充 电 装 置 Charging device
本发明涉及一种充电装置, 特别是一种快速交直流两用充电装 置。 The invention relates to a charging device, in particular to a fast AC / DC dual-purpose charging device.
现有技术中的充电装置, 最大的缺点是充电时间太长, 一般为 The biggest disadvantage of the charging devices in the prior art is that the charging time is too long.
5 ~ 12小时, 从而大大地影响了充电效率, 其次, 在低温状态下 (如 0。C以下) 就无法充电, 第三、 若用大功率充电器对电池充电以缩短 充电时间时, 将导致电池发热, 第四、 对已钝化的电池无法消除钝 化。 5 to 12 hours, which greatly affects the charging efficiency. Second, it cannot be charged at low temperatures (such as below 0 ° C). Third, if the battery is charged with a high-power charger to shorten the charging time, it will result in The battery is hot. Fourth, passivation cannot be eliminated for a passivated battery.
本发明的目的在于克服现有技术中的上述缺点而设计一种快速 充电装置。 The purpose of the present invention is to overcome the above disadvantages in the prior art and design a fast charging device.
本发明提出了一种充电装置, 其特征在于它包括整流器、 交流断路 器、 高频逆变器、 高频变压整流器、 充电检测器、 温度检测器、 模糊 控制器以及 PID调节器; 其中: The present invention provides a charging device, which is characterized in that it includes a rectifier, an AC circuit breaker, a high-frequency inverter, a high-frequency transformer rectifier, a charging detector, a temperature detector, a fuzzy controller, and a PID regulator; wherein:
所述的整流器用于对交流电进行整流; The rectifier is used to rectify AC power;
所述的交流断路器接收来自所述的整流器的经过整流的电信号, 并 提供给所述的高频逆变器, 当所述的充电检测器检测到的电池充电信 号达到预定值时, 切断提供给高频逆变器的电信号, 所述的电池充电 信号包括电压信号或者温度信号; The AC circuit breaker receives the rectified electrical signal from the rectifier and provides it to the high-frequency inverter, and cuts off when the battery charging signal detected by the charging detector reaches a predetermined value. An electric signal provided to the high-frequency inverter, and the battery charging signal includes a voltage signal or a temperature signal;
所述的高频逆变器用于将从所述的交流断路器输出的电信号转变成 高频脉冲电信号; The high-frequency inverter is configured to convert an electric signal output from the AC circuit breaker into a high-frequency pulse electric signal;
所述的高频变压整流器对所述的高频逆变器的高频脉冲电流进行变 压整流, 为充电电池提供充电电流; The high-frequency variable-voltage rectifier transforms and rectifies the high-frequency pulse current of the high-frequency inverter to provide a charging current for a rechargeable battery;
所述的充电检测器用于根据电池电压或者所述的温度检测器的输出 信号产生电池充电信号, 当电池电压达到所设定的数值, 或者当表示 电池的温升的温度检测器的输出达到所设定的数值时, 向所述的模糊 控制器输出一个动作信号, 进而控制所述的交流断路器, 切断电流供 应, 使电路停止工作。 The charging detector is configured to generate a battery charging signal according to a battery voltage or an output signal of the temperature detector, when the battery voltage reaches a set value, or when the output of the temperature detector representing the temperature rise of the battery reaches the desired value. When the value is set, an action signal is output to the fuzzy controller, and then the AC circuit breaker is controlled to cut off the current supply and stop the circuit.
本发明的充电装置还可以包括一个直流断路器和直流调压器, 使之
可以工作于直流电源, 所述的直流断路器用于接收来自外部的直流电 信号并通过所述的直流调压器及充电检测器向负载充电, 当所述的充 电检测器检测到的电池充电信号达到预定值或者所述的温 检测器检 测到电池的温度达到预定值时, 切断提供给直流调压器的电信号, 停 止对电池的充电。 The charging device of the present invention may further include a DC circuit breaker and a DC voltage regulator, so that It can work on a DC power supply. The DC circuit breaker is used to receive a DC signal from the outside and charge the load through the DC voltage regulator and the charging detector. When the battery charging signal detected by the charging detector reaches When the predetermined value or the temperature detector detects that the temperature of the battery reaches a predetermined value, the electric signal provided to the DC voltage regulator is cut off, and the charging of the battery is stopped.
