WO2000059282A1 - Method and apparatus for mounting electronic part - Google Patents

Method and apparatus for mounting electronic part Download PDF

Info

Publication number
WO2000059282A1
WO2000059282A1 PCT/JP2000/001983 JP0001983W WO0059282A1 WO 2000059282 A1 WO2000059282 A1 WO 2000059282A1 JP 0001983 W JP0001983 W JP 0001983W WO 0059282 A1 WO0059282 A1 WO 0059282A1
Authority
WO
WIPO (PCT)
Prior art keywords
electronic component
suction nozzle
circuit board
mounting
sucked
Prior art date
Application number
PCT/JP2000/001983
Other languages
French (fr)
Japanese (ja)
Inventor
Koichi Yabuki
Yoshiyuki Nagai
Keiji Hanada
Original Assignee
Matsushita Electric Industrial Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co., Ltd. filed Critical Matsushita Electric Industrial Co., Ltd.
Priority to US09/937,915 priority Critical patent/US6705004B1/en
Priority to DE60027886T priority patent/DE60027886T2/en
Priority to EP00912941A priority patent/EP1175137B1/en
Publication of WO2000059282A1 publication Critical patent/WO2000059282A1/en

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0452Mounting machines or lines comprising a plurality of tools for guiding different components to the same mounting place
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0413Pick-and-place heads or apparatus, e.g. with jaws with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/081Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
    • H05K13/0815Controlling of component placement on the substrate during or after manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/4913Assembling to base an electrical component, e.g., capacitor, etc.
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/4913Assembling to base an electrical component, e.g., capacitor, etc.
    • Y10T29/49133Assembling to base an electrical component, e.g., capacitor, etc. with component orienting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/4913Assembling to base an electrical component, e.g., capacitor, etc.
    • Y10T29/49144Assembling to base an electrical component, e.g., capacitor, etc. by metal fusion
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53087Means to assemble or disassemble with signal, scale, illuminator, or optical viewer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/5313Means to assemble electrical device
    • Y10T29/53174Means to fasten electrical component to wiring board, base, or substrate
    • Y10T29/53178Chip component

Definitions

  • the present invention relates to a method and an apparatus for mounting electronic components, in which various electronic components such as chip components and semiconductor elements are sucked by a suction nozzle and automatically mounted on a predetermined component mounting portion of a circuit board.
  • electronic components are stored in storage recesses arranged at regular intervals in a length direction of a holding tape (not shown).
  • a carrier tape (not shown) that prevents the electronic components from falling off with a cover tape (not shown) attached to the upper surface of the holding tape, the regularly arranged electronic components are continuously supplied to the component outlet 3. Is what you do.
  • a plurality of nozzle units (in the figure, 10 are shown) each having a suction nozzle 7 at the lower end thereof are provided. (Not shown) are mounted on a concentric circle around the rotating drum 8 at equal intervals by using a mounting head 9 of the low-resilience type. It is set to 0. That is, the rotary drum 8 is intermittently rotated in a direction indicated by an arrow at a fixed angle corresponding to the interval between the suction nozzles 7 of the nozzle unit, and the suction nozzles 7 are in the first to tenth stations ST1 to ST10. Are sequentially stopped.
  • the suction nozzle 7 located in the first station ST1 for picking up components picks up and holds the electronic component in the component outlet 3 of the component supply unit 1 by moving the nozzle unit up and down.
  • the suctioned and held electronic components are transferred with the intermittent rotation of the rotary drum 8 and the positioning of the suction nozzle 7 to the third station ST 3 for component recognition is stopped by the component recognition device 11.
  • the image data obtained by imaging with a camera not shown
  • the amount of displacement and the attitude of the suction nozzle 7 with respect to the central part are recognized.
  • the electronic component is rotated by the nozzle unit by the positional shift amount to correct the positional shift amount calculated in the above-described image recognition processing. .
  • the board holding table 12 on which the circuit board 10 is positioned and fixed on the upper surface is moved a predetermined distance in the X and Y directions.
  • the required component mounting portion of the circuit board 10 is positioned directly below the electronic component sucked and held by the suction nozzle 7.
  • the electronic component held by the suction nozzle 7 is mounted on a required component mounting portion of the circuit board 10 by vertically moving the nozzle unit.
  • various preparations for mounting electronic components, such as switching of the suction nozzle 7, are performed.
  • FIG. 7 schematically shows a recognition screen 13 captured by the recognition camera of the component recognition device 11 in the third station ST3.
  • the central part 17 of the image 17 of the electronic component held by the suction nozzle 7 with respect to the position coordinates (X, y) of the central part 14 of the image 14 of the suction nozzle 7 based on the recognition nozzle 13 The shift amount ( ⁇ ,, A y) of the position coordinates ( X l , y,) of a and the inclination of the electronic component with respect to the suction nozzle 7 are calculated.
  • a correction value for mounting the electronic component on the circuit board 10 is calculated, and after correcting the position of the electronic component based on the correction value, the electronic component is mounted on the circuit board 10.
  • the resolution of the component recognition device has been significantly improved, and as described above, the mounting accuracy is corrected as described above. Absent.
  • the electronic component 18 held by the suction nozzle 7 in a state of being displaced is recognized by the recognition correction and the predetermined position of the circuit board 10 is determined.
  • the suction nozzle 7 comes into contact with the electronic component 18 already mounted in the adjacent location as shown in part A.
  • the mounted electronic component 18 is damaged and the quality of the produced circuit board 10 is impaired.
  • the suction nozzle 7 in order to avoid the above-described inconvenience, it is conceivable to make the suction nozzle 7 as small as possible so as not to contact the mounted electronic component 18.
  • the suction nozzle 7 since the suction nozzle 7 has a smaller suction port diameter, the suction force on the electronic component 18 decreases, and the occurrence rate of the suction error of the electronic component 18 increases.
  • the electronic components 18 to be discarded increase due to the suction error, resulting in an economic loss.
  • the strength of the suction nozzle 7 also decreases as the outer wall of the suction nozzle 7 becomes thinner, and the maintenance frequency of the suction nozzle 7 increases, resulting in an increase in cost.
  • the present invention has been made in view of the above-described conventional problems, and uses an existing suction nozzle V to mount electronic components on a circuit board at a high density, while preventing the circuit board from being damaged by the electronic components. It is an object of the present invention to provide an electronic component mounting method and a mounting device capable of preventing deterioration in the quality of a board. Disclosure of the invention
  • a method for mounting an electronic component provides a method of mounting an electronic component in a process of sucking an electronic component supplied from a component supply unit with a suction nozzle, taking out the electronic component, and transferring the electronic component onto a circuit board. And calculating whether or not it is possible to mount the electronic component being sucked to the suction nozzle on the circuit board without any trouble, based on the shift amount. An electronic component whose determination result is possible is mounted on a circuit board.
  • the electronic component that is being sucked by the suction nozzle is only moved when the amount of displacement of the electronic component with respect to the suction nozzle is such that the suction nozzle can closely face the circuit board during mounting operation. Since it is mounted on a circuit board, high quality can be ensured on the produced circuit board.
  • a range of the circuit board in which the suction nozzle is in close proximity to the electronic component when the electronic component being sucked by the suction nozzle is mounted on the circuit board is determined based on a shift amount of the electronic component with respect to the suction nozzle.
  • the electronic component being sucked onto the circuit board based on whether or not the area of the electronic component mounted on the circuit board does not overlap with the electronic component already mounted on the position adjacent to the position where the electronic component being sucked on the suction nozzle is mounted on the circuit board. It is preferable to determine whether or not it is possible to mount the electronic components without any trouble, and to perform a control process to mount the electronic components determined to be non-overlapping on the circuit board.
  • the electronic component being sucked by the suction nozzle is attached to a circuit board.
  • the suction nozzle is sucking on the suction nozzle. If the electronic component has no polarity, the electronic component that is being sucked by the suction nozzle is placed on the circuit board based on the shift amount of the electronic component with respect to the suction nozzle assuming that the electronic component has been rotated by 180 °.
  • a range of the circuit board on which the suction nozzles are close to and opposed to each other is obtained, and the obtained range is already mounted at a position adjacent to a position on the circuit board at which the electronic component being suctioned to the suction nozzle is mounted. It is determined whether or not the electronic component being sucked by the suction nozzle can be mounted on the circuit board without any trouble based on whether the electronic component does not overlap with the electronic component. It is preferred to mount the circuit board after the electronic component is rotated 1 8 0 °.
  • the electronic component being sucked it is determined whether or not the electronic component being sucked can be mounted on the circuit board without any trouble based on whether or not the shift amount of the electronic component with respect to the suction nozzle is smaller than a preset regulation value.
  • the electronic component whose determination result is possible can be mounted on the circuit board.
  • the electronic component mounting apparatus of the present invention includes a mounting head for picking up and taking out an electronic component supplied from a component supply unit by a suction nozzle, and then transferring the electronic component to a circuit board for mounting.
  • the electronic component is image-recognized and a shift amount of the electronic component with respect to the suction nozzle is calculated.
  • Mounting presence / absence determining means for determining whether or not the child component can be mounted on the circuit board without any trouble, and mounting the electronic component on the circuit board determined by the mounting presence / absence determining means to have no trouble. It is configured as follows.
  • mounting presence / absence determining means for determining whether or not it is possible to mount the electronic component being sucked on the suction nozzle on the circuit board without any trouble based on the amount of displacement of the electronic component with respect to the suction nozzle.
  • FIG. 1 is a block diagram showing a main configuration of an electronic component mounting apparatus for embodying the electronic component mounting method of the present invention.
  • FIG. 2 is a flow chart illustrating a control process of the electronic component mounting method according to the first embodiment of the present invention.
  • Fig. 3 is an explanatory diagram of the mounting method described above.
  • FIG. 4 is a flow chart showing a control process of the electronic component mounting method according to the second embodiment of the present invention.
  • FIG. 5 is a flowchart illustrating a control process of an electronic component mounting method according to a third embodiment of the present invention
  • FIG. 6 is an electronic component mounting apparatus including a low-profile mounting head.
