WO2002010661A1 - Systeme haute performance de regulation de la temperature d'un ordinateur - Google Patents

Systeme haute performance de regulation de la temperature d'un ordinateur Download PDF

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Publication number
WO2002010661A1
WO2002010661A1 PCT/US2001/023446 US0123446W WO0210661A1 WO 2002010661 A1 WO2002010661 A1 WO 2002010661A1 US 0123446 W US0123446 W US 0123446W WO 0210661 A1 WO0210661 A1 WO 0210661A1
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WO
WIPO (PCT)
Prior art keywords
capillary
vapor
evaporator
pumped
phase
Prior art date
Application number
PCT/US2001/023446
Other languages
English (en)
Inventor
Paul D. Tinari
Original Assignee
Advanced Technologies Limited
Hines, Kelly, Anne
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Advanced Technologies Limited, Hines, Kelly, Anne filed Critical Advanced Technologies Limited
Priority to AU2001277174A priority Critical patent/AU2001277174A1/en
Publication of WO2002010661A1 publication Critical patent/WO2002010661A1/fr

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/46Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids
    • H01L23/473Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids by flowing liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0266Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with separate evaporating and condensing chambers connected by at least one conduit; Loop-type heat pipes; with multiple or common evaporating or condensing chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/04Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure
    • F28D15/043Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure forming loops, e.g. capillary pumped loops
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/16Constructional details or arrangements
    • G06F1/20Cooling means
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2200/00Indexing scheme relating to G06F1/04 - G06F1/32
    • G06F2200/20Indexing scheme relating to G06F1/20
    • G06F2200/201Cooling arrangements using cooling fluid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