本发明有如下积极效果: The invention has the following positive effects:
1- 有效实现对各种可充电电池的快速充电, 对相应容量电池的 充电时间一般在一小时以内, 最快可以达到 15分钟内完成充电过程; 1- Effectively achieve fast charging of various rechargeable batteries. The charging time for batteries with corresponding capacity is generally within one hour, and the charging process can be completed within 15 minutes at the fastest;
2. 解决了铅酸电池在 以下低温状态不易充电的缺陷; 2. Solved the defect that lead-acid batteries are not easy to charge in the following low temperature states;
3. 克服了电池在大电流充电时容易发热的技术难题; 3. It overcomes the technical problem that the battery is easy to generate heat when charging at high current;
4. 可以将钝化电池激活, 使之成为可正常使用的电池, 延长了 电池使用寿命; 4. The passivated battery can be activated to make it a normal working battery and prolong the battery life;
5- 通过模糊控制器和断路器的使用, 使充电器在工作过程中遇 到短路、 断路、 过热、 过压等不正常情况时, 自行关机, 且不会自行 接通电源; 5- Through the use of fuzzy controllers and circuit breakers, when the charger encounters abnormal conditions such as short circuit, open circuit, overheating, and overvoltage during the work process, it will automatically shut down without turning on the power;
6- 采用光隔离和变压器隔离技术, 使本充电器的高压与低压线 路间的阻抗大于 50ΜΩ, 保证了使用者的安全。 6- Using optical isolation and transformer isolation technology, the impedance between the high-voltage and low-voltage lines of the charger is greater than 50MΩ, ensuring the safety of the user.
下面结合附图对本发明做进一步说明: The invention is further described below with reference to the drawings:
图 1.是本发明外观结构示意图 Figure 1 is a schematic diagram of the appearance and structure of the present invention
图 2.是本发明电路方框图 Figure 2 is a block diagram of the circuit of the present invention
图 3.是本发明电路图 Figure 3 is a circuit diagram of the present invention
图 1中, 标号 1表示盒体; 标号 2表示交流输入插口; 标号 3代表直 流输入插口; 标号 4代表直流输出插口。 其中, 交流输入插口 2通过引 线与市电 220V (或 110V ) 相接, 直流输入插口 3通过引线与外接直流 电源相接, 直流输出插口 4通过引线与需充电的电池相接。 In Fig. 1, reference numeral 1 represents a box body; reference numeral 2 represents an AC input socket; reference numeral 3 represents a DC input socket; and reference numeral 4 represents a DC output socket. Among them, the AC input socket 2 is connected to the mains 220V (or 110V) through a lead wire, the DC input socket 3 is connected to an external DC power source through a lead, and the DC output socket 4 is connected to a battery to be charged through a lead.
图 2中, 整流器 5、 交流断路器 6、 高频逆变器 7、 高频变压整流器 8、 充电检测器 9、 温度检测器 10、 模糊控制器 11、 交流断路器 6依次 顺序联接, 充电检测器 9和温度检测器 10通过 PID调节器 12与高频逆变 器 7联结, 充电检测器 9和温度检测器 10还与直流断路器 13联接, 直流
断路器 13、 直流调压器 14和充电检测器 9依次顺序联结, 整流器 5与 盒体 1上的交流输入插口 2联结, 直流断路器 13与盒体 1上的直流输入 插口 3联结, 充电检测器 9、 温度检测器 10和模糊控制器 11 别与盒体 1上的直流输出插口 4相联。 In FIG. 2, the rectifier 5, the AC circuit breaker 6, the high-frequency inverter 7, the high-frequency transformer rectifier 8, the charging detector 9, the temperature detector 10, the fuzzy controller 11, and the AC circuit breaker 6 are sequentially connected in order to charge. The detector 9 and the temperature detector 10 are connected to the high-frequency inverter 7 through a PID regulator 12, and the charge detector 9 and the temperature detector 10 are also connected to a DC circuit breaker 13. Circuit breaker 13, DC voltage regulator 14, and charging detector 9 are connected in sequence, rectifier 5 is connected to AC input socket 2 on box 1, DC circuit breaker 13 is connected to DC input socket 3 on box 1, charging detection The detector 9, the temperature detector 10 and the fuzzy controller 11 are respectively connected to the DC output socket 4 on the box body 1.