  • FIG. 4 is a schematic plan view showing
  • FIG. 7 is an explanatory diagram schematically showing a recognition image obtained by the component recognition device in the electronic component mounting apparatus
  • FIG. 8 is a side view showing a state of occurrence of inconvenience caused by a conventional electronic component mounting method.
  • FIG. 1 shows a simplified configuration of a main part of an electronic component mounting apparatus for realizing a method of mounting an electronic component of the present invention.
  • the electronic component mounting apparatus includes an electronic component mounting mechanism 20 and a controller 21.
  • the electronic component mounting mechanism 20 includes a plurality of (1) having suction nozzles 7 at the lower end.
  • the nozzle unit 19 is mounted on a concentric circle around the rotating drum 8 at equal intervals.
  • the mounting head 9 is mounted via a gear mechanism 22 and a mounting head 9 is mounted. It is configured to include a control mode 23 of a drive source for controlling rotation.
  • the control unit 21 determines the center of the electronic component 18 with respect to the center of the suction nozzle 7 based on the image data captured by the recognition camera of the component recognition device 11.
  • a shift amount calculating means 24 for calculating the shift amount of the part, and an electronic component 18 which is held by the suction nozzle 7 based on the shift amount calculated by the shift amount calculating means 24 are mounted on the circuit board 10.
  • the displacement amount calculating means 24 can be used inexpensively because it can also serve as the component recognition device 11 provided in the existing electronic component mounting apparatus.
  • the shift amount calculating means 24 uses the component recognition device 1.
  • Recognition The camera performs image recognition of the electronic component 18 based on the image data obtained by capturing the electronic component 18 (step S 1). Subsequently, based on the recognition result described above, the shift amount calculating means 24 calculates the central part 17 a of the image 1 ⁇ of the electronic component 18 held by the suction nozzle 7 as shown in FIG.
  • the position coordinates (X !, y,) are calculated (step S2).
  • the position coordinates (x, y) of the central portion of the suction nozzle 7 are recognized in advance for each suction nozzle 7 and registered in the shift amount calculating means 24. Further, the shift amount calculating means 24 calculates (X-X,) and (y-) to obtain the image 1 of the suction nozzle 7 as shown in FIG.
  • the shift amount ( ⁇ (, Ay) of the position coordinates (X,, y,) of the center part 17 a of the image 17 of the electronic component 18 with respect to the position coordinates (X, y) of the center part 14 a of step 4 is calculated (step S 3) o
  • the mounting presence / absence determining means 27 determines the shift amount ( ⁇ , Ay) calculated by the shift amount calculating means 24 and the mounting position 28 on the circuit board 10 shown in FIG. 3 where the next electronic component is to be mounted. From the coordinates (X ls Y,) at the center and the area of the suction port at the tip of the suction nozzle 7, the area 29 of the circuit board 10 to which the suction nozzle 7 closely faces when mounting the electronic component 18 being suctioned is determined. (Step S4).
  • the mounting presence / absence determining means 27 determines the mounting range 30 of the electronic component 18 already mounted at a position adjacent to the mounting position 28 of the electronic component 18 being suctioned by the suction nozzle 7 by the position coordinates ( ⁇ 2 , Y 2 ) (Step S5).
  • the mounting presence / absence determining means 27 compares and contrasts the range 29 of the circuit board 10 where the suction nozzle 7 is close to and opposes with the mounting range 30 of the mounted electronic component 18 (step S6). It is determined whether or not some of the 30 overlap, that is, whether or not the suction nozzle 7 contacts the mounted electronic component 18 during the mounting operation (step S7). If it is determined that they do not contact, when the suction nozzle 7 moves to the sixth station S-6 in FIG. 6, the electronic component 18 held by the suction nozzle 7 is mounted on the circuit board 10. (Step S8).
  • the suction nozzle 7 is determined to be in contact, when the suction nozzle 7 moves to the sixth station ST 6, the vertical movement of the nozzle unit 19 is stopped, and the suction nozzle 7 holds the electronic component 18 by suction and thereafter. It is transferred to the stations ST7 to ST10, and the suction nozzle 7 releases the suction to the electronic component 18 at a predetermined position, and the electronic component 18 is discarded. Thereby, it is possible to reliably prevent the suction nozzle 7 from contacting and damaging the mounted electronic component 18 during the mounting operation, and to ensure high quality of the produced circuit board 10.
  • FIG. 4 is a flowchart illustrating a control process of a mounting method of an electronic component according to the second embodiment of the present invention, and the mounting method will be described.
  • a method for calculating a deviation amount is performed.
  • the stage 24 recognizes the image of the electronic component 18 based on the image data of the component recognition device 11 (step S11).
  • the shift amount calculating means 24 calculates the position coordinates ( Xl , y,) of the center of the electronic component 18 sucked and held by the suction nozzle 7 based on the above-described recognition result (step S12 ). .
  • the shift amount calculating means 24 calculates (X—X,) and (y—) to calculate the position coordinates of the center of the electronic component 18 with respect to the position coordinates (X, y) of the center of the suction nozzle 7.
  • the shift amount ( ⁇ , ⁇ y) of ( Xl ,) is calculated (step S13).
  • the mounting presence / absence determining means 27 calculates the displacement (mm x, Ay) calculated by the above-described displacement calculating means 24 and the coordinates of the center of the mounting position 28 on the circuit board 10 where the next electronic component is to be mounted. From (X,, Y,) and the area of the suction port at the tip of the suction nozzle 7, a range 29 of the circuit board 10 where the suction nozzle 7 is in close proximity when mounting the electronic component 18 being sucked is obtained ( Step S14).
  • the mounting presence / absence determining means 27 determines the mounting range 30 of the electronic component 18 already mounted at a location adjacent to the mounting position 28 of the electronic component 18 being sucked by the suction nozzle 7 by using the position coordinates ( X 2 , Y 2 ) (step S15).
  • the mounting presence / absence determining means 27 compares and contrasts the area 29 where the suction nozzle 7 is in close proximity to the circuit board 10 with the mounting area 30 of the mounted electronic component 18 (step S16). It is determined whether or not some of the 30 overlap, that is, whether or not the suction nozzle 7 contacts the mounted electronic component 18 during the mounting operation (step S17). If it is determined that there is no contact, when the suction nozzle 7 moves to the sixth station ST6, processing is performed so that the electronic component 18 suction-held by the suction nozzle 7 is mounted on the circuit board 10 (step S18). ).
  • the above control processing is the same as in the first embodiment.
  • step S17 it is determined whether the electronic component 18 being sucked by the suction nozzle 7 is of a type having polarity (step S19). If it is determined that the electronic component 18 has no polarity, it is possible to mount the electronic component 18 in a state where the direction is reversed.
  • the calculated deviation ( ⁇ ⁇ , A y) is assumed to have been rotated 180 °, and the deviation ( ⁇ , ⁇ ) should be mounted next to the electronic component on the circuit board 10.
  • step S20 Based on the coordinates (X ⁇ ,) at the center of the mounting position 28 and the area of the suction port at the tip of the suction nozzle 7, a circuit in which the suction nozzle 7 is closely opposed when mounting the electronic component 18 being suctioned The range of the substrate 10 is obtained again (step S20).
  • the mounting presence / absence determining means 27 compares and compares the range of the circuit board 10 on which the suction nozzle 7 obtained as described above is opposed to and the mounting range 30 of the mounted electronic component 18. Then (step S21), it is determined whether or not the suction nozzle 7 contacts the mounted electronic component 18 during the mounting operation based on whether or not a part of the two ranges overlap (step S22). If it is determined that no contact occurs, the position of the electronic component 18 is inverted by rotating the suction nozzle 7 by 180 ° (step S23), and then the suction nozzle 7 is moved to the sixth station ST6. When the electronic component 18 is moved, the electronic component 18 held by the suction nozzle 7 is processed to be mounted on the circuit board 10 (step S 18).
  • step S 19 if it is determined that the electronic component has a polarity, or if it is determined in step S 19 that the electronic component 18 has polarity, when the suction nozzle 7 moves to the sixth station S ⁇ 6, the nozzle unit 19 The suction nozzle 7 holds the electronic component 18 while sucking and holding it, and then transfers it to the subsequent stations ST 7 to ST 10 so that the suction nozzle 7 sucks the electronic component 18 at a predetermined location. The electronic component 18 is released and disposed so as to be discarded (step S24).
  • FIG. 5 is a flowchart showing a control process of a mounting method of an electronic component according to the third embodiment of the present invention. This mounting method will be described.
  • Suction nozzle 7 is the first stage When the electronic component 18 was sucked and held by the station ST1, and then transferred to the third station ST3, the shift amount calculating means 24 used the component recognition device 11 to take an image of the electronic component 18 with the recognition camera.
  • the electronic component 18 is image-recognized based on the image data (step S31).
  • the shift amount calculating means 24 calculates the position coordinates ( ⁇ ,, y,) of the central part of the electronic component 18 sucked and held by the suction nozzle 7 based on the above recognition result (Step S). 32).
  • the shift amount calculating means 24 calculates (X ⁇ X,) and (y ⁇ y,), and calculates the position of the center of the electronic component 18 with respect to the position coordinates (X, y) of the center of the suction nozzle 7.
  • the deviation amount ( ⁇ , Ay) of the position coordinates (x, y,) is calculated (step S33).
  • the mounting presence / absence determining means 27 compares the deviation amount ( ⁇ , Ay) calculated by the above-mentioned deviation amount calculating means 24 with a pre-registered regulation value (step S34), and calculates the deviation amount ( ⁇ , Ay) is smaller than the regulation value (step S35). If the suction nozzle 7 is determined to be smaller than the regulation value, when the suction nozzle 7 moves to the sixth station ST 6, processing is performed so that the electronic component 18 suction-held by the suction nozzle 7 is mounted on the circuit board 10. (Step S36).
