A ROTARY POSITIVE-DISPLACEMENT FLUID MACHINES
THIS INVENTION relates to rotary positive-displacement fluid machines.
Such a machine is known typically in WO 98/57039 which describes and illustrates a rotary
positive-displacement fluid machine comprising a rotor eccentrically mounted in a casing for
rotation about an axis, the rotor having recesses respectively receiving vanes extending parallel
to the axis between a pair of axially spaced side disc. The vanes oscillate in the recesses as the rotor rotates. Each vane has a vane tip which maintains a clearance fit within the casing, and is
connected by a crank to an arm for oscillation about a vane axis which is located inwards of the outer extremity of the vane tip. The tip of each vane is preferably curved about the vane axis. The rotor is mounted on a shaft at its axis. The driven shaft of the machine may be connected
to the crankshaft of an internal combustion engine and driven by the pressure difference between
the ambient air and that at the engine inlet manifold. Alternatively, the device may operate as
a heat pump.
In such a machine each vane is mounted on a shaft which is connected by the
crank to the arm, and the vane and shaft may be integrally formed or connected together as
separate parts where the shaft passes into or through a bore in the vane and is bonded thereto
using a proprietary bonding agent.
-2-
In some cases the vanes are attached to their respective shafts before assembly
of the rotor, which requires that the rotor side discs be constructed in separate parts, thus rendering the assembly process cumbersome and expensive. Also, under certain operating
conditions and where temperature may vary considerably there is a risk that where the vanes and
shafts are bonded together, the vanes may become detached from the shafts or that the two parts
may have some relative movement which will interfere with the accuracy and performance of
operation of the machine.
According to the present invention, a rotary positive displacement fluid
machine comprising a rotor eccentrically mounted in a casing for rotation about an axis, the rotor
having recesses respectively receiving vanes which oscillate in the recesses as the rotor rotates,
each vane being connected by a shaft and a crank to an arm for oscillation thereon about a vane axis; is characterised in that each vane is connected to its associated shaft by inter-engaging
splines and in that the splines are provided in angularly spaced segments around the shaft, the
segments being partially joined thus to ensure concentric expansion thereof for engagement of
the shaft and the vane in a locking relationship.
Expansion of the spline segments in the shaft may be achieved by a tapered
draw bolt or by a tapered clamp pin which is self-locking.
The clamp pin may include sprung fingers or lugs which locate behind
shoulders when the two parts are locked together.
An embodiment of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:-
Fig. 1 is a perspective view part cut away of a rotary positive-displacement
fluid machine to which this invention applies;
Fig. 2 is a schematic section of the machine;
Fig. 3 is a schematic axial view of a rotor;
Fig. 4 is a cross-sectional view of the mode of attachment of a vane to its associated shaft and being a section taken on line A- A of Fig. 5;
Fig. 5 is an end view of the splined connection of the shaft to the vane;
and Fig. 6 is a view of a clamp pin which may be used for attachment of the parts
together.
A rotary positive-displacement fluid machine 10 has an outer casing assembly
11 within which can rotate an eccentrically mounted rotor assembly 12. The casing assembly
11 has a first end plate 13, a two-part radially stepped casing part 14, 15 and a second end plate 16, the assembly being held together by bolts 17, with fluid-tight seals as appropriate (not
shown), and providing an expansion/compression chamber 70. (Fig. 3)
The rotor assembly 12 comprises a rotor 20 with angularly spaced peripheral
recesses 33 receiving respective vanes 21. Each vane 21 is attached to an end shaft 23 mounted respectively for rotation (oscillation) about an axis 32 on bearings 24a, 25a in axially spaced
rotor side discs 24 and 25 secured to the rotor 20 by bolts 26 (only one shown). The shafts 23
are pivotally connected by respective integral crank arms 27 to oscillating arms or spokes 28
which can oscillate about a common axis on a shaft 29 which is fixed in the second end plate 16.
The arms 28 rotate with the rotor and also oscillate on the shaft 29. The arms
27 oscillate about axes 35.
A drive shaft 40 with an axis 41 offset from the axis 30 is attached to the rotor
assembly.
Referring now to Fig. 3, with this arrangement, the vanes 21 oscillate about
their pivotal axes 32 in the recesses 33 to produce a compression region 43 and an expansion
region 44 with the outer tip surface 45 of each vane 21 disposed with very small running
clearance with respect to the inner surface 46 of the casing 14.
During rotation of the rotor, each vane 21 also oscillates about a vane axis 35
spaced inwardly from the vane tip 45.
