WO2000002463A1 - Process for producing fresh sausage - Google Patents
Process for producing fresh sausage Download PDFInfo
- Publication number
- WO2000002463A1 WO2000002463A1 PCT/US1999/015511 US9915511W WO0002463A1 WO 2000002463 A1 WO2000002463 A1 WO 2000002463A1 US 9915511 W US9915511 W US 9915511W WO 0002463 A1 WO0002463 A1 WO 0002463A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- process according
- ada
- sausage
- strand
- forming material
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C13/00—Sausage casings
- A22C13/0013—Chemical composition of synthetic sausage casings
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/65—Sausages
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C13/00—Sausage casings
- A22C2013/002—Sausage casings made by extrusion
- A22C2013/0023—Sausage casings made by extrusion coextruded together with the food product
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C13/00—Sausage casings
- A22C2013/005—Sausage casings monolayer casings
Definitions
- the present invention relates to the preparation of collagen-coated foodstuffs, especially fresh sausages.
- the first is to take natural or artificial sausage casing and stuff it with sausage meat.
- it has become known to co-extrude a strand of sausage material which has an inner core of meat emulsion having an outer surface material that can be coagulated to provide an encasement for the strand.
- the outer surface material may consist of a gel with a collagen protein.
- Coagulation refers to the step of hardening the casing. This is principally achieved in two ways; first by removal of water from the collagen gel coating on the sausage; and secondly by crosslinking the collagen fibers in the gel to form a stable network. Crosslinking is often facilitated by adding crosslinking agents to the gel such as liquid smokes.
- An additional object of the present invention is to create by co-extrusion a substantially uniform layer of a collagen containing gel around an elongated strand of foodstuff, and treating the casing with a liquid to prevent the dehydration of the casing during cooking.
- ada flowable anti- dehydration agent
- the present invention provides a process for coagulating co-extruded collagen containing gel surrounding fresh edible food stuffs, i.e. sausages.
- Co- extrusion methods are mainly being used for co-extrusion of sausage or sausage like materials. While the instant process relates particularly to the manufacturing of sausages, it may also be used in the production of other collagen coated foodstuffs, such as fish or meat products containing vegetable or cheese or both.
- the term "sausage” as used herein refers to any type of emulsified food product that is formed into fresh sausage links or the like.
- the invention is neither limited to collagen coated foodstuffs, but may also be applied for co-extruding foodstuffs with a different kind of coating material such as casein, soy, wheat, cellulose, alginate, chitosan or starch based gels.
- the invention is particularly useful when intensified coagulation methods are used for coextruded fresh sausage, which result is a strong casing surrounding the fresh product, with characteristics such as bite, mouthfeel and cooking behavior much similar to regular prefabricated collagen casings.
- Existing coagulation methods involve the use of prolonged brine treatment of more than 10 seconds and the used of a highly soluble salts with disassociation of more than 0.8 moles per liter of water at 20 degrees Celsius.
- These brine treatments are preferably used in combination with a collagen containing gel having a dry matter content of between 3 and 25%, and/or in combination with an coextruding device of the disk type, and/or a collagen gel having an inorganic acid therein, and/or a linking method whereby stretch is applied on the coextruded sausage rope as it is fed into the linking device.
- Lubricants can influence the stability of the collagen gel, giving shorten shelf lives of the gel. Also the level of lubricants especially when applied in combination with other functional additives such as crosslinking agents, colorants and flavorings , cannot be adjusted to the specific requirements of the sausage product, to achieve a optimum result. It is therefor preferred to apply the lubricant just prior to or after co-extrusion of the collagen gel. Prior to coextrusion the best method to apply the lubricant we've found is by injecting the lubricant into the gel-flow that leads to the coextruder. Often advantageously inline mixing is applied to achieve a homogeneous distribution of the lubricant through the gel.
- the lubricant may also be applied just after the point of extrusion by it being present in the brine bath. A separate bath or shower after the brine bath may also be employed.
- a first requirement of the lubricant is that it must sufficiently adhere to the collagen structure of the casing. Especially when applied in the gel before extrusion.
- the lubricant must be able to mix with the watery collagen gel. Generally therefore oils and fats are only applicable after coextrusion and coagulation in the brine bath, as a dip or spray.
- Water soluble or dispensable lubricants though applicable in the gel prior to extrusion, must not be lost in excess amount during the brine treatment. Until 60% of the water in the casing is removed through osmosis during the brine treatment, a lubricant therefore must have good adherence to the collagen fibers in the casing to prevent excess loss into the brine bath.
- Glycerin is an effective lubricant to be applied through injection just prior to coextrusion. Especially when the glycerin is injected simultaneously with the crosslinking agent such as a liquid smoke, one can create a mixture which gives the right level of strength and lubrication to the casing which are required.
- the crosslinking agent such as a liquid smoke
- the casing forming material is treated with a flowable anti-dehydration agent ("ada") before or after the linking steps.
- ada is selected from the group of edible oils, edible fats, and/or polyhydric alcohols.
