WO2002018390A1 - Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine - Google Patents

Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine Download PDF

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Publication number
WO2002018390A1
WO2002018390A1 PCT/US2001/007258 US0107258W WO0218390A1 WO 2002018390 A1 WO2002018390 A1 WO 2002018390A1 US 0107258 W US0107258 W US 0107258W WO 0218390 A1 WO0218390 A1 WO 0218390A1
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Prior art keywords
olanzapine
methyl
thieno
dichloromethane
process according
Prior art date
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PCT/US2001/007258
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French (fr)
Inventor
Buchi Reddy Reguri
Ramesh Chakka
Robert Koprowski
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Dr. Reddy's Laboratories Ltd.
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Publication date
Priority to KR10-2003-7002967A priority Critical patent/KR20030038721A/en
Application filed by Dr. Reddy's Laboratories Ltd. filed Critical Dr. Reddy's Laboratories Ltd.
Priority to HU0300875A priority patent/HUP0300875A3/en
Priority to AU2001243475A priority patent/AU2001243475A1/en
Priority to CA002420987A priority patent/CA2420987A1/en
Priority to BR0114031-0A priority patent/BR0114031A/en
Priority to EP01916449A priority patent/EP1313742A1/en
Priority to IL15468801A priority patent/IL154688A0/en
Priority to SK250-2003A priority patent/SK2502003A3/en
Priority to JP2002523905A priority patent/JP2004507548A/en
Priority to US10/363,436 priority patent/US20040067936A1/en
Priority to MXPA03001827A priority patent/MXPA03001827A/en
Publication of WO2002018390A1 publication Critical patent/WO2002018390A1/en
Priority to NO20030926A priority patent/NO20030926L/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D495/00Heterocyclic compounds containing in the condensed system at least one hetero ring having sulfur atoms as the only ring hetero atoms
    • C07D495/02Heterocyclic compounds containing in the condensed system at least one hetero ring having sulfur atoms as the only ring hetero atoms in which the condensed system contains two hetero rings
    • C07D495/04Ortho-condensed systems
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P25/00Drugs for disorders of the nervous system
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P25/00Drugs for disorders of the nervous system
    • A61P25/18Antipsychotics, i.e. neuroleptics; Drugs for mania or schizophrenia
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P25/00Drugs for disorders of the nervous system
    • A61P25/22Anxiolytics