  • the suction nozzle 7 determines whether the suction nozzle 7 is determined to be larger than the regulation value. If the suction nozzle 7 is determined to be larger than the regulation value, the vertical movement of the nozzle unit 19 is stopped when the suction nozzle 7 moves to the sixth station ST6, and the suction nozzle 7 holds the electronic component 18 by suction. The suction nozzle 7 releases the suction to the electronic component 18 at a predetermined location at a predetermined position, and discards the electronic component 18 (step S37). As a result, it is possible to reliably prevent the suction nozzle 7 from contacting and damaging the mounted electronic components 18 during the mounting operation, and in addition to ensuring high quality of the produced circuit board 10, There is an advantage that control processing of the mounting method can be simplified. Industrial applicability
  • the suction nozzle when the amount of displacement of the electronic component with respect to the suction nozzle is such that the suction nozzle can approach the circuit board without any trouble during the mounting operation, the suction nozzle The electronic components that are being picked up are mounted on the circuit board. Thus, high quality can be ensured for a circuit board on which electronic components are mounted at high density. Further, according to the electronic component mounting apparatus of the present invention, it is determined whether or not it is possible to mount the electronic component being sucked to the suction nozzle on the circuit board without any trouble based on the amount of displacement of the electronic component with respect to the suction nozzle.
  • the mounting method of the electronic component of the present invention can be faithfully embodied, and the effect of the mounting method can be reliably obtained. Therefore, the present invention is useful for achieving both high-density mounting of electronic components and prevention of deterioration in circuit board quality due to damage to the electronic components.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Operations Research (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

The deviation of an electronic part (18) with respect to a suction nozzle (7) is measured in the course of transportation of the electronic part (18) held on the suction nozzle (7) from a feeder (1) to a circuit board (10). Based on the deviation, it is decided whether the electronic part (18) on the suction nozzle (7) is expected to be properly mountable on the circuit board (10). If the decision is affirmative, the electronic part (18) is mounted on the circuit board (10).

Description

明 細 書 電子部品の実装方法および実装装置 技術分野  Description Electronic component mounting method and mounting device
本発明は、 チップ部品や半導体素子などの種々の電子部品を吸着ノズルで吸着し て回路基板の所定の部品装着部に自動的に実装する電子部品の実装方法および実装 装置に関するものである。 背景技術  The present invention relates to a method and an apparatus for mounting electronic components, in which various electronic components such as chip components and semiconductor elements are sucked by a suction nozzle and automatically mounted on a predetermined component mounting portion of a circuit board. Background art
従来、 電子部品実装装置では、 回路基板に実装すべき電子部品が増加して高密度 に電子部品が実装されるようになってきたのに伴って実装動作の高速化が要望され ており、 これに対応するために、 各駆動部の作動速度を上げることによって実装動 作の高速化が図られてきた。 例えば、 図 6に概略平面図を示す電子部品実装装置で は、 電子部品 (図示せず) の供給に際して、 複数の部品供給ュニット 1を配列して 搭載した部品供給テーブル 2が部品供給ュニット 1の配列方向に移動して、 所要の 部品供給ュニット 1の部品取出口 3を部品吸着用の第 1ステーション S T 1に位置 決めする。 部品供給ュニット 1は、 一般にパーツカセッ卜と称せられるものであつ て、 簡単に説明すると、 保持テープ (図示せず) の長さ方向に一定間隔で配設され た格納凹部に電子部品を格納し、 且つ保持テープの上面に貼ったカバーテープ (図 示せず) によって電子部品の脱落を防止するキャリアテープ (図示せず) を用いて、 規則的に配列された電子部品を部品取出口 3に連続供給するものである。  Conventionally, in electronic component mounting apparatuses, as electronic components to be mounted on a circuit board have increased and electronic components have been mounted at a high density, there has been a demand for faster mounting operations. In order to cope with this, mounting operations have been speeded up by increasing the operating speed of each drive unit. For example, in the electronic component mounting apparatus shown in a schematic plan view in FIG. 6, when supplying electronic components (not shown), a component supply table 2 in which a plurality of component supply units 1 are arranged and mounted is mounted on the component supply unit 1. Move in the arrangement direction, and position the component outlet 3 of the required component supply unit 1 at the first station ST1 for component suction. The component supply unit 1 is generally called a parts cassette. Briefly, electronic components are stored in storage recesses arranged at regular intervals in a length direction of a holding tape (not shown). In addition, using a carrier tape (not shown) that prevents the electronic components from falling off with a cover tape (not shown) attached to the upper surface of the holding tape, the regularly arranged electronic components are continuously supplied to the component outlet 3. Is what you do.
また、 キヤリアテープから供給される電子部品を吸着保持して回路基板に実装す るに際しては、 下端部に吸着ノズル 7をそれそれ備えた複数個 (図では 1 0個を例 示) のノズルユニット (図示せず) を回転ドラム 8の周囲の同心円上に等閭隔に配 設してなるロー夕リ方式の実装へッド 9を用いて、 以下のような手順で電子部品を 回路基板 1 0に実装するようにしている。 すなわち、 回転ドラム 8はノズルュニットの吸着ノズル 7の配設間隔に相当する 一定角度ずつ図示矢印方向に間欠回転されて、 各吸着ノズル 7は第 1ないし第 1 0 の各ステーション S T 1〜S T 1 0に順次位置決め停止されていく。 部品吸着用の 第 1ステーション S T 1に位置する吸着ノズル 7は、 ノズルュニヅ卜の上下動によ り部品供給ュニット 1の部品取出口 3の電子部品を吸着保持して取り出す。 この吸 着保持された電子部品は、 回転ドラム 8の間欠回転に伴い移送されて吸着ノズル 7 が部品認識用の第 3ステーシヨン S T 3に位置決め停止されたときに、 部品認識装 置 1 1の認識カメラ (図示せず) の撮像により得られた画像デ一夕に基づいて吸着 ノズル 7の中央部に対する位置ずれ量および自体の姿勢を認識される。 続いて、 電 子部品が補正用の第 5ステーション S T 5に達すると、 上述の画像認識処理で算出 した位置ずれ量を補正するため、 電子部品は位置ずれ量だけノズルュニットによつ て回転される。 When mounting electronic components supplied from the carrier tape on a circuit board while holding them by suction, a plurality of nozzle units (in the figure, 10 are shown) each having a suction nozzle 7 at the lower end thereof are provided. (Not shown) are mounted on a concentric circle around the rotating drum 8 at equal intervals by using a mounting head 9 of the low-resilience type. It is set to 0. That is, the rotary drum 8 is intermittently rotated in a direction indicated by an arrow at a fixed angle corresponding to the interval between the suction nozzles 7 of the nozzle unit, and the suction nozzles 7 are in the first to tenth stations ST1 to ST10. Are sequentially stopped. The suction nozzle 7 located in the first station ST1 for picking up components picks up and holds the electronic component in the component outlet 3 of the component supply unit 1 by moving the nozzle unit up and down. The suctioned and held electronic components are transferred with the intermittent rotation of the rotary drum 8 and the positioning of the suction nozzle 7 to the third station ST 3 for component recognition is stopped by the component recognition device 11. Based on the image data obtained by imaging with a camera (not shown), the amount of displacement and the attitude of the suction nozzle 7 with respect to the central part are recognized. Subsequently, when the electronic component reaches the fifth station ST5 for correction, the electronic component is rotated by the nozzle unit by the positional shift amount to correct the positional shift amount calculated in the above-described image recognition processing. .
さらに、 電子部品が部品装着位置である第 6ステ一シヨン S T 6に位置決め停止 されたときに、 上面に回路基板 1 0が位置決め固定された基板保持テーブル 1 2を X方向および Y方向に所定距離だけ移動させ、 回路基板 1 0の所要の部品装着部を 吸着ノズル 7に吸着保持されている電子部品の真下に位置させる。 その後、 吸着ノ ズル 7で吸着保持していた電子部品がノズルュニッ卜の上下動により回路基板 1 0 の所要の部品装着部に実装される。 第 7ないし第 1 0ステーション S T 7〜S T 1 0では、 吸着ノズル 7の切り換えなどといった電子部品の実装に関する各種の準備 が行われる。  Further, when the electronic component is positioned and stopped at the sixth station ST6 at the component mounting position, the board holding table 12 on which the circuit board 10 is positioned and fixed on the upper surface is moved a predetermined distance in the X and Y directions. And the required component mounting portion of the circuit board 10 is positioned directly below the electronic component sucked and held by the suction nozzle 7. Thereafter, the electronic component held by the suction nozzle 7 is mounted on a required component mounting portion of the circuit board 10 by vertically moving the nozzle unit. In the seventh to tenth stations ST7 to ST10, various preparations for mounting electronic components, such as switching of the suction nozzle 7, are performed.
