Classifications

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  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C217/00—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
  • C10L1/00—Liquid carbonaceous fuels
  • C10L1/10—Liquid carbonaceous fuels containing additives
  • C10L1/14—Organic compounds
  • C10L1/22—Organic compounds containing nitrogen
  • C10L1/234—Macromolecular compounds
  • C10L1/238—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C217/00—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton
  • C07C217/02—Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having etherified hydroxy groups and amino groups bound to acyclic carbon atoms of the same carbon skeleton
  • C07C217/50—Ethers of hydroxy amines of undetermined structure, e.g. obtained by reactions of epoxides with hydroxy amines
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
  • C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
  • C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
  • C08G65/2603—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen
  • C08G65/2606—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups
  • C08G65/2609—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups containing aliphatic hydroxyl groups
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  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
  • C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
  • C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
  • C08G65/2603—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen
  • C08G65/2606—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups
  • C08G65/2612—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups containing aromatic or arylaliphatic hydroxyl groups
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  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
  • C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
  • C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
  • C08G65/2618—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing nitrogen
  • C08G65/2621—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing nitrogen containing amine groups
  • C08G65/2624—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing nitrogen containing amine groups containing aliphatic amine groups
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
  • C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
  • C08G65/32—Polymers modified by chemical after-treatment
  • C08G65/321—Polymers modified by chemical after-treatment with inorganic compounds
  • C08G65/325—Polymers modified by chemical after-treatment with inorganic compounds containing nitrogen
  • C08G65/3255—Ammonia
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
  • C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
  • C08G65/32—Polymers modified by chemical after-treatment
  • C08G65/329—Polymers modified by chemical after-treatment with organic compounds
  • C08G65/333—Polymers modified by chemical after-treatment with organic compounds containing nitrogen
  • C08G65/33303—Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
  • C10L1/00—Liquid carbonaceous fuels
  • C10L1/10—Liquid carbonaceous fuels containing additives
  • C10L1/14—Organic compounds
  • C10L1/22—Organic compounds containing nitrogen
  • C10L1/234—Macromolecular compounds
  • C10L1/238—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
  • C10L1/2383—Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)
  • C10L1/2387—Polyoxyalkyleneamines (poly)oxyalkylene amines and derivatives thereof (substituted by a macromolecular group containing 30C)
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
  • C10L10/00—Use of additives to fuels or fires for particular purposes
• • C—CHEMISTRY; METALLURGY
  • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
  • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
  • C10L10/00—Use of additives to fuels or fires for particular purposes
  • C10L10/04—Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G2650/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
  • C08G2650/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterized by the type of post-polymerisation functionalisation
  • C08G2650/06—Epoxy-capping
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G2650/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
  • C08G2650/28—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type
  • C08G2650/50—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type containing nitrogen, e.g. polyetheramines or Jeffamines(r)

Definitions

• This invention relates to a hydrocarbyl polyoxyalkylene aminoalcohol and to an internal combustion engine fuel composition containing same.
• the combustion of fuel in an internal combustion engine typically results in the formation and accumulation of deposits on various parts of the combustion chamber and on the fuel intake and exhaust systems of the engine.
• the presence of these deposits in the combustion chamber often result in the following problems: (1) reduction in the operating efficiency of the engine; (2) inhibition in the heat transfer between the combustion chamber and the engine cooling system; and (3) reduction in the volume of the combustion zone which can cause a higher than design compression ratio in the engine.
• a knocking engine can also result from deposits forming and accumulating in the combustion chamber.
• a prolonged period of a knocking .engine can result in stress fatigue and wear in engine components such as, for example, pistons, connecting rods bearings and cam rods .
• Deposits can also collect in the tubes and runners that are part of the exhaust gas recirculation (EGR) flow. The collection of these deposits can reduce the EGR flow. This will result in a knocking engine and an increase in nitric oxide emissions.
• EGR exhaust gas recirculation
• fuel additives which will inhibit the deposition of deposits in the engine.
• Illustrative of such fuel additives are the amido alkanolamines of U.S. Patent Nos. 5,234,478 and 5,383,942 and the alkylphenoxypolyoxyalkylene amine lactones of U.S. Patent No. 5,527,364.