Definitions

  • This invention is directed generally to a cooling apparatus L0 for a heat-generating electronic component and more particularly is directed to a cooling apparatus and method for an integrated circuit, such as a microprocessor, that generates a relatively large amount of heat.
  • a heat generating integrated circuit is installed into a package that has a low or L5 minimal heat ' removal capability, such as a portable electronic device, including a notebook computer and a telecommunication device.
  • Some second generation microprocessors were equipped with a heat-sink in direct thermal communication with the microprocessor. Others used an indirect thermal coupling between the heat source and the heat sink. The heat-sink provided an increased surface area over which the waste heat could be dissipated and thereby increased the amount of waste heat that could be dissipated in a given period of time. These heat-sinks, as in earlier microprocessors, dissipated the waste heat through direct thermal radiation into the atmosphere. Later second and third generation microprocessors were often equipped with a fan to provide a forced air convection current over a surface of the microprocessor and thereby remove the waste heat. In yet other instances both the heat-sink and the fan have been used in conjunction with each other.
  • An active cooling and heat removal system is one which utilizes a movable substance to receive heat from one part of a heat system, such as a heat generating electronic circuit, and then physically move the substance and deliver the heat to another part of the heat system, such as a heat sink.
  • the heat sink can simply be a remote part of the environment.
  • An example of a prior art active cooling and heat removal system is a fan.
  • Some commonly used movable substances include air, "freon,” oil, and chilled water.
  • an example of a passive cooling and heat removal system would be a heat sink physically mounted to an integrated circuit.
  • the capillary-pump apparatus of the prior art includes heat pipes to transport and conduct the working fluid.
  • heat pipes include wicks with a uniform pore size over the entire length of the heat pipe.
  • capillary pump uses a wick made of various porous materials in order to produce a stable interface at which to produce a pressure rise in the vapor phase.
  • the presence of a capillary wick can, however, impose a large pressure drop on the refrigerant fluid flowing through a capillary pump evaporator.
  • Prior art heat pipes offer a number of advantages over single phase systems, but they have intrinsic limits in the rate at which they can remove waste heat because of a tendency of their wicks to dry out under high heat loads.
  • the present invention meets the above mentioned needs for an active system for removing waste heat from heat sources installed in small portable devices with limited electrical power, such as a microprocessor of a notebook computer.
  • the present invention provides a highly efficient, miniature heat-transport apparatus that requires no externally applied power source. It can derive its operating power directly from the waste heat energy it is removing, and it is compact and light weight enough to be able to be incorporated into portable devices such as notebook computers. It also has a thermal dissipation rate on an order of magnitude or more greater than present cooling systems currently provide.
  • a high-efficiency capillary pumped two-phase heat transport apparatus is incorporated.
  • This apparatus transports waste heat generated by an electronic component such as a microprocessor or other heat-generating integrated circuit of a portable device to a heat exchanger in thermal communication with an atmospheric heat- sink located outside the portable device where the waste heat can be dissipated.
  • a specific capillary-pump apparatus component of the present invention differs from a heat pipe in that condensed refrigerant fluid is returned to the evaporator via a different pipe than the pipe used to return the vapor.
  • a heat pipe contains a wick throughout its entire length
  • the capillary pump has a wick only in its evaporator. Accordingly, in a preferred embodiment of the present invention the capillary pumping function of the wick is separated from the condensing and liquid transport functions.
  • the capillary-pumped apparatus of the present invention in a particularly preferred embodiment comprises a closed loop having diverse evaporators, condensers, gas traps, valves, liquid and vapor connective transport pipes, an accumulator that can be arranged in various configurations; and a working two-phase refrigerant fluid contained therein.
  • heat enters by thermal conduction from a heat source in contact with one or more cold plates connected in parallel.
  • Each cold plate has a plurality of capillary pumps connected thereto.
  • the evaporator is placed in direct physical contact, sometimes referred to being in intimate thermal contact, with a microprocessor heat source.
  • Heat is conducted from the microprocessor to the evaporator wherein a liquid phase refrigerant fluid is caused to undergo a phase change to a vapor phase and thereby effectuate a pressure increase and provide the driving force needed to circulate the refrigerant fluid.
  • Capillary forces in the evaporators provide the requisite pressure to drive the vapor phase refrigerant fluid through the loop.
  • the vapor phase refrigerant fluid from the evaporator flows through a vapor pipe to the condensing section which, in the preferred embodiment, is located in a cover of a notebook computer.
  • the condenser is located under a metal plate in the cover of the notebook computer and is exposed to an ambient atmospheric heat sink.
  • the condenser can be connected to external sidewalls of the notebook computer's case.
