WO2000001473A1 - Mixing device - Google Patents

Mixing device Download PDF

Info

Publication number
WO2000001473A1
WO2000001473A1 PCT/IB1999/001124 IB9901124W WO0001473A1 WO 2000001473 A1 WO2000001473 A1 WO 2000001473A1 IB 9901124 W IB9901124 W IB 9901124W WO 0001473 A1 WO0001473 A1 WO 0001473A1
Authority
WO
WIPO (PCT)
Prior art keywords
core
enclosure
extruder
outlet
mixing
Prior art date
Application number
PCT/IB1999/001124
Other languages
English (en)
French (fr)
Inventor
Svein Staal Eggen
Rune Nygaard
Original Assignee
Borealis Technology Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Borealis Technology Oy filed Critical Borealis Technology Oy
Priority to AU40550/99A priority Critical patent/AU4055099A/en
Priority to JP2000557910A priority patent/JP2002519217A/ja
Priority to DE69906737T priority patent/DE69906737T2/de
Priority to EP99923807A priority patent/EP1091798B1/en
Publication of WO2000001473A1 publication Critical patent/WO2000001473A1/en
Priority to US09/749,501 priority patent/US6299342B2/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/192Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/44Mixers in which the components are pressed through slits
    • B01F25/441Mixers in which the components are pressed through slits characterised by the configuration of the surfaces forming the slits
    • B01F25/4413Mixers in which the components are pressed through slits characterised by the configuration of the surfaces forming the slits the slits being formed between opposed conical or cylindrical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/32Mixing; Kneading continuous, with mechanical mixing or kneading devices with non-movable mixing or kneading devices
    • B29B7/325Static mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/40Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
    • B29B7/42Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
    • B29B7/421Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix with screw and additionally other mixing elements on the same shaft, e.g. paddles, discs, bearings, rotor blades of the Banbury type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/46Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/48Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
    • B29B7/482Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with screw parts in addition to other mixing parts, e.g. paddles, gears, discs
    • B29B7/483Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with screw parts in addition to other mixing parts, e.g. paddles, gears, discs the other mixing parts being discs perpendicular to the screw axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/60Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/375Plasticisers, homogenisers or feeders comprising two or more stages
    • B29C48/385Plasticisers, homogenisers or feeders comprising two or more stages using two or more serially arranged screws in separate barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/117Stirrers provided with conical-shaped elements, e.g. funnel-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/40Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
    • B29B7/401Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft having a casing closely surrounding the rotor, e.g. with a plunger for feeding the material