图 3所示的电路图包括了图 2中全部电路单元, 其中: The circuit diagram shown in FIG. 3 includes all circuit units in FIG. 2, where:
整流器 5由二极管 VI、 V2、 V3、 V4、 电容器 Cl, 电阻器 R4组成。 The rectifier 5 is composed of a diode VI, V2, V3, V4, a capacitor Cl, and a resistor R4.
VI、 V2、 V3、 V4组成整流桥电路, C1与整流桥电路的输出端并联, R4串接于输出的 "一" 端。 其工作原理为: 交流电源经整流桥电路 进行全波整流, 经 C1滤波, 通过 R4向电路供直流电源。 VI, V2, V3, and V4 form a rectifier bridge circuit, C1 is connected in parallel with the output terminal of the rectifier bridge circuit, and R4 is connected in series to the "one" terminal of the output. Its working principle is: AC power is full-wave rectified by a rectifier bridge circuit, filtered by C1, and DC power is supplied to the circuit through R4.
交流断路器 6由可控硅 V5、 电阻器 Rl、 R2、 R5、 电容器 C2、 C3组 成。 V5的阳极通过 与1^、 C2电路相联; 控制极与 R5、 C3电路联结, 并与模糊控制器 IC3的第 4脚相联; V5的阴极与地极相联; 其工作原 理为: 当充电检测器检测到的电池充电信号 (如电压或温度) 达到所 设定的数值时, 集成电路 IC3的第 4、 5脚将输出一个动作信号, 使 V5 控制极电压上升, V5导通。 此时集成电路 IC1第 12、 15脚电压约为 零, IC1第 11、 13脚无输出, 电阻器 V6与晶体管 V7, V10与 VII、 V8 与 V9截止, 电路停止工作。 The AC circuit breaker 6 is composed of a thyristor V5, resistors R1, R2, R5, and capacitors C2 and C3. The anode of V 5 is connected to the 1 ^ and C2 circuits; the control electrode is connected to the R5 and C3 circuits and is connected to the fourth pin of the fuzzy controller IC3; the cathode of V5 is connected to the ground; its working principle is: When the battery charging signal (such as voltage or temperature) detected by the charging detector reaches the set value, pins 4 and 5 of the integrated circuit IC3 will output an action signal to increase the voltage of the V5 control electrode and V5 is turned on. At this time, the voltage of pins 12 and 15 of IC1 is about zero, and there is no output on pins 11 and 13 of IC1. The resistors V6 and V7, V10 and VII, V8 and V9 are turned off, and the circuit stops working.
高频逆变器 7由集成电路 IC1、 变压器 Tl、 晶体管 V6、 V7、 V8、 V9、 V10、 VII、 二极管 V21、 及电容器 C4、 C6、 C7、 电阻器 R6、 R7、 R8、 R9组成。 ICl的 12、 15脚与 Tl的初级和交流断.路器中 V5的 阳极相联; IC1的 11、 12脚与由 V6、 V7、 组成的半推挽电路相联; 由 V10、 VII、 V21组成的半推挽电路与 Tl的次极相联; 两半推挽电路的 输出极分別通过 V8、 V9与高频变压整流器中的变压器 T2的初级相 联; 其工作原理为: IC1通过 R6、 R7、 C4、 C5组成的外部电路, 从 第 11、 13脚输出脉冲信号, 经过 Tl、 V6、 V7、 V10、 VII、 V21、 R8、 R9, 对输出的脉冲信号进行处理, 驱动 V8、 V9, 使其轮流导 通, 与 C6、 C7组成的半桥电路, 完成逆变过程, 给高频变压整流器 中的 T2的初级提供交变高频脉冲电流。 并且, 靠上述电路本身的结 构, 亦完成了 PID调节器 12的功能。
高频变压整流器 8由变压器 T2、 二极管 V12、 V13、 V22、 电容器 C5、 电阻器 R10组成。 T2的初级绕组 L1与高频逆变器的输出相联; T2的次级绕组 L2通过 V12、 V13与电池相联; T2的次级 ^组 L3通过 R10、 V22与高频逆变器的 ICl的第 12、 15脚相联。 其工作原理为: T2 的 L1中通过高频逆变器, 输出的交变高频脉冲电流, 耦合至 L2, 通 过 V12、 V13整流, 给电池提供充电电流; 耦合至 L3, 通过 V22整流, C5滤波, 给 IC1提供直流工作电源。 