WO1999066598A1 - Pressure welding connection type connector and pressure welding method therefor - Google Patents
Pressure welding connection type connector and pressure welding method therefor Download PDFInfo
- Publication number
- WO1999066598A1 WO1999066598A1 PCT/US1999/011535 US9911535W WO9966598A1 WO 1999066598 A1 WO1999066598 A1 WO 1999066598A1 US 9911535 W US9911535 W US 9911535W WO 9966598 A1 WO9966598 A1 WO 9966598A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- block
- insulation displacement
- terminal block
- cables
- pressure welding
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
- H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
- H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
- H01R4/2425—Flat plates, e.g. multi-layered flat plates
- H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
- H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
Definitions
- the present invention relates to an insulation displacement connection type connector for electrical insulation displacement connection of cables (wires, leads, etc.) inserted into an insulation displacement block with insulation displacement portions of terminals housed in a terminal block, and also relates to an insulation displacement process (or procedure) thereof .
- KOKAI Japanese Unexamined Utility Model Publication
- No. 6-88054 has proposed a structure wherein a pressure welding block and a terminal block are formed by separate members, respectively, and the pressure welding block can be held in a position parallel to the terminal block prior to pressure welding.
- an insulation displacement connection type connector including: a terminal block for housing therein a plurality of terminals to which cables are insulation displaced for electric conduction; an insulation displacement block having cable insertion holes for inserting cables, said insulation displacement block being adapted to be set in a state parallel to said terminal block at a time of insulation displacement of cables and to be moved, as it is, close to said terminal block, in a translational movement manner; inclination holding means for releasably holding said insulation displacement block in a state inclined relative to said terminal block, to thereby facilitate insertion of said cables; and parallelism holding means for releasably holding, upon releasing of said holding, said insulation displacement block in a state parallel to said terminal block.
- the present invention also provides a method for insulation displacement in an insulation displacement connection type connector, including: a terminal block for housing therein a plurality of terminals to which cables are insulation displaced for electric conduction; and an insulation displacement block having cable insertion holes for inserting cables, the insulation displacement block being adapted to be set in a state parallel to the terminal block at a time of insulation displacement of cables and to be moved, as it is, close to the terminal block, in a translational movement manner; comprising the steps of: holding the insulation displacement block in a state inclined relative to the terminal block, making use of inclination holding means; inserting cables into cable insertion holes of the insulation displacement block; holding the insulation displacement block in a state parallel to the terminal block, making use of parallelism holding means; and conducting an insulation displacement operation by moving the insulation displacement block relatively close to the terminal block, in a translational movement manner.
- FIGs. 1 to 3 show respectively a plan view, a left side view and a right side view of an embodiment of an insulation displacement connection type connector according to the present invention.
- a connector 1 shown in the drawings is basically composed of two separate members, i.e., a terminal block 3 which constitutes a main body of the connector 1 and an insulation displacement block 5 detachably attached to the terminal block 3.
- the terminal block 3 is molded of polyamide resin (nylon 6, nylon 66, etc.), PBT (polybutylene terephthalate) , or PCT (polychlorinated triphenyl) , etc. by injection molding.
- the insulation displacement block 5 is molded of, for example, transparent PC (polycarbonate) by injection molding, so that cables can be seen therethrough upon insulation displacement connection. Additionally, a transparent material or opaque (translucent) material, for example, PP, polyamide resin, PET (polyethylene terephthalate), etc., can be used.
- a box- shaped recess 7 On one side (left side in Fig. 1) of the terminal block 3 (connector 1) , is provided a box- shaped recess 7 in which a plurality of terminals 9 (4 terminals in the illustrated embodiment) are provided and secured at a predetermined space (shown in Fig. 2) to be connected to corresponding connectors (not shown) .
- a largely cut away recess 11 is provided on the other side (right side in Figs. 1 and 4) of the terminal block 3.
- the recess 11 defines a portion to which the insulation displacement block 5 is detachably attached.
- terminals 9 are arranged and secured in parallel, with raised root portions being upwardly bent by a predetermined length.
- the raised portion of each terminal 9 is in the form of a fork (or U-shape) i.e., is shaped in a so- called insulation displacement form.
- the (bifurcated) insulation displacement portions 13 of the terminals function to cut outer sheaths of cables (assuming that the cables are individually separated cables in the illustrated embodiment) to directly establish and keep the electrical connection to the cables.
- the raised portions of the terminals 9 are staggered considering the space utilization efficiency. Namely, if the raised portions were laterally arranged along a line, the lateral size of the connector could be too small to accommodate all the raised portions.
