WO2000049210A2 - A ring spinning and twisting machine - Google Patents
A ring spinning and twisting machine Download PDFInfo
- Publication number
- WO2000049210A2 WO2000049210A2 PCT/IN2000/000012 IN0000012W WO0049210A2 WO 2000049210 A2 WO2000049210 A2 WO 2000049210A2 IN 0000012 W IN0000012 W IN 0000012W WO 0049210 A2 WO0049210 A2 WO 0049210A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- ring
- spinning
- loading
- machine
- rollers
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/52—Ring-and-traveller arrangements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/20—Driving or stopping arrangements
- D01H1/32—Driving or stopping arrangements for complete machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H9/00—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine
- D01H9/02—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine for removing completed take-up packages and replacing by bobbins, cores, or receptacles at take-up stations; Transferring material between adjacent full and empty take-up elements
- D01H9/04—Doffing arrangements integral with spinning or twisting machines
Definitions
- This invention relates to a ring spinning and twisitng machine.
- Ring spinning and twisting machines are used for the production of short staple or long staple from roving or from sliver.
- Conventional ring spinning machine has a plurality of spindles mounted on a ring frame and the yarn produced is wound on bobbins provided on these spindles .
- BACK GROUND ART BACK GROUND ART:
- the main drive is translated to the spindle through a variating means.
- This variator means has top and bottom pulleys connected by a "V shaped belt driving medium.
- the top pulley is made up of two separate discs with adjustable means for reducing or increasing the distance between the two discs. This reduction or increase of distance between the discs results in the up or down movement of the V belt, thereby effecting a change in the driving diameter of the top and bottom pulleys causing speed variation.
- the rotational diameter of the top pulley increases and that of the bottom pulley decreases thereby causing an increase in the speed of the bottom pulley.
- the drive to the drafting system must be disengaged, the drive to the ring rail must be disengaged, power supply to the relevant machine parts must be stopped, the ring rail must be raised to the desired position, and the spindle speed must be regulated.
- the operator has to rotate the lappet assembly manually during these operations. After completion of the process of ring centering, these sequence has to be repeated and the machine reset to the desired starting position before commencing spinning operations. Manual operation of these sequences increase the downtime of the machinery leading to production losses.
- the present system is also labour intensive in nature.
- doffing cycle involves removal of full cops from spindles and placement of empty cops thereon for the next cycle of operation.
- Automatic doffing has now become common in modern textile industry. Sequence of preliminary operations required for automatic doffing are transporting the full cops removed from the spindle to the next stage of operation, bringing in the empty cops and keeping empty cops at an intermediate location for replacement.
- locking and loading are effected by a thumb means which is pneumatically actuated.
- Loading and locking means in the known top arm arrangement consists of a thumb actuated by pneumatic means having a cam joint to the handle of the top arm.
- the thumb transmits its load to the handle and when the handle is locked with the top arm, the load is transmitted to the top arm for pressing the top arm rollers against the corresponding bottom rollers.
- the top arm and the thumb are fulcrumed on a fixed bracket to enable the above loading.
- a ring coated with amorphous hydrogenated carbon which is known in the art as diamond like carbon (DLC).
- DLC is preferably coated on the ring using plasma assisted chemical vapour deposition technique.
- a deposit of about 4 urn thickness is formed on the ring surface by this technique which is operable at low temperatures.
- the ring may have an ovality of 0.1mm, roundness of 90 microns and surface roughness of S
- the width of the flange may be atleast 3.2 mm + 0.05- 0 mm and base flatness is 0.01 mm.
- Hydrogenated carbon film coating has a thickness of 2 to 3 microns and hardness of 2000 Wmk-2.
- the traveller also may be coated with the DLC using the same plasma coating process. The coating on the traveller may preferably have a thickness of 1 to 2 microns and hardness of 1000 to 1500 KV .
- Speed variation system which is controlled, programmed and net worked has been developed to overcome the aforementioned drawbacks of the existing system.
- the control and program means create automatically smooth speed curve and convert them into pulses for actuating conventional speed regulating means, thereby avoiding abrupt change in speed and hunting associated with conventional systems.
- the speed variation system for textile machines comprises variator means, control means, programme means and valve means, wherein said control means is capable of measuring and storing spindle speed of said textile machine, said programme means is capable of generating smooth speed pulse signals from the speed data supplied thereto, by said control means to actuate the valve means through pulse train for regulating said variator.
