WO2002017462A1 - Motor and rotor therefor - Google Patents

Motor and rotor therefor Download PDF

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Publication number
WO2002017462A1
WO2002017462A1 PCT/JP2001/001824 JP0101824W WO0217462A1 WO 2002017462 A1 WO2002017462 A1 WO 2002017462A1 JP 0101824 W JP0101824 W JP 0101824W WO 0217462 A1 WO0217462 A1 WO 0217462A1
Authority
WO
WIPO (PCT)
Prior art keywords
mouth
adhesive
permanent magnets
motor
permanent magnet
Prior art date
Application number
PCT/JP2001/001824
Other languages
French (fr)
Japanese (ja)
Inventor
Hideki Nakashima
Kousuke Haraga
Akinobu Mori
Takanori Komatsu
Original Assignee
Mitsubishi Denki Kabushiki Kaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Denki Kabushiki Kaisha filed Critical Mitsubishi Denki Kabushiki Kaisha
Priority to TW090107005A priority Critical patent/TWI227587B/en
Publication of WO2002017462A1 publication Critical patent/WO2002017462A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/278Surface mounted magnets; Inset magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/03Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets

Definitions

  • the present invention relates to a motor using a permanent magnet for a rotor
  • FIG. 15 is a configuration diagram showing a configuration of a mouth and a mouth of a conventional motor and a car.
  • 1 is a permanent magnet.
  • Reference numeral 2 denotes a mouth-to-mouth yoke (15 denotes a thermosetting prepreg tape, and permanent magnets 1 are arranged on the thermosetting prepreg tape 15.
  • the permanent magnets 1 arranged in a row are placed so that the permanent magnets 1 can be arranged without gaps around the outer periphery of the mouth yoke 2 when the mouth yoke 2 is wound with the heat-curable pre-prepared tape 15. Is placed.
  • FIG. 16 is a perspective view of a rotor of a conventional motor.
  • the rotor-yoke 2 shown in FIG. 16 has a segmented neodymium sintered magnet (Nd-Fe-B) bonded in series with 10 pieces per pole.
  • the diameter of the mouth yoke 2 is 200 to 500 mm, and the length is 200 to 50 O mm.
  • the temperature of the bonded portion between the yoke 2 and the magnet changes from 140 ° C to + 100 ° C depending on the installation environment and the heat generated during operation.
  • the different direction of the magnet is the direction perpendicular to the bonding surface
  • the direction perpendicular to the opposite direction has a negative coefficient of linear expansion ⁇ Such a large mouth-to-night-to-yoke 2 provided in the motor for the hoisting machine for the elevator. If there is no gap between the adjacent magnets, a large thermal stress is generated due to the temperature change due to the difference in the expansion coefficient of the yoke (steel), the magnet, and the adhesive. Peeling occurs with the magnet or the magnet breaks.
  • FIG. 16 the same or corresponding parts as those in the conventional example shown in FIG. 15 are denoted by the same reference numerals, and the description thereof will be omitted, and the parts different from FIG. 15 will be described.
  • the permanent magnets 1 are arranged without gaps on the outer periphery of the yoke 2 and the temperature change due to the installation environment of the mode.
  • the temperature change due to the frequency of startup of the magnet causes large thermal stress at the joint between the mouth and the permanent yoke and the permanent magnet, causing the permanent magnet to peel off the permanent magnet and breaking the permanent magnet There was a problem.
  • the present invention has been made in order to solve such a problem, and suppresses thermal stress generated between the mouth and the yoke and the permanent magnet, and separates the low and the yoke from the permanent magnet.
  • the purpose of the present invention is to obtain a mouth and a mouth using the mouth and the mouth that can prevent the occurrence of cracks in the permanent magnet.
  • a motor according to the present invention includes a mouth having a plurality of poles and a gap provided between permanent magnets adjacent to the poles.
  • a motor having a plurality of poles and a gap provided for a predetermined number of permanent magnets. Further, in the motor according to the present invention, a gap between adjacent permanent magnets is filled with an adhesive containing beads.
  • the space between adjacent poles is filled with an adhesive containing beads.
  • the adhesive is a nitrile rubber-modified acryl-based or epoxy-based two-part room-temperature-curable adhesive.
  • the beads have a diameter of 0.1 to 0.3 mm.
  • the beads are made of polyethylene or silicone rubber.
  • the amount of beads added is 1 to 10%.
  • the present invention relates to a silicon steel plate having laminated ceramics, and a permanent magnet bonded with a nitrile rubber modified acryl-based adhesive.
  • the low-performance resin is made of iron, and the permanent magnet is bonded with a nitrile rubber-modified acryl-based adhesive. Attachment of permanent magnets to the row is performed by a jig that can simultaneously attach multiple permanent magnets.
  • a prepreg tape obtained by impregnating a glass fiber with an ultraviolet curable resin is wound around an outer periphery of a mouth to which a permanent magnet is attached.
  • a gap is provided between permanent magnets adjacent to the poles.
  • FIG. 1 is a perspective view of a rotor included in a motor according to a first embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of the row and column of the module of Embodiment 1 of the present invention.
  • FIG. 3 is a cross-sectional view of the mouth of the module of Example 2 of the present invention.
  • FIG. 4 is a cross-sectional view of the mouth of the motor according to the third embodiment of the present invention.
  • FIG. 5 is a sectional view of the motor of Embodiment 4 of the present invention, taken through the mouth.
  • FIG. 6 is a sectional view of a rotor included in a motor of Embodiment 5 of the present invention.
  • FIG. 7 is a cross-sectional view of the mouth of the module of Embodiment 6 of the present invention.
  • FIG. 8 is a sectional view of a rotor included in a motor of Embodiment 7 of the present invention.
  • FIG. 9 is a first conceptual diagram illustrating a method of manufacturing a rotor included in a motor according to a seventh embodiment of the present invention.
  • FIG. 10 is a second conceptual diagram illustrating a method for manufacturing a motor according to Example 7 of the present invention.
  • FIG. 11 is a third conceptual diagram for explaining the manufacturing method of the present invention according to Embodiment 7 of the present invention.
  • FIG. 12 is a cross-sectional view of the motor of Embodiment 8 of the present invention, taken through the mouth.
  • FIG. 13 is a cross-sectional view of a row and column of a motor and a column of a ninth embodiment of the present invention. It is.
  • FIG. 14 is a cross-sectional view of the row and column of the module of Embodiment 10 of the present invention.
  • FIG. 15 is a configuration diagram showing a configuration of a mouth and a mouth provided in a conventional motor and a car.
  • FIG. 16 is a perspective view of the mouth of a conventional motor. BEST MODE FOR CARRYING OUT THE INVENTION
  • FIG. 1 is a perspective view of the mouth of the module of Embodiment 1 of the present invention.
  • 1 is a permanent magnet.
  • Numeral 2 is a rotor-to-mouth yoke.
  • the permanent magnet 1 is provided on the outer peripheral surface of the raw yoke 2.
  • the permanent magnet 1 is bonded to the raw yoke 2 using, for example, an adhesive.
  • the gap 3 is a gap between adjacent permanent magnets 1.
  • the gap 3 is provided between the permanent magnets 1 adjacent to each other in the axial direction of the rotation shaft of the low yoke 2.
  • the width of the gap 3 is, for example, 140 from the curing temperature of the adhesive. It is larger than the dimensional difference between the heat shrinkage of the steel yoke 2 and the permanent magnet 1 when it goes down to C.
  • the thermal expansion coefficient of the permanent magnet 1 is smaller than the thermal expansion coefficient of the rotor yoke 2, and the heat shrinkage of the permanent magnet 1 is smaller than the heat shrinkage of the rotor yoke 2.
  • the temperature can be reduced.
  • the compressive force acting on the permanent magnet 1 can be suppressed. If the permanent magnet 1 is provided without a gap, a large compressive force acts on the permanent magnet 1 due to a decrease in temperature.
  • FIG. 2 is a cross-sectional view of the motor of the present embodiment taken along a row.
  • reference numeral 4 denotes a one-component heat-curable adhesive.
  • FIG. 2 the same or corresponding parts as in FIG. 1 are denoted by the same reference numerals, and the description thereof is omitted, and the parts different from FIG. 1 are described.
  • a one-component heat-curing adhesive 4 as the adhesive for bonding the permanent magnet 1 and the raw yoke 2
  • the permanent magnets 1 are arranged side by side with the opening yoke 2 without any gap, and are obtained.
  • a heat cycle test at 140 ° C. to + 100 ° C., a thermal stress was generated between the permanent magnet 1 and the mouth yoke 2 and the peeling occurred.
  • the bonding between the permanent magnet 1 and the opening yoke 2 using the one-component heat-curable adhesive 4 was performed at 120 ° C., which is the curing temperature of the adhesive.
  • the temperature is reduced from 140 ° C to + 100 ° C. Even if a temperature change of ° C occurs, thermal stress is reduced, and a highly reliable mouth without peeling or cracking can be obtained.
  • the bonding with the one-component heat-curable adhesive 4 ′ is performed at 120 ° C., which is the curing temperature of the adhesive. At that time, a compression force acts on the permanent magnet 1 already.
  • the motor of this embodiment is used, for example, for a hoisting machine for an elevator.
  • FIG. 3 is a sectional view of a rotor included in the motor of the present embodiment.
  • reference numeral 5 denotes a two-liquid room temperature-curable adhesive.
  • the two-liquid room temperature curing adhesive 5 includes an acryl-based or epoxy-based adhesive.
  • the bonding between the permanent magnet 1 and the opening yoke 2 using the two-liquid room temperature curing adhesive 5 was performed at room temperature.
  • the temperature is reduced from 140 ° C to + 10 ° C. Even if a temperature change of 0 ° C occurs, the thermal stress is reduced, and a highly reliable mouth without peeling or cracking can be obtained.
  • the use of the two-component room-temperature-curable adhesive 5 can reduce the gap 3 between the permanent magnets 4 as compared with the case where the one-component heat-curable adhesive 4 is used.
  • the use of the two-part room temperature curing adhesive 5 makes the heating process In other words, energy can be saved during manufacturing, the manufacturing process can be streamlined and simplified, and costs can be reduced.
  • FIG. 3 the same or corresponding parts as those in the first embodiment shown in FIG. 2 are denoted by the same reference numerals, and the description thereof will be omitted, and the parts different from FIG. 2 will be described.
  • FIG. 4 is a cross-sectional view of the rotor of the motor of this embodiment.
  • a predetermined number of permanent magnets 1 are brought into close contact with each other, and the closely spaced predetermined number of permanent magnets 1 are used as one block to provide a gap 3 between adjacent blocks.
  • a block in which the plurality of permanent magnets 1 are closely contacted a block in which a plurality of permanent magnets 1 adjacent in the serial direction, that is, in the axial direction of the rotation axis of the yoke 2 is considered.
  • a plurality of permanent magnets 1 can be simultaneously attached to the row and yoke 2 for each block, thereby simplifying the manufacturing process of the motor.
  • the manufacturing time of the motor can be shortened, and the cost can be reduced.
  • FIG. 4 the same or corresponding parts as those in the first embodiment shown in FIG. The description is omitted by attaching, and portions different from FIG. 2 are described.
  • FIG. 5 is a cross-sectional view of the mouth of the module of the present embodiment.
  • reference numeral 6 denotes a bead having a predetermined size. It is made of resin or rubber.