ところで、 近年では、 携帯電話機に代表されるように、 電子機器の軽量化および 薄型化が促進されており、 このような電子機器を実現するためには、 これの内部に 組み込まれる回路基板 1 0を小型化し、 且つ回路基板に一層小さな電子部品を狭い 間隔で高密度に実装する必要がある。 これに対し、 電子部品を回路基板 1 0に実装 するに際しての隣接する電子部品の間隔は、 電子部品実装装置が有する機構構成上 の理由によって狭くするのに限度がある。 電子部品実装装置の実装精度については、 部品認識用の第 3ステーション S T 3において画像データから算出した補正値に基 づいて補正用の第 5ステ一シヨン S T 5で電子部品の位置を補正したのちに回路基 板 1 0に実装するので、 電子部品の実装間隔を制限する要因とは殆どならない。 例えば、 図 7は、 第 3ステーション S T 3において部品認識装置 1 1の認識カメ ラが撮像した認識画面 1 3を模式的に示したものである。 この認識画面 1 3に基づ いて吸着ノズル 7の画像 1 4の中央部 1 4 aの位置座標 (X , y ) に対する吸着ノ ズル 7で吸着保持した電子部品の画像 1 7の中央部 1 7 aの位置座標 (X l, y , ) のずれ量 (Δ χ , A y ) および電子部品の吸着ノズル 7に対する傾きを算出す る。 そのデ一夕に基づいて電子部品を回路基板 1 0に実装するときの補正値を算出 し、 その補正値を基にして電子部品の位置を補正したのちに回路基板 1 0に実装す る。 近年では、 部品認識装置の分解能が格段に向上しているので、 上述のように、 実装精度については、 上述の認識補正を行うことから、 電子部品の実装間隔を狭く することに関して特に問題が生じない。 By the way, in recent years, as typified by mobile phones, the weight and thickness of electronic devices have been promoted, and in order to realize such electronic devices, a circuit board 10 incorporated therein is required. It is necessary to reduce the size and to mount smaller electronic components on a circuit board at a high density at a narrow interval. On the other hand, when mounting electronic components on the circuit board 10, the distance between adjacent electronic components is limited to be narrow due to the mechanical configuration of the electronic component mounting apparatus. The mounting accuracy of the electronic component mounting device is based on the correction values calculated from the image data in the third station ST3 for component recognition. Then, the electronic component is mounted on the circuit board 10 after correcting the position of the electronic component in the fifth stage ST5 for correction, so that there is almost no factor that restricts the mounting interval of the electronic component. For example, FIG. 7 schematically shows a recognition screen 13 captured by the recognition camera of the component recognition device 11 in the third station ST3. Based on the recognition screen 13, the central part 17 of the image 17 of the electronic component held by the suction nozzle 7 with respect to the position coordinates (X, y) of the central part 14 of the image 14 of the suction nozzle 7 based on the recognition nozzle 13 The shift amount (Δ ,, A y) of the position coordinates ( X l , y,) of a and the inclination of the electronic component with respect to the suction nozzle 7 are calculated. Based on the data, a correction value for mounting the electronic component on the circuit board 10 is calculated, and after correcting the position of the electronic component based on the correction value, the electronic component is mounted on the circuit board 10. In recent years, the resolution of the component recognition device has been significantly improved, and as described above, the mounting accuracy is corrected as described above. Absent.
しかしながら、 電子部品装着装置の機構構成に関しては、 図 8に示すように、 位 置ずれした状態で吸着ノズル 7に吸着保持されている電子部品 1 8が認識補正によ り回路基板 1 0の所定の部品装着部に対向するよう位置決めされたのちにノズルュ ニット 1 9が下降したときに、 A部に示すように、 吸着ノズル 7が隣接箇所に既に 実装済みの電子部品 1 8に接触してしまい、 実装済みの電子部品 1 8が損傷して生 産された回路基板 1 0の品質を損なうという不都合が生じる。  However, regarding the mechanism configuration of the electronic component mounting apparatus, as shown in FIG. 8, the electronic component 18 held by the suction nozzle 7 in a state of being displaced is recognized by the recognition correction and the predetermined position of the circuit board 10 is determined. When the nozzle unit 19 descends after being positioned so as to face the component mounting part, the suction nozzle 7 comes into contact with the electronic component 18 already mounted in the adjacent location as shown in part A. However, there is a disadvantage that the mounted electronic component 18 is damaged and the quality of the produced circuit board 10 is impaired.
そこで、 上述のような不都合の発生を回避するために、 吸着ノズル 7を実装済の 電子部品 1 8に接触しない程度に極力微小な形状にすることも考えられる。 しかし、 そのようにした場合は、 吸着ノズル 7は、 その吸着口の口径が小さくなることから、 電子部品 1 8に対する吸着力が低下して電子部品 1 8の吸着ミスの発生率が高くな り、 その吸着ミスによって廃棄する電子部品 1 8が増大して経済的損失を招く。 ま た、 吸着ノズル 7も自体の外側壁の薄型化に伴って強度が低下し、 吸着ノズル 7に 対するメンテナンスの頻度が増大してコスト高を招く結果となる。  Therefore, in order to avoid the above-described inconvenience, it is conceivable to make the suction nozzle 7 as small as possible so as not to contact the mounted electronic component 18. However, in such a case, since the suction nozzle 7 has a smaller suction port diameter, the suction force on the electronic component 18 decreases, and the occurrence rate of the suction error of the electronic component 18 increases. However, the electronic components 18 to be discarded increase due to the suction error, resulting in an economic loss. In addition, the strength of the suction nozzle 7 also decreases as the outer wall of the suction nozzle 7 becomes thinner, and the maintenance frequency of the suction nozzle 7 increases, resulting in an increase in cost.
そこで本発明は、 上記従来の課題に鑑みてなされたもので、 既存の吸着ノズルを用 V、て回路基板に電子部品を高密度に実装しながらも、 電子部品の損傷による回路基 板の品質低下を防止することのできる電子部品の実装方法および実装装置を提供す ることを目的とするものである。 発明の開示 Accordingly, the present invention has been made in view of the above-described conventional problems, and uses an existing suction nozzle V to mount electronic components on a circuit board at a high density, while preventing the circuit board from being damaged by the electronic components. It is an object of the present invention to provide an electronic component mounting method and a mounting device capable of preventing deterioration in the quality of a board. Disclosure of the invention
上記目的を達成するために、 本発明の電子部品の実装方法は、 部品供給部より供 給された電子部品を吸着ノズルで吸着して取り出したのちに回路基板上に移送する 過程において、 電子部品の前記吸着ノズルに対するずれ量を算出し、 前記吸着ノズ ルに吸着中の電子部品を前記回路基板に支障無く実装することが可能であるか否か の可否を、 前記ずれ量に基づいて判別し、 その判別結果が可である電子部品を回路 基板に実装するようにしたことを特徴としている。  In order to achieve the above object, a method for mounting an electronic component according to the present invention provides a method of mounting an electronic component in a process of sucking an electronic component supplied from a component supply unit with a suction nozzle, taking out the electronic component, and transferring the electronic component onto a circuit board. And calculating whether or not it is possible to mount the electronic component being sucked to the suction nozzle on the circuit board without any trouble, based on the shift amount. An electronic component whose determination result is possible is mounted on a circuit board.
この電子部品の実装方法では、 電子部品の吸着ノズルに対するずれ量が、 実装動 作時に吸着ノズルが回路基板に支障無く近接対向できる程度である場合についての み、 吸着ノズルに吸着中の電子部品を回路基板に実装するようにしたので、 生産さ れた回路基板に高い品質を確保することができる。  In this electronic component mounting method, the electronic component that is being sucked by the suction nozzle is only moved when the amount of displacement of the electronic component with respect to the suction nozzle is such that the suction nozzle can closely face the circuit board during mounting operation. Since it is mounted on a circuit board, high quality can be ensured on the produced circuit board.
上記発明において、 電子部品の吸着ノズルに対するずれ量に基づいて、 前記吸着 ノズルが吸着中の電子部品を回路基板に実装するときに前記吸着ノズルが近接対向 する前記回路基板の範囲を求め、 前記求めた範囲が、 前記回路基板における前記吸 着ノズルに吸着中の電子部品を実装する位置の隣接箇所に実装済みの電子部品と重 ならないか否かに基づいて、 吸着中の電子部品を回路基板に支障無く実装すること が可能であるか否かの可否を判別し、 重ならないと判別した電子部品を前記回路基 板に実装するよう制御処理することが好ましい。  In the above invention, a range of the circuit board in which the suction nozzle is in close proximity to the electronic component when the electronic component being sucked by the suction nozzle is mounted on the circuit board is determined based on a shift amount of the electronic component with respect to the suction nozzle. The electronic component being sucked onto the circuit board based on whether or not the area of the electronic component mounted on the circuit board does not overlap with the electronic component already mounted on the position adjacent to the position where the electronic component being sucked on the suction nozzle is mounted on the circuit board. It is preferable to determine whether or not it is possible to mount the electronic components without any trouble, and to perform a control process to mount the electronic components determined to be non-overlapping on the circuit board.
これにより、 大幅にずれた状態で吸着ノズルに吸着保持されている電子部品をそ のまま実装した場合に吸着ノズルが実装済みの電子部品に接触すると判別した場合 には、 その電子部品の実装を行わないので、 吸着ノズルが実装済みの電子部品に対 し接触して損傷を与えるのを確実に防止することができ、 高い品質を有する回路基 板を生産できる。  In this way, if it is determined that the suction nozzle comes into contact with the mounted electronic component when the electronic component sucked and held by the suction nozzle is mounted as it is in a greatly displaced state, the mounting of the electronic component is stopped. Since this is not performed, it is possible to reliably prevent the suction nozzle from contacting and damaging the mounted electronic components, and to produce a high-quality circuit board.
また、 上記の制御処理手段において、 吸着ノズルが吸着中の電子部品を回路基板 に実装するときに前記吸着ノズルが近接対向する前記回路基板の範囲が、 回路基板 の実装すべき位置の隣接箇所に実装済みの電子部品と重なると判別したときに、 前 記吸着ノズルに吸着中の電子部品が極性を有しないものである場合には、 1 8 0 ° 回転させたと仮定した電子部品の前記吸着ノズルに対するずれ量に基づいて、 前記 吸着ノズルが吸着中の電子部品を回路基板に実装するときに前記吸着ノズルが近接 対向する前記回路基板の範囲を求め、 前記求めた範囲が、 前記回路基板における前 記吸着ノズルに吸着中の電子部品を実装する位置の隣接箇所に実装済みの電子部品 と重ならないか否かに基づいて前記吸着ノズルに吸着中の電子部品を回路基板に支 障無く実装することが可能であるか否かを判別し、 その判別結果が可である電子部 品を 1 8 0 ° 回転させたのちに回路基板に実装することが好ましい。 Further, in the above control processing means, the electronic component being sucked by the suction nozzle is attached to a circuit board. When it is determined that the area of the circuit board on which the suction nozzle is close to and opposes when mounted on the circuit board overlaps with an electronic component already mounted at a position adjacent to the mounting position of the circuit board, the suction nozzle is sucking on the suction nozzle. If the electronic component has no polarity, the electronic component that is being sucked by the suction nozzle is placed on the circuit board based on the shift amount of the electronic component with respect to the suction nozzle assuming that the electronic component has been rotated by 180 °. When mounting, a range of the circuit board on which the suction nozzles are close to and opposed to each other is obtained, and the obtained range is already mounted at a position adjacent to a position on the circuit board at which the electronic component being suctioned to the suction nozzle is mounted. It is determined whether or not the electronic component being sucked by the suction nozzle can be mounted on the circuit board without any trouble based on whether the electronic component does not overlap with the electronic component. It is preferred to mount the circuit board after the electronic component is rotated 1 8 0 °.