- the variator may be pneumatic variators known conventionally in the art having two pulleys connected by a "V belt drive where one of the pulleys has adjustable means for varying the rotational diameter of the " " belt.
- This pneumatic actuation may be a close loop system for receiving commands continuously from the control means for monitoring speed variation and for adjusting pulse supply for smooth control .
- the variator may consist of a cone dirve system comprising two cones arranged one above the other in the opposite direction. These cones are connected by a flat belt means having means for moving the belt through the length of the cones for changing the diameters of the drive and the driven means.
- the control means is a programable microprocessor.
- This control and the programme means are capable of storing a plurality of parameters and are designed to popy programmes between machines. This enables networking and replacement of one programme value by another. Operation of machines of any desired destination becomes possible through networking .
- the means for sequentially loading and unloading cops in a spinning machien developed by us overcomes the above discussed drawbacks and disadvantages.
- the base plate of the peg tray is designed to have atleast two elevated profiles symmetrically disposed thereon.
- the pegs are arranged to sit on these profiles so that the contact between the peg and tray is restricted to the elevated profile area of the tray thereby reducing the friction considerably.
- Plurality of perforations are introduced on the base plate of the tray to prevent congestion due to accumultion of fluff thereon during operation.
- the gripper rail of the doffer is lowered such that each of the empty cops in the tray is encapsulated by the gripping means when idle or disabled.
- the freedom of movement of the empty cops during operation is thereby restricted within the limits of the disabled or idle gripping means thereby avoiding fall or limiting the movement of the empty cops.
- the surface of the peg rail may be coated with smooth electroless nickel coating upto 5 micron thickness.
- Yet another improvement is in providing a simple bevel gear arrangement for controlling the swing in and swing out movement of the gripper arm and gripper means of the doffing device by means of level gear arrangement and linkage. This affords smooth swing-in and swing-out operation and avoids complicated and separate devices for controlling the movement .
- Programmed control means are provided for defining and calculating the different position of the gripper movements such as empty gripping position intermediate empty cop dropping position, full cop gripping position, full cop dropping position, empty cops gripping position at intermediate rail, swing-in position as well as empty cops doffing position on spindles for different spindle lift sizes. Lifting and covering of the gripper arms are also controlled and synchronised by programmed control means such as micro processor .
- the means for ring centering in a ring and twisting machine comprises program means, control means, actuator means and authentication means, said program means and control means actuating said actuator means to disengage the drafting drive and the drive to the ring rail, disconnecting power supply to suction means, raising the ring rail to the desired position and setting the spindle speed to enable ring centering and thereafter repeating the sequence to reset the machine to its original position.
- the program means may also be provided with anti- balloon control ring centering program which is operable either prior to or after ring centering.
- the program and control means may also be provided with programs for lifting and tilting the lappet for ring centering.
- Authentification means are provided for enabling only authenticated persons to operate the machine with the help of a selected password .
- control means program means and actuating means are usable in this system which may be programmed to function as desired.
- top arm assembly for a textile spinning machine having independent locking and loading means.
- This means comprises a support frame provided with a loading lever pivoted thereto. one end of said loading lever is connected to loading means, and the other end to load distribution means, and a locking means consisting of a locking lever movably connected to a locking cam fixedly mounted on said support frame.
- the subject invention discloses yet another top arm assembly intended for overcoming the drawbacks and disadvantages of the existing top arm system.
- Pressure on the bottom rollers are applied through saddles.
- Loading function is acheived by horizontally mounted modules having spring means which can be adjusted.
- Spring loading is transmitted to the saddles through pressure thumbs.
- Loading brackets pivoted to the mounting means and disposed perpendicular thereto transmit the load to the saddle provided with a set of top rollers.
- Each modular loading means is located to relate to the corresponding bottom roller.
- the mounting and loading brckets are pivoted such that the distance between the thumb and the pivoting point and the distance between the pivoting point and the distribution point is equal so that the spring load produced is equal to the load desired.
- the loading lever is pivoted to a support member and is kept rigid by engaging the locking lever with the fixed rocking cam in the support member.
- the top arm can be kept upright and unlocked by disengaging from the fixed cam and placing the lever on top of the cam.
- the top arm assembly for textile machines having modular loading means comprises a support member having a loading lever provided with atleast one horizontally disposed mounting means, each said mounting means having a spring actuated pressure thumb, an adjusting means and loading bracket terminating in a saddle and top rolelr assembly and a locking lever movably disposed on a locking cam fixed on said support member.
