the film
therefore saturates at about 8 x 1020 atoms/cm3-
TEM electron diffraction patterns for a film without added nitrogen and one with 2% nitrogen can be completely indexed on the diamond lattice, no other
crystalline phase was found. The grain size distribution of such films is on the order of 3-15 nm.
FIGS. 4(a)-(d) show the UV Raman spectra of UNCD films with varying
degrees of nitrogen content. The introduction of nitrogen results in an increase in
the peak at 1580 cm "1 relative to the peak at 1332 cm "\ which is the phonon
peak for diamond. The relative ratio of sp2 to sp3, however, remains roughly
independent of the nitrogen concentration. By integrating the areas under the
Raman curves in FIGS. 4(a)-(b), the present increase in the sp2:sp3 ratio for the
nitrogen films is calculated as 25-30%.
FIG. 5 shows the electron energy loss spectra (EELS) for UNCD films
without nitrogen and with 2% nitrogen to the plasma, respectively. The EELS of
the nitrogen-grown diamond film reveals the K-edge δ* peak at 291 and a distinct
π* peak originating form the sp2 carbon K edge at 286 eV. The film grown without
nitrogen shows only the δ* peak by EELS measurements.
Recent density-functional based tight-binding (DFTB) calculations have
been performed, which may explain the increase in the sp2:sp3 in the films with
nitrogen and show that nitrogen substitution into the grain boundaries rather than
into the diamond lattice, is energetically favorable by 2.6 to 5.6 eV, depending on
the specific grain boundary site. The calculations suggest that three-fold
coordinated sites are the lowest energy sites for nitrogen and that these promote
sp2 bonding in the neighboring carbon. The theoretical calculations are thus in
agreement with the experimental results, which show a 25-30 % relative increase
in sp2 bonding. In summary, nitrogen-doped UNCD thin films have been synthesized using
a microwave plasma CVD technique with a CH4/Ar/N2 gas mixture. Other carbon
containing gases also are applicable, as well as other deposition methods and
other noble gases, as previously stated. The morphology and transport
properties of the films are both greatly affected by the presence and amount of
CN in the plasma, which varies as N2 gas is added. The HRTEM data indicated
that the grain size and GB width of the UNCD films increase with the addition of
N2 in the plasma. Our transport measurements indicate that these films have the
highest n-type electrical conductivity reported thus far in phase-pure diamond thin
films.
While particular embodiments of the present invention have been shown
and described, it will be appreciated by those skilled in the art that changes and
modifications may be made without departing from the invention in its broader
aspects. Therefore, the aim in the appended claims is to cover all such changes
and modifications as fall within the true spirit and scope of the invention. The
matter set forth in the foregoing description and accompanying drawings is
offered by way of illustration only and not as a limitation. The actual scope of the
invention is intended to be defined in the following claims when viewed in their
proper perspective based on the prior art.

