WO2001024944A1 - Method for applying thermosetting fluororesin powder coating - Google Patents
Method for applying thermosetting fluororesin powder coating Download PDFInfo
- Publication number
- WO2001024944A1 WO2001024944A1 PCT/JP1999/005461 JP9905461W WO0124944A1 WO 2001024944 A1 WO2001024944 A1 WO 2001024944A1 JP 9905461 W JP9905461 W JP 9905461W WO 0124944 A1 WO0124944 A1 WO 0124944A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- coating
- coated
- temperature
- powder coating
- thermosetting
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/04—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
- B05D1/06—Applying particulate materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
- B05D5/083—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers
Definitions
- the present invention relates to a coating method which is characterized by a preparatory treatment of an object to be coated when a thermosetting fluororesin powder coating is electrostatically applied.
- thermoplastic resins using thermoplastic resin (for example, published in Japanese Patent Application Laid-Open No. 9-32023) and thermosetting resin using thermosetting resin.
- the resin component is a general-purpose resin such as polyester, acrylic resin, epoxy resin, etc.
- thermosetting fluororesin is used as a resin component (Japanese Patent Publication No. Hei 6-1104792, etc.).
- Known methods of coating powder coatings include the fluid immersion method and the electrostatic coating method.
- the fluid immersion method is a method in which a heated base material is immersed in powder coating to perform coating, and is widely used for thick film coating of thermoplastic powder coating.
- the electrostatic coating method is a method of spraying a powder coating charged with static electricity onto a base material, and is widely used in thermosetting powder coatings.
- thermosetting fluororesin powder coatings are different from general-purpose resin powder coatings. Because of the electric conductivity, electric repulsion easily occurs between the powder coating particles, and the coating efficiency is reduced. There is no known specific solution to the problem of such a thermosetting fluororesin powder coating material.
- Japanese Patent Publication No. 6_1047972 discloses an electrostatic coating method for a thermosetting fluororesin powder coating, but the coating efficiency and the coating method are not disclosed. There is no suggestion from the viewpoint of improvement.
- the present invention provides an electrostatic coating method that improves both the coating efficiency and the smoothness of a thermosetting fluororesin powder coating, such as coating efficiency, and the like.
- the purpose is. Disclosure of the invention
- thermosetting fluororesin powder coating when a thermosetting fluororesin powder coating is electrostatically coated, the object to be coated is higher than the glass transition temperature of the powder coating and the curing start temperature. More than 1 o: A method of applying a thermosetting fluororesin powder coating characterized by heating in advance to a high temperature range or lower.
- the painted surface of the object to be coated is a surface on which a chemical treatment has been applied to a metal, or a plastic coating on a metal. It is preferred that the surface be coated with a coating or a coating with a water-based paint. Is preferred. Best form for carrying out the invention
- the coating method of the present invention is based on the fact that the object to be coated is cured at a temperature higher than the glass transition temperature of the thermosetting fluororesin powder coating and starts to cure. 1 ot above temperature: Except for pre-heating to a temperature range not higher than the high temperature, equipment used in the conventionally known electrostatic coating method, Conditions can be adopted.
- the glass transition temperature refers to the glass transition temperature of a thermosetting fluororesin used as a resin component of a powder coating, and is referred to as thermosetting. It is a property inherent to the mold fluororesin.
- Thermosetting fluororesin The thermosetting fluororesin used in powder coatings usually has a temperature of 30 to 7 Ot at a temperature higher than room temperature.
- the curing start temperature means that when the powder coating is not heated, the curing reaction starts due to the action of the hardener incorporated in the powder coating.
- the temperature at which the curing reaction starts which is determined by the combination of the thermosetting fluororesin and the curing agent, and is higher than the glass transition temperature It is.
- the range is usually from 120 to 150.
- the lower limit of the heating temperature of the object to be coated is preferably 5: higher than the glass transition temperature, and more preferably 10 higher.
- the upper limit of the heating temperature of the object to be coated is 10 degrees higher than the temperature at which hardening starts. If the temperature is higher than this temperature, the hardening reaction proceeds rapidly, and the hardening starts before the attached powder paint flows, and the surface of the obtained coating film is smooth. It will disappear.
- the upper limit of the heating temperature is preferably a temperature 5 higher than the curing start temperature, and more preferably the curing start temperature.
- thermosetting fluororesin powder coatings have weaker adhesion to coated objects, especially to metal substrates, than general-purpose resin powder coatings. Therefore, in order to further enhance the effect of the present invention, it is preferable to apply a specific treatment to the painted surface of the object to be coated.
- a specific treatment to the painted surface of the object to be coated.
- a chemical treatment, a plastic coating treatment, or a coating treatment with paint is preferred. No.