Referring now to Figs. 4 to 6, and in accordance with the invention there is
shown the means of attachment of the shaft 23 to its associated vane 21. The vane is shown as
having a central bore 80 internally splined at 81 in its end region to which the shaft 23 is to be
-5- attached and has an outer sleeve 82 at the same end around which is a bearing 83 by which the
vane is rotatably mounted in the rotor disc 25. The shaft 23 which is a separate piece to be
attached within the bore 80 of the vane, is complementarily splined at 84 thus to become
inter-engaged with the splines 81 in the end region of the bore 80. The crank 27 is integrally
formed with the shaft 23 and a bore 88 is defined within the inner radial end of the crank 27 and
the shaft 23, the outer end of the bore having a parallel section 89 which expands into a diverging
section 90. An enlarged open recess 85 is provided at the end of bore 88 remote from diverging
section 90.
To lock the parts together with the splines 81 and 84 inter-engaged, a tapered
draw bolt 91 may pass through the bore 88 and be drawn tight by a nut 92 to expand the shaft 23 in the region of the splines 84. For this purpose the splined part of the shaft 23 is divided into
four segments each having an angular extent of about 20°, as illustrated at 93 in Fig. 5, this
arrangement being produced by cut-outs 98 as indicated in dotted lines in Fig. 4.
If the segmental parts of the splined end of the shaft 23 were discontinuous but
for their roots then tightening of the draw bolt may cause the splines to be expanded
non-concentrically i.e. biassed towards one side, due to differential frictional bearing between
the draw bolt 91 and the splined section. This would cause the shaft 23 and crank 27 to be off-sei
from the central axis of rotation of the vane and cause erratic operation of the machine.
Therefore, the segmental sections 93 are connected together, i.e. they have peripheral continuity
by way of thin-walled sections 94, and it is these thin-walled sections which maintain and
constrain the splined segments to expand concentrically and uniformly as the draw bolt 91 is
tightened.
Referring now to Fig. 6 in place of the draw bolt 91 and nut 92 there may be
provided a clamp pin 95 having a shallow angle of taper at 99 to provide a self-locking push fit
within the tapered bore of the shaft 23. Preferably flange 27 locates against the inner end face of the shaft, while two or more integral and segmental sprung fingers 96 pass through bore 88
and having end tabs 97 which locate against an outer face within the recess 85 otherwise
occupied by the nut of the draw bolt.
The manner of attachment and locking of the shafts 23 to their respective vanes
21 as described herein renders the assembly of this part of the machine more readily attained and
with accuracy by lesser skilled personnel.
1. A rotary positive-displacement fluid machine comprising a rotor eccentrically mounted
in a casing for rotation about an axis, the rotor having recesses respectively receiving
vanes which oscillate in the recesses as the rotor rotates, each vane being connected by a shaft and a crank to an arm for oscillation thereon about a vane axis; characterised in
that each vane is connected to its associated shaft by inter-engaging splines; and in that
the splines are provided in angularly spaced segments around the shaft; and in that the
segments are partially joined thus to ensure concentric expansion thereof or engagement
of the shaft or the vane in a locking relationship.
2. A rotary positive-displacement fluid machine according to Claim 1 , wherein each vane
includes a central bore internally splined in an end region to which the shaft is to be
attached.
3. A rotary positive-displacement fluid machine according to Claim 1 or Claim 2, wherein
each vane has a sleeve in an end region to which the shaft is to be attached, around
which sleeve is located a bearing by which the vane is rotatably mounted in the rotor.
4. A rotary positive-displacement fluid machine according to any preceding claim,
wherein the shaft is externally splined in an end region to which the vane is to be
attached.
5. A rotary positive-displacement fluid machine according to any preceding claim,
wherein the crank is integrally formed with the shaft and defines a central bore for receiving locking means for attachment of the shaft to the vane.
6. A rotary positive-displacement fluid machine according to Claim 5, wherein the
central bore has a parallel section and a diverging section for receipt of tapered means
for locking the shaft to the vane.
7. A rotary positive-displacement fluid machine according to any preceding claim,
wherein the shaft is divided into four splined segments each having an angular extent
of about 20° there being cut-outs between the segments.
8. A rotary positive-displacement fluid machine according to any preceding claim,
wherein the splined segments of the shaft are joined by thin walled sections extending circumferentially between the splined segments thus to maintain and constrain the latter
to expand concentrically and uniformly into engagement with the corresponding splines
of the vane.
9. A rotary positive-displacement fluid machine according to any preceding claim,
including a tapered draw bolt which may be tightened to expand the splined segments
of the shaft.
10. A rotary positive-displacement fluid machine according to Claim 9, wherein the tapered
draw bolt has a tapered section and a parallel section.
11. A rotary positive-displacement fluid machine according to any one of Claims 1 to 9,
including a tapered clamp pin which is self-locking within a central bore of the shaft.
12. A rotary positive-displacement fluid machine according to Claim 11, wherein the
tapered clamp pin is flanged to become located against an inner face of the shaft and
includes a plurality of sprung fingers having locking tabs adapted to engage an outer
face of the shaft.