  • the heat is dissipated to the heat sink which, in turn, results in the vapor phase refrigerant fluid undergoing a second phase change whereby it condenses back to a liquid phase and thereby simultaneously effectuates a reduction in pressure.
  • the liquid phase refrigerant fluid then flows back to the evaporator through a liquid return pipe to complete the cycle.
  • the capillary- pumped thermal management apparatus of the preferred embodiment of the present invention can remove about 9 W/cm 2 of surface area.
  • the addition of an electric powered liquid turbine micro-pump to the liquid inlet line of the evaporator could allow the capacity of the system to be increased to above 100 W/cm 2 of surface area. This could be a feasible addition to desk top computers, work stations, mini-towers, servers and other computers where power consumption is not a critical limitation, but could not be as attractive for laptop computers where it is desired to maximize useful battery life.
  • Capillary pumping is a passive surface tension effect with no need for mechanical or electrical energy inputs.
  • a capillary- pumped two-phase thermal cycle is completely automatic and self- initiating- as a consequence of a heat gain in the liquid phase refrigerant fluid in the evaporator caused by operation of the microprocessor.
  • a particular advantage of the pure capillary- pumped two-phase thermal management apparatus of the present invention is that there is no need for pumps or other mechanical or electro-mechanical devices to circulate the working refrigerant fluid.
  • the capillary pumped apparatus of the present invention avoids disadvantages of electro-mechanical systems such as moving parts, mechanical vibration, additional power requirements, and greater system complexity.
  • the apparatus of the present invention provides immunity from these power and mechanical failures.
  • the present invention further comprises an apparatus having a multitude of small parallel connected capillary-pumped segments which provide redundancy for long-term operation in a multitude of environments.
  • the greater the heat generated by the microprocessor the faster the rate of evaporation of the working liquid phase refrigerant fluid in the evaporator and consequently the greater the rate of heat removal.
  • a further particular advantage of the apparatus of the present invention is that it requires no parasitic power and no electronic or mechanical controls. Since there are no moving parts, the system is inexpensive to manufacture and can operate reliably for extended periods of time with no maintenance.
  • a hybrid capillary-pumped/actively-pumped configuration is possible.
  • an electric powered micro-pump can be added to the liquid inlet lines of each of the capillary pumped evaporators. The result of doing this would be a hybrid capillary- pumped/actively-pumped system that would have a heat transport capability that would be an order of magnitude greater than a simple passive capillary pumped system.
  • a disadvantage of this approach would be that the pump would impose a significant parasitic power consumption on the host system.
  • Figure 1 is a schematic of the capillary-pumped loop cooling apparatus for a microprocessor.
  • FIG 2 is a schematic diagram of a thermal management system having a capillary pumped, two-phase heat transport system.
  • Figure 3 is a an enlargement of an evaporator section of a capillary-pumped loop cooling apparatus.
  • Figure 4a is a thermodynamic diagram of a complete capillary- pumped system cycle.
  • Figure 4b is a profile of temperature and pressure at various duct stations in the capillary-pumped loop of Fig. 3.
  • Figure 5 is a cross-sectional view of a first embodiment of an evaporator capillary pump of the capillary-pumped loop cooling apparatus for a microprocessor.
  • Figure 6 is a cross-section of a second embodiment of a single evaporator capillary pump of the capillary-pumped loop cooling apparatus for a microprocessor.
  • Figure 7 is a cross-sectional view of the evaporator capillary pump of Fig. 6 with a linkage to a dry-out isolator.
  • Figure 8 is a cross-sectional side view of a dry-out isolator.
  • Figure 9 is an evaporator cold-plate assembly for the capillary-pumped loop cooling apparatus for a microprocessor.
  • Figure 10a is a vertical cross-sectional view of another embodiment of the capillary-pumped loop cooling apparatus for a microprocessor .
  • Figure 10b is a horizontal cross-sectional view of another embodiment of the capillary-pumped loop cooling apparatus for a microprocessor .
  • Figure 11 is a cross-sectional side view of another embodiment of a capillary evaporator of the present invention.
  • Figure 12 is a front cross-sectional view of the capillary evaporator of Fig. 11.
  • Figure 13 is a schematic diagram of a hybrid capillary- pumped/actively-pumped computer thermal management apparatus of the present invention.
  • an electronic apparatus denoted generally at 20 having a package 21 containing a heat generating electronic component 22.
  • Electronic component 22 has a heat removal system 23 according to the present invention that utilizes a two phase fluid, not shown, as a moving substance in an active heat removal system.
  • Suitable fluids that can be used as refrigerants have a low molecular weight, such as halogenated alkanes examples of which include, among others: trichlorofluoromethane, dichlorodifluoromethane carbon tetrafluoride, cryofluorane and octafluorocyclobutane, of which cryofluorane is particularly useful. Distilled water can also be used.
  • a driving force to circulate the refrigerant fluid comes from a pressure rise in a capillary structure in an evaporator.
  • the system will only operate if the pressure rise in the capillary evaporator is at least equal to the sum of the pressure drops in the rest of the system.
  • two-phase flow of the working refrigerant fluid can be expected, so special pressure drop correlations must be used.
  • Heat removal system 23 is comprised of an evaporator 24 mounted on and in intimate physical contact with electronic component 22.