• hydrocarbyl random or block polyoxyalkylene aminoalcohol which possesses the general formula
• R 1 is an alkyl, an alicyclic or an alkylalicyclic radical having from about 4 to about 30 carbon atoms or an alkylaryl where the alkyl group is from about 4 to about 30 carbon atoms;
• x is an integer from 0 to about 5
• y is an integer from 1 to about 49
• z is an integer from 1 to 'about 49 and the sum of x+y+z is equal to 3 to about 50;
• R 2 and R 3 each is different and is an alkyl group of from 1 to 4 carbon atoms and each oxyalkylene radical can be any combination of repeating oxyalkylene units to form random or block copolymers;
• R 4 is the same as R 2 or R 3 ;
• R 5 is hydrogen or
• R 7 is hydrogen or an alkyl group of from 1 to 5 carbon atoms; and R 6 is hydrogen or an alkyl group of from 1 to 5 carbon atoms .
• the oxyalkylene groups constituting the polyoxyalkylene chain in the foregoing general formula may contain random or block sequencing .
• a method for the preparation of the foregoing hydrocarbyl polyoxyalkylene aminoalcohol comprises reacting a hydrocarbyl random or block polyoxyalkylene amine of the general formula
• R 1 is an alkyl, an alicyclic or an alkylalicyclic radical having from about 4 to about 30 carbon atoms or an alkylaryl where the alkyl group is from about 4 to about 30 carbon atoms;
• x is an integer from 0 to about 5, y is an integer from 1 to about 49, z is an integer from 1 to about 49 and the sum of x+y+z is equal to 3 to about 50;
• R 2 and R 3 each is different and is an alkyl group of from 1 to 4 carbon atoms and each oxyalkylene radical can be any combination of repeating oxyalkylene units to form random or block copolymers; and
• R 4 is the same as R 2 or R 3 with a- 1,2- epoxide of the general formula
• R 6 is hydrogen or an alkyl group of from 1 to 5 carbon atoms to provide the product hydrocarbyl random or block polyoxyalkylene aminoalcohol of the general formula
• R 1 , R 2 , R 3 , R 4 , R 6 , x, y and z have the aforestated meanings and R 5 is hydrogen or
• R 7 is hydrogen or an alkyl group of from 1 to 5 carbon atoms .
• a fuel composition which comprises a major amount of an internal combustion engine fuel and a fuel combustion deposit-inhibiting amount of at least one hydrocarbyl random or block polyoxyalkylene aminoalcohol of the general formula
• R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , X, y and z have the aforestated meanings.
• a method for inhibiting the deposition of fuel combustion deposits in an internal combustion engine comprises operating the engine employing as the fuel therefor a fuel composition which comprises a major amount of an internal combustion engine fuel and a fuel combustion deposit-inhibiting amount of at least one hydrocarbyl random or block polyoxyalkylene aminoalcohol of the general formula
• R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , x, y and z have the aforestated meanings.
• hydrocarbyl random or block polyoxyalkylene aminoalcohol of this invention possesses the general formula
• R 1 is an alkyl, an alicyclic or an alkylalicyclic radical having from about 4 to about 30 carbon atoms or an alkylaryl where the alkyl group is from about 4 to about 30 carbon atoms, including, by way of illustration, unsubstituted straight or branched aliphatic, cycloaliphatic and aromatic groups and cycloaliphatic and aromatic groups substituted with one or more straight or branched aliphatic, cycloaliphatic and/or aromatic groups.
• R 1 can be represented by the general formula
• R 8 is a hydrocarbyl group of from about 4 to about
• carbon atoms including, by way of example, a monovalent aliphatic radical having from about 6 to about 24 carbon atoms, preferably from about 8 to about 20 carbon atoms and more preferably from about 9 to about 18 carbon atoms.
• R 2 and R 3 each is different and is an alkyl group of from 1 to
• each oxyalkylene radical can be any combination of repeating oxyalkylene units to form random or block copolymers with the random copolymers being preferred for use herein;
• R 4 is the same as R 2 or R 3 ;
• R 5 is hydrogen or
• R 7 is hydrogen or an alkyl group of from 1 to 5 carbon atoms ; and R 6 is hydrogen or an alkyl group of from 1 to 5 carbon atoms .
• the preferred hydrocarbyl polyoxyalkylene aminoalcohol for use herein as a fuel additive is the random co-polymer 4 -n-nonylphenoxypoly- (propylene oxide- co-butylene oxide) - (2 - (N-butylalcohol) - amine- 1 -butyl ether, i . e . , a monoalkoxylated product , represented by the formula
• hydrocarbyl polyoxyalkylene aminoalcohol of this invention can be obtained by reacting a hydrocarbyl polyoxyalkylene amine of the general formula
• R 1 , R 2 , R 3 , R 4 , x, y and z have the aforestated meanings with a 1 , 2 -epoxide of the general formula
• R 6 has the aforestated meaning.