これにより、 実装動作時に吸着ノズルが実装済みの電子部品に接触して損傷を与 えるのを確実に防止することができるのに加えて、 極性の無い電子部品を反転させ て実装することにより吸着ノズルが隣接する実装済みの電子部品に接触しない場合 には、 電子部品を 1 8 0 ° 回転させたのちに実装するので、 廃棄する電子部品の数 を極力減少させてコスト低減を図ることができる。  This not only prevents the suction nozzle from contacting and damaging the mounted electronic components during the mounting operation, but also allows the non-polarized electronic components to be flipped and mounted by inverting them. If the nozzle does not contact the adjacent mounted electronic components, the electronic components are rotated and then mounted by 180 degrees, so the number of electronic components to be discarded can be reduced as much as possible to reduce costs. .
また、 上記発明において、 電子部品の吸着ノズルに対するずれ量が予め設定した 規制値よりも小さいか否かに基づいて吸着中の電子部品を回路基板に支障無く実装 することが可能であるか否かを判別し、 判別結果が可である電子部品を前記回路基 板に実装するようにすることもできる。  Further, in the above invention, it is determined whether or not the electronic component being sucked can be mounted on the circuit board without any trouble based on whether or not the shift amount of the electronic component with respect to the suction nozzle is smaller than a preset regulation value. The electronic component whose determination result is possible can be mounted on the circuit board.
これにより、 実装動作時に吸着ノズルが実装済みの電子部品に接触して損傷を与 えるのを確実に防止することができ、 生産された回路基板に高い品質を確保できる のに加えて、 実装方法の制御処理を簡略化できる利点がある。  As a result, it is possible to reliably prevent the suction nozzle from contacting and damaging the mounted electronic components during the mounting operation, and to ensure high quality on the produced circuit board. There is an advantage that the control processing can be simplified.
また、 本発明の電子部品実装装置は、 部品供給部より供給された電子部品を吸着 ノズルで吸着して取り出したのちに回路基板上まで移送して装着する実装へヅドと、 前記吸着ノズルが吸着保持した電子部品を前記回路基板上まで移送する過程におい て、 電子部品を画像認識して電子部品の前記吸着ノズルに対するずれ量を算出する ずれ量算出手段と、 前記算出されたずれ量に基づいて前記吸着ノズルに吸着中の電 子部品を回路基板に支障無く実装することが可能であるか否かを判別する実装有無 判別手段とを備え、 前記実装有無判別手段が支障無しと判別した電子部品を前記回 路基板に実装するように構成されている。 Also, the electronic component mounting apparatus of the present invention includes a mounting head for picking up and taking out an electronic component supplied from a component supply unit by a suction nozzle, and then transferring the electronic component to a circuit board for mounting. In the process of transferring the electronic component held by suction onto the circuit board, the electronic component is image-recognized and a shift amount of the electronic component with respect to the suction nozzle is calculated. During the suction by the suction nozzle Mounting presence / absence determining means for determining whether or not the child component can be mounted on the circuit board without any trouble, and mounting the electronic component on the circuit board determined by the mounting presence / absence determining means to have no trouble. It is configured as follows.
この電子部品実装装置では、 電子部品の吸着ノズルに対するずれ量に基づいて吸 着ノズルに吸着中の電子部品を回路基板に支障無く実装することが可能であるか否 かを判別する実装有無判別手段を設けたことにより、 本発明の電子部品の実装方法 を忠実に具現化することができ、 その実装方法の効果を確実に得ることができる。 また、 既存の電子部品実装装置が具備している部品認識装置が算出する電子部品の 吸着ノズルに対するずれ量を利用しているので、 安価に構成することができる。 図面の簡単な説明  In this electronic component mounting apparatus, mounting presence / absence determining means for determining whether or not it is possible to mount the electronic component being sucked on the suction nozzle on the circuit board without any trouble based on the amount of displacement of the electronic component with respect to the suction nozzle. With this arrangement, the electronic component mounting method of the present invention can be faithfully embodied, and the effect of the mounting method can be reliably obtained. In addition, since the shift amount of the electronic component with respect to the suction nozzle calculated by the component recognition device included in the existing electronic component mounting device is used, the configuration can be made at low cost. BRIEF DESCRIPTION OF THE FIGURES
図 1は本発明の電子部品の実装方法を具現化するための電子部品実装装置の要部 構成を示すプロック構成図であり、  FIG. 1 is a block diagram showing a main configuration of an electronic component mounting apparatus for embodying the electronic component mounting method of the present invention.
図 2は本発明の第 1の実施の形態に係る電子部品の実装方法の制御処理を示すフ 口一チャートであり、  FIG. 2 is a flow chart illustrating a control process of the electronic component mounting method according to the first embodiment of the present invention.
図 3は同上の実装方法の説明図であり、  Fig. 3 is an explanatory diagram of the mounting method described above.
図 4は本発明の第 2の実施の形態に係る電子部品の実装方法の制御処理を示すフ 口一チャートであり、  FIG. 4 is a flow chart showing a control process of the electronic component mounting method according to the second embodiment of the present invention.
図 5は本発明の第 3の実施の形態に係る電子部品の実装方法の制御処理を示すフ 口—チャートであり、 図 6はロー夕リ方式の実装へッドを備えた電子部品実装装置を示す概略平面図で あり、  FIG. 5 is a flowchart illustrating a control process of an electronic component mounting method according to a third embodiment of the present invention, and FIG. 6 is an electronic component mounting apparatus including a low-profile mounting head. FIG. 4 is a schematic plan view showing
図 7は同上電子部品実装装置における部品認識装置により得られた認識画像を模 式的に示した説明図であり、  FIG. 7 is an explanatory diagram schematically showing a recognition image obtained by the component recognition device in the electronic component mounting apparatus,
図 8は従来の電子部品の実装方法による不都合の発生状態を示す側面図である。 発明を実施するための最良の形態 FIG. 8 is a side view showing a state of occurrence of inconvenience caused by a conventional electronic component mounting method. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の好ましい実施の形態について図面を参照しながら詳細に説明する 図 1は、 本発明の電子部品の実装方法を具現化するための電子部品実装装置の要部 構成を簡略化して示したブロック構成図である。 この電子部品実装装置は、 電子部 品実装機構部 2 0と制御部 2 1とを備えて構成されており、 電子部品実装機構部 2 0は、 下端部に吸着ノズル 7を有する複数個 ( 1個のみ図示) のノズルユニット 1 9が回転ドラム 8の周囲の同心円上に等間隔に配設されてなるロー夕リ方式の実装 ヘッド 9と、 歯車機構 2 2を介して実装へッド 9を回転制御する駆動源の制御モー 夕 2 3とを備えて構成されている。  Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 shows a simplified configuration of a main part of an electronic component mounting apparatus for realizing a method of mounting an electronic component of the present invention. FIG. The electronic component mounting apparatus includes an electronic component mounting mechanism 20 and a controller 21. The electronic component mounting mechanism 20 includes a plurality of (1) having suction nozzles 7 at the lower end. The nozzle unit 19 is mounted on a concentric circle around the rotating drum 8 at equal intervals. The mounting head 9 is mounted via a gear mechanism 22 and a mounting head 9 is mounted. It is configured to include a control mode 23 of a drive source for controlling rotation.
一方、 制御部 2 1は、 図 6の第 3ステ一シヨン S T 3において部品認識装置 1 1 の認識カメラが撮像した画像デ一夕に基づいて吸着ノズル 7の中央部に対する電子 部品 1 8の中央部のずれ量を算出するずれ量算出手段 2 4と、 このずれ量算出手段 2 4が算出したずれ量に基づいて吸着ノズル 7が吸着保持している電子部品 1 8を 回路基板 1 0に実装することが可能か否かを判別する実装有無判別手段 2 7とを備 えて構成されている。 ずれ量算出手段 2 4は、 既存の電子部品実装装置が具備して いる部品認識装置 1 1を兼用できるので、 安価に構成できる。  On the other hand, in the third step ST3 of FIG. 6, the control unit 21 determines the center of the electronic component 18 with respect to the center of the suction nozzle 7 based on the image data captured by the recognition camera of the component recognition device 11. A shift amount calculating means 24 for calculating the shift amount of the part, and an electronic component 18 which is held by the suction nozzle 7 based on the shift amount calculated by the shift amount calculating means 24 are mounted on the circuit board 10. Mounting presence / absence determining means 27 for determining whether or not the mounting is possible. The displacement amount calculating means 24 can be used inexpensively because it can also serve as the component recognition device 11 provided in the existing electronic component mounting apparatus.