  • Evaporator 24 is connected by a vapor conducting pipe 26 to a condenser denoted generally at 28.
  • Condenser 28 has a plurality of coils 30 which are mounted to a cover 32 of apparatus 20.
  • a thermally conductive radiator plate 34 is also mounted to cover 32.
  • a liquid conducting pipe 36 connects condenser 28 back to evaporator 24 and provides a closed loop fluid communication therebetween.
  • Mounted on radiator plate 34 are a plurality of fins 38.
  • Fins 38 increase the surface area exposed to an ambient atmospheric heat sink 40 and thereby aid in conduction of heat from the working refrigerant fluid flowing in the closed loop system between evaporator 24 and condenser 28.
  • the driving force to circulate the refrigerant fluid comes from a pressure rise in a capillary structure in evaporator 24.
  • evaporator 24 includes a plurality of cold plates 25 in direct physical contact with the package 21 of electronic component 22. Heat enters cold plates 25 by thermal conduction from package 21, which contains an integrated circuit that generates heat during its operation and thus comprises a heat source. Cold plates 25 are connected in parallel and each cold plate has a plurality of capillary pumps connected thereto. Heat is conducted from cold plates 25 to evaporator 24. As described hereinbelow, evaporator 24 contains a refrigerant fluid in a liquid phase. When the heat conducted to evaporator 24 provides the requisite heat of vaporization, the refrigerant fluid undergoes a phase change to a vapor phase, using the generated heat, and thus removing it.
  • the generated heat causes an increase in a pressure of the vapor phase refrigerant fluid relative to a pressure of the liquid phase refrigerant fluid and thus provides the driving force needed to circulate the refrigerant fluid.
  • Capillary forces in evaporator 24 provide additional pressure required to drive the vapor phase refrigerant fluid through the loop.
  • Condenser 28 is located under metal radiator plate 34 in cover 22 and is exposed to an ambient atmospheric heat sink 40. Alternatively, condenser 28 can be connected to external sidewalls of the notebook computer's case.
  • refrigerant fluid undergoes a second phase change whereby it condenses back to a liquid phase and thereby simultaneously effectuates a reduction in pressure.
  • the liquid phase refrigerant fluid then flows back to or returns to evaporator 24 through liquid return pipe 36 to complete the cycle.
  • a plurality of evaporators 24 are connected by a vapor conducting pipes 26 to condenser 28 having a plurality of coils 30.
  • Refrigerant fluid in a vapor phase flows in a direction indicated by arrow 42 from evaporators 24 to condenser 28.
  • Liquid conducting pipe 36 connects condenser 28 back to evaporator 24 thereby completing the loop.
  • Refrigerant fluid in a liquid phase flows in the direction of an arrow 44 from condenser 28 to evaporators 24.
  • One or more vapor isolators 46 receive the liquid refrigerant fluid from liquid conducting pipe 36 and provide the refrigerant fluid to evaporators 24.
  • a refrigerant fluid reservoir 48 is connected to liquid conducting pipe 36 through the one or more vapor isolators 46.
  • Vapor phase refrigerant fluid 50 enters condenser 28 at an entrance plenum 52 and condenses in a tank area 54 to a liquid phase refrigerant 56.
  • Liquid phase refrigerant fluid 56 then flows in direction of arrow 44 through liquid return pipe 36 to an inlet plenum 58 at a base 60 of a first porous medium 62 within evaporators 24.
  • Liquid phase refrigerant fluid 56 then flows to a capillary-wick structure 64 having a pore diameter D p .
  • Capillary-wick structure 64 can be any of a number of low thermal conductivity fine-pored wick materials such as fine glass or mineral wool.
  • Liquid phase refrigerant fluid 56 flows to an interface region 66 in porous medium 62 and, if sufficient heat energy is added from outside evaporator 24, moves across a high radius of curvature menisci 68 present at a liquid/vapor interface 70, where it undergoes a phase change and becomes vapor phase refrigerant fluid 50. After crossing menisci 68, vapor phase refrigerant fluid 50 enters an outlet section 72 as a high pressure saturated vapor.
  • Vapor phase refrigerant fluid 50 becomes superheated as it flows to an end 74 of porous medium 62, from which vapor phase refrigerant fluid 50 then flows in the direction of arrow 42 through vapor pipe 26 towards condenser 28 to complete the cycle.
  • Fig. 4a a thermodynamic diagram of the complete capillary-pumped system cycle
  • Fig. 4b a diagrammatic representation of the refrigerant cycle that is keyed to the thermodynamic diagram of Fig. 4a.
  • the curve for cryofluorane as the refrigerant fluid.
  • the fluid pressure is shown on the ordinate or y-axis of Fig. 4a and the fluid temperature is shown on the abscissa or x-axis of Fig. 4a.
  • P LB1 represents the pressure on the liquid side of liquid/vapor interface 68 shown in Fig. 3
  • P vl represents the pressure on the vapor side of interface 68.
  • P VE1 represents the pressure of vapor phase refrigerant fluid 50 at exit end 74 of wick 64
  • P 0 and P D are respectively representative of the pressures upstream and downstream from condenser 28.
  • the heat of vaporization is depicted as the curve from point P L1 to point P vl
  • the heat of condensation is depicted as the curve from point P u to Point P D .
  • a plot of the distance along the physical cycle versus the refrigerant fluid temperature is depicted with the solid line and a plot of the refrigerant fluid pressure is depicted with the dashed line.
  • the positions along the distance are provided for the various relative positions 52, 54, 58, 60, 66 and 74 of loop 41 denoted in Fig. 3.
  • evaporator 24 comprises a capillary pump 75 which comprises a plurality of liquid supply pipes 76.