Definitions

  • the present invention relates to a mixing device and more particular to a device for compounding, i.e. mixing and homogenisation of polymers by elongational deformation.
  • the ingredients thereof such as different polymers, fillers, additives, etc, should be mixed intimately in order to obtain as homogenous a composition as possible.
  • This intimate mixing is done by compounding the ingredients in a compounding machine, continuous or batchwise; the former type can be exemplified by an extruder which may be of the single screw of twin screw type.
  • the composition comprises two or more different polymers these should be so thoroughly mixed with each other that, ideally they form a completely homogenous polymer blend.
  • the polymers are mixed with or without external heating so that they are melted and converted into liquids and the liquid polymers are mixed at sufficiently high shear rates .
  • gel particles with a size of about 0.01-1 mm often occur. These gel particles appear as disfiguring inhomogeneities in the finished film and consist of high molecular weight polymer particles that have not been adequately compounded in the composition.
  • the above described white spots and gel particles are a serious problem in the polymer industry and a solution to the problem would mean the removal of an obstacle to use otherwise superior multimodal polymer compositions .
  • Dispersive mixing By applying elongational deformation as in the present invention is also referred to as "dispersive mixing" as opposed to conventional “distributive mixing” . While distributive mixing aims at achieving a homogenous concentration, e.g. by splitting up the stream as many times as possible, dispersive mixing aims at breaking down one phase by applying high shear or tension forces in order to obtain blending of the components of the stream. The blend thus obtained is free from visual inhomogenities (gels) , but does not have to satisfy the requirement of homogenous concentration. Dispersive mixing is primarily used when the ratio between the viscosity of the two phases which are to be mixed is higher than 10:1.
  • An inlet opening in the side wall of the casing allows liquid polymer to be fed into the device, through the slits and chambers between the dies where the polymer is subjected to elongational deformation, and finally the polymer exits through a central bottom outlet.
  • the device according to US-A-5 , 451 , 106 has a number of disadvantages.
  • arranging the inlet on the side of the casing and the outlet in the bottom of the casing results in an uneven material distribution in the device which gives problem with wear due to pressure differences in the mixing chamber.
  • the inlet and outlet arrangement also makes it difficult to connect the mixing device to existing compounding equipment in a simple manner.
  • the geometry of the circular dies with concentric protrusions confines the number of concentric protrusions and thus the elongational deformation if the outer diameter of the device is to be kept within acceptable limits. Summary of the invention
  • a polymer mixing device with a casing and a core defining between them a conically tapered mixing space which is divided by circumferential protrusions into slits alternating with chambers, said protrusions being arranged on the core and/or the inner wall of the casing.
  • the present invention provides a device for mixing and homogenisation of polymers by elongational deformation having a casing with an inlet and an outlet; said casing having inner walls defining an enclosure which communicates with the inlet and the outlet; a core arranged in the enclosure and defining a mixing space between the core and the enclosure wall; said mixing space being divided into several slits and chambers by protrusions; characterised in that the enclosure and the core are concentrically arranged around a common axis and are conically tapered towards the outlet; and that to achieve elongational deformation the protrusions are circumferentially arranged as continous annular beads on at least one of the core and the enclosure wall with a slit gap in the range from about 0.5 mm to about 10 mm and a width of the slit gap in the range of 0 to about 5 mm.
  • the core or casing of the device may be static or arranged to rotate or oscillate.
  • the core which is arranged in the enclosure of the casing may be static, i.e. non-rotatable, or rotatable by means of a motor.
  • the core (and the casing) is static, inter alia because of the simpler structure it entails .
  • the height of the slits, i.e. the slit gap should have suitable value.
  • This value lies within the range from about 0.5 mm to about 10 mm, more preferably from about 0,5 mm to about 5 mm, and most preferably from about 1 mm to about 3 mm.
  • the optimal slit gap value depends on several parameters such as the type of polymer to be processed, the polymer flow, and the overall geometry of the apparatus.
  • the slit gap is preferably made adjustable so that a slit gap within said preferred ranges can be obtained.
  • Such slit gap adjustment may be obtained in a number of different ways by making the core and the surrounding enclosure wall adjustable relative to each other. One suitable way is to make the core and/or the surrounding enclosure wall axially adjustable towards and away from each other. Another suitable way is to make the enclosure wall radially adjustable towards and away from the core.
  • the number of alternating slits and chambers are important in that the elongational deformation or mixing of the polymer (s) usually becomes more efficient the larger the number of slits and chambers. It is also a particular advantage of the present invention that the number of protrusions, and thus the number of slits and chambers, may be enhanced compared to e.g. the device of the above mentioned US-A-5 451 106. While there is no theoretical upper limit, a practical upper limit of the number of slits is about 40-50. On the other hand the number should not be too small, because this reduces the amount of elongational deformation possible to obtain.