- Bottom rollers are also segmented such that stopping of one set of rollers would not affect the running of the other rollers on the same or opposite sides.
- Maintenance schedule also may be preprogrammed for sequentially engaging and disengaging each segment of the rollers such that during the maintenance of one set of rollers, the production and running of the other portions of the machine are not affected. The downtime is thereby reduced as much as 50%.
- Ring frames are provided with plurality of suction tubes below the bottom cylinder to suck the fibres in case of end breaks.
- suction pressure at the suction tubes drop significantly at the far end of the suction system.
- the suction efficiency is considerably improved as suction systems are provided on both ends of the machine deviced by us.
- Conventional spinning machines are provided with spindles in a row on both sides of the longitudinal section.
- the front roller of the drafting zone is arranged diagonally above the spindle.
- the drafted roving travels through the front roller and reaches the spindle through a lappet arranged in alignment with the centre of the spindle. During operation, lappet travels up and down to introduce a twist in the yarn, upto the nipping points.
- a set os interchangeable spinning boxes having at least two types of spinning boxes of different width and mounting holes are provided for modifying the spinning angle desirably.
- Mounting holes are provided at different heights for increasing/decreasing the distance between the nipping points of the front rollers and lappet. For instance, a spinning box with higher width increases the distance between the spindles on two sides of the machine and reduces the distance between the nipping point and lappet. The height between the front rollers and the leppet is increased/decreased by selecting the mounting holes.
- the side of the spinning box near the spinning rail has atleast two mounting holes or means. These spinning boxes are located between the spinning frame and an intermediate frmae has at least three mounting means. In conventional spinning machines, the roving passes between cots and aprons in the drafting zone through a condensing means.
- this invention provides programmable control means for lifting the ring rail to the desired level for traveller replacement.
- the program and control means has a warning system such as a warning light to indicate that traveller replacement is due. After such replacement, the ring rail is automatically restored to the actual position.
- air used for cooling the main motor is recycled to cool the control panels and servomotors
- the control system is programmed for periodic maintenance schedule with automatic warning and display device. Details of process parameters, downloading data and net working means are provided in the control means which is a microprocessor.
- the invention provides a ring spinning and twisting machine which comprises (1) a surface coated ring and/or traveller assembly, (2) means for automatically varying and controlling the spindle speed, (3) means for sequentially and automatically loading and unloading cops during spinning operation, (4) automatic ring centering means, (5) a top arm assembly having independent locking and loading means, said top arm assembly being provided with modular loading means, (6) the longitudinal side of a ring frame of said ring spinning machine having an intermediate frame member connected thereto through a set of interchangeable spinning boxes, the sides of said boxes adjacent to said intermediate frame member and the sides opposite thereto having at least three and two mounting means respectively, said drafting zone consisting of a set of rollers disposed diagonally above each spindle of said spinning zone, said drafting rollers being segmented into at least two separately drivable groups on either side of said ring frame, drive means and synchronising means for individually driving said segmented rollers, said ring spinning and twisting machine also being provided with control and regulating means for controlling the speed of primary and secondary
- Fig 1 is the block diagram of the speed variation system wherein the variator is the pulley drive means with a * V belt.
- Fig 2 is the block diagram showing the speed variator system having a cone drive means with a flat belt.
- the block C y stands for the cylinder to which the system S consisting of control means, programme means and valve means are connected.
- the system is actuatably connected to the pneumatic means consisting of discs D D'.
- M stands for the motor and B the belt drivably connected to the pneumatic means.
- the valve in the system may be electronically controlled to transmit pulses for actuating the pneumatic means.
- C , S, M and B represent the cylinder, the system, the motor and the belt, C and C' are the cones of the drive arranged one above the other.
- Fig 3 shows a peg which is disposable on the peg tray in figure 4.
- Peg tray is indicated by the letters PT .
- P- ⁇ and P show the projections disposed longitudinally on the base of the peg tray.
- Reference letter H shows multiple perforations provided on the base plate of the peg tray.
- Fig 5 represents a section of the peg tray to show the projections P ⁇ and P 2 .
- Fig. 6 describes the swing- in and swing-put arrangement of the cop loading and unloading means.
- GM ⁇ and GM 2 show the gripping means mounted on gripping arms represented by GA- ⁇ and GA .
- BGA represent the bevel gear assembly connected to the gripping arm through actuating link shown by reference letters AL and carryover lever shown by COL.