  • the thickness of the bonding layer between the permanent magnet 1 and the rotor yoke 2 can be kept constant, and dimension management becomes easy.
  • FIG. 5 parts that are the same as or correspond to those in Example 1 shown in FIG. 2 are denoted by the same reference numerals, description thereof is omitted, and parts different from FIG. 2 are described.
  • FIG. 6 is a cross-sectional view of the mouth of the module of the present embodiment.
  • the permanent magnet 1 and the raw material yoke 2 are bonded together with the adhesive to which beads 6 of a predetermined size are added, and the adjacent permanent magnets 1 are also bonded. .
  • FIG. 6 parts that are the same as or correspond to those in Example 4 shown in FIG. 5 are given the same reference numerals, and description thereof is omitted. Parts that are different from FIG. 5 are described.
  • the permanent magnet 1 and the mouth-and-one-yoke 2 are bonded to each other by the adhesive to which the beads 6 of a predetermined size are added, so that the adhesive layer between the permanent magnet 1 and the mouth-and-one-yoke 2 is formed.
  • the thickness can be kept constant, and dimensional control becomes easy.
  • the thickness of the adhesive layer between the permanent magnets 1 adjacent to each other is fixed to the diameter of the beads 6. Can be a value.
  • the permanent magnets 1 adjacent to each other are bonded with an adhesive to which beads 6 having predetermined dimensions are added. This eliminates the need to intentionally provide the gap 3 between the permanent magnets 1, and facilitates the mounting and dimensional control of the permanent magnets 1.
  • the size of the beads 6 added to the adhesive is such that the bonding strength between the opening and closing yoke 2 and the permanent magnet 1 is maximized, and the gap 3 between the permanent magnets 1 as described in the first embodiment is provided. 0 enough to secure. 1 to 0. 3 mm are suitable c of the bead 6 diameter is 0 if. less than 1 mm, peel strength and impact bonding strength decreases. If the diameter of the beads 6 is larger than 0.3 mm, problems such as a decrease in the shear adhesive strength, a decrease in the magnetic properties, and an inability to secure a clearance with the stay are caused.
  • the material of the beads 6 is suitably soft, and polyethylene beads and silicone rubber beads are suitable.
  • a hard material such as ceramic, glass, or metal is used as the material of the beads 6, the difference in the amount of shrinkage between the mouth 2 and the permanent magnet 1 when the temperature drops is reduced.
  • the adhesive cannot be absorbed by the adhesive layer between the permanent magnets 1, and the heat cycle test causes the yoke 2 and the permanent magnet 1 to be peeled off or the permanent magnet 1 to be broken.
  • the material of the beads 6 softer, the difference in the amount of shrinkage between the yoke 2 and the permanent magnet 1 can be absorbed by the adhesive layer between the permanent magnets 1 when the temperature drops. It is possible to prevent the mouthpiece 2 from being separated from the permanent magnet 1 and to prevent the permanent magnet 1 from cracking.
  • any one of polyethylene beads and silicone rubber beads may be used.
  • the adhesive is a heat-curable adhesive, it is better to use silicone rubber beads. This is because when polyethylene beads are used, the beads 6 are melted by heat generated during heating.
  • the amount of beads 6 to be added is between permanent magnet 1 and low It is necessary to use an amount such that the thickness of the adhesive layer between the magnet 1 and the magnet 1 is stable. If the bead 6 is excessively added to the adhesive, there is a problem that the adhesive strength is reduced. For example, if a certain adhesive is used to bond between the adjacent permanent magnets 1 and between the permanent magnets 1 and the mouth yoke 2, the mouth yoke 2 to which the permanent magnets 1 are bonded becomes Even in the cycle test, there is no peeling between the adjacent permanent magnets 1 and between the permanent magnet 1 and the opening and closing yoke 2, and no cracking occurs in the permanent magnets 1. I was able to get a high mouth-to-mouth ratio.
  • the adhesive at this time was a nitrile rubber-modified acryl-based adhesive that was a two-liquid, room-temperature, short-curing adhesive containing 5% of polyethylene beads with an average particle diameter of 0.1 mm. Adhesion between the adjacent permanent magnets 1 and between the permanent magnets 1 and the opening and closing yoke 2 could be performed without any particular consciousness without providing the gap 3. In this test, ten permanent magnets 1 were bonded in series to one pole in the axial direction of the rotating shaft of the yoke 2 over the mouth.
  • FIG. 7 is a cross-sectional view of the motor of the present embodiment taken along a row.
  • the motor shown in FIG. 7 is an adhesive to which beads 6 having a predetermined size are added, and is bonded between adjacent permanent magnets 1 and between the permanent magnets 1 and the rotor yoke 2.
  • the permanent magnet 1 can be more firmly fixed to the mouth yoke 2 by bonding between the adjacent poles in the radial direction with an adhesive to which beads 6 of a predetermined size are added. it can.
  • FIG. 8 is a cross-sectional view of the mouth of the motor of the present embodiment.
  • reference numeral 7 denotes a pre-preda tape, which is made by impregnating glass fiber with an ultraviolet-curable resin, semi-cured to have an adhesive property, and cured when irradiated with ultraviolet light. is there.
  • Such a prepreg tape 7 is bonded to the permanent magnets 1 adjacent to each other and the permanent magnets 1 and the yoke 2 and then wrapped around the outer periphery of the permanent magnets 1 and cured by irradiating ultraviolet rays. It is to let.
  • UV-curable prepreg tape eliminates the need for a conventional heat-curable prepreg tape, eliminates the need for a heating step for curing, simplifies the process, and reduces costs. Down is possible.
  • a two-liquid room-temperature-curable nitrile rubber-modified acryl-based adhesive and an ultraviolet-curable prepreg tape are used to fix the permanent magnets 1 adjacent to each other and to fix the permanent magnets 1 to the rotor yoke 2.
  • a two-liquid room temperature-curable nitrile rubber-modified acryl-based adhesive, and an ultraviolet-curable prepreg tape are used.
  • the use of heat-curable adhesive, heat-curable inter-filling resin, and heat-curable prepreg tape eliminates the need for heat-curing. The problem that thermal stress is generated in the cooling process before returning can be solved.
  • FIG. 8 the same or corresponding parts as those in Example 6 shown in FIG. 7 are denoted by the same reference numerals, and the description thereof will be omitted, and the parts different from FIG. 7 will be described.
  • FIG. 9 is a first conceptual diagram for explaining a method of manufacturing the mouth and mouth of the motor of the present embodiment.
  • reference numeral 8 denotes a nozzle A.
  • 9 is nozzle B.
  • Reference numeral 10 denotes an adhesive A, which is emitted from the nozzle A 8.
  • 11 is an adhesive B agent, which is emitted from the nozzle B 9.
  • FIG. 10 is a second conceptual diagram illustrating the method of manufacturing a motor according to the present embodiment.
  • the same or corresponding parts as those in FIG. S are denoted by the same reference numerals and description thereof is omitted.
  • FIG. 11 is a third conceptual diagram for explaining the method of manufacturing a motor according to the present embodiment.
  • the same or corresponding parts as in FIG. 8 are denoted by the same reference numerals, and the description thereof is omitted.
  • the two-liquid, room-temperature, short-time curing type nitrile rubber-modified acryl-based adhesive has excellent oil-surface adhesiveness, and does not require any special treatment of the adhesive surface of the ROYU Yoke 2.
  • a method of the mixed coating there is a spray coating method, and these nozzles A 8 and A 9 are used by using a nozzle A 8 for the adhesive A agent 10 and a nozzle B 9 for the adhesive B agent 11.
  • Adhesive A 10 and Spray B 1 11 sprayed from nozzle B 9 are mixed in a mist, and the resulting adhesive is applied to the bonded part on low pressure 2 Things.
  • the permanent magnets 1 are adhered to the yoke 2 one by one from the end one by one.
  • the next permanent magnet 1 is first placed at a position slightly away from the permanent magnet 1 already stuck on the mouth 2. Then, while being pressed lightly, the adhesive is moved so as to press against the already attached permanent magnet 1, and the adhesive enters between the permanent magnets 1 and the beads 6 mixed in the adhesive cause The gap 3 corresponding to the diameter of the bead 6 is naturally formed.
  • the same adhesive as described above is spray applied between the immediately preceding pole and the current pole to fill the gap.
  • the pre-taper tape 7 is cured by irradiating ultraviolet rays while rotating the mouth yoke 2 wound by the pre-preparation tape 7.
  • FIG. 12 is a sectional view of the mouth and mouth of the motor of this embodiment.
  • reference numeral 12 denotes a jig.
  • This jig 12 attaches to the jig 1 2 by suction, electromagnet, magnet tool, etc., the permanent magnet 1 placed beforehand, and glues the permanent magnet 1 on the yoke 2 Then, the jig 1 2 is removed from the permanent magnet 1.
  • a plurality of permanent magnets 1 attached to the jig 12 may be arranged in advance in the axial direction (series) of the rotating shaft of the mouth 2 in advance.
  • FIG. 12 the same or corresponding parts as those of the third embodiment shown in FIG. 4 are denoted by the same reference numerals, and the description thereof will be omitted, and the parts different from FIG. 4 will be described.
  • the surface of the jig 12 is covered with a non-adhesive material such as Teflon, polyethylene, or polypropylene, it is easy to clean when the adhesive is attached.
  • a non-adhesive material such as Teflon, polyethylene, or polypropylene
  • FIG. 13 is a cross-sectional view of the mouth of the module of the present embodiment.
  • FIG. 13 is a low yoke made of a laminated product of silicon steel sheets.c
  • Fig. 13 the same or corresponding parts as those in Example 7 shown in Fig. 8 are denoted by the same reference numerals. The description is omitted and the parts different from FIG. I explained it.
  • FIG. 14 is a sectional view of the mouth and mouth of the motor of this embodiment.
  • the red mackerel will be generated immediately when the permanent magnet 1 is degreased before bonding, thereby impairing the adhesiveness.
  • the use of a two-liquid, room-temperature, short-curing nitrile rubber-modified acryl-based adhesive with excellent oil-surface adhesion eliminates the need for pre-adhesion treatment of the rotor yoke, making it possible to eliminate the need for degreasing.
  • the rationalization can be achieved, the solvent can be eliminated, and the reliability of bonding can be improved.
  • By using such iron for low-grade steel, etc. other materials In some cases, processing is possible even when the structure is complicated and processing is not possible.
  • the motor according to the present invention has a plurality of poles, and has a low gap in which a gap is provided between the permanent magnets adjacent to the poles.
  • thermal stress between the permanent magnet and the mouth is reduced, and the occurrence of peeling can be suppressed.
  • the motor according to the present invention includes a plurality of poles, and a row of magnets provided with a gap for each of a predetermined number of permanent magnets of the poles.
  • thermal stress between the permanent magnet and the mouth is reduced, and the occurrence of peeling can be suppressed.
  • the gap between the adjacent permanent magnets is filled with an adhesive containing beads, and the gap between the adjacent permanent magnets is filled with an adhesive containing beads of a predetermined size.
  • the thickness of the adhesive layer between the adjacent permanent magnets can be made constant, and dimensional control becomes easy.
  • the gap between adjacent poles is filled with an adhesive containing beads, so that the permanent magnet can be more firmly fixed to the rotor.
  • the adhesive is a nitrile rubber-modified acryl-based or epoxy-based two-part room temperature-curable adhesive, which is more effective than the one-part heat-curable adhesive. Also, the gap between the permanent magnets can be reduced.