  • the device according to the invention should include at least one, preferably at least two slits.
  • the device includes about 2-20 slits, and still more preferably about 5-10 slits.
  • the slit -defining protrusions may be arranged on one or both of the core and the core-surrounding enclosure wall. When the protrusions are arranged on both the core and the enclosure wall they are preferably located opposite each other so that the slits are defined between the opposed protrusions.
  • the slit-defining protrusions have sloping side surfaces so that the cross section of a protrusion is substantially conical or frusto-conical depending on the width of the slit gap.
  • a protrusion with a substantially conical or frusto conical cross section may be designed in various ways . Thus it may have a pointed or rounded tip, or it may have a more or less extended, e.g. flat tip that provides the slit gap with a certain width.
  • the sloping side surfaces of the protrusions may be planar or curved, e.g. convex or concave.
  • the upstream side surface of the protrusion may be convex and the downstream side of the protrusion may be concave.
  • the width of the slit gap lies in the range of 0 to about 5 mm, more preferably 0 to about 3 mm.
  • the angle of the sloping side surfaces of the protrusions with a transverse plane perpendicular to the slit gap is preferably about 60° +/- 15°.
  • the height of the protrusions may vary widely, but it is preferred that the height of the protrusions is selected so that the ratio between the chamber height, i.e. the distance between the parallell chamber surfaces between the protrusions, and the slit gap lies in the range from about 5:1 to about 25:1.
  • the protrusions of the invention are arranged circumferentially on the core and/or the enclosure wall so that the protrusions form continous annular beads on the core and/or the enclosure wall.
  • the polymer material which is to be processed in the device of the present invention is fed to the inlet of the device in a substantially melted form.
  • a melting and feeding apparatus such as an extruder which generates heat and pressure for melting and feeding the polymer material .
  • the substantially melted polymer material is transferred to the mixing device according to the present invention.
  • the extruder for melting the polymer material may be a conventional type of extruder such as a single screw extruder or a twin screw extruder.
  • the outlet of the extruder is connected to the inlet of the mixing device of the present invention to feed the polymer material from the extruder to the mixing device.
  • the core of the device is static, but if it for any reason should be desired to make the core rotatable this may be obtained by connecting the core to the screw of the extruder so that the motor which drives the extruder screw also drives the core of the mixing device.
  • the polymer material that has been processed in the mixing device of the invention is fed through the outlet of the device for use as is or for further treatment before use.
  • Such further treatment may comprise adding additives such as colouring agents, stabilizers, e.g. antioxidants, UV-stabilizers, etc., and homogenizing and pelletising the material.
  • This treatment may be carried out in a conventional mixing or homogenizing apparatus such as a single screw extruder or twin screw extruder.
  • the polymer material is fed from the outlet of the mixing device to the inlet end of the homogenizing extruder and when leaving the extruder the homogenized polymer is pelletized in a pelletizer.
  • the mixing device of the invention is to be connected both to a melting extruder and to a homogenizing extruder these extruders may be driven separately or have a common driving source.
  • the melting extruder, the mixing device, and the homogenizing extruder are preferably arranged along a common axis and connected so that the motor that drives the melting extruder also drives the mixing device and the homogenizing extruder.
  • FIG. 1 is a sectional elevation of a mixing device according to the invention
  • Fig. 2 is a side elevation of the core of the mixing device in Fig. 1;
  • Fig. 3 is a schematic view of an arrangement including a melting extruder, a mixing device according to the invention, a homogenizing extruder, and a pelletizer;
  • Fig. 4 is a schematic sectional elevation of an embodiment including a double core device provided with a gate valve and connected to double screw melting and homo- genizing extruders, repectively;
  • Fig. 5 is a section along the line I-I in Fig. 4. Detailed description
  • the mixing device of the present invention comprise a casing 1 with an inlet 2 and an out- let 3.
  • the inner walls 4 of the casing define an enclosure 5 which communicates with the inlet 2 and the outlet 3.
  • a core 6 is arranged within the enclosure 5 .
  • Both the enclosure 5 and the core 6 are conically tapered towards the outlet 3 and the core 6 and the enclosure 5 are con- centrically arranged around a common axis A.
  • the dimensions of the core 6 are somewhat smaller than those of the enclosure 5 so that between the core and the enclosure a mixing space 7 is defined.
  • the core 6 on its surface has circumferential protrusions or beads 8. These protrusions 8 divide the mixing space into several slits 9 and chambers 10.
  • the core 6 is provided with pro- trusions 8, but as mentioned earlier it is within the scope of the invention to provide one or both of the core 6 and the enclosure wall 4 with protrusions 8. If both the core 6 and the enclosure wall 4 are provided with protrusions 8, these protrusions are preferably arranged opposite each other so that the tips of the protrusions define slits and the areas between the protrusions define chambers. Although less preferred, it is also possible to arrange the protrusions in a staggered manner, i.e. the protrusions on the core are arranged between the protrusions of the enclosure wall .
