WO2000061826A1 - Purification of zinc-bearing material solutions containing manganese - Google Patents
Purification of zinc-bearing material solutions containing manganese Download PDFInfo
- Publication number
- WO2000061826A1 WO2000061826A1 PCT/CA2000/000352 CA0000352W WO0061826A1 WO 2000061826 A1 WO2000061826 A1 WO 2000061826A1 CA 0000352 W CA0000352 W CA 0000352W WO 0061826 A1 WO0061826 A1 WO 0061826A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- zinc
- manganese
- concentration
- constituent
- bearing material
- Prior art date
Links
- 239000011572 manganese Substances 0.000 title claims abstract description 39
- 239000011701 zinc Substances 0.000 title claims abstract description 31
- 229910052748 manganese Inorganic materials 0.000 title claims abstract description 21
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 title claims abstract description 20
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 20
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical group [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000000746 purification Methods 0.000 title description 3
- 238000000034 method Methods 0.000 claims abstract description 33
- 239000000470 constituent Substances 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 11
- 238000001556 precipitation Methods 0.000 claims abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 8
- 239000001301 oxygen Substances 0.000 claims abstract description 8
- 230000003647 oxidation Effects 0.000 claims abstract 3
- 238000007254 oxidation reaction Methods 0.000 claims abstract 3
- 239000000243 solution Substances 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 4
- 239000008151 electrolyte solution Substances 0.000 claims description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical group [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- WBZKQQHYRPRKNJ-UHFFFAOYSA-L disulfite Chemical compound [O-]S(=O)S([O-])(=O)=O WBZKQQHYRPRKNJ-UHFFFAOYSA-L 0.000 description 2
- 229940021013 electrolyte solution Drugs 0.000 description 2
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 description 2
- 229910000357 manganese(II) sulfate Inorganic materials 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- FHHJDRFHHWUPDG-UHFFFAOYSA-N peroxysulfuric acid Chemical compound OOS(O)(=O)=O FHHJDRFHHWUPDG-UHFFFAOYSA-N 0.000 description 1
- RWPGFSMJFRPDDP-UHFFFAOYSA-L potassium metabisulfite Chemical compound [K+].[K+].[O-]S(=O)S([O-])(=O)=O RWPGFSMJFRPDDP-UHFFFAOYSA-L 0.000 description 1
- 239000004297 potassium metabisulphite Substances 0.000 description 1
- 235000010263 potassium metabisulphite Nutrition 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 description 1
- 239000004296 sodium metabisulphite Substances 0.000 description 1
- 235000010262 sodium metabisulphite Nutrition 0.000 description 1
- 229910052950 sphalerite Inorganic materials 0.000 description 1
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G45/00—Compounds of manganese
- C01G45/10—Sulfates
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/20—Obtaining zinc otherwise than by distilling
- C22B19/26—Refining solutions containing zinc values, e.g. obtained by leaching zinc ores
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
- C22B3/44—Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to the purification of zinc-bearing materials, more particularly but not necessarily exclusively to zinc-bearing aqueous solutions.
- Zn ores for example sphalerite
- Mn manganese
- MnO 2 Although some relatively small amounts of Mn are generally acceptable in a Zn electrolyte, for example, excessive quantities can create problems, since the Mn is oxidized at the anode in the form of MnO 2 , some of which falls at the bottom of the cell and must be periodically removed. Greater concentrations of MnO, can lead to significant reductions in electrolytic efficiency.
- Another solution proposed by the prior art is to oxidize Mn 2* to Mn 4+ so that MnO 2 can be removed by precipitation at a pH where Zn 2+ is soluble.
- Air and oxygen gas are typically used as oxidants in this case but they are generally uneconomically slow.
- Peroxide or stronger oxidants, such as Caro's acid or ozone, are in many cases too expensive.
- US Patent 2,816,819 to Wallis et al. discloses a system which uses SO 2 /Air to precipitate iron from a cobalt- or a nickel-bearing solution.
- Canadian Patent 935,650 discloses a technique by which a mixture of SO 2 /Air is used to precipitate a number of impurities from a cobalt or a nickel solution.
- neither reference is concerned with techniques for reducing impurities from Zn-bearing materials.
- the invention involves a process for removing at least a portion of a manganese constituent from a zinc-bearing material, comprising the step of subjecting the material to mixture of SO 2 and oxygen, at conditions sufficient to oxidize the manganese constituent.
- the material is maintained at a pH sufficient to precipitate manganese while minimizing precipitation of the zinc constituent.