  • the diameter of the beads is 0.1 to 0.3 mm, and the gap between the adjacent permanent magnets is filled by the adhesive containing the beads to form the adjacent permanent magnets.
  • the thickness of the adhesive layer between the magnets can be made constant, and dimensional control becomes easy.
  • the beads are made of polyethylene or silicon rubber.
  • the difference in the amount of shrinkage of the permanent magnet can be absorbed by the adhesive layer between the permanent magnets, preventing peeling of the permanent magnet and the permanent magnet, and preventing cracking of the permanent magnet.
  • the molybdenum according to the present invention has an addition amount of beads of 1 to 10%, and stabilizes the thickness of the adhesive layer between the permanent magnets or between the mouth and the permanent magnet.
  • the thickness of the adhesive layer can be made constant while maintaining the adhesive strength.
  • a prepreg tape obtained by impregnating a glass fiber with an ultraviolet curable resin is wound around an outer periphery of the mouth where a permanent magnet is attached, There is no need to provide a heating step for hardening the tape, which simplifies the process and reduces costs.
  • a mouth-to-mouth arrangement in which a gap is provided between the adjacent permanent magnets of the poles in the mouth having a plurality of poles. The thermal stress between the first and the second is reduced, and the occurrence of peeling can be suppressed.
  • the motor according to the present invention has a plurality of poles, and has a low gap in which a gap is provided between the permanent magnets adjacent to the poles.
  • the thermal stress between the permanent magnet and the low magnet is reduced, and the occurrence of peeling can be suppressed.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

A motor having a rotor comprising a plurality of poles with a clearance defined between adjacent permanent magnets of the poles. Thus, even if temperature changes occur owing to motor installation environments or to the starting frequency of the motor, thermal stress occurring in the bonded region between the rotor yoke and the permanent magnets is suppressed, thereby preventing the rotor yoke and the permanent magnets from separating from each other or the permanent magnets from cracking.

Description

明 細 書 モー夕—及びそのローター  Book Morning and its rotor
技術分野 Technical field
本発明は、 ローターに永久磁石を用いたモーターに関するものである, 背景技術  TECHNICAL FIELD The present invention relates to a motor using a permanent magnet for a rotor,
従来のモ一夕一が備えたロー夕一の例として、 特開平 5— 1 9 1 9 3 8号公報に示されたものがあり、 これを第 1 5図に示す。 第 1 5図は、 従来のモー夕一が備える口一夕一の構成を示す構成図である。  Japanese Patent Application Laid-Open No. Hei 5-191938 discloses an example of a low-speed switch provided in a conventional mobile phone, which is shown in FIG. FIG. 15 is a configuration diagram showing a configuration of a mouth and a mouth of a conventional motor and a car.
第 1 5図において、 1は永久磁石である。 2は口一夕一ヨークである ( 1 5は加熱硬化型プリプレグテ一プであり、 この加熱硬化型プリプレグ テープ 1 5の上には永久磁石 1が並べられる。 この加熱硬化型プリプレ グテープ 1 5上に並べられた永久磁石 1は、 加熱硬化型プリプレダテ一 プ 1 5で口一夕一ヨーク 2を巻く時に、 口一夕一ヨーク 2の外周側に永 久磁石 1が隙間無く並べられるように載置される。  In FIG. 15, 1 is a permanent magnet. Reference numeral 2 denotes a mouth-to-mouth yoke (15 denotes a thermosetting prepreg tape, and permanent magnets 1 are arranged on the thermosetting prepreg tape 15. On this thermosetting prepreg tape 15 The permanent magnets 1 arranged in a row are placed so that the permanent magnets 1 can be arranged without gaps around the outer periphery of the mouth yoke 2 when the mouth yoke 2 is wound with the heat-curable pre-prepared tape 15. Is placed.
また、 従来のモー夕一が備えるロー夕一の他の例について、 第 1 6図 を用いて説明する。 第 1 6図は、 従来のモ一夕一が有するローターの斜 視図である。  In addition, another example of a low-speed power source provided by a conventional motor-power-source device will be described with reference to FIG. FIG. 16 is a perspective view of a rotor of a conventional motor.
第 1 6図に示すロータ一ヨーク 2は、 セグメント状のネオジゥム焼結 磁石 (N d— F e— B ) が 1極あたり 1 0個、 直列に接着されたもので ある。 この口一夕一ヨーク 2の直径は 2 0 0〜 5 0 0 mmであり、 長さ は 2 0 0〜5 0 O mmである。 この口一夕一ヨーク 2と磁石との接着部 は、 設置環境や運転時の発熱によって、 一 4 0 °Cから + 1 0 0 °Cの範囲 で温度変化する。 なお、 磁石の異方向性は、 接着面と垂直な方向であり、 異方向性と垂直な方向 (接着面に沿った方向) は負の線膨張係数をとる < このような、 エレべ一夕の卷上機用のモーターが備える大型の口一夕 一ヨーク 2において、 隣り合う磁石間を隙間無く接着すると、 口一夕一 ヨーク (鋼) 、 磁石、 及び接着剤の膨張係数の違いのため、 温度変化に より大きな熱応力が生じ、 口一夕一ヨーク 2と磁石との間にはく離が生 じたり、 磁石の割れが生じたりする。 The rotor-yoke 2 shown in FIG. 16 has a segmented neodymium sintered magnet (Nd-Fe-B) bonded in series with 10 pieces per pole. The diameter of the mouth yoke 2 is 200 to 500 mm, and the length is 200 to 50 O mm. The temperature of the bonded portion between the yoke 2 and the magnet changes from 140 ° C to + 100 ° C depending on the installation environment and the heat generated during operation. The different direction of the magnet is the direction perpendicular to the bonding surface, The direction perpendicular to the opposite direction (the direction along the bonding surface) has a negative coefficient of linear expansion <Such a large mouth-to-night-to-yoke 2 provided in the motor for the hoisting machine for the elevator. If there is no gap between the adjacent magnets, a large thermal stress is generated due to the temperature change due to the difference in the expansion coefficient of the yoke (steel), the magnet, and the adhesive. Peeling occurs with the magnet or the magnet breaks.
なお、 第 1 6図において、 第 1 5図に示す従来例と同一又は相当の部 分には、 同一符号を付してその説明を省略し、 第 1 5図と相違する部分 について説明した。  In FIG. 16, the same or corresponding parts as those in the conventional example shown in FIG. 15 are denoted by the same reference numerals, and the description thereof will be omitted, and the parts different from FIG. 15 will be described.
以上のように、 従来のモ一夕一は、 口一夕一ヨーク 2の外周側に永久 磁石 1が隙間無く並べられているので、 モ一夕一の設置環境による温度 変化ゃモ一夕一の起動頻度による温度変化により、 口一夕一ヨークと永 久磁石との間の接着部に大きな熱応力が生じ、 口一夕一ヨークと永久磁 石とが剥がれたり、 永久磁石が割れてしまうという問題があつた。  As described above, in the conventional mode, the permanent magnets 1 are arranged without gaps on the outer periphery of the yoke 2 and the temperature change due to the installation environment of the mode. The temperature change due to the frequency of startup of the magnet causes large thermal stress at the joint between the mouth and the permanent yoke and the permanent magnet, causing the permanent magnet to peel off the permanent magnet and breaking the permanent magnet There was a problem.
発明の開示 Disclosure of the invention
本発明は、 このような問題を解決するためになされたものであり、 口 一夕一ヨークと永久磁石との間に発生する熱応力を抑え、 ロー夕一ョ一 クと永久磁石との剥がれや、 永久磁石の割れの発生を防ぐことができる 口一夕一やその口一夕一を用いたモ一夕一を得ることを目的とするもの である。  The present invention has been made in order to solve such a problem, and suppresses thermal stress generated between the mouth and the yoke and the permanent magnet, and separates the low and the yoke from the permanent magnet. The purpose of the present invention is to obtain a mouth and a mouth using the mouth and the mouth that can prevent the occurrence of cracks in the permanent magnet.
この目的を達成するために、 この発明にかかるモー夕一は、 '複数の極 を有し、 極の隣り合う永久磁石間に隙間が設けられた口一夕一を備える ものである。  In order to achieve this object, a motor according to the present invention includes a mouth having a plurality of poles and a gap provided between permanent magnets adjacent to the poles.
また、 この発明にかかるモ一夕一は、 複数の極を有し、 極の所定の枚 数の永久磁石毎に隙間が設けられたロー夕一を備えるものである。 さらに、 この発明にかかるモー夕一は、 隣り合う永久磁石間の隙間が ビーズを含む接着剤で埋められるものである。 According to another aspect of the present invention, there is provided a motor having a plurality of poles and a gap provided for a predetermined number of permanent magnets. Further, in the motor according to the present invention, a gap between adjacent permanent magnets is filled with an adhesive containing beads.
また、 この発明にかかるモー夕一は、 隣り合う極の間がビーズを含む 接着剤で埋められるものである。  Further, according to the present invention, the space between adjacent poles is filled with an adhesive containing beads.
さらに、 この発明にかかるモ一夕一は、 接着剤が二トリルゴム変性ァ クリル系またはエポキシ系の 2液性室温硬化型接着剤であるものである, また、 この発明にかかるモ一夕一は、 ビーズの直径が 0 . 1〜0 . 3 mmであるものである。  Further, according to the present invention, the adhesive is a nitrile rubber-modified acryl-based or epoxy-based two-part room-temperature-curable adhesive. The beads have a diameter of 0.1 to 0.3 mm.
さらに、 この発明にかかるモ一夕一は、 ビーズがポリエチレン又はシ リコンゴム製であるものである。  Further, according to the present invention, the beads are made of polyethylene or silicone rubber.
また、 この発明にかかるモー夕一は、 ビーズの添加量が 1〜 1 0 %で あるものである。  In addition, according to the present invention, the amount of beads added is 1 to 10%.
さらに、 この発明にかかるモ一夕一は、 ロー夕一が積層された珪素鋼 板であり、 永久磁石が二トリルゴム変' f生ァクリル系接着剤により接着さ れたものである。  Furthermore, the present invention relates to a silicon steel plate having laminated ceramics, and a permanent magnet bonded with a nitrile rubber modified acryl-based adhesive.
また、 この発明にかかるモ一夕一は、 ロー夕一が錄鉄製であり、 永久 磁石が二トリルゴム変性ァクリル系接着剤により接着されたものである さらに、 この発明にかかるモ一夕一は、 ロー夕一への永久磁石の取り 付けが複数個の永久磁石を同時に貼り付けることができる治具によって 行われるものである。  Further, according to the present invention, the low-performance resin is made of iron, and the permanent magnet is bonded with a nitrile rubber-modified acryl-based adhesive. Attachment of permanent magnets to the row is performed by a jig that can simultaneously attach multiple permanent magnets.
また、 この発明にかかるモ一夕一は、 永久磁石の取り付けられた口一 夕一の外周に、 ガラス繊維に紫外線硬化性樹脂を含浸させて得られるプ リプレグテープが巻きつけられるものである。  Further, according to the present invention, a prepreg tape obtained by impregnating a glass fiber with an ultraviolet curable resin is wound around an outer periphery of a mouth to which a permanent magnet is attached.