Definitions

  • the present invention relates to a method for the preparation of hydrates of 2- methyl-4-(4-methyl-l-piperazinyl)-10H-thieno [2,3-b] [1,5] benzodiazepine (hereinafter referred to as Olanzapine).
  • the present invention also relates to a process for conversion of these hydrates into a pure crystalline form of olanzapine referred to as form-I.
  • the present invention also relates to a method of converting Olanzapine Form-2 to Form-1.
  • This invention more particularly relates to the preparation of hydrates of olanzapine and their conversion into crystalline form of Olanzapine Form-1 through recrystallization from a solvent.
  • Olanzapine is represented by the following structure.
  • Olanzapine is useful for treating psychotic patients and mild anxiety states.
  • Preparation of Olanzapine and its acid salts, having pharmaceutical properties particularly in the treatment of disorders ofthe central nervous system has been discussed in U.S. Patent No. 5,229,382.
  • U.S. Patent No. 5,229,382 does not refer to any specific polymorphic crystalline form of Olanzapine.
  • European patent specification No. 733635A1 claims Form-2 of Olanzapine. The process under this patent describes preparation of Form-2 from ethyl acetate. This patent also designated the product obtained according to the process described in U.S. Patent No. 5,229,382 as Form-1.
  • EP 733635 Al discloses the d values for Form-1 and Form-2 from their X-ray Diffractograms. The values are: d value d value
  • EP 0 831 098 A2 discloses the preparation of a series of dihydrates of olanzapine namely Dihydrate B, Dihydrate D and Dihydrate E.
  • the compound was dried to a constant weight in an oven (51.6g).
  • the present invention provides a novel method for preparation of hydrates of olanzapine, which are different from those reported in the literature. These hydrates are named Olanzapine monohydrate-I and Olanzapine dihydrate-I for convenience.
  • the present invention also provides a novel method for preparation of Olanzapine Form-1 by recrystallization of olanzapine or its hydrates in dichloromethane .
  • the present invention also provides a novel method for converting Olanzapine
  • the process for the preparation of olanzapine monohydrate-I comprises: a) refluxing a mixture of 4-amino-2-methyl-10H-thieno-[2,3-b] [l,5]benzodiazepine hydrochloride, N-methyl piperazine, dimethyl sulfoxide (DMSO) and toluene for 5 to 20 hours; b) cooling the mixture to 20 to 90°C; c) adding water; d) cooling the mixture to -5 to 25°C and stirring for 2-10 hours; e) filtering the mixture and washing with water; and f) drying at 30 to 50°C to a constant weight.
  • DMSO dimethyl sulfoxide
  • the process for the preparation of olanzapine dihydrate -I comprises: a) refluxing a mixture of 4-amino-2-methyl- 10H-thieno-[2,3-b] [l,5]benzodiazepine hydrochloride, N-methyl piperazine, dimethyl sulfoxide (DMSO) and toluene for 5 to 20 hours; b) cooling the mixture to 20 to 90°C; c) adding water; d) cooling the mixture to -5 to 25°C and stirring for 2-10 hours; e) filtering the mixture and washing with water; and f) drying at ambient temperature to a constant weight.
  • DMSO dimethyl sulfoxide
  • Olanzapine Form -I is prepared by heating to reflux a suspension of olanzapine or its hydrates in dichloromethane wherein the amount of dichloro-methane used is 4.5 to 13 volume/weight of Olanzapine to obtain a clear solution. The resultant solution is then treated with carbon followed by filtration. Upon completion of this step the filtrate is cooled to 0 to 5°C and stirred at the same temperature for 60-90 minutes. The separated solid was filtered and washed with dichloromethane.
  • the product obtained on drying in an oven at 60-70°C to a constant weight is Form-1 of Olanzapine.
  • the process described in U.S. 5,229,382 was used to prepare olanzapine crude and the process described in EP 733 635 Al was used to prepare olanzapine Form-2 for our studies.
  • other methods may be used to prepare olanzapine crude and olanzapine Form-2 and any other methods that can be used to prepare olanzapine crude and olanzapine Form 2 can be used in the processes of this invention.
  • Fig.l is a characteristic X-ray powder diffraction pattern of Form-2 obtained on recrystallization with acetonitrile (Nertical axis: Intensity (CPS); Horizontal axis:
  • Fig. 2 is a characteristic X-ray powder diffraction pattern of Olanzapine monohydrate-I (Nertical axis: Intensity (CPS); Horizontal axis: Two Theta (degrees)).
  • Fig. 3 is a characteristic infrared absorption spectrum in potassium bromide of
  • Olanzapine monohydrate-I (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm )).
  • Fig. 4 is a characteristic of differential scanning calorimetry thermogram of Olanzapine monohydrate-I. (Nertical axis: mW; Horizontal axis: Temperature (°C)).
  • Fig. 5 is a characteristic X-ray powder diffraction pattern of Olanzapine dihydrate-I (Nertical axis: Intensity (CPS); Horizontal axis: Two Theta (degrees)).
  • Fig. 6 is a characteristic infrared absorption spectrum in potassium bromide of
  • Olanzapine dihydrate-I (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm " )).
  • Fig. 7 is a characteristic of differential scanning calorimetry thermogram of
  • Fig. 8 is a characteristic X-ray powder diffraction pattern of Form-1 produced by recrystallizing crude Olanzapine in dichloromethane. (Nertical axis: Intensity
  • Fig.9 is a characteristic infrared absorption spectrum in potassium bromide of Form-1 produced by recrystallizing crude Olanzapine in dichloromethane. (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm "1 )).
  • Fig.10 is a characteristic of differential scanning calorimetry thermogram of Form-1 produced by recrystallizing crude Olanzapine in dichloromethane. [Nertical axis: mW; Horizontal axis: Temperature (°C))].
  • Fig.11 is a characteristic X-ray powder diffraction pattern of Form-I obtained on conversion of Form-2 to Form-1 Olanzapine in dichloromethane (Nertical axis: Intensity (CPS); Horizontal axis: Two Theta (degrees)).
  • Fig.12 is a characteristic infrared absorption spectrum in potassium bromide of Form-1 obtained on conversion of Form-2 to Form-1 Olanzapine in dichloromethane (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm "1 ))].
  • Fig.13 is a characteristic of differential scanning calorimetry thermogram of Form-1 obtained on conversion of Form-2 to Form-1 Olanzapine in dichloromethane (Nertical axis: mW; Horizontal axis: Temperature (°C))].
  • Fig.14 is a characteristic X-ray powder diffraction pattern of Form-1 obtained on conversion of olanzapine monohydrate-I to Form-1 Olanzapine in dichloromethane (Nertical axis: Intensity (CPS); Horizontal axis: Two Theta (degrees)).
  • Fig.15 is a characteristic infrared absorption spectrum in potassium bromide of Form-1 obtained on conversion of olanzapine monohydrate-I to Form-1 Olanzapine in dichloromethane (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm "1 )).
  • Fig.16 is a characteristic of differential scanning calorimetry thermogram of
  • Form-1 obtained on conversion of olanzapine monohydrate-I to Form-1
  • Fig.17 is a characteristic X-ray powder diffraction pattern of Form-1 obtained on conversion of olanzapine dihydrate-I to Form-1 Olanzapine in dichloromethane
  • Fig.18 is a characteristic infrared absorption spectrum in potassium bromide of Form-1 obtained on conversion of olanzapine dihydrate-I to Form-1 Olanzapine in dichloromethane. ([Vertical axis, Tramission (%); Horizontal axis: Wave number
  • Fig.19 is a characteristic of differential scanning calorimetry thermogram of Form-1 obtained on conversion of olanzapine dihydrate-I to Form-1 Olanzapine in dichloromethane. (Nertical axis: mW; Horizontal axis: Temperature (°C)).

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Abstract

The present invention relates to a method for the preparation of hydrates of 2-methyl-4-(4-methyl-1-piperazinyl)-10H-thieno [2,3-b] [1,5] benzodiazepine (hereinafter referred to as Olanzapine). The present invention also relates to a process for conversion of these hydrates into a pure crystalline form of olanzapine referred to as form-I. The present invention also relates to a method of converting Olanzapine Form-2 to Form-1.