  • Each liquid supply pipe 76 is connected at one end to liquid return pipe 36, as shown in Figs. 1-2, and is connected longitudinally to corresponding one ends of a plurality of narrow capillary channels 78, each of which is preferably of generally less than 1mm.
  • Capillary channels 78, which carry liquid phase refrigerant fluid 56 are connected at the other end to a plurality of v-shaped grooves 80.
  • Capillary grooves 80 in the preferred embodiment are generally machined at greater than 100 per inch.
  • Capillary grooves 80 are disposed on all inside surfaces 82 of closed evaporator enclosure 84. Throughout a central portion of enclosure 84 is a vapor flow channel 90 defined by walls 92 of evaporator enclosure 84. Vapor flow channel 90 is connected to vapor conducting pipe 26 (not shown in Fig. 5) . As can be seen in Fig. 5, evaporator 24 is mounted directly to the outside of package 21 of electronic component 22, which in Fig. 5 is microprocessor 86.
  • liquid phase refrigerant fluid 56 is received from liquid return pipe 36 and flows into liquid supply pipes 76 and then through capillary channels 78 to grooves 80 across inside surfaces 82 of capillary pump 75.
  • Heat generated by microprocessor heat source 86 is conducted through evaporator enclosure 84 and absorbed by liquid phase refrigerant fluid 56 heating liquid phase refrigerant fluid 56 to its heat of vaporization which then thereby evaporates - undergoing a phase change becoming vapor phase refrigerant fluid 50 which is at a significantly higher pressure than liquid phase refrigerant fluid 56.
  • Evaporating liquid phase refrigerant fluid 50 passes from grooves 80 across a capillary interface (not shown) becoming vapor phase refrigerant fluid 50.
  • Vapor phase refrigerant fluid 50 enters vapor flow channel 90 and then flows to vapor conducting pipe 26. The increase in pressure causes both liquid phase refrigerant fluid 56 and vapor phase refrigerant fluid 50 to flow throughout the entire loop 41.
  • Liquid supply pipes 76 are drilled out of a block of low thermal conductivity material 94 such as Teflon, which insulates liquid refrigerant fluid 56 in supply pipes 76 and keeps it from boiling with a consequent destruction of the capillary interface (not shown) .
  • low thermal conductivity material 94 such as Teflon
  • evaporator 24 is comprised of a plurality of high performance capillary pumps, one of which is shown as capillary pump 96.
  • Capillary pump 96 is an elongated cylinder having an outer annular wall or portion 98; an inner channel 100 defined by an inner concentric wall 102, and a concentric annular porous wick structure 104 located therebetween.
  • Outer annular portion 98 has a plurality of axially aligned vapor flow channels 106 distributed around the inner surface 108 of wall 98.
  • Wick 104 has a plurality of outer cylindrical surfaces 110 that are opposite corresponding ones of channels 106 and define the inner surface thereof.
  • Wick 104 has a corresponding plurality of inner cylindrical surfaces 112 on an opposite side thereof. Inner cylindrical surfaces 112 define inner concentric wall 102 which defines liquid supply pipe 100. Liquid phase refrigerant fluid 56 enters capillary pump 96 through liquid supply pipe 100 from which it enters cylindrical wick structure 104 across inner cylindrical surfaces 112. Heat is conducted from electronic component 22, as shown in Fig. 1, through wall 98 and absorbed by liquid phase refrigerant fluid 56 in wick 104. When liquid phase refrigerant fluid 56 reaches it heat of vaporization it evaporates thereby undergoing a phase change to vapor phase refrigerant fluid 50.
  • Capillary pump 96 further comprises three longitudinally connected portions 114, 116, and 118.
  • First portion 114 is generally cylindrical and has a first interior diameter 120.
  • Second portion 116 is generally a frustrum of a conical section and has a second interior diameter 122 generally greater than first interior diameter 120, and a third interior diameter 124 generally greater than second interior diameter 122.
  • Third portion 118 is connected between portions 114 and 116.
  • Third interior diameter 124 is also common to portion 118 and is approximately the same as an outer diameter of porous wick structure 104.
  • Third portion 118 also has a fourth interior diameter 126 defined by a diameter of inner channel 100 and which is greater than first interior diameter 120.
  • An inlet end 128 of first portion 114 is connected to liquid inlet pipe 130 at a first end 132 thereof.
  • An outlet end 134 of first portion 114 is connected to an inlet end 136 of third portion 118.
  • An outlet end 138 of third portion 118 is connected to an inlet end 140 of second portion 116.
  • An outlet end 142 of second portion 116 is connected to vapor conducting pipe 26.
  • a second end 144 of liquid inlet pipe 130 is connected to vapor isolator 46.
  • Capillary pump 96 has a first inactive zone 146 defined longitudinally as extending from vapor isolator 46 to a discharge port 148 interior to capillary pump 96 where first interior diameter 120 is transitioned to fourth interior diameter 126. Port 148 defines a beginning of inner channel 100. Liquid phase refrigerant fluid is supplied through first inactive zone 146 to port 148.
  • Capillary pump 96 has a second inactive zone 150 defined longitudinally from an end 152 of cylindrical wick structure 104 opposite port 148 and includes second portion 116 and a portion of vapor conducting pipe 26.
  • capillary pump 96 has an active zone 154.
  • Third portion 118 comprises active zone 154 and has cylindrical wick structure 104 disposed therein. End 152 of cylindrical wick structure 104 has a plug 156 which defines an end of inner channel 100.
  • liquid phase refrigerant fluid 56 traveling in direction 44 is received through port 148 into inner channel 100.
  • Liquid phase refrigerant fluid 56 fills inner channel 100 and flows to inner cylindrical surfaces 112 and enters cylindrical wick structure 104.