- Figure 1 is a plot of precipitation for Mn and Zn according to pH
- Figure 2 is a plot of precipitation using SO 2 /O 2 mixture as an oxidant
- the invention involves a process for removing at least a portion of a manganese constituent from a zinc-bearing material, comprising the step of subjecting the material to mixture of SO 2 and oxygen, at conditions sufficient to oxidize the manganese constituent.
- the material is maintained at a pH sufficient to precipitate manganese while minimizing precipitation of the zinc constituent.
- the process is carried out at a pH between about 3 and about 5, more preferably between 3 and 4. Still more preferably, the pH is 3.
- the pH is higher than 5, for example up to 7, at least some residual Zn may be precipitated with the Mn.
- the pH limit of 4 is significant because, as the following examples illustrate, residual Zn has been found to appear in the precipitate at a pH value above 4 while there appears to be no Zn co-precipitate at pH values below 4. Therefore, it may be desirable, in some circumstances, to maintain the reaction at the lower end of the pH range, that is in the vicinity of pH 3 in order to minimize the likelihood of a Zn co-precipitate. This route may also be enhanced by maintaining a distribution of nucleation sites in the reaction, such as MnO 2 crystals.
- the oxygen may be in the form of O 2 or air or a mixture of both.
- the process occurs at a temperature ranging from about 40 to about 80°C, more preferably at a temperature ranging from 50 to 80°C, still more preferably at a temperature ranging from 58 to 78°C.
- the process may be carried out at about 70°C or, alternatively, at about 60°C.
- the SO 2 is at a concentration from about 0.5% to 10%, with the balance O 2 gas, more preferably from 1 to 8%, still more preferably at a concentration from 2 to 3%.
- the SO 2 is preferably at a concentration ranging from about 0.1% to 2%, with the balance being Air, more preferably from about 0.2 to 1.4%, still more preferably from about 0.4 to 0.6%.
- the concentration may be about 0.5%.
- the zinc material may be in a number of forms including an aqueous solution, such as a leach solution or an electrolyte solution.
- the present process is beneficial in that it makes use of a relatively inexpensive and plentiful oxidant, a gas mixture of O 2 /SO 2 , or alternatively Air/SO 2 , or still alternatively 100% pure Air can be used together with equivalent amounts of SO 2 , preferably added as SO 2 in a gaseous or liquid form, or added as a constituent in a solution containing, for example, sodium metabisulphite, ammonium metabisulphite, potassium metabisulphite or other suitable forms of metabisulphite.
- a solution containing 5 g/L Mn as MnSO 4 was sparged with a mixture of SO 2 and O 2 at different pH levels. The amount of Mn removed at each pH is shown in figure 2.
- the Mn is removed from solution at pH levels ranging from about 3 to 5. However, in the region from about 3 to 4, the Mn is removed from solution while the Zn is soluble and therefore remains in solution.
- a solution containing 18 g/L Mn as MnSO 4 was sparged at 60°C and at a pH of 6.5 with SO 2 /O 2 mixtures containing 2% (v/v) SO 2 . After one hour, 25% of the manganese had precipitated. After 2 hours, 57% of the Mn had precipitated and after 4 hours, 99.5% of the Mn had precipitated.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Metallurgy (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Geology (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Removal Of Specific Substances (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU35479/00A AU3547900A (en) | 1999-04-09 | 2000-04-05 | Purification of zinc-bearing material solutions containing manganese |
US09/977,917 US20020083795A1 (en) | 1999-04-09 | 2001-10-09 | Purification of zinc bearing material solutions containing manganese |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2,268,496 | 1999-04-09 | ||
CA002268496A CA2268496A1 (en) | 1999-04-09 | 1999-04-09 | Purification of zinc materials |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000061826A1 true WO2000061826A1 (en) | 2000-10-19 |
Family
ID=4163451
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CA2000/000352 WO2000061826A1 (en) | 1999-04-09 | 2000-04-05 | Purification of zinc-bearing material solutions containing manganese |
Country Status (5)