Description

PROCESS FOR PREPARATION OF HYDRATES OF OLANZAPINE AND THEIR CONVERSION INTO CRYSTALLINE FORMS OF OLANZAPINE
The present invention relates to a method for the preparation of hydrates of 2- methyl-4-(4-methyl-l-piperazinyl)-10H-thieno [2,3-b] [1,5] benzodiazepine (hereinafter referred to as Olanzapine). The present invention also relates to a process for conversion of these hydrates into a pure crystalline form of olanzapine referred to as form-I. The present invention also relates to a method of converting Olanzapine Form-2 to Form-1.
This invention more particularly relates to the preparation of hydrates of olanzapine and their conversion into crystalline form of Olanzapine Form-1 through recrystallization from a solvent. Olanzapine is represented by the following structure.
Figure imgf000003_0001
Olanzapine
Olanzapine is useful for treating psychotic patients and mild anxiety states. Preparation of Olanzapine and its acid salts, having pharmaceutical properties particularly in the treatment of disorders ofthe central nervous system has been discussed in U.S. Patent No. 5,229,382.
U.S. Patent No. 5,229,382 does not refer to any specific polymorphic crystalline form of Olanzapine. European patent specification No. 733635A1 claims Form-2 of Olanzapine. The process under this patent describes preparation of Form-2 from ethyl acetate. This patent also designated the product obtained according to the process described in U.S. Patent No. 5,229,382 as Form-1. Furthermore, EP 733635 Al discloses the d values for Form-1 and Form-2 from their X-ray Diffractograms. The values are: d value d value
Form-1 Form-2 9.94 10.26
8.55 8.57 8.24 7.47 6.88 7.12 6.37 6.14 6.24 6.07 5.58 5.48 5.30 5.21 4.98 5.12 4.83 4.98 4.72 4.76 4.62 4.71 4.53 4.47 4.46 4.33 4.29 4.22 4.23 4.14 4.08 3.98 3.82 3.72 3.74 3.56 3.69 3.53 3.58 3.38 3.50 3.25 3.33 3.12 3.28 3.08
3.21 3.06
3.11 3.01
3.05 2.87 2.94 2.81
2.81 ' 2.72
2.75 2.64
2.65 2.60
2.63 2.59
It is noteworthy to mention that EP 0 831 098 A2 discloses the preparation of a series of dihydrates of olanzapine namely Dihydrate B, Dihydrate D and Dihydrate E.
The d values from the X-ray Diffractograms for these forms are listed in EP 0 831
098 A2. We conducted experiments to obtain Olanzapine Form I by recrystallization of olanzapine from acetonitrile using the process described in Example 1, sub example 4 of U.S. Patent No. 5,229,382. The process is described herein for reference: A mixture of 4-amino-2-methyl-10H-thieno-[ 2,3-b] [l,5]benzodiazepine HCl (100 g),
N-methyl piperizine (350ml), DMSO (465 ml) and toluene (465 ml) was heated to reflux. The reaction mass was maintained at reflux for 19 hours and then cooled to
50°C and water was added. The reaction mass was cooled to 0-10°C and stirred at the same temperature for 6 hours. The crude Olanzapine separated was filtered and dried in oven to a constant weight (76.5 g). The crude compound was added to acetonitrile (750 ml) at boiling temperature. The mixture was boiled for further 5 minutes. The mixture was filtered to remove the undissolved solid. The filtrate was treated with carbon and filtered. The filtrate was distilled to a minimum volume, cooled to 0-5 °C and maintained at the same temperature for 1.0 hour and filtered.
The compound was dried to a constant weight in an oven (51.6g).
The polymorphic form obtained from these experiments was characterized for its X-ray Powder Diffraction on Rigaku D / Max 2200. As clearly observed, the d values for this product (Fig. 1) matched with those of Olanzapine Form-2 claimed in EP 733635A1. It is therefore inferred that the recrystallization of Olanzapine in acetonitrile produces Form-2 and not Form-1.
Accordingly, the present invention provides a novel method for preparation of hydrates of olanzapine, which are different from those reported in the literature. These hydrates are named Olanzapine monohydrate-I and Olanzapine dihydrate-I for convenience.
Accordingly, the present invention also provides a novel method for preparation of Olanzapine Form-1 by recrystallization of olanzapine or its hydrates in dichloromethane . The present invention also provides a novel method for converting Olanzapine
Form-2 to Olanzapine Form-1
According to the present invention the process for the preparation of olanzapine monohydrate-I comprises: a) refluxing a mixture of 4-amino-2-methyl-10H-thieno-[2,3-b] [l,5]benzodiazepine hydrochloride, N-methyl piperazine, dimethyl sulfoxide (DMSO) and toluene for 5 to 20 hours; b) cooling the mixture to 20 to 90°C; c) adding water; d) cooling the mixture to -5 to 25°C and stirring for 2-10 hours; e) filtering the mixture and washing with water; and f) drying at 30 to 50°C to a constant weight. According to the present invention the process for the preparation of olanzapine dihydrate -I comprises: a) refluxing a mixture of 4-amino-2-methyl- 10H-thieno-[2,3-b] [l,5]benzodiazepine hydrochloride, N-methyl piperazine, dimethyl sulfoxide (DMSO) and toluene for 5 to 20 hours; b) cooling the mixture to 20 to 90°C; c) adding water; d) cooling the mixture to -5 to 25°C and stirring for 2-10 hours; e) filtering the mixture and washing with water; and f) drying at ambient temperature to a constant weight.
The preferred ratio of 4-amino-2-methyl-10H-thieno-[ 2,3-b] [1,5] benzodiazepine HC1, N-methyl piperizine, DMSO and toluene that can be used for preparation of the monohydrate and dihydrate are:
N-methyl piperizine (2.0 - 8.4 moles with respect to 1.0 mole of 4-Amino-2- methyl- 10H-thieno-[ 2,3-b] [l,5]benzodiazepine HCl).
DMSO (2 - 8 times by volume with respect to 1.0 mole of 4-Amino-2-methyl- 10H-thieno-[ 2,3-b] [l,5]benzodiazepine HCl).
Toluene (3 - 8 times by volume with respect to 1.0 mole of 4-Amino-2-methyl- 10H-thieno-[ 2,3-b] [l,5]benzodiazepine HC1). According to this invention, Olanzapine Form -I is prepared by heating to reflux a suspension of olanzapine or its hydrates in dichloromethane wherein the amount of dichloro-methane used is 4.5 to 13 volume/weight of Olanzapine to obtain a clear solution. The resultant solution is then treated with carbon followed by filtration. Upon completion of this step the filtrate is cooled to 0 to 5°C and stirred at the same temperature for 60-90 minutes. The separated solid was filtered and washed with dichloromethane. The product obtained on drying in an oven at 60-70°C to a constant weight is Form-1 of Olanzapine. The process described in U.S. 5,229,382 was used to prepare olanzapine crude and the process described in EP 733 635 Al was used to prepare olanzapine Form-2 for our studies. However, other methods may be used to prepare olanzapine crude and olanzapine Form-2 and any other methods that can be used to prepare olanzapine crude and olanzapine Form 2 can be used in the processes of this invention.
The following examples are provided for purposes of illustration and are not to be construed as limiting the scope ofthe invention.
PREPARATION OF OLANZAPINE MONOHYDRATE-1
EXAMPLE 1 A mixture of 4-amino-2-methyl-10H-thieno-[2,3-b][l,5]benzodiazepine hydrochloride (20 Kg), N-methyl piperazine (42 lit), dimethyl sulfoxide (40 lit) and toluene (95 lit) was heated to reflux. The reaction mass was maintained at reflux for
17 hours and 15 minutes and then cooled to 40-50°C. Water (95 lit) was added slowly at40-50°C. The reaction mass was cooled to -0.6 to 1.2°C and stirred at the same temperature for six hours. The Olanzapine crude that separated was filtered and washed with water (10 lit). The product was dried at 30.5 to 31.8°C for 10 hrs and 50 minutes. Yield: 20 Kg. A 20 gm sample from the above material after prolonged heating for an additional 72 hours gave the product with a moisture content of 5.22%.
PREPARATION OF OLANZAPINE DIHYDRATE-I EXAMPLE 2
A mixture of 4-amino-2-methyl-l OH-thieno- [2,3-b] [ 1 ,5]benzodiazepine hydrochloride (200 g), N-methyl piperazine (420 ml), dimethyl sulfoxide (200 ml) and toluene (940 ml) was heated to reflux. The reaction mass was maintained at reflux for 12 hours and then cooled to 40°C. Water (940 ml) was added slowly at 40-44°C. The reaction mass was cooled to 0-5°C and stirred at the same temperature for five hours. The Olanzapine crude that separated was filtered and washed with water (100 ml). The solid obtained was dried atmospherically (25-35°C) for 24 hours (Yield :
241 g).
PREPARATION OF FORM-1
EXAMPLE 3 Crude 2-methyl-4-(4-methyl- 1 -piperazinyl)- 1 OH-thieno- [2,3 -b] [ 1 ,5] benzodiazepine (35.0 g) was suspended in dichloromethane (160.0 ml). The suspension was heated to reflux to obtain a clear solution. The resultant solution was then treated with carbon (3.5 g) followed by filtration. Upon completion of this step the filtrate was cooled to 0 to 5°C and stirred at the same temperature for one hour. The separated solid was filtered and washed with chilled dichloromethane (10.0ml). The product obtained on drying in oven at 65 to 70°C to a constant weight gave Form-1 of Olanzapine (Yield 22.0 g).
CONVERSION OF FORM-2 TO FORM-1 EXAMPLE 4 The stirred suspension of pure form-2 of 2-methyl-4-(4-methyl-l-piperazinyl)-
10H-thieno-[2,3-b][l,5]benzodiazepine (20.0 g) in dichloromethane (90.0 ml) was heated to reflux to obtain a clear solution. The clear solution was filtered and the filtrate was then cooled to 3 to 5°C and stirred at same temperature for one hour. The crystalline solid separated was filtered and washed with dichloromethane (4.0 ml). Subsequent drying at 60 to 70°C to a constant weight yielded Olanzapine Form-1. (Yield: 12.7 g).
PREPARATION OF FORM-1 FROM MONOHYDRATE-I OF OLANZAPINE
EXAMPLE 5 Monohydrate-I of 2-methyl-4-(4-methyl-l-piperazinyl)-10H-thieno-[2,3- b][l,5] benzo- diazepine (25.0 g) prepared as per Example- 1 was suspended in dichloromethane (325.0 ml). The suspension was heated to reflux to obtain a clear solution. The resultant solution was then treated with carbon (2.5 g) followed by filtration. Upon completion of this step the filtrate was distilled to a minimum volume and then cooled to 2 to 4°C and stirred at the same temperature for 90 minutes. The product separated was filtered arid washed with chilled dichloromethane (10 ml). The product obtained on drying in oven at 60 to 70°C to a constant weight gave Form-1 of Olanzapine (Yield 16.5 g)
PREPARATION OF FORM-1 FROM DIHYDRATE-I OF OLANZAPINE
EXAMPLE 6 Dihydrate-I of 2-methyl-4-(4-methyl-l-piperazinyl)-10H-thieno-[2,3-b][l,5] benzodiazepine (40.0 g) prepared as per Example-2 was suspended in dichloromethane (520.0 ml). The suspension was heated to reflux to obtain a clear solution. The resultant solution was then treated with carbon (4.0 g) followed by filtration. Upon completion of this step the filtrate was distilled to a minimum volume and the left over reaction mass was cooled to 0 to 2°C and stirred at the same temperature for one hour. The separated solid was filtered and washed with dichloromethane (10.0ml). The product obtained on drying in oven at 65 to 70°C to a constant weight renders Form-1 of Olanzapine (Yield 26.0 g).