- the insulation displacement block 5 mounted to the recess 11 of the terminal block 3, as shown in Fig. 5 which shows a single insulation displacement block 5, is provided on its rear surface with cables inserting circular through holes 15 which are regularly arranged in parallel, and whose number corresponds to that of the terminals 9 (i.e., 4 through holes in the illustrated embodiment) .
- the circular holes 15 are connected to each other at the lower portions thereof on the inlet side.
- a cable engaging member (engaging mean) 21 for temporarily holding the cables inserted in the circular holes 15 to prevent the cables from being disengaged therefrom is mounted to the connecting portion of the circular holes 15.
- the cable engaging member 21 can be integrally formed with the insulation displacement block, but is formed as a separate piece (part) in the illustrated example, and is, for example, molded of the same material as the aforementioned terminal block 3 by injection molding. As shown in Fig. 8, the cable engaging member 21 is provided with elastically deformable abutments 21b which extend obliquely from base portions 21a in the form of a cantilever. The number of the abutments 21b corresponds to that of the circular holes 15 (i.e., four) .
- Each of the abutments 21b extends in the corresponding circular hole when the cable engaging member 21 is mounted to the insulation displacement block 5 (Fig. 7) .
- Projections 21c are provided on the lower surface portion of the cable engaging member 21. The projections 21c are engaged in corresponding recesses 25 provided in the insulation displacement block 5 to prevent the cable engaging member 21 from being easily detached therefrom.
- the insulation displacement block 5 is provided on each of the opposed side faces thereof with four projections.
- the first front and lower projections 31 (on the terminal block connector connection side) are loosely engaged in larger rectangular first recesses 33 provided on the inner side faces (of both sides) of the terminal block 3 when the insulation displacement block 5 is mounted to the terminal block 3, namely, the loose engagement permits the first projections and the first recesses to relatively move to some extent.
- the engagement portions define a hinge portion at which the insulation displacement block 5 can move relative to the terminal block 3.
- the second projections 35 ride over the upper edge portion of the terminal block 3 and enter the guide groove 37 so as not to prevent the movement of the insulation displacement block 5 to a parallel position (described below) .
- the second projections 35 and the guide grooves 37 in which the projections 35 are inserted serve as a guide means for the downward translation (parallel movement) of the block 5.
- the guide means could be practically ineffective in view of the slight (translational) displacement (i.e., the guide means is not necessarily indispensable) .
- the third front and upper projections 41 (on the connector connection side of the terminal block 3) and the fourth rear and upper projections 43 (on the cable insertion side) which are both provided on the upper portions of both side faces of the insulation displacement block 5, and between the first projections 31 and the second projections 35 are constructed so that when the insulation displacement block 5 is moved to the parallel position, the third and fourth projections ride over the inner upper edge portions of the terminal block 3 to establish and keep the parallel state .
- the third projections 41 and the fourth projections 43 are fitted in the corresponding recesses, i.e., first recesses 33 and second recesses 45, respectively, upon the pressure welding connection in which the insulation displacement block 5 is engaged in the terminal block 3. Consequently, the third and fourth projections are engaged by the upper portions of the recesses 33 and 45 to prevent the insulation displacement block 5 from being detached.
- the insulation displacement block 3 Before the cables be connected are inserted in the insulation displacement block 5, the insulation displacement block 3 can be easily brought to and held in an inclined position (by 30° - 40°) relative to the terminal block 3. Therefore, the inserting cable operation can be extremely easily carried out (Fig. 9) .
- the cables Upon insertion of cables, the cables are mechanically plugged into the circular holes 15 of the insulation displacement block 5 until the cables abut against the terminal block 3. Therefore, further insertion of the cables extending through the insulation displacement block 5 is not permitted. Owing to this and to the transparency of the insulation displacement block 5, it can be easily recognized and confirmed whether the amount of the cable insertion amount is sufficient or not. Therefore, not only can the burden on an operator be reduced, but also misoperation can be eliminated.
- the cable engaging member 21 in the insulation displacement block 5 engages with each cable and prevents the cables from being slipped-off, thus resulting in an extremely enhanced operability.
- the cable holding force (more than about 5g/Pin) was considerably larger than that (Og/Pin) in the absence of the cable engaging member. This value satisfies the requirements (equal to or more than 3g/Pin) .
- the insulation displacement portion 13 of the terminal 9 is insulation-displaced and connected to the cables, i.e., the insulation displacement portion 13 of the terminal 9 cuts the outer sheaths of the cables and establish and maintain an electrical connection with the cables.
- the third projections 41 and the fourth projections 43 of the insulation displacement block 5 are fitted in the recesses (first recesses 33 and second recesses 45) provided on both inner surfaces of the terminal block to establish a slip-off prevention state (structure) .