この発明にかかるモーターのロー夕一は、 複数の極を有する口一ター における極の隣り合う永久磁石間に隙間を設けたものである。 図面の簡単な説明 In a motor according to the present invention, in a motor having a plurality of poles, a gap is provided between permanent magnets adjacent to the poles. BRIEF DESCRIPTION OF THE FIGURES
第 1図は、 本発明の実施例 1のモータ一が有するロー夕一の斜視図で ある。  FIG. 1 is a perspective view of a rotor included in a motor according to a first embodiment of the present invention.
第 2図は、 本発明の実施例 1のモ一夕一が有するロー夕一の断面図で ある。  FIG. 2 is a cross-sectional view of the row and column of the module of Embodiment 1 of the present invention.
第 3図は、 本発明の実施例 2のモ一夕一が有する口一夕一の断面図で ある。  FIG. 3 is a cross-sectional view of the mouth of the module of Example 2 of the present invention.
第 4図は、 本発明の実施例 3のモーターが有する口一夕一の断面図で める。  FIG. 4 is a cross-sectional view of the mouth of the motor according to the third embodiment of the present invention.
第 5図は、 本発明の実施例 4のモーターが有する口一夕一の断面図で ある。  FIG. 5 is a sectional view of the motor of Embodiment 4 of the present invention, taken through the mouth.
第 6図は、 本発明の実施例 5のモ一夕一が有するローターの断面図で める ο  FIG. 6 is a sectional view of a rotor included in a motor of Embodiment 5 of the present invention.
第 7図は、 本発明の実施例 6のモ一夕一が有する口一夕一の断面図で ある。  FIG. 7 is a cross-sectional view of the mouth of the module of Embodiment 6 of the present invention.
第 8図は、 本発明の実施例 7のモ一夕一が有するローターの断面図で ある。  FIG. 8 is a sectional view of a rotor included in a motor of Embodiment 7 of the present invention.
第 9図は、 本発明の実施例 7のモー夕一が有するローターの製造方法 について説明する第一の概念図である。  FIG. 9 is a first conceptual diagram illustrating a method of manufacturing a rotor included in a motor according to a seventh embodiment of the present invention.
第 1 0図は、 本発明の実施例 7のモーターの製造方法について説明す る第二の概念図である。  FIG. 10 is a second conceptual diagram illustrating a method for manufacturing a motor according to Example 7 of the present invention.
第 1 1図は、 本発明の実施例 7のモ一夕一の製造方法について説明す る第三の概念図である。  FIG. 11 is a third conceptual diagram for explaining the manufacturing method of the present invention according to Embodiment 7 of the present invention.
第 1 2図は、 本発明の実施例 8のモーターが有する口一夕一の断面図 である。  FIG. 12 is a cross-sectional view of the motor of Embodiment 8 of the present invention, taken through the mouth.
第 1 3図は、 本発明の実施例 9のモー夕一が有するロー夕一の断面図 である。 FIG. 13 is a cross-sectional view of a row and column of a motor and a column of a ninth embodiment of the present invention. It is.
第 1 4図は、 本発明の実施例 1 0のモ一夕一が有するロー夕一の断面 図である。  FIG. 14 is a cross-sectional view of the row and column of the module of Embodiment 10 of the present invention.
第 1 5図は、 従来のモー夕一が備える口一夕一の構成を示す構成図で ある。  FIG. 15 is a configuration diagram showing a configuration of a mouth and a mouth provided in a conventional motor and a car.
第 1 6図は、 従来のモー夕一が有する口一夕一の斜視図である。 発明を実施するための最良の形態  FIG. 16 is a perspective view of the mouth of a conventional motor. BEST MODE FOR CARRYING OUT THE INVENTION
次に、 本発明について、 以下の通り、 実施例を説明する。  Next, examples of the present invention will be described as follows.
実施例 1 . Example 1
本発明によるモー夕一が有する口一夕一の一実施例について、 第 1図 を用いて説明する。 第 1図は、 本発明の実施例 1のモ一夕一が有する口 一夕一の斜視図である。  One embodiment of the mouth and mouth of the motor according to the present invention will be described with reference to FIG. FIG. 1 is a perspective view of the mouth of the module of Embodiment 1 of the present invention.
第 1図において、 1は永久磁石である。 2は回転子である口一ターヨ ークである。 永久磁石 1は、 ロー夕一ヨーク 2の外周側表面に設けられ る。 この永久磁石 1は、 例えば接着剤を用いてロー夕一ヨーク 2に接着 される。  In FIG. 1, 1 is a permanent magnet. Numeral 2 is a rotor-to-mouth yoke. The permanent magnet 1 is provided on the outer peripheral surface of the raw yoke 2. The permanent magnet 1 is bonded to the raw yoke 2 using, for example, an adhesive.
3は隣り合う永久磁石 1間の隙間である。 本実施例のモ一夕一では、 例えば、 ロー夕一ヨーク 2の回転軸の軸方向に隣り合う永久磁石 1の間 に、 隙間 3が設けられる。  3 is a gap between adjacent permanent magnets 1. In the first embodiment, for example, the gap 3 is provided between the permanent magnets 1 adjacent to each other in the axial direction of the rotation shaft of the low yoke 2.
この隙間 3の広さは、 例えば接着剤の硬化温度から一 4 0。Cまで下が つた時における、 鋼である口一夕一ヨーク 2の熱収縮量と、 永久磁石 1 の熱収縮量との寸法差より大きいものである。 なお、 永久磁石 1の熱膨 張係数はローターヨーク 2の熱膨張係数に比べて小さく、 永久磁石 1の 熱収縮量はローターヨーク 2の熱収縮量に比べて小さいものである。 このように、 隣り合う永久磁石 1間に隙間を設けることにより、 温度 が低下しても、 永久磁石 1に作用する圧縮力を抑えることができる。 な お、 永久磁石 1が隙間無く設けられると、 温度の低下により、 永久磁石 1に大きな圧縮力が作用することとなる。 The width of the gap 3 is, for example, 140 from the curing temperature of the adhesive. It is larger than the dimensional difference between the heat shrinkage of the steel yoke 2 and the permanent magnet 1 when it goes down to C. The thermal expansion coefficient of the permanent magnet 1 is smaller than the thermal expansion coefficient of the rotor yoke 2, and the heat shrinkage of the permanent magnet 1 is smaller than the heat shrinkage of the rotor yoke 2. Thus, by providing a gap between the adjacent permanent magnets 1, the temperature can be reduced. , The compressive force acting on the permanent magnet 1 can be suppressed. If the permanent magnet 1 is provided without a gap, a large compressive force acts on the permanent magnet 1 due to a decrease in temperature.
次に、 第 1図に示すモー夕一が有するローターの断面について、 第 2 図を用いて説明する。 第 2図は、 本実施例のモーターが有するロー夕一 の断面図である。  Next, a cross section of the rotor included in the motor shown in FIG. 1 will be described with reference to FIG. FIG. 2 is a cross-sectional view of the motor of the present embodiment taken along a row.
第 2図において、 4は 1液加熱硬化型接着剤である。  In FIG. 2, reference numeral 4 denotes a one-component heat-curable adhesive.
なお、 第 2図において、 第 1図と同一又は相当の部分には、 同一符号 を付してその説明を省略し、 第 1図と相違する部分について説明した。 例えば、 永久磁石 1とロー夕一ヨーク 2とを接着する接着剤に 1液加 熱硬化型接着剤 4を用いて、 永久磁石 1を口一夕一ヨーク 2に隙間無く 並べて接着すると、 得られたものは一 4 0 °Cから + 1 0 0 °Cのヒートサ ィクル試験によって、 その永久磁石 1と口一夕一ヨーク 2との間に熱応 力が生じ、 はく離が生じた。  In FIG. 2, the same or corresponding parts as in FIG. 1 are denoted by the same reference numerals, and the description thereof is omitted, and the parts different from FIG. 1 are described. For example, using a one-component heat-curing adhesive 4 as the adhesive for bonding the permanent magnet 1 and the raw yoke 2, the permanent magnets 1 are arranged side by side with the opening yoke 2 without any gap, and are obtained. In a heat cycle test at 140 ° C. to + 100 ° C., a thermal stress was generated between the permanent magnet 1 and the mouth yoke 2 and the peeling occurred.
しかし、 隣り合う永久磁石 1の間に 0 . 1 mmの隙間 3を設けて、 各 永久磁石 1を口一夕一ヨーク 2に並べて接着すると、 得られたものは上 述のヒートサイクル試験で試験をしても、 その永久磁石 1とロー夕一ョ ーク 2との間の熱応力は低減され、 はく離は生じなかった。  However, if a gap 3 of 0.1 mm is provided between the adjacent permanent magnets 1 and the permanent magnets 1 are arranged side by side on the yoke 2 and bonded together, the obtained magnets are tested by the heat cycle test described above. However, the thermal stress between the permanent magnet 1 and the rotor 2 was reduced, and no delamination occurred.
なお、 1液加熱硬化型接着剤 4による永久磁石 1と口一夕一ヨーク 2 との接着は、 その接着剤の硬化温度である 1 2 0 °Cで行われたとする。 このように、 隣り合う永久磁石 1の間に 0 . 1 mmの隙間 3を設けて、 永久磁石 1と口一夕一ヨーク 2とを接着することにより、 一 4 0 °Cから + 1 0 0 °Cの温度変化が生じても、 熱応力が低減され、 はく離や割れの 生じない信頼性の高い口一夕一を得ることができる。  It is assumed that the bonding between the permanent magnet 1 and the opening yoke 2 using the one-component heat-curable adhesive 4 was performed at 120 ° C., which is the curing temperature of the adhesive. In this way, by providing a gap 3 of 0.1 mm between the adjacent permanent magnets 1 and bonding the permanent magnets 1 and the mouth yoke 2 to each other, the temperature is reduced from 140 ° C to + 100 ° C. Even if a temperature change of ° C occurs, thermal stress is reduced, and a highly reliable mouth without peeling or cracking can be obtained.
なお、 1液加熱硬化型接着剤 4 'による接着は、 その接着剤の硬化温度 である 1 2 0 °Cで行われるため、 接着剤の硬化後、 室温に戻ると、 その 時すでに永久磁石 1には圧縮力が作用する。 The bonding with the one-component heat-curable adhesive 4 ′ is performed at 120 ° C., which is the curing temperature of the adhesive. At that time, a compression force acts on the permanent magnet 1 already.
また、 本実施例のモー夕一は、 例えばエレべ一夕の卷上機等に用いら れる。  The motor of this embodiment is used, for example, for a hoisting machine for an elevator.
実施例 2 . Example 2.
本発明によるモ一夕一が有するロー夕一の他の実施例について、 第 3 図を用いて説明する。 第 3図は、 本実施例のモーターが有するローター の断面図である。  Another embodiment of the present invention will be described with reference to FIG. FIG. 3 is a sectional view of a rotor included in the motor of the present embodiment.
第 3図において、 5は 2液室温硬化型接着剤である。 この 2液室温硬 化型接着剤 5には、 ァクリル系又はエポキシ系の接着剤がある。  In FIG. 3, reference numeral 5 denotes a two-liquid room temperature-curable adhesive. The two-liquid room temperature curing adhesive 5 includes an acryl-based or epoxy-based adhesive.