The aforementioned crystalline forms in examples 1 to 6 have been examined for their structural and analytical data viz., Powder X-Ray Diffraction, Differential Scanning Calorimetry, and Infrared Absorption Spectroscopy. The results obtained are discussed and the respective drawings attached (Fig. 2 -19).
The X-Ray Diffraction Pattern set out herein for examples 1 to 6 were obtained using Rigaku D / Max-2200 X-Ray Powder Diffractometer having a copper K radiation source of wavelength λ=l .54 A0. The samples were scanned between 3-45 degrees 2Θ. The d values for the monohydrate-1 in Example- 1 are herewith enclosed (Fig.
2). dvalue I/Io
10.0176 100
6.8995 7
6.3567 12
6.1714 11
4.8756 51
4.7262 22
4.5904 34
4.4937 7
4.4315 13
4.3414 10
4.1411 6
3.9174 9
3.8669 23
3.7857 26
3.6480 9
3.5701 15
3.4451 3
3.2500 4
3.2065 4
2.9646 5
2.8715 3
2.8572 2
The d values for the dihydrate- 1 in Example-2 are herewith given (Fig. 5). d value I/Io
9.9949 100
9.6887 7
7.0418 2
6.4117 2
6.2495 7
6.1205 6
5.4534 6
5.2358 2
4.8230 33
4.7162 9
4.5717 15
4.4847 6
4.3924 8
4.3080 4
4.2070 3 '
4.0735 3
3.9974 3
3.9242 9
3.8438 12
3.7699 9
3.7386 13
3.6837 3
3.6509 4
3.6072 5
3.5256 11
3.4242 2 3.1773 2
3.1207 2
2.9917 2
2.9569 3 2.8733 2
2.8483 2
The X-Ray Diffraction Pattern obtained for the products from examples 3 to 6 is identical with those reported in EP 733 635 Al.
BRIEF DESCRIPTION OF DRAWINGS Fig.l is a characteristic X-ray powder diffraction pattern of Form-2 obtained on recrystallization with acetonitrile (Nertical axis: Intensity (CPS); Horizontal axis:
Two Theta (degrees)).
Fig. 2 is a characteristic X-ray powder diffraction pattern of Olanzapine monohydrate-I (Nertical axis: Intensity (CPS); Horizontal axis: Two Theta (degrees)).
Fig. 3 is a characteristic infrared absorption spectrum in potassium bromide of
Olanzapine monohydrate-I (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm )).
Fig. 4 is a characteristic of differential scanning calorimetry thermogram of Olanzapine monohydrate-I. (Nertical axis: mW; Horizontal axis: Temperature (°C)).
Fig. 5 is a characteristic X-ray powder diffraction pattern of Olanzapine dihydrate-I (Nertical axis: Intensity (CPS); Horizontal axis: Two Theta (degrees)).
Fig. 6 is a characteristic infrared absorption spectrum in potassium bromide of
Olanzapine dihydrate-I. (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm" )).
Fig. 7 is a characteristic of differential scanning calorimetry thermogram of
Olanzapine dihydrate-I. (Nertical axis: mW; Horizontal axis: Temperature (°C)). Fig. 8 is a characteristic X-ray powder diffraction pattern of Form-1 produced by recrystallizing crude Olanzapine in dichloromethane. (Nertical axis: Intensity
(CPS); Horizontal axis: Two Theta (degrees)).
Fig.9 is a characteristic infrared absorption spectrum in potassium bromide of Form-1 produced by recrystallizing crude Olanzapine in dichloromethane. (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm"1)).
Fig.10 is a characteristic of differential scanning calorimetry thermogram of Form-1 produced by recrystallizing crude Olanzapine in dichloromethane. [Nertical axis: mW; Horizontal axis: Temperature (°C))]. Fig.11 is a characteristic X-ray powder diffraction pattern of Form-I obtained on conversion of Form-2 to Form-1 Olanzapine in dichloromethane (Nertical axis: Intensity (CPS); Horizontal axis: Two Theta (degrees)).
Fig.12 is a characteristic infrared absorption spectrum in potassium bromide of Form-1 obtained on conversion of Form-2 to Form-1 Olanzapine in dichloromethane (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm"1))].
Fig.13 is a characteristic of differential scanning calorimetry thermogram of Form-1 obtained on conversion of Form-2 to Form-1 Olanzapine in dichloromethane (Nertical axis: mW; Horizontal axis: Temperature (°C))]. Fig.14 is a characteristic X-ray powder diffraction pattern of Form-1 obtained on conversion of olanzapine monohydrate-I to Form-1 Olanzapine in dichloromethane (Nertical axis: Intensity (CPS); Horizontal axis: Two Theta (degrees)).
Fig.15 is a characteristic infrared absorption spectrum in potassium bromide of Form-1 obtained on conversion of olanzapine monohydrate-I to Form-1 Olanzapine in dichloromethane (Nertical axis, Tramission (%); Horizontal axis: Wave number (cm "1)). Fig.16 is a characteristic of differential scanning calorimetry thermogram of
Form-1 obtained on conversion of olanzapine monohydrate-I to Form-1
Olanzapine in dichloromethane. (Nertical axis: mW; Horizontal axis:
Temperature (°C)). Fig.17 is a characteristic X-ray powder diffraction pattern of Form-1 obtained on conversion of olanzapine dihydrate-I to Form-1 Olanzapine in dichloromethane
(Nertical axis: Intensity (CPS); Horizontal axis: Two Theta (degrees)).
Fig.18 is a characteristic infrared absorption spectrum in potassium bromide of Form-1 obtained on conversion of olanzapine dihydrate-I to Form-1 Olanzapine in dichloromethane. ([Vertical axis, Tramission (%); Horizontal axis: Wave number
(cm"1)] ).
Fig.19 is a characteristic of differential scanning calorimetry thermogram of Form-1 obtained on conversion of olanzapine dihydrate-I to Form-1 Olanzapine in dichloromethane. (Nertical axis: mW; Horizontal axis: Temperature (°C)).