- the burning point of the edible oils, edible fats and/or polyhydric alcohols is above 70 degrees Celsius.
- the ada contains glycerin.
- the casing forming material contains collagen.
- the casing forming material has a dry matter of 3-25% by weight.
- the casing forming material involving the use of a cross-linking agent set in contact with the casing forming material.
- the ada is incorporated into the casing forming material prior to coextrusion.
- the ada is co-extruded simultaneously with the casing forming material around an inner strand of food material.
- the ada forms a layer between the inner strand of food material and the outer layer casing forming material.
- the ada material being incorporated in a salt containing solution.
- the ada is applied by passing the strand of sausage through a bath containing the ada.
- the ada is applied by showering the strand of sausage with the ada fluid.
- the excess ada fluid is removed from the sausage surface after the sausage surface has been created.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Processing Of Meat And Fish (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP99933812A EP1094723A1 (en) | 1998-07-10 | 1999-07-08 | Process for producing fresh sausage |
BR9912009-7A BR9912009A (en) | 1998-07-10 | 1999-07-08 | Process for the production of fresh sausage |
CA002336868A CA2336868A1 (en) | 1998-07-10 | 1999-07-08 | Process for producing fresh sausage |
JP2000558733A JP2003524375A (en) | 1998-07-10 | 1999-07-08 | How to make fresh sausage |
AU49789/99A AU746201B2 (en) | 1998-07-10 | 1999-07-08 | Process for producing fresh sausage |
KR1020017000446A KR20010071845A (en) | 1998-07-10 | 1999-07-08 | Process for producing fresh sausage |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US9237598P | 1998-07-10 | 1998-07-10 | |
US60/092,375 | 1998-07-10 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2000002463A1 true WO2000002463A1 (en) | 2000-01-20 |
WO2000002463B1 WO2000002463B1 (en) | 2000-03-30 |
Family
ID=22232916
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1999/015511 WO2000002463A1 (en) | 1998-07-10 | 1999-07-08 | Process for producing fresh sausage |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1094723A1 (en) |
JP (1) | JP2003524375A (en) |
KR (1) | KR20010071845A (en) |
AU (1) | AU746201B2 (en) |
BR (1) | BR9912009A (en) |
CA (1) | CA2336868A1 (en) |
WO (1) | WO2000002463A1 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001070048A1 (en) * | 2000-03-21 | 2001-09-27 | Graham Maurice Gilmore Wilson | A reformed meat product |
NL1018871C2 (en) * | 2001-09-03 | 2003-03-05 | Ktc Beheer B V | Process for preparing an extruded food product. |
WO2003041504A1 (en) * | 2001-11-14 | 2003-05-22 | Townsend Engineering Company | A gel for creating a coating for extruded sausage comprised of starch and an edible vegetable based material |
EP1642504A1 (en) * | 2004-09-29 | 2006-04-05 | CSK Food Enrichment B.V. | Cheese coating compositions with improved wax adhesion properties |
WO2006051278A1 (en) | 2004-11-09 | 2006-05-18 | Loders Croklaan B.V. | Method of producing a food product |
NL2004037C2 (en) * | 2009-12-30 | 2011-07-04 | Stork Townsend Bv | Method for manufacturing sausage products, sausage and sausage production device. |
RU2577022C1 (en) * | 2015-02-25 | 2016-03-10 | Анна Викторовна Моргунова | Method for production of sausage products without shell |
US10849330B2 (en) | 2014-02-14 | 2020-12-01 | Devro (Scotland) Limited | Sausage casings |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL1016018C2 (en) * | 2000-08-25 | 2002-03-01 | Ruitenberg Czn N V | Method for preparing an edible, coated foodstuff. |
NL2011200C2 (en) * | 2013-07-19 | 2015-01-21 | Marel Townsend Further Proc Bv | Production line and method for in-line processing of food products. |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3567467A (en) * | 1968-01-15 | 1971-03-02 | Tee Pak Inc | Edible collagen casing containing antioxidant |
US4163463A (en) * | 1975-01-06 | 1979-08-07 | Teepak, Inc. | Oxazoline wax impregnated sausage casing |
US4731269A (en) * | 1986-01-27 | 1988-03-15 | Viskase Corporation | Flat stock fibrous cellulosic food casings containing a low level of total plasticizer |
WO1993012660A1 (en) * | 1991-12-28 | 1993-07-08 | Devro Limited | Co-extruded collagen coated foodstuffs |
NL9201169A (en) * | 1992-06-30 | 1994-01-17 | Meyn Maschf | Method and apparatus for fabricating a series of food products joined together |