この 2液室温硬化型接着剤 5を用いて、 永久磁石 1とロータ一ョ一ク 2とを接着する場合、 永久磁石 1を口一夕一ヨーク 2に隙間無く並べる と、 — 4 0 °Cから + 1 0 0 °Cのヒートサイクル試験によって、 その永久 磁石 1と口一夕一ヨーク 2との間に熱応力が生じ、 はく離が生じた。 し かし、 隣り合う永久磁石 1の間に 0 . 0 5 mmの隙間 3を設けて、 各永 久磁石 1を口一夕一ヨーク 2に並べると、 上述のヒ一トサイクル試験で 試験をしても、 その永久磁石 1と口一夕一ヨーク 2との間の熱応力は低 減され、 はく離は生じなかった。 なお、 2液室温硬化型接着剤 5による 永久磁石 1と口一夕一ヨーク 2との接着は、 室温で行われたとする。 このように、 隣り合う永久磁石 1の間に 0 . 0 5 mmの隙間 3を設け て、 永久磁石 1と口一夕一ヨーク 2とを接着することにより、 一 4 0 °C から + 1 0 0 °Cの温度変化が生じても、 熱応力が低減され、 はく離や割 れの生じない信頼性の高い口一夕一を得ることができる。  When the permanent magnet 1 and the rotor yoke 2 are adhered to each other using the two-part room temperature curing adhesive 5, if the permanent magnet 1 is arranged side by side with the mouth yoke 2 without any gap, — 40 ° C From the heat cycle test at +100 ° C, thermal stress was generated between the permanent magnet 1 and the yoke 2, and peeling occurred. However, by providing a gap 3 of 0.05 mm between adjacent permanent magnets 1 and arranging the permanent magnets 1 in the mouth yoke 2 one by one, the heat cycle test described above Even so, the thermal stress between the permanent magnet 1 and the opening-and-closing yoke 2 was reduced, and no peeling occurred. Here, it is assumed that the bonding between the permanent magnet 1 and the opening yoke 2 using the two-liquid room temperature curing adhesive 5 was performed at room temperature. In this way, by providing a gap 3 of 0.05 mm between the adjacent permanent magnets 1 and bonding the permanent magnet 1 and the yoke 2 with the mouth, the temperature is reduced from 140 ° C to + 10 ° C. Even if a temperature change of 0 ° C occurs, the thermal stress is reduced, and a highly reliable mouth without peeling or cracking can be obtained.
また、 2液室温硬化型接着剤 5を用いたことにより、 1液加熱硬化型 接着剤 4を用いたときよりも、 永久磁石 4間の隙間 3を減少させること ができる。  In addition, the use of the two-component room-temperature-curable adhesive 5 can reduce the gap 3 between the permanent magnets 4 as compared with the case where the one-component heat-curable adhesive 4 is used.
さらに、 2液室温硬化型接着剤 5を用いたことにより、 加熱工程が不 要となり、 製造に際して省エネルギー化を図ることができ、 製造工程の 合理化や簡略化が図られ、 コストダウンを図ることが可能である。 Furthermore, the use of the two-part room temperature curing adhesive 5 makes the heating process In other words, energy can be saved during manufacturing, the manufacturing process can be streamlined and simplified, and costs can be reduced.
なお、 第 3図において、 第 2図に示す実施例 1と同一又は相当の部分 には、 同一符号を付してその説明を省略し、 第 2図と相違する部分につ いて説明した。  In FIG. 3, the same or corresponding parts as those in the first embodiment shown in FIG. 2 are denoted by the same reference numerals, and the description thereof will be omitted, and the parts different from FIG. 2 will be described.
実施例 3 . Example 3.
本発明によるモー夕一が有する口一夕一の他の実施例について、 第 4 図を用いて説明する。 第 4図は、 本実施例のモ一夕一が有するローター の断面図である。  Another embodiment of the present invention will be described with reference to FIG. FIG. 4 is a cross-sectional view of the rotor of the motor of this embodiment.
第 4図に示すモータ一は、 所定の数の永久磁石 1を密接させ、 この密 接した所定の数の永久磁石を 1つのプロヅクとして、 隣り合うプロック 間に隙間 3を設けるものである。 なお複数の永久磁石 1を密接させたブ ロックとしては、 直列方向、 つまり口一夕一ヨーク 2の回転軸の軸方向 に隣り合う複数の永久磁石 1をプロック化させるもの等が考えられる。 このように、 複数の永久磁石 1を密接させてブロックとしたことから、 プロック毎に複数の永久磁石 1を同時にロー夕一ヨーク 2に貼ることが できるため、 モータ一の製造工程を簡素化することができ、 モーターの 製造時間を短縮することができ、 コストダウンを図ることが可能となる なお、 第 4図において、 第 2図に示す実施例 1と同一又は相当の部分 には、 同一符号を付してその説明を省略し、 第 2図と相違する部分につ いて説明した。  In the motor shown in FIG. 4, a predetermined number of permanent magnets 1 are brought into close contact with each other, and the closely spaced predetermined number of permanent magnets 1 are used as one block to provide a gap 3 between adjacent blocks. As a block in which the plurality of permanent magnets 1 are closely contacted, a block in which a plurality of permanent magnets 1 adjacent in the serial direction, that is, in the axial direction of the rotation axis of the yoke 2 is considered. As described above, since the plurality of permanent magnets 1 are closely contacted to form a block, a plurality of permanent magnets 1 can be simultaneously attached to the row and yoke 2 for each block, thereby simplifying the manufacturing process of the motor. The manufacturing time of the motor can be shortened, and the cost can be reduced. In FIG. 4, the same or corresponding parts as those in the first embodiment shown in FIG. The description is omitted by attaching, and portions different from FIG. 2 are described.
実施例 4 . Example 4.
本発明によるモータ一が有するロー夕一の他の実施例について、 第 5 図を用いて説明する。 第 5図は、 本実施例のモ一夕一が有する口一夕一 の断面図である。  Another embodiment of the motor according to the present invention will be described with reference to FIG. FIG. 5 is a cross-sectional view of the mouth of the module of the present embodiment.
第 5図において、 6は所定の寸法のビーズであり、 このビーズ 6は、 樹脂製又はゴム製である。 In FIG. 5, reference numeral 6 denotes a bead having a predetermined size. It is made of resin or rubber.
このような、 所定の寸法のビーズ 6が予め混在する接着剤を用いて、 永久磁石 1と口一夕一ヨーク 2とを接着することにより、 永久磁石 1と ローターヨーク 2との接着層の厚みを一定にすることができ、 寸法管理 が容易になる。  By bonding the permanent magnet 1 and the opening and closing yoke 2 using an adhesive in which beads 6 of a predetermined size are mixed in advance, the thickness of the bonding layer between the permanent magnet 1 and the rotor yoke 2 Can be kept constant, and dimension management becomes easy.
なお、 第 5図において、 第 2図 fこ示す実施例 1と同一又は相当の部分 には、 同一符号を付してその説明を省略し、 第 2図と相違する部分につ いて説明した。  In FIG. 5, parts that are the same as or correspond to those in Example 1 shown in FIG. 2 are denoted by the same reference numerals, description thereof is omitted, and parts different from FIG. 2 are described.
実施例 5 . Embodiment 5.
本発明によるモ一夕一が有する口一夕一の他の実施例について、 第 6 図を用いて説明する。 第 6図は、 本実施例のモ一夕一が有する口一夕一 の断面図である。  Another embodiment of the present invention will be described with reference to FIG. FIG. 6 is a cross-sectional view of the mouth of the module of the present embodiment.
第 6図に示すモー夕一は、 所定の寸法のビーズ 6が添加された接着剤 により、 永久磁石 1とロー夕一ヨーク 2とが接着されるとともに、 隣り 合う永久磁石 1間も接着される。  In the motor shown in FIG. 6, the permanent magnet 1 and the raw material yoke 2 are bonded together with the adhesive to which beads 6 of a predetermined size are added, and the adjacent permanent magnets 1 are also bonded. .
なお、 第 6図において、 第 5図に示す実施例 4と同一又は相当の部分 には、 同一符号を付してその説明を省略し、 第 5図と相違する部分につ いて説明した。  In FIG. 6, parts that are the same as or correspond to those in Example 4 shown in FIG. 5 are given the same reference numerals, and description thereof is omitted. Parts that are different from FIG. 5 are described.
このように、 所定の寸法のビーズ 6が添加された接着剤により、 永久 磁石 1と口一夕一ヨーク 2とが接着されるため、 永久磁石 1と口一夕一 ヨーク 2との接着層の厚みを一定にすることができ、 寸法管理が容易に なる。  As described above, the permanent magnet 1 and the mouth-and-one-yoke 2 are bonded to each other by the adhesive to which the beads 6 of a predetermined size are added, so that the adhesive layer between the permanent magnet 1 and the mouth-and-one-yoke 2 is formed. The thickness can be kept constant, and dimensional control becomes easy.
また、 所定の寸法のビーズ 6が添加された接着剤により、 隣り合う永 久磁石 1同士が接着されるため、 この隣り合う永久磁石 1間の接着層の 厚みをビーズ 6の径に相当する一定値にすることができる。 また、 所定 の寸法のビーズ 6が添加された接着剤で隣り合う永久磁石 1を接着する ことにより、 永久磁石 1間に意識的に隙間 3を設ける必要がなく、 永久 磁石 1の取り付けや寸法管理が容易となる。 Further, since the permanent magnets 1 adjacent to each other are adhered to each other by the adhesive to which the beads 6 of a predetermined size are added, the thickness of the adhesive layer between the permanent magnets 1 adjacent to each other is fixed to the diameter of the beads 6. Can be a value. In addition, the permanent magnets 1 adjacent to each other are bonded with an adhesive to which beads 6 having predetermined dimensions are added. This eliminates the need to intentionally provide the gap 3 between the permanent magnets 1, and facilitates the mounting and dimensional control of the permanent magnets 1.
なお、 接着剤に添加されるビーズ 6の寸法は、 口一夕一ヨーク 2と永 久磁石 1との接着強度が最大となり、 また実施例 1で述べたような永久 磁石 1間の隙間 3が確保できる程度の 0 . 1〜0 . 3 mmが適当である c このビーズ 6の径が 0 . 1 mmよりも小さいと、 はく離接着強度や衝撃 接着強度が低下する。 また、 ビーズ 6の径が 0 . 3 mmより大きいと、 せん断接着強度の低下、 磁気特性の低下、 ステ一夕一とのクリアランス が確保できない等の問題が生じる。 The size of the beads 6 added to the adhesive is such that the bonding strength between the opening and closing yoke 2 and the permanent magnet 1 is maximized, and the gap 3 between the permanent magnets 1 as described in the first embodiment is provided. 0 enough to secure. 1 to 0. 3 mm are suitable c of the bead 6 diameter is 0 if. less than 1 mm, peel strength and impact bonding strength decreases. If the diameter of the beads 6 is larger than 0.3 mm, problems such as a decrease in the shear adhesive strength, a decrease in the magnetic properties, and an inability to secure a clearance with the stay are caused.