  • Heat from electrical component 22 (shown in Fig. 1) is conducted through outer annular wall 98 and is absorbed by liquid phase refrigerant fluid 56.
  • liquid phase refrigerant fluid 56 absorbs sufficient heat to reach its heat of vaporization the liquid phase refrigerant fluid 56 in wick 104 evaporates thereby undergoing a phase change to vapor phase refrigerant fluid 50.
  • the molecules of liquid phase refrigerant fluid 56 pass a liquid/vapor interface and thereby become vapor phase refrigerant fluid 50, they also undergo a pressure increase.
  • the pressure increase causes vapor phase refrigerant fluid 50 to pass from porous wick structure 104 across outer cylindrical surfaces 110 from and to enter axial vapor flow channels 106.
  • Vapor phase refrigerant fluid 50 travels in direction 42 through channels 106 and enters vapor conducting pipe 26 to be provided to the condenser..
  • Isolator assembly 46 prevents vapor phase refrigerant fluid 50 from back flowing into liquid return pipe 36, shown in Figs. 1-2, or liquid inlet pipe 130, as shown in Fig. 7.
  • Isolator assembly 46 is connected to liquid return pipe 36, as shown in Figs. 1-2. Back flow could occur if any of the plurality of capillary pumps 75 and 96, dried out. If a dry out occurs, the back flow of vapor phase refrigerant fluid 50 could cut off flow of liquid phase refrigerant 56 to others of the plurality of capillary pumps 75 and 96.
  • Isolator 46 has an inlet end 158 and an outlet end 160.
  • isolators 46 can be connected serially such that outlet end 158 of an (n-l)-th serially connected isolator 46 can be connected to inlet end 160 of an n-th serially connected isolator 46.
  • Outlet end 160 of isolator 46 in a singular installation or a last isolator 46 in an assembly of serially connected isolators 46 can be connected to a reservoir 48 as shown in Fig. 2, or can be capped.
  • Inlet end 158 of a first isolator 46 is connected to liquid return pipe 36, such as shown in Fig. 2.
  • Isolator 46 comprises a manifold 162 having an inner surface 164 and an outer surface 166.
  • a plurality of capillary pump ports 168 are disposed axially along outer surface 166 and provide fluid communication through manifold 162 with capillary pumps 75 and 96 by connector pipes such as liquid inlet pipe 130 shown in Fig. 7.
  • Liquid phase refrigerant fluid 56 is provided to isolator 46 through inlet 170 in inlet end 158. When serially connected, a portion of liquid phase refrigerant fluid 56 flows through the (n-l)-th isolator 46, exits at outlet 172 and enters inlet 170 of the n-th serially connected isolator.46.
  • a porous cylindrical wick structure 174 similar to wick structure 104 shown in Figs. 6- 7.
  • Cylindrical wick structure 174 has an outer surface 176 and an inner surface 178.
  • Inner wick surface 178 defines a longitudinal liquid flow pipe 180 extending the length of isolator 46.
  • Outer wick surface 176 extends longitudinally in close proximity with inner surface 164.
  • Between inner surface 164 and outer wick surface 176 is a liquid flow annulus 182.
  • capillary forces in wick structure 174 in conjunction with liquid flow annulus 182 prevent vapor phase refrigerant fluid 50 from back flowing from the dried out capillary pump 75 and 96 and from entering another of the plurality of capillary pumps 75 and 96.
  • Evaporator 24 has a plurality of capillary pumps such as the four capillary pumps 96 which are shown.
  • the plurality of capillary pumps 96 are connected in parallel to isolator 46 by liquid inlet pipes 130 connected to respective inlet ends 128 of first portions 114 of each capillary pump 96, such as shown in Fig. 7.
  • Outlet ends 142 of each capillary pump 96 are connected to vapor conductive pipe 26.
  • Evaporator 24 has a thermally conducting evaporator cold plate 184. Cold plate 184 is connected in direct physical or intimate thermal contact with heat generating electrical component 22, shown only in Fig. 1, such as microprocessor 86 shown in Fig. 5.
  • Cold plate 184 receives heat generated by component 22 and conducts the heat to capillary pumps 96.
  • Evaporator 24 can remove more than an order of magnitude more heat per unit surface area than a similarly sized single phase heat transport system such as a passive heat sink.
  • Figs. lOa-lOb a further specific embodiment of the apparatus of the present invention is shown.
  • An integrated cooling apparatus 200 having both an evaporation zone 202 and a condensing zone 204 is shown connected to a microprocessor 86.
  • Integrated cooling apparatus 200 comprises a generally cylindrical enclosure 206 having a porous wick structure 208 lining an inner surface thereof.
  • Liquid phase refrigerant fluid 56 flows in direction 210 through wick 208 to a bottom 212 of enclosure 206 where it enters evaporation zone 202. Liquid phase refrigerant fluid 56 absorbs heat conducted from microprocessor 86 until it reaches it heat of vaporization whereupon it undergoes a phase change to vapor phase refrigerant fluid 50. Vapor phase refrigerant fluid 50 travels in a direction 214 towards condensing zone 204.
  • an evaporator 230 of the present invention comprises a capillary pump 232 which can be joined in intimate contact with a heat generating electronic component 234.
  • Capillary pump 232 has a plurality of liquid supply pipes or channels 236. Each liquid supply pipe or channel 236 is connected at one end 238 to liquid return pipe 36.
  • Liquid phase refrigerant 56 from liquid return pipe 36 flows in a direction indicated by arrow 239 and enters capillary pump 232 through liquid supply pipes 236 from which it then enters porous wick structure 240 across lower portions 242 of wick 240.
  • Heat from electronic component 234 is conducted through wall 244, which is preferably made of a high thermal conductivity material, and is absorbed by liquid phase refrigerant fluid 56 in wick 240.
  • Bottom portion 246 of capillary pump 232 is preferably made of a very low thermal conductivity material.