- FIG. 1 is a plan view of an embodiment of an insulation displacement connection type connector according to the present invention.
- Fig. 2 is a left side view of a connector in Fig. 1
- Fig. 3 is a right side view of a connector in Fig. 1.
- Fig. 4 is an exploded perspective view of a connector.
- Fig. 5 is a perspective view of a single insulation displacement block.
- Fig. 6 is an exploded perspective view of an insulation displacement block.
- Fig. 7 is a longitudinal sectional view of an insulation displacement block.
- Fig. 8 is a view of a cable engaging member, in which (a) shows a left elevational view, (b) a plan view, (c) a right elevational view, (d) a side view, and (e) a side sectional view.
- Fig. 9 is a perspective view showing an insulation displacement block hinged to a terminal block.
- Fig. 10 is a perspective view of an insulation displacement block in parallel to a terminal block.
- Fig. 11 is a perspective view of an insulation displacement block and a terminal block in an insulation displaced state.
Landscapes
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
- Multi-Conductor Connections (AREA)
- Processing Of Terminals (AREA)
- Connections Arranged To Contact A Plurality Of Conductors (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP99957118A EP1088370A1 (en) | 1998-06-15 | 1999-05-25 | Pressure welding connection type connector and pressure welding method therefor |
CA002333600A CA2333600A1 (en) | 1998-06-15 | 1999-05-25 | Pressure welding connection type connector and pressure welding method therefor |
KR1020007014161A KR20010052834A (en) | 1998-06-15 | 1999-05-25 | Pressure welding connection type connector and pressure welding method therefor |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10/166929 | 1998-06-15 | ||
JP16692998A JP4067181B2 (en) | 1998-06-15 | 1998-06-15 | Connector for pressure welding and its pressure welding method |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999066598A1 true WO1999066598A1 (en) | 1999-12-23 |
Family
ID=15840286
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1999/011535 WO1999066598A1 (en) | 1998-06-15 | 1999-05-25 | Pressure welding connection type connector and pressure welding method therefor |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1088370A1 (en) |
JP (1) | JP4067181B2 (en) |
KR (1) | KR20010052834A (en) |
CN (1) | CN1305654A (en) |
CA (1) | CA2333600A1 (en) |
WO (1) | WO1999066598A1 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003103093A1 (en) * | 2002-05-31 | 2003-12-11 | Molex Incorporated | Insulation displacement connector |
DE202004006139U1 (en) * | 2004-04-15 | 2005-09-01 | Weidmüller Interface GmbH & Co. KG | Connector for a cable |
US7354294B2 (en) | 2003-04-10 | 2008-04-08 | 3M Innovative Properties Company | Coaxial cable connector, and harness unit that utilizes the coaxial cable connector |
DE102007008465A1 (en) * | 2007-02-19 | 2008-08-21 | Tyco Electronics Amp Gmbh | Electrical connector module, in particular for an RJ 45 connector |
DE102008026470A1 (en) * | 2008-06-03 | 2010-02-04 | Bticino S.P.A. | Pressure piece for a connection terminal |
JPWO2018016389A1 (en) * | 2016-07-20 | 2019-05-09 | ヒロセ電機株式会社 | Cable connector with cable carrier |
DE102019116140B3 (en) * | 2019-06-13 | 2020-10-15 | ept Holding GmbH & Co. KG | Cable connector with locking lever |
US11710910B2 (en) | 2018-09-05 | 2023-07-25 | Panduit Corp. | Field terminable single pair ethernet connector |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7261585B2 (en) | 2005-03-07 | 2007-08-28 | Yazaki Corporation | Press-contact connector |
JP4895725B2 (en) * | 2006-08-25 | 2012-03-14 | スリーエム イノベイティブ プロパティズ カンパニー | IDC connector |
DE102010047458A1 (en) * | 2010-10-06 | 2012-04-12 | Phoenix Contact Gmbh & Co. Kg | terminal |
DE102017110544B3 (en) * | 2017-05-15 | 2018-07-19 | HARTING Electronics GmbH | Connector with insulation displacement contact |
JP6540755B2 (en) * | 2017-07-14 | 2019-07-10 | 第一精工株式会社 | connector |
KR102106997B1 (en) * | 2018-01-16 | 2020-05-28 | 주식회사 프라임솔루션코퍼레이션 | Surge Protective Device |