また、 ビーズ 6の材質は柔らかいものが適当であり、 ポリエチレンビ —ズゃシリコーンゴムビーズが適当である。 一方、 ビーズ 6の材質とし て、 セラミックやガラス、 金属のような固いものを使用すると、 温度低 下の際に、 口一夕一ョ一ク 2と永久磁石 1との縮み量の差を、 永久磁石 1間の接着剤層で吸収することができなくなり、 ヒートサイクル試験に よって、 口一夕一ヨーク 2と永久磁石 1とがはく離したり、 永久磁石 1 が割れたりすることとなる。 つまり、 ビーズ 6の材質を柔らかくするこ とにより、 温度低下の際に、 口一夕一ヨーク 2と永久磁石 1との縮み量 の差を、 永久磁石 1間の接着剤層で吸収することができ、 口一ターヨ一 ク 2と永久磁石 1とのばく離を防止したり、,永久磁石 1の割れを防止す ることができる。  The material of the beads 6 is suitably soft, and polyethylene beads and silicone rubber beads are suitable. On the other hand, if a hard material such as ceramic, glass, or metal is used as the material of the beads 6, the difference in the amount of shrinkage between the mouth 2 and the permanent magnet 1 when the temperature drops is reduced. The adhesive cannot be absorbed by the adhesive layer between the permanent magnets 1, and the heat cycle test causes the yoke 2 and the permanent magnet 1 to be peeled off or the permanent magnet 1 to be broken. In other words, by making the material of the beads 6 softer, the difference in the amount of shrinkage between the yoke 2 and the permanent magnet 1 can be absorbed by the adhesive layer between the permanent magnets 1 when the temperature drops. It is possible to prevent the mouthpiece 2 from being separated from the permanent magnet 1 and to prevent the permanent magnet 1 from cracking.
さらに、 接着剤が室温硬化型接着剤の場合には、 ポリエチレンビーズ 又はシリコ一ンゴムビーズのいずれのビーズ 6を使用してもよい。 しか し、 接着剤が加熱硬化型接着剤の場合には、 シリコーンゴムビーズを使 用した方がよい。 これは、 ポリエチレンビーズを使用した際には、 加熱 時の熱^こより、 ビーズ 6が溶融を起こすためである。  Further, when the adhesive is a room temperature-curable adhesive, any one of polyethylene beads and silicone rubber beads may be used. However, when the adhesive is a heat-curable adhesive, it is better to use silicone rubber beads. This is because when polyethylene beads are used, the beads 6 are melted by heat generated during heating.
また、 ビーズ 6の添加量は、 永久磁石 1間やロー夕一ヨーク 2と永久 磁石 1との間の接着剤層の厚さが安定する程度の量が必要であり、 1〜 1 0重量%が適当であり、 特に 3〜7重量%が適当である。 なお、 ビ一 ズ 6を接着剤に添加しすぎると、 接着強度が低下する問題が生じる。 仮に、 ある接着剤を用いて、 隣り合う永久磁石 1間、 及び永久磁石 1 と口一夕一ヨーク 2とを接着すると、 永久磁石 1が接着された口一夕一 ヨーク 2は、 ヒ一トサイクル試験に対しても、 隣り合う永久磁石 1間、 及び永久磁石 1と口一夕一ヨーク 2との間に、 はく離が生じることも、 永久磁石 1に割れが生じることも無く、 信頼性の高い口一夕一を得るこ とができた。 この時の接着剤は、 平均粒径 0 . 1 mmのポリエチレンビ ーズを 5 %添加した 2液室温短時間硬化型の二トリルゴム変性ァクリル 系接着剤であり、 この接着剤を利用することにより、 隣り合う永久磁石 1間、 及び永久磁石 1と口一夕一ヨーク 2との間の接着は、 特に意識し て隙間 3を設けることなく接着することができた。 この試験では、 1 0 個の永久磁石 1を口一夕一ヨーク 2の回転軸の軸方向、 1極に、 直列に 接着してみた。 The amount of beads 6 to be added is between permanent magnet 1 and low It is necessary to use an amount such that the thickness of the adhesive layer between the magnet 1 and the magnet 1 is stable. If the bead 6 is excessively added to the adhesive, there is a problem that the adhesive strength is reduced. For example, if a certain adhesive is used to bond between the adjacent permanent magnets 1 and between the permanent magnets 1 and the mouth yoke 2, the mouth yoke 2 to which the permanent magnets 1 are bonded becomes Even in the cycle test, there is no peeling between the adjacent permanent magnets 1 and between the permanent magnet 1 and the opening and closing yoke 2, and no cracking occurs in the permanent magnets 1. I was able to get a high mouth-to-mouth ratio. The adhesive at this time was a nitrile rubber-modified acryl-based adhesive that was a two-liquid, room-temperature, short-curing adhesive containing 5% of polyethylene beads with an average particle diameter of 0.1 mm. Adhesion between the adjacent permanent magnets 1 and between the permanent magnets 1 and the opening and closing yoke 2 could be performed without any particular consciousness without providing the gap 3. In this test, ten permanent magnets 1 were bonded in series to one pole in the axial direction of the rotating shaft of the yoke 2 over the mouth.
実施例 6 . Embodiment 6.
本発明によるモ一夕一が有する口一夕一の他の実施例について、 第 7 図を用いて説明する。 第 7図は、 本実施例のモーターが有するロー夕一 の断面図である。  Another embodiment of the present invention will be described with reference to FIG. FIG. 7 is a cross-sectional view of the motor of the present embodiment taken along a row.
第 7図に示すモー夕一は、 所定の寸法のビーズ 6が添加された接着剤 で、 隣り合う永久磁石 1間や、 永久磁石 1とローターヨーク 2との間を 接着したものである。  The motor shown in FIG. 7 is an adhesive to which beads 6 having a predetermined size are added, and is bonded between adjacent permanent magnets 1 and between the permanent magnets 1 and the rotor yoke 2.
また、 この第 7図に示すモ一夕一では、 同じ接着剤を用いて、 口一夕 In addition, in the model shown in FIG. 7, using the same adhesive,
—ヨーク 2の回転軸の軸方向に垂直な径方向、 口一夕一ヨーク 2の外周 方向に隣り合う極間の隙間 3を埋めたものである。 この径方向に隣り合 う極間の隙間 3を埋めることを、 いわゆる極間埋めという。 なお、 第 7図において、 第 6図に示す実施例 5と同一又は相当の部分 には、 同一符号を付してその説明を省略し、 第 6図と相違する部分につ いて説明した。 —The gap 3 between the poles adjacent in the radial direction perpendicular to the axial direction of the rotation axis of the yoke 2 and the outer periphery of the yoke 2 is filled. Filling the gap 3 between adjacent poles in the radial direction is called so-called gap filling. In FIG. 7, parts that are the same as or correspond to those in Example 5 shown in FIG. 6 are denoted by the same reference numerals, description thereof is omitted, and parts different from FIG. 6 are described.
このように、 所定の寸法の.ビーズ 6が添加された接着剤で、 径方向に 隣り合う極間を接着することにより、 永久磁石 1をより強固に口一夕一 ヨーク 2に固定することができる。  In this way, the permanent magnet 1 can be more firmly fixed to the mouth yoke 2 by bonding between the adjacent poles in the radial direction with an adhesive to which beads 6 of a predetermined size are added. it can.
実施例 7 . Embodiment 7.
本発明によるモ一夕一が有する口一夕一の他の実施例について、 第 8 図を用いて説明する。 第 8図は、 本実施例のモー夕一が有する口一夕一 の断面図である。  Another embodiment of the present invention will be described with reference to FIG. FIG. 8 is a cross-sectional view of the mouth of the motor of the present embodiment.
第' 8図において、 7はプリプレダテープであり、 ガラス繊維に紫外線 硬化型樹脂を含浸させて、 半硬化させて粘着性を持たせたものであり、 紫外線が照射されると硬化するものである。  In FIG. 8, reference numeral 7 denotes a pre-preda tape, which is made by impregnating glass fiber with an ultraviolet-curable resin, semi-cured to have an adhesive property, and cured when irradiated with ultraviolet light. is there.
このようなプリプレグテープ 7は、 隣り合う永久磁石 1同士、 及び永 久磁石 1と口一夕一ヨーク 2とを接着した後、 永久磁石 1の外周側に卷 きつけて、 紫外線を照射して硬化させるものである。  Such a prepreg tape 7 is bonded to the permanent magnets 1 adjacent to each other and the permanent magnets 1 and the yoke 2 and then wrapped around the outer periphery of the permanent magnets 1 and cured by irradiating ultraviolet rays. It is to let.
このように、 紫外線硬化型のプリブレグテ一プを使用することにより、 従来の加熱硬化型のプリプレグテープを使う必要が無くなり、 硬化のた めの加熱工程が必要無くなり、 工程の簡略化が図れ、 コストダウンが可 能となる。  As described above, the use of the UV-curable prepreg tape eliminates the need for a conventional heat-curable prepreg tape, eliminates the need for a heating step for curing, simplifies the process, and reduces costs. Down is possible.
また、 隣り合う永久磁石 1間、 及び永久磁石 1とローターヨーク 2と を固定するために、 2液室温硬化型の二トリルゴム変性ァクリル系接着 剤と、 紫外線硬化型プリプレダテープとを使用することにより、 従来の ような加熱硬化型接着剤、 加熱硬化型極間埋め樹脂、 及び加熱硬化型プ リブレグテープを使う必要が無くなり、 固定するための加熱が必要なく なり、 消費エネルギーを削減することができる。 また、 加熱する必要が なくなつたため、 作業時間を数時間短縮することができる。 In addition, a two-liquid room-temperature-curable nitrile rubber-modified acryl-based adhesive and an ultraviolet-curable prepreg tape are used to fix the permanent magnets 1 adjacent to each other and to fix the permanent magnets 1 to the rotor yoke 2. This eliminates the need for conventional heat-curable adhesives, heat-curable inter-filling resin, and heat-curable prepreg tape, and eliminates the need for heating for fixing, thereby reducing energy consumption. . Also need to heat The work time can be reduced by several hours.
さらに、 隣り合う永久磁石 1間、 及び永久磁石 1と口一夕一ヨーク 2 とを固定するために、 2液室温硬化型の二トリルゴム変性ァクリル系接 着剤と、 紫外線硬化型プリプレダテープとを使用することにより、 従来 のような、 加熱硬化型接着剤、 加熱硬化型極間埋め樹脂、 及び加熱硬化 型プリプレグテープを使用して、 加熱硬化させる必要が無くなつたため、 加熱温度から室温に戻るまでの冷却過程に熱応力が発生するという問題 を解消することができる。  Further, in order to fix the permanent magnets 1 adjacent to each other and to fix the permanent magnets 1 to the mouth yoke 2, a two-liquid room temperature-curable nitrile rubber-modified acryl-based adhesive, and an ultraviolet-curable prepreg tape are used. The use of heat-curable adhesive, heat-curable inter-filling resin, and heat-curable prepreg tape eliminates the need for heat-curing. The problem that thermal stress is generated in the cooling process before returning can be solved.
なお、 第 8図において、 第 7図に示す実施例 6と同一又は相当の部分 には、 同一符号を付してその説明を省略し、 第 7図と相違する部分につ いて説明した。  In FIG. 8, the same or corresponding parts as those in Example 6 shown in FIG. 7 are denoted by the same reference numerals, and the description thereof will be omitted, and the parts different from FIG. 7 will be described.
次に、 第 8図に示すモー夕一が有するローターの製造方法について、 第 9図〜 1 1を用いて説明する。 第 9図は、 本実施例のモー夕一が有す る口一夕一の製造方法について説明する第一の概念図である。  Next, a method of manufacturing the rotor included in the motor shown in FIG. 8 will be described with reference to FIGS. FIG. 9 is a first conceptual diagram for explaining a method of manufacturing the mouth and mouth of the motor of the present embodiment.