Claims

C L A I M
1. A compound which is Olanzapine monohydrate-I.
2. A compound which is Olanzapine dihydrate-I.
3. A compound which is Olanzapine monohydrate-I having a X-ray powder, diffraction pattern as represented by the following: d value I/Io
10.176 100
6.8995 7
6.3567 12
6.1714 11
4.8756 51
4.7262 22
4.5905 34
4.4937 7
4.4315 13
4.3414 10
4.1411 6
3.9174 9
3.8669 23
3.7857 26
3.6480 9
3.5701 15
3.4451 3
3.2500 4
3.2065 4
2.9646 5
2.8715 3
2.8572 3
2.6868 3
2.6743 3
4. A compound which is Olanzapine dihydrate-I having a X-ray powder diffraction pattern as represented by the following:
D value I/Io
9.9949 100
9.6887 7
7.0418 2
6.4117 2
6.2495 7
6.1205 6
5.4534 6
5.2358 2
4.8230 33
4.7162 9
4.5717 15
4.4847 6
4.3924 8
4.3080 4
4.2070 3
4.0735 3
3.9974 3
3.9242 9
3.8438 12
3.7699 9
3.7386 13
3.6837 3
3.6509 4
3.6072 5
3.5256 11
3.4242 2
3.1773 2
3.1207 2
2.9917 2
2.9569 3
2.8733 2
2.8483 2
2.7895 2
5. A A pprroocceessss ffoorr p preparing olanzapine monohydrate-I which comprises the steps of: a) refluxing a mixture of 4-amino-2-methyl-10H-thieno-[2,3- b][l,5]benzodiazepine hydrochloride, N-methyl piperazine, dimethyl sulfoxide and toluene for 5 to 20 hours; b) cooling the mixture to 20 to 90°C; c) adding water; d) cooling the mixture to -5 to 25°C and stirring for 2-10 hours; e) filtering the mixture and washing with water; and f) drying at 30 to 50°C to a constant weight.
6. The process according to claim 5, wherein the amounts of 4-amino-2- methyl-10H-thieno-[2,3-b][l,5]benzodiazepine hydrochloride and N-methyl piperzine are in the ratio of 1 :2.0-8.4.
7. The process according to claim 5, wherein the volume of dimethyl sulfoxide is 2-8 times the number of moles of 4-amino-2-methyl-10H-thieno-[2,3- b] [ 1 ,5]benzodiazepine hydrochloride.
8. The process according to claim 5, wherein the volume of toluene is 3-8 times the number of moles of 4-amino-2-methyl-10H-thieno-[2,3-b][l,5] benzodiazepine hydrochori.de and dimethyl sulfoxide.
9. A process for preparing olanzapine dihydrate -I which comprises the steps of: a) refluxing a mixture of 4-amino-2-methyl-10H-thieno-[2,3-b][l,5] benzodiazepine hydrochloride, N-methyl piperazine, dimethyl sulfoxide and toluene for 5 to 20 hours; b) cooling the mixture to 20 to 90°C; c) adding water; d) cooling the mixture to -5 to 25°C and stirring for 2-10 hours; e) filtering the mixture and washing with water; and drying at ambient temperature to a constant weight.
10. The process according to claim 9, wherem the amounts of 4-amino-2- methyl-10H-thieno-[2,3-b][l,5-benzodiazepine hydrochloride and N-methyl piperzine are in the ratio of 1:2.0-8.4.
11. The process according to claim 9, wherein the volume of dimethyl sulfoxide is 2-8 times the number of moles of 4-amino-2-methyl-10H-thieno-[2,3-b[l,5] benzodiazepine hydrochloride.
12. The process according to claim 9, wherein the volume of toluene is 3-8 times the number of moles of 4-amino-2-methyl-10H-thieno-[2,3-b][l,5] benzodiazepine hydrochloride.
13. A process for preparing Olanzapine Form-1 from Olanzapine dihydrate-I which comprises the steps of: a) stirring 2-methyl-4-(4-methyl- 1 -piperazinyl)- 10H-thieno-[2,3-b] [1,5] benzodiazepine (olanzapine monohydrate -I) in dichloromethane at reflux to obtain a clear solution; b) treating the solution with carbon; c) filtering the solution to obtain a filtrate; d) cooling the filtrate to 0 to 5 ° C e) stirring for 60-90 minutes; f) filtering to obtain a solid, washing and drying at 60° to 70°C to a constant weight.
14. The process according to claim 13, wherein in step f) the solid is washed with dichloromethane.
15. The process according to claim 13, wherein the amount of dichloromethane used in step a) is 4.5 to 13 volume/weight of 2-methyl-10H-thieno[2,3-b][l,5] benzodiazepine hydrochloride.
16. A process for preparing olanzapine Form-1 from olanzapine monohydrate-I which comprises the steps of: a) stirring 2-methyl-4-(4-methyl-l-piperazinyl)-10H-thieno-[2,3- b][l,5]benzodiazepine in dichloromethane at reflux to obtain a clear solution; b) treating the solution with carbon; c) filtering the solution to obtain a filtrate; d) cooling the filtrate to below 0 to 5°C; and e) stirring for 60-90 minutes, f) separating the solid, washing and drying at 60° to 70°C. to a constant weight.
17. The process according to claim 16, wherein the amount of dichloromethane used is 4.5 to 13 volume/weight of 2-methyl-4-(4-methyl-l- piperazinyl)-10H-thieno-[2,3-b][l,5]benzodiazepine hydrochloride.
18. The process according to claim 16, wherein is step f) the solid is washed with dichloromethane .
19. A process for preparing Olanzapine Form-I from Olanzapine Form-2 which comprises the steps of: a) stirring 2-methyl-10H-thieno-[2,3-b][l,5]benzodiazepine hydrochloride
(olazapine Form-2) in dichloromethane at reflux to obtain a clear solution; b) filtering and cooling the filtrate to 0 to 5°C; c) stirring for 60-90 minutes; and d) filtering to obtain a solid, washing and drying at 60-70°C to a constant weight.
20. The process according to claim 19, wherein the amount of dichloromethane used is 4.5 to 13 volume/weight of 2-methyl-10H-thieno-[2,3-b][l,5]benzodiazepine hydrochloride.
21. The process according to claim 19, wherein in step d) the solid is washed with dichloromethane.
PCT/US2001/007258 2000-08-31 2001-03-07 Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine WO2002018390A1 (en)

Priority Applications (12)

Application Number Priority Date Filing Date Title
EP01916449A EP1313742A1 (en) 2000-08-31 2001-03-07 Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine
HU0300875A HUP0300875A3 (en) 2000-08-31 2001-03-07 Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine
AU2001243475A AU2001243475A1 (en) 2000-08-31 2001-03-07 Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine
CA002420987A CA2420987A1 (en) 2000-08-31 2001-03-07 Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine
BR0114031-0A BR0114031A (en) 2000-08-31 2001-03-07 Process for the preparation of olanzapine hydrates and their conversion to crystalline forms of olanzapine
KR10-2003-7002967A KR20030038721A (en) 2000-08-31 2001-03-07 Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine
IL15468801A IL154688A0 (en) 2000-08-31 2001-03-07 Hydrates of olanzapine and processes for the preparation thereof
US10/363,436 US20040067936A1 (en) 2000-08-31 2001-03-07 Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine
JP2002523905A JP2004507548A (en) 2000-08-31 2001-03-07 Method for preparing olanzapine hydrate and method for converting it to crystalline form of olanzapine
SK250-2003A SK2502003A3 (en) 2000-08-31 2001-03-07 Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine
MXPA03001827A MXPA03001827A (en) 2000-08-31 2001-03-07 Process for preparation of hydrates of olanzapine and their conversion into crystalline forms of olanzapine.
NO20030926A NO20030926L (en) 2000-08-31 2003-02-27 Process for the preparation of hydrates of olanzapine and their conversion to crystalline forms of olanzapine