つぎに、 第 1の実施の形態に係る電子部品の実装方法の制御処理を示す図 2のフ 口一チャートについて、 図 3の説明図を参照しながら説明する。 吸着ノズル 7が図 6の第 1ステーション S T 1で電子部品 1 8を吸着保持したのちに第 3ステ一ショ ン S T 3まで移送されたときに、 ずれ量算出手段 2 4は、 部品認識装置 1 1の認識 カメラが電子部品 1 8を撮像した画像データに基づいて電子部品 1 8を画像認識す る (ステップ S 1 ) 。 続いて、 ずれ量算出手段 2 4は、 上述の認識結果に基づいて、 図 7に示したように、 吸着ノズル 7に吸着保持されている電子部品 1 8の画像 1 Ί の中央部 1 7 aの位置座標 (X ! , y , ) を算出する (ステップ S 2 ) 。 なお、 吸 着ノズル 7の中央部の位置座標 (x, y ) は、 予め吸着ノズル 7毎に認識してずれ 量算出手段 2 4に登録されている。 さらに、 ずれ量算出手段 2 4は、 (X— X , ) および (y— の演算を行って、 図 7に示したように、 吸着ノズル 7の画像 1 4の中央部 14 aの位置座標 (X, y) に対する電子部品 18の画像 17の中央部 17 aの位置座標 (X, , y, ) のずれ量 (Δχ, Ay) を算出する (ステップ S 3) o Next, a flow chart of FIG. 2 showing a control process of a mounting method of an electronic component according to the first embodiment will be described with reference to an explanatory diagram of FIG. When the suction nozzle 7 sucks and holds the electronic component 18 at the first station ST 1 in FIG. 6 and then transfers the electronic component 18 to the third station ST 3, the shift amount calculating means 24 uses the component recognition device 1. (1) Recognition The camera performs image recognition of the electronic component 18 based on the image data obtained by capturing the electronic component 18 (step S 1). Subsequently, based on the recognition result described above, the shift amount calculating means 24 calculates the central part 17 a of the image 1 中央 of the electronic component 18 held by the suction nozzle 7 as shown in FIG. The position coordinates (X !, y,) are calculated (step S2). The position coordinates (x, y) of the central portion of the suction nozzle 7 are recognized in advance for each suction nozzle 7 and registered in the shift amount calculating means 24. Further, the shift amount calculating means 24 calculates (X-X,) and (y-) to obtain the image 1 of the suction nozzle 7 as shown in FIG. The shift amount (Δ (, Ay) of the position coordinates (X,, y,) of the center part 17 a of the image 17 of the electronic component 18 with respect to the position coordinates (X, y) of the center part 14 a of step 4 is calculated (step S 3) o
つぎに、 実装有無判別手段 27は、 上述のずれ量算出手段 24が算出したずれ量 (Δχ, Ay) と、 図 3に示す回路基板 10における次に電子部品を実装すべき実 装位置 28の中央部の座標 (Xl s Y, ) と、 吸着ノズル 7の先端の吸着口の面積 とから、 吸着中の電子部品 18を実装するときの吸着ノズル 7が近接対向する回路 基板 10の範囲 29を求める (ステップ S 4) 。 さらに、 実装有無判別手段 27は、 吸着ノズル 7に吸着中の電子部品 18の実装位置 28に隣接する箇所に既に実装済 みの電子部品 18の実装範囲 30を、 その中央部の位置座標 (Χ2 , Y2) に基づき 求める (ステップ S 5)。 Next, the mounting presence / absence determining means 27 determines the shift amount (Δχ, Ay) calculated by the shift amount calculating means 24 and the mounting position 28 on the circuit board 10 shown in FIG. 3 where the next electronic component is to be mounted. From the coordinates (X ls Y,) at the center and the area of the suction port at the tip of the suction nozzle 7, the area 29 of the circuit board 10 to which the suction nozzle 7 closely faces when mounting the electronic component 18 being suctioned is determined. (Step S4). Further, the mounting presence / absence determining means 27 determines the mounting range 30 of the electronic component 18 already mounted at a position adjacent to the mounting position 28 of the electronic component 18 being suctioned by the suction nozzle 7 by the position coordinates (Χ 2 , Y 2 ) (Step S5).
続いて、 実装有無判別手段 27は、 吸着ノズル 7が近接対向する回路基板 10の 範囲 29と実装済みの電子部品 18の実装範囲 30とを比較対照して (ステップ S 6) 、 両範囲 29, 30の一部が重なるか否か、 つまり吸着ノズル 7が実装動作時 に実装済み電子部品 18に接触するか否かを判別する (ステップ S 7) 。 接触しな いと判別した場合には、 吸着ノズル 7が図 6の第 6ステーション S Τ 6まで移動し たときに、 吸着ノズル 7に吸着保持している電子部品 18を回路基板 10に実装す るよう処理する (ステップ S 8) 。 一方、 接触すると判別した場合には、 吸着ノズ ル 7が第 6ステーション ST 6まで移動したときに、 ノズルュニット 19の上下動 を中止して、 吸着ノズル 7が電子部品 18を吸着保持したまま以降のステーション ST7〜ST 10に向け移送して、 所定箇所で吸着ノズル 7が電子部品 18に対す る吸着を解除して、 その電子部品 18を廃棄する。 これにより、 実装動作時に吸着 ノズル 7が実装済みの電子部品 18に対し接触して損傷を与えるのを確実に防止す ることができ、 生産された回路基板 10に高い品質を確保できる。  Subsequently, the mounting presence / absence determining means 27 compares and contrasts the range 29 of the circuit board 10 where the suction nozzle 7 is close to and opposes with the mounting range 30 of the mounted electronic component 18 (step S6). It is determined whether or not some of the 30 overlap, that is, whether or not the suction nozzle 7 contacts the mounted electronic component 18 during the mounting operation (step S7). If it is determined that they do not contact, when the suction nozzle 7 moves to the sixth station S-6 in FIG. 6, the electronic component 18 held by the suction nozzle 7 is mounted on the circuit board 10. (Step S8). On the other hand, if the suction nozzle 7 is determined to be in contact, when the suction nozzle 7 moves to the sixth station ST 6, the vertical movement of the nozzle unit 19 is stopped, and the suction nozzle 7 holds the electronic component 18 by suction and thereafter. It is transferred to the stations ST7 to ST10, and the suction nozzle 7 releases the suction to the electronic component 18 at a predetermined position, and the electronic component 18 is discarded. Thereby, it is possible to reliably prevent the suction nozzle 7 from contacting and damaging the mounted electronic component 18 during the mounting operation, and to ensure high quality of the produced circuit board 10.
図 4は、 本発明の第 2の実施の形態に係る電子部品の実装方法の制御処理を示す フローチャートであり、 この実装方法について説明する。 電子部品 18を吸着保持 した吸着ノズル 7が第 3ステーション S T 3まで移送されたときに、 ずれ量算出手 段 24は、 部品認識装置 1 1の画像データに基づいて電子部品 18を画像認識する (ステップ S 1 1) 。 続いて、 ずれ量算出手段 24は、 上述の認識結果に基づいて、 吸着ノズル 7に吸着保持されている電子部品 18の中央部の位置座標 (Xl , y , ) を算出する (ステップ S 12) 。 さらに、 ずれ量算出手段 24は、 (X— X , ) および (y— ) の演算を行って、 吸着ノズル 7の中央部の位置座標 (X, y) に対する電子部品 18の中央部の位置座標 (Xl , ) のずれ量 (Δχ, Δ y) を算出する (ステップ S 13) 。 FIG. 4 is a flowchart illustrating a control process of a mounting method of an electronic component according to the second embodiment of the present invention, and the mounting method will be described. When the suction nozzle 7 holding the electronic component 18 by suction is transferred to the third station ST3, a method for calculating a deviation amount is performed. The stage 24 recognizes the image of the electronic component 18 based on the image data of the component recognition device 11 (step S11). Subsequently, the shift amount calculating means 24 calculates the position coordinates ( Xl , y,) of the center of the electronic component 18 sucked and held by the suction nozzle 7 based on the above-described recognition result (step S12 ). . Further, the shift amount calculating means 24 calculates (X—X,) and (y—) to calculate the position coordinates of the center of the electronic component 18 with respect to the position coordinates (X, y) of the center of the suction nozzle 7. The shift amount (Δχ, Δy) of ( Xl ,) is calculated (step S13).
つぎに、 実装有無判別手段 27は、 上述のずれ量算出手段 24が算出したずれ量 (厶 x, Ay) と、 回路基板 10における次に電子部品を実装すべき実装位置 28 の中央部の座標 (X, , Y, ) と、 吸着ノズル 7の先端の吸着口の面積とから、 吸 着中の電子部品 18を実装するときの吸着ノズル 7が近接対向する回路基板 10の 範囲 29を求める (ステップ S 14) 。 さらに、 実装有無判別手段 27は、 吸着ノ ズル 7に吸着中の電子部品 18の実装位置 28に隣接する箇所に既に実装済みの電 子部品 18の実装範囲 30を、 その中央部の位置座標 (X2 , Y2) に基づき求める (ステップ S 15) 。 Next, the mounting presence / absence determining means 27 calculates the displacement (mm x, Ay) calculated by the above-described displacement calculating means 24 and the coordinates of the center of the mounting position 28 on the circuit board 10 where the next electronic component is to be mounted. From (X,, Y,) and the area of the suction port at the tip of the suction nozzle 7, a range 29 of the circuit board 10 where the suction nozzle 7 is in close proximity when mounting the electronic component 18 being sucked is obtained ( Step S14). Further, the mounting presence / absence determining means 27 determines the mounting range 30 of the electronic component 18 already mounted at a location adjacent to the mounting position 28 of the electronic component 18 being sucked by the suction nozzle 7 by using the position coordinates ( X 2 , Y 2 ) (step S15).
続いて、 実装有無判別手段 27は、 吸着ノズル 7が回路基板 10に近接対向する 範囲 29と実装済みの電子部品 18の実装範囲 30とを比較対照して (ステップ S 16) 、 両範囲 29、 30の一部が重なるか否か、 つまり吸着ノズル 7が実装動作 時に実装済み電子部品 18に接触するか否かを判別する (ステップ S 17) 。 接触 しないと判別した場合には、 吸着ノズル 7が第 6ステーション ST 6まで移動した ときに、 吸着ノズル 7に吸着保持している電子部品 18を回路基板 10に実装する よう処理する (ステップ S 18) 。 以上の制御処理は第 1の実施の形態と同様であ る  Subsequently, the mounting presence / absence determining means 27 compares and contrasts the area 29 where the suction nozzle 7 is in close proximity to the circuit board 10 with the mounting area 30 of the mounted electronic component 18 (step S16). It is determined whether or not some of the 30 overlap, that is, whether or not the suction nozzle 7 contacts the mounted electronic component 18 during the mounting operation (step S17). If it is determined that there is no contact, when the suction nozzle 7 moves to the sixth station ST6, processing is performed so that the electronic component 18 suction-held by the suction nozzle 7 is mounted on the circuit board 10 (step S18). ). The above control processing is the same as in the first embodiment.