  • the casing 1 at its outlet end is provided with a die plate 11 with a die opening 12 through which the mixed polymer material is fed.
  • the core and the enclosure wall are movable relative each other, and more particularly the core is threaded in the casing by means of helical threads 13, 14 on the core and the enclosure wall, respectively.
  • the core has an inlet opening 15 for feeding polymer material to be processed in the mixing device.
  • the inlet opening 15 communicates with the mixing space 7 via four feeding channels 16, two of which are shown in Fig. 1.
  • the core 6 is static, i.e. it is not rotatable. It is within the scope of the invention, however, for the core to be rotatable. This may be achieved by mounting the core on a shaft (not shown) that is coextensive with the axis A and substituting a bearing (not shown) for the threading 13, 14. This bearing should be of a type that allows for relative axial movement between the core and the casing so that the slit gap can be adjusted. Alternatively, the slit gap adjustment may be obtained by making the enclo- sure wall of the casing radially movable towards and away from the core (not shown in Fig. 1) .
  • the mixing device of the invention is preferably part of a compounding equipment comprising a melting extruder, a homogenizing extruder 18, and a pelletizer 19.
  • the extruder 17 may be a single or twin screw extruder provided with a motor 20 for driving the screw (s) and a hopper 21 for feeding polymer material to be compounded.
  • the melting extruder 17 may be of a type known to the skilled person and there is therefore no need to describe the extruder 17 in further detail.
  • the mixing device of the invention is connected to the outlet side of the melting extruder 17 for receiving substantially melted polymer material from the extruder 17.
  • the mixing device may be separately attached to a conventional melting extruder or may be designed as an integral part of the melting extruder.
  • the core 6 may be rotatable and mounted on an extension of the extruder screw 22 as schematically indicated in Fig. 3.
  • the casing 1 of the mixing device may likewise form an extension of the extruder barrel 23 and may be provided with temperature control means (not shown) such as channels for circulating a heat exchange fluid.
  • temperature control means such as channels for circulating a heat exchange fluid.
  • the enclosure wall 4 of the casing 1 may be axially movable as indicated by the arrows 24.
  • the polymer material is discharged from the mixing device through the outlet 3 and fed into the subsequent homogenizing extruder 18.
  • This homogenizing extruder which is of a type known to the skilled person is schematically shown in Fig. 3 as a twin screw extruder driven by a motor 25.
  • a hopper 26 Through a hopper 26 various additives such as colouring agents, etc. may be added.
  • the polymer material and the additives are then homogenized through dispersive and distributive mixing by the twin screws 27, 28 of the extruder 18 as schematically indicated in Fig. 3.
  • the homogenized polymer material is then discharged to the pelletizer 19 which forms the polymer material into pellets .
  • Another, less preferred alternative for arranging the compounding equipment of Fig. 3 is to align the melting extruder 17, the mixing device, the homogenizing extruder 18, and the pelletizer, and drive all of them with one common motor.
  • Figs. 4 and 5 schematically show an embodiment with a twin screw melting extruder 17, a double core mixing device with radially adjustable enclosure walls 29, and a twin screw homogenizing extruder 18 aligned with each other and mounted on a common shaft 30 driven by a common motor (not shown) .
  • the polymer material is at least substantially melted in the extruder 17 and fed by its screw threads 31 to the mixing device where the polymer material is subjected to elongational deformation for the elimination of gels and "white spots".
  • the polymer material is discharged to the homogenizing extruder 18 where the polymer mate- rial is homogenized by the screws 32 of the twin screw extruder 18 similar to what has been described in connection with Fig . 3.
  • the enclosure wall portions 29 of the casing are movable radially like a gate valve for slit gap adjustment by means not shown.
  • the mixing device of the present invention has been described above with reference to certain preferred embodiments, but it is to be understood that the invention is not limited thereto and that various modifications may be made within the scope of the invention as defined by the accompanying claims.
  • the device of the present invention affords a simple and compact means for mixing polymer materials and in particular for mixing bimodal or multimodal polymers and eliminate gels and "white spots" therefrom by subjecting the polymer material to elongational deformation.
  • the mixing device of the invention is particularly advantageous in that it allows for a large number of elongational deformation generating slits and chambers in a small volume, i.e. the device is very compact, and further it is easy to connect the device to existing compounding equipment such as extruders or to integrate it with newly designed com- pounding equipment.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
PCT/IB1999/001124 1998-07-01 1999-06-17 Mixing device WO2000001473A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
AU40550/99A AU4055099A (en) 1998-07-01 1999-06-17 Mixing device
JP2000557910A JP2002519217A (ja) 1998-07-01 1999-06-17 混合装置
DE69906737T DE69906737T2 (de) 1998-07-01 1999-06-17 Mischvorrichtung
EP99923807A EP1091798B1 (en) 1998-07-01 1999-06-17 Mixing device
US09/749,501 US6299342B2 (en) 1998-07-01 2000-12-26 Mixing device