第 9図において、 8はノズル Aである。 9はノズル Bである。 1 0は 接着剤 A剤であり、 ノズル A 8から.出射される。 1 1は接着剤 B剤であ り、 ノズル B 9から出射される。  In FIG. 9, reference numeral 8 denotes a nozzle A. 9 is nozzle B. Reference numeral 10 denotes an adhesive A, which is emitted from the nozzle A 8. 11 is an adhesive B agent, which is emitted from the nozzle B 9.
なお、 第 9図において、 第 8図と同一又は相当の部分には、 同一符号 を付してその説明を省略し、 第 8図と相違する部分について説明した。 また、 第 1 0図は、 本実施例のモー夕一の製造方法について説明する 第二の概念図である。 なお、 第 1 0図において、 第 S図と同一又は相当 の部分には、 同一符号を付してその説明を省略した。  In FIG. 9, the same or corresponding parts as those in FIG. 8 are denoted by the same reference numerals, and the description thereof will be omitted. The parts different from FIG. 8 will be described. FIG. 10 is a second conceptual diagram illustrating the method of manufacturing a motor according to the present embodiment. In FIG. 10, the same or corresponding parts as those in FIG. S are denoted by the same reference numerals and description thereof is omitted.
さらに、 第 1 1図は、 本実施例のモー夕一の製造方法について説明す る第三の概念図である。 なお、 第 1 1図において、 第 8図と同一又は相 当の部分には、 同一符号を付してその説明を省略した。  Further, FIG. 11 is a third conceptual diagram for explaining the method of manufacturing a motor according to the present embodiment. In FIG. 11, the same or corresponding parts as in FIG. 8 are denoted by the same reference numerals, and the description thereof is omitted.
次に、 第 9図〜 1 1に示すモーターの製造方法について説明する。 まず、 ロー夕一ヨーク 2を水平にして、 回転台に取り付ける。 Next, a method of manufacturing the motor shown in FIGS. 9 to 11 will be described. First, set the rower yoke 2 horizontally and attach it to the turntable.
そして、 口一夕一ヨーク 2上における永久磁石 1の接着部分に、 接着 剤 A剤 1 0と接着剤 B剤 1 1とを混合塗布する。 なお、 2液室温短時間 硬化型の二トリルゴム変性ァクリル系接着剤は、 優れた油面接着性を有 しており、 ロー夕一ヨーク 2の接着面処理は特に必要としない。 また、 この混合塗布の方法としてはスプレー塗布方法があり、 接着剤 A剤 1 0 用のノズル A 8と接着剤 B剤 1 1用のノズル B 9とを使用して、 これら のノズル A 8及びノズル B 9からスプレーされた接着剤 A剤 1 0及び揆 着剤 B剤 1 1が霧中で混合され、 混合され得られた接着剤がロー夕一ョ —ク 2上の接着部分に塗布されるものである。  Then, the adhesive A agent 10 and the adhesive B agent 11 are mixed and applied to the bonding portion of the permanent magnet 1 on the yoke 2. The two-liquid, room-temperature, short-time curing type nitrile rubber-modified acryl-based adhesive has excellent oil-surface adhesiveness, and does not require any special treatment of the adhesive surface of the ROYU Yoke 2. As a method of the mixed coating, there is a spray coating method, and these nozzles A 8 and A 9 are used by using a nozzle A 8 for the adhesive A agent 10 and a nozzle B 9 for the adhesive B agent 11. Adhesive A 10 and Spray B 1 11 sprayed from nozzle B 9 are mixed in a mist, and the resulting adhesive is applied to the bonded part on low pressure 2 Things.
次に、 口一夕一ヨーク 2上に永久磁石 1を 1個ずつ端から順に接着し ていく。 この時、 既に口一ターヨ一ク 2上に貼られた永久磁石 1から少 し離れた位置に、 次の永久磁石 1をまず乗せる。 そして軽く押さえなが ら、 既に貼られた永久磁石 1に押し当てるように移動させると、 永久磁 石 1間に接着剤が入り込み、 接着剤の中に混合されているビーズ 6によ つて、 このビーズ 6の径に相当する隙間 3が自然に形成されることとな る。  Next, the permanent magnets 1 are adhered to the yoke 2 one by one from the end one by one. At this time, the next permanent magnet 1 is first placed at a position slightly away from the permanent magnet 1 already stuck on the mouth 2. Then, while being pressed lightly, the adhesive is moved so as to press against the already attached permanent magnet 1, and the adhesive enters between the permanent magnets 1 and the beads 6 mixed in the adhesive cause The gap 3 corresponding to the diameter of the bead 6 is naturally formed.
このような処理を繰り返し、 口一夕一ョ一ク 2の回転軸の軸方向に連 なる 1極分の永久磁石 1を貼り終えたらロー夕一ヨーク 1を回転させて、 次の極で同様の処理を繰り返し、 永久磁石 1を口一ターヨ一ク 2に接着 する。  This process is repeated, and after pasting the permanent magnet 1 for one pole connected in the axial direction of the rotation axis of the mouth 2, the rotor 1 is rotated, and the same procedure is performed for the next pole. Repeating the above process, the permanent magnet 1 is bonded to the mouth 2.
この極にも永久磁石 1を接着し終えたら、 直前の隣接する極と現在の 極との間に、 上述と同様の接着剤をスプレー塗布して、 それらの極間を 埋める。  After the permanent magnet 1 has been bonded to this pole, the same adhesive as described above is spray applied between the immediately preceding pole and the current pole to fill the gap.
そして、 ローターヨーク 2上の全ての極、 全周に永久磁石 1を接着し、 それら全ての極間を接着剤で埋め終えたら、 それら永久磁石 1や極間の 上からプリプレダテープ 7を複数層、 巻き付ける。 Then, attach the permanent magnet 1 to all the poles and the entire circumference of the rotor yoke 2 and fill all the gaps with the adhesive. Wrap multiple layers of prepred tape 7 from above.
最後に、 プリプレダテ一プ 7で巻かれた口一ターヨーク 2を回転させ ながら、 紫外線を照射して、 プリプレダテープ 7を硬化させる。  Finally, the pre-taper tape 7 is cured by irradiating ultraviolet rays while rotating the mouth yoke 2 wound by the pre-preparation tape 7.
実施例 8 . Example 8
本発明によるモ一夕一が有する口一夕一の他の実施例について、 第 1 2図を用いて説明する。 第 1 2図は、 本実施例のモー夕一が有する口一 夕一の断面図である。  Another embodiment of the present invention will be described with reference to FIG. 12. FIG. 12 is a sectional view of the mouth and mouth of the motor of this embodiment.
第 1 2図において、 1 2は治具である。 この治具 1 2は、 あらかじめ 載置された永久磁石 1を吸引、 電磁石、 マグネット工具方式等で、 治具 1 2に取り付けるものであり、 口一夕一ヨーク 2上にその永久磁石 1を 接着すると、 その治具 1 2を永久磁石 1から外すものである。 なお、 治 具 1 2に取り付けられる永久磁石 1は、 複数、 しかも予め口一夕一ョ一 ク 2の回転軸の軸方向 (直列) に密接に並べられていてもよい。  In FIG. 12, reference numeral 12 denotes a jig. This jig 12 attaches to the jig 1 2 by suction, electromagnet, magnet tool, etc., the permanent magnet 1 placed beforehand, and glues the permanent magnet 1 on the yoke 2 Then, the jig 1 2 is removed from the permanent magnet 1. A plurality of permanent magnets 1 attached to the jig 12 may be arranged in advance in the axial direction (series) of the rotating shaft of the mouth 2 in advance.
なお、 第 1 2図において、 第 4図に示す実施例 3と同一又は相当の部 分には、 同一符号を付してその説明を省略し、 第 4図と相違する部分に ついて説明した。  In FIG. 12, the same or corresponding parts as those of the third embodiment shown in FIG. 4 are denoted by the same reference numerals, and the description thereof will be omitted, and the parts different from FIG. 4 will be described.
また、 治具 1 2の表面は、 テフロン、 ポリエチレン、 ポリプロピレン 等、 接着性のない材料で覆っておくと、 接着剤が付着した際の清掃が容 易となる。  If the surface of the jig 12 is covered with a non-adhesive material such as Teflon, polyethylene, or polypropylene, it is easy to clean when the adhesive is attached.
実施例 9 . Embodiment 9.
本発明によるモーターが有するロー夕一の他の実施例について、 第 1 3図を用いて説明する。 第 1 3図は、 本実施例のモ一夕一が有する口一 夕一の断面図である。  Another embodiment of the motor according to the present invention will be described with reference to FIG. FIG. 13 is a cross-sectional view of the mouth of the module of the present embodiment.
第 1 3図において、 1 3は珪素鋼板の積層品のロー夕一ヨークである c なお、 第 1 3図において、 第 8図に示す実施例 7と同一又は相当の部 分には、 同一符号を付してその説明を省略し、 第 8図と相違する部分に ついて説明した。 In Fig. 13, 13 is a low yoke made of a laminated product of silicon steel sheets.c In Fig. 13, the same or corresponding parts as those in Example 7 shown in Fig. 8 are denoted by the same reference numerals. The description is omitted and the parts different from FIG. I explained it.
また、 ローターヨークに珪素鋼板の積層品を用いると、 接着前の脱脂 において薬液を使用した時に、 薬液が積層された珪素鋼板の間に染み込 み、 この染み込んだ薬液を完全に除去することが困難となる。 しかし、 優れた油面接着性を有する 2液室温短時間硬化型の二トリルゴム変性ァ クリル系接着剤を使用することにより、 口一夕一ヨークの接着前処理が 必要無くなり、 脱脂作業を廃止した製造工程に合理化することができ、 脱溶剤化を達成することができ、 接着の信頼性も向上する。  In addition, when a laminated product of silicon steel sheets is used for the rotor yoke, when a chemical solution is used in degreasing before bonding, the chemical solution penetrates between the laminated silicon steel sheets, and the soaked chemical solution can be completely removed. It will be difficult. However, the use of a two-liquid, room-temperature, short-curing nitrile rubber-modified acrylic adhesive with excellent oil-surface adhesion eliminates the need for pre-adhesion treatment of the yoke and the degreasing work. The process can be streamlined, solvent removal can be achieved, and bonding reliability is improved.
このような口一夕一は、 ステ一夕にも同様の珪素鋼板の積層品を使用 している際に用いられる。 これらロー夕一及びステ一夕に同じ珪素鋼板 の積層品を使用することにより、 材料費の低減を図ることができる。 実施例 1 0 .  Such a mouth-to-mouth is used when a similar laminate of silicon steel sheets is used in the stay. The use of the same laminated product of silicon steel sheets in these days and days can reduce material costs. Example 10
本発明によるモーターが有する口一夕一の他の実施例について、 第 1 4図を用いて説明する。 第 1 4図は、 本実施例のモー夕一が有する口一 夕一の断面図である。  Another embodiment of the motor of the present invention will be described with reference to FIG. FIG. 14 is a sectional view of the mouth and mouth of the motor of this embodiment.
第 1 4図において、 1 4は錶物である鎵鉄製の口一夕一ヨークである c なお、 第 1 4図において、 第 1 3図に示す実施例 9と同一又は相当の 部分には、 同一符号を付してその説明を省略し、 第 1 3図と相違する部 分について説明した。 In the first 4 diagrams, 1 4 c still a鎵鉄made mouth Isseki one yoke is錶物, in the first FIG. 4, the same or corresponding parts as in Example 9 shown in the first FIG. 3, The same reference numerals are given and the description is omitted, and the parts different from FIG. 13 are described.