• hydrocarbyl polyoxyalkylene amine Representatives of the hydrocarbyl polyoxyalkylene amine are known in the art, e.g., in U.S. Patent No. 5,383,942, the contents of which are incorporated by reference herein.
• the hydrocarbyl polyoxyalkylene amine can be prepared by first reacting an alkylaryl or a hydrocarbyl alcohol represented by the general formula R ⁇ OH
• R 1 has the aforestated meaning with at least two 1,2 -epoxides represented by the general formulae
• R 2 and R 3 have the aforestated meanings .
• ethylene oxide e.g., up to about 35 percent, can be added to the foregoing reaction to provide a hydrocarbyl polyoxyalkylene hydroxide represented by the general formula
• R 1 , R 2 , R 3 , R 4 , x, y and z have the aforestated meanings.
• Preferred 1,2 -epoxides for use herein include, but are not limited to, ethylene oxide, propylene oxide, butylene oxide and the like.
• the hydrocarbyl alcohol and at least two 1,2- epoxides are advantageously reacted to form the hydrocarbyl polyoxyalkylene hydroxide in a mole ratio ordinarily ranging from about 5 to about 30 and preferably from about 10 to about 20.
• the reaction is ordinarily conducted at a temperature ranging from about 90°C to about 120°C and preferably from about 100°C to about 115°C.
• the time for preparing the hydrocarbyl polyoxyalkylene hydroxide, under preferred parameters, will generally not exceed 8 hours.
• the hydrocarbyl polyoxyalkylene hydroxide is then reacted with ammonia to provide the hydrocarbyl polyoxyalkylene amine.
• the amount of ammonia reacted with the hydrocarbyl polyoxyalkylene hydroxide will range from about 1.0 cc/min to about 3.0 cc/min and preferably from about 1.5 cc/min to about 2.5 cc/min.
• the temperature of this reaction will ordinarily range from about 160°C to about 209°C and preferably from about 190°C to about 208 °C .
• the hydrocarbyl polyoxyalkylene amine is then reacted with 1,2-epoxide or mixtures thereof to form the desired hydrocarbyl polyoxyalkylene aminoalcohol utilized herein.
• Suitable 1,2 -epoxides to react with the hydrocarbyl polyoxyalkylene amine include, but are not limited to, ethylene oxide, prcpylene oxide, butylene oxide, pentylene oxide, hexylene oxide, and heptylene oxide.
• a preferred 1,2- epoxide for use herein is butylene oxide.
• the hydrocarbyl polyoxyalkylene amine and the 1,2-epoxide are advantageously reacted to provide a product mixture containing the product hydrocarbyl polyoxyalkylene aminoalcohol. During this condensation reaction, the predominant product formed in the product mixture is a mono- butoxylated amine.
• the product mixture may contain from about 0.1 weight percent up to about 25 weight percent apiece of (a) unreacted hydrocarbyl polyoxyalkylene amine and/or (b) a di-butoxylated amine.
• the 1,2-epoxide is reacted with the hydrocarbyl polyoxyalkylene amine in a mole ratio ranging from about 1:1 to about 50:1 and preferably from about 1:1 to about 7:1.
• An especially advantageous molar ratio range is from about 2:1 (employed in Example 1, infra) to about
• the temperature for this reaction will ordinarily range from about 140°C to about 190°C and preferably from about 150°C to about 180°C.
• the time period for this reaction will typically not exceed 8 hours .
• the hydrocarbyl polyoxyalkylene aminoalcohol of this invention is particularly useful as an additive in an internal combustion engine fuel composition to inhibit the deposition of fuel combustion deposits in the combustion chamber and intake valves and exhaust system of an internal combustion engine.
• the fuel composition will contain a major amount of an internal combustion engine fuel and an effective fuel combustion deposit-inhibiting amount of at least one hydrocarbyl polyoxyalkylene aminoalcohol of this invention.
• Preferred fuel compositions are those intended for, but not limited to, use in spark ignition internal combustion engines.
• Such fuel compositions i.e., gasoline base stocks, ordinarily contain a mixture of hydrocarbons boiling in the gasoline boiling range of from about 90°F to about 370°F.
• This fuel can consist of straight or branched chain paraffins, cycloparaffins, olefins, aromatic hydrocarbons, or mixtures thereof.
• the fuel can be derived from among others, straight run naphtha, polymer gasoline, natural gasoline, or from catalytically cracked or thermally cracked hydrocarbons and catalytically reformed stock.
• the composition and octane level of the fuel are not critical and any conventional fuel can be employed herein.