JP7228353B2 (en) * | 2018-09-05 | 2023-02-24 | リズム株式会社 | Quick connect terminal |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3899236A (en) * | 1974-06-24 | 1975-08-12 | Amerace Corp | Electrical connector |
EP0122373A2 (en) * | 1983-04-13 | 1984-10-24 | Grote & Hartmann GmbH & Co. KG | Electrical connector |
WO1991005377A1 (en) * | 1989-10-02 | 1991-04-18 | Raychem Corporation | Electrical connector |
WO1997023020A1 (en) * | 1995-12-15 | 1997-06-26 | The Whitaker Corporation | Wire carrier for electrical connector module |
WO1997044862A1 (en) * | 1996-05-23 | 1997-11-27 | The Siemon Company | Reduced crosstalk modular outlet |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3117379B2 (en) * | 1995-01-23 | 2000-12-11 | 矢崎総業株式会社 | Crimp joint connector |
JP3483990B2 (en) * | 1995-07-24 | 2004-01-06 | 本多通信工業株式会社 | IDC connector |
JP3293432B2 (en) * | 1995-10-04 | 2002-06-17 | 住友電装株式会社 | ID connector |
JP3162635B2 (en) * | 1996-10-03 | 2001-05-08 | 日本航空電子工業株式会社 | Cable connector |
-
1998
- 1998-06-15 JP JP16692998A patent/JP4067181B2/en not_active Expired - Fee Related
-
1999
- 1999-05-25 CA CA002333600A patent/CA2333600A1/en not_active Abandoned
- 1999-05-25 WO PCT/US1999/011535 patent/WO1999066598A1/en not_active Application Discontinuation
- 1999-05-25 KR KR1020007014161A patent/KR20010052834A/en not_active Application Discontinuation
- 1999-05-25 CN CN99807256A patent/CN1305654A/en active Pending
- 1999-05-25 EP EP99957118A patent/EP1088370A1/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3899236A (en) * | 1974-06-24 | 1975-08-12 | Amerace Corp | Electrical connector |
EP0122373A2 (en) * | 1983-04-13 | 1984-10-24 | Grote & Hartmann GmbH & Co. KG | Electrical connector |
WO1991005377A1 (en) * | 1989-10-02 | 1991-04-18 | Raychem Corporation | Electrical connector |
WO1997023020A1 (en) * | 1995-12-15 | 1997-06-26 | The Whitaker Corporation | Wire carrier for electrical connector module |
WO1997044862A1 (en) * | 1996-05-23 | 1997-11-27 | The Siemon Company | Reduced crosstalk modular outlet |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003103093A1 (en) * | 2002-05-31 | 2003-12-11 | Molex Incorporated | Insulation displacement connector |
US7354294B2 (en) | 2003-04-10 | 2008-04-08 | 3M Innovative Properties Company | Coaxial cable connector, and harness unit that utilizes the coaxial cable connector |
DE202004006139U1 (en) * | 2004-04-15 | 2005-09-01 | Weidmüller Interface GmbH & Co. KG | Connector for a cable |
DE102007008465A1 (en) * | 2007-02-19 | 2008-08-21 | Tyco Electronics Amp Gmbh | Electrical connector module, in particular for an RJ 45 connector |
DE102007008465B4 (en) * | 2007-02-19 | 2008-10-16 | Tyco Electronics Amp Gmbh | Electrical connector module, in particular for an RJ 45 connector |
US7559790B2 (en) | 2007-02-19 | 2009-07-14 | Tyco Electronics Amp Gmbh | Electrical plug module |
DE102008026470A1 (en) * | 2008-06-03 | 2010-02-04 | Bticino S.P.A. | Pressure piece for a connection terminal |
JPWO2018016389A1 (en) * | 2016-07-20 | 2019-05-09 | ヒロセ電機株式会社 | Cable connector with cable carrier |
EP3490078A4 (en) * | 2016-07-20 | 2020-03-04 | Hirose Electric Co., Ltd. | Cable connector having cable holder |
US10965054B2 (en) | 2016-07-20 | 2021-03-30 | Hirose Electric Co., Ltd. | Cable connector having cable holders |
JP7021086B2 (en) | 2016-07-20 | 2022-02-16 | ヒロセ電機株式会社 | Cable connector with cable holder |
US11710910B2 (en) | 2018-09-05 | 2023-07-25 | Panduit Corp. | Field terminable single pair ethernet connector |
DE102019116140B3 (en) * | 2019-06-13 | 2020-10-15 | ept Holding GmbH & Co. KG | Cable connector with locking lever |
US11342709B2 (en) | 2019-06-13 | 2022-05-24 | ept Holding GmbH & Co. KG | Cable connector having a latching lever |
Also Published As
Publication number | Publication date |
---|---|
JP2000012109A (en) | 2000-01-14 |
KR20010052834A (en) | 2001-06-25 |
JP4067181B2 (en) | 2008-03-26 |
CN1305654A (en) | 2001-07-25 |
EP1088370A1 (en) | 2001-04-04 |
CA2333600A1 (en) | 1999-12-23 |
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