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE9802350-0 1998-07-01
SE9802350A SE9802350D0 (sv) 1998-07-01 1998-07-01 Mixing device

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US09/749,501 Continuation US6299342B2 (en) 1998-07-01 2000-12-26 Mixing device

Publications (1)

Publication Number Publication Date
WO2000001473A1 true WO2000001473A1 (en) 2000-01-13

Family

ID=20411917

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB1999/001124 WO2000001473A1 (en) 1998-07-01 1999-06-17 Mixing device

Country Status (8)

Country Link
US (1) US6299342B2 (US07585860-20090908-C00162.png)
EP (1) EP1091798B1 (US07585860-20090908-C00162.png)
JP (1) JP2002519217A (US07585860-20090908-C00162.png)
CN (1) CN1119198C (US07585860-20090908-C00162.png)
AU (1) AU4055099A (US07585860-20090908-C00162.png)
DE (1) DE69906737T2 (US07585860-20090908-C00162.png)
SE (1) SE9802350D0 (US07585860-20090908-C00162.png)
WO (1) WO2000001473A1 (US07585860-20090908-C00162.png)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1266738A1 (en) * 2001-06-14 2002-12-18 SOLVAY POLYOLEFINS EUROPE - BELGIUM (Société Anonyme) Method of compounding a multimodal polyethylene composition
WO2003076498A1 (en) * 2002-03-13 2003-09-18 Borealis Technology Oy Homogenizing multimodal polymer
EP2223943A1 (en) 2009-02-25 2010-09-01 Borealis AG Multimodal polymer of propylene, composition containing the same and a process for manufacturing the same
FR2946896A1 (fr) * 2009-06-18 2010-12-24 Mercurhone Reacteur multiphase a micro auto-explosion
US9295530B2 (en) 2012-03-20 2016-03-29 3M Innovative Properties Company Device for mixing and dispensing flowable components

Families Citing this family (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2217374A1 (en) * 1997-09-29 1999-03-29 Andre Luciani Extensional flow mixer
US6454977B1 (en) * 1999-11-29 2002-09-24 Delphi Technologies, Inc. Process for making battery plate
ITTO20010820A1 (it) * 2001-08-21 2003-02-21 Giuseppe Ponzielli Dispositivo a porta.
US6997596B1 (en) * 2002-09-06 2006-02-14 Extrusion Specialty Products, L.L.C. Plastic extruder screw tip
US6709147B1 (en) 2002-12-05 2004-03-23 Rauwendaal Extrusion Engineering, Inc. Intermeshing element mixer
US7083319B2 (en) * 2003-05-15 2006-08-01 Buss Sms Gmbh Verfahrenstechnic Large-volume reactor having a plurality of process spaces
DE102004019241A1 (de) * 2004-04-16 2005-11-03 Cellmed Ag Injizierbare vernetzte und unvernetzte Alginate und ihre Verwendung in der Medizin und in der ästhetischen Chirurgie
DE102005037026B4 (de) * 2005-08-05 2010-12-16 Cavitator Systems Gmbh Kavitationsmischer
DE102006014692B3 (de) * 2006-03-28 2007-08-02 Berstorff Gmbh Schneckenelement
JP4791287B2 (ja) * 2006-08-10 2011-10-12 森永乳業株式会社 均質バルブ
JP2009018251A (ja) * 2007-07-11 2009-01-29 Reika Kogyo Kk 均質化装置
US7891861B2 (en) * 2007-09-20 2011-02-22 Fujifilm Corporation Mixing method and mixer for mixing polymer dope, and solution casting process and apparatus
US8313051B2 (en) * 2008-03-05 2012-11-20 Sealed Air Corporation (Us) Process and apparatus for mixing a polymer composition and composite polymers resulting therefrom
US9000091B2 (en) * 2009-01-08 2015-04-07 Equistar Chemicals, Lp Preparation of polyolefin-based adhesives
US20110151158A1 (en) 2009-05-26 2011-06-23 Stall Alan D Method of making a food casing
US7883263B1 (en) * 2010-08-30 2011-02-08 Wenger Manufacturing, Inc. Preconditioner for extrusion systems
US9114550B2 (en) * 2012-02-14 2015-08-25 Weyerhaeuser Nr Company Process for making composite polymer
US20180310588A1 (en) * 2015-10-28 2018-11-01 Intercontinental Great Brands Llc Method for preparing an encapsulate composition for use in an edible composition
US9645066B1 (en) 2015-12-04 2017-05-09 Chevron Phillips Chemical Company Lp Polymer compositions having improved processability and methods of making and using same
US9645131B1 (en) 2015-12-04 2017-05-09 Chevron Phillips Chemical Company Lp Polymer compositions having improved processability and methods of making and using same
CN114308566B (zh) * 2022-03-17 2022-05-31 江苏高凯精密流体技术股份有限公司 一种用于输送颗粒胶水的可变间隙螺旋式送料装置
CN115069152A (zh) * 2022-08-23 2022-09-20 江苏广惠高分子新材料研究院有限公司 一种可循环作业的化工材料均质设备