また、 口一夕一ヨークに錡鉄製を用いると、 永久磁石 1を接着する前 に脱脂を行った時に、 すぐに赤鯖が発生してしまい、 接着性が阻害され る。 しかし、 優れた油面接着性を有する 2液室温短時間硬化型の二トリ ルゴム変性ァクリル系接着剤を使用することにより、 ローターヨークの 接着前処理が必要無くなり、 脱脂作業を廃止した製造工程に合理化する ことができ、 脱溶剤化を達成することができ、 接着の信頼性も向上する。 このような錶鉄をロー夕一等に用いることにより、 他の材質ではその 構造が複雑で加工できない場合でも加工することができることがある。 以上のように、 この発明にかかるモ一夕一は、 複数の極を有し、 極の 隣り合う永久磁石間に隙間が設けられたロー夕一を備えるものであり、 温度変化が生じても、 永久磁石と口一夕一との間の熱応力が低減され、 はく離の発生を抑えることができる。 Also, if iron is used for the yoke, the red mackerel will be generated immediately when the permanent magnet 1 is degreased before bonding, thereby impairing the adhesiveness. However, the use of a two-liquid, room-temperature, short-curing nitrile rubber-modified acryl-based adhesive with excellent oil-surface adhesion eliminates the need for pre-adhesion treatment of the rotor yoke, making it possible to eliminate the need for degreasing. The rationalization can be achieved, the solvent can be eliminated, and the reliability of bonding can be improved. By using such iron for low-grade steel, etc., other materials In some cases, processing is possible even when the structure is complicated and processing is not possible. As described above, the motor according to the present invention has a plurality of poles, and has a low gap in which a gap is provided between the permanent magnets adjacent to the poles. However, thermal stress between the permanent magnet and the mouth is reduced, and the occurrence of peeling can be suppressed.
また、 この発明にかかるモ一夕一は、 複数の極を有し、 極の所定の枚 数の永久磁石毎に隙間が設けられたロー夕一を備えるものであり、 温度 変化が生じても、 永久磁石と口一夕一との間の熱応力が低減され、 はく 離の発生を抑えることができる。  Further, the motor according to the present invention includes a plurality of poles, and a row of magnets provided with a gap for each of a predetermined number of permanent magnets of the poles. However, thermal stress between the permanent magnet and the mouth is reduced, and the occurrence of peeling can be suppressed.
さらに、 この発明にかかるモー夕一は、 隣り合う永久磁石間の隙間が ビーズを含む接着剤で埋められるものであり、 所定の寸法のビーズを含 む接着剤で隣り合う永久磁石の間を埋めることにより、 隣り合う永久磁 石間の接着層の厚みを一定にすることができ、 寸法管理が容易になる。 また、 この発明にかかるモータ一は、 隣り合う極の間がビーズを含む 接着剤で埋められるものであり、 永久磁石をより強固にロー夕一に固定 することができる。  Further, in the motor according to the present invention, the gap between the adjacent permanent magnets is filled with an adhesive containing beads, and the gap between the adjacent permanent magnets is filled with an adhesive containing beads of a predetermined size. As a result, the thickness of the adhesive layer between the adjacent permanent magnets can be made constant, and dimensional control becomes easy. Further, in the motor according to the present invention, the gap between adjacent poles is filled with an adhesive containing beads, so that the permanent magnet can be more firmly fixed to the rotor.
さらに、 この発明にかかるモー夕一は、 接着剤が二トリルゴム変性ァ クリル系またはエポキシ系の 2液性室温硬化型接着剤であるものであり、 1液加熱硬化型接着剤を用いたときよりも、 永久磁石間の隙間を小さく することができる。  Further, according to the present invention, the adhesive is a nitrile rubber-modified acryl-based or epoxy-based two-part room temperature-curable adhesive, which is more effective than the one-part heat-curable adhesive. Also, the gap between the permanent magnets can be reduced.
さらに、 この発明にかかるモー夕一は、 ビーズの直径が 0 . 1〜0 . 3 mmであるものであり、 このビーズを含む接着剤で隣り合う永久磁石 の間を埋めることにより、 隣り合う永久磁石間の接着層の厚みを一定に することができ、 寸法管理が容易になる。  Further, according to the present invention, the diameter of the beads is 0.1 to 0.3 mm, and the gap between the adjacent permanent magnets is filled by the adhesive containing the beads to form the adjacent permanent magnets. The thickness of the adhesive layer between the magnets can be made constant, and dimensional control becomes easy.
また、 この発明にかかるモーターは、 ビーズがポリエチレン又はシリ コンゴム製であるものであり、 温度低下の際に、 ロー夕一と永久磁石と の縮み量の差を、 永久磁石間の接着剤層で吸収することができ、 ロー夕 —と永久磁石とのはく離を防止したり、 永久磁石の割れを防止すること ができる。 In the motor according to the present invention, the beads are made of polyethylene or silicon rubber. The difference in the amount of shrinkage of the permanent magnet can be absorbed by the adhesive layer between the permanent magnets, preventing peeling of the permanent magnet and the permanent magnet, and preventing cracking of the permanent magnet.
さらに、 この発明にかかるモー夕一は、 ビーズの添加量が 1 ~ 1 0 % であるものであり、 永久磁石間や口一夕一と永久磁石との間の接着剤層 の厚さを安定させ、 接着強度を維持しながら接着層の厚みを一定にする ことができる。  Furthermore, the molybdenum according to the present invention has an addition amount of beads of 1 to 10%, and stabilizes the thickness of the adhesive layer between the permanent magnets or between the mouth and the permanent magnet. Thus, the thickness of the adhesive layer can be made constant while maintaining the adhesive strength.
また、 この発明にかかるモ一夕一は、 永久磁石の取り付けられた口一 夕一の外周に、 ガラス繊維に紫外線硬化性樹脂を含浸させて得られるプ リプレグテープが巻きつけられるものであり、 プリプレグテープの硬化 のために加熱工程を備える必要無くなり、 工程の簡略化が図れ、 コスト ダウンが可能となる。  Further, according to the present invention, a prepreg tape obtained by impregnating a glass fiber with an ultraviolet curable resin is wound around an outer periphery of the mouth where a permanent magnet is attached, There is no need to provide a heating step for hardening the tape, which simplifies the process and reduces costs.
この発明にかかるモ一夕一の口一夕一は、 複数の極を有する口一夕一 における極の隣り合う永久磁石間に隙間を設けたものであり、 温度変化 が生じても、 永久磁石とロー夕一との間の熱応力が低減され、 はく離の 発生を抑えることができる。 産業上の利用可能性  According to the present invention, there is provided a mouth-to-mouth arrangement in which a gap is provided between the adjacent permanent magnets of the poles in the mouth having a plurality of poles. The thermal stress between the first and the second is reduced, and the occurrence of peeling can be suppressed. Industrial applicability
以上のように、 この発明にかかるモ一夕一は、 複数の極を有し、 極の 隣り合う永久磁石間に隙間が設けられたロー夕一を備えるものであり、 温度変化が生じても、 永久磁石とロー夕一との間の熱応力が低減され、 はく離の発生を抑えることができる。  As described above, the motor according to the present invention has a plurality of poles, and has a low gap in which a gap is provided between the permanent magnets adjacent to the poles. However, the thermal stress between the permanent magnet and the low magnet is reduced, and the occurrence of peeling can be suppressed.

Claims

請 求 の 範 囲 The scope of the claims
1. 複数の極を有し、 前記極の隣り合う永久磁石間に隙間が設けられた ロー夕一を備えることを特徴とするモーター。 1. A motor, comprising: a plurality of poles, a rotor having a gap between permanent magnets adjacent to the poles.
2. 複数の極を有し、 前記極の所定の枚数の永久磁石毎に隙間が設けら れた口一夕一を備えることを特徴とするモー夕一。  2. A motor having a plurality of poles and a mouth provided with a gap for each of a predetermined number of permanent magnets of the poles.
3. 隣り合う永久磁石間の隙間は、 ビーズを含む接着剤で埋められるこ とを特徴とする請求項 1に記載のモ一夕一。  3. The module according to claim 1, wherein a gap between adjacent permanent magnets is filled with an adhesive containing beads.
4. 隣り合う極の間は、 ビーズを含む接着剤で埋められることを特徴と する請求項 3に記載のモ一夕一。 4. The module according to claim 3, wherein a space between adjacent poles is filled with an adhesive containing beads.
5. 接着剤は、 二トリルゴム変性アクリル系またはエポキシ系の 2液性 室温硬化型接着剤であることを特徴とする請求項 3に記載のモー夕一。 5. The motor according to claim 3, wherein the adhesive is a nitrile rubber-modified acrylic or epoxy two-part, room temperature curing adhesive.
6. ビーズの直径は、 0. 1〜0. 3mmであることを特徴とする請求 項 3に記載のモ一夕一。 6. The beads according to claim 3, wherein the beads have a diameter of 0.1 to 0.3 mm.
7. ビーズは、 ポリエチレン又はシリコンゴム製であることを特徴とす る請求項 3に記載のモ一夕一。  7. The module according to claim 3, wherein the beads are made of polyethylene or silicone rubber.
8. ビーズの添加量は、 1〜10%であることを特徴とする請求項 3に 記載のモーター。  8. The motor according to claim 3, wherein the addition amount of the beads is 1 to 10%.
9. 口一夕一は積層された珪素鋼板であり、 永久磁石が二トリルゴム変 性ァクリル系接着剤により接着されたものであることを特徴とする請求 項 1に記載のモ一夕一。 9. The module according to claim 1, wherein the mouth is a laminated silicon steel sheet, and the permanent magnet is bonded with a nitrile rubber-modified acryl-based adhesive.
10. 口一夕一は鎵鉄製であり、 永久磁石が二トリルゴム変性アクリル 系接着剤により接着されたものであることを特徴とする請求項 1に記載 のモ一夕一。  10. The motor according to claim 1, wherein the mouth is made of iron and the permanent magnet is bonded with nitrile rubber-modified acrylic adhesive.
1 1. ロー夕一への永久磁石の取り付けは、 複数個の永久磁石を同時に 貼り付けることができる治具によって行われることを特徴とする請求項1 1. Attach permanent magnets to the low permanent magnet. The method is performed by a jig that can be attached.
1に記載のモ一夕一。 The model described in 1.
1 2 . 永久磁石の取り付けられた口一夕一の外周には、 ガラス繊維に紫 外線硬化性樹脂を含浸させて得られるプリプレグテープが卷きつけられ ることを特徴とする請求項 1に記載のモー夕一。  12. A prepreg tape obtained by impregnating glass fiber with an ultraviolet curable resin is wound around the outer periphery of the mouth to which the permanent magnet is attached, according to claim 1. Mo Yuichi.
1 3 . 複数の極を有するロー夕一における前記極の隣り合う永久磁石間 に隙間を設けたことを特徴とするモー夕一の口一夕一。  13. A mouth and mouth of a motor, wherein a gap is provided between permanent magnets adjacent to the poles in a row having a plurality of poles.
PCT/JP2001/001824 2000-08-24 2001-03-08 Motor and rotor therefor WO2002017462A1 (en)

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EP3576253A4 (en) * 2017-01-30 2020-10-14 Hitachi Industrial Equipment Systems Co., Ltd. Axial gap type rotating electric machine

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