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  • Power Engineering (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

L'invention concerne un boîtier (21) contenant un composant électronique (22) et présentant un système (23) d'évacuation de la chaleur.
PCT/US2001/023446 2000-07-27 2001-07-26 Systeme haute performance de regulation de la temperature d'un ordinateur WO2002010661A1 (fr)

Priority Applications (1)

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AU2001277174A AU2001277174A1 (en) 2000-07-27 2001-07-26 High-efficiency computer thermal management apparatus and method

Applications Claiming Priority (4)

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US62716300A 2000-07-27 2000-07-27
US09/627,163 2000-07-27
US67950700A 2000-10-05 2000-10-05
US09/679,507 2000-10-05

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WO2002010661A1 true WO2002010661A1 (fr) 2002-02-07

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AU (1) AU2001277174A1 (fr)
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WO (1) WO2002010661A1 (fr)

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WO2004031675A1 (fr) * 2002-10-02 2004-04-15 Swales & Associates, Inc. Evaporateur pour systeme de transfert thermique
WO2004095575A2 (fr) * 2003-03-31 2004-11-04 Intel Corporation Ensemble electronique comportant un refroidissement par fluide et procedes associes
WO2005033917A2 (fr) * 2003-10-01 2005-04-14 Intel Corporation Boucle de refrigeration et a deux phases reversible
US6889754B2 (en) 2000-06-30 2005-05-10 Swales & Associates, Inc. Phase control in the capillary evaporators
WO2005043059A2 (fr) 2003-10-28 2005-05-12 Swales & Associates, Inc. Fabrication d’un systeme de transfert de chaleur
EP1588113A2 (fr) * 2002-10-28 2005-10-26 Swales Aerospace Inc. Systeme de transfert de chaleur
US7004240B1 (en) 2002-06-24 2006-02-28 Swales & Associates, Inc. Heat transport system
US7251889B2 (en) 2000-06-30 2007-08-07 Swales & Associates, Inc. Manufacture of a heat transfer system
EP2068359A1 (fr) * 2006-09-28 2009-06-10 SANYO Electric Co., Ltd. Dispositif de réfrigération
US7549461B2 (en) 2000-06-30 2009-06-23 Alliant Techsystems Inc. Thermal management system
US7661464B2 (en) 2005-12-09 2010-02-16 Alliant Techsystems Inc. Evaporator for use in a heat transfer system
US7708053B2 (en) 2000-06-30 2010-05-04 Alliant Techsystems Inc. Heat transfer system
US7931072B1 (en) 2002-10-02 2011-04-26 Alliant Techsystems Inc. High heat flux evaporator, heat transfer systems
US8047268B1 (en) 2002-10-02 2011-11-01 Alliant Techsystems Inc. Two-phase heat transfer system and evaporators and condensers for use in heat transfer systems
US8109325B2 (en) 2000-06-30 2012-02-07 Alliant Techsystems Inc. Heat transfer system
US8136580B2 (en) 2000-06-30 2012-03-20 Alliant Techsystems Inc. Evaporator for a heat transfer system
TWI709209B (zh) 2019-10-25 2020-11-01 研能科技股份有限公司 液體散熱模組

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TWI722838B (zh) * 2020-03-18 2021-03-21 英業達股份有限公司 電子裝置及流體驅動裝置
US11622471B2 (en) * 2021-06-24 2023-04-04 Quanta Computer Inc. Cooling method for a cold plate module
TWI824552B (zh) * 2022-06-08 2023-12-01 英業達股份有限公司 液冷散熱裝置及液冷系統