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4128549A1 (de) * 1990-09-07 1992-03-12 Bando Chemical Ind Misch- und ruehrvorrichtung
US5535175A (en) * 1994-08-24 1996-07-09 Kankyokagakukogyo Kabushiki Kaisha Stationary type mixing apparatus

Family Cites Families (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1604396A1 (de) 1966-03-26 1970-09-17 Werner & Pfleiderer Verfahren und Vorrichtung zur Herstellung thermoplastischer Mischungen durch kontinuierliches Homogenisieren mehrerer Mischungsteile
AT307710B (de) * 1967-11-13 1973-06-12 Semperit Ag Misch- und Fördereinrichtung
US3941355A (en) * 1974-06-12 1976-03-02 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Mixing insert for foam dispensing apparatus
US4299655A (en) * 1978-03-13 1981-11-10 Beloit Corporation Foam generator for papermaking machine
JPS5610506A (en) 1979-07-09 1981-02-03 Mitsui Petrochem Ind Ltd Production of ethylene polymer composition
JPS56166207A (en) 1980-05-27 1981-12-21 Mitsui Petrochem Ind Ltd Gas-phase polymerization of olefin
JPS56166208A (en) 1980-05-27 1981-12-21 Mitsui Petrochem Ind Ltd Gas-phase polymerization of olefin
FI86867C (fi) 1990-12-28 1992-10-26 Neste Oy Flerstegsprocess foer framstaellning av polyeten
GB2254283B (en) * 1991-03-26 1995-02-15 Frenkel Ag C D Improvements in plasticising units for screw injection moulding machines
US5582923A (en) 1991-10-15 1996-12-10 The Dow Chemical Company Extrusion compositions having high drawdown and substantially reduced neck-in
CA2099750C (en) 1992-09-01 1996-05-07 William Richard Coutant Process for producing polymer blends
JP3474888B2 (ja) 1993-02-09 2003-12-08 三菱製紙株式会社 ポリエチレン系樹脂被覆紙の製造方法
CN1044786C (zh) * 1993-07-24 1999-08-25 弗伦凯尔西迪公司 传送混合型处理机
US5409646A (en) 1993-09-29 1995-04-25 Union Carbide Chemicals & Plastics Technology Corporation Method for compounding a polymerized alpha-olefin resin
DE4344335C2 (de) * 1993-12-23 1996-02-01 Krauss Maffei Ag Einspritzaggregat für eine Spritzgießmaschine
US5451106A (en) 1994-08-08 1995-09-19 National Research Council Of Canada Extensional flow mixer
US5630968A (en) * 1995-06-07 1997-05-20 The Japan Steel Works, Ltd. Water-injection foaming devolatilizing method
US6031027A (en) 1996-10-09 2000-02-29 Borealis Polymers Oy Method of compounding a multimodal polymer composition
US5988866A (en) * 1998-05-22 1999-11-23 Barr; Robert A. Floating sleeve mixer and method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4128549A1 (de) * 1990-09-07 1992-03-12 Bando Chemical Ind Misch- und ruehrvorrichtung
US5535175A (en) * 1994-08-24 1996-07-09 Kankyokagakukogyo Kabushiki Kaisha Stationary type mixing apparatus

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1266738A1 (en) * 2001-06-14 2002-12-18 SOLVAY POLYOLEFINS EUROPE - BELGIUM (Société Anonyme) Method of compounding a multimodal polyethylene composition
WO2002102562A1 (en) * 2001-06-14 2002-12-27 Solvay Polyolefins Europe-Belgium (Société Anonyme) Method of compounding a multimodal polyethylene composition
US6900266B2 (en) 2001-06-14 2005-05-31 Solvay Polyolefins Europe-Belgium Method of compounding a multimodal polyethylene composition
CN100369729C (zh) * 2001-06-14 2008-02-20 英尼奥斯制造业比利时有限公司 配混多峰型聚乙烯组合物的方法
KR100809894B1 (ko) * 2001-06-14 2008-03-06 이네오스 매뉴팩처링 벨기에 엔브이 다중모드 폴리에틸렌 조성물의 배합방법
WO2003076498A1 (en) * 2002-03-13 2003-09-18 Borealis Technology Oy Homogenizing multimodal polymer
EP2223943A1 (en) 2009-02-25 2010-09-01 Borealis AG Multimodal polymer of propylene, composition containing the same and a process for manufacturing the same
WO2010097409A1 (en) 2009-02-25 2010-09-02 Borealis Ag Multimodal polymer of propylene, composition containing the same and a process for manufacturing the same
FR2946896A1 (fr) * 2009-06-18 2010-12-24 Mercurhone Reacteur multiphase a micro auto-explosion
US9295530B2 (en) 2012-03-20 2016-03-29 3M Innovative Properties Company Device for mixing and dispensing flowable components