US5622740A (en) * | 1994-11-14 | 1997-04-22 | Devro Limited | Method for preparing edible casings and compositions thereof |
US5759602A (en) * | 1994-04-15 | 1998-06-02 | Townsend Engineering Company | Method for making extruded food products |
-
1999
- 1999-07-08 BR BR9912009-7A patent/BR9912009A/en not_active IP Right Cessation
- 1999-07-08 KR KR1020017000446A patent/KR20010071845A/en active IP Right Grant
- 1999-07-08 WO PCT/US1999/015511 patent/WO2000002463A1/en not_active Application Discontinuation
- 1999-07-08 CA CA002336868A patent/CA2336868A1/en not_active Abandoned
- 1999-07-08 EP EP99933812A patent/EP1094723A1/en not_active Withdrawn
- 1999-07-08 AU AU49789/99A patent/AU746201B2/en not_active Ceased
- 1999-07-08 JP JP2000558733A patent/JP2003524375A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3567467A (en) * | 1968-01-15 | 1971-03-02 | Tee Pak Inc | Edible collagen casing containing antioxidant |
US4163463A (en) * | 1975-01-06 | 1979-08-07 | Teepak, Inc. | Oxazoline wax impregnated sausage casing |
US4731269A (en) * | 1986-01-27 | 1988-03-15 | Viskase Corporation | Flat stock fibrous cellulosic food casings containing a low level of total plasticizer |
WO1993012660A1 (en) * | 1991-12-28 | 1993-07-08 | Devro Limited | Co-extruded collagen coated foodstuffs |
NL9201169A (en) * | 1992-06-30 | 1994-01-17 | Meyn Maschf | Method and apparatus for fabricating a series of food products joined together |
US5759602A (en) * | 1994-04-15 | 1998-06-02 | Townsend Engineering Company | Method for making extruded food products |
US5622740A (en) * | 1994-11-14 | 1997-04-22 | Devro Limited | Method for preparing edible casings and compositions thereof |
Non-Patent Citations (3)
Title |
---|
EDBROOKE A: "Rusk - a versatile binding agent.", EUROPEAN FOOD & DRINK REVIEW AUTUMN,, 3 1990 Lucas Ingredients Ltd., Cam, Dursley GL11 5NA, UK, XP000856274 * |
HOOGENKAMP H W: "Coextrusion. Funktionelle Bedeutung fleischfremder Ingredienzien.", FLEISCHWIRTSCHAFT, vol. 74, no. 5, 1994, Hatertseweg 9, NL-6581 KD Malden, Netherlands, pages 476, 478 - 480, 483, XP000856574 * |
PEARSON A.M. AND F.W.TAUBER: "Processed Meats", 1984, AVI PUBLISHING COMPANY INC., WESTPORT, CONNECTICUT, XP002123060 * |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001070048A1 (en) * | 2000-03-21 | 2001-09-27 | Graham Maurice Gilmore Wilson | A reformed meat product |
NL1018871C2 (en) * | 2001-09-03 | 2003-03-05 | Ktc Beheer B V | Process for preparing an extruded food product. |
WO2003020045A1 (en) * | 2001-09-03 | 2003-03-13 | Ktc Beheer B.V. | Method for preparing an extruded food product |
WO2003041504A1 (en) * | 2001-11-14 | 2003-05-22 | Townsend Engineering Company | A gel for creating a coating for extruded sausage comprised of starch and an edible vegetable based material |
EP1642504A1 (en) * | 2004-09-29 | 2006-04-05 | CSK Food Enrichment B.V. | Cheese coating compositions with improved wax adhesion properties |
EP1642505A1 (en) * | 2004-09-29 | 2006-04-05 | CSK Food Enrichment B.V. | Cheese coating compositions with improved wax adhesion properties |
WO2006051278A1 (en) | 2004-11-09 | 2006-05-18 | Loders Croklaan B.V. | Method of producing a food product |
NL2004037C2 (en) * | 2009-12-30 | 2011-07-04 | Stork Townsend Bv | Method for manufacturing sausage products, sausage and sausage production device. |
WO2011087359A1 (en) * | 2009-12-30 | 2011-07-21 | Marel Townsend Further Processing B.V. | Method for manufacturing sausage products, sausage and sausage production device |
US20120321752A1 (en) * | 2009-12-30 | 2012-12-20 | Marel Townsend Further Processing B.V. | Method for manufacturing sausage products, sausage and sausage production device |
US11224229B2 (en) | 2009-12-30 | 2022-01-18 | Marel Further Processing B.V. | Method for manufacturing sausage products, sausage and sausage production |
US10849330B2 (en) | 2014-02-14 | 2020-12-01 | Devro (Scotland) Limited | Sausage casings |
RU2577022C1 (en) * | 2015-02-25 | 2016-03-10 | Анна Викторовна Моргунова | Method for production of sausage products without shell |
Also Published As
Publication number | Publication date |
---|---|
KR20010071845A (en) | 2001-07-31 |
EP1094723A1 (en) | 2001-05-02 |
CA2336868A1 (en) | 2000-01-20 |
WO2000002463B1 (en) | 2000-03-30 |
AU4978999A (en) | 2000-02-01 |
JP2003524375A (en) | 2003-08-19 |
BR9912009A (en) | 2001-09-25 |
AU746201B2 (en) | 2002-04-18 |
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