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US9273887B2 (en) * 2000-06-30 2016-03-01 Orbital Atk, Inc. Evaporators for heat transfer systems
US8066055B2 (en) 2000-06-30 2011-11-29 Alliant Techsystems Inc. Thermal management systems
US20120175087A1 (en) * 2000-06-30 2012-07-12 Alliant Techsystems Inc. Evaporators for Heat Transfer Systems
US7708053B2 (en) 2000-06-30 2010-05-04 Alliant Techsystems Inc. Heat transfer system
US8136580B2 (en) 2000-06-30 2012-03-20 Alliant Techsystems Inc. Evaporator for a heat transfer system
US9200852B2 (en) 2000-06-30 2015-12-01 Orbital Atk, Inc. Evaporator including a wick for use in a two-phase heat transfer system
US7251889B2 (en) 2000-06-30 2007-08-07 Swales & Associates, Inc. Manufacture of a heat transfer system
US9631874B2 (en) 2000-06-30 2017-04-25 Orbital Atk, Inc. Thermodynamic system including a heat transfer system having an evaporator and a condenser
US6889754B2 (en) 2000-06-30 2005-05-10 Swales & Associates, Inc. Phase control in the capillary evaporators
US7549461B2 (en) 2000-06-30 2009-06-23 Alliant Techsystems Inc. Thermal management system
US8109325B2 (en) 2000-06-30 2012-02-07 Alliant Techsystems Inc. Heat transfer system
US8752616B2 (en) 2000-06-30 2014-06-17 Alliant Techsystems Inc. Thermal management systems including venting systems
US7004240B1 (en) 2002-06-24 2006-02-28 Swales & Associates, Inc. Heat transport system
WO2004031675A1 (fr) * 2002-10-02 2004-04-15 Swales & Associates, Inc. Evaporateur pour systeme de transfert thermique
US8047268B1 (en) 2002-10-02 2011-11-01 Alliant Techsystems Inc. Two-phase heat transfer system and evaporators and condensers for use in heat transfer systems
US7931072B1 (en) 2002-10-02 2011-04-26 Alliant Techsystems Inc. High heat flux evaporator, heat transfer systems
EP1588113A4 (fr) * 2002-10-28 2008-08-13 Swales Aerospace Inc Systeme de transfert de chaleur
JP2006508324A (ja) * 2002-10-28 2006-03-09 スウエールズ・アンド・アソシエイツ・インコーポレーテツド 熱伝達システム
EP1588113A2 (fr) * 2002-10-28 2005-10-26 Swales Aerospace Inc. Systeme de transfert de chaleur
GB2415293A (en) * 2003-03-31 2005-12-21 Intel Corp Electronic assembly with fluid cooling and associated methods
GB2415293B (en) * 2003-03-31 2006-11-08 Intel Corp Electronic assembly with fluid cooling and associated methods
US7126822B2 (en) 2003-03-31 2006-10-24 Intel Corporation Electronic packages, assemblies, and systems with fluid cooling
KR100839690B1 (ko) * 2003-03-31 2008-06-19 인텔 코오퍼레이션 유체 냉각 및 연관된 방법들을 이용하는 전자 어셈블리
US7882624B2 (en) 2003-03-31 2011-02-08 Intel Corporation Method of forming electronic package having fluid-conducting channel
WO2004095575A3 (fr) * 2003-03-31 2005-02-10 Intel Corp Ensemble electronique comportant un refroidissement par fluide et procedes associes
WO2004095575A2 (fr) * 2003-03-31 2004-11-04 Intel Corporation Ensemble electronique comportant un refroidissement par fluide et procedes associes
CN100447707C (zh) * 2003-10-01 2008-12-31 英特尔公司 用于切换可逆的两相和制冷回路的方法和系统
WO2005033917A3 (fr) * 2003-10-01 2005-08-04 Intel Corp Boucle de refrigeration et a deux phases reversible
WO2005033917A2 (fr) * 2003-10-01 2005-04-14 Intel Corporation Boucle de refrigeration et a deux phases reversible
EP1682309A4 (fr) * 2003-10-28 2009-11-04 Swales & Associates Inc Fabrication d'un systeme de transfert de chaleur
EP1682309A2 (fr) * 2003-10-28 2006-07-26 Swales & Associates, Inc. FABRICATION D’UN SYSTEME DE TRANSFERT DE CHALEUR
WO2005043059A2 (fr) 2003-10-28 2005-05-12 Swales & Associates, Inc. Fabrication d’un systeme de transfert de chaleur
US7661464B2 (en) 2005-12-09 2010-02-16 Alliant Techsystems Inc. Evaporator for use in a heat transfer system
EP2068359A1 (fr) * 2006-09-28 2009-06-10 SANYO Electric Co., Ltd. Dispositif de réfrigération
EP2068359A4 (fr) * 2006-09-28 2012-01-25 Sanyo Electric Co Dispositif de réfrigération
TWI709209B (zh) 2019-10-25 2020-11-01 研能科技股份有限公司 液體散熱模組

Also Published As

Publication number Publication date
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AU2001277174A1 (en) 2002-02-13

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