Also Published As

Publication number Publication date
US6299342B2 (en) 2001-10-09
EP1091798B1 (en) 2003-04-09
AU4055099A (en) 2000-01-24
CN1119198C (zh) 2003-08-27
DE69906737D1 (de) 2003-05-15
JP2002519217A (ja) 2002-07-02
US20010004336A1 (en) 2001-06-21
DE69906737T2 (de) 2003-11-06
EP1091798A1 (en) 2001-04-18
CN1307500A (zh) 2001-08-08
SE9802350D0 (sv) 1998-07-01

Similar Documents

Publication Publication Date Title
US6299342B2 (en) Mixing device
US4897236A (en) Method and apparatus for the continuous manufacture of rubber or polymer-based mixtures containing additives
DE19536289C2 (de) Verfahren zur Durchführung von kontinuierlichen Aufbereitungsprozessen mit gleichsinnig drehenden, dicht kämmenden Doppelschneckenextrudern
JP4446662B2 (ja) 均質化及び/又は分散化を行うためのスクリュー付き装置
US11597118B2 (en) Device and method for the extrusion of thermo-mechanically deformable materials in bulk form, and compact screw extruder
US6550956B1 (en) Extensional flow mixer
US3685804A (en) Mixing apparatus and method
KR100264736B1 (ko) 트랜스퍼믹스형 처리기
US4394980A (en) Device for the simultaneous and continuous feeding of pulverulent solids and of liquids into treatment machines
EP1792643B1 (de) Grossvolumiger Reaktor beziehungsweise Dünnschichtverdampfer mit einem Vormischaggregat
US4082488A (en) Apparatus for the extrusion of temperature sensitive thermoplastics
KR20040041572A (ko) 고무 혼합물을 연속 제조하기 위한 방법 및 장치
EP1419041A1 (en) Mixing and kneading device for polymer compositions
US9346190B2 (en) Device for processing material by mixing and/or plasticating
US20070183254A1 (en) Infinitely variable shear mixer apparatus
US5609831A (en) Machine for producing a cross-linked extruded product
EP1432560B1 (de) Kontinuierliche herstellung von elastomermischungen für die gummiherstellung
JP2005520008A (ja) 多モードポリマーの均一化
CA2304668C (en) Extensional flow mixer
JP3054931B2 (ja) 2軸混練機
JPS6246208B2 (US07585860-20090908-C00162.png)
US3844722A (en) Apparatus for the continuous preparation of a polymeric solution
US20030123321A1 (en) Method and apparatus for mixing
EP1077801A1 (en) Method and apparatus for mixing
WO2018212676A1 (ru) Установка и способ получения модифицированного резинового регенерата

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 99808059.4

Country of ref document: CN

AK Designated states

Kind code of ref document: A1

Designated state(s): AE AL AM AT AT AU AZ BA BB BG BR BY CA CH CN CU CZ CZ DE DE DK DK EE EE ES FI FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MD MG MK MN MW MX NO NZ PL PT RO RU SD SE SG SI SK SK SL TJ TM TR TT UA UG US UZ VN YU ZA ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): GH GM KE LS MW SD SL SZ UG ZW AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE BF BJ CF CG CI CM GA GN GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
WWE Wipo information: entry into national phase

Ref document number: 09749501

Country of ref document: US

ENP Entry into the national phase

Ref document number: 2000 557910

Country of ref document: JP

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 1999923807

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 1999923807

Country of ref document: EP

REG Reference to national code

Ref country code: DE

Ref legal event code: 8642

WWG Wipo information: grant in national office

Ref document number: 1999923807

Country of ref document: EP