The high-frequency inverter 7 is composed of an integrated circuit IC1, a transformer T1, a transistor V6, V7, V8, V9, V10, VII, a diode V21, and a capacitor C4, C6, C7, a resistor R6, R7, R8, R9. Pins 12 and 15 of ICl are connected to the primary and AC circuit breaker of Tl. The anode of V5 in the circuit breaker is connected; Pins 11 and 12 of IC1 are connected to the half push-pull circuit composed of V6, V7, and V10, VII, and V21 The formed half push-pull circuit is connected to the secondary pole of Tl; the output poles of the two half push-pull circuits are respectively connected to the primary phase of transformer T2 in the high-frequency transformer rectifier through V8 and V9; its working principle is: IC1 passes R6 An external circuit consisting of R7, C4, and C5 outputs pulse signals from pins 11 and 13 and processes the output pulse signals through Tl, V6, V7, V10, VII, V21, R8, and R9 to drive V8 and V9. , It is turned on in turn, and a half-bridge circuit composed of C6 and C7 completes the inversion process, and supplies an alternating high-frequency pulse current to the primary of T2 in the high-frequency transformer rectifier. In addition, the function of the PID regulator 12 is also completed by the structure of the circuit itself. The high-frequency transformer rectifier 8 is composed of a transformer T2, diodes V12, V13, V22, a capacitor C5, and a resistor R10. The primary winding L1 of T2 is connected to the output of the high-frequency inverter; the secondary winding L2 of T2 is connected to the battery through V12 and V13; the secondary group L3 of T2 is connected to the ICl of the high-frequency inverter through R10 and V22. The 12th and 15th feet are linked. The working principle is as follows: The alternating high-frequency pulse current output by L1 in T2 is coupled to L2 through a high-frequency inverter, and is rectified through V12 and V13 to provide charging current to the battery; coupled to L3, rectified through V22, and C5 Filter to provide DC working power to IC1.
充电检测器 9由晶体管 V14、 二极管 V16、 V18及电阻器 Rll、 R12、 R13组成, V16的正极与负载相联, 负极与模糊控制器 IC3的第 1 脚相联; V14的基极通过 Rll、 V18的负极通过 R13均与模糊控制器 IC3的第 3脚相联; V15的基极与温度检测器中的 R14相联; 其工作原 理为: ①当电池电压达到所设定的数值电压, V18被击穿, IC3的第 1、 2脚导通, 给糊控制一个动作信号, 使电路停止工作; ②当电池的 温升达到所设定的数值时, 温度检测器中 R14的阻值变小, V14导 通, IC3的第 1、 2脚导通, 给糊控制器一个动作信号, 电路停止工 作。 The charge detector 9 is composed of a transistor V14, diodes V16, V18, and resistors Rll, R12, and R13. The positive pole of V16 is connected to the load, and the negative pole is connected to pin 1 of the fuzzy controller IC3. The base of V14 passes Rll, The negative electrode of V18 is connected to the third pin of the fuzzy controller IC3 through R13; the base of V15 is connected to R14 in the temperature detector; its working principle is: ① When the battery voltage reaches the set value voltage, V18 When it is broken, the first and second pins of IC3 are turned on, which controls a motion signal to stop the circuit. ② When the temperature of the battery reaches the set value, the resistance of R14 in the temperature detector becomes smaller. , V14 is turned on, and pins 1 and 2 of IC3 are turned on, giving an operation signal to the paste controller, and the circuit stops working.