一方、 接触すると判別 (ステップ S 17) した場合には、 吸着ノズル 7に吸着中 の電子部品 18が極性を有する種類のものであるか否かを判別する (ステップ S 1 9) 。 極性の無い電子部品 18であると判別した場合には、 この電子部品 18を向 きを反転させた状態として実装することが可能であるから、 ずれ量算出手段 24が 算出したずれ量 (Δ χ, A y ) の 1 8 0 ° 回転させたと仮定した状態でのずれ量 (—厶 χ, - Δ γ ) と、 回路基板 1 0における次に電子部品を実装すべき実装位置 2 8の中央部の座標 (Xい Υ , ) と、 吸着ノズル 7の先端の吸着口の面積とから、 吸着中の電子部品 1 8を実装するときの吸着ノズル 7が近接対向する回路基板 1 0 の範囲を再度求める (ステップ S 2 0 ) 。 On the other hand, if it is determined that the electronic component 18 comes into contact (step S17), it is determined whether the electronic component 18 being sucked by the suction nozzle 7 is of a type having polarity (step S19). If it is determined that the electronic component 18 has no polarity, it is possible to mount the electronic component 18 in a state where the direction is reversed. The calculated deviation (Δ χ, A y) is assumed to have been rotated 180 °, and the deviation (量, Δγ) should be mounted next to the electronic component on the circuit board 10. Based on the coordinates (XΥ,) at the center of the mounting position 28 and the area of the suction port at the tip of the suction nozzle 7, a circuit in which the suction nozzle 7 is closely opposed when mounting the electronic component 18 being suctioned The range of the substrate 10 is obtained again (step S20).
つぎに、 実装有無判別手段 2 7は、 上述のようにして求めた吸着ノズル 7が近接 対向する回路基板 1 0の範囲と実装済みの電子部品 1 8の実装範囲 3 0とを比較対 照して (ステップ S 2 1 ) 、 この両範囲の一部が重なるか否かによって吸着ノズル 7が実装動作時に実装済み電子部品 1 8に接触するか否かを判別する (ステップ S 2 2 ) 。 接触しないと判別した場合には、 吸着ノズル 7を 1 8 0 ° 回転させて電子 部品 1 8の位置を反転 (ステップ S 2 3 ) させたのち、 吸着ノズル 7が第 6ステ一 シヨン S T 6まで移動したときに、 吸着ノズル 7に吸着保持している電子部品 1 8 を回路基板 1 0に実装するよう処理する (ステップ S 1 8 ) 。 一方、 接触すると判 別した場合並びにステップ S 1 9で極性の有る電子部品 1 8であると判別した場合 には、 吸着ノズル 7が第 6ステーション S Τ 6まで移動したときに、 ノズルュニッ ト 1 9の上下動を中止して、 吸着ノズル 7が電子部品 1 8を吸着保持したまま以降 のステーション S T 7〜S T 1 0に向け移送して、 所定箇所で吸着ノズル 7が電子 部品 1 8に対する吸着を解除して、 その電子部品 1 8を廃棄するよう処理する (ス テヅプ S 2 4 ) 。  Next, the mounting presence / absence determining means 27 compares and compares the range of the circuit board 10 on which the suction nozzle 7 obtained as described above is opposed to and the mounting range 30 of the mounted electronic component 18. Then (step S21), it is determined whether or not the suction nozzle 7 contacts the mounted electronic component 18 during the mounting operation based on whether or not a part of the two ranges overlap (step S22). If it is determined that no contact occurs, the position of the electronic component 18 is inverted by rotating the suction nozzle 7 by 180 ° (step S23), and then the suction nozzle 7 is moved to the sixth station ST6. When the electronic component 18 is moved, the electronic component 18 held by the suction nozzle 7 is processed to be mounted on the circuit board 10 (step S 18). On the other hand, if it is determined that the electronic component has a polarity, or if it is determined in step S 19 that the electronic component 18 has polarity, when the suction nozzle 7 moves to the sixth station SΤ6, the nozzle unit 19 The suction nozzle 7 holds the electronic component 18 while sucking and holding it, and then transfers it to the subsequent stations ST 7 to ST 10 so that the suction nozzle 7 sucks the electronic component 18 at a predetermined location. The electronic component 18 is released and disposed so as to be discarded (step S24).
上述のように電子部品の実装を制御処理することにより、 第 1の実施の形態と同 様に、 実装動作時に吸着ノズル 7が実装済みの電子部品 1 8に接触して損傷を与え るのを確実に防止することができるのに加えて、 極性の無い電子部品 1 8を反転さ せて実装すると仮定したときに吸着ノズル 7が隣接する実装済みの電子部品 1 8に 接触しない場合には、 電子部品 1 8を 1 8 0。 回転させたのちに実装するので、 廃 棄する電子部品 1 8の数を極力減少させてコスト低減を図ることができる。  By controlling the mounting of the electronic components as described above, it is possible to prevent the suction nozzle 7 from contacting and damaging the mounted electronic components 18 during the mounting operation, as in the first embodiment. In addition to the reliable prevention, if the suction nozzle 7 does not contact the adjacent mounted electronic component 18 when it is assumed that the non-polar electronic component 18 is mounted upside down, Electronic components 18 to 180. Since the components are mounted after being rotated, the number of electronic components 18 to be discarded can be reduced as much as possible to reduce costs.
図 5は本発明の第 3の実施の形態に係る電子部品の実装方法の制御処理を示すフ ローチャートであり、 この実装方法について説明する。 吸着ノズル 7が第 1ステ一 シヨン S T 1で電子部品 18を吸着保持したのちに第 3ステーション ST 3まで移 送されたときに、 ずれ量算出手段 24は、 部品認識装置 1 1が認識カメラで電子部 品 1 8を撮像した画像デ一夕に基づいて電子部品 1 8を画像認識する (ステップ S 3 1) 。 続いて、 ずれ量算出手段 24は、 上述の認識結果に基づいて、 吸着ノズル 7に吸着保持されている電子部品 18の中央部の位置座標 (χ,, y, ) を算出す る (ステップ S 32) 。 さらに、 ずれ量算出手段 24は、 (X— X, ) および (y - y, ) の演算を行って、 吸着ノズル 7の中央部の位置座標 (X, y) に対する電 子部品 18の中央部の位置座標 (x,, y, ) のずれ量 (Δχ, Ay) を算出する (ステップ S 33) 。 FIG. 5 is a flowchart showing a control process of a mounting method of an electronic component according to the third embodiment of the present invention. This mounting method will be described. Suction nozzle 7 is the first stage When the electronic component 18 was sucked and held by the station ST1, and then transferred to the third station ST3, the shift amount calculating means 24 used the component recognition device 11 to take an image of the electronic component 18 with the recognition camera. The electronic component 18 is image-recognized based on the image data (step S31). Subsequently, the shift amount calculating means 24 calculates the position coordinates (χ ,, y,) of the central part of the electronic component 18 sucked and held by the suction nozzle 7 based on the above recognition result (Step S). 32). Further, the shift amount calculating means 24 calculates (X−X,) and (y−y,), and calculates the position of the center of the electronic component 18 with respect to the position coordinates (X, y) of the center of the suction nozzle 7. The deviation amount (Δχ, Ay) of the position coordinates (x, y,) is calculated (step S33).
続いて、 実装有無判別手段 27は、 上述のずれ量算出手段 24が算出したずれ量 (Δχ, Ay) を予め登録されている規制値と比較対照して (ステップ S 34)、 ずれ量 (Δχ, Ay) が規制値よりも小さいか否かを判別する (ステップ S 35)。 規制値よりも小さいと判別した場合には、 吸着ノズル 7が第 6ステーション S T 6 まで移動したときに、 吸着ノズル 7に吸着保持している電子部品 18を回路基板 1 0に実装するよう処理する (ステップ S 36) 。 一方、 規制値よりも大きいと判別 した場合には、 吸着ノズル 7が第 6ステーション ST 6まで移動したときに、 ノズ ルュニット 19の上下動を中止して、 吸着ノズル 7が電子部品 18を吸着保持した まま以降のステーション ST 7〜ST 1 0に向け移送して、 所定箇所で吸着ノズル 7が電子部品 18に対する吸着を解除して、 その電子部品 18を廃棄する (ステツ プ S 37) 。 これにより、 実装動作時に吸着ノズル 7が実装済みの電子部品 18に 接触して損傷を与えるのを確実に防止することができ、 生産された回路基板 10に 高い品質を確保できるのに加えて、 実装方法の制御処理を簡略化できる利点がある。 産業上の利用可能性  Subsequently, the mounting presence / absence determining means 27 compares the deviation amount (Δχ, Ay) calculated by the above-mentioned deviation amount calculating means 24 with a pre-registered regulation value (step S34), and calculates the deviation amount (Δχ , Ay) is smaller than the regulation value (step S35). If the suction nozzle 7 is determined to be smaller than the regulation value, when the suction nozzle 7 moves to the sixth station ST 6, processing is performed so that the electronic component 18 suction-held by the suction nozzle 7 is mounted on the circuit board 10. (Step S36). On the other hand, if the suction nozzle 7 is determined to be larger than the regulation value, the vertical movement of the nozzle unit 19 is stopped when the suction nozzle 7 moves to the sixth station ST6, and the suction nozzle 7 holds the electronic component 18 by suction. The suction nozzle 7 releases the suction to the electronic component 18 at a predetermined location at a predetermined position, and discards the electronic component 18 (step S37). As a result, it is possible to reliably prevent the suction nozzle 7 from contacting and damaging the mounted electronic components 18 during the mounting operation, and in addition to ensuring high quality of the produced circuit board 10, There is an advantage that control processing of the mounting method can be simplified. Industrial applicability
以上のように、 本発明の電子部品の実装方法によれば、 電子部品の吸着ノズルに 対するずれ量が、 実装動作時に吸着ノズルが回路基板に支障無く近接できる程度で ある場合には、 吸着ノズルに吸着中の電子部品を回路基板に実装するようにしたの で、 電子部品を高密度に実装した回路基板に高い品質を確保できる。 また、 本発明の電子部品実装装置によれば、 電子部品の吸着ノズルに対するずれ 量に基づいて吸着ノズルに吸着中の電子部品を回路基板に支障無く実装することが 可能であるか否かの可否を判別する実装有無判別手段を設けているので、 本発明の 電子部品の実装方法を忠実に具現化することができ、 その実装方法の効果を確実に 得ることができる。 従って本発明は、 電子部品の高密度な実装と、 電子部品の損傷 による回路基板の品質低下の防止を両立する上で有用である。 As described above, according to the electronic component mounting method of the present invention, when the amount of displacement of the electronic component with respect to the suction nozzle is such that the suction nozzle can approach the circuit board without any trouble during the mounting operation, the suction nozzle The electronic components that are being picked up are mounted on the circuit board. Thus, high quality can be ensured for a circuit board on which electronic components are mounted at high density. Further, according to the electronic component mounting apparatus of the present invention, it is determined whether or not it is possible to mount the electronic component being sucked to the suction nozzle on the circuit board without any trouble based on the amount of displacement of the electronic component with respect to the suction nozzle. Is provided, the mounting method of the electronic component of the present invention can be faithfully embodied, and the effect of the mounting method can be reliably obtained. Therefore, the present invention is useful for achieving both high-density mounting of electronic components and prevention of deterioration in circuit board quality due to damage to the electronic components.