- the gear arrangement in coordination with the actuating link and levers ensures smooth swing-in and swing-out of the gripper arm.
- Fig 7 shows the top arm assembly in the loaded and locked position.
- the loading lever is indicated by numeral (1") and the locking lever by numeral (2).
- the support member is shown by numeral (6 .
- the fixed locking cam is shown by (3) and the locking roller for engaging and disengaging the locking lever and the loading lever is shown by numeral f4).
- Mounting brackets of the modular loading means is shown by numeral (7 " . and the adjusting means located on the spring to adjust the load is shown by numeral (8).
- the loading bracket a d saddle are shown by reference numeral (9 “ . and (12) while the pressure thumb is shown by numeral (10).
- a wear pad (10) is located between the loading bracket and the pressure thumb to avoid direct contact between them.
- the support frame is mounted on a guide tube indicated by reference numeral (5).
- the locking lever is operable independently of the loading lever.
- Fig 8 shows the top arm assembly in the loaded and locked position loading lever is shown by reference numeral 1 and is pivoted on to a support frame indicated by reference numeral 2 at any one of the multiple pivoting points shown by numeral 3.
- the support frame may consist of a top setting bracket and a bottom setting bracket.
- One end of the loading lever is connected to load distributors shown by reference numeral 4.
- Load distributors are provided with a set of top rollers.
- the other end is connected to a loading means.
- a specific embodiment of the loading means is a linear moving plunger type pressure thumb shown by reference numeral 5. Loading is effected pneumatically by inflated pressure hose 6 connected to the plunger. Bearing 7 fixed to a guide tube 8 in the plunger housing enables linear movement of the pressure thumb.
- the loading point between the pressure thumb and the loading lever is provided with wear pad rolling mechanism.
- the wear pad 9 is fixed to the pressure thumb while the freely rotating roller 10 of the mechanism is fixed to the loading lever to ensure smooth contact at a defined point.
- Reference numeral 11 indicates a pressure ledge in which the pressure thumb is rigidly positioned. The pressure ledge 11 and the pressure thumb is positioned inside the guide tube. This avoids variation due to tilting of the pressure ledge. In the loaded condition, the pressure ledge does not establish any contact with the pressure tube while, when the pressure hose is deflated, the pressure thumb does not fully rest on the pressure tube for ensuring the orientation and positioning of the pressure ledge.
- the locking means of the assembly is also mounted on the support frame 2.
- the locking lever is indicated by reference numeral 14.
- the support frame is pivoted with setting piece 12 which engages the locking lever 14 and the fixed cam 13.
- the top arm assembly may be kept in the upright position by disengaging the locking lever and positioning it on top of the fixed cam.
- the top and the bottom brackets may be engaged or disengaged by operation of the locking and loading levers.
- Fig 9 is a sectional view which shows the spinning zones on both the sides of the machine.
- the incoming roving is indicated by reference numeral (1).
- the roving is guided by means of top arm (2) to top, middle, rear and bottom rollers represented by T , M, R and B respectively.
- Suction channel is shown by numeral (3).
- Spindle indicated by reference numeral (4) is driven by tape driving means 6.
- Humeral 5 indicates mounting means for mounting the spindle 4.
- Spinning box is indicated by numeral 7.
- the intermediate frame drive shaft with the intermediate frame member are indicated by reference numerals 8 and 9 respectively .
- Fig 10 shows the circuit diagram by the control means for controlling the speed of primary and secondary traverse of the condensor.
- C represents the programmed microprocessor control unit which ie connected to V, a voltage source.
- LA is a linear actuator connected to the voltage source and S is the sensor for position sensing.