Applications Claiming Priority (4)

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IN711/MAS/2000 2000-08-31
IN709CH2000 2000-08-31
IN709/MAS/2000 2000-08-31
IN711CH2000 2000-08-31

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WO2003037903A1 (en) * 2001-10-29 2003-05-08 Dr. Reddy's Laboratories Ltd. Olanzapine dihydrate-ii a process for its preparation and use thereof
WO2003090730A1 (en) * 2002-04-25 2003-11-06 Generics [Uk] Limited Novel crystalline forms of celecoxib and other compounds
WO2003091260A1 (en) * 2002-04-23 2003-11-06 Dr. Reddy's Laboratories Limited Novel crystalline polymorph form-vi of olanzapine and a process for preparation thereof
WO2003097650A1 (en) * 2002-05-17 2003-11-27 Institut Farmaceutyczny Methods for preparation of olanzapine polymorphic form i
WO2003101997A1 (en) 2002-05-31 2003-12-11 Geneva Pharmaceuticals, Inc. Process of preparation of olanzapine form i
WO2004006933A2 (en) 2002-07-15 2004-01-22 Krka, D.D., Novo Mesto Crystal forms of olanzapine and processes for their preparation
WO2004056833A1 (en) * 2002-12-20 2004-07-08 Adamed Sp. Z O.O. A process for the preparation of a pharmaceutically pure polymorphic form i of olanzapine
WO2004058773A1 (en) * 2002-12-24 2004-07-15 Teva Pharmaceutical Industries Ltd. Novel crystal forms of olanzapine, methods for their preparation and method for the preparation of known olanzapine crystal forms
WO2005070937A1 (en) * 2004-01-27 2005-08-04 Synthon B.V. A process for making olanzapine in a polymorph form i
WO2005080401A1 (en) * 2004-02-19 2005-09-01 Neuland Laboratories Limited Process for the preparation of olanzapine form 1 useful as antipsychotic drug
WO2005107375A2 (en) * 2004-05-06 2005-11-17 Matrix Laboratories Ltd Process for the preparation of olanzapine form-i
WO2006006185A1 (en) * 2004-07-14 2006-01-19 Shasun Chemicals And Drugs Limited Improved process for making form i of olanzapine.
WO2006025065A1 (en) * 2004-08-31 2006-03-09 Lee Pharma Private Limited A process for the preparation of anhydrous olanzopine hydrochloride of form-1
EP1863775A2 (en) * 2005-03-21 2007-12-12 Dr. Reddy's Laboratories Ltd. Process for preparing crystalline form i of olanzapine
US7329747B2 (en) 2004-01-27 2008-02-12 Synthon Ip Inc. Synthesis of olanzapine and intermediates thereof
WO2008091169A2 (en) 2007-01-22 2008-07-31 Tomasz Kozluk Nobilus Ent Process for preparation of substantially pure polymorphic form i of olanzapine
ES2303462A1 (en) * 2004-09-06 2008-08-01 Shasun Chemicals And Drugs Limited A novel process for preparation of a pharmaceutically pure
US7425627B2 (en) 2003-12-22 2008-09-16 Teva Pharmaceutical Industries Ltd. Methods of synthesizing olanzapine
WO2008139228A2 (en) * 2007-05-15 2008-11-20 Generics [Uk] Limited Process for the purification of olanzapine
EP1997822A1 (en) * 2005-11-11 2008-12-03 EGIS Gyógyszergyár Nyilvánosan Müködõ Részvénytársaság Process for the preparation of 2-methyl-4-(4-methylpiperazin-1-yl)-10h-thieno-[2,3-b] [1,5] benzodiazepine dihydrochloride trihydrate, 2-methyl-4-(4-methyl-piperazin-1-yl) -10h-thieno[2,3-b] [1,5] benzodiazepine dihydrochloride trihydrate, pharmaceutical compositions comprising it and its use
US7759484B2 (en) 2004-07-27 2010-07-20 Inke, S.A. Mixed solvate of olanzapine, method for preparing it and method for preparing form I of olanzapine therefrom
US7834176B2 (en) 2006-01-26 2010-11-16 Sandoz Ag Polymorph E of Olanzapine and preparation of anhydrous non-solvated crystalline polymorphic Form I of 2-methyl-4(4-methyl-1-piperazinyl)-10H-thieno[2,3-b][1,5] benzodiazepine (Olanzapine Form I) from the polymorphic Olanzapine Form E
EP2264016A2 (en) 2004-07-14 2010-12-22 Jubilant Organosys Limited A process for producing pure form form of 2-Methyl-4-(4-Methyl-1-Piperazinyl)-10h-thieno[2,3-B][1,5] benzodiazepine
WO2011009831A1 (en) 2009-07-20 2011-01-27 Lek Pharmaceuticals D.D. Process for the purification of olanzapine
CN102093386A (en) * 2011-01-05 2011-06-15 浙江华海药业股份有限公司 Method for preparing Zyprexa crystal form II
US11634395B2 (en) 2016-05-31 2023-04-25 Taiho Pharmaceutial Co., Ltd. Sulfonamide compound or salt thereof