• the amount of the hydrocarbyl polyoxyalkylene aminoalcohol employed in the fuel composition as a fuel additive can range from about 10 to about 2000 pounds per thousand barrels (PTB) , preferably from about 20 to about 1000 PTB and more preferably from about 40 PTB to about 300 PTB.
• PTB pounds per thousand barrels
• additives can be employed with the additive of this invention, including, for example, antiknock agents such as tetraethyl lead compounds, anti-icing additives, antioxidants, metal deactivators , demulsifiers and the like.
• Examples 1-4 are illustrative of the preparation of the hydrocarbyl polyoxyalkylene aminoalcohol of this invention and its use as a fuel additive for inhibiting the deposition of fuel combustion deposits in an internal combustion engine.
• Comparative Examples 1-5 are illustrative of the preparation of the compounds obtained from Examples 1 and 2 of U.S. Patent No. 4,261,704 and Example 1 from each of U.S. Patent Nos. 4,460,379; 4,526,587 and 4,604,103 and comparing the use of these compounds as a fuel additive for inhibiting the deposition of fuel combustion deposits in an internal combustion engine against the fuel additives of Examples 1 and 2 of this invention.
• the alkaline product was then neutralized at 95°C by stirring for two hours with 173 grams Magnesol 30/40 absorbent which was added in an aqueous slurry.
• the neutralized product was then vacuum stripped to a minimum pressure at 100-120°C, nitrogen stripped and filtered. Properties of the finished product are given in Table I below.
• the final product is a mixture of products with the major component being a monoalkoxylated product as represented by the following formula
• Example 2 wherein the molar ratio employed in Example IC of the butylene product to the amine product is about 1:1; R 4 is —CH 3 or —CH 2 CH 3 and the propylene/butylene oxides are incorporated as random copolymers .
• Example 2
• the final product is a mixture of products with the major component being a dialkoxylated product, as represented by the following formula
• This block copolymer was prepared by sequentially adding and digesting co-reagent epoxides to the reaction chamber using the stoichiometry and work up procedure of Example 1A.
• This block copolymer was prepared by amination of the product in Example 3A using the procedure of Example IB.
• This block copolymer was prepared by reacting the product of Example 3B with butylene oxide according to the procedure of Example IC.
• the final product is a mixture of products with the major component being a monoalkoxylated product as represented by the following formula
• This block copolymer was prepared by reacting the product of Example 3B with butylene oxide according to the procedure of Example 2.
• the final product is a mixture of products with the major component being a dialkoxylated product as represented by the following formula
• R 4 is -CH 3 or -CH 2 CH 3
• the oxyalkylene units are incorporated as random copolymers and the molar ratio of y to z for each of Comparative Examples 6-11 are set forth below.
• Comparative Example 1 The component of this Example was prepared according to the method of Example 1 described in Langdon U.S. Patent No. 4,261,704.
• Comparative Example 2 The component of this Example was prepared according to the method of Example 2 described in Langdon U.S. 4,261,704.
• Comparative Example 3 The component of this Example was prepared according to the method of Example 1 described in Sweeney et al . U.S. Patent No. 4,460,379.
• Comparative Example 4 The component of this Example was prepared according to the method of Example 1 described in Campbell of U.S. Patent No. 4,526,587.
• Comparative Example 5 The component of this Example was prepared according to the method of Example 1 described in Campbell U.S. Patent No. 4,604,103.
• Comparative Examples 6-11 Each of Comparative Examples 6-11 were prepared similarly to the compound of Example 1A-1C except the molar ratios of the propylene oxide and butylene oxide (y and z) employed were varied as shown above in Section A of Part II. Part III Fuel Additive Evaluation
• the fuel additives of Examples 1 and 2 were then compared to the fuel additives of Comparative Examples 1-5 and to a commercial detergent package by testing these fuel additives as a combustion chamber and intake valve ⁇ detergent in a fuel composition using a Honda Generator Test to demonstrate each of the fuel additives effectiveness for inhibiting combustion chamber and intake valve deposits.
• the additized fuel compositions and unadditized fuel composition, i.e, the fuel composition containing the commercial detergent package, are described in Fuel 1 and Fuel 2, respectively.
• the Honda Generator Test was developed to measure the activity of a fuel additive in preventing the buildup of intake valve deposits (IVD),i.e., keep clean. The measurements were done in the following two ways: (1) the intake valves at the end of the test were rated using the CRC rating, i.e., a valve with a rating of 10 is perfectly clean and a valve with a rating of 6 or less contains heavy deposit levels, and (2) intake valve deposit weights were obtained.