- the circuit is connected to the shaft Sh of the drive and the voltage is regulated to increase or decrease the speed of primary and secondary traverse as desired.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU54244/00A AU5424400A (en) | 1999-02-11 | 2000-02-09 | A ring spinning and twisting machine |
DE60024950T DE60024950T2 (en) | 1999-02-11 | 2000-02-09 | RING SPINNING AND SPINNING MACHINE |
AT00939035T ATE313651T1 (en) | 1999-02-11 | 2000-02-09 | RING SPINNING AND TWISTING MACHINE |
EP00939035A EP1095178B1 (en) | 1999-02-11 | 2000-02-09 | A ring spinning and twisting machine |
Applications Claiming Priority (14)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IN175/MAS/99 | 1999-02-11 | ||
IN174/MAS/99 | 1999-02-11 | ||
IN178/MAS/99 | 1999-02-11 | ||
IN176MA1999 | 1999-02-11 | ||
IN175MA1999 | 1999-02-11 | ||
IN177MA1999 | 1999-02-11 | ||
IN178MA1999 | 1999-02-11 | ||
IN176/MAS/99 | 1999-02-11 | ||
IN177/MAS/99 | 1999-02-11 | ||
IN174MA1999 | 1999-02-11 | ||
IN788/MAS/99 | 1999-08-03 | ||
IN788MA1999 | 1999-08-03 | ||
IN789MA1999 | 1999-08-03 | ||
IN789/MAS/99 | 1999-08-03 |
Publications (3)
Publication Number | Publication Date |
---|---|
WO2000049210A2 true WO2000049210A2 (en) | 2000-08-24 |
WO2000049210A3 WO2000049210A3 (en) | 2000-12-14 |
WO2000049210A9 WO2000049210A9 (en) | 2003-05-08 |
Family
ID=27563032
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IN2000/000012 WO2000049210A2 (en) | 1999-02-11 | 2000-02-09 | A ring spinning and twisting machine |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1095178B1 (en) |
AT (1) | ATE313651T1 (en) |
AU (1) | AU5424400A (en) |
CZ (1) | CZ20003681A3 (en) |
DE (1) | DE60024950T2 (en) |
ES (1) | ES2256016T3 (en) |
WO (1) | WO2000049210A2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101962831B (en) * | 2009-05-18 | 2012-10-31 | 天津工业大学 | Digital doubling and twisting tester |
CN102877164B (en) * | 2012-09-28 | 2014-04-02 | 宜宾长信线业有限责任公司 | Twisting and spooling combine |
CH709566A1 (en) * | 2014-04-28 | 2015-10-30 | Rieter Ag Maschf | Trigger assembly for a spinning machine. |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4375744A (en) * | 1979-09-28 | 1983-03-08 | Rieter Machine Works Ltd. | Apparatus for controlling the rotational speed of the spindles of a spinning preparatory machine |
US5638669A (en) * | 1994-08-13 | 1997-06-17 | Palitex Project-Company Gmbh | Method and device for manufacturing a twisted yarn by an integrated ring spinning and twisting process |
EP0861922A1 (en) * | 1997-02-24 | 1998-09-02 | Betonwerk C. Schmidt GmbH Abt. C. Hofmann - Entwicklung, Erprobung und Produktion von Textilmaschinenkomponenten | Spinning rind and traveller for a ring spinning machine |
-
2000
- 2000-02-09 DE DE60024950T patent/DE60024950T2/en not_active Expired - Fee Related
- 2000-02-09 AU AU54244/00A patent/AU5424400A/en not_active Abandoned
- 2000-02-09 ES ES00939035T patent/ES2256016T3/en not_active Expired - Lifetime
- 2000-02-09 EP EP00939035A patent/EP1095178B1/en not_active Expired - Lifetime
- 2000-02-09 AT AT00939035T patent/ATE313651T1/en not_active IP Right Cessation
- 2000-02-09 WO PCT/IN2000/000012 patent/WO2000049210A2/en not_active Application Discontinuation
- 2000-02-09 CZ CZ20003681A patent/CZ20003681A3/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4375744A (en) * | 1979-09-28 | 1983-03-08 | Rieter Machine Works Ltd. | Apparatus for controlling the rotational speed of the spindles of a spinning preparatory machine |
US5638669A (en) * | 1994-08-13 | 1997-06-17 | Palitex Project-Company Gmbh | Method and device for manufacturing a twisted yarn by an integrated ring spinning and twisting process |
EP0861922A1 (en) * | 1997-02-24 | 1998-09-02 | Betonwerk C. Schmidt GmbH Abt. C. Hofmann - Entwicklung, Erprobung und Produktion von Textilmaschinenkomponenten | Spinning rind and traveller for a ring spinning machine |
Also Published As
Publication number | Publication date |
---|---|
WO2000049210A3 (en) | 2000-12-14 |
EP1095178A2 (en) | 2001-05-02 |
CZ20003681A3 (en) | 2001-09-12 |
ATE313651T1 (en) | 2006-01-15 |
DE60024950D1 (en) | 2006-01-26 |
EP1095178B1 (en) | 2005-12-21 |
DE60024950T2 (en) | 2006-08-17 |
ES2256016T3 (en) | 2006-07-16 |
WO2000049210A9 (en) | 2003-05-08 |
AU5424400A (en) | 2000-09-04 |
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