Claims

The embodiments of the invention in which an exclusive property orprivilege is claimed are defined as follows:
1. An electrically conducting ultrananocrystalline diamond having not
less than 1019 atoms/cm3 nitrogen with an electrical conductivity at ambient
temperature of not less than about 0.1 (Ω-cm)"1.
2. The electrically conducting ultrananocrystalline diamond of claim 1 ,
wherein the ultrananocrystalline diamond is a film.
3. The electrically conducting ultrananocrystalline diamond of claim 1 ,
wherein the ultrananocrystalline diamond has grain boundaries that are about 0.2
to about 2.0 nm wide.
4. The ultrananocrystalline diamond of claim 1 , wherein the average
grain size is between about 3 and 15 nm.
5. The electrically conducting ultrananocrystalline diamond of claim 1 ,
wherein the conductivity at ambient temperature is not less than about 1 (Ωcm) ~1.
6. The electrically conducting ultrananocrystalline diamond of claim 1 ,
wherein the conductivity at ambient temperature is not less than about 10 (Ωcm) "
The electrically conducting ultrananocrystalline diamond of claim 1 , wherein the conductivity at ambient temperature is not less than about 100 (Ωcm)
8. An electrically conducting ultrananocrystalline diamond having an
average grain size of about 15 nm or less and nitrogen present in an amount of
not less than about 1019 atoms/cm3 made by the process of providing a source of
carbon and a source of nitrogen and subjecting the sources of carbon and
nitrogen in vapor form to an energy source in an noble-gas atmosphere to create
a plasma to form an ultrananocrystalline material, wherein carbon is present in an
amount less than about 2 atom percent of the source gas.
9. The electrically conducting ultrananocrystalline diamond of claim 8,
wherein the diamond is a film grown on a substrate maintained at a temperature
not less than about 350°C during the deposition process.
10. The electrically conducting ultrananocrystalline diamond of claim 8,
wherein the source of carbon is one or more of CH4 or a precursor thereof and
C2H2 or a precursor thereof and a C60 compound.
11. The electrically conducting ultrananocrystalline diamond of claim 10,
wherein the nitrogen is present in the source gas in an amount of less than about
20% by volume.
12. The electrically conducting ultrananocrystalline diamond of claim 11 ,
wherein the atomic percent of carbon in the source gas is about 1 % and the
nitrogen is present in an amount less than about 20% by volume, the balance
being a noble gas.
13. The electrically conducting ultrananocrystalline diamond of claim 11 ,
wherein the ultrananocrystalline diamond is a film grown on a substrate
maintained at about 350-800°C at total pressures of not less than about 100 Torr.
14. The electrically conducting ultrananocrystalline diamond of claim 13,
wherein the substrate is a metal or a non-metal.
15. The electrically conducting ultrananocrystalline diamond of claim 13,
wherein the substrate is silicon or silicon dioxide.
16. The electrically conductive ultrananocrystalline diamond of claim 8,
wherein the conductivity at ambient temperature is not less than about 0.1 (Ωcm) "
17. The electrically conductive ultrananocrystalline diamond of claim 8,
wherein the conductivity at ambient temperature is not less than about 1 (Ωcm) "1.
18. The electrically conductive ultrananocrystalline diamond of claim 8, wherein the conductivity at ambient temperature is not less than about 10 (Ωcm)
19. The electrically conducting ultrananocrystalline diamond of claim 8,
wherein the conductivity at ambient temperature is not less than about 100 (Ωcm)
20. A process for producing electrically conducting ultrananocrystalline
diamond films, comprising subjecting a mixture of nitrogen and carbon containing
gas and noble gas to an energy source to deposit nitrogen-incorporated
ultrananocrystalline diamond films, wherein the atomic percent of carbon in the
source gas is less than about 2%, and the nitrogen is present in the range of from
about 2% to about 25% by volume to produce an ultrananocrystalline material
with nitrogen present in an amount not less than about 1019 atoms/cm3.
21. The process claim 20, wherein the source of carbon is one or more
of CH4 or a precursor thereof and C2H2 or a precursor thereof and a C60
compound.
22. The process of claim 21 , wherein the atomic percent of carbon in
the source gas is about 1 % and the nitrogen is present in an amount not greater
than about 20% by volume, the balance being argon.
23. The process of claim 22, wherein the electrically conducting
ultrananocrystalline diamond is a film grown on a Si or Si02 substrate maintained
at about 800°C at total pressures of about 100 Torr and about 800 watts of
microwave power.
24. The process of claim 20, wherein the electrically conducting
ultrananocrystalline diamond has a conductivity at ambient temperature of not
less than about 0.1 (Ωcm) "1.
25. The process of claim 20, wherein the electrically conducting
ultrananocrystalline diamond has a conductivity at ambient temperature of not
less than about 1 (Ωcm) "1.
26. The process of claim 20, wherein the electrically conducting
ultrananocrystalline diamond has a conductivity at ambient temperature of not
less than about 10 (Ωcm) "1.
27. The process of claim 20, wherein the electrically conducting
ultrananocrystalline diamond has a conductivity at ambient temperature of not
less than about 100 (Ωcm) "1.
28. A process for producing electrically conducting ultrananocrystalline diamond material having a predetermined conductivity, comprising subjecting a
mixture of nitrogen and carbon containing gas and noble gas to an energy source
to deposit nitrogen-incorporated ultrananocrystalline diamond films, wherein the
atomic percent of carbon in the source gas is less than about 2%, and the
nitrogen at a preselected concentration in the range of from about 2% to about
25% by volume to produce an ultrananocrystalline material with nitrogen present
in an amount not less than about 1019 atoms/cm3 having a predetermined
conductivity of not less than about 0.01
(Ω crn)"1.
PCT/US2001/031528 2000-10-09 2001-10-09 N-type doping of nanocrystalline diamond films with nitrogen and electrodes made therefrom WO2002031839A1 (en)

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