• the Intake System Deposit/Intake Valve Stickiness Test consisted of an electrical generator driven by a current technology gasoline engine which is similar in many characteristics to modern vehicle engines.
• the generator set design allowed the engine to be easily loaded by using the electrical generator as a dynamometer for the engine.
• the set operated at a governed speed of 3600 * rpm and incorporated a twin cylinder, overhead camshaft and watercooled engine as described below in Table V.
• Cooling System Liquid cooled
• Example IC 236 9.73 0.0062 0.00
• Example IC 188 9.23 0.0072 0.20
• Example IB 236 7.61 0.0090 0.60
• Example IC i.e., the monoalkoxylated product of this invention
• 236 PTB provided excellent CRC ratings with virtually no deposits on the intake valves, i.e., 6.2 mg or less.
• Example IB detergency was unobserved for its di-alkoxylated analogue of Example 2.
• Detergency for Example 1A was not surprisingly absent, since it is expected to behave as a surfactant.
• Comparative Examples 1-5 i.e., the fuel additives of Examples 1 and 2 of U.S. Patent No. 4,261,704 and Example 1 from each of U.S. Patent Nos. 4,460,379; 4,526,587; and 4,604,103 (the fuel composition containing the fuel additives outside the scope of this invention)
• at 236 PTB consistently provided CRC ratings significantly lower than those of Example 1 (fuel compositions containing the fuel additive of this invention) with a substantially greater amount of deposits on the intake valves.
• the commercial additive package at 236 PTB provided CRC ratings below that of the fuel containing the fuel additive of Example IC with a substantially greater amount of deposits on the intake valves, i.e., 23.2 mg.
• the fuel additive of Example IC i.e., the monoalkoxylated product of this invention, significantly inhibits the formation of fuel combustion deposits in an internal combustion engine as compared to the above-described fuel additives of U.S. Patent Nos. 4,261,704; 4,460,379; 4,526,587; and 4,604,103, i.e., Comparative Examples 1-5 which are outside the scope of this invention, with the monoalkoxylated product of Example IC providing the best results.
• Type-2 Random copolymers containing 14.2 mole ether in various co-monomer ratios are used.
• Table VII summarizes monoalkoxylated analogues of Example IC containing varying ratios of propylene oxide to butylene oxide evaluated for detergency using the Hyundai Generator Test described above.
• Example IC 236 9.73 0.0062 0.0
• Example IC which possesses a propylene oxide to butylene oxide molar ratio within the scope of this invention, employed as a fuel additive in a fuel composition at 236 PTB and 188 PTB, respectively, provided excellent CRC ratings, i.e, 9.73 and 9.29 respectively, with virtually no deposits on the intake valves, i.e., 6.2 mg and 7.2 mg respectively. Additionally, there was virtually no stickiness for the fuel additive employed at 188 PTB while the fuel additive employed at 236 PTB achieved a stickiness of 0.0.
• the hydrocarbyl polyoxyalkylene aminoalcohols of Comparative Examples 6-11 all of which possess propylene oxide to butylene oxide molar ratios outside the scope of this invention, provided CRC ratings significantly below that of the fuel composition containing the fuel additive of Example IC, i.e., a CRC rating ranging from 7.68 to 8.71.
• the fuel containing the fuel additive of Comparative Examples 6-11 also provided substantially greater amounts of deposit on the intake valves, i.e., from 70.6 mg to 89.2 mg. with some stickiness present .
• Table IX summarizes the Honda Generator Test for the block copolymer prepared in Examples 3A-3C and 4.
• Example 3C 236 8.18 0.0082 0.60
• Example 4 236 5.00> 0.1500> 1.00>
• Example 3B 236 7.01 0.0087 0.70
• hydrocarbyl random polyoxyalkylene aminoalcohol of this invention 4-n-nonylphenoxypoly- (propylene oxide- butylene oxide) - (2- (N-butylalcohol) amino) -1-butyl ether, consisting of 14.2 moles epoxide with a 1.84 co-monomer ratio, has been discovered as a fuel detergent when it is dissolved in gasoline fuel.
• hydrocarbyl polyoxyalkylene aminoalcohol compositions consisting of (a) co-monomer ratios outside the scope of this invention, i.e., outside the co-monomer ratio range of about 1 to about 3, or, (b) containing a N,N- (di- butyl alcohol) amino terminus, are ineffective as detergents.

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• 1999
  • 1999-11-30 US US09/450,952 patent/US6372000B1/en not_active Expired - Lifetime
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