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WO2003037903A1 (en) * 2001-10-29 2003-05-08 Dr. Reddy's Laboratories Ltd. Olanzapine dihydrate-ii a process for its preparation and use thereof
WO2003091260A1 (en) * 2002-04-23 2003-11-06 Dr. Reddy's Laboratories Limited Novel crystalline polymorph form-vi of olanzapine and a process for preparation thereof
WO2003090730A1 (en) * 2002-04-25 2003-11-06 Generics [Uk] Limited Novel crystalline forms of celecoxib and other compounds
US7538213B2 (en) 2002-05-17 2009-05-26 Institut Farmaceutyczny Methods for preparation of olanzapine polymorphic form I
WO2003097650A1 (en) * 2002-05-17 2003-11-27 Institut Farmaceutyczny Methods for preparation of olanzapine polymorphic form i
WO2003101997A1 (en) 2002-05-31 2003-12-11 Geneva Pharmaceuticals, Inc. Process of preparation of olanzapine form i
US7297789B2 (en) 2002-05-31 2007-11-20 Sandoz, Inc. Process of preparation of olanzapine form I
WO2004006933A2 (en) 2002-07-15 2004-01-22 Krka, D.D., Novo Mesto Crystal forms of olanzapine and processes for their preparation
US7745429B2 (en) 2002-07-15 2010-06-29 Krka, D.D. Novo Mesto Crystal forms of olanzapine and processes for their preparation
WO2004056833A1 (en) * 2002-12-20 2004-07-08 Adamed Sp. Z O.O. A process for the preparation of a pharmaceutically pure polymorphic form i of olanzapine
WO2004058773A1 (en) * 2002-12-24 2004-07-15 Teva Pharmaceutical Industries Ltd. Novel crystal forms of olanzapine, methods for their preparation and method for the preparation of known olanzapine crystal forms
US7323459B2 (en) 2002-12-24 2008-01-29 Teva Pharmaceutical Industries Ltd. Crystal forms, methods for their preparation and method for preparation of olanzapine
US7425627B2 (en) 2003-12-22 2008-09-16 Teva Pharmaceutical Industries Ltd. Methods of synthesizing olanzapine
WO2005070937A1 (en) * 2004-01-27 2005-08-04 Synthon B.V. A process for making olanzapine in a polymorph form i
US7459449B2 (en) 2004-01-27 2008-12-02 Rolf Keltjens Stable salts of olanzapine
US7329747B2 (en) 2004-01-27 2008-02-12 Synthon Ip Inc. Synthesis of olanzapine and intermediates thereof
WO2005080401A1 (en) * 2004-02-19 2005-09-01 Neuland Laboratories Limited Process for the preparation of olanzapine form 1 useful as antipsychotic drug
WO2005107375A2 (en) * 2004-05-06 2005-11-17 Matrix Laboratories Ltd Process for the preparation of olanzapine form-i
WO2005107375A3 (en) * 2004-05-06 2006-04-06 Matrix Lab Ltd Process for the preparation of olanzapine form-i
EP2264016A2 (en) 2004-07-14 2010-12-22 Jubilant Organosys Limited A process for producing pure form form of 2-Methyl-4-(4-Methyl-1-Piperazinyl)-10h-thieno[2,3-B][1,5] benzodiazepine
WO2006006185A1 (en) * 2004-07-14 2006-01-19 Shasun Chemicals And Drugs Limited Improved process for making form i of olanzapine.
US7759484B2 (en) 2004-07-27 2010-07-20 Inke, S.A. Mixed solvate of olanzapine, method for preparing it and method for preparing form I of olanzapine therefrom
WO2006025065A1 (en) * 2004-08-31 2006-03-09 Lee Pharma Private Limited A process for the preparation of anhydrous olanzopine hydrochloride of form-1
ES2303462A1 (en) * 2004-09-06 2008-08-01 Shasun Chemicals And Drugs Limited A novel process for preparation of a pharmaceutically pure
US7829700B2 (en) 2004-09-06 2010-11-09 Shasun Chemicals And Drugs Limited Process for preparation of a pharmaceutically pure polymorphic form I of Olanzapine
EP1863775A4 (en) * 2005-03-21 2009-11-11 Reddys Lab Ltd Dr Process for preparing crystalline form i of olanzapine
EP1863775A2 (en) * 2005-03-21 2007-12-12 Dr. Reddy's Laboratories Ltd. Process for preparing crystalline form i of olanzapine
EP1997822A1 (en) * 2005-11-11 2008-12-03 EGIS Gyógyszergyár Nyilvánosan Müködõ Részvénytársaság Process for the preparation of 2-methyl-4-(4-methylpiperazin-1-yl)-10h-thieno-[2,3-b] [1,5] benzodiazepine dihydrochloride trihydrate, 2-methyl-4-(4-methyl-piperazin-1-yl) -10h-thieno[2,3-b] [1,5] benzodiazepine dihydrochloride trihydrate, pharmaceutical compositions comprising it and its use
US7834176B2 (en) 2006-01-26 2010-11-16 Sandoz Ag Polymorph E of Olanzapine and preparation of anhydrous non-solvated crystalline polymorphic Form I of 2-methyl-4(4-methyl-1-piperazinyl)-10H-thieno[2,3-b][1,5] benzodiazepine (Olanzapine Form I) from the polymorphic Olanzapine Form E
WO2008091169A3 (en) * 2007-01-22 2009-02-05 Tomasz Kozluk Nobilus Ent Process for preparation of substantially pure polymorphic form i of olanzapine
WO2008091169A2 (en) 2007-01-22 2008-07-31 Tomasz Kozluk Nobilus Ent Process for preparation of substantially pure polymorphic form i of olanzapine
WO2008139228A3 (en) * 2007-05-15 2009-02-26 Generics Uk Ltd Process for the purification of olanzapine
WO2008139228A2 (en) * 2007-05-15 2008-11-20 Generics [Uk] Limited Process for the purification of olanzapine
WO2011009831A1 (en) 2009-07-20 2011-01-27 Lek Pharmaceuticals D.D. Process for the purification of olanzapine
EP2292624A1 (en) 2009-07-20 2011-03-09 LEK Pharmaceuticals d.d. Process for the purification of olanzapine
CN102093386A (en) * 2011-01-05 2011-06-15 浙江华海药业股份有限公司 Method for preparing Zyprexa crystal form II
CN102093386B (en) * 2011-01-05 2016-06-01 浙江华海药业股份有限公司 A kind of method preparing Zyprexa crystal form II
US11634395B2 (en) 2016-05-31 2023-04-25 Taiho Pharmaceutial Co., Ltd. Sulfonamide compound or salt thereof

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