Country | Link |
---|---|
US (1) | US20020083795A1 (en) |
AU (1) | AU3547900A (en) |
CA (1) | CA2268496A1 (en) |
WO (1) | WO2000061826A1 (en) |
ZA (1) | ZA200109183B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001048255A1 (en) * | 1999-12-23 | 2001-07-05 | Noranda Inc. | Method to control manganese in zinc leach circuits |
WO2003023077A1 (en) * | 2001-09-13 | 2003-03-20 | Intec Ltd | Zinc recovery process |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2816819A (en) * | 1949-09-07 | 1957-12-17 | Int Nickel Co | Process of removing ferrous sulfate from sulfate solutions containing nickel and/or cobalt |
US3685965A (en) * | 1968-12-03 | 1972-08-22 | Norddeutsche Affinerie | Redox precipitation of nonferrous heavy metals from aqueous solution |
US4067789A (en) * | 1975-07-09 | 1978-01-10 | Newmont Exploration Limited | Process for manganese removal from zinc metal bearing solutions |
US4290866A (en) * | 1978-12-20 | 1981-09-22 | Sherritt Gordon Mines Limited | Removal of manganese ions from zinc and manganese containing solutions |
SU947055A1 (en) * | 1981-02-06 | 1982-07-30 | Всесоюзный Ордена Трудового Красного Знамени Научно-Исследовательский Горнометаллургический Институт Цветных Металлов | Method for purifying zinc electrolyte from impurities |
US4439288A (en) * | 1983-07-11 | 1984-03-27 | Exxon Research & Engineering Company | Process for reducing Zn consumption in zinc electrolyte purification |
SU1411348A1 (en) * | 1986-10-08 | 1988-07-23 | Северо-Кавказский горно-металлургический институт | Method of cleaning zinc solutions of iron (ii) and manganese (ii) |
-
1999
- 1999-04-09 CA CA002268496A patent/CA2268496A1/en not_active Abandoned
-
2000
- 2000-04-05 AU AU35479/00A patent/AU3547900A/en not_active Abandoned
- 2000-04-05 WO PCT/CA2000/000352 patent/WO2000061826A1/en active Application Filing
-
2001
- 2001-10-09 US US09/977,917 patent/US20020083795A1/en not_active Abandoned
- 2001-11-07 ZA ZA200109183A patent/ZA200109183B/en unknown
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2816819A (en) * | 1949-09-07 | 1957-12-17 | Int Nickel Co | Process of removing ferrous sulfate from sulfate solutions containing nickel and/or cobalt |
US3685965A (en) * | 1968-12-03 | 1972-08-22 | Norddeutsche Affinerie | Redox precipitation of nonferrous heavy metals from aqueous solution |
US4067789A (en) * | 1975-07-09 | 1978-01-10 | Newmont Exploration Limited | Process for manganese removal from zinc metal bearing solutions |
US4290866A (en) * | 1978-12-20 | 1981-09-22 | Sherritt Gordon Mines Limited | Removal of manganese ions from zinc and manganese containing solutions |
SU947055A1 (en) * | 1981-02-06 | 1982-07-30 | Всесоюзный Ордена Трудового Красного Знамени Научно-Исследовательский Горнометаллургический Институт Цветных Металлов | Method for purifying zinc electrolyte from impurities |
US4439288A (en) * | 1983-07-11 | 1984-03-27 | Exxon Research & Engineering Company | Process for reducing Zn consumption in zinc electrolyte purification |
SU1411348A1 (en) * | 1986-10-08 | 1988-07-23 | Северо-Кавказский горно-металлургический институт | Method of cleaning zinc solutions of iron (ii) and manganese (ii) |
Non-Patent Citations (2)
Title |
---|
DATABASE WPI Section Ch Week 198324, Derwent World Patents Index; Class M25, AN 1983-58227K, XP002144647 * |
DATABASE WPI Section Ch Week 198904, Derwent World Patents Index; Class M25, AN 1989-031539, XP002144646 * |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001048255A1 (en) * | 1999-12-23 | 2001-07-05 | Noranda Inc. | Method to control manganese in zinc leach circuits |
US6391270B1 (en) * | 1999-12-23 | 2002-05-21 | Noranda Inc. | Method for removing manganese from acidic sulfate solutions |
WO2003023077A1 (en) * | 2001-09-13 | 2003-03-20 | Intec Ltd | Zinc recovery process |
AP1757A (en) * | 2001-09-13 | 2007-07-25 | Intec Ltd | Zinc recovery process. |
CN1332046C (en) * | 2001-09-13 | 2007-08-15 | 英泰克有限公司 | Zinc recovery process |
AU2002328671B2 (en) * | 2001-09-13 | 2008-11-20 | Intec Ltd | Zinc recovery process |
US7465334B2 (en) | 2001-09-13 | 2008-12-16 | Intec Ltd. | Zinc recovery process |
Also Published As
Publication number | Publication date |
---|---|
US20020083795A1 (en) | 2002-07-04 |
CA2268496A1 (en) | 2000-10-09 |
ZA200109183B (en) | 2002-07-31 |
AU3547900A (en) | 2000-11-14 |
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