- coating treatment with water-based paint is preferred because it improves the adhesion to metal bases and is superior in protecting the environment.
- the dani-forming treatment includes, for example, immersion in zinc phosphate, iron phosphate, chromate, chromic acid, chromic linoleic acid, and spraying. It is preferred.
- the plastic coating processing includes polyamid, polyrefin, polyester, polyviel chloride, and the like. Coating by POLYVINYLIDEN FULL OID etc. is performed.
- the coating treatment with a paint is a water-based paint made of a thermosetting acrylic resin, a polyester resin, a urethane resin, an epoxy resin, or the like. , Etc., with a thickness of 1 to 50.
- thermosetting fluororesin powder coating used in the present invention is basically composed of a thermosetting fluororesin powder and a curing agent, and if necessary, a pigment and various additives. It is a usual thermosetting fluorine resin powder coating.
- thermosetting fluororesin as a resin component is particularly restricted if it is a polymer having a fluoromonomer unit and a crosslinkable reactive group as essential components. There is no limit.
- fluorine-containing monomer examples include tetrafluoroethylene, black mouth trifluoroethylene, and trifluorene. Len, vinylidene fluoride, hexafluoropropylen, pen fluorfluoropropylen, perfluorovinyl One or two such as ether, monofluoroethylene, etc. More than one species. If necessary, a non-fluorinated monomer may be copolymerized.
- the bridging reactive groups include, for example, a hydroxyl group, a carboxyl group, an amino group, an amide group, an epoxy group, and an isocyanate.
- halogen atoms such as bromine and iodine are exposed.
- thermosetting fluororesin as a powder resin component
- general-purpose thermosetting resin of non-fluorocarbon type for example, epoxy resin It may contain a mixture of xyl resin, acrylic resin, and polyester resin.
- thermosetting powder coatings those which have been conventionally used in thermosetting powder coatings can be used.
- a blocked isolating agent can be used. Examples include compounds, acid anhydrides, polyamine compounds, glycidyl compounds, isocyanurate compounds, polybasic acids, and the like.
- Cosmetic agents include condensed azo compounds, isoindolinone, quinacridone, dike pillow mouth pillow, antraquinone, and zeolide.
- Organic pigments such as xanthane; titanium oxide, iron oxide, carbon black, chromium oxide, lead chromate, white lead, molybden oren
- Organic oxide paints such as diene; metal powders such as aluminum powder and stainless steel powder are removed.
- additives commonly used in powder coatings such as fillers, UV absorbers, leveling agents, and flow regulation Agents, antioxidants, thermal degradation inhibitors, gloss adjusters, charge control agents, etc., may be appropriately combined.
- thermosetting fluororesin powder coating which can be particularly suitably used by the method of the present invention, for example, Japanese Patent Publication No. 6-107492, Kaihei 5 — 3 3 1 3 8 8 No. 2 Powder coatings using thermosetting fluororesin with a relatively low glass transition temperature, such as those described in the specification of No. 8 2 7 2 6, etc., are required.
- the method and conditions such as the application of an electrostatic charge may be normal.
- electrostatic coating there are two methods of applying static electricity during electrostatic coating: triboelectric charging and corona charging.However, is it easy for fluorocarbon resin to be negatively charged? The corona charging method is more suitable. Applied voltage is 20 to 80 kV, and more preferably 40 to 60 kV. If the voltage is too high, the surface of the coating film tends to be roughened, and if the voltage is too low, the coating efficiency decreases.
- thermosetting fluororesin powder coating (Preparation of thermosetting fluororesin powder coating)
- this fluororesin powder 44 parts by weight of this fluororesin powder, 30 parts by weight of a filler (titanium dioxide) and a curing agent (Hads' adduct: 1503) 26 parts by weight were uniformly mixed for about 1 minute with a drive blender (Henschel Mixer manufactured by Mitsui Chemicals, Ltd.), and then extruded at a temperature of 80-100. Kneading machine (Bus Conveyor PR-46 made by Bus) The mixture was further melt-kneaded, cooled, pulverized finely with a hammer impact pulverizer, and further coarsely pulverized using a 150 mesh wire mesh to remove the heat-cured heat used in the examples. Molded fluororesin powder coating was prepared.
- the glass transition temperature of the thermosetting fluororesin was measured using a thermal analysis system manufactured by Parkin Elma Inc. The heat balance was measured by heating at a heating rate of 10 / min from 125 to 200 and the heat transfer rate was measured, and the temperature at the midpoint between the two inflection points observed was defined as the glass transition temperature. .
- the preheating temperature of the object to be coated in the case of using this powder coating is higher than 45 and higher than 150.