Claims

請 求 の 範 囲 The scope of the claims
1. 部品供給部 (1) より供給された電子部品 (18) を吸着ノズル (7) で吸着して取り出したのちに回路基板 (10)上に移送する過程において、 電子部 品 (18) の前記吸着ノズル (7) に対するずれ量を算出し、 1. In the process of picking up the electronic component (18) supplied from the component supply section (1) by the suction nozzle (7), taking out the component, and transferring it to the circuit board (10), the electronic component (18) Calculating the amount of deviation from the suction nozzle (7),
前記吸着ノズル (7) に吸着中の電子部品 (18) を前記回路基板 (10) に支 障無く実装することが可能であるか否かの可否を、 前記ずれ量に基づいて判別し、 その判別結果が可である電子部品 (18) を回路基板 (10) に実装するように したことを特徴とする電子部品の実装方法。  Whether the electronic component (18) being suctioned to the suction nozzle (7) can be mounted on the circuit board (10) without any trouble is determined based on the displacement amount. A method of mounting an electronic component, comprising mounting an electronic component (18) whose determination result is acceptable on a circuit board (10).
2. 電子部品 (18) の吸着ノズル (7) に対するずれ量に基づいて、 前記 吸着ノズル (7) が吸着中の電子部品 (18) を回路基板 (10) に実装するとき に前記吸着ノズル (7) が近接対向する前記回路基板 (10) の範囲 (29) を求 め、  2. Based on the amount of displacement of the electronic component (18) with respect to the suction nozzle (7), when mounting the electronic component (18) being suctioned by the suction nozzle (7) on the circuit board (10), the suction nozzle ( 7) determine the range (29) of the circuit board (10) in which
前記求めた範囲 (29) 力 前記回路基板 (10) における前記吸着ノズル (7) に吸着中の電子部品 (18) を実装する位置の隣接箇所に実装済みの電子部 品 (18) と重ならないか否かに基づいて、 吸着中の電子部品 (18) を回路基板 (10) に支障無く実装することが可能であるか否かの可否を判別し、  The determined range (29) Force does not overlap with the electronic component (18) mounted on the circuit board (10) adjacent to the position where the electronic component (18) being sucked by the suction nozzle (7) is mounted. Based on whether or not it is possible, it is determined whether or not the electronic component (18) being sucked can be mounted on the circuit board (10) without any trouble.
重ならないと判別した電子部品 (18) を前記回路基板 (10) に実装するよう にした請求項 1に記載の電子部品の実装方法。  The electronic component mounting method according to claim 1, wherein the electronic component (18) determined not to overlap is mounted on the circuit board (10).
3. 吸着ノズル ( 7 ) が吸着中の電子部品 (18) を回路基板 (10) に実 装するときに前記吸着ノズル (7) が近接対向する前記回路基板 (10) の範囲 (29) が、 回路基板 (10) の実装すべき位置の隣接箇所に実装済みの電子部品 (18) と重なると判別したときに、 前記吸着ノズル (7) に吸着中の電子部品 (18) が極性を有しないものである場合には、 180° 回転させたと仮定した電 子部品 (18) の前記吸着ノズル (7) に対するずれ量に基づいて、 前記吸着ノズ ル (7) が吸着中の電子部品 (18) を回路基板 (10) に実装するときに前記吸 着ノズル (7) が近接対向する前記回路基板 (10) の範囲を求め、 前記求めた範囲が、 前記回路基板 (10) における前記吸着ノズル (7) に吸着 中の電子部品 (18) を実装する位置の隣接箇所に実装済みの電子部品 (18) と 重ならないか否かに基づいて前記吸着ノズル (7) に吸着中の電子部品 (18) を 回路基板 (10) に支障無く実装することが可能であるか否かの可否を判別し、 その判別結果が可である電子部品 (18) を 180° 回転させたのちに回路基板 (10) に実装するようにした請求項 2に記載の電子部品の実装方法。 3. When mounting the electronic component (18) on the circuit board (10), which is being sucked by the suction nozzle (7), the area (29) of the circuit board (10) where the suction nozzle (7) is in close proximity is set. When it is determined that the electronic component (18) already mounted on the position adjacent to the mounting position of the circuit board (10) overlaps with the electronic component (18), the electronic component (18) being suctioned by the suction nozzle (7) has a polarity. If it is determined that the electronic component (18) has been rotated by 180 °, the electronic component (18) that is being suctioned by the suction nozzle (7) is determined based on the amount of deviation of the electronic component (18) from the suction nozzle (7). ) Is mounted on the circuit board (10), and the area of the circuit board (10) where the suction nozzle (7) is in close proximity to the circuit board (10) is determined. Whether the obtained range does not overlap with the electronic component (18) mounted on the circuit board (10) adjacent to the position where the electronic component (18) being sucked by the suction nozzle (7) is mounted. It is determined whether or not it is possible to mount the electronic component (18) being sucked on the suction nozzle (7) on the circuit board (10) without any trouble based on the above, and the determination result is possible. 3. The electronic component mounting method according to claim 2, wherein the electronic component (18) is rotated by 180 ° and then mounted on the circuit board (10).
4. 電子部品 (18) の吸着ノズル (7) に対するずれ量が予め設定した規 制値よりも小さいか否かに基づいて吸着中の電子部品 (18) を回路基板 (10) に支障無く実装することが可能であるか否かの可否を判別し、  4. Mount the electronic component (18) being sucked on the circuit board (10) without any trouble, based on whether the deviation of the electronic component (18) from the suction nozzle (7) is smaller than a preset regulation value. Determine whether it is possible to
判別結果が可である電子部品 (18) を前記回路基板 (10) に実装するように した請求項 1に記載の電子部品の実装方法。  The electronic component mounting method according to claim 1, wherein an electronic component (18) whose determination result is possible is mounted on the circuit board (10).
5. 部品供給部 (1) より供給された電子部品 (18) を吸着ノズル (7) で吸着して取り出したのちに回路基板 (10) 上まで移送して装着する実装ヘッド 5. A mounting head that picks up the electronic component (18) supplied from the component supply section (1) by the suction nozzle (7), removes it, and then transfers it to the circuit board (10) for mounting.
(9) と、 (9) and
前記吸着ノズル (7) が吸着保持した電子部品 (18) を前記回路基板 (10) 上まで移送する過程において、 電子部品 (18) を画像認識して電子部品 (18) の前記吸着ノズル (7) に対するずれ量を算出するずれ量算出手段 (24) と、 前記算出されたずれ量に基づいて前記吸着ノズル (7) に吸着中の電子部品 (1 8) を回路基板 (10) に支障無く実装することが可能であるか否かの可否を判別 する実装有無判別手段 (27) とを備え、  In the process of transferring the electronic component (18) sucked and held by the suction nozzle (7) onto the circuit board (10), the electronic component (18) is image-recognized and the suction nozzle (7) of the electronic component (18) is recognized. And an electronic component (18) being sucked by the suction nozzle (7) on the circuit board (10) without any trouble based on the calculated shift amount. Mounting presence / absence determining means (27) for determining whether or not mounting is possible;
前記実装有無判別手段 (27) が重ならないと判別した電子部品 (18) を前記 回路基板 (10) に実装するように構成したことを特徴とする電子部品実装装置。  An electronic component mounting apparatus characterized in that the electronic component (18) determined by the mounting presence / absence determining means (27) to be non-overlapping is mounted on the circuit board (10).
PCT/JP2000/001983 1999-03-30 2000-03-29 Method and apparatus for mounting electronic part WO2000059282A1 (en)

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US09/937,915 US6705004B1 (en) 1999-03-30 2000-03-29 Method and apparatus for mounting electronic part
DE60027886T DE60027886T2 (en) 1999-03-30 2000-03-29 METHOD AND DEVICE FOR MOUNTING ELECTRONIC COMPONENTS
EP00912941A EP1175137B1 (en) 1999-03-30 2000-03-29 Method and apparatus for mounting an electronic component

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EP1175137A4 (en) 2004-07-28
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US6705004B1 (en) 2004-03-16
CN1205849C (en) 2005-06-08
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KR20010108421A (en) 2001-12-07
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JP3295655B2 (en) 2002-06-24
DE60027886D1 (en) 2006-06-14

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