温度检测器 10由 R14组成。 R14—端与负载相联, 另一端与充电 检测器的 V14基极相联。 其工作原理为: R14为负温度系数热敏电 阻, 当电池的温升达到一定数值时, R14电阻值也相应减小到一定的 值, 给充电检测器一个动作信号, 充电检测器的 V14导通, 使电路停 止工作。 The temperature detector 10 is composed of R14. The R14-end is connected to the load and the other end is connected to the V14 base of the charge detector. Its working principle is: R14 is a negative temperature coefficient thermistor. When the temperature rise of the battery reaches a certain value, the resistance value of R14 also decreases to a certain value, giving an action signal to the charge detector, and the V14 of the charge detector. ON to stop the circuit.
模糊控制器 11由集成电路 IC3组成。 当 IC3的第 1、 2脚间电流增大 到一定数值时, 第 4、 5脚导通。 The fuzzy controller 11 is composed of an integrated circuit IC3. When the current between pins 1 and 2 of IC3 increases to a certain value, pins 4 and 5 are turned on.
直流调压器 14由集成电路 IC2、 电阻器 R15、 R16、 电容器 C8、 二 极管 V17、 晶体管 V19、 变压器 T3组成, IC2的第 3脚与 V19的基极相 联; IC2的第 8、 1脚分别与直流电源的正、 负极相联; IC2的第 4脚通 过 R18与直流断路器中可控硅 V20的阳极相联, IC2的第 8脚 V19集电极 相联; V19发射极与 T3相联, IC2第 9脚与直流断路器 V20的阴极相 联; 其工作原理为: R15、 R16、 C8组成了 IC3外部电路, 接通直流电
源后, IC2产生振荡, 在第 3脚输出一定频率的脉冲信号, 控制 V19周 期性导通与关断, 经过 T3给电池提供脉动的直流充电电流。 The DC voltage regulator 14 is composed of integrated circuit IC2, resistors R15, R16, capacitor C8, diode V17, transistor V19, and transformer T3. The third pin of IC2 is connected to the base of V19; the eighth and first pins of IC2 are respectively It is connected to the positive and negative poles of the DC power supply; the fourth pin of IC2 is connected to the anode of the thyristor V20 in the DC circuit breaker through R18, and the collector of the eighth pin V19 of IC2 is connected; The ninth pin of IC2 is connected to the cathode of DC circuit breaker V20; its working principle is: R15, R16, and C8 form the external circuit of IC3, which is connected to DC power. After the source, IC2 oscillates and outputs a pulse signal of a certain frequency on the third pin, which controls V19 to be turned on and off periodically, and provides a pulsating DC charging current to the battery through T3.
直流断路器 13由二极管 V15、 可控硅 V20、 电阻器 Ri7、 R18、 R19、 R20及电容器 C9和 CIO组成。 V20的阳极通过 R18与直流调压器 中 IC2的第 4脚相联; V20的控制极通过模糊控制器、 R19与 V15的负极 相连; R20—端接电源正极相联, 另一端与 V15负极相联; V15正极接 电源负极。 其工作原理为: 当充电检测器检测到电池充电信号 (如电 压或温度) 达到所设定的数值时, IC3的第 4、 5脚将输出一个动作信 号, 使 20的控制极电压上升, V20导通, 此时 IC2的第 4脚电压变为低 电平, 使得 IC2停止振荡, 第 3脚无输出, V19截止, 电路停止工作。 The DC circuit breaker 13 is composed of a diode V15, a thyristor V20, a resistor Ri7, R18, R19, R20, and capacitors C9 and CIO. The anode of V20 is connected to the fourth pin of IC2 in the DC voltage regulator through R18; the control pole of V20 is connected to the negative pole of V15 through a fuzzy controller and R19; R20 is connected to the positive pole of the power supply, and the other end is connected to the negative pole of V15 Connect the positive pole of V15 to the negative pole of the power supply. Its working principle is: When the charging detector detects that the battery charging signal (such as voltage or temperature) reaches the set value, pins 4 and 5 of IC3 will output an action signal to increase the voltage of the control electrode of 20, V20 When it is turned on, the voltage of pin 4 of IC2 becomes low level, so that IC2 stops oscillating, there is no output on pin 3, V19 is turned off, and the circuit stops working.
由图 3可知, 集成电路的型号分别为: IC1为 3524; IC2为 555; IC3为 4N25。
As can be seen from FIG. 3, the types of integrated circuits are: IC1 is 3524; IC2 is 555; IC3 is 4N25.