- a 0.8 mm thick zinc phosphate treated steel sheet is coated with a polyurethane aqueous paint (VD100N manufactured by Mitsui Toatsu Chemicals, Inc.) at a thickness of 10 / zm.
- the object to be coated was prepared by painting on the surface.
- the object to be coated is heated to loot and immediately placed in a bush of a corona-type powder coating gun (GX330, manufactured by Onoda Cement Co., Ltd.).
- the powder coating was electrostatically coated at an applied voltage of 60 kV.
- the coating efficiency (%) [ (total coating amount (g) effective discharge amount of Z powder coating (g)) XI00] was 75%.
- a The surface of the coating film is smooth without any irregularities.
- Example 1 Using the coating materials shown in the following table, and setting the heating temperature of the coating materials to the temperature shown in Table 1, the electrostatic coating and baking were performed in the same manner as in Example 1. The coating efficiency and the properties of the coating film were examined. Table 1 shows the results.
- Example 2 The phosphoric acid-treated steel sheet used in Example 1 before urethane coating.
- Example 3 A steel sheet that has not been subjected to any treatment.
- Comparative Examples 1 and 2 Same urethane coated steel sheet as in Example 1.
- the efficiency of coating per coating is increased, so that the number of coatings required to obtain a target film thickness can be reduced. As a result, productivity is improved. Further, since the obtained coating film has excellent smoothness, it is possible to provide a coated product having a good appearance.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP1999/005461 WO2001024944A1 (en) | 1999-10-04 | 1999-10-04 | Method for applying thermosetting fluororesin powder coating |
AU60026/99A AU6002699A (en) | 1999-10-04 | 1999-10-04 | Method for applying thermosetting fluororesin powder coating |
EP99974085A EP1230986A1 (en) | 1999-10-04 | 1999-10-04 | Method for applying thermosetting fluororesin powder coating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP1999/005461 WO2001024944A1 (en) | 1999-10-04 | 1999-10-04 | Method for applying thermosetting fluororesin powder coating |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001024944A1 true WO2001024944A1 (en) | 2001-04-12 |
Family
ID=14236902
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1999/005461 WO2001024944A1 (en) | 1999-10-04 | 1999-10-04 | Method for applying thermosetting fluororesin powder coating |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1230986A1 (en) |
AU (1) | AU6002699A (en) |
WO (1) | WO2001024944A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10139971A1 (en) * | 2001-08-21 | 2003-03-27 | Rodenstock Optik G | Optical lens or glass with a marking and / or marking on the front and / or back surface |
WO2017111541A3 (en) * | 2015-12-24 | 2017-08-10 | 엘지전자 주식회사 | Method of manufacturing dew formation preventing member, and refrigerator and evaporator having dew formation preventing member |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61111335A (en) * | 1984-11-05 | 1986-05-29 | Dainippon Toryo Co Ltd | Molding of plastic |
JPH06114321A (en) * | 1991-01-10 | 1994-04-26 | John Lysaght Australia Ltd | Method and device for continuous coating to moving strip-like metal body |
JPH07148458A (en) * | 1993-09-17 | 1995-06-13 | Nippon Paint Co Ltd | Coating method |
-
1999
- 1999-10-04 WO PCT/JP1999/005461 patent/WO2001024944A1/en not_active Application Discontinuation
- 1999-10-04 EP EP99974085A patent/EP1230986A1/en not_active Withdrawn
- 1999-10-04 AU AU60026/99A patent/AU6002699A/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61111335A (en) * | 1984-11-05 | 1986-05-29 | Dainippon Toryo Co Ltd | Molding of plastic |
JPH06114321A (en) * | 1991-01-10 | 1994-04-26 | John Lysaght Australia Ltd | Method and device for continuous coating to moving strip-like metal body |
JPH07148458A (en) * | 1993-09-17 | 1995-06-13 | Nippon Paint Co Ltd | Coating method |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10139971A1 (en) * | 2001-08-21 | 2003-03-27 | Rodenstock Optik G | Optical lens or glass with a marking and / or marking on the front and / or back surface |
WO2017111541A3 (en) * | 2015-12-24 | 2017-08-10 | 엘지전자 주식회사 | Method of manufacturing dew formation preventing member, and refrigerator and evaporator having dew formation preventing member |
US10801774B2 (en) | 2015-12-24 | 2020-10-13 | Lg Electronics Inc. | Method of manufacturing dew formation preventing member and refrigerator and evaporator having dew formation preventing member |
US11340009B2 (en) | 2015-12-24 | 2022-05-24 | Lg Electronics Inc. | Method of manufacturing dew formation preventing member and refrigerator and evaporator having dew formation preventing member |
Also Published As
Publication number | Publication date |
---|---|
EP1230986A1 (en) | 2002-08-14 |
AU6002699A (en) | 2001-05-10 |
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